TW574565B - Liquid crystal display for enhancing reflection and method of manufacturing the same - Google Patents

Liquid crystal display for enhancing reflection and method of manufacturing the same Download PDF

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TW574565B
TW574565B TW91125135A TW91125135A TW574565B TW 574565 B TW574565 B TW 574565B TW 91125135 A TW91125135 A TW 91125135A TW 91125135 A TW91125135 A TW 91125135A TW 574565 B TW574565 B TW 574565B
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Taiwan
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insulating layer
substrate
regions
forming
region
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TW91125135A
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Chinese (zh)
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Yong-Ho Yang
Joo-Sun Yoon
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Samsung Electronics Co Ltd
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Priority claimed from KR1020020056565A external-priority patent/KR100892948B1/en
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Publication of TW574565B publication Critical patent/TW574565B/en

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玖、發明說明 (發明說明應敘明:發明所屬之技術们或、先前技術、内容、實施方式及囷式簡單說明) 【發明所屬之技術領域】 技術領域 本發明係有關液晶顯示器(「LCD」)技術,特別係有 5 關具有提升反射比之LCD及其製造方法。发明 Description of the invention (The description of the invention should state: the technical description of the invention or a brief description of the prior art, contents, embodiments and modes) [Technical field to which the invention belongs] TECHNICAL FIELD The present invention relates to a liquid crystal display ("LCD" ) Technology, especially 5 related LCDs with improved reflectance and manufacturing methods thereof.

【先前技術J 先前技術 液晶顯示器歸類成透射型LCD、反射型LCD以及反射 與透射型LCD。透射型LCD使用外部光源顯示影像,反射 10型LCD使用内部光源例如背光顯示影像。反射與透射型 LCD係以透射模式操作,俾於室内或於不存在有外部光源 之g處時利用内建光源顯示影像。反射與透射型LCD於 戶外或於提供高照明位置,係經由反外部光源入射光,以 反射模式操作而顯示影像。 反射i LCD之優點為由於其使用外部光源,故耗用電 力比比較性透㈣LCD更少,反㈣咖敍用於帶有小 型至中型尺寸螢幕之LCD裝置。但反射型lcd 反射鶴使用之光量比透射㈣Μ,因而顯示影:而 無法提供南顯示品質。 徒升外部光源反射效率之技術已經發展用來克服反射 型LCD之若干缺點。此等技術主要歸類為丨)使用帶有高反 射效率之反射層方法,⑴利用上基板(例如濾色)i基板)上 珠粒形成漫射層方法’以及iH)形成浮雕圖案於下基板(例 如薄膜電晶體基板)之反射電極上,讓由前方入射之直射 574565 玖、發明說明 光被蓄思散射而獲得最大反射效率之方法。因反射比與浮 雕圖案之浮雕側綠斜率有高度關聯,故使用浮雕圖案之技 術對長:升顯示品質而言相當重要。 首先有機絕緣層塗覆於其上形成薄膜電晶體(“TFT”) 5之基板,因而形成浮雕圖案於反射電極上。有機絕緣層利 用帶有圖案之光罩曝光及顯影。當浮雕圖案形成於有機絕 緣層時,净雕圖案之浮雕側繪斜率可藉照射至感光有機絕 緣層之曝光量以及藉連續加熱處理調整。但當使用浮雕圖 案之技術應用於大尺寸螢幕之LCD時,當硬化有機絕緣層 10時可能出現溫度分佈不均勻,結果導致熱處理不均勻或低 劣。因此根據習知方法,習知方法中浮雕側繪斜率係藉加 熱處理條件調整’例如供有機絕緣層用之硬烤乾法以及硬 化去’浮雕圖案之浮雕側繪斜率均勻度因溫度分佈不均勻 而降低,因此造成顯示品質低劣。 15 【明内容】 發明概要 本發明之第一特色係提供一種帶有LCD面板均勻一致 特性之供提升反射比用之液晶顯示器(“LCD”)。 本發明之第二特色係提供一種根據直射光方向具有異 20 向性反射比之LCD。 本發明之第三特色係提供一種經由調整照射於有機絕 緣層之曝光量’供準確調整浮雕側繪斜率之1^〇製造方法 〇 本發明之第四特色係提供一種根據入射光方向製造具 7 574565 玖、發明說明 有異向性反射比之LCD之方法。 5 ^了錢本發明之第一特色,提供一種液晶顯示裝 包含·一第一基板,第一基板上形成像素陣列·一第 基板,其係面對該第_其把._、产θ a ^ 弟基板,一液晶層,其係介於該第 10 與第二基板間;1緣層,其係形成於第-基板上,複數 個第區以及複數個第二區係形成於絕緣層表面上,各個 第二區相對於各個第一區有高度差異,第一區個別之基準 線相對於個別第二區之切線形成約5度至約15度之角度; 以及反射電極,其係形成於絕緣層上,該反射電極具有[Prior Art J Prior Art Liquid crystal displays are classified into transmissive LCDs, reflective LCDs, and reflective and transmissive LCDs. Transmissive LCDs use external light sources to display images, and reflective 10-type LCDs use internal light sources such as backlights to display images. Reflective and transmissive LCDs operate in transmissive mode, using the built-in light source to display images indoors or when there is no external light source g. Reflective and transmissive LCDs display images by operating in a reflective mode by reflecting light incident from an external light source outdoors or at a location with high illumination. The advantage of the reflective i LCD is that it consumes less power than a comparative transparent LCD because it uses an external light source. It is used in LCD devices with small to medium-sized screens. However, the reflection type LCD reflection crane uses more light than the transmission light, so the display shadow: and cannot provide the South display quality. Techniques for zooming out the reflection efficiency of external light sources have been developed to overcome some of the disadvantages of reflective LCDs. These technologies are mainly classified as 丨) using a reflective layer method with high reflection efficiency, using the method of forming a diffusing layer using beads on the upper substrate (such as color filter i substrate) and iH) forming a relief pattern on the lower substrate (For example, a thin film transistor substrate) on the reflective electrode, let the direct incident 574565 前方 from the front, and the invention explain the method of light being scattered by thought to obtain the maximum reflection efficiency. Because the reflectance is highly related to the green slope of the relief side of the relief pattern, the technique of using the relief pattern is very important for long: improving display quality. First, an organic insulating layer is coated on a substrate on which a thin film transistor ("TFT") 5 is formed, thereby forming a relief pattern on a reflective electrode. The organic insulating layer is exposed and developed using a patterned mask. When the relief pattern is formed on the organic insulating layer, the relief side drawing slope of the net carving pattern can be adjusted by the exposure amount irradiated to the photosensitive organic insulating layer and by continuous heat treatment. However, when the technique using the embossed pattern is applied to an LCD of a large size screen, uneven temperature distribution may occur when the organic insulating layer 10 is hardened, resulting in uneven or inferior heat treatment. Therefore, according to the conventional method, the slope of the relief side drawing in the conventional method is adjusted by heat treatment conditions, such as the hard baking method for the organic insulating layer and the hardening process, and the uniformity of the slope of the relief side drawing of the relief pattern is uneven due to temperature distribution. It is reduced, which results in poor display quality. 15 [Content of the invention] Summary of the invention The first feature of the present invention is to provide a liquid crystal display ("LCD") for improving the reflection ratio with uniform and uniform characteristics of an LCD panel. A second feature of the present invention is to provide an LCD having an anisotropic reflection ratio according to the direction of direct light. A third feature of the present invention is to provide a 1 ^ 〇 manufacturing method for accurately adjusting the slope of the relief side drawing by adjusting the exposure amount irradiated to the organic insulating layer. A fourth feature of the present invention is to provide a manufacturing tool 7 according to the direction of incident light. 574565 (1) The invention describes a method of LCD with anisotropic reflectance. 5 ^ The first feature of the present invention is to provide a liquid crystal display device including a first substrate, a pixel array formed on the first substrate, a first substrate, which faces the first _ its handle. _, Production θ a ^ A substrate, a liquid crystal layer, which is interposed between the 10th and the second substrate; a marginal layer, which is formed on the-substrate, a plurality of first regions and a plurality of second regions are formed on the surface of the insulating layer On the other hand, each of the second regions has a height difference with respect to each of the first regions, and an individual reference line of the first region forms an angle of about 5 to about 15 degrees with respect to a tangent of the individual second region; and a reflective electrode formed at On the insulating layer, the reflective electrode has

與絕緣層相同表面結構。Same surface structure as the insulation layer.

為了達成本發明之第二特色係提供一種根據入射光方 向製造具有異向性反射比之㈣之方法。為了達成本發明 之第一特色,提供一種液晶顯示裝置,包含:一第一基板 ’第-基板上形成像素陣列;一第二基板,其係面對該第 15 一基板,一液晶層,其係介於該第一與第二基板間;一絕 緣層,其係形成於第一基板上,複數個第一區以及複數個 第二區係形成於絕緣層表面上,各個第二區相對於各個第 區有鬲度差異,第一區個別之基準線相對於個別第二區 之切線形成約5度至約15度之角度;一反射電極,其係形 2〇成於絕緣層上,該反射電極具有與絕緣層相同表面結構; 以及浮雕調節圖案,其係形成於絕緣層下方,第二區側 繪係藉面對第二區之浮雕調節圖案而以非對稱方式形成, 俾提高於特定方向之基板比。 為了達成本發明之第三特色,提供一種製造液晶顯示 8 574565 玖、發明說明 裝置之方法,該方法包含:形成一像素陣列於一第一基板 上,形成一絕緣層於該第一基板上;經由曝光且顯影絕緣 層而形成複數個第一區以及複數個第二區於絕緣層之一 表面上,·讓各個第二區相對於各個第一區有高度差異,經 由凋整曝光量,各個第一區之基準線係以相對於各個第二 區之切線約5度至約15度角度形成;形成具有與絕緣層相 同表面結構之反射電極;形成一第二基板而面對第一基板 ’以及形成一液晶層介於該第一與第二基板間。 為了達成本發明之第四特色,提供一種製造液晶顯示 1〇裝置之方法,該方法包含:形成一像素陣列於一第一基板 上;形成一絕緣層於該第一基板上;經由曝光且顯影絕緣 層,而形成複數個第一區以及複數個第二區於絕緣層之一 表面上讓各個第二區相對於各個第一區有高度差異,經 由調整曝光量,各個第一區之基準線係以相對於各個第二 區之切線約5度至約15度角度形成;形成具有與絕緣層相 同表面結構之反射電極;形成一第二基板而面對第一基板 ;形成一液晶層介於該第一與第二基板間;以及於形成絕 緣層之前,經由形成一浮雕調整圖案面對該第二區而形成 一對稱側繪於第二區表面上,俾提高於特定方向之反射比 20 〇 為了達成本發明之第四特色,提供一種製造液晶顯示 裝置之方法,該方法包含:形成一像素陣列於一第一基板 上;形成一絕緣層於該第一基板上;利用隙罩,經由曝光 與顯影絕緣層,形成複數個第一區以及複數個第二區於絕 9 574565 玖、發明說明 緣層之一表面上,讓各個第二區相對於各個第一區 1向度 差異,以及讓各個第二區具有非對稱側繪;形成具有與矣 緣層相同表面結構之反射電極;形成一第二基板而面對= 一基板;以及形成一液晶層介於該第一與第二基板間。 5 根據本發明之具體實施例,經由調整施加於有機絕緣 層之曝光量,有機絕緣層之浮雕圖案之傾斜角成形為約$ 度至約15度且較佳8至約丨丨度,讓反射比增至最大,故字 雕圖案斜率分佈變均勻。 根據本發明之一具體實施例,金屬製成之浮雕調整圖 10案形成於有機絕緣層下方,故浮雕圖案於該浮雕調整圖案 上方部分具有非對稱側繪。 根據本發明之另一具體實施例,浮雕側繪之欲具有不 陡峭斜率部分通過縫隙曝光法,以及浮雕側繪之欲具有陡 峭斜率部分通過正常曝光處理,因而形成帶有非對稱側繪 15 之浮雕圖案。 因此經由形成帶有非對稱側繪之浮雕圖案,由於異向 性反射比,故反射比提升,且保證於特定方向之視角範圍 〇 圖式簡單說明 20 則述本發明特色及其它優點經由參照附圖說明較佳具 體實施例之細節將更為彰顯,附圖中: 第1A至1C圖為剖面圖顯示根據照射至有機絕緣層之 曝光量,·有機絕緣層之浮雕側繪變化;In order to achieve the second feature of the present invention, a method for manufacturing a chirp with anisotropic reflectance according to the direction of incident light is provided. In order to achieve the first feature of the present invention, a liquid crystal display device is provided. The liquid crystal display device includes a first substrate and a pixel array formed on a first substrate; a second substrate facing the 15th substrate, a liquid crystal layer, and Is interposed between the first and second substrates; an insulating layer is formed on the first substrate; a plurality of first regions and a plurality of second regions are formed on the surface of the insulating layer; each second region is opposite to There is a difference in degree in each second region. The individual reference line in the first region forms an angle of about 5 degrees to about 15 degrees with respect to the tangent in the second region. A reflective electrode is formed in the shape of 20 on the insulating layer. The reflective electrode has the same surface structure as the insulating layer; and a relief adjustment pattern, which is formed below the insulation layer, and the side drawing of the second area is formed in an asymmetric manner by facing the relief adjustment pattern of the second area, which is improved to a specific level. Direction of substrate ratio. In order to achieve the third feature of the present invention, a method for manufacturing a liquid crystal display 8 574565 玖 and an apparatus for explaining the invention is provided. The method includes: forming a pixel array on a first substrate, and forming an insulating layer on the first substrate; By exposing and developing the insulating layer, a plurality of first regions and a plurality of second regions are formed on one surface of the insulating layer, so that each of the second regions is highly different from each of the first regions. The reference line of the first area is formed at an angle of about 5 degrees to about 15 degrees with respect to the tangent line of each second area; forming a reflective electrode having the same surface structure as the insulating layer; forming a second substrate facing the first substrate ' And forming a liquid crystal layer between the first and second substrates. In order to achieve the fourth feature of the present invention, a method for manufacturing a liquid crystal display 10 device is provided. The method includes: forming a pixel array on a first substrate; forming an insulating layer on the first substrate; and exposing and developing An insulating layer to form a plurality of first regions and a plurality of second regions on one surface of the insulating layer so that each second region is highly different from each first region, and by adjusting the exposure amount, the baseline of each first region Formed at an angle of about 5 degrees to about 15 degrees with respect to the tangent line of each second region; forming a reflective electrode having the same surface structure as the insulating layer; forming a second substrate facing the first substrate; forming a liquid crystal layer between Between the first and second substrates; and before forming the insulation layer, a symmetrical side is formed on the surface of the second region by forming a relief adjustment pattern facing the second region, and the reflection ratio in a specific direction is increased by 20 In order to achieve the fourth feature of the present invention, a method for manufacturing a liquid crystal display device is provided. The method includes: forming a pixel array on a first substrate; and forming an insulation. Layer on the first substrate; a plurality of first regions and a plurality of second regions are formed on the surface of one of the edge layers by using a gap cover through exposure and development of the insulating layer, so that each second The 1-dimensional difference of the regions relative to each of the first regions, and the asymmetric side-drawing of each of the second regions; forming a reflective electrode having the same surface structure as the edge layer; forming a second substrate and facing = a substrate; and A liquid crystal layer is formed between the first and second substrates. 5 According to a specific embodiment of the present invention, by adjusting the exposure amount applied to the organic insulating layer, the inclination angle of the relief pattern of the organic insulating layer is formed to about $ to about 15 degrees and preferably 8 to about 丨 丨 degrees to allow reflection. The ratio increases to the maximum, so the slope distribution of the character carving pattern becomes uniform. According to a specific embodiment of the present invention, the relief adjustment pattern 10 made of metal is formed under the organic insulating layer, so the relief pattern has an asymmetric side drawing on the upper part of the relief adjustment pattern. According to another specific embodiment of the present invention, the part of the relief side painting with a non-steep slope is passed through the slit exposure method, and the part of the relief side painting with a steep slope is subjected to the normal exposure process, thus forming an Embossed pattern. Therefore, by forming an embossed pattern with asymmetrical side paintings, the reflectance is improved due to anisotropic reflectance, and the viewing angle range in a specific direction is guaranteed. Schematic illustration 20 describes the features and other advantages of the present invention by referring to the attached The details of the preferred embodiment will be more clearly shown in the drawings. In the drawings: Figures 1A to 1C are cross-sectional views showing the relief side changes of the organic insulating layer according to the exposure amount irradiated to the organic insulating layer;

