TWI292753B - - Google Patents

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TWI292753B
TWI292753B TW091116845A TW91116845A TWI292753B TW I292753 B TWI292753 B TW I292753B TW 091116845 A TW091116845 A TW 091116845A TW 91116845 A TW91116845 A TW 91116845A TW I292753 B TWI292753 B TW I292753B
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reaction
cyclohexanone
cyclohexanol
product
group
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TW091116845A
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Chinese (zh)
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Masaru Suzuki
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Asahi Kasei Chemicals Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C249/00Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton
    • C07C249/04Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of oximes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C251/00Compounds containing nitrogen atoms doubly-bound to a carbon skeleton
    • C07C251/32Oximes
    • C07C251/34Oximes with oxygen atoms of oxyimino groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
    • C07C251/44Oximes with oxygen atoms of oxyimino groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with the carbon atom of at least one of the oxyimino groups being part of a ring other than a six-membered aromatic ring
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A method for producing cyclohexanone oxime, which comprises the steps of (1) subjecting to an amination reaction a starting material selected from the group consisting of cyclohexanol, cyclohexanone and a mixture thereof, thereby obtaining cyclohexylamine, and (2) subjecting the obtained cyclohexylamine to a partial oxidation reaction, thereby obtaining cyclohexanone oxime, wherein a by-product (alpha) formed in the step (1) and/or a by-product (beta) formed in the step (2) are/is recycled to a reaction system of the amination reaction in the step (1).

Description

1292753 Α7 Β7 五、發明説明(1 ) 【發明之技術領域】 (請先閲讀背面之注意事項再填寫本頁) 本發明係有關一種環己酮肟之製造方法。更詳細而言 ,本發明係有關包含(1 )將環己醇、環己酮及其混合物所 成群中所選出之起始物質經由胺基化反應而製得環己胺之 步驟,與(2 )將所得之環己胺經由部分氧化反應以製得環 己酮肟之步驟,其中,步驟(1 )中所生成之副產物(α ) 及/或步驟(2 )中所生成之副產物(万),可於步驟(1 ) 之胺基化反應之反應系中循環使用爲特徵之環己酮肟之製 造方法。依本發明之內容,可使適合作爲耐隆-6等原料之 ε -己內醯胺的中間體之化合物環己酮肟,無須使用以往方 法所需使用之繁雜步驟,與製造所需使用之羥基胺鹽等反 應試劑,而僅使用少量之氫消耗量與簡便之裝置,即可以 簡單之操作與極高選擇率下製得。 經濟部智慧財產局員工消費合作社印製 又,依本發明之方法,且不會生成以往技術極容易產 生之對環己酮肟所製得之化合物ε -己內醯胺品質產生影響 之不易分離的副產物及/或低工業價値之硫酸銨等副產物, 除大部分所生成之副產物皆可重複使用,此外,未能循環 使用之副產物亦幾乎全部爲環己烷等有用化合物,以其廢 棄物極少量,故極有利於工業上之製造。 【先前技術】 環己酮肟之製造方法中,極受工業上廣泛使用之方法 ,係首先以苯作爲起始原料經多階段所構成之反應步驟而 製得環己酮,並另外製造以氨所製得之羥基胺鹽,隨後將 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公董) -4- 1292753 Α7 Β7 五、發明説明(2 ) 所製得之環己酮與羥基胺鹽反應以製得環己酮肟之方法。 即’上記方法主要係包含以下3個反應步驟。 (I)由苯製得環己酮之步驟。 (II )於步驟(I )之外,另外由氨製得羥基胺鹽之步 驟。 (III)由羥基胺鹽與環己酮製得環己酮肟之步驟。 上記步驟(I)之環己酮之製造方法(「化學工學」、 ν〇1·55,Νο·5,3 8 2,1991化學工學會、日本,及「觸媒」 ,Vol.33,Ν〇·5,341,1991觸媒學會、日本),係將環己烷 之空氣氧化者爲主流,且一部份係以苯酚氫化所得者進行 。將環己烷氧化之製造方法,例如將苯完全氫化者作爲環 己烷,再將其經空氣氧化而得環己醇與環己酮之混合物, 再以蒸餾方式將環己醇與環己酮分離,並將分離後之環己 醇再脫氫以製得環己酮之方法。 但,此方法非但步驟繁多,於環己烷之空氣氧化步驟 中,爲提昇選擇率而不需將轉化率抑制至3〜10% ,故會造 成生產量降低,且爲使未反應之環己烷循環使用,而必須 使用大量之能量外,選擇率僅爲73〜83% ,而未能達到高 値。副產物,例如會生成羧酸類、醇類、醛類、酮類、醚 類 '酯類、烴類等,前述副產物一般係由產物中分離而廢 棄。上記副產物中,水溶性羧酸類、低級醇類等可以水萃 取而去除,非水溶性之羧酸類、酯等亦可於鹼水溶液中以 皂化方式去除。隨後,殘留之副產物中之大部分可以蒸餾 方式去除。但環己酮、環己醇與沸點極相近之成分’例如 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁)1292753 Α7 Β7 V. Description of Invention (1) [Technical Field of the Invention] (Please read the precautions on the back side and then fill out this page) The present invention relates to a method for producing cyclohexanone oxime. More specifically, the present invention relates to a process comprising the steps of: (1) preparing a cyclohexylamine via amination reaction of a starting material selected from the group consisting of cyclohexanol, cyclohexanone, and mixtures thereof, and 2) a step of subjecting the obtained cyclohexylamine to a cyclohexanone oxime via a partial oxidation reaction, wherein the by-product (α) formed in the step (1) and/or the by-product formed in the step (2) (W), a method for producing cyclohexanone oxime characterized by recycling in the reaction system of the amination reaction of the step (1). According to the content of the present invention, the cyclohexanone oxime which is suitable as an intermediate of ε-caprolactam which is a raw material such as tron-6 can be used without any complicated steps required for the conventional method, and is required for the production. A reagent such as a hydroxylamine salt can be obtained by simply operating at a very high selectivity using only a small amount of hydrogen consumption and a simple device. According to the method of the present invention, the Ministry of Economic Affairs' Intellectual Property Office employee consumption cooperative prints, and does not produce the separation of the quality of the compound ε-caprolactam produced by cyclohexanone oxime which is easily produced by the prior art. By-products such as by-products and/or low industrial price, such as ammonium sulfate, can be reused except for most of the by-products formed. In addition, almost all of the by-products that are not recycled are also useful compounds such as cyclohexane. The waste is extremely small, so it is extremely advantageous for industrial manufacture. [Prior Art] Among the methods for producing cyclohexanone oxime, a method widely used in the industry is to first obtain cyclohexanone by using a reaction step composed of benzene as a starting material in multiple stages, and additionally produce ammonia. The prepared hydroxylamine salt is then applied to the Chinese National Standard (CNS) Α4 specification (210X297 dongdong) -4- 1292753 Α7 Β7 5. Inventive Note (2) Cyclohexanone and Hydroxylamine A method in which a salt is reacted to obtain cyclohexanone oxime. That is, the above method mainly includes the following three reaction steps. (I) A step of preparing cyclohexanone from benzene. (II) A step of additionally preparing a hydroxylamine salt from ammonia in addition to the step (I). (III) A step of preparing cyclohexanone oxime from a hydroxylamine salt and cyclohexanone. The above-mentioned method for producing cyclohexanone in the step (I) ("Chemical Engineering", ν〇1·55, Νο·5, 3 8 2, 1991, Institute of Chemical Engineering, Japan, and "Catalyst", Vol. 33, Ν〇·5,341,1991 Catalyst Society, Japan), the air oxidation of cyclohexane is the mainstream, and some of them are obtained by hydrogenation of phenol. A method for producing cyclohexane oxidation, for example, by completely hydrogenating benzene as cyclohexane, and then oxidizing it by air to obtain a mixture of cyclohexanol and cyclohexanone, and then distilling the cyclohexanol with cyclohexanone. Separation and dehydrogenation of the separated cyclohexanol to produce cyclohexanone. However, this method not only has many steps, but in the air oxidation step of cyclohexane, in order to increase the selectivity without inhibiting the conversion rate to 3 to 10%, the production amount is lowered, and the unreacted ring has been made. Alkane is recycled, and a large amount of energy must be used. The selectivity is only 73~83%, but it cannot reach sorghum. The by-products, for example, form carboxylic acids, alcohols, aldehydes, ketones, ethers, esters, hydrocarbons, etc., and the aforementioned by-products are generally separated from the product and discarded. Among the above-mentioned by-products, water-soluble carboxylic acids and lower alcohols can be removed by water extraction, and water-insoluble carboxylic acids, esters and the like can be removed by saponification in an aqueous alkali solution. Subsequently, most of the residual by-products can be removed by distillation. However, cyclohexanone and cyclohexanol are very similar to the boiling point. For example, the paper size is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) (please read the notes on the back and fill out this page)

、?τ 經濟部智慧財產局員工消費合作社印製 1292753 Α7 Β7 五、發明説明(3 ) 環己基丁醚、η-戊基環己烷、環己基乙酸、六羥基苯甲醛 等則極不易去除。前述副產物,亦爲造成所期待之化合物 之ε -己內醯胺品質惡化之原因。目前已知有各種將此些副 產物分離之方法(日本特公昭60-39656號公報(美國專利 第4,661,430之對應案)、日本特開平5-271 143號公報、日 本特開平5-30 1 858號公報等),但其分離步驟數極多,且 操作亦極爲繁雜,故並非屬有利之方法。 又,環己烷之空氣氧化法,例如亦有於硼酸存在下, 將轉化率提高至12〜15% ,選擇率提高至90%左右之方法 ’但極不易對環己烷或硼酸淤漿進行處理,且其必須進行 再循環處理,故於操作上亦極爲繁雜。 又,上記環己醇之脫水步驟中,由於反應平衡之限制 ,故環己醇之轉化率爲以70〜90%左右爲界限,且,原料 之環己醇與產物之環己酮之沸點極爲相近,故爲進行分離 常需使用大量之能量。 將苯酚氫化之製造方法,亦爲最早所使用之方法,其 係將苯衍生之苯酚以鎳或鈀等觸媒達核氫化,再製得環己 醇或環己酮之方法。但,例如,由苯等製造苯酚之方法若 使用其代表性方法之異丙苯法進行時,將容易產生反應步 驟數極多外,因一般係爲與丙酮倂產之步驟,故亦需要丙 酮,且因價格等問題而使苯酚之生產受到限制等問題。 上記步驟(II )之羥基胺之代表性製造方法,例如以往 方法之上記所述之RASCHIG法(向山光昭監製「工業有機 化學」第4版,東京化學同人,第287頁,1 996年,日本 本紙張尺度適用中_國家標準(CNS ) Α4規格(210X297公釐) 請 先 閱 讀 背 面 ί 事 項 奢 經濟部智慧財產局員工消費合作社印製 -6 - 1292753 A7 B7 五、發明説明(4 ) )’主要係由四階段之步驟所構成,將氨、二氧化碳、氫 所得到之碳酸銨與氨之空氣氧化所得到之N 〇與N 0 2之混合 物所合成之亞硝酸銨經由S02還原以作爲磺酸酯,隨後經 水解使其爲羥基胺之硫酸鹽之方法,但其除製造步驟極爲 複雜外,且工業上利用價値極低之硫酸銨,係以對羥基胺 硫酸鹽1莫耳生成1莫耳之方式生成,在配合肟化下,對 環己酮肟1莫耳共計會生成2莫耳之硫酸銨等問題。 此外,硫酸羥基胺肟法(HSO法)、及磷酸羥基胺肟 法(HPO法)中,雖可製造羥基胺鹽,並使用其製造環己 酮肟,但其於步驟(III )相關聯中,前述方法仍會產生許 多問題。 上記步驟(III )中,使用羥基胺之硫酸鹽將環己酮肟 化之方法(向山光昭監製「工業有機化學」第4版,東京 化學同人,第285頁,1996年,日本)係爲主流方法。但 爲平衡肟化反應,使反應進行下需添加一定量之氨以使其 保持在PH7附近,此一步驟亦會使工業價値極低之硫酸銨 以副產物之方式對生成之環己酮肟1莫耳同時產生1莫耳 〇 又,上記步驟(II )與(III )中,上記HSO法(美國 專利第3,941,83 8號,4,031,139號)係將氨於鉑觸媒之存在 下氧化而得到之NO於鉑系觸媒之存在下,於硫酸氫銨/硫 酸銨緩衝亦中經氫還原後以生成羥基胺硫酸銨,再使其與 環己酮反應。又,上記HPO法(美國專利第3,948,988號, 3,940,422號)亦相同般,將氨經氧化所製得硝酸離子於鈀 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁), τ Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing 1292753 Α7 Β7 V. Invention description (3) Cyclohexyl butyl ether, η-pentyl cyclohexane, cyclohexyl acetic acid, hexahydroxybenzaldehyde, etc. are extremely difficult to remove. The aforementioned by-products are also responsible for the deterioration of the quality of the ε-caprolactam of the desired compound. A variety of methods for separating such by-products are known (Japanese Patent Publication No. Sho 60-39656 (corresponding to U.S. Patent No. 4,661,430), Japanese Patent Application Laid-Open No. Hei No. 5-271-143, Japanese Laid-Open No. 5-30 No. 1858, etc., but the number of separation steps is extremely large and the operation is extremely complicated, so it is not an advantageous method. Further, the air oxidation method of cyclohexane, for example, also increases the conversion rate to 12 to 15% in the presence of boric acid, and the selectivity is increased to about 90%, but it is extremely difficult to carry out the cyclohexane or boric acid slurry. It is processed and it must be recycled, so it is extremely complicated in operation. Further, in the dehydration step of the above cyclohexanol, the conversion of cyclohexanol is limited to about 70 to 90% due to the limitation of the reaction equilibrium, and the boiling point of the cyclohexanol of the starting material and the cyclohexanone of the product is extremely high. Similar, it is often necessary to use a large amount of energy for separation. The method for producing hydrogenated phenol is also the first method used, which is a method in which benzene-derived phenol is hydrogenated by a catalyst such as nickel or palladium to obtain cyclohexanol or cyclohexanone. However, for example, when a method for producing phenol from benzene or the like is carried out by using the cumene method of a representative method, the number of reaction steps is likely to be extremely large, and since it is generally a step of producing acetone, it is also required to be acetone. And the production of phenol is limited due to problems such as price. The representative production method of the hydroxylamine in the above step (II), for example, the RASCHIG method described in the conventional method (Industry Organic Chemistry, 4th edition, Toyama Kosuke, Tokyo Chemicals, 287, 1996) This paper size is applicable _ National Standard (CNS) Α4 Specification (210X297 mm) Please read the back ί Matter Extravagance Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Print -6 - 1292753 A7 B7 V. Invention Description (4 ) ) Mainly consists of a four-stage step. Ammonium nitrite synthesized by a mixture of N 〇 and N 0 2 obtained by oxidizing ammonia, carbon dioxide and hydrogen obtained by the oxidation of ammonia with ammonia is reduced by S02 as a sulfonic acid. An ester which is subsequently hydrolyzed to a sulfate of a hydroxylamine, but which is extremely complicated in addition to the manufacturing steps, and industrially utilizing ammonium sulfate having a very low valence, which is 1 mol per 1 hydroxyl group of hydroxylamine sulfate In this way, under the combined deuteration, a total of 2 moles of ammonium sulfate is generated for the cyclohexanone oxime 1 mole. Further, in the hydroxylamine sulfate method (HSO method) and the hydroxylamine phosphate method (HPO method), although a hydroxylamine salt can be produced and used to produce cyclohexanone oxime, it is associated with the step (III). The foregoing method still has many problems. In the above step (III), the method of sulfonating cyclohexanone using a sulfate of a hydroxylamine is the mainstream of "Industrial Organic Chemistry, 4th Edition, Tokyo Chemical Co., Ltd., page 285, 1996, Japan" method. However, in order to balance the deuteration reaction, a certain amount of ammonia needs to be added to maintain the pH near the reaction. This step also causes the industrial price to be extremely low, and the ammonium sulfate is produced as a by-product to the cyclohexanone oxime formed. 1 Mohr produces 1 mole at the same time. In steps (II) and (III) above, the HSO method (U.S. Patent No. 3,941,83, No. 4,031,139) is based on the presence of ammonia in a platinum catalyst. The NO obtained by oxidation is reduced by hydrogen in the presence of a platinum-based catalyst in an ammonium hydrogen sulfate/ammonium sulfate buffer to form ammonium hydroxyamine sulfate, which is then reacted with cyclohexanone. In addition, the above-mentioned HPO method (U.S. Patent No. 3,948,988, No. 3,940,422) also produces nitrate ions obtained by oxidation of ammonia on a palladium paper scale according to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ( Please read the notes on the back and fill out this page.)

