TWI384360B - System and method for monitoring variable parameters - Google Patents

System and method for monitoring variable parameters Download PDF

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TWI384360B
TWI384360B TW97142113A TW97142113A TWI384360B TW I384360 B TWI384360 B TW I384360B TW 97142113 A TW97142113 A TW 97142113A TW 97142113 A TW97142113 A TW 97142113A TW I384360 B TWI384360 B TW I384360B
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variable
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TW201017400A (en
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Shen An Chen
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Foxnum Technology Co Ltd
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Description

變數監控系統及方法Variable monitoring system and method

本發明係關於一種監控系統及方法,特別係關於一種用於監控加工機台變數參數之變數監控系統及方法。The present invention relates to a monitoring system and method, and more particularly to a variable monitoring system and method for monitoring a variable parameter of a processing machine.

於工業應用領域,經常需要將加工機台當前之工作資訊傳回至一人機界面,以供操作者瞭解加工機台之工作狀態,判定對加工設備之操控是否到位,並作出適當之調整。通常,加工機台之工作資訊包括複數變數參數,例如馬達轉速,轉矩,負載率等,當需要處理之變數參數之數量過多時,顯示於該人機界面之工作資訊之更新頻率會降低,使操作者無法根據顯示之資訊,對需要調整之參數及時做出處理,導致加工精確度不高,加工設備工作效率差等問題。In the industrial application field, it is often necessary to transmit the current work information of the processing machine to a human-machine interface, so that the operator can understand the working state of the processing machine, determine whether the manipulation of the processing equipment is in place, and make appropriate adjustments. Generally, the working information of the processing machine includes plural variable parameters, such as motor speed, torque, load rate, etc., when the number of variable parameters to be processed is too large, the update frequency of the work information displayed on the human-machine interface is reduced. The operator is unable to timely process the parameters that need to be adjusted according to the displayed information, resulting in problems such as low processing accuracy and poor working efficiency of the processing equipment.

鑒於以上內容,有必要提供一種可提升加工設備工作效率之變數監控系統及方法。In view of the above, it is necessary to provide a variable monitoring system and method that can improve the working efficiency of processing equipment.

一種變數監控系統,用於監控一加工機台之工作狀態,包括一變數選擇單元、一頻率調整單元、一第一通訊傳輸單元、一數值處理單元、一中央處理單元及一第二通訊傳輸單元,該變數選擇單元用於選擇一定數量之該加工機台之變數參數,該頻率調整單元根據所選擇之變數參數之數量設置一變數參數之更新頻率,該第一通訊傳輸單元用於將所選擇之變數參數轉換為特定格式之資訊封包,並根據該更新頻率,將該資訊封包傳送給該 中央處理單元,該中央處理單元用於採集所選擇之變數參數之值,該變數參數之值經該第二通訊傳輸單元傳送至該數值處理單元,該數值處理單元用於處理並顯示該變數參數之值。A variable monitoring system for monitoring the working state of a processing machine includes a variable selecting unit, a frequency adjusting unit, a first communication transmission unit, a numerical processing unit, a central processing unit and a second communication transmission unit The variable selection unit is configured to select a certain number of variable parameters of the processing machine, and the frequency adjustment unit sets an update frequency of a variable parameter according to the selected number of variable parameters, wherein the first communication transmission unit is configured to select The variable parameter is converted into an information packet of a specific format, and the information packet is transmitted to the information packet according to the update frequency. a central processing unit, configured to collect a value of the selected variable parameter, the value of the variable parameter being transmitted to the numerical processing unit via the second communication transmission unit, the numerical processing unit configured to process and display the variable parameter The value.

一種變數監控方法,用於監控一加工機台之工作狀態,包括以下步驟:選擇一定數量之該加工機台之變數參數;根據所選擇之變數參數之數量設定一相應之變數參數之更新頻率;將所選擇之變數參數轉換為特定格式之資訊封包,並根據該更新頻率,將該變數參數之資訊封包傳送給一中央處理單元;該中央處理單元採集所選擇之變數參數之值;判斷是否採集完所有所選擇之變數參數之值,若未完成所有所選擇之變數參數之值之採集,返回該將變數參數轉換為資訊封包之步驟;若已完成所有所選擇之變數參數之值之採集,顯示所有所選擇之變數參數之值。A variable monitoring method for monitoring a working state of a processing machine includes the steps of: selecting a certain number of variable parameters of the processing machine; and setting an update frequency of a corresponding variable parameter according to the selected number of variable parameters; Converting the selected variable parameter into a specific format information packet, and transmitting the information packet of the variable parameter to a central processing unit according to the update frequency; the central processing unit collects the value of the selected variable parameter; determining whether to collect After completing the values of all the selected variable parameters, if the collection of the values of all the selected variable parameters is not completed, the step of converting the variable parameters into information packets is returned; if the values of all the selected variable parameters are completed, Displays the values of all selected variable parameters.

