TW584670B - Fabrication of nanocomposite thin films for high density magnetic recording media - Google Patents

Fabrication of nanocomposite thin films for high density magnetic recording media Download PDF

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TW584670B
TW584670B TW91132912A TW91132912A TW584670B TW 584670 B TW584670 B TW 584670B TW 91132912 A TW91132912 A TW 91132912A TW 91132912 A TW91132912 A TW 91132912A TW 584670 B TW584670 B TW 584670B
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patent application
film
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magnetic
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TW200407450A (en
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Yung De Yao
Po Cheng Kuo
Sheng Chi Chen
An Cheng Sun
Chen Chieh Chiang
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Academia Sinica
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Abstract

Techniques for fabricating magnetic granular films for high-density magnetic data storage, where magnetic grains are dispersed in a non-magnetic amorphous matrix and each are surrounded by a grain-confining material which inhibits growth of grains during annealing.

Description

584670 ⑴ 玖、餐明說明 實施方式及圖式簡單說明) (發明說明應敘明:發明所屬之技術領域'、先前技術:内容:、 背景 薄膜, 薄膜的 【0001】本申請案係關於形成於基板上之顆粒狀 及更明確言之’係關於供資料儲存用之磁性顆粒狀 製造。 [0002丨各種磁性難狀薄膜已被發展^究以應用於 磁性記錄媒體。可將此種薄膜設計成包括具高頑磁力及大 :留磁化量之磁性晶粒。磁性晶粒與來自適當磁頭的磁場 ,互作用,而在寫入操作中接受儲存用的資料,或在讀取 操作中輸出先前儲存於晶粒中的資料。 [0003】此種磁性顆粒狀薄膜之—適當材料例如為 FeP“基,兹性薄Μ。FeP“曰“立或顆粒展現適合於磁性資料 錯存尤其可將FePt晶粒散佈於非磁性之非 晶質SiN基地開-,如此 可降低㈣FePt晶粒之間其磁性耦合所造成之雜訊,因 而增進此種薄膜應用於磁性記錄的性能。可將W卜基磁 性薄膜設計成產生高頑磁力Hc、甚佳之殘留磁化量吣、 高磁晶異向性f數Ku、小晶粒尺寸、良好抗腐録、及 大的磁能積(BH)max。此種引人@目的Fept_基顆粒狀薄膜 了應用於ri)在、度磁性記錄之媒體。 概要 [0004]纟申請案包括製造用㈣密度記錄制之具散 佈於非磁性基地中之分開磁性晶粒之複合顆粒狀薄膜的 技術。根據一具體實施例,此製造可包括下列步驟。首先, -6 - (2) 將適當的磁性材料、晶粒限制材料、及非磁性非晶質材 料濺鍍於基板上形成顆粒狀薄膜,其中磁性材料之晶粒係 散佈於非磁性之非晶質材料基地中。選擇適當的晶粒限制 材料(其可為非磁性材料)使其主要係位於磁性晶粒之晶 界,以限制各晶粒之大小,以完成薄膜中期望的小晶粒尺 寸。接下來使顆粒狀薄膜在高退火溫度下退火選定的期 間,然後再於適當的淬火液體中淬火,以將磁性晶粒自軟 磁相轉變為具期望磁性質之硬磁相。 [0 0 0 5】根據本申請案之一態樣,在退火處理之前可於 顆粒狀薄膜上形成鈍化覆蓋層,以防止薄膜在退火處理中 氧化。可使用氮化矽,諸如 SiNy,或其他適當的鈍化材 料,於形成此鈍化覆蓋層。 [0006] 在一種實行法中,磁性材料可為FePt,晶粒限 制材料可為名f,及著料可务戈化4 於支承薄膜之基板可為經自然氧化的矽基板或玻璃基 板。利用以上製造方法之完成複合顆粒狀薄膜的性質對製 程參數甚為敏感,因此,對FePt -基薄膜揭示方法參數之 範例值,以獲致磁性記錄之期望薄膜性質。 [0 0 0 7】現於以下圖式、文字說明、及申請專利範圍中 更詳細說明此等及其他的特徵及相關優點。 圖式簡單說明 [0 00 8】圖1顯示根據一具體實施例之製造此一用於高 密度磁性儲存之顆粒狀薄膜之製作步驟的流程圖。 [0 0 0 9】圖2顯示根據圖1所示之技術製造用於磁性記584670 ⑴ 玖, the description of the embodiment of the meal and a brief description of the drawings) (the description of the invention should state: the technical field to which the invention belongs, the prior art: content :, background film, film [0001] This application is about The granular shape on the substrate and more specifically, "is about the manufacture of magnetic granular materials for data storage. [0002 丨 Various magnetic difficult-shaped films have been developed for application to magnetic recording media. Such films can be designed into Includes magnetic grains with high coercivity and large: remanence. Magnetic grains interact with the magnetic field from the appropriate magnetic head to accept data for storage during a write operation or output previously stored data during a read operation [0003] A suitable material for this type of magnetic granular film is, for example, FeP "group, which is thin M. FeP" "stands for the presence of particles or particles suitable for magnetic data mismatch, especially FePt crystals. The particles are scattered on the non-magnetic amorphous SiN base, which can reduce the noise caused by the magnetic coupling between the ㈣FePt grains, thus improving the performance of this film for magnetic recording. Wbki magnetic film is designed to produce high coercivity Hc, very good residual magnetization 吣, high magnetic crystal anisotropy f-number Ku, small grain size, good anti-corrosion, and large magnetic energy product (BH) max. This attractive @ 目 Fept_based granular film is applied to ri) magnetic recording media. Summary [0004] The application includes the use of ㈣density recording systems with discrete magnetic properties dispersed in non-magnetic bases. The technology of composite granular film of crystal grains. According to a specific embodiment, the manufacturing may include the following steps. First, -6-(2) splashing an appropriate magnetic material, crystal grain restriction material, and non-magnetic amorphous material Plating on the substrate to form a granular film, in which the crystal grains of the magnetic material are scattered in the base of the non-magnetic amorphous material. Select an appropriate grain-restricting material (which can be a non-magnetic material) so that it is mainly located in the magnetic crystal The grain boundaries of the grains limit the size of each grain to complete the desired small grain size in the film. Next, the granular film is annealed at a high annealing temperature for a selected period, and then quenched in a suitable quenching liquid, In order to change the magnetic grains from the soft magnetic phase to the hard magnetic phase with desired magnetic properties. [0 0 0 5] According to one aspect of the present application, a passivation coating layer may be formed on the granular film before the annealing treatment, so that Prevents the film from oxidizing during the annealing process. Silicon nitride, such as SiNy, or other suitable passivation materials can be used to form this passivation coating. [0006] In one implementation, the magnetic material can be FePt, a grain-limiting material It can be named f, and the material can be used. The substrate of the supporting film can be a naturally oxidized silicon substrate or a glass substrate. The properties of the composite granular film completed by the above manufacturing method are very sensitive to the process parameters, so Exemplary values of method parameters for FePt-based films are disclosed to obtain desired film properties for magnetic recording. [0 0 0 7] These and other features and related advantages are now described in more detail in the following drawings, text description, and patent application scope. Brief Description of the Drawings [0 00 8] FIG. 1 shows a flowchart of manufacturing steps for manufacturing such a granular film for high-density magnetic storage according to a specific embodiment. [0 0 0 9] FIG. 2 shows a magnetic recording device manufactured according to the technique shown in FIG.