、11 經濟部智慧財產局員工消費合作社印製 1292753 A7 B7 五、發明説明(5 ) (請先閱讀背面之注意事項再填寫本頁) 觸媒之存在下,於磷酸/磷酸銨緩衝液中經氫還原以生成羥 基氨磷酸鹽,再使其與環己酮反應。無論任一種方法,因 緩衝液係於肟製造步驟與羥基胺製造步驟間循環故pH値可 保持一定,而具有不會生成副產物之硫酸銨之優點,但反 應步驟數極多,且必須高純度之原料,故容易產生觸媒回 收或緩衝液循環步驟極爲複雜等問題。又,羥基胺之選擇 率,於全步驟中,對銨爲60%之低値。 此外,由上記步驟(I )〜(III )所構成之方法中,苯 之完全氫化,及羥基胺鹽之製造等常需大量之氫,此點亦 常產生問題。 經濟部智慧財產局員工消費合作社印製 又,針對上記方法亦有提出.改良之方法,例如,有關 環己酮之製造方法中,苯可經由部分氫化反應而製得環己 烯,隨後,可將所得之環己烯經由水合反應所得到的環己 醇經由脫氫反應而生成環己酮之方法(日本特開昭 5 6-4 3 227號公報(EP23 379號之對應案))等。本方法中, 與前述環己烷空氣氧化法相比較時,具有氫消耗量較少, 且含有部分氫化反應所副產之環己酮,故具有實質上趨近 100%之以碳基礎之產率等優點,但仍具有環己醇脫氫步驟 之反應設備、與能量費用等相對於空氣氧化法爲大等問題 點。 又,已知有將環己酮於過氧化化氫之存在下與氨反應 以製得環己酮肟之方法(美國專利第4,745,221號)。但此 方法中,因無需使用羥基胺等依複雜方法所得到之反應試 劑,且爲不致產生硫酸銨等副產物之方法,但其仍具有需 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -8- 1292753 A7 B7 五、發明説明(6 ) 使用高價之過氧化氫等問題點。 (請先閲讀背面之注意事項再填寫本頁) 又,未經由環己酮之製造方法,例如使苯完全氫化所 得之環己烷,與將氨經空氣氧化所得NO與N〇2之混合物以 硫酸、再以鹽酸反應所製得之氯化亞硝醯基反應,以製得 環己酮肟鹽酸言之製造方法(有機合成化學協會誌,21, 160-3, 1 963, 有機合成化學協會 日本)已工業化。此 一方法,因將環己酮作爲中間原料之方法,故反應步驟較 少’但因肟化需要光,故除需大量使用電力外,對水銀燈 等之維持管理亦極爲繁雜。 經濟部智慧財產局員工消費合作社印製 此外,將苯完全氫化所得之環己烷,與氨經氧化所得 之硝酸反應而得硝基環己烷,再將其部分氫化以製造環己 酮肟之方法(美國專利第3,255,26 1號,第2,967,200號) 亦屬公知。此一方法,係使用硝酸進行氧化反應,並於1 50 〜200 °C左右,3〜4MPa左右之高溫、高壓下進行,而具有 消耗大量設備材料,且容易產生爆發危險性等問題。又, 硝基環己烷之選擇率於以環己烷基準,硝酸基準時皆爲較 低之80%左右,又,環己烷之轉化率爲15〜25%之低値, 故生產性較低,未反應之環己烷於循環使用時需消耗大量 能量。又,硝基環己烷之部分氫化之環己酮肟的製造步驟 之選擇率亦僅有較低之80%左右。 如上所述般,製造環己酮肟所使用之以往方法,皆具 有繁雜之製造步驟,故於工業上實施時,需尋求更簡便且 有效率之方法。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -9- 1292753 Α7 Β7 五、發明説明(7 ) 【發明之槪要】 (請先閲讀背面之注意事項再填寫本頁) 於此情況下,本發明者們就爲解決前述目前所產生之 問題經過深入硏究。其結果發現一種包含(1 )將環己醇、 環己酮及其混合物所成群中所選出之起始物質經由胺基化 反應而製得環己胺之步驟,與(2 )將所得之環己胺經由部 分氧化反應以製得環己酮肟之步驟,其中,步驟(1 )中所 生成之副產物(α )及/或步驟(2 )中所生成之副產物(冷 ),可於該胺基化反應之反應系中循環使用爲特徵之方法 以製造環己酮肟時,該環己酮肟可再無需使用以往使用繁 雜步驟所製得之羥基胺鹽等反應試劑,可以較少之氫消耗 量,簡便之裝置,單純之操作而可以極高選擇率下予以製 造,又,不會產生以往技術所會產生之對環己酮肟所製得 之所期待的中間體之ε -己內醯胺品質有不良影響且不易分 離之副產物及/或工業價値較低之硫酸銨,且所生成之副產 物大部分皆可以循環使用,又,未能循環使用之副產物亦 多爲環己烷等有用化合物,故廢棄物極少而極有利於工業 上使用。 經濟部智慧財產局員工消費合作社印製 因此,,本發明之目的之一,係將適合作爲耐隆-6等 之原料的ε -己內醯胺之中間體的化合物之化合物環己酮肟 ,於無須使用以往使用繁雜步驟所製得之羥基胺鹽等反應 試劑,僅以較少之氫消耗量,簡便之裝置,單純之操作而 可以極高選擇率下予以製造外,亦不會產生以往技術所會 產生之對環己酮肟所製得之所期待的中間體之ε -己內醯胺 品質有不良影響且不易分離之副產物及/或工業價値較低之 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) -10- 1292753 A 7 B7 五、發明説明(8 ) (請先閲讀背面之注意事項再填寫本頁) 硫酸銨,且所生成之副產物大部分皆可以循環使用,又, 未能循環使用之副產物亦多爲環己烷等有用化合物,故廢 棄物極少而極有利於工業上使用。 本發明之上記及其他各目的,特徵與各種優點,可由 以下詳細說明與申請專利範圍之記載而明暸。 【發明之詳細說明】 依本發明之內容,1、提供一種環己酮肟之製造方法, 其係包含 (1)將環己醇、環己酮及其混合物所成群中所選出之 起始物質經由胺基化反應而製得環己胺之步驟,與 (2 )將所得之環己胺經由部分氧化反應以製得環己酮 肟之步驟, 其中,步驟(1 )中所生成之副產物(α )及步驟(2 )中所生成之副產物(/3 )所成群中所選出之至少1種副 產物,可於步驟(1 )之胺基化反應之反應系中循環使用 爲特徵之環己酮肟之製造方法。 經濟部智慧財產局員工消費合作社印製 爲使本發明內容容易得到理解,以下,將本發明之特 徵及較佳之實施態樣予以列舉。 1.一種環己酮肟之製造方法,其特徵爲,包含 (1)將環己醇、環己酮及其混合物所成群中所選出之 起始物質經由胺基化反應而製得環己胺之步驟,與 (2 )將所得之環己胺經由部分氧化反應以製得環己酮 肟之步驟, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -11 - 1292753 Α7 Β7 五、發明説明(9 ) (請先閱讀背面之注意事項再填寫本頁) 其中,步驟(1 )中所生成之副產物(α )及步驟(2 )中所生成之副產物(/3 )所成群中所選出之至少1種副 產物,可於步驟(1 )之胺基化反應之反應系中循環使用。 2. 如前項1之方法,其中,步驟(1 )中使用環己醇作 爲起始物質時,該副產物(α )係包含至少1種選自環己 酮、Ν-(環己亞基)環己胺、二環己胺、環己基苯胺及苯 胺所成群中之化合物; 步驟(1 )中使用環己酮作爲起始物質時,該副產物( 係包含至少1種選自環己醇、Ν-(環己亞基)環己胺 、二環己胺、環己基苯胺及苯胺所成群中之化合物; 步驟(1)中使用包含環己醇與環己酮之混合物作爲起 始物質時,該副產物(α )係包含至少1種選自環己醇、 環己酮、Ν-(環己亞基)環己胺、二環己胺、環己基苯胺 及苯胺所成群中之化合物; 該副產物(/3 )係包含至少1種選自環己酮、硝基環 己烷、Ν-(環己亞基)環己胺及二環己胺所成群中之化合 物。 · 經濟部智慧財產局員工消費合作社印製 3. 如前項1之方法,其中,步驟(1)中之胺基化反應 ,係於含有至少1種選自屬於週期表第8、9與10族之元 素,鉻、銅、銀、鋅與鋁所成群中之元素的胺基化觸媒之 存在下進行者。 4·如前項3之方法,其中,步驟(1)中之胺基化反應 係於分子狀氫之存在下進行者。 5.如前項1之方法,其中,步驟(2 )中之部分氧化反 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -12- 1292753 A7 B7 五、發明説明(10 ) 應,其係於作爲氧化劑之分子狀氧之存在下進行者。 6·如前項1之方法,其中,該環己醇係由包含,(i ) 將苯部分氫化以製得環己烯,(ii )將所製得之環己烯水合 等方法而製得者。 7. 如前項6之方法,其中,該苯之部分氫化,係於含有 至少1種選自屬於週期表第8、9與10族元素所成群中之 元素的氫化觸媒,與水之存在下所進行者。 8. 如前項6之方法,其中,該苯之部分氫化反應,係於 (a )平均結晶粒徑爲200A以下之金屬釕、及必要時含有 鋅化合物之氫化觸媒,(b )水,及(c )至少1種選自鉻 或給之氧化物、水溶性鋅化合物、及固體鹼性硫酸鋅所成 群中之化合物的存在下,於中性或酸性之條件下進行,且 該氫化觸媒爲非負載型者。 9. 如前項6之方法,其中,該環己烯之水合反應,係於 沸石之水合觸媒的存在下進行者。 10. 如前項9之方法,其中,該沸石係由ZSM-5型沸石 所成群中所選出者。 11. 如前項1之方法,其中,該環己酮係以包含(i)將 苯部分氫化以製得環己烯,(ii )將所製得之環己烯經水合 反應以製得環己醇,(iii )將所得之環己醇予以脫氫處理 等方法所製得者。 12. 如前項11之方法,其中,該苯之部分氫化反應,係 於含有至少1種選自屬於週期表第8、9與10族元素所成 群中之元素的氫化觸媒,與水之存在下所進行者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁} •裝Γ 訂 經濟部智慧財產局員工消費合作社印製 -13- 1292753 Α7 Β7 五、發明説明(11 ) (請先閲讀背面之注意事項再填寫本頁) 1 3.如前項11之方法,其中,該苯之部分氫化反應,係 於(a )平均結晶粒徑爲200A以下之金屬釕、及必要時含 有鋅化合物之氫化觸媒,(b )水,及(c )至少1種選自 鉻或給之氧化物、水溶性鋅化合物、及固體鹼性硫酸鋅所 成群中之化合物的存在下,於中性或酸性之條件下進行, 且δ亥氣化觸媒爲非負載型者。 14.如前項11之方法,其中,該環己烯之水合反應,係 於沸石之水合觸媒的存在下進行者。 15·如前項11之方法,其中,該沸石係由ZSM-5型沸 石所成群中所選出者。 以下,將對本發明作更詳細之說明。 經濟部智慧財產局員工消費合作社印製 本發明之步驟(1 )中,係將環己醇、環己酮及其混合 物所成群中所選出之起始物質經由胺基化反應而製得環己 胺。胺基化反應係於氨之存在下,較佳爲於氨與分子狀氫 之存在下,使用觸媒進行反應。具體而言,例如可使用下 記公知文獻所記載之方法。例如,使用環己醇作爲原料時 ’係於氨及氫之存在下,以氧化銅-氧化鋅作爲觸媒而於氣 相中進行反應之方法(「工業化學雜誌」,70 ( 9 ) ,1 508 ,1967,日本化學會,日本),於氨及氫之存在下,以氣 體狀使用矽藻土載體還原鎳成型觸媒於常壓下進行反應之 方法等(日本特公昭51-41627號公報),於氨及氫之存在 下’以咼溫、咼壓等條件爲基礎,於液相中使用以銘爲主 成分之觸媒的方法(日本特公昭5 1 -3260 1號公報),於脂 環式醇經氫前處理所得之釕觸媒的存在下胺基化之方法( 本紙張尺度適财關家標準(CNS ) Α4規格(21GX297公釐) 画 -14 - 1292753 A7 B7 五、發明説明(12 ) 曰本特開平5-148191號公報)等。使用環己酮作爲起始物 質之情形,係於氨及氫之存在下,使用鎳、鈷、鉑、鈀等 觸媒進行反應之方法(Chemical Abstract,15,1 285,192 1 ) ’於氨及氫之存在下,使用鎳觸媒於液相中進行反應等方 法(「工業化學雜誌」,70 ( 8 ),1 335,1967,日本化學 會’日本)等。又,使用環己醇與環己酮之混合物作爲起 始物質時,係於氨與氫之存在下,使用氧化鎳-氧化各觸媒 於氣相中進行反應等方法(法國專利第1,492,098號說明書 )’於氨及氫之存在下,使用觸媒之鎳及/或鈷與磷酸或硼 酸,於氣相中反應之方法(日本國特公昭41 -7575號公報) 等。 本發明所使用之觸媒,可使用各種金屬、金屬氧化物 、金屬鹽、或有機金屬化合物等,但以含有至少1種選自 屬於週期表第8、9與10族之元素(Fe、Co、Ni、Ru、Rh 、Pd、Ir、Pt等),Cr、Cu、Ag、Zn與A1所成群中之金屬 元素的觸媒爲佳。觸媒可以上記金屬或金屬氧化物之形態 存在,或金屬或金屬氧化物受適當之觸媒載體負載所得之 觸媒亦可。該觸媒載體例如活性碳、Si〇2、Ah〇3、 Si〇2/Al2〇3、Ti〇2、Zr〇2、Zn〇、硫酸鋇、碳酸鉀、矽藻土、 沸石等。 本發明之氨基化反應,可於氣相或液相下,以固定床 或懸濁床以連續式或批次式進行反應。於液相下進行反應 時,可於溶媒之存在下進行反應亦可。溶媒,並未有特別 之限定,例如可使用乙腈、丙腈等腈類’正己烷、環己烷 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) 丨^---„—---V·裝— (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -15- 1292753 A7 __ B7 五、發明説明(13 ) (請先閲讀背面之注意事項再填寫本頁) 等脂肪族烴,苯、甲苯等芳香族化合物,二噁烷、二聚醚 等醚類,水等。於溶媒下進行操作之際,環己醇之濃度, 一般爲1至30重量% ,較佳爲5至20重量% 。又,於氣 相中進行反應時亦可使用相同者,僅需將前述溶媒先予汽 化後再供應於反應器即可。 本發明中,對環己醇及/或環己酮而言,氨的莫耳比一 般爲0.5/1〜10/1,較佳爲1/1〜5/1之比例,又,於分子狀 氫之存在下進行胺基化反應之情形中,對環己醇及/或環己 酮而言,氫的莫耳比一般爲0.01/1〜10/1,較佳爲0.5/1〜 5/1之比例,於加壓下進行時,一般爲0.1〜20MPa,較佳爲 1〜lOMPa之範圍,反應溫度較佳爲50〜300°C,較佳爲80 〜250°C之範圍。反應時間可依標的脂環己醇氨之選擇率或 產率之目標値作一設定,僅需對其作適當之選擇,而無須 特別之限定,一般爲數秒至數小時之時間。 經濟部智慧財產局員工消費合作社印製 有關觸媒之量,一般依所使用觸媒之種類而有所不同 ,只要可達到所期待效果之量時並未有特別之限定,一般 以對起始物質而言(環己醇及/或環己酮)而言,以重量比 0.0001/1 〜100/1,較佳爲 0.001/1 〜50/1 之範圍。 又,於氣相中進行反應時,於上升流或下降流反應器 中,於時間基準之液態空間速度(liquid hourly space velocity, LHSV)較佳爲0.01〜10,更佳爲0.05〜5之範圍 等條件下進行反應爲佳。 有關步驟(1 )之氨基化反應的副產物(α ),係因所 使用之起始物質、觸媒等而有所不同,一般而言,步驟(1 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐] 一 -16- 1292753 A7 B7_ _ 五、發明説明(14 ) (請先閱讀背面之注意事項再填寫本頁) )中之起始物質使用環己醇時,該副產物(^ )係包含至 少1種選自環己酮、Ν-(環己亞基)環己胺、二環己胺、 環己基苯胺與苯胺所成群中之化合物;步驟(1)中之起始 物質使用環己酮時,該副產物(α )係包含至少1種選自 環己醇、環己酮、Ν-(環己亞基)環己胺、二環己胺、環 己基苯胺及苯胺所成群中之化合物;步驟(1)中使用包含 環己醇與環己酮之混合物作爲起始物質時,該副產物(α )係包含至少1種選自環己醇、環己酮、Ν-(環己亞基) 環己胺、二環己胺、環己基苯胺及苯胺所成群中之化合物 〇 經濟部智慧財產局員工消費合作社印製 於所生成之環己胺,例如由經觸媒分離之反應器中之 反應混合物,加入環己烷或苯等,經共沸蒸餾後,以蒸餾 分離方式回收,必要時可再以分離步驟達到所需要之純度 。又,所生成之環己胺與副產物(α )於未分離下一起供 應於步驟(2 )之部分氧化反應亦可。此時步驟(2 )之副 產物(/3 )可再循環至步驟(1 )中。供應下記步驟(2 ) 之部分氧化反應脂環己胺之純度以80%以上爲佳,以95% 爲更佳,以99%以上爲最佳。 將本發明步驟(2 )之環己胺部分氧化以製得環己酮肟 之方法,例如將環己胺於觸媒之存在下,使其與氧化劑反 應之方法等。本發明之氧化劑,可爲分子狀氧、臭氧等氧 類,過氧化氫、過乙酸、與K2S2〇8等無機氫過氧化物,t-丁 基氫過氧化物、異丙苯氫過氧化物、乙基苯氫過氧化物與 環己基氫過氧化物等有機氫過氧化物,NaCIO、NaBrO、 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -17- 1292753 A7 B7 五、發明説明(16 ) (請先閲讀背面之注意事項再填寫本頁) 本發明之部分氧化反應,可於氣相或液相下之固定床 、或懸濁床以連續式、或批次式方式進行。於液相下進行 時’可於溶媒之存在下配合反應進行。溶媒並未有特別之 規定’例如上記公知技術(日本特開平2-295956號公報( EP 395046號之對應案)、美國專利第2,706,204號)中所 記載之溶媒,例如甲醇、t-丁醇等C1〜C10之醇、乙腈、苯 、甲苯、二甲基甲醯胺、二甲基磺氧化物、三乙基胺、二 甲氧基乙烷、二噁烷、二聚醚、水等。於溶媒之存在下進 行操作之際,環己胺之濃度一般爲1〜30重量% ,較佳爲5 〜20重量% 。 反應於氣相中進行時,所供應之環己胺的濃度,以對 全氣體供應量而言,較佳爲0.5〜20% ,更佳爲2〜10% 。 環己胺可單獨供應於反應器中,又,亦可使用氮氣、氦氣 等不會對反應產生影響之不活性氣體予以稀釋。又,上記 溶媒可先予以汽化後再供應於反應器中亦可。 經濟部智慧財產局員工消費合作社印製 反應條件,例如可配合所使用之氧化劑或觸媒之種類 作適當之選擇,反應壓力可爲減壓、常壓、加壓下皆可, 反應系內之全壓並未有特別之限定。反應溫度,較佳爲20 °C〜300°C,更佳爲80°C〜250°C之範圍。反應溫度高於300 °C時,容易對所生成之環己酮肟促進其分解或過氧化之傾 向,反應溫度低於20 °C時,反應速度會有降低之傾向。又 ,反應時間,可依目的之環己酮肟之選擇率或產率之目標 値決定,其可作適當之選擇,必未有特別之限定,一般係 爲數秒至數小時之時間。 本紙張尺度適用中81國家標準(CNS ) A4規格(210X297公釐) -19- 1292753 A7 __ B7 五、發明説明(17 ) (請先閱讀背面之注意事項再填寫本頁) 有關觸媒之使用量,其係依所使用觸媒之種類而有所 不同’一般只要可達到所期待之觸媒效果時,並未有特別 限定,一般對環己胺而言,重量比以0.0001/1〜100/1,較 佳爲0.001/1〜50/1之範圍。 又,於氣相中進行反應時,於上升流或下降流反應器 中,於時間基準之液態空間速度(liquid hourly space velocity,LHSV)較佳爲0.01〜10,更佳爲0.05〜5之範圍 等條件下進行反應爲佳。 步驟(2 )中部分氧化反應中所生成之副產物(yS ), 一般爲包含至少1種選自環己酮、硝基環己烷、N-(環己 亞基)環己胺與二環己胺所成群中之化合物。 所生成之環己酮肟,可由分離出觸媒之反應器中的反 應混合物,以慣用之方法,例如蒸餾或萃取等予以回收, 必要時可再經由分離步驟達到所需要之純度。此時,環己 酮肟之純度以99%以上爲佳。 經濟部智慧財產局員工消費合作社印製 本發明中,步驟(1 )中所生成之上記副產物(α )及/ 或步驟(2 )中所生成之上記副產物(/3 ),可循環至步驟 (1 )中該胺基化反應之反應係以轉化爲環己胺。即,前述 副產物,係相等於供應胺基化反應之原料或製造環己酮物 之中間產物的環己胺等,基於該副產物之循環使用,可再 度提昇標的產物之環己酮肟之選擇率。又,步驟(1 )中所 生成之上記副產物(^ )可與步驟(2 )中所生成之副產物 (泠)爲相同之化合物,此情形中,副產物(α )與副產 物(/3 )皆可同時於步驟(1 )中再循環使用,或僅任何一 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -20- 1292753 A 7 B7 五、發明説明(18 ) 方於步驟(1 )中循環使用皆可。例如副產物(α )與副產 物(0 )同時爲二環己胺時,副產物(α )之二環己胺與 副產物(沒)之二環己胺一起再循環至步驟(1 )使用,或 任一方循環至步驟(1 )中再使用亦可。 該起始物質與該副產物之胺基化反應中,環己胺之轉 化反應,可以以下反應式(環己醇(I)、環己酮(Π)、 硝基環己烷(ΠΙ )、二環己胺(IV ) 、Ν-環己亞基環己胺 (V或VI)、環己基苯胺(VII)、苯胺(VIII))方式進 行。 (I) C6HuOH + NH3^ C6H11NH2 + H2O; (II) C6HlO + NH3 + H2-^ C6H11NH2 + H2O; (III) C6HuN〇2 + 3H2^ C6H11NH2 + 2H2O; (IV) C6Hu-NH-C6Hu + NH3^ 2C6H11NH2; (V) C6Hl〇 = N-C6Hll + H2 + NH3-> 2C6H11NH2; (VI) C6Hl0 = N-C6Hll + H2〇-> C6H11NH2 + C6H10O; (VII) + 及 (VIII) C6H5NH2 + 3H2->(:6ΗηΝΗ2。 步驟(1 )中胺基化反應所生成之副產物(^ ),及/或 步驟(2 )之部分氧化反應所生成之副產物(/5 )之分離及 再循環使用等可以公知之方法進行。具體而言,例如可以 以下方法進行。首先,將對副產物(^ )之分離與再循環 使用作一說明,副產物(α )若含有2種以上上記化合物 時,一般只要對至少1種化合物作分離、再循環即可’但 以將副產物(^ )之化合物全部分離、再循環使用者爲最 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •1裝· 訂 經濟部智慧財產局員工消費合作社印製 -21 - 1292753 A7 B7 五、發明説明(19 ) (請先閲讀背面之注意事項再填寫本頁) 佳。分離、再循環使用之具體方法例如,將胺基化反應所 得反應混合物中經蒸餾等方式分離環己胺後所得之殘渣中 ’將對步驟(1 )之胺基化反應不致產生不良影響之成分( 例如焦油狀高沸點化合物)以蒸餾、萃取等公知之分離方 法去除後,再循環至步驟(1 )之胺基化反應使用之方法, 及將環己胺以蒸餾等分離所得之殘渣中,將至少1種副產 物(α )之化合物以蒸餾、萃取等公知之分離方法分離, 再循環至步驟(1 )之胺基化反應中使用之再循環方法等。 又,胺基化步驟中,生成之水可與副產物共同再循環使用 ,或由副產物中分離亦可。 經濟部智慧財產局員工消費合作社印製 隨後,將對副產物(/3 )之分離及再循環步驟進行說 明。副產物(/3 ) —般係含有2種以上上記化合物。一般 只要對至少1種化合物作分離、再循環即可,但以將副產 物(Θ )之化合物全部分離、再循環使用者爲最佳。分離 、再循環使用之具體方法例如,將部分氧化反應所得反應 混合物中經蒸餾等方式分離環己胺後所得之殘渣中,將對 步驟(1 )之胺基化反應不致產生不良影響之成分(例如焦 油狀高沸點化合物)以蒸餾、萃取等公知之分離方法去除 後,再循環至步驟(1 )之胺基化反應使用之方法,及將環 己胺以蒸餾等分離所得之殘渣中,將至少1種副產物(/5 )之化合物以蒸餾、萃取等公知之分離方法分離,再循環 至步驟(1 )之胺基化反應中使用之再循環方法等。又,胺 基化步驟中,生成之水可與副產物共同再循環使用,或由 副產物中分離亦可。 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 1292753 A7 __B7 五、發明説明(20 ) 4 (請先閲讀背面之注意事項再填寫本頁) 又,步驟(1)之胺基化反應中,未反應之起始物質( 環己醇及/或環己酮)、氨、及必要時爲氫時,以將其循環 回復至步驟(1)之氨基化反應之反應系爲佳。此時,上記 未反應可單獨進行再循環,或與副產物(α )及/或副產物 (,)共同再循環使用亦可。 又,步驟(2)之部分氧化反應中,具有未反應之環己 胺及氧時,以循環回復至步驟(2 )之部分氧化反應系爲佳 〇 上記副產物(α )與(/3 ),其可分別循環至步驟(1 )之胺基化反應系,或混合後再進行再循環亦可。 又,步驟(1 )或步驟(2 )之任一,亦可能於步驟(1 )中未能生成可再循環之副產物,此時,步驟(1 )或步驟 (2 )之任一者所生成之可再循環的副產物(副產物(α ) 或副產物(yS ))必須於再循環至步驟(1 )中。 經濟部智慧財產局員工消費合作社印製 本發明(1 )之氨基化步驟中,作爲起始物質使用之環 己醇及/或環己酮,如上所示般可使用以往技術所述之各種 方法予以製得,較佳係爲將苯部分氫化所得之環己烯經水 合處理所製得之環己醇,及/或將依此方法所製得之環己醇 脫氫所得之環己酮等。前述使用環己醇及/或環己酮以製造 環己酮肟之情形,具有由起始物質之苯至標的產物之環己 酮肟爲止之有用物質(包含環己烷)的全碳回收率遠較其 他方法者爲高之優點。又,此一方法,亦具有使用少量的 水消耗量即可製造環己酮肟,且不易生成不易分離之副產 物之優點。 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -23- 1292753 A7 B7 五、發明説明(21 ) (請先閱讀背面之注意事項再填寫本頁) 以下’將對苯部分氫化以製得環己烯之方法與將環己 少希經水合作用以製造環己醇之方法作一說明。又,此方法 所製得之環己醇經脫氫而製得環己酮之方法,可使用慣用 之脫氫方法等予以處理。 將苯部分氫化反應可以公知之方法進行。公知之方法 例如使用水與鹼金屬及含有至少1種選自屬於週期表第8、 經濟部智慧財產局員工消費合作社印製 9與10族之元素所得觸媒組成物之方法(日本特公昭 5 6-22850號(美國第3,376,720號對應案)),負載於鎳、 銘、鉻、鈦或鍩氧化物之釕觸媒,以醇或酯作爲添加劑使 用之方法(日本特公昭52-3933號公報),於含有釕觸媒, 於含有至少1種屬於週期表第1族與第2族金屬與錳所成 群中之金屬的鹽之中性或酸性水溶液之存在下進行反應之 方法(日本特公昭57-7607號公報(美國專利第4,055,5 1 2 號之對應案)),於以氧化矽、氧化鋁等氧化物爲主,負 載釕之觸媒,水與硫酸鈷之存在下,進行部分氫化之方法 (曰本特開昭57- 1 30926號公報),使用含有至少1種選自 鐵、鈷、銀與銅所成群中之金屬,與釕負載於硫酸鋇載體 所得觸媒,於含有至少1種選自鋰、鈷、鐵與鋅所成群中 之金屬硫酸鹽與水之共存下進行反應之方法(日本特公平 2- 5 9 8 1 1號公報(美國專利第4,575,572號,與EP1 7 09 1 5號 之對應案)),以硫酸鋇爲載體之釕負載觸媒與水之共存 下,與至少一種選自二氧化矽、二氧化鈦、與氧化鋁中所 選出之金屬的氧化物於反應系中共存之方法(日本特公平 6-4545號公報(美國專利第4,665,274號,與EP2 14530號 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -24- 1292753 A7 B7 五、發明説明(22 ) (請先閲讀背面之注意事項再填寫本頁) 之對應案)),以氫作爲觸媒,使用具有平均粒徑200A以 下之金屬釕結晶及/或其凝集之粒子,於水與至少1種鋅化 合物之存在下進行反應之方法(日本特公平2- 19098號公報 ),於水與至少1種水性鋅化合物之存在下,於酸性條件 下之液相中以氫部分還原之際,氫化觸媒可將含鋅化合物 之釕化合物還原所製得之對釕而言,鋅含量爲0.1〜50重量 %之平均結晶粒徑爲200A以下之非負載型觸媒之方法(曰 本特公平2- 1 6736號公報),或於水之共存下,使用具有 200A以下結晶粒徑之金屬釕觸媒爲主成分之氫化觸媒粒子 ,並添加與該觸媒相異之由氧化銷與氧化給所成群中之至 少1種,再於至少1種固體鹼性硫酸鋅之共存下,於中性 或酸性條件下進行反應之方法(日本特公平3-537 1號公報 (美國專利第4,737,536號,與EP220525號之對應案)) 等。 經濟部智慧財產局員工消費合作社印製 用於苯之部分氫化之觸媒,以使用含有至少1種選自 屬於週期表第8、9與10族之金屬所得氫化觸媒的使用爲 佳,用於觸媒之金屬最佳爲釕。觸媒之原料,例如鹵化物 、硝酸鹽、氫氧化物、錯合物化合物、烷氧化物等。又, 觸媒可預先含有其他金屬成分作爲輔觸媒。輔觸媒成分例 如鉻、錳、鐵、鈷、鎳、銅、鋅、銀、釓、金等較爲有效 ,又以鋅爲最佳。使用輔觸媒金屬之際,對釕原子而言, 輔助媒金屬之原子比一般爲0.01〜20,較佳爲0.1〜10。 所使用之氫化觸媒,例如可爲氧化矽、氧化鋁、氧化 鍩、氧化鈦等單元素金屬氧化物或其複合金屬氧化物負載 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -25- 1292753 A7 B7 五、發明説明(23 ) (請先閲讀背面之注意事項再填寫本頁) 於硫酸鋇、碳酸鈣、矽藻土、沸石、活性碳等之負載型或 非負載型。就提高環己烯之選擇率之觀點而言,以使用非 負載型之金屬釕爲佳。 非負載型之金屬釕,以釕化合物於氣相或液相中以氫 或適當之化學還原劑還原所得之還原物,將釕還原至金屬 狀態者。所稱還原物之平均粒徑越小時,對環己烯之生成 越爲有利,較佳以使用200A以下,更佳爲100A以下之金 屬釕以其可提高環己烯之選擇率故爲較佳。其中,平均粒 徑可以一般方法,即,可利用X光繞射法將所得之繞射線 擴大,以Scherrer之計算式算出者。又,本發明中,亦適 用於以相同方法製得之含有鋅化合物之金屬釕。 有關觸媒之量,依所使用觸媒之種類而有所不同,一 般,對苯而言,其重量比以 0.0001/1〜100/1,較佳爲 0.001/1〜50/1之範圍。 經濟部智慧財產局員工消費合作社印製 又,氫化觸媒中,使用非負載型之金屬釕觸媒時,可 使用與該觸媒相異之添加有鉻及/或給之氧化物以進行反應 。添加之氧化物之量,以對於反應系中共存之水爲lx 1(Τ3 〜0.3倍,較佳爲lx 10_2〜0.1倍。添加前述氧化物對其效 果係極爲有效者,其可提高環己烯之選擇率、產率,此外 ,亦可抑制氫化觸媒附著於反應器表面或,氫化觸媒之凝 集等現象。 該苯之部分氫化反應中,須與水共存下進行。所添加 之水的量,以於反應條件下,可形成以苯與所生成環己烯 爲主成分之有機相與,含水之水相形成2相之情形爲佳, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -26- 1292753 A7 B7 五、發明説明(24 ) 故以相對於苯重量,共存有0.001〜1〇〇重量% ,較佳爲0.5 〜20重量%爲佳。 (請先閲讀背面之注意事項再填寫本頁) 又,本發明中,以氫化觸媒、水與其他至少1種水溶 性金屬化合物之存在下進行反應爲佳。其中所述水溶性金 屬化合物,以使用屬於週期表第1、2與12族之元素、鉻 、猛、鐵、鈷、鎳、銅等之醋酸鹽、氯化物、硝酸鹽、硫 酸鹽、磷酸鹽等,又已屬於週期表第1及2族之金屬及鋅 之氯化物或硫酸鹽爲佳,以使用硫酸鋅等強酸鹽爲更佳。 所述硫酸鋅,以使用水溶液爲0.01重量%〜飽合溶解度止 之濃度者爲佳,更佳爲使用0.1〜30重量%者爲更佳。 又,苯之部分氫化反應中,以使用上記金屬之固體鹼 性硫酸鹽爲佳。此時.,以使用固體鹼性硫酸鋅爲更佳。其 中,固體鹼性硫酸鋅例如以ZnS〇4-mZn〇-nH2〇或 ZnS〇4-nZn(〇H) 2(其中,m、η 分別爲 0.5Sm$4,0$η S 8 之數,),又如 Ζη ( 1 +1 ) ( OH) 2 1 —S〇4 (其中,1 經濟部智慧財產局員工消費合作社印製 爲1 S 1 S 4 )等式所示化合物,具體而言例如, ZnS〇4_0.5Zn〇、ZnS〇4-0.5Zn〇-H2〇(ZnS〇4-Zn (〇H ) 2)或 Zn ( OH) 2 S〇4、ZnS〇4-3 Zn〇、11 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1292753 A7 B7 V. Invention Description (5) (Please read the note on the back and fill out this page) In the presence of catalyst, in phosphate/ammonium phosphate buffer Hydrogen is reduced to form a hydroxyammonium phosphate which is then reacted with cyclohexanone. In either case, since the buffer is circulated between the hydrazine manufacturing step and the hydroxylamine production step, the pH 値 can be kept constant, and there is an advantage that ammonium sulfate does not form by-products, but the number of reaction steps is extremely high and must be high. Since the raw material of purity is easy to generate catalyst recovery or the buffer circulation step is extremely complicated. Further, the selectivity of the hydroxylamine was as low as 60% for ammonium in the entire step. Further, in the method consisting of the above steps (I) to (III), a large amount of hydrogen is often required for the complete hydrogenation of benzene and the production of a hydroxylamine salt, which often causes problems. The Ministry of Economic Affairs, the Intellectual Property Bureau, the employee consumption cooperative, printed it, and also proposed the method for the above. The improved method, for example, in the method for producing cyclohexanone, benzene can be obtained by partial hydrogenation to obtain cyclohexene, and then the cyclohexanol obtained by the hydration reaction can be subjected to dehydrogenation reaction. A method for producing cyclohexanone (Japanese Laid-Open Patent Publication No. Hei 5 6-4 3 227 (corresponding to EP 23 379)) and the like. In the method, compared with the cyclohexane air oxidation method, the hydrogen consumption is small, and the cyclohexanone which is produced by the partial hydrogenation reaction is contained, so that the carbon-based yield substantially approaches 100%. Other advantages, but still have the reaction equipment of the cyclohexanol dehydrogenation step, and the energy cost and the like are relatively large with respect to the air oxidation method. Further, a method of reacting cyclohexanone with ammonia in the presence of hydrogen peroxide to produce cyclohexanone oxime is known (U.S. Patent No. 4,745,221). However, in this method, since it is not necessary to use a reagent obtained by a complicated method such as hydroxylamine, and is a method which does not produce by-products such as ammonium sulfate, it still has the Chinese National Standard (CNS) A4 specification (this is required for the paper scale). 