TW202403882A - Silicon photonic chip and manufacturing method thereof - Google Patents
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1326—Liquid crystal optical waveguides or liquid crystal cells specially adapted for gating or modulating between optical waveguides
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B2006/12133—Functions
- G02B2006/12142—Modulator
Abstract
Description
本發明涉及積體電路技術領域,特別係涉及一種矽光子晶片及其製備方法。The present invention relates to the technical field of integrated circuits, and in particular to a silicon photonic chip and a preparation method thereof.
以矽光子晶片為代表之積體光子晶片,具有良好之光電特性。光學方面,利用較大之材料折射率差,可以製作小尺寸波導以及光學器件,單位面積上可以整合大量之光學元件;電學方面,利用摻雜波導和相容之金屬材料,可以實現直流調製、微波高速調製等功能。Integrated photonic chips, represented by silicon photonic chips, have good optoelectronic properties. In terms of optics, using the larger refractive index difference of materials, small-sized waveguides and optical devices can be made, and a large number of optical components can be integrated per unit area; in terms of electricity, using doped waveguides and compatible metal materials can achieve DC modulation, Microwave high-speed modulation and other functions.
但目前之光子晶片缺少大範圍調節光學特性之能力,最主要係缺少大範圍調節光波導內傳輸之光波之有效折射率之能力。而在基於光子晶片之應用器件,例如光波導耦合器件、諧振器件、偏振操控器件、干涉器件、光學發射器件等器件,光波導折射率之可調範圍會嚴重影響器件之尺寸、工作範圍等參數。However, current photonic chips lack the ability to adjust optical properties in a wide range. The most important reason is that they lack the ability to adjust the effective refractive index of light waves transmitted in optical waveguides in a wide range. In application devices based on photonic chips, such as optical waveguide coupling devices, resonant devices, polarization control devices, interference devices, optical emission devices, etc., the adjustable range of the optical waveguide refractive index will seriously affect the size, working range and other parameters of the device. .
基於此,有必要針對先前技術中之光子晶片缺少大範圍調節光波導內傳輸之光波之有效折射率之能力問題,提供一種矽光子晶片及其製備方法,可快速、較大幅度調節光波導器件內之光場。Based on this, it is necessary to solve the problem that photonic chips in the prior art lack the ability to adjust the effective refractive index of the light waves transmitted in the optical waveguide in a wide range. It is necessary to provide a silicon photonic chip and its preparation method, which can quickly and greatly adjust the optical waveguide device. Inner light field.
為了實現上述目的,第一方面,本發明提供了一種矽光子晶片,前述矽光子晶片包括: 襯底;In order to achieve the above object, in a first aspect, the present invention provides a silicon photonic chip, the aforementioned silicon photonic chip includes: a substrate;
埋氧層,位於前述襯底之上表面;The buried oxide layer is located on the surface above the aforementioned substrate;
器件層,位於前述埋氧層遠離前述襯底之表面,前述器件層包括光波導器件;The device layer is located on the surface of the buried oxide layer away from the substrate, and the device layer includes an optical waveguide device;
上包層,覆蓋裸露之前述器件層,前述上包層內設有第一視窗,前述第一視窗位於前述光波導器件之上方以暴露出前述光波導器件;The upper cladding layer covers the exposed device layer, and a first window is provided in the upper cladding layer. The first window is located above the optical waveguide device to expose the optical waveguide device;
液晶層,填充於前述第一視窗內,以覆蓋前述光波導器件;A liquid crystal layer is filled in the first window to cover the optical waveguide device;
第一電極和第二電極,分別位於前述液晶層之兩側,用於形成驅動前述液晶層偏轉之電場,以調整前述液晶層之折射率來調節前述光波導器件內傳輸光束之光場;The first electrode and the second electrode are respectively located on both sides of the aforementioned liquid crystal layer and are used to form an electric field that drives the deflection of the aforementioned liquid crystal layer to adjust the refractive index of the aforementioned liquid crystal layer to adjust the light field of the light beam transmitted in the aforementioned optical waveguide device;
基板,前述基板位於前述第一視窗處,前述基板覆蓋前述液晶層以將前述液晶層封裝於前述第一視窗處。The substrate is located at the first window, and the substrate covers the liquid crystal layer to encapsulate the liquid crystal layer at the first window.
上述矽光子晶片,在基於半導體CMOS工藝之矽光子積體晶片內設置液晶及控制液晶電場之電極,填充之液晶層實際覆蓋光波導形成波導包層至一部分,可以通過改變電場強度來對液晶之取向進行調整,從而改變波導包層之折射率,對光波導器件內之光場產生調節作用,即通過控制電極之電壓即可改變液晶層之折射率,從而實現大範圍調節光波導內傳輸之光波之有效折射率,進而調節光波導器件內之光場,調節速度快,且基於半導體工藝製作,可實現晶圓級液晶填充和電極製作,易於實現大批量生產。The above-mentioned silicon photonic chip is equipped with liquid crystal and electrodes that control the electric field of the liquid crystal in the silicon photonic integrated chip based on the semiconductor CMOS process. The filled liquid crystal layer actually covers the optical waveguide to form a waveguide cladding to a part, and the liquid crystal can be controlled by changing the electric field intensity. The orientation is adjusted, thereby changing the refractive index of the waveguide cladding, and regulating the light field in the optical waveguide device. That is, by controlling the voltage of the electrode, the refractive index of the liquid crystal layer can be changed, thereby achieving a wide range of adjustment of the transmission in the optical waveguide. The effective refractive index of the light wave can then adjust the light field in the optical waveguide device. The adjustment speed is fast, and it is based on semiconductor technology, which can realize wafer-level liquid crystal filling and electrode production, making it easy to achieve mass production.