第2圖為根據本發明之第一具體實施例,反射型[CD 10 574565 玖、發明說明 之剖面圖, 第3圖為第2圖之浮雕圖案之放大視圖; 第4A至4E圖為剖面圖,顯示第2圖之反射型LCD之製 造方法; 第5圖為線圖’顯示根據照射之有機絕緣層之曝光量 ’有機絕緣層之反射比變化; 第6圖為線圖’顯示根據照射於有機絕緣層之曝光量 ,有機絕緣層之浮雕側繪斜率變化; 第7圖為線圖’顯示根據照射於有機絕緣層之曝光量 1〇 ,有機絕緣層之黑色與白色反射比變化·, 第8圖為線圖’顯示根據照射於有機絕緣層之曝光量 ,有機絕緣層反差比變化; 第9圖為根據本發明之第二具體實施例,反射型1^][) 之剖面圖; 15 第10圖為第9圖之浮雕圖案之平面圖; 第11圖為第9圖之浮雕圖案之放大剖面圖; 第12A至12C圖為剖面圖,顯示第9圖之反射型[CD之 製造方法; 第13圖為剖面圖,顯示根據本發明之第三具體實施例 20 ,形成LCD之浮雕圖案之方法; 第14圖為面圖’顯示根據本發明之第四具體實施例 ,形成LCD之浮雕圖案之方法;以及 第15A及15B圖為剖面圖,顯示根據本發明之第五具 體實施例,反射與透射型LCD之製造方法。 11 574565 玖、發明說明 【資施方式】 根據本發明之較佳具體實施例揭示提升反射用之液晶 顯不益及其製造方法。若干具體實施例將參照附圖說明細 節如後。 5 用於微影術方法之曝光設備隨著半導體技術的發展已 經變成高度精準。如此於形成浮雕圖案過程中,利用曝光 裝置,藉調整照射於有機絕緣層之曝光量,依據加熱決定 浮雕側繪斜率,俾提升浮雕圖案均勻度。 通常有機絕緣層係透過下列方法製成:首先,丙烯酸 1〇系樹脂製成之感光有機絕緣層塗覆於絕緣基板上,該絕緣 基板上形成複數個像素,各個像素各有一個薄膜電晶體。 然後,對感光有機絕緣層進行軟烤乾處理,因而於接近玻 璃轉換溫度之低溫蒸發去除溶劑。有機絕緣層係經由施加 紫外光(“uv”)至有機絕緣層光罩而曝光,曝光各像素部分 15之接觸孔係經由使用四甲基氫氧化銨(“TMAH”)顯影劑曝 光有機絕緣層形成。同時供散射光用之浮雕圖案形成於有 機絕緣層表面上。 其次,有機絕緣層經硬烤乾俾完成有機絕緣層之再流 動、除氣以及溶劑之去除。然後,有機絕緣層於高於約 20 200°C之溫度硬化多於約1小時,因而硬化且穩定化有機絕 緣層。硬化步驟增強硬烤乾效果。 第1A至1C圖為剖面圖,顯示根據照射至有機絕緣層 之曝光ϊ ’有機絕緣層浮雕側繪之變化,其中曝光量由第 1A圖至第1C圖遞減。 12 574565 玖、發明說明 如第1A至1C圖所示,當照射於有機絕緣層之曝光量 增加時,形成於有機絕緣層1〇上之浮雕側繪斜率增加。但 當照射於有機絕緣層之曝光量減少時,浮雕側繪斜率減少 ,於浮雕圖案之浮雕側繪斜率分佈均勻一致。 5 於習知方法,於增加照射於有機絕緣層之曝光量俾放 大浮雕側繪斜率後,於烤爐或烤箱於200°C連續進行硬烤 乾及硬化處理經歷1小時時間,造成有機絕緣層之再流動 ’藉此調整浮雕側繪斜率。各片玻璃基板之溫差夠大而可 形成非均勻之再流動量。如此浮雕圖案之浮雕側繪斜率分 !〇 佈非均勻。 15 20Fig. 2 is a cross-sectional view of a reflective type [CD 10 574565, description of the invention, and Fig. 3 is an enlarged view of the relief pattern of Fig. 2 according to a first embodiment of the present invention; Figs. 4A to 4E are cross-sectional views. Figure 2 shows the manufacturing method of the reflective LCD in Figure 2. Figure 5 is a line graph showing the change in reflectance of the organic insulating layer based on the exposure of the organic insulating layer irradiated; The exposure of the organic insulating layer and the slope of the relief drawing of the organic insulating layer are changed. Figure 7 is a line graph showing the black and white reflectance changes of the organic insulating layer based on the exposure of the organic insulating layer. Fig. 8 is a line graph showing changes in the contrast ratio of the organic insulating layer according to the exposure amount irradiated to the organic insulating layer; Fig. 9 is a sectional view of the reflective type 1 ^] [) according to the second embodiment of the present invention; 15 Fig. 10 is a plan view of the relief pattern of Fig. 9; Fig. 11 is an enlarged sectional view of the relief pattern of Fig. 9; Figs. 12A to 12C are cross-sectional views showing the reflective type [CD manufacturing method of Fig. 9; Figure 13 is a sectional view showing the basis A third specific embodiment 20 of the present invention is a method for forming an embossed pattern of an LCD; FIG. 14 is a plan view showing a method for forming an embossed pattern of an LCD according to a fourth specific embodiment of the present invention; and FIGS. 15A and 15B This is a sectional view showing a method for manufacturing a reflective and transmissive LCD according to a fifth embodiment of the present invention. 11 574565 发明 Description of the invention [Information for application] According to a preferred embodiment of the present invention, it is revealed that the liquid crystal for improving reflection is not beneficial and its manufacturing method. Several specific embodiments will be described in detail below with reference to the drawings. 5 Exposure equipment for lithography methods has become highly accurate with the development of semiconductor technology. Thus, in the process of forming the relief pattern, the exposure device is used to adjust the exposure amount irradiated to the organic insulating layer, and the slope of the relief side drawing is determined according to the heating, so as to improve the uniformity of the relief pattern. Generally, the organic insulating layer is made by the following method: First, a photosensitive organic insulating layer made of an acrylic 10-series resin is coated on an insulating substrate. A plurality of pixels are formed on the insulating substrate, and each pixel has a thin film transistor. Then, the photosensitive organic insulating layer is subjected to a soft-baking process, so that the solvent is removed by evaporation at a low temperature close to the glass transition temperature. The organic insulating layer is exposed by applying ultraviolet light ("uv") to the organic insulating layer mask, and the contact holes exposing each pixel portion 15 are exposed by using a tetramethylammonium hydroxide ("TMAH") developer to expose the organic insulating layer. form. At the same time, a relief pattern for scattered light is formed on the surface of the organic insulating layer. Secondly, the organic insulating layer is hard-baked and dried to complete reflow, deaeration, and solvent removal of the organic insulating layer. Then, the organic insulating layer is hardened at a temperature higher than about 20 200 ° C for more than about 1 hour, thereby hardening and stabilizing the organic insulating layer. The hardening step enhances the hard drying effect. Figures 1A to 1C are sectional views showing changes in the relief side drawing of the organic insulating layer according to the exposure to the organic insulating layer, in which the exposure decreases from Figures 1A to 1C. 12 574565 发明, description of the invention As shown in FIGS. 1A to 1C, when the exposure amount irradiated to the organic insulating layer increases, the slope of the relief side drawing formed on the organic insulating layer 10 increases. However, when the exposure amount irradiated to the organic insulating layer is reduced, the slope of the relief drawing is reduced, and the slope distribution of the relief drawing is uniform. 5 In the conventional method, after increasing the exposure amount irradiated to the organic insulating layer, after magnifying the relief side drawing slope, the oven or oven is continuously hard-dried and hardened at 200 ° C for 1 hour, resulting in an organic insulating layer. 'Reflow' to adjust the relief side slope. The temperature difference between each glass substrate is large enough to form a non-uniform reflow amount. The embossed side drawing slope of this embossed pattern is not uniform. 15 20