210X297 mm) -8- 1292753 A7 B7 V. INSTRUCTIONS (6) Use high-priced hydrogen peroxide and other problems. (Please read the precautions on the back side and fill out this page.) Also, the method of producing cyclohexanone is not carried out, for example, cyclohexane obtained by completely hydrogenating benzene, and a mixture of NO and N〇2 obtained by air-oxidizing ammonia. The method for producing cyclohexanone oxime hydrochloride by the reaction of sulfuric acid and hydrochloric acid to obtain cyclohexanone oxime hydrochloride (organic synthetic chemistry association, 21, 160-3, 1 963, organic synthetic chemistry association) Japan) has been industrialized. In this method, since cyclohexanone is used as an intermediate material, the reaction step is relatively small. However, since light is required for deuteration, in addition to the large amount of electricity used, the maintenance of mercury lamps and the like is extremely complicated. In addition, the cyclohexane obtained by the complete hydrogenation of benzene is reacted with nitric acid obtained by oxidation of ammonia to obtain nitrocyclohexane, which is then partially hydrogenated to produce cyclohexanone oxime. Methods are also known (U.S. Patent No. 3,255,26, No. 2,967,200). In this method, the oxidation reaction is carried out using nitric acid, and is carried out at a high temperature of about 1 to 50 ° C and a high temperature of about 3 to 4 MPa, and has a problem that a large amount of equipment materials are consumed and the risk of explosion is likely to occur. Moreover, the selectivity of nitrocyclohexane is about 80% lower on the basis of cyclohexane and on the basis of nitric acid, and the conversion of cyclohexane is lower than 15 to 25%, so the productivity is lower. Low, unreacted cyclohexane consumes a lot of energy when recycled. Further, the selectivity of the production step of the partially hydrogenated cyclohexanone oxime of nitrocyclohexane is also only about 80% lower. As described above, the conventional methods for producing cyclohexanone oxime have complicated manufacturing steps, and therefore, in industrial practice, a simpler and more efficient method is sought. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) -9- 1292753 Α7 Β7 V. Invention description (7) [Summary of invention] (Please read the note on the back and fill out this page) In this case, the inventors have intensively studied in order to solve the aforementioned problems. As a result, it was found that (1) a step of preparing a cyclohexylamine via amination reaction of a starting material selected from a group consisting of cyclohexanol, cyclohexanone, and a mixture thereof, and (2) a step of producing a cyclohexanone oxime via a partial oxidation reaction of cyclohexylamine, wherein the by-product (α) formed in the step (1) and/or the by-product (cold) formed in the step (2) may be When the cyclohexanone oxime is produced by recycling in the reaction system of the amination reaction, the cyclohexanone oxime can be used without any reaction reagent such as a hydroxylamine salt obtained by using a complicated step. Low hydrogen consumption, simple device, simple operation, can be manufactured at a very high selectivity, and it does not produce the desired intermediate of cyclohexanone oxime produced by the prior art. - by-products of which the quality of caprolactam has adverse effects and are difficult to separate, and/or ammonium sulfate having a lower industrial price, and most of the by-products produced can be recycled, and there are many by-products that are not recycled. Is a useful compound such as cyclohexane, so And very rarely thrown away in favor of industrial use. In the first place of the present invention, one of the objects of the present invention is a cyclohexanone oxime which is a compound which is suitable as an intermediate of ε-caprolactam which is a raw material of Nile-6. It is not necessary to use a reagent such as a hydroxylamine salt obtained by using a complicated step in the past, and it can be manufactured at a very high selectivity without a small amount of hydrogen consumption, a simple device, and a simple operation. The paper produced by the technology has adverse effects on the quality of ε-caprolactam of the desired intermediate prepared by cyclohexanone oxime and is difficult to separate by-products and/or industrial grades. Standard (CNS) Α4 size (210 X 297 mm) -10- 1292753 A 7 B7 V. Description of invention (8) (Please read the note on the back and fill out this page) Ammonium sulfate, and the by-products produced are large Some of them can be recycled, and the by-products that are not recycled are mostly useful compounds such as cyclohexane, so that waste is extremely small and extremely advantageous for industrial use. The other objects, features, and advantages of the invention will be apparent from the description and appended claims. DETAILED DESCRIPTION OF THE INVENTION According to the present invention, a method for producing cyclohexanone oxime is provided, which comprises (1) a selected starting group of cyclohexanol, cyclohexanone and a mixture thereof. a step of preparing a cyclohexylamine by an amination reaction, and (2) a step of subjecting the obtained cyclohexylamine to a cyclohexanone oxime via a partial oxidation reaction, wherein the side formed in the step (1) At least one by-product selected from the group consisting of the product (α) and the by-product (/3) formed in the step (2), can be recycled in the reaction system of the amination reaction of the step (1). A method for producing cyclohexanone oxime. Printed by the Ministry of Economic Affairs, the Intellectual Property Office, and the Consumer Cooperatives. In order to facilitate the understanding of the present invention, the features and preferred embodiments of the present invention are enumerated below. 1. A method for producing cyclohexanone oxime, which comprises (1) preparing a cyclohexylamine by amination reaction of a starting material selected from the group consisting of cyclohexanol, cyclohexanone and a mixture thereof Step, and (2) the step of preparing the cyclohexanone oxime by partial oxidation reaction of the obtained cyclohexylamine, the paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210×297 mm) -11 - 1292753 Α7 Β7 5 , invention description (9) (please read the note on the back and then fill out this page) where the by-product (α) generated in step (1) and the by-product (/3) generated in step (2) At least one by-product selected from the group can be recycled in the reaction system of the amination reaction of the step (1). 2.  The method according to the above item 1, wherein when the cyclohexanol is used as the starting material in the step (1), the by-product (α) comprises at least one selected from the group consisting of cyclohexanone and fluorene-cyclohexylene. a compound in a group of amines, dicyclohexylamine, cyclohexylaniline and aniline; when cyclohexanone is used as a starting material in the step (1), the by-product (containing at least one selected from cyclohexanol and hydrazine) a compound in the group of (cyclohexylene)cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline; when a mixture comprising cyclohexanol and cyclohexanone is used as the starting material in step (1), The by-product (α) comprises at least one compound selected from the group consisting of cyclohexanol, cyclohexanone, fluorene-(cyclohexyl)cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline; The by-product (/3) comprises at least one compound selected from the group consisting of cyclohexanone, nitrocyclohexane, fluorene-(cyclohexylene)cyclohexylamine, and dicyclohexylamine. Intellectual Property Bureau employee consumption cooperative printed 3.  The method according to the above item 1, wherein the amination reaction in the step (1) is carried out by containing at least one element selected from the group consisting of Groups 8, 9 and 10 of the periodic table, chromium, copper, silver, zinc and aluminum. Performing in the presence of an aminated catalyst of the elements in the group. 4. The method according to the above item 3, wherein the amination reaction in the step (1) is carried out in the presence of a molecular hydrogen. 5. The method according to the above item 1, wherein the partial oxidation of the paper in the step (2) is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) -12-1262953 A7 B7 5. The invention description (10) should It is carried out in the presence of molecular oxygen as an oxidizing agent. 6. The method according to the above item 1, wherein the cyclohexanol is obtained by a method comprising: (i) partially hydrogenating benzene to obtain cyclohexene, (ii) hydrating the obtained cyclohexene, and the like. . 7.  The method of the above item 6, wherein the partial hydrogenation of the benzene is carried out in a hydrogenation catalyst containing at least one element selected from the group consisting of elements belonging to Groups 8, 9 and 10 of the periodic table, in the presence of water Conductor. 8.  The method according to the above item 6, wherein the partial hydrogenation reaction of the benzene is carried out in (a) a metal ruthenium having an average crystal grain size of 200 A or less, and, if necessary, a hydrogenation catalyst containing a zinc compound, (b) water, and (c) Providing at least one compound selected from the group consisting of chromium or an oxide thereof, a water-soluble zinc compound, and a solid alkaline zinc sulfate in a neutral or acidic condition, and the hydrogenation catalyst is Non-loaded. 9.  The method according to the above item 6, wherein the hydration reaction of the cyclohexene is carried out in the presence of a hydrated catalyst of zeolite. 10.  The method of item 9, wherein the zeolite is selected from the group consisting of ZSM-5 type zeolites. 11.  The method according to the above item 1, wherein the cyclohexanone comprises (i) partially hydrogenating benzene to produce cyclohexene, (ii) hydrating the obtained cyclohexene to produce cyclohexanol, (iii) A method obtained by subjecting the obtained cyclohexanol to dehydrogenation treatment or the like. 12.  The method according to the above item 11, wherein the partial hydrogenation reaction of the benzene is carried out in a hydrogenation catalyst containing at least one element selected from the group consisting of elements belonging to Groups 8, 9 and 10 of the periodic table, in the presence of water The person who performed it. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) (please read the notes on the back and fill out this page). • Installation 智慧 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed - 13- 1292753 Α7 Β7 V. Description of invention (11) (Please read the notes on the back and fill in this page) 1 3. The method according to the above item 11, wherein the partial hydrogenation reaction of the benzene is carried out in (a) a metal ruthenium having an average crystal grain size of 200 A or less, and, if necessary, a hydrogenation catalyst containing a zinc compound, (b) water, and (c) Providing at least one compound selected from the group consisting of chromium or an oxide thereof, a water-soluble zinc compound, and a solid alkaline zinc sulfate in a neutral or acidic condition, and The media is not loaded. 14. The method according to the above item 11, wherein the hydration reaction of the cyclohexene is carried out in the presence of a hydration catalyst of zeolite. The method of item 11, wherein the zeolite is selected from the group consisting of ZSM-5 type zeolites. Hereinafter, the present invention will be described in more detail. The Ministry of Economic Affairs Intellectual Property Office employee consumption cooperative prints the step (1) of the present invention, wherein a starting material selected from the group consisting of cyclohexanol, cyclohexanone and a mixture thereof is subjected to an amination reaction to obtain a ring. Hexylamine. The amination reaction is carried out in the presence of ammonia, preferably in the presence of ammonia and molecular hydrogen, using a catalyst. Specifically, for example, the method described in the publicly known literature can be used. For example, when cyclohexanol is used as a raw material, a method of reacting in the gas phase using copper oxide-zinc oxide as a catalyst in the presence of ammonia and hydrogen ("Journal of Industrial Chemistry", 70 (9), 1 508, 1967, Japan Chemical Society, Japan), in the presence of ammonia and hydrogen, a method of reducing a nickel forming catalyst in a gaseous form using a diatomaceous earth carrier to carry out a reaction under normal pressure (Japanese Patent Publication No. 51-41627) In the presence of ammonia and hydrogen, the method of using a catalyst containing a main component in the liquid phase based on conditions such as temperature and pressure (Japanese Patent Publication No. 5 1 -3260 No. 1) Method for amination of an alicyclic alcohol in the presence of a ruthenium catalyst obtained by hydrogen pretreatment (this paper scale is suitable for households (CNS) Α4 specification (21GX297 mm). Painting - 14 - 1292753 A7 B7 V. Invention (12) 曰本特开平5-148191号). When cyclohexanone is used as a starting material, a method of reacting with a catalyst such as nickel, cobalt, platinum, or palladium in the presence of ammonia and hydrogen (Chemical Abstract, 15, 1 285, 192 1 ) 'in ammonia and hydrogen In the presence of a nickel catalyst, it is reacted in a liquid phase ("Journal of Industrial Chemistry", 70 (8), 1 335, 1967, Japanese Chemical Society 'Japan'). Further, when a mixture of cyclohexanol and cyclohexanone is used as a starting material, a method in which a nickel oxide-oxidizing catalyst is used in a gas phase in the presence of ammonia and hydrogen is used (French Patent No. 1,492,098) The specification is a method of reacting nickel and/or cobalt with phosphoric acid or boric acid in a gas phase in the presence of ammonia and hydrogen (Japanese Patent Publication No. Sho 41-7575). The catalyst used in the present invention may be any metal, metal oxide, metal salt, or organometallic compound, etc., but contains at least one element selected from Groups 8, 9 and 10 of the periodic table (Fe, Co). , Ni, Ru, Rh, Pd, Ir, Pt, etc.), a catalyst of a metal element in the group of Cr, Cu, Ag, Zn and A1 is preferred. The catalyst may be in the form of a metal or metal oxide, or a metal or metal oxide supported by a suitable catalyst carrier. The catalyst carrier is, for example, activated carbon, Si〇2, Ah〇3, Si〇2/Al2〇3, Ti〇2, Zr〇2, Zn〇, barium sulfate, potassium carbonate, diatomaceous earth, zeolite or the like. The amination reaction of the present invention can be carried out in a continuous or batch form in a fixed bed or a suspended bed in a gas phase or a liquid phase. When the reaction is carried out in a liquid phase, the reaction may be carried out in the presence of a solvent. The solvent is not particularly limited. For example, a nitrile such as acetonitrile or propionitrile can be used. 