在其中一個實施例中,還包括取向層,前述取向層設於前述基板與前述液晶層之間。In one embodiment, an alignment layer is further included, and the alignment layer is provided between the substrate and the liquid crystal layer.
在其中一個實施例中,前述第一電極設於前述基板遠離前述液晶層之表面或靠近前述液晶層之表面;In one embodiment, the first electrode is disposed on a surface of the substrate away from the liquid crystal layer or close to a surface of the liquid crystal layer;
前述第二電極設於前述埋氧層靠近前述襯底之一側,與前述第一電極相對分別位於前述液晶層之上下側;The aforementioned second electrode is provided on one side of the aforementioned buried oxide layer close to the aforementioned substrate, and is opposite to the aforementioned first electrode and located on the upper and lower sides of the aforementioned liquid crystal layer;
前述矽光子晶片還包括引導電極,前述引導電極貫穿前述襯底與前述第二電極電性連接;或前述引導電極貫穿前述上包層和前述埋氧層與前述第二電極電性連接。The silicon photonic chip further includes a guide electrode, which penetrates the substrate and is electrically connected to the second electrode; or the guide electrode penetrates the upper cladding layer and the buried oxide layer and is electrically connected to the second electrode.
在其中一個實施例中,前述第一電極設於前述基板遠離前述液晶層之表面或靠近前述液晶層之表面;In one embodiment, the first electrode is disposed on a surface of the substrate away from the liquid crystal layer or close to a surface of the liquid crystal layer;
前述襯底內設有第二視窗,前述第二視窗暴露出前述埋氧層,前述第二電極設於前述第二視窗內。A second window is provided in the substrate, the second window exposes the buried oxide layer, and the second electrode is disposed in the second window.
在其中一個實施例中,前述液晶層兩側之前述上包層內分別設有前述第一電極、前述第二電極,前述第一電極、第二電極沿前述液晶層左右兩側相對設置。In one embodiment, the first electrode and the second electrode are respectively provided in the upper cladding layer on both sides of the liquid crystal layer, and the first electrode and the second electrode are arranged oppositely along the left and right sides of the liquid crystal layer.
在其中一個實施例中,前述第一電極設於前述基板遠離前述液晶層之表面或靠近前述液晶層之表面;In one embodiment, the first electrode is disposed on a surface of the substrate away from the liquid crystal layer or close to a surface of the liquid crystal layer;
前述光波導器件包括摻雜波導及其兩側與其相連之摻雜接觸區,前述摻雜波導為第二電極;The aforementioned optical waveguide device includes a doped waveguide and doped contact regions connected thereto on both sides, and the aforementioned doped waveguide is a second electrode;
前述液晶層兩側之前述上包層內分別設有從前述上包層之上表面貫穿至前述摻雜接觸區之引導電極,前述引導電極與前述摻雜接觸區電性連接。The upper cladding layer on both sides of the liquid crystal layer is respectively provided with a guide electrode penetrating from the upper surface of the upper cladding layer to the doped contact region, and the guide electrode is electrically connected to the doped contact region.
在其中一個實施例中,前述光波導器件包括光耦合器、光諧振器、光偏振器、光干涉器、光相移器和光調製器中之一種或多種。In one embodiment, the aforementioned optical waveguide device includes one or more of an optical coupler, an optical resonator, an optical polarizer, an optical interferometer, an optical phase shifter, and an optical modulator.
在其中一個實施例中,前述光波導器件包括光柵結構,前述光柵結構沿光傳輸方向之占空比與預設閾值之差值之絕對值逐漸減小。In one embodiment, the optical waveguide device includes a grating structure, and the absolute value of the difference between the duty cycle of the grating structure along the light transmission direction and the preset threshold gradually decreases.
第二方面,本發明提供了一種矽光子晶片之製備方法,前述方法包括:In a second aspect, the present invention provides a method for preparing a silicon photonic chip. The method includes:
提供SOI晶圓,前述SOI晶圓沿厚度方向依次包括襯底、埋氧層和頂層矽,在前述頂層矽製作複數光波導器件;Provide an SOI wafer, the aforementioned SOI wafer sequentially includes a substrate, a buried oxide layer and a top layer of silicon along the thickness direction, and a plurality of optical waveguide devices are produced on the aforementioned top layer of silicon;
在裸露之前述埋氧層和前述光波導器件之表面形成上包層;Form an upper cladding layer on the surface of the exposed buried oxide layer and the aforementioned optical waveguide device;
在預設位置製作電極;Make electrodes at preset locations;
在前述上包層內覆蓋前述光波導器件之位置開設第一視窗,以暴露出前述光波導器件;A first window is opened in the upper cladding layer at a position covering the optical waveguide device to expose the optical waveguide device;
在前述第一視窗內填充液晶層,使前述液晶層覆蓋前述光波導器件,其中,前述電極用於形成驅動前述液晶層偏轉之電場;Filling the first window with a liquid crystal layer so that the liquid crystal layer covers the optical waveguide device, wherein the electrodes are used to form an electric field that drives the deflection of the liquid crystal layer;
在前述液晶層上覆蓋一基板以將前述液晶層封裝於前述第一視窗內。A substrate is covered on the liquid crystal layer to encapsulate the liquid crystal layer in the first window.