但根據本發明之一具體實施例,經由減少曝光量達气 知曝光量約30至約40%,降低浮雕側繪斜率,於約1〇〇」 約120 C進行硬烤乾處理約3分鐘,然後於約23(Γ(:進行义 化處理約100分鐘。硬烤乾處理溫度緩慢升高至硬化溫2 經歷約60分鐘時間,硬化溫度維持約4〇分鐘俾進行硬化名 理。通常當硬烤乾處理溫度快速升高時,再流動量增加 而當硬烤乾處理溫度緩慢升高時,再流動量減少。當有^ 絕緣層之再流動量增加時,有機絕緣層表面變平坦,故; 、予雕圖案。如此經由於緩慢提升硬烤乾溫度後進行石」 可減J再流動量,而可維持浮雕側繪。 根據本^明之_具體實施例,浮雕側繪斜率係經由畜 欠照射至有機絕緣層之曝光量決定,於硬烤乾及硬化處S 給再:'動$減少’故比較習知方法,習知方法中,浮雕相 斜率係經由硬化有機絕緣層之加熱處理法調整,本發明 13 574565 玖、發明說明 方法可將熱相依性減至最低。浮雕側繪斜率分佈不均勻係 經由溫度分佈不均勻造成再流動量不均勻產生。因此根據 本發明,可防止浮雕側繪之斜率分佈不均勻。 參考編號10a、10b及l〇c表示有機絕緣層曝光區,而 5 參考編號12a、12b及12b表示浮雕側繪斜率。 第2圖為根據本發明之第一具體實施例之反射型Lcd 之剖面圖。參照第2圖,反射型lcd包括一顯示影像之 LCD面板350,以及一產生影像信號之驅動積體電路(圖中 未顯示)。 10 LCD面板350包括第一基板250,設置而面對第一基板 250之第二基板300,插置於第一基板25〇與第二基板3〇〇間 之液晶層280 ,以及一像素電極例如反射電極22〇,其係成 形於第一基板250與液晶層280間。 第一基板250包括第一絕緣基板1〇〇以及形成於第一絕 15緣基板1〇〇上、作為切換裝置之薄膜電晶體(‘‘TFT”)2〇〇。 TFT 200包括閘極1〇5、閘絕緣膜11〇、主動圖案115、歐姆 接觸層120、源極125以及汲極130。閘極1〇5係由閘線(圖 中未顯不)分支形成,閘線於第一絕緣基板1〇〇上之第一方 向延伸。 20 閘絕緣膜110係形成於第一絕緣膜100之全體表面上, 於该表面上將形成閘極1〇5。閘絕緣膜11〇於閘極1〇5上方 部分循序形成非晶矽主動圖案丨15以及n+非晶矽歐姆接觸 層120。主動圖案115包含多晶石夕。第-具體實施例應用於 帶有底閘結構之LCD,但第一具體實施例也可應用於帶有 14 574565 玖、發明說明 頂閘結構之LCD。 源極125及沒極130係形成於歐姆接觸層120及閘絕緣 膜11〇上。閘極105係設置於源極125與汲極13〇間,如此完 成 TFT 200。 5 於其上形成TFT 200之第一絕緣基板1〇〇上,循序沉積 無機絕緣膜(圖中未顯示)及有機絕緣層21 〇作為被動層。無 機絕緣膜保證TFT及襯墊之可靠性,且增強玻璃上晶片 (“COG”)連結的連結強度。有機絕緣層21〇只形成於顯示區 。接觸孔215形成貫穿無機及有機絕緣膜,曝露部分汲極 1G 13 0或源極】2 5。 有機絕緣層210有浮雕圖案,浮雕圖案包括複數個第 一區212以及複數個第二區214,因而第一區212有高度相 對於第二區214較低之凹面形、第二區214具有高度相對於 第一區212為較高之凸面形。此外,接觸孔2丨5係形成於有 15機絕緣層210上,俾暴露部分汲極130或源極125。 第3圖為第2圖浮雕圖案之放大視圖。參照第3圖,有 機絕緣層210之浮雕圖案係成形為,第二區214之切線相對 於第一區212底側400,形成約5至約15且較佳約8至約^度 之傾角(“0,,)。特別第一區212之基準線400界定為平行於 Ο /Λ 第一絕緣基板100,故基準線400與第二區214表面側繪切 線410間之夾角變成傾角),換言之浮雕侧繪斜率。當斜 率(0)為約5至約15度時,反射比變最大,形成帶有均勻低 台階部分之浮雕圖案。 反射電極220形成於接觸孔215及有機絕緣層21〇上作 15 574565 玖、發明說明 為像素電極,反射電極220係隨形於有機絕緣層21〇之表面 形狀或結構。反射電極220係由帶有高反射比之紹(“Ai”)或 銀(“Ag”)製成,透過接觸孔215連結至汲極13〇。反射電極 220有複數個第一區212其為複數個切槽,以及有複數個第 5 —區214其為複數個凸部,第一區212及第二區214係對應 有機絕緣層210之浮雕圖案表面作為微透鏡。 第一定向膜260成形於反射電極220。面對第一基板 250之第二基板300包括第二絕緣基板305,濾色片31〇及具 有紅、綠及藍(“RGB”)像素來顯示色彩,透明通用電極3 j 5 10 以及第二定向膜320。 第二絕緣基板305係由玻璃或陶瓷材料製成,其材料 係同弟一絕緣基板100之材料。濾色片3 1 〇係設置於第二絕 緣基板305下方;通用電極315及第二定向膜320依序形成 於濾色片310下方。第二定向膜320連同第一基板250之第 15 一定向膜260,共同前置傾斜液晶層280之液晶分子。 帶有間隔體形狀之密封線270係插置於第一基板250與 第二基板300間,如此介於第一基板25〇與第二基板3〇〇間 形成一個空間。液晶層280填補於該空間,因而完成反射 型 LCD〇 20 TFT 200之閘極1〇5連結至延伸於第一方向之閘線,源 極125連結至延伸於垂直第一方向的第二方向之資料線(圖 中未顯示)’以及汲極130連結至反射電極220。如此當掃 描電壓經由閘線施加於閘極1 〇5時,資料線上之資料信號 由源極125經由主動圖案115施加於汲極no。當資料信號 16 574565 玖、發明說明 施加於汲極130時,連結於汲極130之反射電極22〇與第二 基板之通用電極3 15間有電壓差。插置於像素電極220與通 用電極315間之液晶層280之分子陣列改變,因而液晶層之 光透射率改變。如此,TFT 200係作為作動LCD面板350之 5 像素之切換裝置。 第4A至4E圖為剖面圖,顯示第2圖之反射型LCD之製 造方法。參照第4A圖,於玻璃或陶瓷製成之第一絕緣基板 100上沉積第一金屬層,該金屬層例如係經由厚約5〇〇埃之 鉻(“Cr”)以及厚約2500埃之紹-鉉(“Ai-Nd,,)製成。隨後,沉 10積金屬層經由微影術處理形成圖案,因而形成閘佈線,其 具有於第一方向延伸之一閘線(圖中未顯示),由閘線分支 之閘極105,以及閘襯墊(圖中未顯示)。閘襯墊連結至閘線 一端’接收外部信號且傳輸接收得的信號給閘線。較佳閘 極105具有錐形側繪側壁。 15 隨後厚約4500埃之氮化矽薄膜藉電漿加強化學氣相沉 積(“PECVD”)方法沉積於第一絕緣基板1〇〇全體表面上, 包括閘線’如此形成閘絕緣膜i丨〇。 厚約2000埃之非晶矽薄膜藉PECvd方法成形於閘絕緣 膜110上’ η攙雜非晶矽薄膜藉pecvd方法以厚度約500埃 20沉積於其上。非晶矽膜及攙雜非晶矽膜係於同一個 PECVD裝置原位沉積。隨後,非晶矽膜以及原位沉積之 非晶矽膜透過微影術處理製作圖案,循序形成非晶矽膜之 主動圖11 5以及η攙雜非晶石夕膜之歐姆接觸層12〇於閘絕緣 膜110上’於其上設置閘極1 〇 5。 17 574565 玖、發明說明 隨後,於已經形成前述物質之第一絕緣基板1 〇〇,上 藉賤鑛方法沉積金屬製之第二金屬層,例如厚約1500至約 4000 埃之鉻(“Cr”)、鉻-銘(“Cr-Al”)或鉻-I呂-鉻(“cr-Al-Cr,,) 第二金屬層。然後第二金屬層經製作圖案,形成資料佈線 5 ’該資料佈線包括於垂直閘線之第二方向延伸之資料線( 圖中未顯示),由資料線分支之源極125,汲極130,以及 連結至資料線一端且傳輸影像信號於資料線之資料襯墊。 如此完成薄膜電晶體200,其包括閘極1 〇5、閘絕緣層1丄〇 、主動圖案115、歐姆接觸層120、源極125及沒極130。閘 10絕緣膜Π0係插置於閘線與資料線間,藉此防止閘線接觸 資料線。 源極125與汲極130間之部分歐姆接觸層120係藉反應 性離子蝕刻(“RIE”)方法去除。主動圖案ι15之介於源極125 與汲極130間之部分變成TFT 200之通道區。However, according to a specific embodiment of the present invention, the exposure amount is reduced to about 30% to about 40% by reducing the exposure amount, and the relief side drawing slope is reduced. The hard-bake drying process is performed at about 100 ° C. and about 120 C for about 3 minutes. Then, at about 23 ° (:), perform the desalination treatment for about 100 minutes. The temperature of the hard roasting and drying process is slowly increased to the hardening temperature 2 After about 60 minutes, the hardening temperature is maintained for about 40 minutes. When the baking temperature increases rapidly, the reflow amount increases, and when the hard baking temperature increases slowly, the reflow amount decreases. When the reflow amount of the insulating layer increases, the surface of the organic insulating layer becomes flat, so ; Pre-carving pattern. In this way, the stone can be reduced by slowly increasing the hard-bake temperature. The amount of J reflow can be reduced, and the relief side painting can be maintained. According to the specific embodiment of the present invention, the slope of the relief side painting is owed by the animal. The amount of exposure to the organic insulating layer is determined. At the hard-baking and hardening place, S is given again: 'moving $ reduced'. Therefore, the conventional method is compared. In the conventional method, the slope of the relief phase is heat-treated by the hardened organic insulating layer. Adjustment, this invention 13 574565 发明, the method of describing the invention can minimize the thermal dependency. The uneven distribution of the slope of the relief drawing is caused by the uneven distribution of the reflow through the uneven temperature distribution. Therefore, according to the present invention, the uneven distribution of the slope of the relief drawing Uniform. Reference numbers 10a, 10b, and 10c indicate the exposed area of the organic insulating layer, and 5 reference numbers 12a, 12b, and 12b indicate the relief side drawing slope. Figure 2 is a reflective LCD according to the first embodiment of the present invention. A cross-sectional view. Referring to FIG. 2, the reflective LCD includes an LCD panel 350 for displaying an image, and a driving integrated circuit (not shown) for generating an image signal. 10 The LCD panel 350 includes a first substrate 250, and A second substrate 300 facing the first substrate 250, a liquid crystal layer 280 interposed between the first substrate 250 and the second substrate 300, and a pixel electrode such as a reflective electrode 22, which are formed on the first substrate Between the 250 and the liquid crystal layer 280. The first substrate 250 includes a first insulating substrate 100 and a thin film transistor ("TFT") 2 formed on the first insulating substrate 100 as a switching device. TFT 200 includes gate 105, gate insulation film 110, active pattern 115, ohmic contact layer 120, source 125, and drain 130. Gate 105 is branched by a gate line (not shown in the figure) The gate line extends in the first direction on the first insulating substrate 100. 20 The gate insulating film 110 is formed on the entire surface of the first insulating film 100, and a gate electrode 105 will be formed on the surface. The insulating film 11 sequentially forms an amorphous silicon active pattern 15 and a n + amorphous silicon ohmic contact layer 120 sequentially above the gate 105. The active pattern 115 includes polycrystalline silicon. The first embodiment is applied to a substrate with a bottom. LCD with a gate structure, but the first embodiment can also be applied to an LCD with a top-gate structure of 14,574,565 发明. The source electrode 125 and the gate electrode 130 are formed on the ohmic contact layer 120 and the gate insulating film 110. The gate 105 is disposed between the source 125 and the drain 130, thus completing the TFT 200. 5 On the first insulating substrate 100 on which the TFT 200 is formed, an inorganic insulating film (not shown) and an organic insulating layer 21 o are sequentially deposited as a passive layer. The inorganic insulating film guarantees the reliability of the TFT and the pad, and enhances the bonding strength of the wafer-on-glass ("COG") connection. The organic insulating layer 21 is formed only in the display area. The contact hole 215 is formed through the inorganic and organic insulating film, and the exposed portion of the drain electrode 1G 13 0 or the source electrode 2 5. The organic insulating layer 210 has a relief pattern. The relief pattern includes a plurality of first regions 212 and a plurality of second regions 214. Therefore, the first region 212 has a concave shape with a lower height than the second region 214, and the second region 214 has a height. Relative to the first region 212, it has a higher convex shape. In addition, the contact holes 2 and 5 are formed on the insulating layer 210, and the exposed part of the drain electrode 130 or the source electrode 125 is formed. Figure 3 is an enlarged view of the relief pattern in Figure 2. Referring to FIG. 3, the relief pattern of the organic insulating layer 210 is formed such that the tangent of the second region 214 forms an inclination angle of about 5 to about 15 and preferably about 8 to about ^ degrees relative to the bottom side 400 of the first region 212 ( “0 ,,). In particular, the reference line 400 of the first area 212 is defined as being parallel to the 0 / Λ first insulating substrate 100, so the angle between the reference line 400 and the tangent line 410 on the surface side of the second area 214 becomes an inclination angle), in other words The relief side draws a slope. When the slope (0) is about 5 to about 15 degrees, the reflection ratio becomes the largest, forming a relief pattern with a uniform low step portion. The reflective electrode 220 is formed on the contact hole 215 and the organic insulating layer 21o. Act 15 574565 玖, description of the invention is a pixel electrode, the reflective electrode 220 follows the shape or structure of the surface of the organic insulating layer 21. The reflective electrode 220 is made of high reflectance ("Ai") or silver (" Ag ”), connected to the drain electrode 13 through the contact hole 215. The reflective electrode 220 has a plurality of first regions 212 which are a plurality of cut grooves, and a plurality of fifth regions 214 which are a plurality of convex portions, The first region 212 and the second region 214 are reliefs corresponding to the organic insulating layer 210 The surface is used as a microlens. The first alignment film 260 is formed on the reflective electrode 220. The second substrate 300 facing the first substrate 250 includes a second insulating substrate 305, a color filter 31, and has red, green, and blue (" RGB ") pixels to display color, transparent universal electrode 3 j 5 10 and second orientation film 320. The second insulating substrate 305 is made of glass or ceramic material, and its material is the same as that of the insulating substrate 100. Color filter The sheet 3 10 is disposed under the second insulating substrate 305; the general electrode 315 and the second alignment film 320 are sequentially formed under the color filter 310. The second alignment film 320 together with the 15th-first alignment film 260 of the first substrate 250 The liquid crystal molecules of the common front-inclined liquid crystal layer 280. A seal line 270 with a spacer shape is inserted between the first substrate 250 and the second substrate 300, so it is between the first substrate 25 and the second substrate 3. 〇 form a space. The liquid crystal layer 280 fills this space, thus completing the reflective LCD 〇20 TFT 200 The gate 105 is connected to the gate line extending in the first direction, and the source 125 is connected to the vertical first Data line of the second direction of the direction ( (Not shown) 'and the drain electrode 130 is connected to the reflective electrode 220. Thus, when a scanning voltage is applied to the gate electrode 105 via the gate line, the data signal on the data line is applied from the source electrode 125 to the drain electrode no via the active pattern 115. When the data signal 16 574565 发明, the invention description is applied to the drain electrode 130, there is a voltage difference between the reflective electrode 22o connected to the drain electrode 130 and the general electrode 3 15 of the second substrate. The pixel electrode 220 and the general electrode 315 are inserted The molecular array of the liquid crystal layer 280 is changed, and the light transmittance of the liquid crystal layer is changed. Thus, the TFT 200 is used as a 5-pixel switching device for operating the LCD panel 350. 4A to 4E are sectional views showing a method of manufacturing the reflective LCD of FIG. 2. Referring to FIG. 4A, a first metal layer is deposited on a first insulating substrate 100 made of glass or ceramic. The metal layer is, for example, chromium ("Cr") having a thickness of about 500 angstroms and a thickness of about 2500 angstroms. -铉 ("Ai-Nd ,,"). Subsequently, the deposited 10 metal layer is patterned by lithography, thereby forming a gate wiring having a gate line extending in the first direction (not shown in the figure) , The gate 105 branched by the gate line, and the gate pad (not shown in the figure). The gate pad is connected to one end of the gate line to receive an external signal and transmit the received signal to the gate line. The preferred gate 105 has a cone The side walls are depicted on the side. 15 A silicon nitride film with a thickness of about 4500 angstroms is then deposited on the entire surface of the first insulating substrate 100 by a plasma enhanced chemical vapor deposition ("PECVD") method. Insulating film i 丨 〇. An amorphous silicon thin film having a thickness of about 2000 angstroms is formed on the gate insulating film 110 by a PECvd method. A η-doped amorphous silicon thin film is deposited thereon by a pecvd method with a thickness of about 500 angstroms. 20 Amorphous silicon film And doped amorphous silicon film are deposited in situ in the same PECVD device Subsequently, the amorphous silicon film and the in-situ deposited amorphous silicon film are patterned by lithography processing, and the active steps of the amorphous silicon film are sequentially formed. Fig. 115 and the ohmic contact layer 12 of the η-doped amorphous stone film are at the gate. A gate electrode 105 is provided on the insulating film 110. 17 574565 发明 Description of the invention Subsequently, a second metal layer made of metal is deposited on the first insulating substrate 100 which has been formed of the aforementioned substance by a base ore method. For example, a second metal layer of chromium ("Cr"), chromium-ming ("Cr-Al"), or chromium-I-chromium ("cr-Al-Cr ,,") having a thickness of about 1500 to about 4000 Angstroms. Then the second metal layer is patterned to form a data wiring 5 '. The data wiring includes a data line (not shown) extending in the second direction of the vertical gate line, a source 125 branched from the data line, and a drain 130, And a data pad connected to one end of the data line and transmitting an image signal to the data line. In this way, the thin film transistor 200 is completed, which includes the gate electrode 105, the gate insulating layer 10, the active pattern 115, the ohmic contact layer 120, the source electrode 125, and the gate electrode 130. The gate 10 insulating film Π0 is inserted between the gate line and the data line, thereby preventing the gate line from contacting the data line. A portion of the ohmic contact layer 120 between the source 125 and the drain 130 is removed by a reactive ion etching ("RIE") method. The portion of the active pattern ι15 between the source 125 and the drain 130 becomes a channel region of the TFT 200.

15 根據第一具體實施例’使用五個光罩來製造底閘TFT LCD ’其中兩個光罩用來形成主動圖案115、歐姆接觸層 120及資料佈線。但申請人提出專利申請案[南韓智慧財產 局(“KIP0”)專利申請案第1998-049710號,申請曰1998年11 月19曰)’該案中使用四個光罩來製造底閘Tft LCD,只 20使用一個光罩來形成主動圖案115、歐姆接觸層120及資料 佈線。後文將說明藉四光罩法製造TFT LCD之方法。首先 ,主動層、歐姆接觸層及第二金屬層循序沉積於閘絕緣層 110上。光阻膜塗覆於第二金屬層上,光阻圖案(圖中未顯 不)係經由曝光與顯影光阻膜形成。光阻圖案包括設置於 18 574565 玖、發明說明 TFT通運區且有第一厚度之第一部分,設置於資料佈線上 方且有比第-厚度更厚的第二厚度之第二部分,以及光阻 膜被去除之第三部分。然後第二金屬層之資料佈線、攙 雜非晶矽膜及歐姆接觸層12〇、以及非晶矽膜主動圖案115 5已經由蝕刻第三部分下方之第二金屬膜、歐姆接觸層、主 動層、第一部分下方之第二金屬膜、以及第二部分之部分 厚度形成。光阻圖案其餘部分被去除。如此經由使用光罩 同時製成主動圖案115、歐姆接觸層12〇以及具有源極125 及汲極130之資料佈線。 1〇 參照第4B圖,例如氮化矽製成之透明無機絕緣膜(圖 中未顯不)形成於第一絕緣基板1〇〇之全體表面上(其上形成 TFT 200)作為被動層。第一接觸孔係經由蝕刻無機絕緣膜 及閘絕緣層110因而部分暴露汲極13〇形成。例如丙烯酸系 Μ脂製成之感光有機絕緣層21〇藉旋塗法或藉縫塗法塗覆 15於第一接觸孔及無機絕緣膜上至約3至約5微米厚度。 然後於接近玻璃轉換溫度(亦即約1〇〇至約12〇它例如 90°C)進行軟烤乾經歷約3分鐘俾去除溶劑。於有機絕緣層 210上形成接觸孔215,經由紫外光曝光法及顯影法形成接 觸孔215以及複數個切槽及凸部。 2〇 / 形成接觸孔215及複數個切槽及凸部於有機絕緣層21 〇 上之方法細節說明如後:參照第4C圖,第一光罩450對準 有機絕緣層210上方而形成接觸孔215。第一光罩450具有 對應接觸孔215之圖案。隨後,有機絕緣層210接受第一全 曝光處理,因而曝光有機絕緣層21〇於源極125或汲極130 19 574565 玖、發明說明 上方部分。 其次,為了形成複數個切槽及凸部,有對應複數個切 槽及凸部圖案且係用以形成微透鏡之第二光罩500對準於 有機絕緣層210上方。然後使用第二光罩500進行透鏡曝光 5 處理至曝光量2000 ms,藉此二次曝光有機絕緣層210,但 接觸孔215除外。15 According to the first embodiment, 'the bottom gate TFT LCD is manufactured using five photomasks', wherein two photomasks are used to form the active pattern 115, the ohmic contact layer 120, and the data wiring. But the applicant filed a patent application [South Korea Intellectual Property Office ("KIP0") Patent Application No. 1998-049710, application date November 19, 1998) 'In this case, four photomasks were used to manufacture the bottom gate Tft LCD Only 20 uses a photomask to form the active pattern 115, the ohmic contact layer 120, and the data wiring. The method of manufacturing a TFT LCD by the four-mask method will be described later. First, an active layer, an ohmic contact layer, and a second metal layer are sequentially deposited on the gate insulating layer 110. A photoresist film is coated on the second metal layer, and a photoresist pattern (not shown) is formed by exposing and developing the photoresist film. The photoresist pattern includes a first portion provided at 18 574565 玖, a TFT transport area having a first thickness, a second portion provided above a data wiring and having a second thickness thicker than a first thickness, and a photoresist film Third part removed. Then the data wiring of the second metal layer, the doped amorphous silicon film and the ohmic contact layer 120, and the active pattern 1155 of the amorphous silicon film have been etched by the second metal film, the ohmic contact layer, the active layer, A second metal film under the first part and a part of the thickness of the second part are formed. The rest of the photoresist pattern is removed. In this way, the active pattern 115, the ohmic contact layer 120, and the data wiring having the source 125 and the drain 130 are simultaneously made by using a photomask. 10 Referring to FIG. 4B, a transparent inorganic insulating film (not shown in the figure) made of, for example, silicon nitride is formed on the entire surface of the first insulating substrate 100 (on which the TFT 200 is formed) as a passive layer. The first contact hole is formed by etching the inorganic insulating film and the gate insulating layer 110 so that the drain electrode 130 is partially exposed. For example, a photosensitive organic insulating layer 21 made of acrylic methacrylate is applied on the first contact hole and the inorganic insulating film to a thickness of about 3 to about 5 micrometers by spin coating or seam coating. It is then soft-dried at approximately glass transition temperature (i.e., about 100 to about 120 ° C, for example, 90 ° C) for about 3 minutes, and the solvent is removed. A contact hole 215 is formed in the organic insulating layer 210, and the contact hole 215 and a plurality of cutouts and protrusions are formed through an ultraviolet light exposure method and a development method. 2〇 / The method of forming the contact hole 215 and a plurality of cutouts and protrusions on the organic insulating layer 21 〇 The details are described later: Referring to FIG. 4C, the first photomask 450 is aligned above the organic insulating layer 210 to form a contact hole. 215. The first mask 450 has a pattern corresponding to the contact hole 215. Subsequently, the organic insulating layer 210 is subjected to the first full exposure process, so that the organic insulating layer 21 is exposed at the source 125 or the drain 130 19 574565 (above). Secondly, in order to form a plurality of notches and protrusions, a second photomask 500 corresponding to the plurality of notches and protrusions and used to form a microlens is aligned above the organic insulating layer 210. Then, the second photomask 500 is used for lens exposure 5 processing to an exposure amount of 2000 ms, thereby exposing the organic insulating layer 210 twice, except for the contact hole 215.