584670 錄之FePt-基顆粒狀薄膜之一範例的製作流程。 [0010] 圖 3 說明平均晶粒大小隨各種經退火 (Fe45Pt45Cr1())1()().5-(SiNy)3 薄膜之 SiNy 體積分率的變化, 其中退火溫度分別係5 0 0 °C、5 5 0 °C、6 0 0 °C、及7 0 0 °C。 [0011】圖4說明不同SiNy體積分率之在δΜ與各種經 退火(FecPtcCnohooi-CSiNyh薄膜之外加磁場Ha之間 的關係。 [0012] 圖 5 說明平均晶粒大小隨經退火 (Feso-x/zPtso-xnCrOw^SiNy)"薄膜之 Cr 含量的變化,其 中薄膜厚度係約1 0奈米及退火時間係約3 0分鐘。 [0013] 圖 6 說明不同 Cr 含量之在 δΜ 與各種 (Fe5〇-x/2Pt5〇-x/2Crx)85-(SiNy)i5 薄膜之 Ha 之間的關係。 [0014] 圖7A及7B分別顯示在平行膜面角形比S//與經 退火(Ft5〇·Crx)85-(3iNy)15薄膜之Cr含量之間的 關係,及在S"與經退火(Fe45Pt45Cr1())1()().r(SiNy)5薄膜之 SiNy體積分率之間的關係。 [0015】圖 8A及 8B分別顯示 He"及 Ms隨經退火 (Fe50.x/2Pt50_x/2Crx)85-(SiNy)15 薄膜之 Cr 含量之變化,及 He"及 Ms 隨經退火(Fe45Pt45Cr10)1()().s-(SiNyh 薄膜之 SiNy 體積分率之變化。薄膜厚度為10奈米。 [0016】圖9係厚度10奈米,及在600 °C下退火約30 分鐘之經退火(Fe45Pt45Cr1())85-(SiNy)15薄膜的磁滯曲線 (M-H loop) 〇 詳述 584670 (4) [0017] 本申請案之製造技術部分係以希望降低相鄰磁 性晶粒間之交互作用及顆粒狀薄膜中之各磁性晶粒之尺 寸,以於磁性記錄中獲致高儲存密度的認知為基礎。相鄰 磁性晶粒間之交互作用可經由使磁性晶粒散佈於非磁性 之非晶質基地諸如氮化矽中,以使磁性晶粒分離而降低。 此分離可降低晶粒間之交互作用,諸如晶粒間的靜磁作用 及相鄰磁性晶粒之交換交互作用所產生之雜訊。 [0018】除了用於降低雜訊之磁性晶粒的物理分離之 外,各晶粒之物理尺寸亦會限制資料儲存之密度。因此, 此申請案之另一態樣係將晶粒限制材料混合於顆粒狀薄 膜中’使存在於各磁性晶粒之晶界上’而抑制磁性晶粒之 成長。此降低的晶粒尺寸可使單位面積中之磁性晶粒的數 目增加,因此而提高儲存密度。 [0019]在另一態樣牛一磁性晶粒 常數,以獲致供磁性記錄用之大的平行膜面頑磁力。因 此,如以下所說明,應適當選擇非磁性材料之添加量,包 括非磁性之非晶質材料及晶粒限制材料之量,以獲致期望 的磁晶異向性常數。 [0 02 0】圖1顯示根據一具體實施例之製造此一用於高 密度磁性儲存之顆粒狀薄膜之製作步驟的流程圖。選擇用 於支承顆粒狀薄膜之適當基板,並準備進行薄膜沈積。其 中尤其可使用矽基板或玻璃基板。在步驟110,將用於形 成磁性晶粒之磁性材料、待存在於各磁性晶粒之晶界之晶 粒限制材料、及使磁性晶粒散佈之用於形成非晶質基地之An example of the manufacturing process of FePt-based granular film described in 584670. [0010] FIG. 3 illustrates the change in average grain size as a function of SiNy volume fraction of various annealed (Fe45Pt45Cr1 ()) 1 () (). 5- (SiNy) 3 films, where the annealing temperatures are respectively 50 ° C. , 5 5 0 ° C, 6 0 0 ° C, and 7 0 0 ° C. [0011] FIG. 4 illustrates the relationship between the different SiNy volume fractions between δM and various annealed (FecPtcCnohooi-CSiNyh thin films plus a magnetic field Ha. [0012] FIG. 5 illustrates the average grain size with annealing (Feso-x / zPtso-xnCrOw ^ SiNy) " The Cr content of the film, where the film thickness is about 10 nm and the annealing time is about 30 minutes. [0013] FIG. 6 illustrates the difference in Cr content between δM and various (Fe50. The relationship between Ha of -x / 2Pt50-x / 2Crx) 85- (SiNy) i5 thin film. [0014] FIGS. 7A and 7B respectively show the angle ratio S // and the annealing (Ft50-Crx ) The relationship between the Cr content of 85- (3iNy) 15 film and the relationship between S " and the SiNy volume fraction of annealed (Fe45Pt45Cr1 ()) 1 () (). R (SiNy) 5 film. [0015] FIGS. 8A and 8B show the changes in He " and Ms with the Cr content of the annealed (Fe50.x / 2Pt50_x / 2Crx) 85- (SiNy) 15 film, and He " and Ms with the annealing (Fe45Pt45Cr10) 1 () (). s- (SiNyh thin film SiNy volume fraction change. The film thickness is 10 nm. [0016] Figure 9 is 10 nm thick and annealed at 600 ° C for about 30 minutes The hysteresis curve (MH loop) of fire (Fe45Pt45Cr1 ()) 85- (SiNy) 15 thin film 〇 584670 (4) [0017] The manufacturing technology of this application is to reduce the interaction between adjacent magnetic grains The effect and the size of each magnetic crystal grain in the granular film are based on the recognition of high storage density in magnetic recording. The interaction between adjacent magnetic crystal grains can be dispersed by dispersing the magnetic crystal grains in the non-magnetic amorphous Mass bases such as silicon nitride to separate and reduce the magnetic grains. This separation can reduce the interactions between grains, such as the magnetostatic interaction between grains and the exchange interactions between adjacent magnetic grains. [0018] In addition to the physical separation of magnetic grains used to reduce noise, the physical size of each grain will also limit the density of data storage. Therefore, another aspect of this application is to restrict grains The material is mixed in the granular film to 'make it exist on the grain boundaries of each magnetic crystal grain' to suppress the growth of magnetic crystal grains. This reduced grain size can increase the number of magnetic crystal grains per unit area, thereby increasing Storage density [0019] In another aspect, a magnetic grain constant is obtained to obtain a large parallel film surface coercive force for magnetic recording. Therefore, as explained below, the amount of non-magnetic materials should be appropriately selected, including non-magnetic The amount of amorphous material and grain-limiting material to achieve the desired magnetic crystal anisotropy constant. [0 02 0] FIG. 1 shows a flowchart of manufacturing steps for manufacturing such a granular film for high-density magnetic storage according to a specific embodiment. Select the appropriate substrate for supporting the granular film and prepare for film deposition. Among them, a silicon substrate or a glass substrate can be used. In step 110, a magnetic material for forming magnetic crystal grains, a grain-restricting material to be present at a grain boundary of each magnetic crystal grain, and a material for forming an amorphous base by dispersing the magnetic crystal grains

584670 非磁性材料濺鍍於基板上,而形成具有各以晶粒限制材料 為邊界且散佈於非晶質基地中之小磁性晶粒的初鍵軟磁 性顆粒狀薄膜。 [0 0 2 1】如進一步說明於以下的實施例中,應適當選擇 顆粒狀薄膜内磁性材料、晶粒限制材料及非磁性材料的比 例,以獲致用於磁性記錄之期望的整體薄膜性質。舉例來 說,當薄膜中之晶粒限制材料之含量增加時,可降低晶粒 尺寸。然而,當薄膜中之晶粒限制材料增加時,在退火過 φ 程中其會自各晶粒之晶界擴散至晶粒表面,而使磁性晶粒 之磁晶異向性常數不利地降低。此外,如晶粒限制材料為 非磁性如同FePt-基薄膜中之Ci·,則增加晶粒限制材料之 含量亦會使完成顆粒狀薄膜之飽和磁化量 Ms不利地降 低。此種不利影響顯示晶粒限制材料之含量不應無限制的 — 增加。倒此,應選擇晶粒限封甘料之最佳 值,以於相衝突的效應之間取得平衡。 [0022】關於非磁性材料,晶粒尺寸可隨非磁性材料之 φ 體積分率的增加而減小。因此,希望提高非磁性之體積分 率,以減小晶粒尺寸。 [0023】另一方面,如於FePt-基薄膜中所展示,顆粒狀 薄膜中之非磁性材料基地提供使磁性晶粒散佈及空間分 離,而有利地降低由晶粒間搞合所造成之雜訊。因此,薄 膜中之非磁性材料之體積分率的增加可有利地降低晶粒 間耦合之強度。此外,顆粒狀薄膜中之非磁性材料之體積 分率的少量增加可有利地提高完成顆粒狀薄膜之飽和磁 -10 - 584670584670 Non-magnetic material is sputtered on the substrate to form a primary-bond soft magnetic granular film with small magnetic grains each bordered by a grain-restricting material and dispersed in an amorphous base. [0 0 2 1] As further explained in the following examples, the ratio of the magnetic material, the grain-limiting material, and the non-magnetic material in the granular film should be appropriately selected so as to obtain the desired overall film properties for magnetic recording. For example, when the content of the grain-restricting material in the film is increased, the grain size can be reduced. However, when the grain-limiting material in the film is increased, it will diffuse from the grain boundaries of the grains to the surface of the grains during the annealing process, and the magnetic crystal anisotropy constant of the magnetic grains is disadvantageously reduced. In addition, if the grain-limiting material is non-magnetic like Ci · in the FePt-based film, increasing the content of the grain-limiting material will also unfavorably decrease the saturation magnetization Ms of the finished granular film. This adverse effect indicates that the content of the grain-restricting material should not be unlimited-increasing. Instead, the optimum value of the grain-limiting sweetener should be selected to balance the conflicting effects. [0022] Regarding non-magnetic materials, the grain size can decrease as the φ volume fraction of non-magnetic materials increases. Therefore, it is desirable to increase the non-magnetic volume fraction to reduce the grain size. [0023] On the other hand, as shown in the FePt-based film, the non-magnetic material base in the granular film provides for the dispersion and spatial separation of magnetic grains, which advantageously reduces the clutter caused by intergranular intergranulation. News. Therefore, an increase in the volume fraction of the non-magnetic material in the thin film can advantageously reduce the strength of the inter-grain coupling. In addition, a small increase in the volume fraction of the non-magnetic material in the granular film can advantageously increase the saturation magnetic of the finished granular film -10-584670

⑹ 化量。在此方面,飽和磁化量在最佳體積分率下達到最大 值,及當體積分率進一步增加超過最佳值時則減低。⑹ Conversion. In this regard, the saturation magnetization reaches its maximum value at the optimum volume fraction, and decreases when the volume fraction further increases beyond the optimum value.