'N-hexane, cyclohexane. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210Χ297 mm) 丨^---„- ---V·装—(Please read the note on the back and fill out this page) Order the Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Print -15- 1292753 A7 __ B7 V. Invention Description (13) (Please read the back first Note: Please fill in this page) Aliphatic hydrocarbons, aromatic compounds such as benzene and toluene, ethers such as dioxane and diether, water, etc. When operating under a solvent, the concentration of cyclohexanol is generally It is 1 to 30% by weight, preferably 5 to 20% by weight. Further, the same reaction may be carried out in the reaction in the gas phase, and it is only necessary to vaporize the solvent before supplying it to the reactor. In the case of cyclohexanol and/or cyclohexanone, the molar ratio of ammonia is generally 0. 5/1 to 10/1, preferably in a ratio of 1/1 to 5/1, and in the case of performing an amination reaction in the presence of molecular hydrogen, for cyclohexanol and/or cyclohexanone In other words, the molar ratio of hydrogen is generally 0. 01/1 to 10/1, preferably 0. The ratio of 5/1 to 5/1 is generally 0 when it is carried out under pressure. The range of 1 to 20 MPa, preferably 1 to 10 MPa, is preferably 50 to 300 ° C, preferably 80 to 250 ° C. The reaction time can be set according to the target selection rate or yield of the target alicyclic hexanol ammonia, and only needs to be appropriately selected without particular limitation, and is usually from several seconds to several hours. The amount of catalysts printed by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs varies generally depending on the type of catalyst used. As long as the amount of expected effect is achieved, there is no particular limitation. For the substance (cyclohexanol and / or cyclohexanone), by weight ratio of 0. 0001/1 ~ 100/1, preferably 0. Range of 001/1 ~ 50/1. Further, when the reaction is carried out in the gas phase, the liquid hourly space velocity (LHSV) in the upflow or downflow reactor is preferably 0. 01~10, more preferably 0. It is preferable to carry out the reaction under the conditions of 05 to 5 and the like. The by-product (α) of the amination reaction in the step (1) differs depending on the starting materials, catalysts, etc. used. Generally, the step (1) is based on the Chinese National Standard (CNS). Α4 specification (210 X 297 mm) A-16- 1292753 A7 B7_ _ V. Invention description (14) (Please read the back note and then fill out this page)) When using the starting material in cyclohexanol, The by-product (^) comprises at least one compound selected from the group consisting of cyclohexanone, fluorene-(cyclohexyl)cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline; in step (1) When the starting material uses cyclohexanone, the by-product (α) comprises at least one selected from the group consisting of cyclohexanol, cyclohexanone, fluorene-cyclohexylamine cyclohexylamine, dicyclohexylamine, cyclohexyl. a compound in the group consisting of aniline and aniline; when a mixture comprising cyclohexanol and cyclohexanone is used as the starting material in the step (1), the by-product (α) comprises at least one selected from the group consisting of cyclohexanol and a ring. Compounds in the group of ketone, fluorene-(cyclohexylene)cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline The Huishang Bureau employee consumption cooperative is printed on the produced cyclohexylamine, for example, the reaction mixture in a reactor separated by a catalyst, added with cyclohexane or benzene, etc., after azeotropic distillation, and recovered by distillation separation. If necessary, the separation step can be used to achieve the desired purity. Further, the cyclohexylamine formed and the by-product (α) can be supplied to the partial oxidation reaction of the step (2) without being separated. The by-product (/3) can be recycled to the step (1). The purity of the partial oxidation reaction of the cyclohexylamine in the step (2) is preferably 80% or more, more preferably 95%, and 99. The above is the best. The method of partially oxidizing the cyclohexylamine of the step (2) of the present invention to obtain cyclohexanone oxime, for example, a method in which cyclohexylamine is reacted with an oxidizing agent in the presence of a catalyst, and the like. The oxidizing agent of the present invention may be an oxygen such as molecular oxygen or ozone, an inorganic hydroperoxide such as hydrogen peroxide, peracetic acid or K2S2〇8, t-butyl hydroperoxide or cumene hydroperoxide. Organic hydrogen such as ethylbenzene hydroperoxide and cyclohexyl hydroperoxide Oxide, NaCIO, NaBrO, this paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) -17- 1292753 A7 B7 V. Invention description (16) (Please read the note on the back and fill out this page) The partial oxidation reaction of the present invention can be carried out in a continuous or batch manner in a fixed bed or a suspended bed in a gas phase or a liquid phase. When carried out in a liquid phase, the reaction can be carried out in the presence of a solvent. There is no particular requirement for the solvent, for example, the solvent described in the above-mentioned well-known technique (Japanese Patent Laid-Open No. Hei 2-295956 (corresponding to EP 395046), U.S. Patent No. 2,706,204), for example, methanol, t-butanol Such as C1 to C10 alcohol, acetonitrile, benzene, toluene, dimethylformamide, dimethylsulfonate, triethylamine, dimethoxyethane, dioxane, diether, water, and the like. When the operation is carried out in the presence of a solvent, the concentration of cyclohexylamine is usually from 1 to 30% by weight, preferably from 5 to 20% by weight. When the reaction is carried out in the gas phase, the concentration of the supplied cyclohexylamine is preferably 0. 5 to 20%, more preferably 2 to 10%. The cyclohexylamine may be supplied to the reactor alone, or may be diluted with an inert gas such as nitrogen or helium which does not affect the reaction. Further, the above solvent may be vaporized before being supplied to the reactor. The Ministry of Economic Affairs' Intellectual Property Office staff consumption cooperative prints the reaction conditions. For example, it can be appropriately selected according to the type of oxidant or catalyst used. The reaction pressure can be reduced pressure, normal pressure or pressure. The total pressure is not particularly limited. The reaction temperature is preferably from 20 ° C to 300 ° C, more preferably from 80 ° C to 250 ° C. When the reaction temperature is higher than 300 °C, the resulting cyclohexanone oxime tends to promote decomposition or peroxidation, and when the reaction temperature is lower than 20 °C, the reaction rate tends to decrease. Further, the reaction time can be determined according to the target selectivity of cyclohexanone oxime or the target of the yield, and it can be appropriately selected, and it is not particularly limited, and is usually from several seconds to several hours. This paper scale applies to the 81 national standard (CNS) A4 specification (210X297 mm) -19- 1292753 A7 __ B7 V. Invention description (17) (Please read the back note before completing this page) About the use of catalyst The amount is different depending on the type of the catalyst to be used. Generally, as long as the desired catalyst effect can be achieved, it is not particularly limited. Generally, for cyclohexylamine, the weight ratio is 0. 0001/1 to 100/1, preferably 0. Range of 001/1 to 50/1. Further, when the reaction is carried out in the gas phase, the liquid hourly space velocity (LHSV) in the upflow or downflow reactor is preferably 0. 01~10, more preferably 0. It is preferable to carry out the reaction under the conditions of 05 to 5 and the like. The by-product (yS) formed in the partial oxidation reaction in the step (2) generally comprises at least one selected from the group consisting of cyclohexanone, nitrocyclohexane, N-(cyclohexyl)cyclohexylamine and bicyclic ring. a compound in the group of hexylamine. The resulting cyclohexanone oxime can be recovered by a conventional method such as distillation or extraction from the reaction mixture in the reactor from which the catalyst is separated, and if necessary, can be passed through a separation step to attain the desired purity. In this case, the purity of the cyclohexanone oxime is preferably 99% or more. In the present invention, the by-product (α) generated in the step (1) and/or the by-product (/3) generated in the step (2) can be recycled to the present invention. The reaction of the amination reaction in the step (1) is carried out to be converted into cyclohexylamine. That is, the by-product is equivalent to a cyclohexylamine or the like which is a raw material for supplying an amination reaction or an intermediate product for producing a cyclohexanone, and based on the recycling of the by-product, the cyclohexanone oxime of the target product can be further raised. Choice rate. Further, the by-product (^) generated in the step (1) may be the same compound as the by-product (泠) produced in the step (2), in this case, by-product (α) and by-product (/). 3) Both can be recycled in step (1) at the same time, or only one paper scale is applicable to China National Standard (CNS) Α4 specification (210Χ297 mm) -20- 1292753 A 7 B7 V. Invention description (18) It can be recycled in step (1). For example, when the by-product (α) and the by-product (0) are simultaneously dicyclohexylamine, the by-product (α) of dicyclohexylamine is recycled together with the by-product (n) dicyclohexylamine to the step (1). , or either side can be recycled to step (1) for reuse. In the amination reaction of the starting material with the by-product, the conversion reaction of cyclohexylamine can be carried out by the following reaction formula (cyclohexanol (I), cyclohexanone (oxime), nitrocyclohexane (ΠΙ), The reaction is carried out in the form of dicyclohexylamine (IV), fluorene-cyclohexylcyclohexylamine (V or VI), cyclohexylaniline (VII), and aniline (VIII). (I) C6HuOH + NH3^ C6H11NH2 + H2O; (II) C6HlO + NH3 + H2-^ C6H11NH2 + H2O; (III) C6HuN〇2 + 3H2^ C6H11NH2 + 2H2O; (IV) C6Hu-NH-C6Hu + NH3^ 2C6H11NH2 (V) C6Hl〇= N-C6Hll + H2 + NH3->2C6H11NH2; (VI) C6Hl0 = N-C6Hll + H2〇-> C6H11NH2 + C6H10O; (VII) + and (VIII) C6H5NH2 + 3H2-&gt (:6ΗηΝΗ2. The by-product (^) formed by the amination reaction in the step (1), and/or the separation and recycling of the by-product (/5) formed by the partial oxidation reaction in the step (2), etc. Specifically, for example, it can be carried out by the following method. First, the separation and recycling of the by-product (^) will be described. When the by-product (α) contains two or more kinds of the above-mentioned compounds, it is generally As long as at least one compound is separated and recycled, 'but the compound of the by-product (^) is completely separated and recycled. The user's national standard (CNS) Α4 specification (210X297 mm) is the most applicable paper scale. (Please read the notes on the back and fill out this page) • 1 Pack · Book the Ministry of Economic Affairs Intellectual Property Bureau staff consumption Printing by the Society-21 - 1292753 A7 B7 V. Description of Invention (19) (Please read the notes on the back and fill out this page.) Good. The specific method of separation and recycling, for example, the reaction mixture obtained by amination reaction In the residue obtained by separating cyclohexylamine by distillation or the like, a component which does not adversely affect the amination reaction of the step (1) (for example, a tar-like high boiling point compound) is removed by a known separation method such as distillation or extraction. Thereafter, the method used in the amination reaction of the step (1), and the residue obtained by separating the cyclohexylamine by distillation or the like, and at least one of the by-products (α) are known as distillation, extraction, and the like. The separation method is separated, recycled to the recycling method used in the amination reaction of the step (1), etc. Further, in the amination step, the produced water may be recycled together with by-products or separated from by-products. The Ministry of Economic Affairs, the Intellectual Property Office, and the Consumer Cooperatives, will print out the steps of separation and recycling of by-products (/3). By-products (/3) generally contain more than two kinds. Generally, at least one compound may be separated and recycled, but it is preferred to separate and recycle the by-product (Θ) compound. The specific method of separation and recycling, for example, In the residue obtained by the partial oxidation reaction, the residue obtained by separating the cyclohexylamine by distillation or the like, the component which does not adversely affect the amination reaction of the step (1) (for example, a tar-like high boiling point compound) is distilled and extracted. After removal by a known separation method, the method of recycling to the amination reaction of the step (1), and the residue obtained by separating the cyclohexylamine by distillation or the like, at least one by-product (/5) of the compound The separation is carried out by a known separation method such as distillation or extraction, and recycled to the recycling method used in the amination reaction of the step (1). Further, in the amination step, the produced water may be recycled together with the by-product or may be separated from the by-product. This paper scale applies to China National Standard (CNS) A4 specification (210x297 mm) 1292753 A7 __B7 V. Invention description (20) 4 (Please read the note on the back and fill in this page) Again, the amino group of step (1) In the reaction, when the unreacted starting material (cyclohexanol and/or cyclohexanone), ammonia, and, if necessary, hydrogen, the reaction system for recycling it to the amination reaction of the step (1) is preferred. . In this case, the above-mentioned unreacted reaction may be carried out separately or recycled together with by-products (α) and/or by-products (,). Further, in the partial oxidation reaction of the step (2), when the unreacted cyclohexylamine and oxygen are present, the partial oxidation reaction system which is recycled to the step (2) is preferably a by-product (α) and (/3). It may be recycled to the amination reaction system of the step (1), respectively, or may be recycled after mixing. Further, in either of the step (1) or the step (2), it is also possible that the recyclable by-product is not produced in the step (1), and at this time, either of the step (1) or the step (2) The recyclable by-product produced (byproduct (α) or by-product (yS)) must be recycled to step (1). In the amination step of the present invention (1), in the amination step of the present invention (1), the cyclohexanol and/or cyclohexanone used as the starting material can be used as described above. It is preferably obtained by subjecting cyclohexene obtained by partial hydrogenation of benzene to cyclohexanol obtained by hydration treatment, and/or cyclohexanone obtained by dehydrogenating cyclohexanol obtained by the method. . In the case of using cyclohexanol and/or cyclohexanone to produce cyclohexanone oxime, the total carbon recovery of useful materials (including cyclohexane) from the benzene of the starting material to the cyclohexanone oxime of the target product It is far superior to other methods. Further, this method also has the advantage of producing cyclohexanone oxime using a small amount of water consumption, and it is difficult to produce by-products which are difficult to separate. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) -23- 1292753 A7 B7 V. Invention description (21) (Please read the note on the back and fill in this page) The following 'will be the benzene part The method of hydrogenating to produce cyclohexene is described in the same manner as the method of producing cyclohexanol by hydration with cyclohexene. Further, the method for obtaining cyclohexanone by dehydrogenation of cyclohexanol obtained by this method can be treated by a conventional dehydrogenation method or the like. The partial hydrogenation of benzene can be carried out by a known method. A known method is, for example, the use of water and an alkali metal and a method comprising at least one catalyst composition selected from the elements of Groups 9 and 10 of the Consumers' Cooperatives of the Intellectual Property Office of the Ministry of Economic Affairs, No. 8 of the Periodic Table of the Year (Japanese Special Public Show 5) No. 6-22850 (corresponding to No. 3,376,720 in the United States)), a catalyst supported on nickel, methane, chromium, titanium or niobium oxide, using alcohol or ester as an additive (Japanese Patent Publication No. 52-3933) a method of reacting in the presence of a neutral or acidic aqueous solution containing at least one salt of a metal belonging to Group 1 and Group 2 metals and manganese in the periodic table containing a ruthenium catalyst (Japanese special) Japanese Laid-Open Patent Publication No. Hei 57-7607 (corresponding to U.S. Patent No. 4,055,51, 2), in the presence of oxides such as cerium oxide and aluminum oxide, supported by a catalyst of cerium, water and cobalt sulfate. A method of partially hydrogenating (Japanese Unexamined Patent Application Publication No. Hei No. Hei No. Hei No. Hei No. Hei. Containing at least one selected from the group consisting of lithium, cobalt, and iron A method of reacting with a metal sulfate in a group of zinc and water (Japanese Patent Publication No. 2-5 9 1 1 (U.S. Patent No. 4,575,572, and EP 1 7 09 1 5) a method in which at least one oxide selected from the group consisting of ceria, titania, and alumina is coexisted in a reaction system in the presence of barium sulfate as a carrier and a supported catalyst and water (Japanese special) Fair 6-4545 (US Patent No. 4,665,274, and EP2 14530 This paper scale applies Chinese National Standard (CNS) A4 Specification (210X297 mm) -24-1292753 A7 B7 V. Invention Description (22) (Please Read the note on the back and fill in the page))). Using hydrogen as a catalyst, use a metal ruthenium crystal having an average particle diameter of 200 A or less and/or its agglomerated particles in water and at least one zinc compound. a method of carrying out a reaction (JP-A-2-19098), in the presence of water and at least one aqueous zinc compound, when hydrogen is partially reduced in a liquid phase under acidic conditions, the hydrogenation catalyst may be Zinc-containing compound For the ruthenium obtained by the reduction of the ruthenium compound, the zinc content is 0. 1 to 50% by weight of a non-supporting catalyst having an average crystal grain size of 200 A or less (曰本特公平2-16736), or a metal having a crystal grain size of 200 A or less in the presence of water a hydrogenation catalyst particle containing a catalyst as a main component, and adding at least one selected from the group consisting of an oxidation pin and an oxidation, which is different from the catalyst, and then coexisting with at least one solid alkaline zinc sulfate A method of carrying out a reaction under neutral or acidic conditions (Japanese Patent Publication No. 3-537-1 (U.S. Patent No. 4,737,536, the disclosure of which is incorporated herein by reference). The Ministry of Economic Affairs, the Intellectual Property Office, and the Staff Consumer Cooperative, which prints a catalyst for partial hydrogenation of benzene, preferably using a hydrogenation catalyst containing at least one metal selected from Groups 8, 9 and 10 of the periodic table. The best metal for the catalyst is 钌. Raw materials for the catalyst, such as halides, nitrates, hydroxides, complex compounds, alkoxides, and the like. Further, the catalyst may contain other metal components as a secondary catalyst in advance. The auxiliary catalyst components such as chromium, manganese, iron, cobalt, nickel, copper, zinc, silver, antimony, gold, etc. are more effective, and zinc is the best. When a secondary catalyst metal is used, the atomic ratio of the auxiliary medium metal is generally 0. 01~20, preferably 0. 1 to 10. The hydrogenation catalyst used may be, for example, a single-element metal oxide such as cerium oxide, aluminum oxide, cerium oxide or titanium oxide or a composite metal oxide thereof. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210×297 mm). ) -25- 1292753 A7 B7 V. INSTRUCTIONS (23) (Please read the notes on the back and fill out this page) Loaded or unsupported type of barium sulfate, calcium carbonate, diatomaceous earth, zeolite, activated carbon, etc. . From the viewpoint of increasing the selectivity of cyclohexene, it is preferred to use a non-supported metal ruthenium. The unsupported metal ruthenium is obtained by reducing the ruthenium compound to a metal state by reducing the ruthenium compound in a gas phase or a liquid phase with hydrogen or a suitable chemical reducing agent. The smaller the average particle diameter of the reduced product, the more advantageous it is for the formation of cyclohexene, and it is preferred to use a metal ruthenium of 200 A or less, more preferably 100 A or less, which is preferable because it can increase the selectivity of cyclohexene. . Among them, the average particle diameter can be a general method, that is, the obtained diffraction ray can be enlarged by the X-ray diffraction method, and calculated by Scherrer's calculation formula. Further, in the present invention, it is also applicable to a metal ruthenium containing a zinc compound which is obtained by the same method. The amount of catalyst varies depending on the type of catalyst used. Generally, for benzene, the weight ratio is 0. 0001/1 to 100/1, preferably 0. Range of 001/1 to 50/1. In the hydrogenation catalyst, when the non-supported metal ruthenium catalyst is used, the chrome and/or the oxide added to the catalyst may be used for the reaction. . The amount of oxide added is lx 1 (Τ3 ~0.) for the water coexisting in the reaction system. 3 times, preferably lx 10_2~0. 1 times. The addition of the above oxide is extremely effective for its effect, which can increase the selectivity and yield of cyclohexene, and can also inhibit the adhesion of the hydrogenation catalyst to the surface of the reactor or the agglomeration of the hydrogenation catalyst. The partial hydrogenation of the benzene must be carried out in the presence of water. The amount of water added is preferably such that the organic phase containing benzene and the cyclohexene formed as the main component and the aqueous phase forming the aqueous phase are formed under the reaction conditions, and the paper scale is applicable to the Chinese national standard. (CNS) A4 size (210X297 mm) -26- 1292753 A7 B7 V. Invention description (24) Therefore, it coexists with 0. 001~1〇〇% by weight, preferably 0. 5 to 20% by weight is preferred. (Please read the precautions on the back side and fill out this page.) Further, in the present invention, it is preferred to carry out the reaction in the presence of a hydrogenation catalyst or water and at least one other water-soluble metal compound. Wherein the water-soluble metal compound is used as an acetate, a chloride, a nitrate, a sulfate, or a phosphate which is an element belonging to Groups 1, 2 and 12 of the periodic table, chromium, lanthanum, iron, cobalt, nickel, copper, or the like. Etc., and metals and zinc chlorides or sulfates of Groups 1 and 2 of the periodic table are preferred, and strong acid salts such as zinc sulfate are more preferred. The zinc sulfate is used in an aqueous solution of 0. 01% by weight to the concentration of saturated solubility is preferred, and more preferably 0. 1 to 30% by weight is more preferred. Further, in the partial hydrogenation reaction of benzene, it is preferred to use a solid alkali sulfate of the above-mentioned metal. at this time. It is more preferable to use solid alkaline zinc sulfate. The solid alkaline zinc sulfate is, for example, ZnS〇4-mZn〇-nH2〇 or ZnS〇4-nZn(〇H) 2 (where m and η are respectively 0. 5Sm$4,0$η S 8 number,), and as Ζη ( 1 +1 ) ( OH) 2 1 —S〇4 (of which, 1 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed as 1 S 1 S 4 a compound of the formula, specifically, for example, ZnS〇4_0. 5Zn〇, ZnS〇4-0. 5Zn〇-H2〇(ZnS〇4-Zn(〇H) 2) or Zn(OH) 2 S〇4, ZnS〇4-3 Zn〇,

ZnS〇4- 3Zn〇-3H2〇(ZnS〇4-3Zn (〇H) 2)、ZnS〇4- 3Zn〇-3H2〇(ZnS〇4-3Zn(〇H) 2),

ZnS〇4-3Zn〇-6H2〇、ZnS〇4-3Zn〇-7H2〇、3Zn〇-8H2〇、 ZnS〇c4Zn〇-4H2〇(ZnS〇4-4Zn (〇H ) 2 )等,各著作(例如 ,「無機化學全書」、VIII-1、500項,九善、日本)中亦 記載有許多化合物。 前述鹼性硫酸鋅係爲自古所習知者,其可利用各種方 本紙張尺度適用中國國家標準(CNS ) A4規格(210x297公釐) -27- 1292753 A7 _ B7 五、發明説明(25 ) (請先閱讀背面之注意事項再填寫本頁) 法製得,一般係以硫酸鋅作爲母液,再將其與適當之鹼作 用,再加熱所製得者。又,硫酸水溶液亦可以於硫酸鋅水 溶液中加入氫氧化鋅後加熱之方式,以製得各種鹼性硫酸 鋅混合物。前述週期表1、2、12族元素,絡、猛、鐵、站 、鎳、銅等鹼性硫酸鹽亦可以相同方法製得。 前述固體鹼性硫酸鋅對水具有較低溶解度,故僅以少 量添加下即可以固體形態共存於反應系中。本發明中,對 氫化觸媒,以鋅爲lx 10·4〜1重量倍,較佳爲lx 1〇·5重量 倍下共存進行反應。 又,苯之部分氫化反應之反應系,以存在有硫酸鋅水 溶液及/或固體鹼性硫酸鋅之下爲佳。其亦因鋅化合物所存 在之量而有所不同,但反應性以微鹼性至酸性之狀態下進 行爲佳。以中性至酸性之狀態下進行爲更佳。具體而言, 以於PH1〜7下進行反應爲更佳,又以PH4〜7以下爲更佳 〇 經濟部智慧財產局員工消費合作社印製 本發明之部分氫化反應,一般可以液相懸濁法連續地 或批次地進行,亦可以固定床式進行。反應條件可依所使 用之觸媒或添加物之種類或量作適當之選擇,一般氫氣壓 以0.1〜20MPa,較佳爲1〜lOMPa之範圍,反應溫度以室溫 〜250°C,較佳爲1〇〇〜200°C之範圍。又,反應時間可依目 的之環己烯之選擇率或產率訂定實質之目標値,並作適當 之選擇亦可,其並未有特別之限定,一般係爲數秒至數小 時之間。 即,本發明中,苯之部分氫化,係於(a )平均結晶粒 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -28- 1292753 A7 B7 五、發明説明(26 ) 徑200A以下之金屬釕,及必要時含鋅化合物之氫化觸媒, (b )水,及(c )至少1種選自鉻或給之氧化物、水溶性 鋅化合物、及固體鹼性硫酸鋅所成群中之化合物的存在下 ,於中性或酸性之條件下進行爲佳,該氫化觸媒以非負載 行爲更佳。 苯之部分氫化反應,一般係於包含水之水相、含有存 在於水相中觸媒之固相、含有原料與產物之油相、與含氫 之氣相所構成之四相系中進行,或於此相成懸濁狀態下進 行反應。部分氫化反應後,將反應液之含觸媒之水相與生 成之環己烯與含未反應苯等之油相進行相分離,並進入油 相分離步驟。含觸媒之水相,可以觸媒淤漿之形式循環至 反應器中再使用。該部分氫化反應,一般係由產物之環己 烯外之副產物環己烷所生成。分離之油相,係含有環己烯 、環己烷及苯,因其相互間沸點極爲接近,故一般係以萃 取蒸餾或共沸蒸餾之方式分離。分離之環己烯,可依其必 要性而依一般之分離步驟純化至必要之純度。此時,環己 烯之純度以99%以上爲佳。一般,分離之未反應苯,以再 循環至反應器中使用爲佳。 環己烯之水合反應,可以公知之方法進行。公知之方 法例如,使用礦酸、特別是硫酸以進行環己烯水合反應之 方法(日本特公昭48-447號公報)、使用芳香族磺酸之方 法(日本特公昭43- 8 1 04號公報,特公昭43- 1 6 1 23號公報 (DE 1 230793號對應案)),使用磷鎢酸與磷鉬酸等雜多酸 之方法(日本特開昭53-9746號公報),使用離子交換樹脂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐1 ~" 一 -29 - (請先閱讀背面之注意事項再填寫本頁) •Ί裝. 訂 經濟部智慧財產局員工消費合作社印製 1292753 A7 B7 五、發明説明(27 ) (請先閲讀背面之注意事項再填寫本頁) 之方法(日本特公昭38_15619號公報,特公昭44_26656號 公報)’去鹼後之鉬化物、斜丁基化物或沸石類等烯烴類 之水合方法(日本特公昭47-45323號公報),使用結晶性 胺基砂化物ZSM-5之方法(日本特開昭58- 194828 )等。 用於環己烯水合反應之觸媒,於本發明中使用之觸媒 ’適用於上記公知技術方法所使用之觸媒皆可適用,但又 以使用沸石觸媒爲佳。沸石觸媒,一般只要可作爲觸媒使 用之沸石則未有特別之限定,例如可使用由各種構造所形 成之氧化鋁矽酸鹽、絡合錯矽酸鹽、矽氧化物、氧化鋁磷 酸鹽、金屬磷酸鹽及其變性之沸石(酸處理、熱處理、脫 鋁處理)等,又,前述沸石,一般可使用質子交換型(H 型),或其中其中一部份可爲油Na、K、Li等鹼金屬,Mg 、Ca、Sr等鹼土金屬,La、Ce等稀土類金屬所選出之陽離 子種交換所得者亦可。 經濟部智慧財產局員工消費合作社印製 特佳之沸石觸媒係爲結晶性氧化鋁矽化物之ZSM-5型 沸石群所選出之沸石(以下,簡稱「ZSM-5」)。本發明所 使用之結晶性氧化鋁矽化物ZSM-5,係爲美國莫比石油公 司開發之沸石(美國專利第3,702,886號專利)。此ZSM-5 中,構成結晶之Si〇2與Al2〇3之莫耳比,一般爲20以上, 結晶構造中具有氧10圜環入口的立體矽孔特別構造之特異 沸石。本發明中,結晶性氧化鋁矽化物ZSM-5中之陽離子 ,以質子、Mg、Ca、Sr等鹼土類金屬,La、Ce等稀土類金 屬爲佳,最佳者爲質子型。 上記水合反應,可使用環己烯與水進行,或與其他有 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1292753 A7 B7 五、發明説明(28 ) 機溶媒共存下進行亦可。此時,有機溶媒例如鹵化烴、醇 類 '醚類、酮類等。鹵化烴例如二氯甲烷、氯仿、四氯甲 院、三氯乙烷、四氯乙烷及其對應溴化物、碘化物、氟化 物等。醇類,例如甲醇、乙醇、異丙醇、η-丙醇、異丁醇 ' η-丁醇等Cl〜Cl()之醇類等。醚類例如二噁烷、四氫呋喃 、二乙基醚、二異丙基醚、二戊基醚、乙二醇、二乙二醇 之二甲基醚或,硕例如二丙基硕、環丁硕,亞硕例如二甲 基亞硕等單醚及複醚等。酮類例如丙酮、甲基乙酮等。上 記任一溶媒,皆可使用2種以上所得之混合物。 上記水合反應中,水之使用量,以對環己烯1莫耳, 使用1至100莫耳之範圍爲佳。觸媒之使用量,以對環己 烯爲重量比0.01至100之範圍。使用有機溶媒之時,以對 環己烯容量比爲0.1至100之範圍。 上記水合反應中之反應溫度,一般爲50至300°C,較 佳爲100至200°C之範圍。反應壓力可在減壓、常壓、加壓 之任一狀態下進行皆可,又以加壓下進行爲更佳。反應時 間可依標的物之環己醇之選擇率或產率實質地訂定目標値 ,並作適當之選擇即可而未有特別之限定,一般爲述秒至 數小時之時間。 反應形式可爲批次式、連續式之任一種方法。水合反 應,一般於水合觸媒與水所構成之觸媒淤漿中’混合環己 烯呈懸濁狀後進行反應’將觸媒淤漿之水相與生成之環己 醇與含有未反應環己烯等之油相進行相分離,將油相供應 至分離步驟中。將含有觸媒之水相作爲觸媒淤漿’可再循 本紙張尺度適用中國國家標準(CNS ) A4規格(2l〇X297公* ) (讀先閱讀背面之注意事項再填寫本頁) •Ί裝·ZnS〇4-3Zn〇-6H2〇, ZnS〇4-3Zn〇-7H2〇, 3Zn〇-8H2〇, ZnS〇c4Zn〇-4H2〇(ZnS〇4-4Zn(〇H ) 2 ), etc. For example, "Inorganic Chemistry", VIII-1, 500, Nine Good, Japan) also contain many compounds. The above-mentioned basic zinc sulfate is known from ancient times, and can be applied to various Chinese paper standards (CNS) A4 specifications (210x297 mm) -27-1292753 A7 _ B7 5. Invention description (25) ( Please read the precautions on the back and fill out this page. The method is generally made by using zinc sulfate as the mother liquor, then reacting it with a suitable base and heating it. Further, the aqueous sulfuric acid solution may be heated in a zinc sulfate aqueous solution by adding zinc hydroxide to obtain various alkaline zinc sulfate mixtures. The above-mentioned elements of Groups 1, 2 and 12 of the periodic table, such as complex, violent, iron, station, nickel, copper and the like, can also be obtained in the same manner. Since the solid alkaline zinc sulfate has a low solubility in water, it can coexist in the reaction system in a solid form only with a small amount of addition. In the present invention, the hydrogenation catalyst is reacted in such a manner that zinc is present in an amount of lx 10 · 4 to 1 by weight, preferably 1 × 1 〇 5 times by weight. Further, the reaction of the partial hydrogenation reaction of benzene is preferably carried out in the presence of a zinc sulfate aqueous solution and/or a solid basic zinc sulfate. It also differs depending on the amount of the zinc compound present, but the reactivity is preferably in a state of being slightly alkaline to acidic. It is preferably carried out in a neutral to acidic state. Specifically, it is better to carry out the reaction under PH1~7, and the PH4~7 or less is more preferable. The partial hydrogenation reaction of the invention is printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative, and generally the liquid phase suspension method can be used. It can be carried out continuously or in batches, or it can be carried out in a fixed bed. The reaction conditions may be appropriately selected depending on the kind or amount of the catalyst or the additive to be used. Generally, the hydrogen pressure is in the range of 0.1 to 20 MPa, preferably 1 to 10 MPa, and the reaction temperature is preferably from room temperature to 250 ° C. It is in the range of 1〇〇~200°C. Further, the