本發明變數監控系統及方法透過選擇該加工機台之變數參數,並根據選擇之變數參數之數量設定不同之變數參數之更新頻率,避免了一一處理所有變數參數所造成之更新頻率低之問題,提高了加工機台之工作效率。The variable monitoring system and method of the present invention avoids the problem of low update frequency caused by processing all variable parameters by selecting the variable parameters of the processing machine and setting the update frequency of different variable parameters according to the number of selected variable parameters. Improve the working efficiency of the processing machine.

請參閱圖1,本發明變數監控系統之較佳實施方式包括一變數選擇單元12、一頻率調整單元14、一第一通訊傳 輸單元16、一數值處理單元18、一中央處理單元22及一第二通訊傳輸單元24,該變數選擇單元12、頻率調整單元14、第一通訊傳輸單元16及數值處理單元18均設置於一加工機台之人機界面10中,該中央處理單元22及第二通訊傳輸單元24均設置於該加工機台之一驅動器20中,該變數選擇單元12、第一通訊傳輸單元16、中央處理單元22、第二通訊傳輸單元24以及數值處理單元18依次相連,該頻率調整單元14與該變數選擇單元12及該第一通訊傳輸單元16相連。該變數監控系統可透過設置於該人機界面10內之一操作界面進行控制。Referring to FIG. 1, a preferred embodiment of the variable monitoring system of the present invention includes a variable selecting unit 12, a frequency adjusting unit 14, and a first communication pass. The output unit 16, a numerical processing unit 18, a central processing unit 22 and a second communication transmission unit 24, the variable selection unit 12, the frequency adjustment unit 14, the first communication transmission unit 16, and the numerical processing unit 18 are all disposed in one In the human machine interface 10 of the processing machine, the central processing unit 22 and the second communication transmission unit 24 are all disposed in one of the processing machines 20, the variable selection unit 12, the first communication transmission unit 16, and the central processing The unit 22, the second communication transmission unit 24, and the numerical processing unit 18 are sequentially connected, and the frequency adjustment unit 14 is connected to the variable selection unit 12 and the first communication transmission unit 16. The variable monitoring system can be controlled through an operation interface disposed in the human machine interface 10.

透過操作該操作界面,該變數選擇單元12可從所有設定之變數參數中選擇任意數量之變數參數,該頻率調整單元14根據所選擇之變數參數之數量設定相應之參數更新頻率,選擇之變數參數之數量愈少,該變數參數之更新頻率愈高,該第一通訊傳輸單元16將所選擇之變數參數轉換為特定格式之資訊封包,並根據該頻率調整單元14設定之更新頻率,將該資訊封包傳送至該中央處理單元22,該中央處理單元22採集所選擇之變數參數之值,並透過該第二通訊傳輸單元24傳送至該數值處理單元18,該數值處理單元18處理並顯示所有所選擇之變數參數之值,以供操作者參考,操作者可根據所顯示之變數參數之值,對所選擇之變數參數作進一步處理及更新。By operating the operation interface, the variable selecting unit 12 can select any number of variable parameters from all the set variable parameters, and the frequency adjusting unit 14 sets the corresponding parameter update frequency according to the selected number of variable parameters, and selects the variable parameter. The smaller the number, the higher the update frequency of the variable parameter, the first communication transmission unit 16 converts the selected variable parameter into a specific format information packet, and according to the update frequency set by the frequency adjustment unit 14, the information is used. The packet is transmitted to the central processing unit 22, which collects the value of the selected variable parameter and transmits it to the numerical processing unit 18 via the second communication transmission unit 24, which processes and displays all of the The value of the variable parameter is selected for reference by the operator, and the operator can further process and update the selected variable parameter according to the value of the displayed variable parameter.

請參閱圖2,本發明變數監控方法應用於圖1中變數監控系統,其較佳實施方式包括以下步驟: 步驟100:透過操作該操作界面,使該變數選擇單元12從所有設定之變數參數中選擇一定數量之變數參數。Referring to FIG. 2, the variable monitoring method of the present invention is applied to the variable monitoring system of FIG. 1. The preferred embodiment includes the following steps: Step 100: By operating the operation interface, the variable selection unit 12 selects a certain number of variable parameters from all the set variable parameters.