上述矽光子晶片之製備方法,基於半導體工藝,實現晶圓級液晶填充和電極製作,通過液晶層填滿第一視窗,使液晶層覆蓋光波導器件,則在液晶層之第一電極和第二電極形成驅動前述液晶層偏轉之電場時,可以通過改變電場強度來對液晶之取向進行調整,從而改變波導包層之折射率,對光波導器件內之光場產生調節作用,進而可通過改變第一電極和第二電極形成之電場之電場強度來實現大範圍調節光波導內傳輸之光波之有效折射率。The above-mentioned preparation method of the silicon photonic chip is based on the semiconductor process to realize wafer-level liquid crystal filling and electrode production. The first window is filled with the liquid crystal layer, so that the liquid crystal layer covers the optical waveguide device, and the first electrode and the second electrode of the liquid crystal layer are When the electrode forms an electric field that drives the deflection of the liquid crystal layer, the orientation of the liquid crystal can be adjusted by changing the intensity of the electric field, thereby changing the refractive index of the waveguide cladding, thereby regulating the light field in the optical waveguide device, and then by changing the third The electric field strength of the electric field formed by the first electrode and the second electrode is used to realize a large-scale adjustment of the effective refractive index of the light wave transmitted in the optical waveguide.
在其中一個實施例中,前述在預設位置製作電極包括:In one embodiment, the aforementioned preparation of electrodes at preset positions includes:
在前述液晶層左右兩側之上包層內分別製作相對設置之第一電極、第二電極。A first electrode and a second electrode arranged opposite each other are respectively made in the upper cladding layer on the left and right sides of the liquid crystal layer.
在其中一個實施例中,在前述液晶層左右兩側之上包層內分別製作相對設置之第一電極、第二電極包括:In one of the embodiments, the first electrode and the second electrode respectively arranged opposite each other in the upper cladding layer on the left and right sides of the liquid crystal layer include:
在前述液晶層兩側之前述上包層內分別開設第一通孔、第二通孔;A first through hole and a second through hole are respectively provided in the upper cladding layer on both sides of the aforementioned liquid crystal layer;
在前述第一通孔內填滿導電材料形成前述第一電極;Filling the first through hole with conductive material to form the first electrode;
在前述第二通孔內填滿導電材料形成前述第二電極。The second through hole is filled with conductive material to form the second electrode.
在其中一個實施例中,前述在預設位置製作電極包括:In one embodiment, the aforementioned preparation of electrodes at preset positions includes:
在前述液晶層上下兩側分別製作相對設置之第一電極、第二電極。A first electrode and a second electrode arranged oppositely are respectively formed on the upper and lower sides of the liquid crystal layer.
在其中一個實施例中,前述在前述液晶層上下兩側分別製作相對設置之第一電極、第二電極包括:In one of the embodiments, the first electrode and the second electrode respectively arranged oppositely on the upper and lower sides of the liquid crystal layer include:
在前述基板之表面鍍設導電膜以形成前述第一電極;Plating a conductive film on the surface of the substrate to form the first electrode;
在前述襯底內開設第二視窗,前述第二視窗暴露出前述埋氧層;A second window is opened in the substrate, and the second window exposes the buried oxide layer;
在前述第二視窗內形成前述第二電極。The second electrode is formed in the second window.
在其中一個實施例中,前述在預設位置製作電極包括:In one embodiment, the aforementioned preparation of electrodes at preset positions includes:
在前述基板之表面鍍設導電膜以形成第一電極;Plating a conductive film on the surface of the aforementioned substrate to form a first electrode;
在前述光波導器件內摻雜形成第二電極;或者,前述SOI晶圓還包括預設於前述襯底與前述埋氧層之間之導電層,前述導電層形成前述第二電極;doping to form a second electrode in the optical waveguide device; alternatively, the SOI wafer further includes a conductive layer preset between the substrate and the buried oxide layer, and the conductive layer forms the second electrode;
從前述上包層之上表面或前述襯底之底面製作貫穿至前述第二電極之通孔,在前述通孔內填充導電材料形成引導電極,前述引導電極與前述第二電極電性連接。A through hole is made from the upper surface of the upper cladding layer or the bottom surface of the substrate to the second electrode, and conductive material is filled in the through hole to form a guide electrode. The guide electrode is electrically connected to the second electrode.
在其中一個實施例中,前述第一視窗貫穿至前述光波導器件左右兩側,以使前述液晶層覆蓋於光波導器件之上方和左右兩側面之部分;或者前述第一視窗貫穿至埋氧層或襯底,使液晶層覆蓋於光波導器件之上方並充滿前述光波導器件之左右兩側或包裹前述光波導器件。In one embodiment, the first window penetrates to the left and right sides of the optical waveguide device, so that the liquid crystal layer covers the upper part and the left and right sides of the optical waveguide device; or the first window penetrates to the buried oxide layer Or a substrate, so that the liquid crystal layer covers the top of the optical waveguide device and fills the left and right sides of the aforementioned optical waveguide device or wraps the aforementioned optical waveguide device.