進行顯影過程,形成暴露部分汲極130之接觸孔215、 以及有複數個第一區212及第二區214之浮雕圖案於有機絕 緣層210表面上。 10 當施加2000 ms曝光量於曝光處理時,浮雕圖案具有The developing process is performed to form the contact holes 215 of the exposed portion of the drain electrode 130 and a relief pattern having a plurality of first regions 212 and second regions 214 on the surface of the organic insulating layer 210. 10 When 2000 ms exposure is applied to the exposure process, the relief pattern has

斜率(0)約5至約15度且較佳約8至約11度,因而獲得最大 反射比。又因第一區212與第二區214間之高度差,造成浮 雕圖案中二/未度小,故浮雕圖案具有一致低台階部分。如 此浮雕圖案之台階偏差變小,故可維持一致單元間隙。此 15外,由於台階部分小,故定向力可維持均勻一致;因浮雕 圖案中空深度小,沿浮雕圖案中空注入之液晶減少,故可 避免於濟晶注入埠口形成瘢點。 顯影過程完成後’有機絕緣層21()於烤爐或烘箱約1〇〇 至約12GT:溫度硬烤乾約3分鐘’俾完成有機絕緣層21〇之 20再流動、除氣以及溶劑之去除。其次,溫度緩慢升高至 23(TC歷祕分鐘’然後於約23代溫度維持賴分鐘。此 種況下,進行硬化處理俾硬化且穩定化有機絕緣層 有機絕緣層210之終厚度為約2至約3微米。 參照第4D圖,閘絕緣膜n〇接受乾触刻處理,因而形 20 574565 玖、發明說明 成接觸孔,暴露襯墊區之閘墊及資料墊。隨後帶有高反射 比之金屬如鋁(“A1,,)或銀(“Ag”)製成之第三金屬層,沉積 於有機絕緣層210及接觸孔215上。第三金屬層經由微影術 處理製作圖案而形成反射電極220,反射電極220係用作為 5 像素電極。反射電極220經由接觸孔215連結至TFT 200之 汲極130。光阻塗覆於反射電極220,第一定向膜260係經 摩擦法形成。第一定向膜260前置傾斜液經層280之液經分 子於預定角度。 反射電極220具有有機絕緣層210表面之相同形狀。反 10射電極220有複數個第一區或切槽212、以及複觸個第二區 或凸部214,其係對應有機絕緣層21〇表面及浮雕圖案作為 微透鏡。 苓照第4E圖,濾色片310、通用電極3 15及第二定向膜 320循序形成於第二絕緣基板3〇5上,第二絕緣基板3〇5係 15由第二絕緣基板100之相同材料製成,如此完成第二基板 300。第二基板3〇〇係設置成面對第一基板25〇。間隔體形 狀之密封線270插置於第一基板25〇與第二基板3〇〇間,如 此於第一基板250與第二基板300間形成一個空間。液晶層 280藉真空注入法注入於該空間,因而完成根據本發明之 20第一具體實施例之反射型LCD。極化板33〇以及相差板325 附著於第二基板300之正面。雖然未顯示於附圖,但黑矩 陣可設置於第二絕緣基板3〇5與濾色片31〇間。 第5圖為線圖,顯示根據有機絕緣層照射曝光量,有 機絕緣層反射比之變化,概略以參考編號5〇〇指示。第6圖 21 574565 玖、發明說明 為線圖’顯示根據有機絕緣層照射曝光量,浮雕側繪斜率 之變化,概略以參考編號600指示。 參照第5及6圖,當照射於有機絕緣層210之曝光量約 為2000 ms時,浮雕側繪斜率形成約8至約u度斜率,於該 5 斜率獲得大於約200之反射比。但當有機絕緣層210上照射 之曝光量降至低於約2000 ms時,浮雕侧繪斜率小於約5度 ,反射比降低。 第7圖為線圖’顯示根據有機絕緣層照射曝光量,黑 色與白色反射比變化,概略以參考編號7〇〇指示。第8圖為 10 線圖,顯示根據有機絕緣層照射曝光量,反差比之變化, 概略以參考編號800指示。如第7圖所示,‘A,表示白色反 射比’ ‘B,表示黑色反射比。 參照第7及8圖,白色及黑色之反射比於曝光量約2〇〇〇 ms時個別有最大值。當曝光量降至約2〇〇〇 ms因白色反射 15比增強,故黑色反射比增高,LCD具有大於約30之高反差 比(“C/R”)。 第9圖為根據本發明之第二具體實施例之反射型lcd 之剖面圖。如第2圖之相同元件標示以相同參考編號。 參照第9圖,第一基板250包括第一絕緣基板1〇〇,於 2〇第一絕緣基板100上形成為彼此垂直之閘線(圖中未顯示)及 資料線(圖中未顯示),以及形成於由一閘線以及一資料線 界定的像素上之薄膜電晶體(“TFT”)2〇〇作為切換裝置。 TFT 200包括閘極1〇5、閘絕緣膜11〇、主動圖案ιΐ5、歐姆 接觸層120、源極125及汲極13〇。第二具體實施例適用於 22 574565 玖、發明說明 帶有底閉結構之LCD,但第二具體實施例也施用於帶有頂 閘結構之LCD。 至少一浮雕調整圖案135以島形形成於閘絕緣膜11〇上 。浮雕調整圖案135係由作為資料線之相同金屬層(包括源 5極125及汲極13〇)組成。浮雕調整圖案135於供於有機絕緣 層210上形成浮雕圖案,俾形成於浮雕調整圖案上方之 曝光過程提升曝光效果。沉積於浮雕調整圖案135上方之 部分浮雕具有非陡峭浮雕側繪216a,位於浮雕調整圖案 135上方之其它部分浮雕有陡峭浮雕側繪21讣,因而具有 1〇 非對稱浮雕側繪。 透明無機絕緣膜2 0 5及有機絕緣層21 〇循序沉積於第一 絕緣基板100上作為被動層,於其上形成TFT 200及浮雕調 整圖案135。較佳無機絕緣層205係形成為SiOx、SiNx* SiOxNx單層、或形成為Si〇^SiNx雙層。接觸孔215係經由 15無機絕緣膜205及有機絕緣層210形成,俾曝露部分没極 13 0或源極12 5。 有機絕緣層210具有浮雕圖案’其包括複數個第一區 或切槽212以及複數個第二區或凸部214、216,因而第一 區212具有凹部形狀之高度比第二區214、216低,以及第 2〇 二區214、216具有高度高於第一區212之凸部形狀。如第 11圖所示,設置於浮雕調整圖案135上方之第二區216具有 非對稱側繪。 第10圖為第9圖浮雕圖案之平面圖,以及第11圖為第9 圖浮雕圖案之放大視圖。參照第10圖及第11圖,氮化石夕( 23 574565 玖、發明說明 舉例)製成之透明無機絕緣層205形成於有機絕緣層210下 方。當反射光圖案形成於有機絕緣層210下方時,於有機 絕緣層210上形成浮雕圖案之曝光處理期間,有機絕緣層 210圖案上方部分比有機絕緣層210其它部分更易受影響。 5 換言之,當反射層如金屬圖案存在於有機絕緣層210下方 時,比唯有透明無機絕緣層205存在於有機絕緣層210下方 時,曝光效果增強約10至約20°/〇^曝光量係依據圖案之反 射比決定。因此根據本發明之第二具體實施例,由源極 125或沒極130之相同金屬材料製成之浮雕調整圖案135, 10係形成於有機絕緣層210下方,讓第二區216於浮雕調整圖 案135上方部分側繪形成為具有斜率(0 〇,藉此反射比增 至最大,第二區216於浮雕調整圖案135上方以外部分側繪 形成為具有斜率(0 J,藉此反射比減至最低。 較佳第二區216大於約10%之第一切線,相對於第一 區212之基準線形成斜率約8度至約11度,第二區216大於 約10%之第二切線相對於第一區212基準線,形成斜率大 於約11度。 此外,浮雕調整圖案135係形成於部分第一區212及部 第區216下方,讓第二區216具有非對稱浮雕側緣。特 別第一區216下方形成浮雕調整圖案135部分具有帶有第一 斜率之浮雕側綠;而第二區216之其它部分,於該部分下 方未形成+雕調整圖案135,具有帶有比第一斜率更小的 第二斜率之浮雕側繪。 由於各第二區214係形成於金屬層(例如源極125或汲 24 574565 玖、發明說明 極130)上方,故於源極125或汲極13〇上方之第二區214具 有對稱浮雕側繪。當部分第二區216係設置於源極125或汲 極130—端上方時,該部分第二區216具有帶陡峭斜率之浮 雕側繪。 5 反射電極22〇成形於接觸孔215及有機絕緣層210。反 射電極220包含具有高反射比之鋁或銀之材料,且經由接 觸孔215而連接至汲極130。反射電極220有複數個第一區 或切槽212、以及複數個第二區或凸部214、216,其對應 於有機絕緣層210表面以及浮雕圖案,係作為微透鏡功能 10 。 第一定向膜260形成於反射電極220。面對第一基板 250之第二基板300包括第二絕緣基板305、具有RGB像素 而顯示色彩之濾色片310、透明通用電極315及第二定向膜 320 〇 15 間隔體形狀之密封線270插置於第一基板250與第二基The slope (0) is about 5 to about 15 degrees and preferably about 8 to about 11 degrees, thereby obtaining a maximum reflectance. In addition, due to the height difference between the first region 212 and the second region 214, the second / incompleteness in the relief pattern is small, so the relief pattern has a uniform low step portion. In this way, the step deviation of the relief pattern becomes small, so that a uniform cell gap can be maintained. In addition, because the step portion is small, the directional force can be maintained uniformly. Because the hollow depth of the relief pattern is small, the liquid crystal injected along the hollow of the relief pattern is reduced, so it is possible to avoid the formation of scars at the port where the crystal is injected. After the development process is completed, 'the organic insulating layer 21 () is baked in an oven or an oven for about 100 to about 12GT: the temperature is hard-baking and dried for about 3 minutes'. The organic insulating layer 21 is reflowed, degassed, and the solvent is removed. . Secondly, the temperature slowly rises to 23 (TC minutes) and then maintains the temperature for about 23 generations. In this case, the hardening treatment is performed, and the organic insulating layer 210 is hardened and stabilized to a final thickness of about 2 With reference to Figure 4D, the gate insulation film no is subjected to dry-contact engraving, so it is shaped as 20 574565 玖, and the invention is described as a contact hole, exposing the gate pad and data pad of the pad area. Subsequently, it has a high reflectance. A third metal layer made of metal such as aluminum ("A1,") or silver ("Ag") is deposited on the organic insulating layer 210 and the contact hole 215. The third metal layer is formed by patterning through lithography The reflective electrode 220 is used as a 5-pixel electrode. The reflective electrode 220 is connected to the drain 130 of the TFT 200 through a contact hole 215. A photoresist is applied to the reflective electrode 220, and the first alignment film 260 is formed by a rubbing method. The first orientation film 260 is inclined at the predetermined angle by the liquid passing layer of the liquid passing layer 280. The reflective electrode 220 has the same shape as the surface of the organic insulating layer 210. The reflective electrode 220 has a plurality of first regions or slits 212. And a second zone Or the convex portion 214, which corresponds to the surface of the organic insulating layer 21 and the relief pattern as a micro lens. As shown in FIG. 4E, a color filter 310, a general electrode 3 15 and a second orientation film 320 are sequentially formed on the second insulating substrate 3. On the 05, the second insulating substrate 3005 series 15 is made of the same material as the second insulating substrate 100, thus completing the second substrate 300. The second substrate 300 is disposed to face the first substrate 25. The interval A body-shaped sealing line 270 is inserted between the first substrate 250 and the second substrate 300, thus forming a space between the first substrate 250 and the second substrate 300. The liquid crystal layer 280 is injected into the space by a vacuum injection method. Therefore, a reflective LCD according to the first embodiment of 20 of the present invention is completed. A polarizing plate 33 and a phase difference plate 325 are attached to the front surface of the second substrate 300. Although not shown in the drawings, a black matrix may be provided on the first substrate. Between the two insulating substrates 305 and the color filter 31. Figure 5 is a line diagram showing the change in the reflectance of the organic insulating layer according to the exposure of the organic insulating layer. The outline is indicated by the reference number 500. Figure 6 21 574565 发明, invention description is a line drawing ' The change of the slope of the relief drawing according to the exposure of the organic insulating layer is indicated by the reference number 600. Referring to Figures 5 and 6, when the exposure of the organic insulating layer 210 is about 2000 ms, the slope of the relief drawing is about 2000 ms. A slope of about 8 to about u degrees is formed, and a reflectance greater than about 200 is obtained at the 5 slope. However, when the exposure amount of the irradiation on the organic insulating layer 210 decreases to less than about 2000 ms, the slope of the relief side drawing is less than about 5 degrees, The reflectance is reduced. Figure 7 is a line graph 'showing that the reflectance of black and white changes according to the exposure amount of the organic insulating layer, and the outline is indicated by reference number 700. Figure 8 is a line 10 diagram showing the change in contrast ratio according to the exposure of the organic insulating layer. The outline is indicated by reference number 800. As shown in Fig. 7, "A" represents a white reflection ratio "and" B "represents a black reflection ratio. Referring to FIGS. 7 and 8, the reflection ratios of white and black have individual maximum values when the exposure amount is about 2000 ms. When the exposure is reduced to about 2000 ms, the white reflection ratio is enhanced, so the black reflection ratio is increased. The LCD has a high contrast ratio ("C / R") greater than about 30. Fig. 9 is a sectional view of a reflective LCD according to a second embodiment of the present invention. The same components as in Figure 2 are marked with the same reference numbers. Referring to FIG. 9, the first substrate 250 includes a first insulating substrate 100, and gate lines (not shown in the figure) and data lines (not shown in the figure) formed on the first insulating substrate 100 are perpendicular to each other. And a thin film transistor ("TFT") 200 formed on a pixel defined by a gate line and a data line as a switching device. The TFT 200 includes a gate electrode 105, a gate insulating film 110, an active pattern 5a, an ohmic contact layer 120, a source electrode 125, and a drain electrode 130. The second embodiment is applicable to an LCD with a bottom-closed structure, but the second embodiment is also applicable to an LCD with a top-gate structure. At least one relief adjustment pattern 135 is formed on the gate insulating film 110 in an island shape. The relief adjustment pattern 135 is composed of the same metal layer (including the source 5 electrode 125 and the drain electrode 13) as the data line. The relief adjustment pattern 135 is formed on the organic insulating layer 210 to form a relief pattern, and the exposure process formed on the relief adjustment pattern enhances the exposure effect. A part of the relief deposited above the relief adjustment pattern 135 has a non-steep relief side painting 216a, and the other part above the relief adjustment pattern 135 has a steep relief side painting 21 讣, so it has 10 asymmetric relief side paintings. The transparent inorganic insulating film 205 and the organic insulating layer 21 are sequentially deposited on the first insulating substrate 100 as a passive layer, and a TFT 200 and a relief adjustment pattern 135 are formed thereon. The inorganic insulating layer 205 is preferably formed as a single layer of SiOx, SiNx * SiOxNx, or a double layer of SiO ^ SiNx. The contact hole 215 is formed through the 15 inorganic insulating film 205 and the organic insulating layer 210, and the exposed portion has an electrode 13 0 or a source electrode 12 5. The organic insulating layer 210 has a relief pattern, which includes a plurality of first regions or cut grooves 212 and a plurality of second regions or convex portions 214 and 216. Therefore, the height of the first region 212 having a concave shape is lower than that of the second regions 214 and 216. And, the 202nd region 214, 216 has a convex shape having a height higher than that of the first region 212. As shown in FIG. 11, the second region 216 disposed above the relief adjustment pattern 135 has an asymmetric side drawing. Figure 10 is a plan view of the relief pattern of Figure 9, and Figure 11 is an enlarged view of the relief pattern of Figure 9. Referring to FIGS. 10 and 11, a transparent inorganic insulating layer 205 made of nitride nitride (23 574565 玖, example of description of the invention) is formed under the organic insulating layer 210. When the reflected light pattern is formed under the organic insulating layer 210, during the exposure process of forming a relief pattern on the organic insulating layer 210, the portion above the organic insulating layer 210 pattern is more susceptible than other portions of the organic insulating layer 210. 5 In other words, when a reflective layer such as a metal pattern exists under the organic insulating layer 210, the exposure effect is enhanced by about 10 to about 20 ° / 〇 ^ than when only the transparent inorganic insulating layer 205 exists under the organic insulating layer 210. It depends on the reflection ratio of the pattern. Therefore, according to the second specific embodiment of the present invention, the relief adjustment pattern 135 made of the same metal material as the source electrode 125 or the endless electrode 130 is formed under the organic insulating layer 210, so that the second region 216 is adjusted in the relief adjustment pattern. The side of the upper part of 135 is formed to have a slope (0 〇, thereby increasing the reflection ratio to a maximum, and the second area 216 is formed to have a slope (0 J, of which the reflection ratio is minimized to a side outside the relief adjustment pattern 135). It is preferable that the second tangent of the second region 216 is greater than about 10%, and the slope relative to the reference line of the first region 212 is about 8 degrees to about 11 degrees, and the second tangent of the second region 216 is greater than about 10% relative to The baseline of the first region 212 has a slope greater than about 11 degrees. In addition, the relief adjustment pattern 135 is formed below the first region 212 and the second region 216, so that the second region 216 has an asymmetric relief side edge. Especially the first A part of the relief adjustment pattern 135 formed below the region 216 has a relief side green with a first slope; and the other part of the second region 216 has no + engraved adjustment pattern 135 formed below the part, and has a smaller slope than the first slope. Float of the second slope Since each second region 214 is formed over a metal layer (for example, source 125 or drain 24 574565 玖, invention description electrode 130), the second region 214 above source 125 or drain 130 is symmetrical. Relief side drawing. When part of the second area 216 is set above the source 125 or the drain 130-end, the part of the second area 216 has a relief side drawing with a steep slope. 5 The reflective electrode 22 is formed in the contact hole 215 And an organic insulating layer 210. The reflective electrode 220 includes a material having aluminum or silver having a high reflectance, and is connected to the drain electrode 130 through the contact hole 215. The reflective electrode 220 has a plurality of first regions or slots 212, and a plurality of The second region or convex portion 214, 216, which corresponds to the surface of the organic insulating layer 210 and the relief pattern, functions as a micro lens 10. The first alignment film 260 is formed on the reflective electrode 220. The second surface facing the first substrate 250 The substrate 300 includes a second insulating substrate 305, a color filter 310 having RGB pixels to display colors, a transparent universal electrode 315, and a second alignment film 320. A spacer-shaped sealing line 270 is inserted between the first substrate 250 and the second substrate. base