步驟200:該頻率調整單元14根據所選擇之變數參數之數量設定一相應之變數參數之更新頻率。Step 200: The frequency adjustment unit 14 sets an update frequency of a corresponding variable parameter according to the selected number of variable parameters.

步驟300:該第一通訊傳輸單元16將所選擇之變數參數轉換為特定格式之資訊封包,並根據該更新頻率,將該資訊封包傳送給該中央處理單元22。例如,當該頻率調整單元14設定之更新頻率為1/3次每秒時,該通訊傳輸單元16每3秒傳輸一變數參數之資訊封包給該中央處理單元22。Step 300: The first communication transmission unit 16 converts the selected variable parameter into an information packet of a specific format, and transmits the information packet to the central processing unit 22 according to the update frequency. For example, when the frequency adjustment unit 14 sets the update frequency to 1/3 times per second, the communication transmission unit 16 transmits an information packet of a variable parameter to the central processing unit 22 every 3 seconds.

步驟400:該中央處理單元22採集所選擇之變數參數之值。Step 400: The central processing unit 22 collects the value of the selected variable parameter.

步驟500:判斷是否採集完所有所選擇之變數參數之值,若未完成所有所選擇之變數參數之值之採集,返回步驟300。Step 500: Determine whether the values of all the selected variable parameters are collected. If the collection of the values of all the selected variable parameters is not completed, return to step 300.

步驟600:若已完成所有所選擇之變數參數之值之採集,該第二通訊傳輸單元24將所有採集到之變數參數之值傳送至該數值處理單元18。Step 600: If the acquisition of the values of all the selected variable parameters has been completed, the second communication transmission unit 24 transmits the values of all the acquired variable parameters to the numerical processing unit 18.

步驟700:該數值處理單元18處理並顯示所有所選擇之變數參數之值,例如,該數值處理單元18可將接收到之十六進制數位轉換為可便於操作者觀察之十進制數位,並顯示於該人機界面10之螢幕上。Step 700: The value processing unit 18 processes and displays the values of all the selected variable parameters. For example, the value processing unit 18 can convert the received hexadecimal digits into decimal digits that can be easily observed by the operator and display On the screen of the human machine interface 10.

本實施方式中,操作者可從所有設定之變數參數中選擇較少數量且重要之變數參數,故可得到較快之更新頻 率,以監控所選擇之變數參數,且操作者每次選擇之變數參數之數量可不同,故變數參數之更新頻率可根據選擇變數參數之數量進行適當調節,當不需加快更新頻率時,亦可不選擇該變數參數,此時所有設定之變數參數之值以一預設頻率顯示給操作者。In this embodiment, the operator can select a smaller number of important variable parameters from all the set variable parameters, so that a faster update frequency can be obtained. Rate, to monitor the selected variable parameters, and the number of variables selected by the operator each time can be different, so the update frequency of the variable parameters can be appropriately adjusted according to the number of selected variable parameters, when it is not necessary to speed up the update frequency, The variable parameter may not be selected, and the values of all the set variable parameters are displayed to the operator at a preset frequency.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.

人機界面‧‧‧10Man-machine interface ‧‧10

變數選擇單元‧‧‧12Variable selection unit ‧‧‧12

頻率調整單元‧‧‧14Frequency adjustment unit ‧‧14

第一通訊傳輸單元‧‧‧16First communication transmission unit ‧‧16

數值處理單元‧‧‧18Numerical processing unit ‧‧18

驅動器‧‧‧20Drive ‧‧20

中央處理單元‧‧‧22Central processing unit ‧‧22

第二通訊傳輸單元‧‧‧24Second communication transmission unit ‧‧24

圖1係本發明變數監控系統較佳實施方式之模組圖。1 is a block diagram of a preferred embodiment of a variable monitoring system of the present invention.

圖2係本發明變數監控方法較佳實施方式之流程圖。2 is a flow chart of a preferred embodiment of the variable monitoring method of the present invention.