在其中一個實施例中,前述製備方法還包括:In one of the embodiments, the aforementioned preparation method further includes:
切割前述SOI晶圓,分離各前述矽光子晶片。Cut the aforementioned SOI wafer and separate each of the aforementioned silicon photonic wafers.
為了便於理解本發明,下面將參照相關附圖對本發明進行更全面之描述。附圖中給出了本發明之實施例。但係,本發明可以以許多不同之形式來實現,並不限於本文所描述之實施例。相反地,提供這些實施例之目的係使本發明之公開內容更加透徹全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. An embodiment of the invention is shown in the drawing. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
除非另有定義,本文所使用之所有之技術和科學術語與屬於本發明之技術領域之技藝人員通常理解之含義相同。本文中在本發明之說明書中所使用之術語只係為了描述具體之實施例之目的,不係旨在於限制本發明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the present invention is for the purpose of describing specific embodiments only and is not intended to limit the present invention.
應當明白,當元件或層被稱為「在...上」、「與...相鄰」、「連接到」或「耦合到」其它元件或層時,其可以直接地在其它元件或層上、與之相鄰、連接或耦合到其它元件或層,或者可以存在居間之元件或層。相反,當元件被稱為「直接在...上」、「與...直接相鄰」、「直接連接到」或「直接耦合到」其它元件或層時,則不存在居間之元件或層。應當明白,儘管可使用術語第一、 第二、第三等描述各種元件、部件、區、層、摻雜類型和/或部分,這些元件、部件、區、層、摻雜類型和/或部分不應當被這些術語限制。這些術語僅僅用來區分一個元件、部件、區、層、摻雜類型或部分與另一個元件、部件、區、層、摻雜類型或部分。因此,在不脫離本發明教導之下,下面討論之第一元件、部件、區、層、摻雜類型或部分可表示為第二元件、部件、區、層或部分;舉例來說,可以將第一摻雜類型成為第二摻雜類型,且類似地,可以將第二摻雜類型成為第一摻雜類型;第一摻雜類型與第二摻雜類型為不同之摻雜類型,譬如,第一摻雜類型可以為P型且第二摻雜類型可以為N型,或第一摻雜類型可以為N型且第二摻雜類型可以為P型。It will be understood that when an element or layer is referred to as being "on," "adjacent to," "connected to" or "coupled to" another element or layer, it can be directly on the other element or layer. A layer may be on, adjacent to, connected to, or coupled to other elements or layers, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly adjacent," "directly connected to" or "directly coupled to" another element or layer, there are no intervening elements or layers present. layer. It will be understood that although the terms first, second, third, etc. may be used to describe various elements, components, regions, layers, doped types and/or sections, these elements, components, regions, layers, doped types and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer, doping type or section from another element, component, region, layer, doping type or section. Thus, a first element, component, region, layer, doping type or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the invention; for example, a first element, component, region, layer, doping type or section could be termed a second element, component, region, layer or section without departing from the teachings of the present invention. The first doping type becomes the second doping type, and similarly, the second doping type can become the first doping type; the first doping type and the second doping type are different doping types, for example, The first doping type may be P-type and the second doping type may be N-type, or the first doping type may be N-type and the second doping type may be P-type.
空間關係術語例如「在...下」、 「在...下面」、「下面之」、「在...之下」、「在...之上」、「上面之」等,在這裡可以用於描述圖中所示之一個元件或特徵與其它元件或特徵之關係。應當明白,除了圖中所示之取向以外,空間關係術語還包括使用和操作中之器件之不同取向。例如,如果附圖中之器件翻轉,描述為「在其它元件下面”或「在其之下」或「在其下」元件或特徵將取向為在其它元件或特徵「上」。因此,示例性術語「在...下面」和「在...下」可包括上和下兩個取向。此外,器件也可以包括另外地取向(譬如,旋轉90度或其它取向),並且在此使用之空間描述語相應地被解釋。Spatial relational terms such as "under", "under", "under", "below", "on", "above", etc., in This may be used to describe the relationship of one element or feature to other elements or features shown in the figures. It will be understood that the spatially relative terms encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements or features described as "below" or "under" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary terms "below" and "under" may include both upper and lower orientations. Additionally, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatial descriptors used herein interpreted accordingly.
在此使用時,單數形式之「一」、「一個」和「前述/該」也可以包括複數形式,除非上下文清楚指出另外之方式。還應當理解之係,術語「包括/包含」或「具有」等指定所陳述之特徵、整體、步驟、操作、元件、部分或它們之組合之存在,但係不排除存在或添加一個或更多個其他特徵、整體、步驟、操作、元件、部分或它們之組合之可能性。同時,在本說明書中,術語「和/或」包括相關所列專案之任何及所有組合。When used herein, the singular forms "a", "an" and "the" may also include the plural forms unless the context clearly dictates otherwise. It should also be understood that the terms "include" or "have" designate the presence of stated features, integers, steps, operations, elements, parts, or combinations thereof, but do not exclude the presence or addition of one or more the possibility of other features, integers, steps, operations, components, parts or combinations thereof. At the same time, in this specification, the term "and/or" includes any and all combinations of the related listed items.