板300間,如此於第一基板250與第二基板300間形成一個 空間。液晶層280填補於該空間,如此完成反射型LCD。 第12A至12C圖為剖面圖,顯示第9圖之反射型LCD之 製造方法。 20 參照第12A圖,於絕緣材料(如玻璃或陶瓷)製成之第 一絕緣基板100上沉積由例如約厚500埃之鉻(“Cr”)及約厚 2500埃之鋁-鈥(“Al-Nd”)製成之第一金屬層。隨後沉積金 屬層經製作圖案,形成閘佈線,其具有於第一方向延伸之 閘線(圖中未顯示)、由該閘線分支之閘極105、以及閘襯墊 25 574565 玖、發明說明 (圖中未顯示)。閘襯墊連結簡線—端,接收外部信號、 且傳輸接收得之信號至閘線。 隨後,厚約侧埃氮化石夕製成之開絕緣膜ιι〇、厚約 謂埃“曰石夕製成之主動圖案出及厚約綱埃之/捷雜非 5晶石夕製成之歐姆接觸層120循序形成於其上形成問佈線之 該第一絕緣基板100上。 隨後,於其上形成結果所得物質之第一絕緣基板100 上,藉濺鍍法沉積厚約1500至約4000埃之第二金屬層,該 金屬例如為鉻(“Cr,,)、鉻-鋁(“Cr_Ar)或鉻_鋁_鉻(“Cr_Ai_ 1〇 Cr”)。然後第二金屬層經製作圖案而形成資料佈線,其包 括於垂直閘線之第二方向延伸之資料線(圖中未顯示)、由 該資料線分支之源極125、汲極130,以及連接至資料線一 端,且於資料線上傳輸影像信號之資料襯墊。第二金屬層 之至少一個浮雕調整圖案135形成於第一絕緣基板1〇〇之預 15疋區,因而提咼反射比,且保證於特定方向之視角範圍。 歐姆接觸層120之介於源極125與汲極130間之部分藉 反應性離子蝕刻(“RIE”)方法去除。如此形成閘極1〇5、閘 絕緣膜110、主動圖案115、歐姆接觸層120、源極125及汲 極130,因而完成TFT 200。 20 參照第12B圖,例如氮化矽製成之透明無機絕緣膜205 形成於第一絕緣基板1〇〇(其上形成該TFT 200)全體表面上 作為被動層。第一接觸孔係經由蝕刻無機絕緣膜205及閘 絕緣層110形成,藉此部分暴露TFT 200之汲極130。此種 丙烯酸系樹脂製成之感光有機絕緣層210藉旋塗法或縫塗 26 574565 玖、發明說明 法塗覆於第一接觸孔及無機絕緣膜205上至約3至約5微米 厚度。 然後於接近玻璃轉換溫度例如9〇進行軟烤乾處理歷 約3分鐘因而去除溶劑。於有機絕緣層21〇上,藉紫外光曝 5光處理及顯影處理形成暴露汲極130之接觸孔215以及複數 個切槽及凸部。具有對應於接觸孔215圖案之第一光罩, 用於經由第一全曝光處理而曝光有機絕緣層21〇於汲極13〇 上方部分。然後使用帶有微透鏡圖案之第二光罩5〇〇進行 透鏡曝光處理’至曝光量約2〇〇〇 ms,因而二次曝光有機 10 絕緣層210,接觸孔215除外。 進行顯影處理,藉此形成接觸孔215其暴露部分汲極 130、以及形成具有複數個第一區212以及第二區214、216 之浮雕圖案於有機絕緣層21〇表面上。 第二曝光處理期間,第二區216有非對稱側繪。換言 15之帶有非對稱側繪之第二區216包括具有非陡峭側繪斜率 216a之第一部分、以及具有陡峭斜率侧繪21讣之第二部分 。根據本發明,無需另一光罩來調整於特定區之浮雕圖案 斜率’原因在於資料佈線金屬層用於形成浮雕調整圖案 135 〇 20 顯影過程完成後,有機絕緣層210於烤爐或烘箱於約 100至約120°C溫度通過硬烤乾處理經歷約3分鐘,俾再流 動有機絕緣層210、將有機絕緣層21〇除氣、以及去除溶劑 。溫度緩慢升南至約230°C經歷約60分鐘,然後溫度維持 於約230 C經歷約40分鐘。於此種條件下,有機絕緣層經 27 574565 玖、發明說明 硬化,因而硬化且穩定化有機絕緣層。有機絕緣層2丨〇之 終厚度約為2至約3微米。 參照第12C圖,首先,閘絕緣膜11〇通過乾蝕刻處理( 但未顯示於第12C圖),因而形成接觸孔暴露襯墊區之閘襯 5墊及資料襯墊。隨後帶有高反射比之金屬如鋁(“A1”)或銀 (“Ag”)製成之第三金屬層沉積於有機絕緣層21〇及接觸孔 215上。第三金屬層經由微影術處理形成反射電極22〇,其 係用作為像素電極。反射電極220經由接觸孔215連結至 TFT 200之汲極130。光阻塗覆於反射電極220,第一定向 10膜260經摩擦法形成。第一定向膜260前置傾斜液晶層280 之液晶分子於預定角度。 反射電極220具有有機絕緣層21〇表面之相同形狀。反 射電極220有複數個第一區或切槽212、以及複數個第二區 或凸部214、216,作為對應於有機絕緣層21〇表面及浮雕 15圖案之微透鏡功能。如此,反射電極22〇之特定部分有非 對稱透鏡,因而提高反射比且保證於特定方向之視角範圍 〇 遽色片310、公用電極315以及第二定向膜320循序形 成於第二絕緣基板305上,基板305係由第一絕緣基板1〇〇 2〇之相同材料製成,因而完成第二基板300。第二基板300設 置成面對第一基板25〇。間隔體形狀之密封線270插置於第 基板250與第二基板300間,因而於第一基板250與第二 基板300間形成一個空間。液晶層280藉真空注入法填補於 空間’因而完成根據本發明之第二具體實施例之反射型 28 574565 玖、發明說明 LCD。 第13圖為剖面圖,顯示根據本發明之第三具體實施例 ’形成LCD +雕圖案之方法。第13圖之第三具體實施例同 第二具體實施例,但浮雕調整圖案135係成形於第二區214 5中心之凸部尖峰下方,因而於第二區214形成至少一切槽 217 〇 此外,浮雕調整圖案135可形成於第一區212於切槽下 方,因而加深第一區212深度。如此多種浮雕側繪形狀可 利用調整浮雕調整圖案135的配置而形成。 1〇 第14圖為剖面圖,顯示根據本發明之第四具體實施例 ’形成LCD洋雕圖案之方法。參照第14圖,tft係經由第 一具體實施例之相同方法製成,然後無機絕緣層及有機絕 緣層210循序形成於TFT之第一絕緣基板上。於τρτ汲極上 方之有機絕緣層21G係利用光罩(帶有對應於接觸孔之圖案) 15藉全曝光法曝光。然後部分有機絕緣層21〇(但有機絕緣層 210之對應接觸孔部分除外)使用微透鏡圖案,利用縫隙光 罩經透鏡曝光法曝光。 至少一微小光罩圖案(“B”)形成於縫隙光罩600對應具 有非陡峭斜率部分216a之部分(“A1”),讓切槽形第一區 20 212通過全曝光》,第=區216具有陡山肖形狀部分21仙係經 由正常曝光過程曝光,第二區216具有非陡峭斜率部分 _經由縫隙曝光法曝光。但微小光罩圖案未形成於縫 隙光罩600之對應具陡峭斜率部分21讣之部分(“α2”)。 有機絕緣層21G係利用帶有前述結構之縫隙^罩刪曝 29 574565 玖、發明說明 光與顯影。如此形成浮雕圖案,具有複數個第一區以及複 數個第二區,此處第二區具有非對稱浮雕側繪。 第15A及15B圖為剖面圖,顯示根據本發明之第五具 體實施例,製造反射與透射型LCD之方法。參照第15A圖 5 ’浮雕圖案藉第二具體實施例之相同方法形成於有機絕緣 層210上·。浮雕圖案包括複數個第一區或切槽212,其具有 局度比第二區或凸部214、216更低之凹陷形;以及包括複 數個第二區214、216,其具有高度高於第一區212之凸起 形狀。 10 特別,於第一絕緣基板100上,形成一個TFT 200,其 包括閘極105、閘絕緣膜11〇、主動圖案115、歐姆接觸12〇 、源極125及汲極130。形成至少一浮雕調整圖案135,俾 於形成源極及汲極125及130時提高反射比以及保證特定方 向之視角範圍。 15 此種氮化矽製成之透明無機絕緣膜205係形成於第一 絕緣基板100之全體表面上作為被動層,於其上方形成TFT 200及浮雕調整圖案135。隨後,經由蝕刻無機絕緣膜2〇5 及閘絕緣層11〇形成第一接觸孔,因而部分暴露TFT 200之 沒極130。此種丙烯酸系樹脂製成之感光有機絕緣層210係 2〇 藉旋塗法或隙塗法形成於第一接觸孔及無機絕緣膜205上 〇 於有機絕緣層210上,經由曝光處理及顯影處理,形 成接觸孔215其暴露汲極130、以及複數個切槽及凸部。具 有圖案對應於接觸孔215之第一光罩,用於經由第一全面 30 574565 玖、發明說明 曝光法,·曝光有機絕緣層210之於汲極130上方部分。有機 絕緣層210部分(接觸孔215除外)使用具有微透鏡圖案之第 二光罩500,經由透鏡曝光法,以約2〇〇〇 ms曝光量接受第 一曝光處理。進行顯影處理俾形成一接觸孔2丨5其曝露部 5分沒極13〇、以及形成浮雕圖案,其具有複數個第一區212 及第二區214、216於有機絕緣層210表面上。 第二曝光處理期間,第二區216具有非對稱側繪。換 吕之,帶有非對稱侧繪之第二區216包括有非陡峭侧繪斜 率之第一部分216a以及陡峭斜率侧繪之第二部分216b。閘 10絕緣膜11〇經乾蝕刻處理(但未顯示第15A圖),因而形成接 觸孔俾暴露於襯墊區之閘襯墊及資料襯塾。 隨後,如錮-錫-氧化物(“ITO”)或銦_鋅_氧化物(“IZ〇,,) 材料製成之透明導電層,沉積於有機絕緣層21〇及接觸孔 215上。透明導電層經微影術處理製作圖案,形成透明電 15 極230,其經由接觸孔215而電連結至汲極13〇。 參照第15B圖,例如鋁或銀製成之反射導電層沉積於 有機絕緣層210之所得物質上,於其上方形成透明電極23〇 。反射導電層經微影術處理形成反射電極22〇。透明電極 230只留下反射電極220部分變成反射區,而透明電極23〇 20之反射電極220被去除之另一部分變成透射區。 其上形成濾色片之第二基板組合第一基板,於第一基 板上形成TFT以及該透明電極及反射電極組成之多層像素 電極。然後液晶層插置於第一基板與第二基板間,藉此完 成反射與透射型LCD。 31 574565 玖、發明說明 根據本發明之第五具體實施例,於不存在有足夠外部 光源之室内或暗處,反射與透射型LCD係以透射模式作動 ,俾利用内建光源顯示影像。於戶外或於提供高照明位置 ,反射與透射型LCD係以反射模式作動,藉反射由外部光 源入射之光而顯示影像。此外未使用另一光罩形成非對 稱净雕圖案,因而提升反射比,且保證特定方向之視角範 圍。 根據本發明之本具體實施例,透明電極23〇係設置於 透明電極與反射電極組成之多層像素電極中之該反射電極 1〇 220下方。但另一具體實施例中,透明電極230係設置於多 層像素電極之反射電極220上方。 雖然已經說明本發明之細節,但須瞭解未悖離如隨附 之申請專利範圍界定之本發明之精髓及範圍,可做出多種 變化、取代及修改。 15 【圖式簡單說明】 第1A至1C圖為剖面圖顯示根據照射至有機絕緣層之 曝光量’有機絕緣層之浮雕側繪變化; 第2圖為根據本發明之第一具體實施例,反射型LCD 之剖面圖; 20 第3圖為第2圖之浮雕圖案之放大視圖; 第4A至4E圖為剖面圖,顯示第2圖之反射型LCD之製 造方法; 第5圖為線圖,顯示根據照射之有機絕緣層之曝光量 ’有機絕緣層之反射比變化; 32 574565 坎、發明說明 第6圖為線圖,顯示根據照射於有機絕緣層之曝光量 ’有機絕緣層之浮雕側繪斜率變化; 第7圖為線圖,顯示根據照射於有機絕緣層之曝光量 ’有機絕緣層之黑色與白色反射比變化; 第8圖為線圖,顯示根據照射於有機絕緣層之曝光量 ’有機絕緣層反差比變化; 第9圖為根據本發明之第二具體實施例,反射型LCD 之剖面圖; 第10圖為第9圖之浮雕圖案之平面圖; 第11圖為第9圖之浮雕圖案之放大剖面圖; 第12A至12C圖為剖面圖,顯示第9圖之反射型LCD之 製造方法; 第13圖為剖面圖,顯示根據本發明之第三具體實施例 ,形成LCD之浮雕圖案之方法; 第14圖為剖面圖,顯示根據本發明之第四具體實施例 ,形成LCD之浮雕圖案之方法;以及 第15A及15B圖為剖面圖,顯示根據本發明之第五具 體實施例,反射與透射型LCD之製造方法。 33 574565 玖、發明說明 【圖式之主要元件代表符號表】 10...有機絕緣層 230...透明電極 10a-c...曝光區 250,300…基板 12a-c...浮雕側繪斜率 260,320...定向膜 100...絕緣基板 270...密封線 105…閘極 280…液晶層 110...閘絕緣膜 305…絕緣基板 115…主動圖案 310…濾色片 120...歐姆接觸層 315…共通電極 125...源極 325...相差板 130...汲極 330...極化板 135...浮雕調整圖案 350... LCD 面板 200...薄膜電晶體 400…底側,基準線 210...有機絕緣層 410…切線 212,214,216···區 450,500··.光罩 212...切槽 500…反射比變化線圖 214,216··.凸部 600...浮雕斜率變化線圖 215...接觸孔 600...縫隙光罩 216a...非陡峭浮雕側繪 700…白色與黑色反射比變化 216b...陡峭浮雕側繪 線圖 217.. .切槽 220.. .反射電極 800…反差比變化線圖 34Between the plates 300, a space is thus formed between the first substrate 250 and the second substrate 300. The liquid crystal layer 280 fills this space, thus completing a reflective LCD. 12A to 12C are sectional views showing a method of manufacturing the reflective LCD of FIG. 20 Referring to FIG. 12A, a first insulating substrate 100 made of an insulating material (such as glass or ceramic) is deposited with, for example, about 500 Angstroms of chromium ("Cr") and about 2500 Angstroms of aluminum-"" Al -Nd "). Subsequently, a metal layer is deposited and patterned to form a gate wiring, which has a gate line (not shown) extending in the first direction, a gate electrode 105 branched from the gate line, and a gate pad 25 574565. Not shown). The brake pad is connected to the simple line terminal, and receives an external signal, and transmits the received signal to the brake line. Subsequently, the thickness of the open insulating film made of thick side spar nitride, the active pattern made of thick sapphire "said stone slab, and the thick slab made of thick sapphire slab / ohmic made of 5 spar stone slab The contact layer 120 is sequentially formed on the first insulating substrate 100 on which the wiring is formed. Subsequently, the first insulating substrate 100 on which the resulting substance is formed is deposited by sputtering to a thickness of about 1500 to about 4000 angstroms. A second metal layer, such as chromium ("Cr ,,"), chromium-aluminum ("Cr_Ar), or chromium_aluminum_chromium (" Cr_Ai_10Cr "). Then the second metal layer is patterned to form data Wiring, which includes a data line (not shown in the figure) extending in the second direction of the vertical gate line, a source 125 and a drain 130 branched from the data line, and one end connected to the data line and transmitting an image on the data line Signal data pads. At least one relief adjustment pattern 135 of the second metal layer is formed in a pre-15 疋 region of the first insulating substrate 100, thereby improving the reflection ratio and ensuring a viewing angle range in a specific direction. Ohmic contact layer 120 between source 125 and sink 130 Reactive ion etching ("RIE") method is removed. Gate 105, gate insulating film 110, active pattern 115, ohmic contact layer 120, source 125, and drain 130 are thus formed, and TFT 200 is completed. 12B, for example, a transparent inorganic insulating film 205 made of silicon nitride is formed on the entire surface of the first insulating substrate 100 (on which the TFT 200 is formed) as a passive layer. The first contact hole is etched through the inorganic insulating film 205 And the gate insulating layer 110 are formed, thereby partially exposing the drain electrode 130 of the TFT 200. The photosensitive organic insulating layer 210 made of this acrylic resin is applied by spin coating or slit coating 26 574565 发明, the invention description method is applied to the first The contact hole and the inorganic insulating film 205 have a thickness of about 3 to about 5 microns. Then, a soft baking process is performed at a temperature close to the glass transition temperature, such as 90, for about 3 minutes to remove the solvent. On the organic insulating layer 21, ultraviolet light is used. The light exposure process and the development process form a contact hole 215 that exposes the drain electrode 130 and a plurality of cutouts and protrusions. The first photomask has a pattern corresponding to the contact hole 215 pattern, and is used to expose the organic insulation through the first full exposure process. The layer 21 is above the drain 13 and then the second exposure mask 500 with a micro lens pattern is used for lens exposure processing to an exposure amount of about 2000 ms, so the organic 10 insulating layer 210 is exposed twice. Except for the contact hole 215. A developing process is performed to form the exposed portion of the drain hole 130 of the contact hole 215 and a relief pattern having a plurality of first regions 212 and second regions 214 and 216 on the surface of the organic insulating layer 21 During the second exposure process, the second region 216 has an asymmetric side picture. In other words, the second region 216 with an asymmetric side picture 15 includes a first portion having a non-steep side picture slope 216a and a side picture 21 having a steep slope. The second part of 讣. According to the present invention, another photomask is not needed to adjust the slope of the relief pattern in a specific area because the data wiring metal layer is used to form the relief adjustment pattern. After the development process is completed, the organic insulating layer 210 is placed in an oven or an oven at about The temperature of 100 to about 120 ° C. is subjected to a hard baking process for about 3 minutes, and then the organic insulating layer 210 is flowed, the organic insulating layer 21 is degassed, and the solvent is removed. The temperature slowly rises to about 230 ° C for about 60 minutes, and then the temperature is maintained at about 230 ° C for about 40 minutes. Under such conditions, the organic insulating layer is hardened after 27 574565 玖, description of the invention, thereby hardening and stabilizing the organic insulating layer. The final thickness of the organic insulating layer 2 is about 2 to about 3 m. Referring to FIG. 12C, first, the gate insulating film 11 is subjected to a dry etching process (but not shown in FIG. 12C), thereby forming a gate pad 5 pad and a data pad that contact the exposed areas of the pad. Subsequently, a third metal layer made of a metal with a high reflectance such as aluminum ("A1") or silver ("Ag") is deposited on the organic insulating layer 21 and the contact hole 215. The third metal layer is subjected to a lithography process to form a reflective electrode 22, which is used as a pixel electrode. The reflective electrode 220 is connected to the drain electrode 130 of the TFT 200 through a contact hole 215. A photoresist is applied to the reflective electrode 220, and the first alignment film 260 is formed by a rubbing method. The first alignment film 260 tilts the liquid crystal molecules of the liquid crystal layer 280 at a predetermined angle. The reflective electrode 220 has the same shape as the surface of the organic insulating layer 21. The reflective electrode 220 has a plurality of first regions or slits 212 and a plurality of second regions or protrusions 214, 216, and functions as a microlens corresponding to the surface of the organic insulating layer 21 and the pattern of the relief 15. In this way, a specific part of the reflective electrode 22 has an asymmetric lens, so that the reflection ratio is improved and the viewing angle range in a specific direction is guaranteed. The color plate 310, the common electrode 315, and the second alignment film 320 are sequentially formed on the second insulating substrate 305. The substrate 305 is made of the same material as the first insulating substrate 1002, and thus the second substrate 300 is completed. The second substrate 300 is disposed to face the first substrate 250. A spacer-shaped sealing line 270 is interposed between the first substrate 250 and the second substrate 300, so that a space is formed between the first substrate 250 and the second substrate 300. The liquid crystal layer 280 is filled into the space by the vacuum injection method, thus completing the reflective 28 574565 according to the second embodiment of the present invention. LCD of the invention. Fig. 13 is a sectional view showing a method of forming an LCD + engraved pattern according to a third embodiment of the present invention. The third embodiment of FIG. 13 is the same as the second embodiment, but the relief adjustment pattern 135 is formed below the peak of the convex portion in the center of the second region 214, so that at least all grooves 217 are formed in the second region 214. In addition, The relief adjustment pattern 135 may be formed in the first region 212 under the cut groove, thereby deepening the depth of the first region 212. Such a variety of relief side drawing shapes can be formed by adjusting the arrangement of the relief adjustment pattern 135. 