reaction time may be set according to the selectivity or yield of the cyclohexene, and may be appropriately selected, and it is not particularly limited, and is usually between several seconds and several hours. That is, in the present invention, the partial hydrogenation of benzene is based on (a) the average crystal grain size of the paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -28-1292753 A7 B7 V. Invention Description (26) a metal ruthenium of 200 A or less, and if necessary, a hydrogenation catalyst containing a zinc compound, (b) water, and (c) at least one selected from the group consisting of chromium or an oxide thereof, a water-soluble zinc compound, and a solid alkaline zinc sulfate Preferably, the presence of the compound in the group is carried out under neutral or acidic conditions, and the hydrogenation catalyst is more preferably carried out under non-loading behavior. The partial hydrogenation reaction of benzene is generally carried out in a four-phase system comprising an aqueous phase containing water, a solid phase containing a catalyst present in the aqueous phase, an oil phase containing a raw material and a product, and a hydrogen-containing gas phase. Or the reaction is carried out in a suspended state. After the partial hydrogenation reaction, the aqueous phase containing the catalyst of the reaction liquid is phase-separated from the produced cyclohexene with an oil phase containing unreacted benzene or the like, and is subjected to an oil phase separation step. The aqueous phase containing the catalyst can be recycled to the reactor in the form of a catalyst slurry for reuse. This partial hydrogenation reaction is generally carried out from cyclohexane, a by-product of the cyclohexene of the product. The separated oil phase contains cyclohexene, cyclohexane and benzene, and since they are in close proximity to each other, they are usually separated by extraction distillation or azeotropic distillation. The isolated cyclohexene can be purified to the necessary purity according to its necessity and in accordance with a general separation step. In this case, the purity of cyclohexene is preferably 99% or more. Generally, the separated unreacted benzene is preferably recycled to the reactor for use. The hydration reaction of cyclohexene can be carried out by a known method. A known method, for example, a method of performing a cyclohexene hydration reaction using a mineral acid, particularly sulfuric acid (Japanese Patent Publication No. Sho 48-447), and a method using an aromatic sulfonic acid (Japanese Patent Publication No. Sho 43-81 04) Japanese Patent Publication No. 43-161 (corresponding to DE 1 230793), a method using a heteropoly acid such as phosphotungstic acid or phosphomolybdic acid (JP-A-53-9746), using ion exchange Resin paper size applies to China National Standard (CNS) A4 specification (210X297 mm 1 ~" one -29 - (please read the back note first and then fill out this page) • Ί.. Ministry of Economic Affairs Intellectual Property Bureau staff consumption Co-operatives printed 1292753 A7 B7 V. Inventions (27) (Please read the note on the back and fill out this page) (Japanese Patent Publication No. 38_15619, JP-A-44_26656) "Molybdenum after de-alkali, A hydration method of an olefin such as a butyl bromide or a zeolite (Japanese Patent Publication No. Sho 47-45323), a method using a crystalline amine-based sand compound ZSM-5 (JP-A-58-194828), etc. Hexene hydration reaction The catalyst used in the present invention is applicable to the catalyst used in the above-mentioned known technical methods, but it is preferably a zeolite catalyst. The zeolite catalyst is generally not used as a catalyst. There are particular limitations, for example, alumina silicates, complex cleavage salts, cerium oxides, alumina phosphates, metal phosphates and their modified zeolites formed by various structures (acid treatment, heat treatment, Dealuminization treatment, etc., in addition, the above zeolite may generally be a proton exchange type (H type), or a part thereof may be an alkali metal such as oils Na, K, Li, etc., an alkaline earth metal such as Mg, Ca, Sr, La The exchange of cation species selected by rare earth metals such as Ce can also be obtained. The Ministry of Economic Affairs, Intellectual Property Bureau, and the Consumer Cooperatives, the best-selling zeolite catalyst is selected from the ZSM-5 zeolite group of crystalline alumina bismuth. Zeolite (hereinafter referred to as "ZSM-5"). The crystalline alumina hydrate ZSM-5 used in the present invention is a zeolite developed by Mobi Petroleum Co., Ltd. (U.S. Patent No. 3,702,886). This ZSM-5 in The molar ratio of Si〇2 and Al2〇3 constituting the crystal is generally 20 or more, and the specific structure of the stereoscopic pore structure having the oxygen 10圜 ring inlet in the crystal structure. In the present invention, the crystalline alumina telluride The cation in ZSM-5 is preferably an alkaline earth metal such as proton, Mg, Ca or Sr, or a rare earth metal such as La or Ce, and the best one is a proton type. The above hydration reaction can be carried out using cyclohexene and water. Or it may be carried out in conjunction with other Chinese paper standards (CNS) A4 size (210X297 mm) 1292753 A7 B7 5. Invention description (28) Machine solvent. In this case, the organic solvent is, for example, a halogenated hydrocarbon, an alcohol 'ether, a ketone or the like. Halogenated hydrocarbons such as dichloromethane, chloroform, tetrachloroethylene, trichloroethane, tetrachloroethane and their corresponding bromides, iodides, fluorides and the like. The alcohol is, for example, an alcohol such as methanol, ethanol, isopropanol, η-propanol or isobutanol 'η-butanol, such as Cl~Cl(). Ethers such as dioxane, tetrahydrofuran, diethyl ether, diisopropyl ether, dipentyl ether, ethylene glycol, dimethyl ether of diethylene glycol or, for example, dipropyl master, cyclobutyl , such as dimethyl sulfoxide and other monoethers and condensed ethers. Ketones such as acetone, methyl ethyl ketone and the like. Any of the above solvents may be used, and a mixture of two or more kinds may be used. In the above hydration reaction, the amount of water used is preferably from 1 to 100 moles per mole of cyclohexene. The amount of the catalyst used is in the range of 0.01 to 100 by weight of cyclohexene. When an organic solvent is used, the cyclopentene capacity ratio is in the range of 0.1 to 100. The reaction temperature in the hydration reaction is generally from 50 to 300 ° C, preferably from 100 to 200 ° C. The reaction pressure can be carried out in any of a reduced pressure, a normal pressure, and a pressurization, and it is more preferably carried out under pressure. The reaction time can be substantially set according to the selectivity or yield of the cyclohexanol of the standard, and can be appropriately selected without particular limitation, and is generally from seconds to hours. The reaction form can be either batch or continuous. The hydration reaction is generally carried out in a catalyst slurry composed of a hydrated catalyst and water, and the mixture is reacted with a mixture of cyclohexene and a mixture of cyclohexanol and an unreacted ring. The oil phase of hexene or the like is subjected to phase separation, and the oil phase is supplied to the separation step. The aqueous phase containing the catalyst is used as a catalyst slurry. It can be applied to the Chinese National Standard (CNS) A4 specification (2l〇X297 public*) according to the paper scale. (Read the first note on the back and fill in this page) •Ί Packing

、1T 經濟部智慧財產局員工消費合作社印製 1292753 Α7 Β7 五、發明説明(29 ) (請先閱讀背面之注意事項再填寫本頁) 環至反應器再使用。該水合反應,一般除生成標的產物之 環己醇外,亦會產生副產物之少量甲基環戊稀。分離之油 相,因含有環己醇、甲基環戊稀與環己烯,故可以慣用之 方法,例如蒸餾將含有環.己醇之高沸成分與含有環己烯、 甲基環戊稀等低沸成分分離。分離所得之環己醇,必要時 可再使用分離方法使其到達必要之純度。此時,環己醇之 純度以達99%以上爲佳。一般,分離所得之未反應環己烯 ’於精製至必要之純度後,再循環至反應器內使用爲佳。 經濟部智慧財產局員工消費合作社印製 如上所述般,依本發明之方法,除可使用簡便之裝置 ,以簡單操作與高選擇率下製得外,亦不會產生於由環己 酮肟所製得之中間體ε -己內醯胺品質產生影響之不易分離 的副產物及/或低工業價値之硫酸銨等副產物之以往技術之 問題。特別是,上述由苯經由環己烷所得之環己酮,再與 羥基胺鹽反應之以往技術中,其所得之選擇率僅爲73〜83 %左右,亦會生成羧酸類、醇類、醛類、酮類、醚類、酯 類、烴類等副產物。前述副產物與本發明者並不相同,因 再循環使用後亦無法變爲有用化合物,故一般多分離後予 以廢棄。此外,上記以往技術中,容易生成不易由標的產 物分離之副產物(環己基丁醚、η-戊基環己烷、環己基乙 酸、六氫苯醛等),此些副產物容易殘存於由環己酮肟製 得ε -己內醯胺之轉位步驟中,故已知其係爲造成ε -己內醯 胺品質不佳之主要原因之一。但依本發明之方法則不會生 成前述副產物,此外,本發明所生成之副產物,大部分皆 可以重複使用,且未能重複使用之副產物幾乎皆爲環己烷 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -32- 1292753 A7 B7 五、發明説明(30 ) (請先閲讀背面之注意事項再填寫本頁) 等有用化合物,故廢棄物極少。故本發明之效果,係以苯 作爲原料以製得ig己;(¾ ’使用所得環己烯經水合反應所製 得之環己醇實施本發明之方法時,於製造環己酮肟之情形 下將特別顯著。此時,係以下記步驟(i )至(iv )所構成 之方法,將步驟(iii )及/或步驟(iv )所生成之副產物再 循環至步驟(iii)之方式,以製作環己酮|亏。 (i )將苯部分氫化以製得環己烯之步驟。 (ii )將所得之環己烯水合後以製得環己醇之步驟。 (iii )將所得之環己醇胺基化以製得環己基胺之步驟 〇 (iv )將所得之環己基胺部分有化以製得環己酮肟之步 驟。 上記各步驟(i)〜(iv)中,各步驟所使用之原料、 觸媒與反應條件等內容係如前所述。 具體而言,本發明中,將苯作爲起始原料時,環己酮 肟除具有特別高之選擇性外,亦具有以下之優良效果。 經濟部智慧財產局員工消費合作社印製 將苯經由環己烷所製得之環己酮與羥基胺鹽反應之以 往技術中,除容易產生上記極不欲其產生之副產物外,反 應產物中,亦會生成約20〜30%廢棄之副產物。又,本發 明之方法中,使用上記之以苯作爲起始原料時,反應產物 中之95%以上係爲有用化合物(標的產物之環己酮肟,及 有用化合物之環己烷),且,非但不會產生上述不期望之 副產物外,副產物中大部分亦多爲可再循環使用者。此外 ,與上記以往方法比較時’其具有可以其少之氫消耗量製 -33- 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇><297公羡) 1292753 A7 _ B7 五、發明説明(31 ) 造環己酮肟之優點。因此,以苯作爲起始原料之本發明方 法於工業上係極爲有利者。 (請先閲讀背面之注意事項再填寫本頁) 【實施發明之最佳形態】 以下,將以實施例與比較例對本發明作更詳細之說明 ,但本發明並不受此實施例所特別限定。 實施例1 (1 )將苯部分氫化以製得環己烯之步驟 經濟部智慧財產局員工消費合作社印製 將氯化釕(RuCl3-3H2〇)5.0g與氯化鋅13.0g溶解於 500ml水中,攪拌後,再將加入30% Na〇H水溶液70ml後 之物以1N之NaOH洗淨。將所得黑色沉澱物分散於5% Na〇H水溶液500ml中,於饋入內容積1000ml之附有攪拌 機高壓釜後,以氫氣將全壓控制於5MPa,並於150°C下進 行12小時之還原反應,經洗淨、乾燥後得氫化觸媒2.3g。 對釕觸媒而言,鋅之含量爲7.4重量% ,平均結晶粒徑爲 55A。將前述處理所得之釕觸媒〇.5g、Zr〇2粉末(平均粒徑 0.3 5// ) 2.5g、鹼性硫酸鋅ZnS〇4-3Zn (〇H) 2中鋅爲30mg 、及4% ZnS〇4水溶液280ml饋入鈦製之內容積1000ml高壓 釜中,攪拌下,以氫取代後升溫至150°C,再壓入140ml之 苯,使全壓爲5MPa下高速攪拌使其進行反應。30分鐘後 ,將反應液取出,以氣體色層分析法分析油相之組成結果 ,得知苯之轉化率爲42.3% ,環己烯之選擇率爲86.5% 。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -34 - 1292753 A7 __ B7 _ 五、發明説明(32) 副產物僅有環己烷(選擇率:13.4% )。 又,GC之分析係依下列條件進行。 測定裝置:日本島津製作所GC-14A型氣體色層分析儀 (含焰色檢測器(FID)) 柱體:日本信和化工公司製凱碧拉柱體ULB〇NHR-20M ( 0.25mm x 25m) 載氣:氦氣 溶離液之流速:20ml/min 分析法:50°C下定溫分析 將上記油相之反應混合物於蒸餾裝置中,以N,N-二甲 基丙醯胺作爲溶劑,進行萃取蒸餾,得純度99.5%以上之 環己烯。 (2 )將環己烯水合以製得環己醇之步驟 於150g砂酸鹽水溶液(Si〇2=29.9wt%)中,加入10% 氫氧化四丙基銨水溶液1 80g,再加入硝酸鋁 (A1 ( N〇3) 3-9H2〇) 4g與水40g後,攪拌1〇分鐘。隨後 ,將此溶液於強力攪拌中,再滴入濃硝酸以製得pH値調整 爲10至10.5之凝膠。將此凝膠饋入內容積1000ml之附有 攪拌機之高壓釜,於1 80°C下攪拌24小時。將所得之生成 物以充分量之離子交換水洗淨後,於1 20°C下乾燥10小時 。此產物以X光繞射法經ZSM-5測定。又,對以螢光X線 分析所求得之氧化鋁而言,矽之莫耳比爲60。 此外,此產物於60(TC下經24小時空氣流通下鍛燒後 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) ••I裝. 訂 經濟部智慧財產局員工消費合作社印製 -35- 1292753 A7 B7 五、發明説明(33 ) ,以氯化銨水溶液進行離子交換,再以500°C下於空氣中锻 燒4小時,以製得觸媒。 (請先閲讀背面之注意事項再填寫本頁) 隨後,於內容積1000ml之附有攪拌機之高壓釜中,加 入水280g、前步驟所製得之環己烯30g、與上記方法所製 得之觸媒20g後,於100°C下攪拌1小時使其進行反應。反 應後,將產物以GC進行分析結果,得知環己烯之轉化率爲 12.4% ,環己醇之選擇率爲99.6% 。 又,GC之分析係依下列條件進行。 測定裝置:日本島津製作所GC-14A型氣體色層分析儀 (含焰色檢測器(FID)) 柱體:日本信和化工公司製凱碧拉柱體ULBON HR -20M ( 0.25mm x 25m ) 載氣:氨氣 溶離液之流速:20ml/min 分析法:50°C下保持5分鐘後,再以10°C /分鐘升溫至 230t後,於230°C下保持5分鐘。 所得反應產物以蒸餾方式製得純度99.5%以上之環己 經濟部智慧財產局員工消費合作社印製 醇。 (3-1 )環己醇之胺基化以製得環己胺之步驟 將硝酸酮-3水合物47g與硝酸鎳-6水合物16g溶解於 2 5 0ml水所得之水溶液中,加入T -氧化鋁l〇g後攪拌’於 熱水浴中升溫至80°C。隨後,將溶有碳酸鈉42g之250ml 水溶液以2小時時間徐徐加入攪拌中之熱水浴內的硝酸鎳 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -36- 1292753 A7 B7 五、發明説明(34 ) (請先閲讀背面之注意事項再填寫本頁) 水溶液。經5小時熟成後,將所得沉澱物過濾,以溫水重 複洗淨後,將沉澱物於100°C左右乾燥一天一夜。將乾燥後 之沉澱物以乳缽粉碎,饋入石英管內,使用電管狀爐,於 空氣中、350°C下進行3小時之煅燒,得銅-鎳/r -氧化鋁觸 媒。 將上記方法所製得之銅-鎳/ r -氧化鋁觸媒成型爲粒狀 後,塡充入不鏽鋼製管狀反應器中,以150ml/分鐘之速度 導入氫氣體後,將觸媒層保持於35(TC下進行3小時之活性 化處理。活性化處理結束後,將反應氣溫度降低至1 8(TC, 並將環己醇:.氨:氫=1 : 5 : 3莫耳比之氣體,於常壓下以 LSV0.1 1 /觸媒1 /小時供應,使其進行5小時之反應。反 應產物經氣體色層分析儀分析結果,得知環己醇之轉化率 爲96.3% ,環己胺之選擇率爲98.7% 。副產物爲二環己胺 (選擇率:〇·8% ),環己基苯胺(選擇率:0.4% )。 又,GC之分析係依下列條件進行。 測定裝置:日本島津製作所GC-14A型氣體色層分析儀 (含焰色檢測器(FID)) 經濟部智慧財產局員工消費合作社印製 柱體:德國J&W Scientific公司製凱碧拉柱體 DB-1701 (0.25mm x 30m ) 載氣:氦氣 溶離液之流速:20ml/min 分析法:於50°C下保持10分鐘後,以10°C/分鐘升溫 至300°C後,再於300°C下保持5分鐘 將此反應產物經蒸餾後,得純度99.5%以上之環己胺 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -37- 1292753 Α7 Β7 五、發明説明(36 ) 酮肟。 請 先 閲 讀 背 之 注 意 事 項 (3-2 )將副產物/環己醇之混合物以胺基化製得環己胺之步 驟 將含有上記(3-1)及(3-4)反應所製得之反應物所得 之標的產物,及將未反應物蒸餾分離所得之以下副產物: 環己酮(14.8% )、硝基環己烷(11.2% )、N-環己亞基環 己胺(47.2% )、二環己胺(21.1% )與環己基苯胺(11.2 % )之餾份12.1g饋環己醇50g後混合,再依上記(3-1) 相同條件下進行胺基化反應結果,得知其轉化率爲98.5% ,環己胺之選擇率爲97.4% 。副產物之選擇率,二環己胺 、環己基苯胺共計爲2%以下。 實施例1中,由起始原料之苯製造環己酮汚之全反應 步驟數爲4步驟(苯之部分氫化、環己烯之水合、環己醇 之胺基化、環己胺之部分氧化)。環己醇之胺基化及/或環 己胺之部分氧化所生成之副產物則循環至胺基化步驟。 經濟部智慧財產局員工消費合作社印製 基於各步驟之選擇率,以苯爲基準之環己酮肟選擇率 與有用物質(環己酮肟、環己烷)之全碳回收率係依下記 計算式計算所得者。 環己酮肟之選擇率(% ) =(生成之環己烯莫耳數/轉化苯莫耳數)X (生成之 環己醇/轉化環己烯)x (生成之環己胺/轉化環己醇)x ( 生成之環己酮肟/轉化環己胺莫耳數)X 100 全碳回收量 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -39- 1292753 Α7 Β7 五、發明説明(37 ) (請先閲讀背面之注意事項再填寫本頁) =(生成之環己烯莫耳數/轉化苯莫耳數)X (生成之 環己醇/轉化環己烯)x (生成之環己胺/轉化環己醇)x ( 生成之環己酮肟/轉化環己胺莫耳數)X 100+ (生成環己烷 莫耳數/轉化苯莫耳數)X 100 於未進行再循環使用而製造環己酮肟時,環己酮肟之 選擇率爲74.4% ,有用物質之全碳回收率爲87.8% (環己 酮肟:74.4% +環己烷:13.4% )。 又,經再循環使用而製得環己酮肟時,環己酮肟之選 擇率爲84.8% ,有用物質之全碳回收率爲98.2% (環己酮 肟·· 84.8% +環己烷:13.4% )。 又,上記各步驟所製得之環己酮肟中,並未含有對於 製造耐隆-6等時作爲中間體之ε -己內醯胺品質有不良影響 之不純物(環己基丁醚、η-戊基環己烷、環己基乙酸、六 氫苯醛)等。 比較例1 經濟部智慧財產局員工消費合作社印製 將苯完全氫化所得之環己烷,經由空氣氧化、脫氫後 製得環己酮,另外,依日本特開昭58-50925號公報所記載 之方法合成羥基胺硫酸鹽,將所得之環己酮使用羥基胺硫 酸鹽肟化,以製得環己酮肟。環己酮之合成、與其肟化, 係依下記方法合成。 (1 )將環己烷以空氣氧化而製得環己酮及環己醇之混合物 的步驟 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -40- 1292753 A7 B7 五、發明説明(38) 於具備有氣體導入口之內容積1000ml之玻璃製高壓釜 中,將己烷600g、與作爲觸媒之環烷酸鈷以金屬原子爲 1 ppm (對環己烷)之比例饋入其中,再將氧-氮混合氣體( 容量比,〇2 : N2 = 1 : 9 )以1000ml/分鐘(N.P.T·換算)之 比例流通,將反應液於攪拌中,以150°C、1 MPa反應40分 鐘,隨後,將前記混合氣體切換至氮氣後放置30分鐘。於 排氣之同時將反應液冷卻、凝縮後回流製高壓釜後,廢棄 於大氣中。反應產物經氣體色層分析儀分析結果,得知環 己烷之轉化率爲4.0% ,環己醇及環己酮之選擇率爲75.8% (環己醇/環己酮之生成比=6/4 )。又,GC之分析方法係 與實施例1與步驟(2 )之環己烯之水合反應之條件相同。 又,副產物之組成係於下記條件下以GC分析結果得知 爲羧酸類、醛類、環己酮以外之酮類、酯類、酸類、環己 醇以外之醇類、環己烷以外之烴等。 測定裝置:日本島津製作所GC-14A型氣體色層分析儀 (含焰色檢測器(FID)) 柱體:德國J&W Scientific公司製凱碧拉柱體DB_1701 (0.25mm x 30m ) 載氣:氨氣 溶離液之流速:20ml/min 分析法:於50°C下保持10分鐘後,以10°C/分鐘升溫 至3 50°C後,再於35(TC下保持5分鐘 將所得之反應產物依公知之方法以鹼洗淨、與蒸餾處 理之方式將未反應之環己烷與副產物餾除’得環己醇與環 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公釐) Γ請先閱讀背面之注意事項再填寫本頁j -訂· 經濟部智慧財產局員工消費合作社印製 -41 - 1292753 A7 B7 五、發明説明(39 ) (請先閱讀背面之注意事項再填寫本頁) 己_之混合物,再將其蒸餾後餾除環己酮。隨後將所得之 含有環己醇之蒸餾殘液依後述方法進行脫氫反應變換爲環 將回收所得之環己酮再以蒸餾方式製得純度99.5% 之環己酮。但,分離精製所得之環己酮中,係含有與環己 酮沸點極爲相近之環己基丁醚(25 00ppm) 、η-戊基環己烷 (5000ppm )、環己基乙酸(4500ppm )、六氫苯醛( 200ppm )。前述成分亦殘存於後述之肟化步驟,及由環己 酮肟製得ε -己內醯胺之轉位步驟中,已知其係造成ε -己內 醯胺品質低落之主要原因。 (2 )將環己醇脫氫以製得環己酮之步驟: 經濟部智慧財產局員工消費合作社印製 於內徑爲30mm之不鏽鋼製管狀反應器中,塡充Cu-Cr 係氧化物粒狀觸媒,再以氫/氮氣混合氣體對觸媒施以還原 處理後,將入口及出口溫度保持於265 °C下,於0.12MPa之 壓力下,將前步驟所得之環己醇預先熱汽化,再以LSV ( liquid hourly space velocity )0· 1 1 /觸媒 1 /小時之速度供應 ,使其進行1 〇小時之反應。於每1小時回收反應液進行氣 體色層分析。得知環己醇之轉化率爲71.2% ,環己酮之選 擇率爲97.3% 。又,GC之分析方法係與實施例步驟(3 ) 之環己醇之胺基化反應之條件相同。 所得反應產物經蒸餾處理,得純度99%之環己酮。 (3 )將環己酮肟化以製得環己酮肟之步驟: 於內容積200ml之玻璃製攪拌槽中,饋入另外由氨所 本紙張尺度適用中國國家標準(CNS ) A4規格(210x297公襲) ~~" 1292753 A7 _B7 五、發明説明(40 ) (請先閲讀背面之注意事項再填寫本頁} 合成之37重量%羥基胺硫酸鹽水溶液68. lg,並於保持90 t下,將前步驟所製得之環己酮14.7g,於反應液pH値調 整爲5〜7下,同時添加氨水,經30分鐘反應後,將反應 液之組成以氣體色層分析法分析。得知環己酮之轉化率爲 95.7% ,環己酮肟之選擇率爲99.3% 。又,GC之分析方法 係與實施例步驟(3 )之環己醇之胺基化反應之條件相同。 將反應液靜置後採取油相之方式將硫酸銨等副產物分 離,再將油相蒸餾去除環己酮,得純度99.5%以上之環己 酮肟。 比較例1之苯製造環己酮肟所須之全反應步驟數,係 包含苯之氫化反應、及羥基胺之製造步驟等5步驟。又, 依實施例1相同方法計算所得之各步驟之環己酮肟的選擇 率爲73.2% ,並未取得環己酮肟以外之有用物質,故有用 物質之全碳回收率爲73.2% 。(一般而言,已知苯之氫化 經濟部智慧財產局員工消費合作社印製 反應的選擇率爲極高,故假設苯之氫化反應之選擇率爲100 % )。又,經由各步驟所製得之環己酮肟中,對於中間體 之ε -己內醯胺品質產生不良影響之不純物(環己基丁醚、 η-戊基環己烷、環己基乙酸、六氫苯醛)等濃度,係與上 記步驟(1 )所測定之濃度幾乎相同。 【產業上之利用性】 依本發明之方法,可使適合作爲耐隆-6等原料之e -己 內醯胺的中間體之化合物環己酮肟,僅以使甩環己醇及/或 環己酮爲起始物質下即可簡便且有效率的製得。即,依本 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -43- 1292753 Α7 Β7 五、發明説明(41 ) 發明之方法’係將胺基化及/或部分氧化所副產之餾份以胺 基化步驟進行再循環使用,將此副產物轉化爲環己胺後, 可大幅提高對起始物質之環己酮肟的選擇率。此外,使用 環己醇作爲起始物質而將苯氫化所得之環己烯施以水合反 應.