這裡參考作為本發明之理想實施例(和中間結構)之示意圖之橫截面圖來描述創作之實施例,這樣可以預期由於例如製造技術和/或容差導致之所示形狀之變化。因此,本發明之實施例不應當局限於在此所示之區之特定形狀,而係包括由於例如製造技術導致之形狀偏差。例如,顯示為矩形之注入區在其邊緣通常具有圓之或彎曲特徵和/或注入濃度梯度,而不係從注入區到非注入區之二元改變。同樣,通過注入形成之埋藏區可導致該埋藏區和注入進行時所經過之表面之間之區中之一些注入。因此,圖中顯示之區實質上係示意性之,它們之形狀並不表示器件之區之實際形狀,且並不限定本發明之範圍。Embodiments of the invention are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention, such that variations in the shapes shown are contemplated due, for example, to manufacturing techniques and/or tolerances. Thus, embodiments of the present invention should not be limited to the particular shapes of regions shown herein but are to include deviations in shapes that result, for example, from manufacturing techniques. For example, an implanted region that appears as a rectangle typically has rounded or curved features and/or implant concentration gradients at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by an implant may result in some implantation in the area between the buried region and the surface through which the implant occurs. Therefore, the regions shown in the figures are schematic in nature and their shapes do not represent the actual shapes of the regions of the device and do not limit the scope of the present invention.
請參閱圖1至圖7,本發明提供一種矽光子晶片,包括:襯底11、埋氧層12、器件層13、上包層4、液晶層5、第一電極2、第二電極3和基板6;埋氧層12位於襯底11之上表面;器件層13位於襯底11之上表面,器件層13包括光波導器件;上包層4覆蓋裸露之器件層13和埋氧層12,上包層4內設有第一視窗,第一視窗位於光波導器件之上方以暴露出光波導器件;液晶層5,填充於第一視窗內,以覆蓋光波導器件;第一電極2和第二電極3,分別位於液晶層5之兩側,用於形成驅動液晶層5偏轉之電場,以調整液晶層5之折射率來調節光波導器件內傳輸光束之光場;基板6位於第一視窗處,基板6覆蓋液晶層5以將液晶層5封裝於第一視窗處。Referring to Figures 1 to 7, the present invention provides a silicon photonic chip, including: a
本發明之矽光子晶片,為基於SOI(Silicon-On-Insulator,絕緣體上矽)結構之半導體積體晶片,採用SOI晶圓1作為加工材料,SOI晶圓1包括襯底11、埋氧層12和頂層矽(或氮化矽、氮氧化矽等),在頂層矽中刻蝕製作需要之光波導器件,形成器件層13。The silicon photonic chip of the present invention is a semiconductor integrated chip based on the SOI (Silicon-On-Insulator, silicon on insulator) structure. The
其中,襯底11之材料可以為矽、碳化矽等;埋氧層12和上包層4之材料可以為氧化矽;光波導器件之材料可以為矽、氮化矽或氮氧化矽等。第一電極2和第二電極3之材料可以係ITO(Indium Tin Oxide,摻錫氧化銦),也可以係銅、鋁、金、銀、鉑等。當光波導器件中之光束需要從第一視窗出射時,基板6之材料為透光材料,例如二氧化矽,藉以使光束可穿過第二基板6射向外界。如圖1至圖7所示,第一視窗可以貫穿至埋氧層12,在液晶層5填滿第一視窗後,液晶層5包裹光波導器件之上表面和側面;如圖8所示,第一視窗可以只貫穿上包層4以暴露出光波導器件之上表面,在液晶層5填滿第一視窗後,液晶層5覆蓋光波導器件之上表面;如圖9所示,第一視窗還可以貫穿至襯底11,在液晶層5填滿第一視窗後,液晶層5完全包裹光波導器件。Among them, the material of the
可以理解,工作時分別對第一電極2、第二電極3施加正電壓、負電壓,可以在第一電極2和第二電極3之間形成電場,改變電場強度會對液晶之取向產生影響,從而改變光波導器件之波導包層之折射率,對波導器件內之光場產生調節作用。其中,也可以分別對第一電極2、第二電極3施加負電壓、正電壓。It can be understood that applying positive voltage and negative voltage to the first electrode 2 and the second electrode 3 respectively during operation can form an electric field between the first electrode 2 and the second electrode 3. Changing the intensity of the electric field will affect the orientation of the liquid crystal. Thereby changing the refractive index of the waveguide cladding of the optical waveguide device and regulating the light field in the waveguide device. However, a negative voltage and a positive voltage may be applied to the first electrode 2 and the second electrode 3 respectively.