[0 02 4】此外,顆粒狀薄膜中之非磁性材料基地亦可具 有保護性作用,而有利地降低在高溫條件下諸如在退火過 程中在磁性晶粒與下層基板之間的不利反應,其中此反應 之主要不利影響為飽和磁化量之降低。由於非磁性材料基 地亦可稀釋完成顆粒狀薄膜之飽和磁化量,因而其於薄膜 中之體積分率具有一最佳值,在低於此最佳值下,體積分 率之增加會使飽和磁化量提高,及高於此最佳值,體積分 率之增加則會使飽和磁化量減小。[0 02 4] In addition, the non-magnetic material base in the granular film can also have a protective effect, which advantageously reduces the adverse reaction between the magnetic crystal grains and the underlying substrate under high temperature conditions, such as during annealing. The main adverse effect of this reaction is the reduction of the saturation magnetization. Since the non-magnetic material base can also be diluted to complete the saturation magnetization of the granular film, its volume fraction in the film has an optimal value. Below this optimal value, an increase in the volume fraction will cause saturation magnetization. As the amount increases, and above this optimal value, an increase in the volume fraction will reduce the amount of saturation magnetization.

[0 02 5】以上與顆粒狀薄膜内三材料之比例相關的各種 效應顯示在選擇三材料之各者之量時有相互衝突的效 應。因此在選擇期望比例時,應考慮對最終顆粒狀薄膜之 性質的舞寺I響種-爹肯膜性 質。以下舉出數個實施例以說明在實行圖1所示之製造方 法時的此態樣。經發現FePt薄膜中之Fe:Pt:Cr之原子比 的一較佳範圍係在約4 5 : 5 4 : 1至約4 1 : 3 4 : 2 5之間,其中 4 5:45:10之比為較佳。FePtCrSiN之體積分率係在約 9 0 :1 0至約5 0 : 5 0之範圍内,其中約8 5 : 1 5之比為較佳。 [0 0 2 6】回來參照圖1中之步驟 1 1 0,濺鍍可於經通入 Ar氣體之真空腔體中進行。將電極設置於腔體中,其中 施加電場,以使Ar離子化而產生Ar電漿。Ar電漿中之 帶電的Ar離子經加速,而撞擊設置靶材(即磁性材料、晶 粒限制材料、及非磁性材料)之陰極表面。此Ar離子之轟 -11 - 584670[0 02 5] The above various effects related to the ratio of the three materials in the granular film show that there are conflicting effects when the amount of each of the three materials is selected. Therefore, when selecting the desired ratio, the properties of the Maisi I-Dongken film should be considered for the properties of the final granular film. Several examples are given below to illustrate this aspect when the manufacturing method shown in FIG. 1 is implemented. It has been found that a preferred range of the atomic ratio of Fe: Pt: Cr in the FePt film is between about 4 5: 5 4: 1 to about 4 1: 3 4: 2 5, of which 4 5: 45: 10 Ratio is better. The volume fraction of FePtCrSiN is in the range of about 90:10 to about 50:50, with a ratio of about 85:15 being preferred. [0 0 2 6] Referring back to step 1 10 in FIG. 1, sputtering can be performed in a vacuum chamber through which Ar gas is passed. An electrode is set in the cavity, and an electric field is applied to ionize Ar to generate an Ar plasma. The charged Ar ions in the Ar plasma are accelerated and impinge on the surface of the cathode where the target material (ie, magnetic material, crystal-restricting material, and non-magnetic material) is set. This Ar Ion Blast -11-584670

⑺ 擊於靶材上造成靶材之濺鍍於設置在靠近陰極表面之基 板上,而形成顆粒狀薄膜。基板溫度及Ar壓力係控制濺 鍍速率之兩重要參數。經發現Αι*壓力可在自約0.3毫托 耳(mTor·!:)至約 20毫托耳之範圍内,其中約 7毫托耳之 Ar氣體的壓力為較佳。可將基板溫度設在低於約4 5 t的 溫度下,以 2 5 °C左右較佳,而產生具期望性質之顆粒狀 薄膜。 [0 0 2 7】適用於製造之濺鍍系統可為磁控濺鍍系統,其 中於陰極產生磁場,以增進電子之捕捉。此一系統可達到 高的沈積速率。在實行時,此種磁控濺鍍系統可於電極之 兩端施加 DC電場而產生電漿,或者於電極之兩端施加 RF電場而產生電漿。 [0 02 8】由濺鍍方法形成之顆粒狀薄膜中之磁性晶粒一 般係為軟磁漸-必須途賁外钓-步^性晶粒轉變 為供資料儲存用之硬磁相。在說明於此申請案之實行法 中,使用示為步驟120之退火及示為步驟130之淬火於達 成此轉變。退火一般係在高溫下進行。為防止在顆粒狀薄 膜中在軟磁相中產生不期望的氧化,可在進行退火之前將 鈍化層沈積於軟磁顆粒狀薄膜上。在此可使用各種鈍化材 料,包括氮化矽(例如,SiNy)。 [0029】在步驟120,使顆粒狀薄膜於真空中在退火溫 度下退火適當的退火期間。由於非磁性材料基地及晶粒限 制材料的存在下,磁性晶粒之成長受到抑制。經發現在退 火過程中真空可低於約1(Γ6托耳,退火溫度在約400°C及 -12-击 Hitting the target causes the target to be sputtered on a substrate placed near the surface of the cathode to form a granular film. The substrate temperature and Ar pressure are two important parameters that control the sputtering rate. It has been found that the pressure of Am * can range from about 0.3 millitorr (mTor ·! :) to about 20 millitorr, of which the pressure of Ar gas of about 7 millitorr is preferred. The substrate temperature can be set at a temperature lower than about 4 5 t, preferably at about 25 ° C, to produce a granular film with desired properties. [0 0 2 7] A sputtering system suitable for manufacturing may be a magnetron sputtering system, in which a magnetic field is generated at a cathode to enhance electron capture. This system can achieve high deposition rates. In practice, such a magnetron sputtering system can generate a plasma by applying a DC electric field at both ends of the electrode, or an RF field by applying an RF electric field at both ends of the electrode. [0 02 8] The magnetic crystal grains in the granular film formed by the sputtering method are generally soft magnetic gradual-necessary for fishing-step grain transition into hard magnetic phase for data storage. In describing the practice of this application, this transformation is achieved using the annealing shown as step 120 and the quenching shown as step 130. Annealing is generally performed at high temperatures. To prevent undesired oxidation in the soft magnetic phase in the granular film, a passivation layer may be deposited on the soft magnetic granular film before annealing. Various passivation materials can be used here, including silicon nitride (for example, SiNy). [0029] In step 120, the granular film is annealed in vacuum at an annealing temperature for a suitable annealing period. The growth of magnetic grains is suppressed due to the presence of non-magnetic material bases and grain-restricting materials. It was found that during the annealing process, the vacuum can be lower than about 1 (Γ6 Torr, and the annealing temperature is about 400 ° C and -12-