以進行製造時,無須使用以往方法需經繁雜步驟所製得 之經基胺鹽以作爲反應試劑,故可以簡便之操作與高選擇 率製造環己酮肟。此外,依本發明之方法,不會產生以往 技術極容易產生之對環己酮肟所製得之化合物ε -己內醯胺 品質產生影響之不易分離的副產物及/或低工業價値之硫酸 銨等副產物,且大部分之副產物皆爲有用化合物之環己烷 ,故廢棄物極少。因此,依本發明之方法,對於以工業規 模製造環己酮肟係極爲有利者。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 、-5口1T Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1292753 Α7 Β7 V. Invention Description (29) (Please read the note on the back and fill out this page) Ring to the reactor for reuse. The hydration reaction, in general, in addition to the cyclohexanol which produces the target product, also produces a small amount of methylcyclopentene as a by-product. The separated oil phase contains cyclohexanol, methylcyclopentene and cyclohexene, so it can be used in a conventional method such as distillation to contain a high boiling component of cyclohexanol and cyclohexene and methylcyclopentene. Wait for low boiling components to separate. The resulting cyclohexanol is separated and, if necessary, the separation method can be used to bring it to the necessary purity. At this time, the purity of cyclohexanol is preferably 99% or more. In general, the obtained unreacted cyclohexene is preferably purified to the necessary purity and recycled to the reactor for use. Printed by the Intellectual Property Office of the Ministry of Economic Affairs, as described above, in accordance with the method of the present invention, it can be produced by simple operation and high selectivity, and can not be produced by cyclohexanone oxime. The quality of the intermediate ε-caprolactone produced has a problem in the prior art which affects the by-products which are difficult to separate and/or by-products such as ammonium sulfate having a low industrial price. In particular, in the prior art in which cyclohexanone obtained from benzene via cyclohexane is reacted with a hydroxylamine salt, the selectivity is only about 73 to 83%, and carboxylic acids, alcohols, and aldehydes are also formed. By-products such as ketones, ethers, esters, and hydrocarbons. The by-products are not the same as those of the present inventors, and since they cannot be converted into useful compounds after recycling, they are usually separated and discarded. Further, in the prior art, it is easy to generate by-products (cyclohexyl butyl ether, η-pentylcyclohexane, cyclohexyl acetic acid, hexahydrobenzaldehyde, etc.) which are not easily separated by the target product, and these by-products are liable to remain in the Cyclohexanone oxime is obtained in the transposition step of ε-caprolactam, which is known to be one of the main causes of poor quality of ε-caprolactam. However, according to the method of the present invention, the by-products are not produced. In addition, most of the by-products produced by the present invention can be reused, and the by-products that are not reused are almost all of the cyclohexane. National Standard (CNS) Α4 Specifications (210Χ297 mm) -32- 1292753 A7 B7 V. Inventions (30) (Please read the notes on the back and fill out this page) and other useful compounds, so there is very little waste. Therefore, the effect of the present invention is to use benzene as a raw material to obtain ig; (3) when using the obtained cyclohexene by the hydration reaction to obtain the cyclohexanol, the method of the present invention is used in the production of cyclohexanone oxime. This will be particularly remarkable. In this case, the method of steps (i) to (iv) is followed by recycling the by-products produced in step (iii) and/or step (iv) to the step (iii). To produce cyclohexanone | (i) a step of partially hydrogenating benzene to produce cyclohexene. (ii) a step of hydrating the obtained cyclohexene to obtain cyclohexanol. a step of aminating the cyclohexanol to produce a cyclohexylamine (iv) a step of partially cyclizing the obtained cyclohexylamine to produce cyclohexanone oxime. In each of the steps (i) to (iv), The materials, catalysts, reaction conditions and the like used in the respective steps are as described above. Specifically, in the present invention, when benzene is used as a starting material, cyclohexanone oxime has a particularly high selectivity. It has the following excellent effects: Ministry of Economic Affairs, Intellectual Property Bureau, Staff Consumer Cooperative, printed benzene via cyclohexane In the prior art in which cyclohexanone is reacted with a hydroxylamine salt, in addition to the by-product which is not desired to be produced, a by-product of about 20 to 30% of waste is also produced in the reaction product. Further, the present invention In the method, when benzene is used as a starting material, more than 95% of the reaction product is a useful compound (cyclohexanone oxime of the target product, and cyclohexane of a useful compound), and the above does not occur. Except for undesirable by-products, most of the by-products are mostly recyclable users. In addition, when compared with the previous methods, it has a small amount of hydrogen consumption -33- This paper scale applies to Chinese national standards. (CNS) A4 specification (21〇><297 羡) 1292753 A7 _ B7 V. Description of invention (31) Advantages of cyclohexanone oxime. Therefore, the method of the present invention using benzene as a starting material is industrially The present invention is described in more detail below with reference to the embodiments and comparative examples, but the present invention is not limited thereto. Implementation It is particularly limited. Example 1 (1) Step of hydrogenating benzene to produce cyclohexene. Ministry of Economic Affairs, Intellectual Property Office, Staff Consumer Cooperative, printed 5.0 g of ruthenium chloride (RuCl3-3H2〇) and 13.0 g of zinc chloride. After dissolving in 500 ml of water, stirring, and then adding 70 ml of 30% Na〇H aqueous solution, the solution was washed with 1 N NaOH. The obtained black precipitate was dispersed in 500 ml of a 5% Na〇H aqueous solution, and the inner volume was 1000 ml. After the autoclave of the mixer was attached, the total pressure was controlled to 5 MPa with hydrogen gas, and the reduction reaction was carried out at 150 ° C for 12 hours, and after washing and drying, 2.3 g of a hydrogenation catalyst was obtained. The zinc content was 7.4% by weight and the average crystal grain size was 55A. 5 g of the cerium catalyst obtained by the above treatment, 2.5 g of Zr 〇 2 powder (average particle diameter 0.3 5 / / ), zinc of basic zinc sulfate ZnS 〇 4-3 Zn (〇H) 2 was 30 mg, and 4% 280 ml of an aqueous solution of ZnS〇4 was fed into a 1000 ml autoclave made of titanium. After stirring, the mixture was heated to 150 ° C after being replaced by hydrogen, and 140 ml of benzene was further introduced thereto, and the mixture was stirred at a high pressure of 5 MPa to carry out a reaction. After 30 minutes, the reaction solution was taken out, and the composition of the oil phase was analyzed by gas chromatography. The conversion of benzene was 42.3%, and the selectivity of cyclohexene was 86.5%. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) -34 - 1292753 A7 __ B7 _ V. Description of invention (32) By-product only cyclohexane (selection rate: 13.4%). Further, the analysis of the GC was carried out under the following conditions. Measuring device: GC-14A gas chromatograph analyzer (FID) of Shimadzu Corporation, Japan Column: Kabira cylinder ULB〇NHR-20M (0.25mm x 25m) manufactured by Japan Shinwa Chemical Co., Ltd. Gas: Flow rate of helium gas dissolving solution: 20ml/min Analytical method: constant temperature analysis at 50 °C The reaction mixture of the oil phase is recorded in a distillation apparatus, and extractive distillation is carried out using N,N-dimethylpropionamide as a solvent. A cyclohexene having a purity of 99.5% or more is obtained. (2) a step of hydrating cyclohexene to obtain cyclohexanol in 150 g of an aqueous solution of sulphate (Si〇2 = 29.9 wt%), adding 1 80 g of a 10% aqueous solution of tetrapropylammonium hydroxide, and then adding aluminum nitrate (A1 (N〇3) 3-9H2〇) 4g and 40g of water, stir for 1 minute. Subsequently, the solution was vigorously stirred, and concentrated nitric acid was added dropwise to prepare a gel having a pH adjusted to 10 to 10.5. This gel was fed into an autoclave equipped with a stirrer of 1000 ml of internal volume, and stirred at 180 ° C for 24 hours. The resulting product was washed with a sufficient amount of ion-exchanged water, and then dried at 10 ° C for 10 hours. This product was measured by X-ray diffraction by ZSM-5. Further, for the alumina obtained by the fluorescent X-ray analysis, the molar ratio of 矽 was 60. In addition, this product is subjected to 60 (TC) under 24 hours air circulation and the paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). (Please read the back note and fill out this page) •• I installed. Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing -35-1292753 A7 B7 V. Invention description (33), ion exchange with ammonium chloride aqueous solution, and then calcined in air at 500 ° C for 4 hours In order to obtain the catalyst (please read the precautions on the back side and fill out this page). Then, in a 1000 ml autoclave with a stirrer, add 280 g of water, 30 g of cyclohexene obtained in the previous step, After 20 g of the catalyst prepared by the above method, the mixture was stirred at 100 ° C for 1 hour to carry out a reaction. After the reaction, the product was analyzed by GC, and the conversion of cyclohexene was found to be 12.4%. The selectivity of the alcohol was 99.6%. Further, the analysis of the GC was carried out under the following conditions: Measuring device: GC-14A gas chromatography analyzer (FID) of Shimadzu Corporation, Japan Column: Japan Shinwa Chemical Co., Ltd. The company's Kabila cylinder ULBON HR -20M (0. 25 mm x 25 m ) Carrier gas: Flow rate of ammonia-dissolved solution: 20 ml/min Analytical method: After 5 minutes at 50 ° C, the temperature was raised to 230 t at 10 ° C /min and held at 230 ° C for 5 minutes. The obtained reaction product is obtained by distillation to obtain a purity of 99.5% or more of the cyclohexanol Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing alcohol. (3-1) Amination of cyclohexanol to obtain cyclohexylamine -3 hydrate 47g and nickel nitrate-6 hydrate 16g dissolved in 250 ml of water to obtain an aqueous solution, add T - alumina l〇g, stir 'heated in a hot water bath to 80 ° C. Then, will dissolve A 250 ml aqueous solution containing 42 g of sodium carbonate is slowly added to the hot nickel bath in a stirred bath for 2 hours. The paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -36- 1292753 A7 B7 V. (34) (Please read the precautions on the back and fill out this page) Aqueous solution. After 5 hours of aging, the resulting precipitate is filtered, washed repeatedly with warm water, and the precipitate is dried at 100 ° C for one day. One night. The dried precipitate was crushed in a mortar and fed into a quartz tube. Calcination was carried out in an electric tubular furnace at 350 ° C for 3 hours in the air to obtain a copper-nickel/r-alumina catalyst. The copper-nickel/r-alumina catalyst prepared by the above method was molded into After granules, the crucible was filled in a stainless steel tubular reactor, and hydrogen gas was introduced at a rate of 150 ml/min, and then the catalyst layer was kept at 35 (TC for 3 hours for activation treatment. After the activation treatment was completed, The temperature of the reaction gas is lowered to 18 (TC, and cyclohexanol: ammonia: hydrogen = 1: 5: 3 molar ratio of gas, under normal pressure with LSV0.1 1 / catalyst 1 / hour, so that It was reacted for 5 hours. The reaction product was analyzed by a gas chromatography analyzer to find that the conversion of cyclohexanol was 96.3%, and the selectivity of cyclohexylamine was 98.7%. The by-product was dicyclohexylamine (selectivity: 〇·8%), cyclohexylaniline (selection rate: 0.4%). Further, the analysis of the GC was carried out under the following conditions. Measuring device: GC-14A Gas Chromatography Analyzer (FID), Ministry of Economic Affairs, Ministry of Economic Affairs, Ministry of Economic Affairs, Intellectual Property Bureau, Staff Cooperatives Printed Column: Kabilla cylinder made by J&W Scientific, Germany DB-1701 (0.25mm x 30m) carrier gas: flow rate of helium gas dissolving solution: 20ml/min Analytical method: after holding at 50 ° C for 10 minutes, heat up to 300 ° C at 10 ° C / min, then After the reaction product is distilled at 300 ° C for 5 minutes, the purity of the cyclohexylamine of 99.5% or more is obtained. The paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210×297 mm) -37-1292753 Α7 Β7 V. Invention Description (36) Ketone oxime. Please read the back note (3-2). The step of aminating the mixture of by-product/cyclohexanol to obtain cyclohexylamine will be carried out by the reaction of (3-1) and (3-4) above. The target product obtained from the reactants, and the following by-products obtained by distillation and separation of the unreacted materials: cyclohexanone (14.8%), nitrocyclohexane (11.2%), N-cyclohexylcyclohexylamine (47.2) %), dicyclohexylamine (21.1%) and cyclohexylaniline (11.2%) fraction 12.1g of cyclohexanol 50g were mixed, and the result of amination was carried out under the same conditions as in (3-1) above. It was found that the conversion rate was 98.5%, and the selectivity of cyclohexylamine was 97.4%. The selectivity of by-products was 2% or less in total of dicyclohexylamine and cyclohexylaniline. In Example 1, the total number of reaction steps for producing cyclohexanone from the starting material of benzene is 4 steps (partial hydrogenation of benzene, hydration of cyclohexene, amination of cyclohexanol, partial oxidation of cyclohexylamine). ). The by-product of the amination of cyclohexanol and/or partial oxidation of cyclohexylamine is recycled to the amination step. According to the selection rate of each step, the selection rate of cyclohexanone oxime based on benzene and the total carbon recovery rate of useful substances (cyclohexanone oxime, cyclohexane) are calculated according to the following calculations. Calculate the income. Selectivity of cyclohexanone oxime (%) = (formed cyclohexene moles / converted benzyl moles) X (formed cyclohexanol / converted cyclohexene) x (formed cyclohexylamine / conversion loop) Hexanol)x (Formed cyclohexanone oxime/converted cyclohexylamine molars) X 100 Full carbon recovery This paper scale applies to China National Standard (CNS) Α4 specification (210Χ297 mm) -39- 1292753 Α7 Β7 5 , invention instructions (37) (please read the precautions on the back and then fill out this page) = (generated cyclohexene moles / converted benzene moles) X (formed cyclohexanol / conversion cyclohexene) x (formed cyclohexylamine/converted cyclohexanol) x (formed cyclohexanone oxime / converted cyclohexylamine molar number) X 100+ (formation of cyclohexane molars / converted benzylol number) X 100 When cyclohexanone oxime was produced without recycling, the selectivity of cyclohexanone oxime was 74.4%, and the total carbon recovery of useful materials was 87.8% (cyclohexanone oxime: 74.4% + cyclohexane: 13.4%) . Further, when cyclohexanone oxime was obtained by recycling, the selectivity of cyclohexanone oxime was 84.8%, and the total carbon recovery of the useful substance was 98.2% (cyclohexanone oxime · 84.8% + cyclohexane: 13.4%). Further, the cyclohexanone oxime obtained in each step described above does not contain an impurity (cyclohexyl butyl ether, η- which adversely affects the quality of ε-caprolactam as an intermediate in the production of tron-6 or the like. Pentyl cyclohexane, cyclohexyl acetic acid, hexahydrobenzaldehyde, and the like. Comparative Example 1 The Cyclohexane obtained by the complete hydrogenation of benzene by the Intellectual Property Office of the Ministry of Economic Affairs of the Ministry of Economic Affairs is oxidized and dehydrogenated to obtain cyclohexanone, and is described in JP-A-58-50925. The method of synthesizing hydroxylamine sulfate, and the resulting cyclohexanone is deuterated using hydroxylamine sulfate to obtain cyclohexanone oxime. The synthesis of cyclohexanone and its deuteration are synthesized according to the following method. (1) A step of oxidizing cyclohexane by air to obtain a mixture of cyclohexanone and cyclohexanol. The paper scale is applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) -40-1292753 A7 B7 V. Invention (38) In a glass autoclave having a volume of 1000 ml of a gas introduction port, 600 g of hexane and a cobalt naphthenate as a catalyst are fed at a ratio of 1 ppm (cyclohexane) to a metal atom. Into this, the oxygen-nitrogen mixed gas (capacity ratio, 〇2: N2 = 1:9) is circulated at a ratio of 1000 ml/min (NPT· conversion), and the reaction solution is stirred at 150 ° C, 1 MPa. The reaction was carried out for 40 minutes, and then the precursor gas was switched to nitrogen gas and left for 30 minutes. The reaction liquid was cooled, condensed, and refluxed to an autoclave while being exhausted, and then discarded in the atmosphere. The reaction product was analyzed by a gas chromatograph to find that the conversion of cyclohexane was 4.0%, and the selectivity of cyclohexanol and cyclohexanone was 75.8% (the formation ratio of cyclohexanol/cyclohexanone = 6/). 