具體地,第一電極2、第二電極3可以位於液晶層5水準方向之左右兩側,例如,如圖2所示,在液晶層5兩側之上包層4內分別設置第一通孔、第二通孔,通過第一電極2填滿第一通孔,第二電極3填滿第二通孔,從而使第一電極2、第二電極3分別位於液晶層5水準方向之左右兩側,在液晶層內形成水準方向之電場。第一電極2、第二電極3也可以位於液晶層5垂直方向之上下兩側,例如,如圖1所示,在上包層4遠離SOI晶圓1之表面形成第一電極2,第一電極2之正投影面覆蓋液晶層5,在襯底11內開設第二視窗,第二視窗暴露出埋氧層12,第二電極3設置於第二視窗內,從而使第一電極2、第二電極3分別位於液晶層5垂直方向之上下兩側,在液晶層內形成垂直方向之電場;通過在襯底11內設置第二視窗,並將第二電極3設於第二視窗內,使得第二電極3之遠離埋氧層12之表面暴露,從而使得電源可直接與第二電極3連接,無需另外設置引出第二電極3之引導電極,進而使外部電源可直接與第二電極3連接。在第一電極2、第二電極3分別位於液晶層5兩側時,第一電極2和第二電極3形成之電場可作用於液晶層5,使液晶層5偏轉以改變液晶層5之折射率。需要說明之係,第一通孔和第二通孔沿光波導器件之延伸方向延伸,與液晶層之長度大致相同。或者,第一通孔和第二通孔之數量均為多個,多個第一通孔和多個第二通孔沿光波導器件之延伸方向排列,多個第一通孔和多個第二通孔排列之長度與液晶層之長度大致相同。Specifically, the first electrode 2 and the second electrode 3 can be located on the left and right sides of the
本實施例中,在基於半導體CMOS工藝之矽光子積體晶片內設置液晶及控制液晶電場之電極,可以通過改變電場強度來對液晶之取向進行調整,從而改變波導包層之折射率,對光波導器件內之光場產生調節作用,即通過控制電極之電壓即可改變液晶層5之折射率,從而實現大範圍調節光波導內傳輸之光波之有效折射率,以調節光波導器件內之光場,調節速度快,且基於半導體工藝,可實現晶圓級液晶填充和電極製作,易於實現大批量生
產。
In this embodiment, a liquid crystal and an electrode for controlling the electric field of the liquid crystal are provided in a silicon photonic integrated chip based on the semiconductor CMOS process. The orientation of the liquid crystal can be adjusted by changing the electric field intensity, thereby changing the refractive index of the waveguide cladding and affecting the light response. The light field in the waveguide device produces an adjustment effect, that is, the refractive index of the
在一個實施例中,如圖1、圖3-圖7所示,矽光子晶片還包括取向層7,取向層7設於基板6與液晶層5之間。In one embodiment, as shown in FIGS. 1 and 3 to 7 , the silicon photonic chip further includes an alignment layer 7 , and the alignment layer 7 is provided between the substrate 6 and the
其中,當液晶層5未採用對光束敏感之液晶材料時,此時需要取向層7對液晶層5進行取向,以使液晶分子整齊排列,形成一定預傾角。When the
具體地,若採用光學配向,則取向層7可以選擇對光束敏感之取向膜,取向膜之表面和液晶層5露出之表面接觸;若採用摩擦配向,則取向層7包含摩擦後之配向膜,配向膜之表面和液晶層5露出之表面接觸;若採用光柵取向,則取向層7包含光柵層,且光柵層之圖形層和液晶層5露出之表面接觸。Specifically, if optical alignment is used, the alignment layer 7 can choose an alignment film that is sensitive to light beams, and the surface of the alignment film is in contact with the exposed surface of the
本實施例中,通過將取向層7設於基板6與液晶層5之間,從而使取向層7和液晶層5露出之表面接觸,實現對液晶層5之取向。In this embodiment, the alignment layer 7 is disposed between the substrate 6 and the
在一些實施例中,如圖2所示,可以理解,當液晶層5直接採用對光束敏感之液晶材料時,則無需取向層7,此時基板6與液晶層5之間無需設置取向層7。In some embodiments, as shown in Figure 2, it can be understood that when the
在一個實施例中,矽光子晶片還可以包括第一上膜層和/或第一下膜層,第一上膜層設於基板6遠離液晶層5之表面,第一下膜層設於基板6靠近液晶層5之表面。第一上膜層可包括濾波器或檢偏器,同樣,第一下膜層也可包括濾波器或檢偏器,當包括濾波器時,可實現對出射光束之濾波,當包括檢偏器時,可將出射光束變成線偏振光。In one embodiment, the silicon photonic chip may further include a first upper film layer and/or a first lower film layer. The first upper film layer is disposed on the surface of the substrate 6 away from the
在一個實施例中,如圖3所示,第一電極2設於基板6遠離液晶層5之表面或靠近液晶層5之表面;第二電極3設於埋氧層12靠近襯底11之一側,與第一電極2相對分別位於液晶層5之上下側;矽光子晶片還包括引導電極8,引導電極8貫穿襯底11與第二電極3電性連接。In one embodiment, as shown in FIG. 3 , the first electrode 2 is disposed on the surface of the substrate 6 away from the
其中,引導電極8之材料可以係ITO(Indium TinO xide,摻錫氧化銦),也可以係銅、鋁、金、銀、鉑等。由於第二電極3位於襯底11與埋氧層12之間,第二電極3難以直接與外部電源電連接,因此,需要在襯底11上設置引導通孔,並通過引導電極8填滿引導通孔,進而使第二電極3可通過引導電極8與外部電源電連接。Among them, the material of the guide electrode 8 may be ITO (Indium TinO xide, tin-doped indium oxide), or may be copper, aluminum, gold, silver, platinum, etc. Since the second electrode 3 is located between the