584670 約8 0 0 °C之間,其中在約6 〇 〇 °c下之溫度為較佳,及退人 期間在約5至90分鐘之間,其中约3 〇分鐘之期間為較隹。 [0 0 3 0】當退火完成時,在圖1之步驟1 3 0,接著使經 退火之顆粒狀薄膜於淬火液體中快速冷卻下來,以完成磁 性日日粒之自軟磁相轉變為硬磁相。淨人液植可為在低於’勺 5 °C之溫度下。舉例來說,在一實行法中,可將在约〇 °C 下之冰及水的混合物使用作為淬火液體。 [0031】以下詳細說明基於以上圖1所示之方法製造 F e P t -基顆粒狀薄膜的例子。基板 < 為自然氧化的s i基板 或玻璃基板。用於形成磁性晶粒之磁性材料為FePt。晶 粒限制材料為C r,及用於非晶質基地之非磁性材料為氮 化矽。 [0032】圖2顯示製造用於磁性記錄之FePt基顆粒狀薄 分別呈現濺鍍方法、鈍化層之形成、退火方法、及淬火方 法。具有FePt及Cr之FePtCr靶可為FePtCr合金靶,或 FePtCr複合靶(其中複合靶包括經覆蓋Cr片之FePt靶)。 圖2之方法可製造用於磁性記錄媒體之高頑磁力的 FePtCr-SiN顆粒狀奈米複合薄膜。 [0033】 在 一 種 實 行 法 中 , 將 (Fe5〇_x/2Pt5〇_x/2Crx)1()().s-(SiNyh 奈米複合薄膜(x = 〇〜30 原 子百分比,及δ = 0〜30體積百分比)製造於玻璃諸如康寧 (Corning) 1 73 7F玻璃或經自然氧化的矽晶圓基板諸如 Si(100)上。濺鍍係經在環境溫度下對FePtCr靶及si3N4 -13 -584670 between about 800 ° C, of which the temperature at about 600 ° C is better, and the withdrawal period is between about 5 to 90 minutes, of which the period of about 30 minutes is relatively high. [0 0 3 0] When the annealing is completed, in step 130 of FIG. 1, the annealed granular film is rapidly cooled in the quenching liquid to complete the transformation of the magnetic particles from the soft magnetic phase to the hard magnetic. phase. The pure human liquid plant can be at a temperature below 5 ° C. For example, in one practice, a mixture of ice and water at about 0 ° C can be used as the quenching liquid. [0031] An example of manufacturing a F e P t -based granular film based on the method shown in FIG. 1 above will be described in detail below. The substrate < is a naturally oxidized si substrate or a glass substrate. The magnetic material used to form the magnetic grains is FePt. The crystal-restricting material is C r, and the non-magnetic material used for the amorphous base is silicon nitride. [0032] FIG. 2 shows the manufacturing of FePt-based granular thin films for magnetic recording, which respectively exhibit a sputtering method, a passivation layer formation, an annealing method, and a quenching method. The FePtCr target with FePt and Cr may be a FePtCr alloy target, or a FePtCr composite target (where the composite target includes a FePt target covered with a Cr sheet). The method of Fig. 2 can produce FePtCr-SiN granular nano composite films with high coercivity for magnetic recording media. [0033] In one implementation method, (Fe50_x / 2Pt50_x / 2Crx) 1 () (). S- (SiNyh nano composite film (x = 0 ~ 30 atomic percent, and δ = 0 ~ 30% by volume) Manufactured on glass such as Corning 1 73 7F glass or naturally oxidized silicon wafer substrate such as Si (100). Sputtering is performed on the FePtCr target and si3N4 -13 at ambient temperature-

584670 靶使用D C及RF磁控共鍍而達成。剛沈積得之薄膜具有 軟磁性質之γ-FePt顆粒散佈於非晶質SiN基地中之顆粒 狀結構。剛沈積得之薄膜一般由於其之低頑磁力,而無法 被使用作為磁性記錄媒體。於在真空中在經控制的條件下 退火期望的溫度及期間之後,薄膜亦維持其之顆粒狀結 構,但軟磁性γ - F e P t相可轉變為硬磁性γ i - F e P t相。此經 轉變之薄膜具有高頑磁力及小的晶粒尺寸。可將其使用於 極高密度的磁性記錄媒體。 [003 4】在步驟240,濺鍍方法使高頑磁力的FePt顆粒 散佈於非磁性非晶質氮化矽基地中,而降低磁性記錄薄膜 之晶粒大小,以致薄膜之記錄密度可提高。然而,若不存 在作為晶粒限制材料之Cr,則薄膜中之FePt磁性顆粒對 於特定的高密度記錄而言仍不夠小。舉例來說,FePt顆 粒在FiPt-S^N^聲*十係,3+奈米,令會f |薄膜之記 錄密度。因此,必需再減低磁性顆粒之大小,以提高記錄 密度。此係經由將Cr加至FePt合金薄膜,以由於Cr會 偏析於F e P t之晶界而抑制F e P t之晶粒成長所達成。磁性 顆粒之顆粒大小可經由加入Cr而減至低於1 0奈米。 [0 0 3 5】在濺鍍過程中,使基板旋轉,以得到組成均勻 之薄膜。在步驟220,將SiNy之薄覆蓋層覆蓋於磁性薄 膜上作為鈍化層,以保護薄膜不致在後續退火過程中氧 化。於沈積之後,使薄膜於真空中在不同溫度下退火,然 後再於冰水中淬火(步驟230及240)。此等薄膜之易磁化 軸係與膜面平行。經退火的FePtCr-SiN薄膜展現平行膜 -14- 584670The 584670 target is achieved using DC and RF magnetron co-plating. The newly deposited thin film has a granular structure in which soft magnetic γ-FePt particles are dispersed in an amorphous SiN base. The newly deposited film is generally unusable as a magnetic recording medium due to its low coercive force. After annealing in vacuum under controlled conditions for the desired temperature and period, the film also maintains its granular structure, but the soft magnetic γ-F e P t phase can be transformed into a hard magnetic γ i-F e P t phase . This transformed film has high coercivity and small grain size. It can be used for extremely high-density magnetic recording media. [003 4] In step 240, the sputtering method disperses FePt particles with high coercivity in the non-magnetic amorphous silicon nitride base, and reduces the grain size of the magnetic recording film, so that the recording density of the film can be increased. However, if Cr is not present as a grain-restricting material, the FePt magnetic particles in the film are not small enough for a specific high-density recording. For example, FePt particles are in FiPt-S ^ N ^ sound * ten series, 3+ nanometers, which will make the recording density of f | thin film. Therefore, it is necessary to further reduce the size of the magnetic particles to increase the recording density. This is achieved by adding Cr to the FePt alloy thin film to suppress the grain growth of F e P t because Cr segregates at the grain boundaries of F e P t. The particle size of the magnetic particles can be reduced to less than 10 nm by adding Cr. [0 0 3 5] During the sputtering process, the substrate is rotated to obtain a thin film having a uniform composition. In step 220, a thin cover layer of SiNy is covered on the magnetic thin film as a passivation layer to protect the thin film from oxidation during subsequent annealing. After deposition, the film is annealed in vacuum at different temperatures and then quenched in ice water (steps 230 and 240). The easily magnetizable axis of these films is parallel to the film surface. Annealed FePtCr-SiN thin film exhibits parallel film -14- 584670

(ίο) 面頑磁力He"〉3500 Oe、飽和磁化量Ms > 425 emu /立 方公分,且平行膜面角形比S//,即Mr/Ms之比,係約0.75。 可將此薄膜使用於極高密度的磁性記錄媒體。 [0 036】表1列示FePtCr-SiN薄膜之製備的濺鍍參數。 濺鍍腔體之背景壓力係大約3x1 (Γ7托耳,及薄膜係在0.3 及20毫托耳之間之氬壓力PAr下沈積,其中以PAr = 7毫 托耳為較佳。將濺鍍槍分別設在如下的功率密度:對 FePtCi*靶將外加DC電源設於2瓦/平方公分,及將Si3N4 · 靶之RF電源自1.5變化至12瓦/平方公分。FePtCr之 沈積速率係約0.3奈米/秒。基板溫度係低於4 5 °C,例 如,約25 °C。使剛沈積得之薄膜於真空中在400 °C及800 °C之間之溫度下退火5〜90分鐘,然後再於冰水中淬火。 淬火液體之溫度係低於5 °C,例如,約〇 °C。 表~t 基板溫度(Ts) 環境溫度 RF功率密度 對 Si3N4 靶 1 .5〜12 W/cm2 DC功率密度 對 FePtCr 靶 2 W/cm2 背景真空 3xl(T7托耳 基板與靶之間之距離 6 cm 氬壓力 0.3〜20毫托耳 氬流率 5 0 ml/min [0037】以下記述更多例子,以說明圖1及2所示之技 術的各種特徵。利用穿透式電子顯微鏡(TEM)觀察薄膜微 結構,及由TEM明視野相片計算薄膜之平均晶粒大小。 -15 - 584670(ίο) Surface coercivity He "> 3500 Oe, saturation magnetization Ms > 425 emu / cubic centimeter, and the parallel film surface angle ratio S //, that is, the ratio of Mr / Ms, is about 0.75. This film can be used for extremely high-density magnetic recording media. [0 036] Table 1 lists the sputtering parameters for the preparation of FePtCr-SiN thin films. The background pressure of the sputtering chamber is about 3x1 (Γ7 Torr, and the film is deposited under an argon pressure PAr between 0.3 and 20 mTorr, of which PAr = 7 mTorr is preferred. Sputter gun The power densities are set as follows: the external DC power source is set to 2 W / cm 2 for the FePtCi * target, and the RF power of the Si3N4 · target is changed from 1.5 to 12 W / cm 2. The deposition rate of FePtCr is about 0.3 nanometer M / s. The substrate temperature is below 4 5 ° C, for example, about 25 ° C. The freshly deposited film is annealed in a vacuum at a temperature between 400 ° C and 800 ° C for 5 to 90 minutes, and then Quench in ice water. The temperature of the quenching liquid is lower than 5 ° C, for example, about 0 ° C. Table ~ t Substrate temperature (Ts) Ambient temperature RF power density vs. Si3N4 target 1.5 ~ 12 W / cm2 DC power Density vs. FePtCr target 2 W / cm2 background vacuum 3xl (distance between T7 Torr substrate and target 6 cm argon pressure 0.3 ~ 20 millitorr argon flow rate 50 ml / min [0037] More examples are described below to Explain the various features of the technology shown in Figures 1 and 2. Observe the microstructure of the film using a transmission electron microscope (TEM), and TEM bright-field photograph to calculate the average grain size of the film. -15-584670