10 FIG. 14 is a cross-sectional view showing a method for forming an LCD carving pattern according to a fourth embodiment of the present invention. Referring to FIG. 14, tft is made by the same method as the first embodiment, and then an inorganic insulating layer and an organic insulating layer 210 are sequentially formed on the first insulating substrate of the TFT. The organic insulating layer 21G above the τρτ drain is exposed using a photomask (with a pattern corresponding to the contact hole) 15 by the full exposure method. Then, a part of the organic insulating layer 21 (but excluding the corresponding contact hole portion of the organic insulating layer 210) is exposed by a lens exposure method using a micro lens pattern using a slit mask. At least one minute mask pattern ("B") is formed on the slit mask 600 corresponding to a portion ("A1") having a non-steep slope portion 216a, so that the grooved first region 20 212 passes the full exposure. 21 cents with steep hill shape shapes are exposed through a normal exposure process, and the second region 216 has a non-steep slope part—exposed via a slit exposure method. However, the minute mask pattern is not formed in the portion of the slit mask 600 corresponding to the steep slope portion 21 讣 ("α2"). The organic insulating layer 21G is a gap ^ mask with the aforementioned structure. 29 574565 发明 Description of the invention Light and development. The relief pattern is formed in this way, and has a plurality of first regions and a plurality of second regions, where the second region has an asymmetric relief side drawing. 15A and 15B are sectional views showing a method of manufacturing a reflection and transmission type LCD according to a fifth specific embodiment of the present invention. Referring to FIG. 15A and FIG. 5 ', a relief pattern is formed on the organic insulating layer 210 by the same method as that of the second embodiment. The embossed pattern includes a plurality of first regions or cutouts 212, which have a concave shape with a lower degree of locality than the second regions or convex portions 214, 216; and includes a plurality of second regions 214, 216, which have a height higher than that of the first region. The convex shape of a region 212. 10 In particular, on the first insulating substrate 100, a TFT 200 is formed, which includes a gate electrode 105, a gate insulating film 110, an active pattern 115, an ohmic contact 120, a source electrode 125, and a drain electrode 130. Forming at least one relief adjustment pattern 135 to increase the reflectance and ensure the viewing angle range in a specific direction when the source and drain electrodes 125 and 130 are formed. 15 The transparent inorganic insulating film 205 made of such silicon nitride is formed on the entire surface of the first insulating substrate 100 as a passive layer, and a TFT 200 and a relief adjustment pattern 135 are formed thereon. Subsequently, the first contact hole is formed by etching the inorganic insulating film 205 and the gate insulating layer 110, so that the electrode 130 of the TFT 200 is partially exposed. The photosensitive organic insulating layer 210 made of such an acrylic resin is formed on the first contact hole and the inorganic insulating film 205 by a spin coating method or a gap coating method. On the organic insulating layer 210, it is exposed and developed. A contact hole 215 is formed to expose the drain electrode 130 and a plurality of cutouts and protrusions. A first photomask having a pattern corresponding to the contact hole 215 is used for exposing the upper portion of the organic insulating layer 210 on the drain electrode 130 through the first full 30 574565 (Explanation of the Invention) exposure method. A portion of the organic insulating layer 210 (excluding the contact hole 215) is subjected to the first exposure treatment using a second mask 500 having a microlens pattern through a lens exposure method with an exposure amount of about 2000 ms. The development process is performed to form a contact hole 2 and 5 with an exposed portion 13 and a relief pattern, and a relief pattern having a plurality of first regions 212 and second regions 214 and 216 on the surface of the organic insulating layer 210. During the second exposure process, the second region 216 has an asymmetric side profile. In other words, the second region 216 with the asymmetric side picture includes a first portion 216a with a non-steep side picture slope and a second portion 216b with a steep side picture. The gate 10 insulating film 11 is subjected to a dry etching process (but FIG. 15A is not shown), thereby forming a contact hole, a gate pad and a data liner exposed to the pad area. Subsequently, a transparent conductive layer made of materials such as osmium-tin-oxide ("ITO") or indium-zinc-oxide ("IZ0 ,,") is deposited on the organic insulating layer 21o and the contact hole 215. Transparent The conductive layer is patterned by lithography to form a transparent electrical 15 electrode 230, which is electrically connected to the drain electrode 13 through the contact hole 215. Referring to FIG. 15B, a reflective conductive layer made of aluminum or silver is deposited on the organic insulating layer. On the obtained material of 210, a transparent electrode 23 is formed above it. The reflective conductive layer is processed by lithography to form a reflective electrode 22. The transparent electrode 230 leaves only the reflective electrode 220 portion as a reflective area, and the transparent electrode 2320 The other part from which the reflective electrode 220 is removed becomes a transmissive area. A second substrate on which a color filter is formed combines a first substrate, and a TFT and a multilayer pixel electrode composed of the transparent electrode and the reflective electrode are formed on the first substrate. Then, the liquid crystal layer Inserted between the first substrate and the second substrate to complete the reflective and transmissive LCD. 31 574565 玖 Description of the invention According to the fifth embodiment of the present invention, there is not enough external light source In indoor or dark places, reflective and transmissive LCDs operate in transmissive mode, and use built-in light sources to display images. Outdoors or in places with high illumination, reflective and transmissive LCDs operate in reflective mode, and reflect by external light sources. The image is displayed by the incident light. In addition, no asymmetric mask is used to form an asymmetric net carving pattern, thereby increasing the reflectance and ensuring the viewing angle range in a specific direction. According to the specific embodiment of the present invention, the transparent electrode 23 is provided at Below the reflective electrode 1022 in a multilayer pixel electrode composed of a transparent electrode and a reflective electrode. However, in another specific embodiment, the transparent electrode 230 is disposed above the reflective electrode 220 of the multilayer pixel electrode. Although the details of the present invention have been described However, it must be understood that various changes, substitutions and modifications can be made without departing from the essence and scope of the present invention as defined by the scope of the attached patent application. 15 [Simplified Description of Drawings] Figures 1A to 1C show the basis for the cross-section view. Exposure to the organic insulating layer: The relief side drawing of the organic insulating layer is changed; FIG. 2 is a first embodiment of the present invention. In the embodiment, a cross-sectional view of a reflective LCD; 20 FIG. 3 is an enlarged view of the relief pattern of FIG. 2; FIGS. 4A to 4E are cross-sectional views showing a method of manufacturing the reflective LCD of FIG. 2; Line diagram showing the change of the reflectance of the organic insulating layer according to the exposure of the organic insulating layer irradiated; 32 574565 Kan, description of the invention Figure 6 is a line diagram showing the basis of the exposure of the organic insulating layer to the organic insulating layer. The slope change of the relief side drawing; Figure 7 is a line graph showing the change of the black and white reflectance of the organic insulating layer according to the exposure amount of the organic insulating layer; Figure 8 is a line graph showing the The exposure ratio of the organic insulating layer contrast ratio changes; Figure 9 is a cross-sectional view of a reflective LCD according to a second embodiment of the present invention; Figure 10 is a plan view of the relief pattern of Figure 9; Figure 11 is Figure 9 The enlarged sectional view of the relief pattern in the figure; FIGS. 12A to 12C are sectional views showing the manufacturing method of the reflective LCD of FIG. 9; and FIG. 13 is a sectional view showing the LCD according to the third embodiment of the present invention. Float 14A is a sectional view showing a method for forming a relief pattern of an LCD according to a fourth embodiment of the present invention; and FIGS. 15A and 15B are sectional views showing a fifth embodiment according to the present invention For example, the manufacturing method of reflective and transmissive LCD. 33 574565 发明 Description of the invention [Representative symbols for main elements of the drawing] 10 ... Organic insulating layer 230 ... Transparent electrode 10a-c ... Exposed area 250, 300 ... Substrate 12a-c ... Relief side Drawing slope 260, 320 ... Orientation film 100 ... Insulating substrate 270 ... Sealing line 105 ... Gate 280 ... Liquid crystal layer 110 ... Gate insulating film 305 ... Insulating substrate 115 ... Active pattern 310 ... Color filter 120 ... ohmic contact layer 315 ... common electrode 125 ... source 325 ... phase difference plate 130 ... drain electrode 330 ... polarization plate 135 ... embossed adjustment pattern 350 ... LCD panel 200 ... thin film transistor 400 ... bottom side, reference line 210 ... organic insulating layer 410 ... tangent line 212, 214, 216 ... area 450, 500 ... photomask 212 ... slot 500 ... reflection ratio Change line diagrams 214, 216 ..... convex part 600 ... relief slope change line diagram 215 ... contact hole 600 ... gap mask 216a ... non-steep relief side drawing 700 ... white and black reflectance change 216b ... Steep relief side line drawing 217 .. Groove 220 .. Reflective electrode 800 ... Contrast ratio change line Fig. 34