4). Further, the analysis method of GC is the same as the hydration reaction of the cyclohexene of Example 1 and the step (2). Further, the composition of the by-products was found to be a carboxylic acid, an aldehyde or a ketone other than cyclohexanone, an ester, an acid, an alcohol other than cyclohexanol, or a cyclohexane, as described below by GC analysis. Hydrocarbons, etc. Measuring device: GC-14A gas chromatograph analyzer (FID) of Shimadzu Corporation, Japan Column: Kabilla cylinder DB_1701 (0.25mm x 30m) manufactured by J&W Scientific, Germany Carrier gas: Ammonia gas solution flow rate: 20 ml / min Analytical method: After maintaining at 50 ° C for 10 minutes, the temperature is raised to 3 50 ° C at 10 ° C / min, and then the reaction is maintained at 35 (TC for 5 minutes). The product is subjected to alkali washing and distillation to remove unreacted cyclohexane and by-products by distillation. The yield of cyclohexanol and ring paper is applicable to the Chinese National Standard (CNS) A4 specification (210><; 297 mm) ΓPlease read the notes on the back and then fill out this page. j-Book · Ministry of Economic Affairs, Intellectual Property Office, Staff and Consumers Cooperative Printed -41 - 1292753 A7 B7 V. Inventions (39) (Please read the back Precautions, please fill in the mixture of this product, and then distill it to distill off cyclohexanone. Then, the obtained distillation residue containing cyclohexanol is subjected to dehydrogenation reaction into a ring according to the method described later. The pentanone was then distilled to obtain cyclohexanone with a purity of 99.5%. The cyclohexanone obtained by separation and purification contains cyclohexylbutyl ether (25 00 ppm), η-pentylcyclohexane (5000 ppm), cyclohexyl acetic acid (4500 ppm), hexahydrobenzaldehyde, which are very similar to the boiling point of cyclohexanone. (200 ppm). The above-mentioned components also remain in the deuteration step described later, and in the transposition step of ε-caprolactam prepared from cyclohexanone oxime, it is known that it is mainly caused by the low quality of ε-caprolactam. Reasons: (2) Dehydrogenation of cyclohexanol to produce cyclohexanone: Ministry of Economic Affairs, Intellectual Property Bureau, Staff Consumer Cooperative, printed in a stainless steel tubular reactor with an inner diameter of 30 mm, filled with Cu-Cr oxidation After the particulate catalyst is applied to the catalyst by a hydrogen/nitrogen mixed gas, the inlet and outlet temperatures are maintained at 265 ° C, and the cyclohexanol obtained in the previous step is pre-treated under a pressure of 0.12 MPa. Heat vaporization, and then supply LSV (liquid hourly space velocity) 0·1 1 / catalyst 1 / hour, let it react for 1 hour. The reaction liquid is recovered every hour for gas chromatographic analysis. The conversion of cyclohexanol was 71.2%, and the selectivity of cyclohexanone was 97.3. Further, the analysis method of GC is the same as the amination reaction of cyclohexanol in the step (3) of the example. The obtained reaction product is subjected to distillation to obtain cyclohexanone having a purity of 99%. (3) Ring The step of deuterated hexanone to obtain cyclohexanone oxime: In a glass mixing tank with an inner volume of 200 ml, the other paper is fed with the standard of China National Standard (CNS) A4 (210x297 public attack) ~~ " 1292753 A7 _B7 V. Invention Description (40) (Please read the note on the back and then fill out this page) Synthetic 37% by weight aqueous solution of hydroxylamine sulfate 68. lg, and keep 90 t, the previous step 14.7 g of the obtained cyclohexanone was adjusted to 5 to 7 at the pH of the reaction solution, and ammonia water was added thereto. After reacting for 30 minutes, the composition of the reaction liquid was analyzed by gas chromatography. It was found that the conversion of cyclohexanone was 95.7%, and the selectivity of cyclohexanone oxime was 99.3%. Further, the GC analysis method was the same as the amination reaction of the cyclohexanol in the step (3) of the example. After the reaction solution is allowed to stand, an by-product such as ammonium sulfate is separated by an oil phase, and the oil phase is distilled to remove cyclohexanone to obtain cyclohexanone oxime having a purity of 99.5% or more. The number of total reaction steps required for producing cyclohexanone oxime of benzene of Comparative Example 1 is 5 steps including a hydrogenation reaction of benzene and a production step of hydroxylamine. Further, the selectivity of the cyclohexanone oxime obtained in the same manner as in Example 1 was 73.2%, and a useful substance other than cyclohexanone oxime was not obtained, so that the total carbon recovery of the useful substance was 73.2%. (Generally speaking, the hydrogenation of benzene is known. The selection rate of the printing reaction of the Intellectual Property Bureau of the Intellectual Property Bureau is very high, so the selectivity of hydrogenation of benzene is assumed to be 100%). Further, among the cyclohexanone oxime obtained in each step, impurities which adversely affect the quality of the ε-caprolactam of the intermediate (cyclohexyl butyl ether, η-pentyl cyclohexane, cyclohexyl acetic acid, six) The concentration of hydrogenbenzaldehyde is almost the same as the concentration measured in the above step (1). [Industrial Applicability] According to the method of the present invention, a compound cyclohexanone oxime which is suitable as an intermediate of e-caprolactam which is a raw material such as tron-6 can be used only to make cyclohexanol and/or Cyclohexanone can be produced simply and efficiently under the starting materials. That is, according to the standard of this paper, the Chinese National Standard (CNS) A4 specification (210X297 mm) -43-1292753 Α7 Β7 5, invention description (41) The method of the invention 'is a by-product of amination and/or partial oxidation The fraction is recycled in the amination step, and the conversion of this by-product to cyclohexylamine greatly increases the selectivity of the cyclohexanone oxime of the starting material. Further, the cyclohexene obtained by hydrogenating benzene is subjected to a hydration reaction using cyclohexanol as a starting material. When the production is carried out, it is not necessary to use a base amine salt which has been subjected to a complicated step by a conventional method as a reaction reagent. Therefore, cyclohexanone oxime can be produced with a simple operation and high selectivity. In addition, according to the method of the present invention, it is not easy to produce by-products which are easily produced by the prior art and which are inferior to the quality of the compound ε-caprolactam produced by cyclohexanone oxime and/or sulfuric acid having a low industrial price. By-products such as ammonium, and most of the by-products are cyclohexanes of useful compounds, so waste is extremely rare. Therefore, according to the method of the present invention, it is extremely advantageous to manufacture a cyclohexanone oxime system in an industrial scale. This paper scale applies to China National Standard (CNS) Α4 specifications (210Χ297 mm) (please read the notes on the back and fill out this page) Printed by the Intellectual Property Office of the Ministry of Economic Affairs, Employees' Consumption Cooperatives, -5

-44-44

Claims (1)

12927531292753 申請專利範圍 第9 1 1 1 6845號專利申請案 文申請專利範圍修正本 民國96年2月16曰修正 公告¥ 1 · 一種環己酮勝之製造方法,其特徵爲,包含 (1 )將苯部份氫化以製得環己烯, (2 )將所製得之環己烯經水合處理而製得環己醇之步 (3 )必要時,將所得環己醇經脫氫以製得環己酮之步 (4 )將步驟(2 )所得之環己醇、步驟(3 )所得之環 己酮及其混合物所成群中所選出之起始物質,於含有至少1 種選自屬於週期表第8、9與10族之元素,鉻、銅、銀、 鋅與鋁所成群中之元素的胺基化觸媒及分子狀氫之存在經 由胺基化反應而製得環己胺之步驟, 與 經濟部智慧財產局員工消費合作社印製 (5 )將所得之環己胺於含有至少1種選自Ti、Zr、Hf 及W所成群中之元素的氧化觸媒,或於含有Si 〇2凝膠、 r -ai2o3、並可配合需要與wo3組合所得之固體觸媒,與 作爲氧化劑之分子狀氧之存在下經由部分氧化反應以製得 環己酮肟之步驟, 其中,步驟(4 )中所生成之副產物(α )及步驟(5 )中所生成之副產物(/3 )所成群中所選出之至少1種副 產物,係再循環至步驟(4 )之胺基化反應之反應系中使用 本紙張尺度適用中國國家操準(CNS ) Α4規格(210X297公釐) A8 B8 C8 D8 1292753 六、申請專利範圍 2. 如申請專利範圍第1項之方法,其中,步驟(4 ) 中使用環己醇作爲起始物質時,該副產物(^ )係包含至 少1種選自環己酮、N-(環亞己基)環己胺、二環己胺、 環己基苯胺及苯胺所成群中之化合物; 步驟(4 )中使用環己酮作爲起始物質時,該副產物( α )係包含至少1種選自環己醇、N-(環亞己基)環己胺 、二環己胺、環己基苯胺及苯胺所成群中之化合物; 步驟(4 )中使用環己醇與環己酮之混合物作爲起始物 質時,該副產物(α )係包含至少1種選自環己醇、環己 酮、Ν-(環亞己基)環己胺、二環己胺、環己基苯胺及苯 胺所成群中之化合物; 該副產物(/3 )係包含至少1種選自環己酮、硝基環 己烷、Ν-(環亞己基)環己胺及二環己胺所成群中之化合 物。 3. 如申請專利範圍第1項之方法,其於步驟(1 )中 ,該苯之部分氫化,係於含有至少1種選自屬於週期表第8 、9與10族元素所成群中之元素的氫化觸媒,與水之存在 下所進行者。 4. 如申請專利範圍第1項之方法,其中,該苯之部分 氫化反應,係於(a)平均結晶粒徑爲200Α以下之金屬釕 ,及必要時含有鋅化合物之氫化觸媒,(b )水,及(c ) 至少1種選自锆或給之氧化物、水溶性鋅化合物、及固體 鹼性硫酸鋅所成群中之化合物的存在下,於中性或酸性之 條件下進行,且該氫化觸媒爲非負載型者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)Patent Application No. 9 1 1 1 6845 Patent Application Text Revision Amendment of the Republic of China February 16, 1996 Revision Bulletin ¥ 1 · A manufacturing method of cyclohexanone wins, characterized by containing (1) a benzene moiety Hydrogenation to produce cyclohexene, (2) cyclization of the obtained cyclohexene to produce cyclohexanol (3), if necessary, dehydrogenating the obtained cyclohexanol to obtain cyclohexanone Step (4) selecting the starting material selected from the group consisting of the cyclohexanol obtained in the step (2), the cyclohexanone obtained in the step (3), and a mixture thereof, and containing at least one selected from the group consisting of The elements of groups 8, 9 and 10, the amination catalyst of the elements in the group of chromium, copper, silver, zinc and aluminum, and the presence of molecular hydrogen, the step of preparing cyclohexylamine via amination reaction, Printed with the Ministry of Economic Affairs Intellectual Property Office Staff Cooperatives (5) The resulting cyclohexylamine is contained in an oxidation catalyst containing at least one element selected from the group consisting of Ti, Zr, Hf and W, or contains Si 〇. 2 gel, r -ai2o3, and can be combined with the solid catalyst required to be combined with wo3, and the molecular oxygen as an oxidant a step of producing a cyclohexanone oxime via a partial oxidation reaction in the presence of a group, wherein the by-product (α) produced in the step (4) and the by-product (/3) formed in the step (5) are grouped At least one by-product selected in the reaction system which is recycled to the amination reaction of the step (4). The paper size is applicable to the Chinese National Standard (CNS) Α4 specification (210×297 mm) A8 B8 C8 D8 1292753 6. Patent application scope 2. The method of claim 1, wherein when the cyclohexanol is used as the starting material in the step (4), the by-product (^) comprises at least one selected from the group consisting of a compound in a group of a ketone, N-(cyclohexylene)cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline; when by using cyclohexanone as a starting material in the step (4), the by-product (α) a compound comprising at least one selected from the group consisting of cyclohexanol, N-(cyclohexylene)cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline; and cyclohexanol in step (4) When a mixture of cyclohexanone is used as a starting material, the by-product (α) contains at least one a compound selected from the group consisting of cyclohexanol, cyclohexanone, fluorene-(cyclohexylene)cyclohexylamine, dicyclohexylamine, cyclohexylaniline, and aniline; the by-product (/3) contains at least one A compound selected from the group consisting of cyclohexanone, nitrocyclohexane, fluorene-(cyclohexylene)cyclohexylamine, and dicyclohexylamine. 3. The method of claim 1, wherein in the step (1), the benzene is partially hydrogenated, and is contained in at least one selected from the group consisting of elements belonging to Groups 8, 9 and 10 of the periodic table. The hydrogenation catalyst of the element, carried out in the presence of water. 4. The method of claim 1, wherein the partial hydrogenation reaction of the benzene is carried out in (a) a metal ruthenium having an average crystal grain size of 200 Å or less, and a hydrogenation catalyst containing a zinc compound if necessary, (b) Water, and (c) in the presence of at least one compound selected from the group consisting of zirconium or an oxide thereof, a water-soluble zinc compound, and a solid alkaline zinc sulfate, under neutral or acidic conditions, And the hydrogenation catalyst is not loaded. This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the notes on the back and fill out this page) 訂 經濟部智慧財產局員工消費合作社印製 -2 - 1292753 A8 B8 C8 D8 六、申請專利範圍 5. 如申請專利範圍第1項之方法,其中,該環己烯之 水合反應,係於水與作爲觸媒之沸石的存在下進行者。 6. 如申請專利範圍第5項之方法,其中,該沸石係由 ZSM-5型沸石所成群中所選出者。 (請先閲部背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 3 _Ordered by the Ministry of Economic Affairs, Intellectual Property Office, Staff Consumer Cooperatives, Printing - 2 - 1292753 A8 B8 C8 D8 VI. Application for Patent Scope 5. For the method of claim 1, the hydration reaction of the cyclohexene is in water and Conducted as a catalyst in the presence of zeolite. 6. The method of claim 5, wherein the zeolite is selected from the group consisting of ZSM-5 zeolites. (Please read the note on the back of the department and then fill out this page) Order Printed by the Intellectual Property Office of the Ministry of Economic Affairs. The paper scale applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) _ 3 _
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