00 薄膜磁性質是以試片振動測磁儀(VSM)及超導量子干涉 測磁儀(SQUID)量測’其最大外加磁場分別為 13及 50 kOe。利用能量散射光譜儀(EDS)測定薄膜之組成及均勻 度。利用原子力顯微鏡(AFΜ)測量薄膜之厚度。 實施例1 [003 8】基板溫度係在室溫下以75 rpm之轉速旋轉。於 將濺鍍腔體抽真空至3x1 0·7托耳之後,將Ar氣體引入至 腔體内。在整個濺鍍期間中將Ar壓力維持於7毫托耳。 製造FePtCr-SiN薄膜之濺鍍條件示於表1。圖3顯示平 均晶粒大小隨各種經退火(Fe45pt45Cri())1()()4-(SiNy)5薄膜 之SiNy體積分率的變化。退火溫度分別係在500°C、550 °C、6 0 0 °C、及7 0 0 °C。C r含量係固定於1 0原子百分比。 薄膜厚度為10奈米及退火時間係約3 0分鐘。其顯示 Ft € ^ ^00 Thin film magnetic properties are measured with a test piece vibration magnetometer (VSM) and a superconducting quantum interference magnetometer (SQUID). The maximum applied magnetic fields are 13 and 50 kOe, respectively. The composition and uniformity of the thin film were measured using an energy scattering spectrometer (EDS). The thickness of the film was measured using an atomic force microscope (AFM). Example 1 [003 8] The substrate temperature was rotated at 75 rpm at room temperature. After the sputtering chamber was evacuated to 3x1 0 · 7 Torr, Ar gas was introduced into the chamber. The Ar pressure was maintained at 7 mTorr throughout the sputtering period. The sputtering conditions for manufacturing the FePtCr-SiN thin film are shown in Table 1. Figure 3 shows the average grain size as a function of SiNy volume fraction of various annealed (Fe45pt45Cri ()) 1 () () 4- (SiNy) 5 films. The annealing temperatures were 500 ° C, 550 ° C, 600 ° C, and 700 ° C. The C r content is fixed at 10 atomic percent. The film thickness was 10 nm and the annealing time was about 30 minutes. Which shows Ft € ^ ^

SiNy之體積分率的増加而減小。當在6〇0 °C下退火時,經 退火(Fe45Pt45Cri〇)合金薄膜(SiNy = 0體積百分比)之平均 晶粒大小係約18奈米,但當SiNy體積分率增加至15體 積百分比時,其可減低至約9.5奈米。經由TEM明視野 相片觀察經退火後不含SiNy之Fe45Pt45CriG合金薄膜之平 均晶粒大小係約1 8奈米,然而對含siNy =20體積百分比 足(Fe45Pt45Cr1G)8()-(SiNy)2()奈米複合薄膜則僅約8奈米。 圖3及相關的TEM照片亦顯示當薄膜之SiNy體積分率增 加時其顆粒間距離增加,且磁性顆粒變得較小。 [〇039】圖4顯示不同SiNy體積分率之在δΜ與各種經The volume fraction of SiNy increases and decreases. When annealing at 600 ° C, the average grain size of the annealed (Fe45Pt45Cri〇) alloy film (SiNy = 0 volume percent) is about 18 nm, but when the SiNy volume fraction increases to 15 volume percent, It can be reduced to about 9.5 nm. The average grain size of the annealed Fe45Pt45CriG alloy film without SiNy was observed through a TEM bright field photograph. The average grain size was about 18 nanometers. Nano composite films are only about 8 nanometers. Figure 3 and related TEM photos also show that as the SiNy volume fraction of the film increases, the inter-particle distance increases, and the magnetic particles become smaller. [0039] FIG. 4 shows the different SiNy volume fractions at

584670 退火(Fe45Pt45Cr10)1()()-S_(SiNy)5 薄膜之 Ha 之間的關係。 cr含量係固定於1 〇原子百分比。正的δΜ顯示在磁性顆 粒之間的交互作用力較強,且顆粒間交互作用之型式為交 換耦合(exchange coupling)。負的δΜ顯示弱的磁性顆粒 父互作用,且顆粒間交互作用之型式為磁偶極交互作用 ♦ (dipoleinteraction)。實際上,希望媒體雜訊儘可能地低, 因此對於磁性記錄媒體應用而言,磁性薄膜之負的δ M為 · 較佳。如圖4所示,其顯示(Fe45Pt45Cri〇)合金薄膜(SiNy = ·. 〇體積百分比)之δΜ值為正,此薄膜中之磁性晶粒的交互 作用為交換耦合。當薄膜之SiNy體積分率增加至約20體 積百分比時,δΜ之值減低至約零,及當SiNy體積分率進 一步增加時,其變為負值。當薄膜之SiNy體積分率達到 3 〇體積百分比時,δΜ變為負值,此時顆粒間交互作用之 ~ ^ A # 一 可使顆粒間交互作用之強度減弱,此係由於較兩的SiNy 體積分率使磁性顆粒間之距離擴大所致。 _ 實施例2 [0 0 4 0】濺鍍條件係與實施例1相同。圖5顯示平均晶 粒大小隨經退火(Fe5G x/2pt5G-x/2Crx)85-(SiNy)i5 薄膜之 Cr - 含量的變化。薄膜中之SiNy的體積分率係固定於1 5體積 、 百分比。於圖5中明顯可見薄膜之平均晶粒大小隨薄膜之 _584670 The relationship between Ha in annealed (Fe45Pt45Cr10) 1 () ()-S_ (SiNy) 5 films. The cr content is fixed at 10 atomic percent. A positive δM indicates that the interaction force between magnetic particles is strong, and the type of interaction between particles is exchange coupling. Negative δM shows weak magnetic particle parent interaction, and the type of particle interaction is magnetic dipole interaction (dipole interaction). In fact, it is desirable that the media noise is as low as possible, so for magnetic recording media applications, the negative δ M of the magnetic film is better. As shown in FIG. 4, it is shown that the δM value of the (Fe45Pt45Cri〇) alloy thin film (SiNy = ··· vol%) is positive, and the interaction of magnetic grains in this thin film is exchange coupling. When the SiNy volume fraction of the film is increased to about 20% by volume, the value of δM is reduced to about zero, and when the SiNy volume fraction is further increased, it becomes negative. When the SiNy volume fraction of the film reaches 30% by volume, δM becomes negative. At this time, the interaction between the particles ~ ^ A # can weaken the strength of the interaction between the particles, which is due to the larger SiNy volume. The fraction is caused by the increase in the distance between the magnetic particles. _ Example 2 [0 0 4 0] Sputtering conditions are the same as in Example 1. Figure 5 shows the average grain size as a function of the Cr-content of the annealed (Fe5G x / 2pt5G-x / 2Crx) 85- (SiNy) i5 film. The volume fraction of SiNy in the film is fixed at 15 vol.%. It can be clearly seen in Fig. 5 that the average grain size of the film varies with the film thickness.