可以理解,不論第一電極2係設於基板6遠離液晶層5之表面,還係設於基板6靠近液晶層5之表面,第一電極2均位於液晶層5之同一側,第一電極2、第二電極3分別位於液晶層5之兩側,第一電極2與第二電極3形成垂直電場,垂直電場驅動液晶層5偏轉,進而可通過調節垂直電場之電場強度,來調節光波導器件內傳輸之光波之有效折射率。It can be understood that whether the first electrode 2 is located on the surface of the substrate 6 away from the
本實施例中,通過使第一電極2、第二電極3分別位於液晶層5垂直方向之兩側,使得對第一電極2與第二電極3施加電壓時,第一電極2和第二電極3會形成垂直電場,調節垂直電場之電場強度,即可調節液晶層5之折射率,進而調節光波導器件內傳輸之光波之有效折射率。In this embodiment, the first electrode 2 and the second electrode 3 are respectively located on both sides of the
在另一個實施例中,如圖4所示,第一電極2設於基板6遠離液晶層5之表面或靠近液晶層5之表面;第二電極3設於埋氧層12靠近襯底11之一側,與第一電極2相對分別位於液晶層5之上下側;矽光子晶片還包括引導電極8,引導電極8貫穿上包層4和埋氧層12與第二電極3電性連接。In another embodiment, as shown in FIG. 4 , the first electrode 2 is disposed on the surface of the substrate 6 away from the
可以理解,除了從襯底11內設置引導電極8引出第二電極3外,還可以在埋氧層12和上包層4設置互連通孔,即連通之第一引導通孔和第二引導通孔,通過導電材料填滿第一引導通孔和第二引導通孔形成引導電極8,從另一方向引出第二電極3,使第二電極3可與外部電源電連接。It can be understood that in addition to providing the guide electrode 8 in the
在一個實施例中,如圖5至圖7所示,第一電極2設於基板6遠離液晶層5之表面或靠近液晶層5之表面;光波導器件包括摻雜波導31及其兩側與其相連之摻雜接觸區32,摻雜波導31及其兩側與其相連之摻雜接觸區32共同形成第二電極3;液晶層5兩側之上包層4內分別設有從上包層4之上表面貫穿至摻雜接觸區32之引導電極8,引導電極8與摻雜接觸區32電性連接。In one embodiment, as shown in Figures 5 to 7, the first electrode 2 is disposed on the surface of the substrate 6 away from the
其中,摻雜使得矽波導具有導電性,如圖5至圖7所示,摻雜波導31及其兩側與其相連之摻雜接觸區32形成第二電極3時,在上包層4內分別設置第一引導通孔和第二引導通孔,在第一引導通孔和第二引導通孔內填滿導電材料形成引導電極8,從而使得引導電極8與第二電極3連接。當對引導電極8施加電壓時,引導電極8會對第二電極3施加電壓,則分別對第一電極2、引導電極8施加正電壓、負電壓,或分別對第一電極2、引導電極8施加負電壓、正電壓,第一電極2和第二電極3可形成垂直電場。由於摻雜會造成光波損耗,為了減少摻雜造成之光波損耗,可以採用部分摻雜,如圖6所示,在光波導器件處,只摻雜光波導器件之底部部分;或者漸變摻雜,如圖7所示,在光波導器件中部處減輕摻雜濃度,從光波導器件往其兩側之摻雜接觸區32之摻雜濃度逐漸加重。Among them, doping makes the silicon waveguide conductive. As shown in Figures 5 to 7, when the doped waveguide 31 and the doped contact areas 32 connected to it on both sides form the second electrode 3, they are respectively in the
可以理解,還可以在埋氧層12和襯底11設置互連通孔,在該互連通孔內填滿導電材料形成引導電極,即從另一方向引出引導電極8。It can be understood that an interconnection via hole can also be provided in the buried
本實施例中,通過對矽波導進行摻雜,並將摻雜之矽波導作為第二電極3,從而使得光波導器件還作為第二電極3,從而無需另外設置第二電極3。In this embodiment, by doping the silicon waveguide and using the doped silicon waveguide as the second electrode 3, the optical waveguide device also serves as the second electrode 3, and there is no need to provide an additional second electrode 3.
在一個實施例中,光波導器件包括光波導,第一視窗暴露出光波導。In one embodiment, the optical waveguide device includes an optical waveguide, and the first window exposes the optical waveguide.
本實施例中,通過控制電極之電壓即可改變液晶層5之折射率,從而實現快速且大範圍調節光波導內傳輸之光波之有效折射率,進而調節光波導器件內之光場。In this embodiment, the refractive index of the
在另一個實施例中,光波導器件包括光波導和光柵,光柵設於光波導中;第一視窗暴露出光柵。In another embodiment, the optical waveguide device includes an optical waveguide and a grating, the grating is disposed in the optical waveguide; the first window exposes the grating.
其中,光柵可以通過加工光波導器件形成。第一電極2和第二電極3之材料可以係ITO,也可以係銅、鋁、金、銀、鉑等。Among them, the grating can be formed by processing optical waveguide devices. The material of the first electrode 2 and the second electrode 3 may be ITO, or may be copper, aluminum, gold, silver, platinum, etc.