Claims (1)

申請專利範圍 修. 期: 朁.換 第91125135號專利申請案申請專利範圍修正本 修正曰 1 · 一種液晶顯示裝置,包含: 一第一基板,第—基板上形成像素陣列; 一第二基板,其係面對該第一基板; -液晶層,其係介於該第一與第二基板間; 、邑、、彖層,其係形成於第一基板上,複數個第一 區以及複數個第二區係形成於絕緣層表面上,各個第 10 二區相對於各個第-區有高度差異,第-區個別之基 準線相對於個別第二區之切線形成5度至15度之角度; 以及 反射電極’其係形成於絕緣層上,該反射電極 具有與絕緣層相同表面結構。 2·如申請專利範圍第1項之液晶顯示裝置,其中第-區各 15 自具有低於各個第二區之切槽形狀,以及其中第二區 各自有高於第一區個別之凸部形狀。 3· —種液晶顯示裝置,包含·· 第基板,第一基板上形成像素陣列; 一第一基板,其係面對該第一基板; !〇 一液晶層,其係介於該第一與第二基板間; 、、緣θ其係形成於第一基板上,複數個第一 區以及複數個第二區係形成於絕緣層表面上,各個第 二區相對於各個第—區有高度差異,第—區個別之基 準線相對於個別第二區之切線形成5度至b度之角度; 35 574565 拾、申請專利fg圍 :反射電極,其係形成於絕緣層上,該反射電極 具有與絕緣層相同表面結構;以及 一浮雕調節圖案,其係形成於絕緣層下方,第二 區側㈣藉面對第二區之浮雕調節圖案而以非對财 式形成,俾提高於特定方向之基板比。…冉方 4.:申明專利犯圍第3項之液晶顯示裝置,其中大於10% :二區之第一切線相對於第-區之基準線各自形成為8 10 及其第二區之第二切線相 '品之各基準線形成大於11度之角度。 5 ·如申凊專利範圍第3 一 員之液日日顯示裝置,其中該浮雕 整圖案具有島形。 6 ·如申請專利範圍第 固弟3項之液晶顯示裝置,其中該浮雕調 整圖案係形成於絕緣層下方面對第一區,以及第二區 係田比鄰於第一區。 15 7.如申請專利範圍第3項之液晶顯示裝置,其中第一區各 自八有低於各個第二區之切槽形狀,以及其中第二區 各自有高於第一區個別之凸部形狀。 20 8· ά申叫專利犯圍第7項之液晶顯示裝置,其中第一區之 有于雕。周1圖案於第—區下方之切槽係比第一區之 不具有浮雕調整圖案於第_區下方之切槽更深。 9·如申請專利範圍第7項之液晶顯示裝置,其中至少一切 槽係藉浮雕調整圖案形成於第二區上’該浮雕調整圖 案係設置於第二區下方。 1〇·如申請專利範圍以項之液置,其中該第二區 36 574565 拾、申請專利範圍 之至少一切槽係南於第一區之切槽。 1 ·如申凊專利範圍第3項之液晶顯示裝置,其中該浮雕調 整圖案包含一反射金屬層。 12·如申請專利範圍第3項之液晶顯示裝置,其中該像素陣 歹J包括-薄膜電晶體’其具有一閘極、一閘絕緣層、 一主動層、一源極及一汲極。 13.如申請專利範圍第3項之液晶顯示裝置,其中該浮雕調 整圖案係由源極及沒極之同一層形成。 14· 一種液晶顯示裝置,包含·· ίο 第基板,第一基板上形成像素陣列; 一第二基板,其係面對該第一基板; 一液晶層,其係介於該第一與第二基板間; 15 、、邑緣層,其係形成於第一基板上,複數個第一 區以及後數個第二區係形成於絕緣層表面上,各個第 二區相對於各個第-區有高度差異,第_區個別之基 準線相對於個別第二區之切線形成5度至。度之角度; 透明電極’其係形成於絕緣層上; 反射電極’其係形成於透明電極上,該反射電 極有個開口,經由嗲門 k田η亥開口暴露部分透明電極;以及 20 -浮雕調節圖案’其係形成於絕緣層下方,第二 區側.曰係稭面對第二區之浮雕調節圖案而以非對稱方 式形成,俾提高於特定方向之基板比。 形成-像素陣列於一第—基板上; 15•-種製造液晶顯示裝置之方法,該方法包含: 37 574565 拾、申請專利範圍 形成一絕緣層於該第一基板上; 經由曝光且顯影絕緣層,而形成複數個第一區以 及複數個第二區於絕緣層之一表面上,讓各個第二區 相對於各個第-區有高度差異,經由調整曝光量,各 5 個第一區之基準線係以相對於各個第二區之切線5度至 15度角度形成; 形成具有與絕緣層相同表面結構之反射電極; 形成一第二基板而面對第一基板;以及 形成一液晶層介於該第一與第二基板間。 H) 16·如中請專利範圍第15項之方法,其中該曝光量係經由 曝光時間與供給曝光設備之功率位置中之至少一者調 整。 Π·如申請專利範圍第15項之方法,進一步包含於絕緣層 顯影後緩慢升高溫度而硬化絕緣層。 15 1 8· 一種製造液晶顯示裝置之方法,該方法包含: 形成一像素陣列於一第一基板上; 形成一絕緣層於該第一基板上; 經由曝光且顯影絕緣層,而形成複數個第一區以 及複數個第二區於絕緣層之一表面上,讓各個第二區 20 相對於各個第一區有高度差異,經由調整曝光量,各 個第一區之基準線係以相對於各個第二區之切線5度至 15度角度形成; 形成具有與絕緣層相同表面結構之反射電極; 形成一第二基板而面對第一基板;形成一液晶層 38 拾、申請專利範圍 介於該第一與第二基板間;以及 於形成絕緣層之前,經由形成一浮雕調整圖案面 對違第二區而形成一對稱側繪於第二區表面上,俾提 向於特定方向之反射比。 19.如申請專利範圍第18項之方法,其中該浮雕調整圖案 具有島形。 / 20·如申請專利範圍第18項之方法,其中該浮雕調整圖案 系开/成於絕緣層下方面對第一區,以及第二區係毗鄰 於第一區。 21·如申請專利範圍第18項之液晶顯示裝置,其中第—區 之具有浮雕調整圖案之於第一區下方之切槽係比第— 區之不具有浮雕調整圖案於第—區下方之切槽更深。 22. 如申請專利範圍第18項之液晶顯示裝置,其中至少— 切槽係藉浮雕調整圖案形成於第二區上,該浮雕調整 圖案係設置於第二區下方。 23. 如申請專利範圍第18項之方法,其中該浮雕調整圖案 包含一反射金屬層。 其中該像素陣列包括 一閘絕緣層、一主動 24·如申請專利範圍第丨8項之方法,其 一薄膜電晶體,其具有一閘極、一 層、一源極及一汲極。 其中該浮雕調整圖案 25·如申請專利範圍第24項之方法,其 該方法包含: 係由源極及汲極之同一層形成。 26· —種製造液晶顯示裝置之方法, 形成一像素陣列於一第一基板上,· 574565 拾、申請專利範圍 形成一絕緣層於該第一基板上; 利用隙罩’經由曝光與顯影絕緣層,形成複數個 第一區以及複數個第二區於絕緣層之-表面上,讓各 個第二區相對於各個第—區有高度差異,以及讓各個 第二區具有非對稱側繪; 形成具有與絕緣層相同表面結構之反射電極;形 成一第二基板而面對第一基板;以及 ίο 形成-液晶層介於該第一與第二基板間。 π如申請專利範圍第26項之方法,纟中該[區及第二 區係經由下列步驟形成: 設置縫隙光罩於絕緣層上;以及 透過於第-區之全面曝光處理,透過於第三區欲 具有陡山肖斜率之第-部分進行一般曝光處理,以及透 15 過於第二區欲具有非陡山肖斜率之第二部分進行縫隙曝 光處理而形成第一及第二區。 28· —種製造液晶顯示裝置之方法,該方法包含: 形成一像素陣列於一第一基板上; 形成一絕緣層於該第一基板上; 經由曝光且顯影絕緣層,而形成複數個第一區以 20 及複數個第二區於絕緣層之一表面上,讓各個第二區 相對於各個第-區有高度差異,經由調整曝光量,各 個第-區之基準線係以相對於各個第二區之切線5度至 15度角度形成; 形成一透明電極於絕緣層上; 40 574565 拾、申請專利範圍 形成一反射電極於透明電極上,該反射電極有個 開口,經由該開口暴露部分透明電極; 形成具有與絕緣層相同表面結構之反射電極; 形成一第二基板而面對第一基板;形成一液晶層 5 介於該第一與第二基板間; 於形成絕緣層之前,經由形成一浮雕調整圖案面 對該第二區而形成一對稱側繪於第二區表面上,俾提 高於特定方向之反射比。 29·—種電子顯示裝置,包含: 一基板’於遠基板上形成一像素陣列; 一絕緣層,其係形成於第一基板上,於像素陣列 上,複數個第一區及複數個第二區係形成於絕緣層表 面上,第二區各自具有相對於各個第一區之高度差異 ’第一區各自之基準線相對於各個第二區之切線形成5 度至15度之角度;以及 列,該反射裝置具有隨形於該絕緣層之表面結構 30.—種電子顯示裝置,包含·· 20 一基板,於該基板上形成一像素陣列; -絕緣層’其係形成於第一基板上,於像素陣列 上’複數個第-區及複數個第二區係形成於絕緣層表 面^,第—區各自具有相對於各個第-區之高度差異 區各自之基準線相對於各個第二區之切 度至15度之角度; 成 41 574565 一·申請專利範圍 反射裝置,其係形成於絕緣層上欲連結像素陣 丨"玄反射裝置具有隨形於絕緣層之表面結構;以及 一浮雕調節圖案’其係形成於絕緣層下方,第二 區側繪係藉面對第二區之浮雕調節圖案而 式形成,俾提高於特定方向之基板比。 31.如申凊專利範圍第3()項之電子顯示裝置,其中該浮雕 調整圖案具有島形。The scope of the patent application is revised. Period: 换. No. 91125135 Patent Application Amendment of the Patent Scope Amendment 1 · A liquid crystal display device includes: a first substrate, a pixel array is formed on the first substrate; a second substrate, It faces the first substrate;-a liquid crystal layer, which is interposed between the first and second substrates; a, e, and p-layers, which are formed on the first substrate, a plurality of first regions, and a plurality of The second region is formed on the surface of the insulating layer. Each of the tenth and second regions has a height difference with respect to each of the-regions, and the individual reference lines of the-regions form an angle of 5 to 15 degrees with respect to the tangents of the individual second regions. And the reflective electrode is formed on the insulating layer, and the reflective electrode has the same surface structure as the insulating layer. 2. The liquid crystal display device as claimed in the first item of the patent application, wherein each of the first and second regions has a notch shape lower than that of each of the second regions, and each of the second regions has a shape of each convex portion higher than that of the first region. . 3. A liquid crystal display device comprising a first substrate, a pixel array formed on the first substrate; a first substrate facing the first substrate; a liquid crystal layer between the first and the first substrate; Between the second substrates; and, edges θ are formed on the first substrate, a plurality of first regions and a plurality of second regions are formed on the surface of the insulating layer, and each second region is highly different from each of the first regions. The first reference line of the first zone forms an angle of 5 to b degrees with respect to the tangent line of the second zone; 35 574565 Pick up and apply for patent fg: reflective electrode, which is formed on the insulating layer, the reflective electrode has The insulation layer has the same surface structure; and a relief adjustment pattern is formed under the insulation layer. The side of the second area is formed in a non-proprietary manner by facing the relief adjustment pattern of the second area, and the substrate is raised in a specific direction. ratio. … Ran Fang 4 .: The liquid crystal display device that declares the third crime of the patent, where more than 10%: the first tangent line of the second zone is respectively formed as the 8th of the 10th zone and the second zone's reference line. Each reference line of the tangent phase 'product forms an angle greater than 11 degrees. 5. The liquid day-and-day display device of the third member in the scope of the patent application, wherein the relief pattern has an island shape. 6. The liquid crystal display device according to item 3 of the patent application, wherein the relief adjustment pattern is formed below the insulating layer to face the first region, and the second region is adjacent to the first region. 15 7. The liquid crystal display device according to item 3 of the patent application, wherein each of the first regions has a groove shape lower than that of each of the second regions, and each of the second regions has a shape of a convex portion higher than that of the first region. . 20 8 · The patent application is called the LCD device of item 7 of the patent, in which the first area has Yudiao. The notch of the pattern of Zhou 1 below the first region is deeper than the notch of the first region without the relief adjustment pattern below the first region. 9. The liquid crystal display device according to item 7 of the patent application scope, wherein at least all the grooves are formed on the second area by a relief adjustment pattern ', and the relief adjustment pattern is provided below the second area. 10. If the application scope of the patent application is liquid, at least all of the grooves in the second zone 36 574565 are located in the first zone. 1. The liquid crystal display device according to claim 3 of the patent application, wherein the relief adjustment pattern includes a reflective metal layer. 12. The liquid crystal display device according to item 3 of the patent application scope, wherein the pixel array 薄膜 J comprises a -thin film transistor 'which has a gate, a gate insulation layer, an active layer, a source and a drain. 13. The liquid crystal display device according to claim 3, wherein the relief adjustment pattern is formed by the same layer of the source electrode and the non-polar electrode. 14. A liquid crystal display device, including a first substrate, a pixel array formed on the first substrate, a second substrate facing the first substrate, and a liquid crystal layer between the first and second substrates. Between the substrates; 15. The edge layer is formed on the first substrate. A plurality of first regions and a plurality of second regions are formed on the surface of the insulating layer. Each second region is opposite to each of the first regions. The difference in height is 5 degrees to the reference line of the individual _ zone relative to the tangent of the individual second zone. Degree of angle; transparent electrode 'which is formed on the insulating layer; reflective electrode' which is formed on the transparent electrode, the reflective electrode has an opening, and a part of the transparent electrode is exposed through the opening of the gate of the gate, and the 20-relief The adjustment pattern is formed under the insulating layer and on the side of the second region. The adjustment pattern is formed in an asymmetric manner facing the relief adjustment pattern in the second region, thereby increasing the substrate ratio in a specific direction. Forming a pixel array on a first substrate; 15 • -a method for manufacturing a liquid crystal display device, the method comprising: 37,574,565; applying for a patent to form an insulating layer on the first substrate; and exposing and developing the insulating layer And forming a plurality of first regions and a plurality of second regions on one surface of the insulating layer, so that each second region is highly different from each of the first regions, and by adjusting the exposure amount, each of the five first regions is benchmarked The lines are formed at an angle of 5 to 15 degrees with respect to the tangent of each second region; forming a reflective electrode having the same surface structure as the insulating layer; forming a second substrate facing the first substrate; and forming a liquid crystal layer between Between the first and second substrates. H) 16. The method according to item 15 of the patent application, wherein the exposure amount is adjusted by at least one of the exposure time and the power position supplied to the exposure equipment. Π · The method according to item 15 of the scope of patent application, further comprising hardening the insulating layer by slowly increasing the temperature after the developing of the insulating layer. 15 1 8 · A method of manufacturing a liquid crystal display device, the method includes: forming a pixel array on a first substrate; forming an insulating layer on the first substrate; and forming a plurality of first insulating layers by exposing and developing the insulating layer. One area and a plurality of second areas are on a surface of the insulating layer, so that each second area 20 is highly different from each first area. After adjusting the exposure, the baseline of each first area is relative to each first area. The tangent line of the two zones is formed at an angle of 5 to 15 degrees; a reflective electrode having the same surface structure as the insulating layer is formed; a second substrate is formed to face the first substrate; a liquid crystal layer is formed. Between the first substrate and the second substrate; and before forming the insulating layer, a symmetrical side is formed on the surface of the second region by forming a relief adjustment pattern facing the second region, and the reflection ratio in a specific direction is raised. 