Cr含量的增加而減小。對於經退火(FesoPhohHSiNy)!5 薄膜(C r == 〇原子百分比),平均晶粒大小係約3 5奈米, 但當Cr含量增加至丨〇原子百分比時,其減小至約9.5奈 -17- 584670 ⑼ 米。分別對經退火(Fe^oPtsiOw^SiNy)。薄膜(Cr = 0 百分比)及(Fe42,5Pt42.5Cl*i5)85-(SiNy)i5 薄膜(Cr =15 百分比)取得對應的 TEM 明視野相片比較, (Fe5〇Pt5〇)85-(SiNy)15薄膜(Cr = 0原子百分比)之平均 大小係約 35 奈米’然而(Fe42.5Pt42.5Cl:i5)85-(SiNy)i5 (Cl· =15原子百分比)則僅約8奈米。圖4及相關的 照片顯示當薄膜之C r含量增加時,磁性顆粒變得較 且顆粒間距離增加。 [0041] 圖 6 顯示不同 Cr 含量之在 δΜ 與 (Fe5〇_x/2Pt5〇-x/2Crx)85-(SiNy)i5 薄膜之外加磁場 Ha 之 關係。薄膜中之SiNy的體積分率係固定於1 5體積 比。薄膜厚度係 10 奈米及退火時間係 30 分 (Fe5〇Pt5〇)85-(SiNy)15 薄膜(Cr = 0 原子百分比)之 δΜ 外加磁場的作用下為责值τ因念,史薄贫十之磁 互作用的型式為交換耦合。當 Ci*含量增加 (Fe50.x/2Pt50_x/2Crx)85-(SiNy)15 薄膜中之磁性顆粒的 減小且磁性顆粒間之距離變得較大,致磁性顆粒交互 之強度降低。因此,如圖6所示,當C r含量增加時 膜之δΜ減低。當Cr含量增加至25原子百分比時, 之δΜ減小至輕微的負值,此時顆粒間交互作用變為 極交互作用。ΤΕΜ相片亦證實圖4及6之δΜ-Ha曲 即在磁性薄膜中增加C r或S iNy含量將使磁性顆粒間 離增加,致顆粒間交互作用之強度降低。 實施例3 原子 原子 其中 晶粒 薄膜 TEM 小, 各種 間的 百分 鐘。 值在 粒交 時, 尺寸 作用 ,薄 薄膜 磁偶 線, 之距 584670 (14) [0042】濺鍍條件係與實施例1相同。圖7A顯示在平 行膜面角形比S"與經退火(Feso-xuPtso-xuCiOw^SiNy)。 薄膜之Cr含量之間的關係。薄膜之SiNy體積分率係固定 於15體積百分比及薄膜厚度為10奈米,退火溫度為600 °C ,及退火時間為 30分鐘。圖 7B顯示 S"隨經退火 (Fe45Pt45Cr10)100.s-(SiNy)3 薄膜之 SiNy 體積分率之變化。 :·As the Cr content increases, it decreases. For the annealed (FesoPhohHSiNy)! 5 film (C r == 〇 atomic percent), the average grain size is about 35 nanometers, but when the Cr content increases to 丨 0 atomic percent, it decreases to about 9.5 nanometers- 17- 584670 ⑼ meters. After annealing (Fe ^ oPtsiOw ^ SiNy). The film (Cr = 0%) and (Fe42,5Pt42.5Cl * i5) 85- (SiNy) i5 film (Cr = 15%) were compared with corresponding TEM bright field photos, (Fe5〇Pt5〇) 85- (SiNy) The average size of 15 thin films (Cr = 0 atomic percent) is about 35 nm '; however, (Fe42.5Pt42.5Cl: i5) 85- (SiNy) i5 (Cl · = 15 atomic percent) is only about 8 nm. Figure 4 and related photos show that as the Cr content of the film increases, the magnetic particles become larger and the inter-particle distance increases. [0041] FIG. 6 shows the relationship between δM and (Fe50_x / 2Pt50-x / 2Crx) 85- (SiNy) i5 thin films with different Cr content in a magnetic field Ha. The volume fraction of SiNy in the film is fixed at 15 volume ratio. The thickness of the film is 10 nm and the annealing time is 30 minutes (Fe5〇Pt50) 85- (SiNy) 15 The δM of the thin film (Cr = 0 atomic percentage) is the responsibility value under the action of the applied magnetic field. The type of magnetic interaction is exchange coupling. When the content of Ci * increases (Fe50.x / 2Pt50_x / 2Crx) 85- (SiNy) 15, the magnetic particles in the film decrease and the distance between the magnetic particles becomes larger, which causes the strength of the magnetic particle interaction to decrease. Therefore, as shown in Fig. 6, when the Cr content increases, the? M of the film decreases. When the Cr content increases to 25 atomic percent, δM decreases to a slightly negative value, at which time the interaction between particles becomes extremely interactive. The TEM photo also confirms that the δM-Ha curve in Figures 4 and 6 that increasing the Cr or SiNy content in the magnetic film will increase the magnetic particle separation and cause the strength of the particle-particle interaction to decrease. Example 3 Atomic Atoms Among them, the grain thin film TEM is small, and the percentages are various. The value is the size effect at the time of grain cross, thin film magnetic couple line, the distance 584670 (14) [0042] Sputtering conditions are the same as in Example 1. Fig. 7A shows the angular ratio S " and annealed (Feso-xuPtso-xuCiOw ^ SiNy) of the parallel film surface. The relationship between the Cr content of thin films. The SiNy volume fraction of the film is fixed at 15% by volume, the film thickness is 10 nm, the annealing temperature is 600 ° C, and the annealing time is 30 minutes. Fig. 7B shows the variation of S " with SiNy volume fraction of annealed (Fe45Pt45Cr10) 100.s- (SiNy) 3 film. : ·

Cr含量係固定於10原子百分比。明顯可見圖7A之S" 人 值隨Cr含量之增加而下降。當Cr = 0原子百分比時,S// · * 之值為0.81,及當Cr含量增加至15原子百分比時,S" 則下降至約0.53。同樣地,圖7B之S"值隨SiNy含量之 增加而下降。當SiNy = 0體積百分比時,S"為0.8,及當 磁性薄膜之SiNy體積分率增加至30體積百分比時,S// 則下降至約0.48。此顯示當FePtCr-SiN薄膜之Cr或SiNy ^ 含量辱★時一性章被 C r 或 —— SiNy所孤立。 [0043】經發現 Cr或 SiNy含量之增加會使經退火 φ (Fe5〇-x/2Pt5〇-x/2Crx)i〇〇.5-(SiNy)s 薄膜之平行膜面頑磁力 He"減低。如圖8A所示,當SiNy體積分率係固定於1 5 · 體積百分比時,經退火(Fe5〇_x/2Pt5〇.x/2Ci:x)85-(SiNy)15 薄膜 / 之 He//隨 Cr 含量之增加而減低,其中經退火 · (Fe5〇Pt5〇)85-(SiNy)15薄膜(Cr = 0原子百分比)之He"值係 約8 00 0 Oe,但當Cr含量增加至10原子百分比時,其減 低至約37000e。圖8A及8B之薄膜係於600°C下退火30 分鐘,及基板為矽晶圓。同樣地,如圖 8 B所示,當 C r -19- 584670The Cr content is fixed at 10 atomic percent. It is clear that the S " human value of Fig. 7A decreases as the Cr content increases. When Cr = 0 atomic percent, the value of S // ** is 0.81, and when the Cr content is increased to 15 atomic percent, S " decreases to about 0.53. Similarly, the S " value of Fig. 7B decreases as the SiNy content increases. When SiNy = 0% by volume, S " is 0.8, and when the SiNy volume fraction of the magnetic film is increased to 30% by volume, S // decreases to about 0.48. This shows that when the Cr or SiNy content of the FePtCr-SiN film is insulted, the chapter is isolated by C r or ——SiNy. [0043] It was found that an increase in the content of Cr or SiNy will reduce the coercivity He " of the parallel film surface of the annealed φ (Fe50-x / 2Pt50-x / 2Crx) i0.05. ((SiNy) s) film. As shown in FIG. 8A, when the volume fraction of SiNy is fixed at 1 5 · volume percent, the annealed (Fe5〇_x / 2Pt50.x / 2Ci: x) 85- (SiNy) 15 film / He // It decreases with the increase of Cr content. The He " value of the annealed · (Fe50〇Pt50) 85- (SiNy) 15 film (Cr = 0 atomic percent) is about 8 0 0 Oe, but when the Cr content increases to 10 At atomic percent, it is reduced to about 37000e. The films of FIGS. 8A and 8B are annealed at 600 ° C for 30 minutes, and the substrate is a silicon wafer. Similarly, as shown in Figure 8B, when C r -19- 584670

(15) 含量係固定於10原子百分比時,經退火(Fe45Pt45Cr1G)薄 膜(SiNy = 0體積百分比)之He"值係約5600 Oe,但當薄 膜之SiNy體積分率增加至30體積百分比時,其可減低至 約3 5 0 Oe。提高磁性薄膜之Cr或SiNy含量可抑制在退 火過程中之磁性晶粒成長,因此而使晶粒大小偏離單磁區 大小。事實上,一些晶粒甚至變為超順磁粒子。此外, Cr擴散至FePt晶粒表面區域中會導致FePt之磁晶異向 性常數減低。基於以上原因,所以 Hc/H直會隨薄膜之Cr 或SiNy含量的增加而減低。 [0 0 4 4】另一方面,Cr係非磁性物質,提高Cr含量會 稀釋磁性薄膜之Ms值。如圖8A所示,當將SiNy體積分 率固定於15體積百分比時,經退火(Fe50Pt5〇)85-(SiNy)15 薄膜(Cr = 0原子百分比)之Ms值係約490 emu/立方公 分,但含咸低至約 45 0 emu/立方公分。如圖8B所示,由於純FePtCr合金 薄膜與 Si基板會在高溫下產生反應,所以經退火 (?645?“5〇1())合金薄膜(3丨\ = 0體積百分比)之%5值僅 係約2 7 5 e m u /立方公分,但當薄膜之S i N y體積分率增 加至5體積百分比時,Ms則可增加至約480 emu/立方 公分。此顯示S iNy於防止金屬磁性顆粒與S i基板在高溫 下反應有良好的保護效果。但當SiNy體積分率高於約5 體積百分比時,Ms值會減低。如圖8B所示,由於SiNy 亦為非磁性物質,因此其亦會稀釋磁性薄膜之M s值,當 S iNy體積分率自5體積百分比增加至3 0體積百分比時, -20- 584670(15) When the content is fixed at 10 atomic percent, the He " value of the annealed (Fe45Pt45Cr1G) film (SiNy = 0 volume percent) is about 5600 Oe, but when the SiNy volume fraction of the film is increased to 30 volume percent, Can be reduced to about 3 50 Oe. Increasing the Cr or SiNy content of the magnetic thin film can suppress the growth of magnetic grains during the annealing process, and thus cause the grain size to deviate from the size of the single magnetic region. In fact, some grains even become superparamagnetic particles. In addition, the diffusion of Cr into the surface area of FePt crystal grains results in a decrease in the magnetic crystal anisotropy constant of FePt. For these reasons, Hc / H will decrease as the Cr or SiNy content of the film increases. [0 0 4 4] On the other hand, Cr is a non-magnetic substance, and increasing the Cr content will dilute the Ms value of the magnetic film. As shown in FIG. 8A, when the volume fraction of SiNy is fixed at 15% by volume, the Ms value of the annealed (Fe50Pt50) 85- (SiNy) 15 film (Cr = 0 atomic percent) is about 490 emu / cubic centimeter, But the salt content is as low as about 45 0 emu / cm3. As shown in FIG. 8B, since the pure FePtCr alloy film and the Si substrate will react at a high temperature, the% 5 value of the annealed (? 645? "5〇1 ()) alloy film (3 丨 \ = 0 volume percent) Only about 2 7 5 emu / cubic centimeter, but when the S i N y volume fraction of the film is increased to 5 volume percent, Ms can be increased to about 480 emu / cubic centimeter. This shows that S iNy is effective in preventing metallic magnetic particles. It reacts well with Si substrates at high temperatures. However, when the volume fraction of SiNy is higher than about 5 volume percent, the Ms value will decrease. As shown in Figure 8B, since SiNy is also a non-magnetic substance, it will also It will dilute the M s value of the magnetic film. When the Si iNy volume fraction increases from 5 volume percent to 30 volume percent, -20- 584670