人機界面‧‧‧10Man-machine interface ‧‧10

變數選擇單元‧‧‧12Variable selection unit ‧‧‧12

頻率調整單元‧‧‧14Frequency adjustment unit ‧‧14

第一通訊傳輸單元‧‧‧16First communication transmission unit ‧‧16

數值處理單元‧‧‧18Numerical processing unit ‧‧18

驅動器‧‧‧20Drive ‧‧20

中央處理單元‧‧‧22Central processing unit ‧‧22

第二通訊傳輸單元‧‧‧24Second communication transmission unit ‧‧24

Claims (4)

一種變數監控系統,用於監控一加工機台之工作狀態,包括一變數選擇單元、一頻率調整單元、一第一通訊傳輸單元、一數值處理單元、一中央處理單元及一第二通訊傳輸單元,該變數選擇單元用於選擇一定數量之該加工機台之變數參數,該頻率調整單元根據所選擇之變數參數之數量設置一變數參數之更新頻率,該第一通訊傳輸單元用於將所選擇之變數參數轉換為特定格式之資訊封包,並根據該更新頻率,將該資訊封包傳送給該中央處理單元,該中央處理單元用於採集所選擇之變數參數之值,該變數參數之值經該第二通訊傳輸單元傳送至該數值處理單元,該數值處理單元用於處理並顯示該變數參數之值。A variable monitoring system for monitoring the working state of a processing machine includes a variable selecting unit, a frequency adjusting unit, a first communication transmission unit, a numerical processing unit, a central processing unit and a second communication transmission unit The variable selection unit is configured to select a certain number of variable parameters of the processing machine, and the frequency adjustment unit sets an update frequency of a variable parameter according to the selected number of variable parameters, wherein the first communication transmission unit is configured to select The variable parameter is converted into a specific format information packet, and the information packet is transmitted to the central processing unit according to the update frequency, and the central processing unit is configured to collect the value of the selected variable parameter, and the value of the variable parameter is The second communication transmission unit transmits to the numerical processing unit, and the numerical processing unit is configured to process and display the value of the variable parameter. 如申請專利範圍第1項所述之變數監控系統,其中該變數選擇單元、頻率調整單元、第一通訊傳輸單元、數值處理單元均設於該加工機台之一人機界面中,該中央處理單元及第二通訊傳輸單元均設於該加工機台之一驅動器中。The variable monitoring system of claim 1, wherein the variable selecting unit, the frequency adjusting unit, the first communication transmitting unit, and the numerical processing unit are all disposed in a man-machine interface of the processing machine, the central processing unit And the second communication transmission unit is disposed in one of the processors of the processing machine. 一種變數監控方法,用於監控一加工機台之工作狀態,包括以下步驟:選擇一定數量之該加工機台之變數參數;根據所選擇之變數參數之數量設定一相應之變數參數之更新頻率;將所選擇之變數參數轉換為特定格式之資訊封包,並根據該更新頻率,將該變數參數之資訊封包傳送給一中央處理單元; 該中央處理單元採集所選擇之變數參數之值;判斷是否採集完所有所選擇之變數參數之值,若未採集完成所有所選擇之變數參數之值,返回該將變數參數轉換為資訊封包之步驟;若已完成採集所有所選擇之變數參數之值,顯示所有所選擇之變數參數之值。A variable monitoring method for monitoring a working state of a processing machine includes the steps of: selecting a certain number of variable parameters of the processing machine; and setting an update frequency of a corresponding variable parameter according to the selected number of variable parameters; Converting the selected variable parameter into a specific format information packet, and transmitting the information packet of the variable parameter to a central processing unit according to the update frequency; The central processing unit collects the value of the selected variable parameter; determines whether the values of all the selected variable parameters are collected, and if the values of all the selected variable parameters are not collected, returning the step of converting the variable parameter into the information packet If the values of all selected variable parameters have been collected, the values of all selected variable parameters are displayed. 如申請專利範圍第3項所述之變數監控方法,還包括:若已完成採集所有所選擇之變數參數之值,將採集之變數參數之值傳送至一數值處理單元,該變數參數之值透過該數值處理單元進行處理及顯示。The variable monitoring method of claim 3, further comprising: if the value of all the selected variable parameters is collected, transmitting the value of the collected variable parameter to a numerical processing unit, the value of the variable parameter is transmitted through The numerical processing unit performs processing and display.
TW97142113A 2008-10-31 2008-10-31 System and method for monitoring variable parameters TWI384360B (en)

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Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5423199A (en) * 1992-12-14 1995-06-13 Ford Motor Company Method and apparatus for monitoring stamping press process
TW567132B (en) * 2000-06-08 2003-12-21 Mirle Automation Corp Intelligent control method for injection molding machine
TW531823B (en) * 2002-04-02 2003-05-11 Chiuan Kung Technology Co Ltd Multi-variable monitoring method for semiconductor processing
US20070294040A1 (en) * 2006-06-16 2007-12-20 Husky Injection Molding Systems Ltd. Preventative maintenance indicator system

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