19. The method of claim 18, wherein the relief adjustment pattern has an island shape. / 20 · The method of claim 18 in which the relief adjustment pattern is formed / formed under the insulating layer to face the first region, and the second region is adjacent to the first region. 21. If the liquid crystal display device according to item 18 of the scope of patent application, wherein the first groove has a relief adjustment pattern under the first area than the first groove without a relief adjustment pattern under the first area The groove is deeper. 22. The liquid crystal display device according to item 18 of the patent application scope, wherein at least-the notch is formed on the second region by a relief adjustment pattern, and the relief adjustment pattern is disposed below the second region. 23. The method of claim 18, wherein the relief adjustment pattern includes a reflective metal layer. The pixel array includes a gate insulating layer, an active layer 24. As described in the patent application No. 8 method, a thin film transistor having a gate, a layer, a source, and a drain. The relief adjustment pattern 25. The method according to item 24 of the patent application scope, which comprises: forming the same layer of the source electrode and the drain electrode. 26 · —A method for manufacturing a liquid crystal display device, forming a pixel array on a first substrate, 574565, and applying for a patent to form an insulating layer on the first substrate; using a gap cover 'through exposure and development of the insulating layer Forming a plurality of first regions and a plurality of second regions on the surface of the insulating layer, so that each second region has a height difference from each of the first regions, and each second region has an asymmetric side drawing; A reflective electrode with the same surface structure as the insulating layer; forming a second substrate facing the first substrate; and forming-a liquid crystal layer interposed between the first and second substrates. π As in the method of applying for the scope of patent application No. 26, the [zone and the second zone are formed by the following steps: a gap mask is set on the insulating layer; and a full exposure process through the-zone is passed through the third zone. The first- and second-regions are formed by performing general exposure processing on the first part of the slope having a steep mountain slope, and performing the slit exposure processing on the second portion of the second region having a slope with a non-sharp mountain slope. 28 · —A method of manufacturing a liquid crystal display device, the method comprising: forming a pixel array on a first substrate; forming an insulating layer on the first substrate; and forming a plurality of first layers by exposing and developing the insulating layer Zone 20 and a plurality of second zones are on one surface of the insulating layer, so that each second zone is highly different from each of the first zones. After adjusting the exposure, the baseline of each first zone is relative to each of the first zones. The tangent of the two zones is formed at an angle of 5 to 15 degrees; forming a transparent electrode on the insulating layer; 40 574565 patent application scope forming a reflective electrode on the transparent electrode, the reflective electrode has an opening, and the exposed part is transparent through the opening Forming a reflective electrode having the same surface structure as the insulating layer; forming a second substrate facing the first substrate; forming a liquid crystal layer 5 interposed between the first and second substrates; before forming the insulating layer, forming An embossed adjustment pattern faces the second area to form a symmetrical side drawing on the surface of the second area, thereby increasing the reflectance in a specific direction. 29 · —An electronic display device comprising: a substrate 'forming a pixel array on a remote substrate; an insulating layer formed on a first substrate, a plurality of first regions and a plurality of second regions on the pixel array The regions are formed on the surface of the insulating layer, and each of the second regions has a height difference with respect to each of the first regions. The respective reference lines of the first regions form an angle of 5 to 15 degrees with respect to the tangent of each of the second regions; and , The reflective device has a surface structure 30. an electronic display device conforming to the insulating layer, comprising a substrate 20 forming a pixel array on the substrate; an insulating layer 'which is formed on the first substrate On the pixel array, a plurality of the first regions and a plurality of the second regions are formed on the surface of the insulating layer ^, each of the first regions has a height difference region relative to each of the first regions, and each of the reference lines is relative to each of the second regions. Angle of cut to 15 degrees; 41 574565 I. Patent application range Reflective device, which is formed on the insulating layer to connect the pixel array 丨 " Xuan reflection device has a shape following the shape of the insulating layer Structure; and an embossed pattern adjusting 'system which is formed below the insulating layer, a second region by lines painted side facing the second relief region is formed of adjustable-type pattern, it serves to increase the ratio of a specific direction of the substrate. 31. The electronic display device according to item 3 () of the patent application range, wherein the relief adjustment pattern has an island shape. ίο 32·如中晴專利範圍第3()項之電子顯示裝置,其中大於跳 第二區之第-切線相對於第一區之基準線各自形成為 度至11度角度;以及其中大於10%第二區之第二切線相 對於第區之各基準線形成大於^度之角度。 3 3 ·如申請專利範圍第3 〇 員之電子顯示裝置,其中該浮雕 調整圖案包含一反射金屬層。 34· -種製造電子顯示裝置之方法,該方法包含·· 15 形成複數個像素陣列於一基板上; 形成一絕緣層於該基板及該像素陣列上;ίο 32. An electronic display device such as the item 3 () of the Zhongqing Patent, wherein the -tangent lines that are larger than the second area are formed at an angle of 11 degrees to the reference line of the first area; and more than 10% of them The second tangent of the second zone forms an angle greater than ^ degrees with respect to each reference line of the second zone. 3 3. The electronic display device of the 30th member in the scope of patent application, wherein the relief adjustment pattern includes a reflective metal layer. 34 ·-A method of manufacturing an electronic display device, the method comprising ... 15 forming a plurality of pixel arrays on a substrate; forming an insulating layer on the substrate and the pixel array; 經由曝光且顯影絕緣層,而形成複數個第一區以 及複數個第二區於絕緣層之一表面上,讓各個第二區 相對於各個第一區有高度差異,經由調㈣光量,各 個第一區之基準線係以相對於各個第二區之切線5度至 15度角度形成; 形成-反射裝置於絕緣層上欲連結該像素陣列, 该反射裝置具有隨形於該絕緣層之表面蚌構。 35.如申請專利範圍第34項之方法,其中^曝光量係經由 42 574565 拾、申請專利範圍 曝光時間以及供給曝光裝置之電力中之至少一種調整 0 36· —種製造電子顯示裝置之方法,該方法包含: 形成複數個像素陣列於一基板上; 5 形成一絕緣層於該基板及該像素陣列上; 經由曝光且顯影絕緣層,而形成複數個第一區以 及複數個第二區於絕緣層之一表面上,讓各個第二區 相對於各個第一區有高度差異,經由調整曝光量,各 個第一區之基準線係以相對於各個第二區之切線5度至 10 15度角度形成; 形成一反射裝置於絕緣層上欲連結該像素陣列, 該反射裝置具有隨形於該絕緣層之表面結構;以及 於形成絕緣層之前,經由形成一浮雕調整圖案面 對該第二區而形成一對稱側繪於第二區表面上,俾提 15 高於特定方向之反射比。 37.如申請專利範圍第36項之方法’其中該浮雕調整圖案 具有島形。 38·如申請專利範圍第36項 貝之方法,其中該洋雕調整圖案 包含一反射金屬層。 20 39·-種製造電子顯示裂置之方法,該方法包含: 形成複數個像素陣列於一基板上; 形成一絕緣層於該基板及該像素陣列上; 利用隙罩’經由曝光與顯影絕緣層,形成複數個 第-區以及複數個第二區於絕緣層之一表面上,讓各 43 拾、申請專利範圍 個第二區相對於各個第一區有高度差異’以及讓各個 第二區具有非對稱側繪; 成八有/、、、’巴緣層相同表面結構之反射電極;形 成一第二基板而面對第_基板;以及 〃形成-反射裳置於該絕緣層上,其具有表面結構 係隨形於該絕緣層。 40·如申請專利範圍第39 只疋万去,其中該第一區及第二 區係經由下列步驟形成: 10 設置縫隙光罩於絕緣層上;以及 透過於第一區之全面‘ 王面曝先處理,透過於第二區欲 八有陡峭斜率之第一部分進 迅扒後一广l 般+先處理,以及透 第一⑽有非陡哨斜率之第二部分進行縫_ 光處理而形成第-區及第二區。 曝 44By exposing and developing the insulating layer, a plurality of first regions and a plurality of second regions are formed on one surface of the insulating layer, so that each of the second regions is highly different from each of the first regions. The reference line of one area is formed at an angle of 5 to 15 degrees with respect to the tangent line of each second area; the forming-reflecting device is to be connected to the pixel array on the insulating layer, and the reflecting device has a surface mussel shaped along the insulating layer.结构。 Structure. 35. The method according to item 34 of the patent application range, wherein the exposure amount is adjusted by at least one of 42 574565, the exposure time of the patent application range, and the power supplied to the exposure device. 36. A method of manufacturing an electronic display device, The method includes: forming a plurality of pixel arrays on a substrate; 5 forming an insulating layer on the substrate and the pixel array; and exposing and developing the insulating layer to form a plurality of first regions and a plurality of second regions on the insulation On the surface of one of the layers, the height of each second area is different from that of each first area. After adjusting the exposure, the baseline of each first area is at an angle of 5 to 10 15 degrees relative to the tangent of each second area. Forming; forming a reflecting device on the insulating layer to connect the pixel array, the reflecting device having a surface structure conforming to the insulating layer; and before forming the insulating layer, forming a relief adjustment pattern to face the second region and A symmetrical side is formed on the surface of the second region, and the reflection ratio of the lift 15 is higher than a specific direction. 37. The method of claim 36, wherein the relief adjustment pattern has an island shape. 38. The method of claim 36, wherein the adjustment pattern of the foreign sculpture includes a reflective metal layer. 20 39 · -A method for manufacturing an electronic display split, the method comprising: forming a plurality of pixel arrays on a substrate; forming an insulating layer on the substrate and the pixel array; using a gap mask through exposure and development of an insulating layer To form a plurality of first-regions and a plurality of second-regions on one surface of the insulating layer, so that each of the 43 and patent-application scopes has a height difference from each of the first regions' and each second-region has Asymmetrical side drawing; reflective electrodes with the same surface structure as the eighty-fourth layer; forming a second substrate facing the first substrate; and forming a reflection skirt on the insulating layer, which has The surface structure follows the insulating layer. 40 · If the 39th patent of the scope of the patent application is applied, the first and second areas are formed by the following steps: 10 Set a slit mask on the insulation layer; First processing, through the first part with a steep slope in the second area, and then processing it quickly and generally + first processing, and through the second part with a non-steep whistle slope for the first part to perform seam _ light processing to form the first -Zone and second zone. Exposure 44
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7903211B2 (en) 2004-02-02 2011-03-08 Fujitsu Limited Liquid crystal display having reflection electrodes

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7903211B2 (en) 2004-02-02 2011-03-08 Fujitsu Limited Liquid crystal display having reflection electrodes

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