(16) M s值則自4 8 0 e m u /立方公分下降至约1 8 0 e m u /立方公 分。 實施例4 [0045】濺鍍條件係與實施例1相同。圖9顯示在約600 。(:下退火30分鐘之(Fe45Pt45Ci*1())85-(SiNy)15薄膜的磁滯 曲線。外加磁場係與膜面平行。測得其Ms值係約4 5 0 emu /立方公分及He//值係約3700 Oe。 [00 46】僅揭示一些具體實施例。然而,應明瞭可不脫 離以下申請專利範圍之精神而進行變化及改進,且其係應 涵蓋於以下之申請專利範圍内。 -21 -(16) The value of M s decreased from 480 e m u / cm 3 to about 180 e m u / cm 3. Example 4 [0045] Sputtering conditions are the same as in Example 1. Figure 9 shows at about 600 °. (: Hysteresis curve of (Fe45Pt45Ci * 1 ()) 85- (SiNy) 15 thin film for 30 minutes under annealing. The applied magnetic field is parallel to the film surface. The measured Ms value is about 4 50 emu / cm3 and He // The value is about 3700 Oe. [00 46] Only some specific embodiments are disclosed. However, it should be clear that changes and improvements can be made without departing from the spirit of the scope of the following patent applications, and they should be covered by the scope of the following patent applications. -twenty one -

Claims (1)

584670 ρ號專利申請案 _ 中急ί請髮费圍替換本(93年1月)降正替換本 ϋ專利範圍 匕! 曰 〜·_ _ 厂 υ*Γ:**·ί·*ϊ*^ΛΛ··ΤϊΓϊ:ω·Λν成crcJ 1 · 一種方法,包括·· 晶 於 成 中 私、θ m1 ·,,竹仟隹於谷磁旧 “ <日曰界之晶粒限制材料、 y 及使磁性晶粒散佈之用 形成非晶質基地之非磁性姑拉 孩f生材枓濺鍍於基板上,而形 具有各以晶粒限制材料Λ硌w n U π為邊界且散佈於非晶質基地 之小磁性晶粒的初鍍軟磁顆粒狀薄膜; 使初鍍的顆粒狀薄膜於真空中在經㈣的退火條件 下在退火溫度下退火一退火期間;及 飽和磁化量之硬磁顆粒狀薄膜。 接著使經退火之薄膜於淬火液體中淬火,以完成初 鍍軟磁顆粒狀薄膜之轉變為具高平行膜面頑磁力及高 2 ·根據申請專利範圍第1項之方法,其更包括在退火之 如於^勺軟;ί ^齋来“^音士 薄膜在退火過程中之氧化。 3 ·根據申請專利範圍第2項之方法,其中該純化層包括 氮化矽之薄膜。 4·根據申請專利範圍第1項之方法,其中該磁性材料包 括FePt,該晶粒限制材料包括Ci*,及該非磁性材料包 括氮化矽。 5·根據申請專利範圍第4項之方法,其更包括選擇薄膜 中各材料之比例,以使(Fe50-x/2Pt50-x/2Crx)l〇〇-S-(SiNy)5 顆 粒狀硬磁薄膜具有優異的性質,其中X係在〇至3 0原 子百分比之間,及δ係0至3 0體積百分比。 O:\80\80837-930115 DOC8 584670 fmmmm i ^ ί^ίν\ ^\>Ρίί> ^ 'iV-X^^Ki < '/ ' 〆· < 6. 根據申請專利範圍第4項之方法,其更包括將薄膜中 之Fe:Pt:Cr之原子比選為在自 45:54:1至41:34:25之 範圍内。 7. 根據申請專利範圍第 6項之方法,其中該薄膜中之 Fe:Pt:Cr 之原子比係 45:45:1 0。 8. 根據申請專利範圍第4項之方法,其中將薄膜中之 FePtCrSiN之體積分率選為在自90:10至50:50之範圍 内。 9. 根據申請專利範圍第8項之方法,其中該薄膜中之 FePtCrSiN之體積分率係85:15。 10. 根據申請專利範圍第4項之方法,其更包括在濺鍍中 使用FePtCr靶,以供給作為磁性材料之FePt及作為晶 粒限制材料之Cr。 11·根據肀請專着黄语第+1 包括FePtCr合金革巴。 12. 根據申請專利範圍第10項之方法,其中該FePtCr靶 包括FePtCr複合靶,其包括經覆蓋Cr片之FePt靶。 13. 根據申請專利範圍第1項之方法,其中該基板係經自 然氧化之Si晶圓或玻璃基板。 14. 根據申請專利範圍第1項之方法,其更包括使用一磁 控濺鍍系統進行濺鍍,其中施加直流(DC)或射頻(RF) 電場,以產生濺鍍用之電漿。 15. 根據申請專利範圍第1項之方法,其更包括在濺鍍中 將氬壓力設定於0.3毫托耳(mTorr)及20毫托耳之間。 O:\80\80837-930115.DOC8584670 ρ patent application _ Zhongji Li, please send a fee to replace the version (January 1993), reduce the replacement version ϋ Patent scope Dagger! ~~ _ _ Factory υ * Γ: ** · ί · * ϊ * ^ ΛΛ ·· ΤϊΓϊ: ω · Λν 成 crcJ 1 · One method, including ·· crystalline in a private, θ m1 · ,, bamboo "Yu Gu magnetic old" < the grain-limiting material of the Japanese and Japanese circles, y, and the non-magnetic non-magnetic material used to disperse the magnetic crystal grains to form an amorphous base, a green material is sputtered on the substrate, and has a shape Initially coated soft magnetic granular films with small magnetic grains each bordered by a grain-limiting material Λ 硌 wn U π and scattered on an amorphous base; the initially-plated granular films are subjected to vacuum annealing under vacuum conditions Annealing at an annealing temperature for an annealing period; and hard magnetic granular films with a saturated magnetization. Then the annealed films are quenched in a quenching liquid to complete the conversion of the initially soft magnetic granular films to have a high parallel film surface coercive force. And high 2 · The method according to item 1 of the scope of patent application, which further includes annealing as soft as ^ spoon; ^ ^ 来 来 "^ Oxygen film oxidation during the annealing process. 3. The method according to item 2 of the patent application, wherein the purification layer includes a thin film of silicon nitride. 4. The method according to item 1 of the patent application scope, wherein the magnetic material includes FePt, the grain-restricting material includes Ci *, and the non-magnetic material includes silicon nitride. 5. The method according to item 4 of the scope of patent application, which further includes selecting the proportion of each material in the film so that (Fe50-x / 2Pt50-x / 2Crx) 100-S- (SiNy) 5 granular hard magnetic The film has excellent properties, where X is between 0 and 30 atomic percent, and δ is between 0 and 30 volume percent. O: \ 80 \ 80837-930115 DOC8 584670 fmmmm i ^ ί ^ ίν \ ^ \ > Ρίί > ^ 'iV-X ^^ Ki <' / '〆 · < 6. According to item 4 of the scope of patent application The method further includes selecting an atomic ratio of Fe: Pt: Cr in the film to be in a range from 45: 54: 1 to 41:34:25. 7. The method according to item 6 of the scope of patent application, wherein the atomic ratio of Fe: Pt: Cr in the film is 45:45:10. 8. The method according to item 4 of the scope of patent application, wherein the volume fraction of FePtCrSiN in the film is selected to be in a range from 90:10 to 50:50. 9. The method according to item 8 of the patent application, wherein the volume fraction of FePtCrSiN in the film is 85:15. 10. The method according to item 4 of the scope of patent application, which further includes using a FePtCr target in sputtering to supply FePt as a magnetic material and Cr as a grain-restricting material. 11. According to the monograph, Huang language +1 includes FePtCr alloy leather. 12. The method according to claim 10, wherein the FePtCr target includes a FePtCr composite target, which includes a FePt target covered with a Cr sheet. 13. The method according to item 1 of the scope of patent application, wherein the substrate is a naturally oxidized Si wafer or glass substrate. 14. The method according to item 1 of the patent application scope, further comprising sputtering using a magnetron sputtering system in which a direct current (DC) or radio frequency (RF) electric field is applied to generate a plasma for sputtering. 15. The method according to item 1 of the scope of patent application, which further includes setting the argon pressure between 0.3 mTorr and 20 mTorr during sputtering. O: \ 80 \ 80837-930115.DOC8 584670 16. 根據申請專利範圍第1 5項之方法,其中該氬壓力係7 毫托耳。 17. 根據申請專利範圍第1項之方法,其更包括在濺鍍過 程中將基板之溫度設定在低於4 5 °C之溫度下。 18. 根據申請專利範圍第1 7項之方法,其中在濺鍍過程中 將基板溫度設定於25C之溫度下。 19. 根據申請專利範圍第1項之方法,其更包括在退火過 程中將真空控制在低於1x1 〇_6托耳之壓力下。 20. 根據申請專利範圍第1項之方法,其更包括將退火溫 度設在400 °C及800 °C之間,且退火期間控制在5至90 分鐘之間。 21. 根據申請專利範圍第2 0項之方法,其中將退火溫度設 至 600〇C。 22. 根據申專利範圍第2 0項之方法,其中將退Λτ期价貪 至3 0分鐘。 23. 根據申請專利範圍第1項之方法,其中該淬火液體具 有低於5 °C之溫度。 24. 根據申請專利範圍第1項之方法,其更包括控制材料 之組成比、退火及淬火之條件,以使FePtCr-SiN顆粒 狀薄膜具有Ms > 425 emu/立方公分及He > 3500 Oe 之磁性質,其中FePt係磁性材料,Cr係晶粒限制材料, 及SiN係非磁性材料。 25. —種方法,包括: 於基板上形成軟磁性顆粒狀薄膜,其具有散佈於非 O:\80\80837-930115.DOC 8584670 16. The method according to item 15 of the scope of patent application, wherein the argon pressure is 7 mTorr. 17. The method according to item 1 of the scope of patent application, which further includes setting the temperature of the substrate to a temperature lower than 45 ° C during the sputtering process. 18. The method according to item 17 of the scope of patent application, wherein the substrate temperature is set to a temperature of 25C during the sputtering process. 19. The method according to item 1 of the scope of patent application, which further comprises controlling the vacuum during the annealing process to a pressure lower than 1 × 10 Torr. 20. The method according to item 1 of the scope of patent application, which further comprises setting the annealing temperature between 400 ° C and 800 ° C, and controlling the annealing period between 5 and 90 minutes. 21. The method according to item 20 of the patent application range, wherein the annealing temperature is set to 600 ° C. 22. The method according to item 20 of the scope of patent application, in which the withdrawal price of Λτ is reduced to 30 minutes. 23. The method according to item 1 of the patent application scope, wherein the quenching liquid has a temperature below 5 ° C. 24. The method according to item 1 of the scope of patent application, which further includes controlling the material composition ratio, annealing and quenching conditions so that the FePtCr-SiN granular film has Ms > 425 emu / cubic centimeter and He > 3500 Oe The magnetic properties include FePt-based magnetic materials, Cr-based grain-limiting materials, and SiN-based non-magnetic materials. 25. A method, comprising: forming a soft magnetic granular film on a substrate, which has a non-O: \ 80 \ 80837-930115.DOC 8 584670 晶質氮化矽基地中之磁性FePt晶粒,且具有設置於各 F e P t晶粒之晶界以限制住F e P t晶粒尺寸之晶粒限制材 料Cr ; 使薄膜於真空中在退火溫度及期間經控制的條件下 退火;及 於退火之後使薄膜於淬火液體中淬火,以使薄膜轉 變為具有顆粒狀結構之硬磁性薄膜,而展現Ms > 42 5 emu/立方公分之飽和磁化量及Η。> 3500 Oe之平行膜 面頑磁力。 26. 根據申請專利範圍第2 5項之方法,其中於經控制之濺 鍍腔體中,將含Fe、Pt、Cr、及氮化矽之靶濺鍍於基 板上。 27. 根據申請專利範圍第26項之方法,其更包括選擇薄膜 中之Fe:Pt:Cr之原子比係在自45:54: 1至4 1:计25七 範圍内。 28. 根據申請專利範圍第27項之方法,其中該薄膜中之 F e : P t: C r 之原子比係 4 5 : 4 5 : 1 0。 29. 根據申請專利範圍第 2 6項之方法,其中將薄膜中 FePtCr及氮化矽之體積比選為在自90:10至50:50之範 圍内。 30. 根據申請專利範圍第29項之方法,其中該薄膜中 FePtCr及氮化矽之體積比係85:15。 31. 根據申請專利範圍第2 6項之方法,其更包括使用一磁 控濺鍍系統進行濺鍍,其中施加直流(DC)或射頻(RF) O:\80\80837-930115.DOC8 -4- 584670 電場,以產生濺鍍用之電漿。 32. 根據申請專利範圍第2 6項之方法,其更包括在濺鍍中 將氬壓力設定於〇. 3毫托耳及2 0毫托耳之間。 33. 根據申請專利範圍第2 6項之方法,其更包括在濺鍍過 程中將基板之溫度設定在低於4 5 °C之溫度下。 34. 根據申請專利範圍第2 5項之方法,其更包括: 在退火過程中將真空控制在低於 1x1 〇-6托耳之壓力 下;及 將退火溫度設在40(TC及800°C之間,且退火期間控制 在5至9 0分鐘之間。 35. 根據申請專利範圍第2 5項之方法,其中該淬火液體具 有低於5 °C之溫度。 36. 根據申請專利範圍第2 5項之方法,其更包括在退火之 前於衆无一成厂一鈍化層,以Ρ方i薄膜条 退火過程中之氧化。 O:\80\80837-930115.DOC8584670 magnetic FePt grains in a crystalline silicon nitride base, and has a grain-limiting material Cr provided at the grain boundaries of each FePt grain to limit the FePt grain size; the film is placed in a vacuum Annealing under controlled conditions of annealing temperature and duration; and quenching the film in a quenching liquid after annealing to transform the film into a hard magnetic film with a granular structure, exhibiting Ms > 42 5 emu / cubic centimeter Saturation magnetization and Η. > Parallel coercivity of 3500 Oe. 26. The method according to item 25 of the scope of patent application, wherein a target containing Fe, Pt, Cr, and silicon nitride is sputtered on the substrate in a controlled sputtering chamber. 27. The method according to item 26 of the scope of patent application, which further comprises selecting the atomic ratio of Fe: Pt: Cr in the film to be in the range from 45: 54: 1 to 4 1:25. 28. The method according to item 27 of the scope of patent application, wherein the atomic ratio of F e: P t: C r in the film is 4 5: 4 5: 10. 29. The method according to item 26 of the scope of patent application, wherein the volume ratio of FePtCr and silicon nitride in the thin film is selected in the range from 90:10 to 50:50. 30. The method according to item 29 of the patent application, wherein the volume ratio of FePtCr and silicon nitride in the thin film is 85:15. 31. The method according to item 26 of the patent application scope, which further includes sputtering using a magnetron sputtering system, in which direct current (DC) or radio frequency (RF) is applied O: \ 80 \ 80837-930115.DOC8 -4 -584670 electric field to generate plasma for sputtering. 32. The method according to item 26 of the scope of patent application, which further includes setting the argon pressure between 0.3 mTorr and 20 mTorr during sputtering. 33. The method according to item 26 of the scope of patent application, further comprising setting the temperature of the substrate to a temperature lower than 45 ° C during the sputtering process. 34. The method according to item 25 of the scope of patent application, which further comprises: controlling the vacuum during the annealing process to a pressure lower than 1 × 10 0 torr; and setting the annealing temperature at 40 (TC and 800 ° C) And the annealing period is controlled between 5 and 90 minutes. 35. The method according to item 25 of the patent application scope, wherein the quenching liquid has a temperature lower than 5 ° C. 36. According to the patent application scope second The method of 5 items further includes an oxidation process in the annealing process with a P-square-thin thin film strip before the annealing in an unfinished factory. O: \ 80 \ 80837-930115.DOC8
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