在光子晶片中採用之光柵垂直耦合方案中,光柵滿足布拉格條件In the grating vertical coupling scheme used in photonic chips, the grating satisfies the Bragg condition
(1) (1)
其中, 為光柵之有效折射率, 為工作波長, 為衍射角, 為光柵週期, 為整數, 代表衍射級次,在耦合應用中我們一般選為±1來抑制高階模。 in, is the effective refractive index of the grating, is the working wavelength, is the diffraction angle, is the grating period, is an integer, Represents the diffraction order. In coupling applications, we generally choose ±1 to suppress high-order modes.
可以看到衍射角 與有效折射率 相互影響。 You can see the diffraction angle with effective refractive index influence each other.
進一步地,根據式(1)可得:Furthermore, according to formula (1), we can get:
(2) (2)
(3) (3)
則可以通過改變
來改變衍射角
,通過液晶層5來填充光柵之縫隙,並通過對液晶層5之折射率之調整可以改變整個光柵之有效折射率
,從而改變耦合角
。
can be changed by changing to change the diffraction angle , the
經過模擬驗證,比如當光柵之折射率為1.9時,覆蓋光柵之液晶層5之折射率從1.4調節至1.7,光束之出射角度隨液晶層5之折射率之增加而規律性變化。After simulation verification, for example, when the refractive index of the grating is 1.9, the refractive index of the
具體地,在光波導器件中傳輸之光束從光柵位置衍射輸出,由於對第一電極2、第二電極3分別施加正電壓、負電壓後,第一電極2和第二電極3可形成驅動液晶層5偏轉之電場,則通過改變施加電壓之大小可改變液晶層5之折射率,進而改變出射光束在光柵位置之衍射角度,從而調節光束之出射角度。Specifically, the light beam transmitted in the optical waveguide device is diffracted and output from the grating position. Since the first electrode 2 and the second electrode 3 are applied with a positive voltage and a negative voltage respectively, the first electrode 2 and the second electrode 3 can form a driving liquid crystal. The electric field deflected by
本實施例中,通過液晶層5填充光柵之縫隙後,並對第一電極2和第二電極3施加電壓,並控制施加電壓之大小,可以改變液晶層5之折射率,進而改變從光柵出射光束之衍射角度,通過改變施加電壓之大小即可實現對出射光束之出射角度之調節。In this embodiment, after filling the gap of the grating with the
在另一個實施例中,光波導器件包括光波導和光柵,光柵設於光波導中;第一視窗暴露出光波導和光柵。In another embodiment, the optical waveguide device includes an optical waveguide and a grating, the grating is disposed in the optical waveguide; the first window exposes the optical waveguide and the grating.
其中,可以通過第一視窗同時暴露出光波導和光柵。也可以設置多個第一視窗,通過不同之第一視窗分別暴露出光波導和光柵。Wherein, the optical waveguide and the grating can be exposed simultaneously through the first window. Multiple first windows may also be provided, and the optical waveguide and the grating are exposed through different first windows.
在一個實施例中,光柵沿光傳輸方向之占空比與預設閾值之差值之絕對值逐漸減小。In one embodiment, the absolute value of the difference between the duty cycle of the grating along the light transmission direction and the preset threshold gradually decreases.
其中,預設閾值可以為0.5。即沿光傳輸方向,光柵之占空比dc與0.5之差值之絕對值|dc-0.5|逐漸減小。Among them, the preset threshold can be 0.5. That is, along the direction of light transmission, the absolute value |dc-0.5| of the difference between the grating's duty cycle dc and 0.5 gradually decreases.
本實施例中,通過使光柵沿光傳輸方向之占空比與預設閾值之差值之絕對值逐漸減小,而以該方式變化之占空比可以實現出射光束之聚攏,進而優化光強分佈。In this embodiment, by gradually reducing the absolute value of the difference between the duty cycle of the grating along the light transmission direction and the preset threshold, the duty cycle changed in this way can achieve the convergence of the outgoing light beam, thereby optimizing the light intensity. distribution.
在其它實施例中,光波導器件還可包括光耦合器、光諧振器、光偏振器、光干涉器、光相移器和光調製器中之一種或多種。即本發明基於半導體工藝,結合矽光積體晶片之成熟工藝與液晶之快速、大範圍可調折射率,在矽光積體晶片中實現快速、大範圍之折射率調節,解決先前光子積體晶片缺少大範圍調節光學特性之能力,特別係缺少大範圍調節光波導內傳輸之光波之有效折射率之能力之問題。該結構可適用於矽光積體晶片中之光耦合器、光諧振器、光偏振器、光干涉器、光相移器和光調製器等光波導器件。In other embodiments, the optical waveguide device may further include one or more of an optical coupler, an optical resonator, an optical polarizer, an optical interferometer, an optical phase shifter, and an optical modulator. That is to say, the present invention is based on semiconductor technology and combines the mature technology of silicon photonic integrated wafers with the fast and wide-range adjustable refractive index of liquid crystals to achieve fast and wide-range refractive index adjustment in silicon photonic integrated wafers, solving the problem of previous photonic integrated wafers. The chip lacks the ability to adjust the optical properties in a wide range, especially the ability to adjust the effective refractive index of the light waves transmitted in the optical waveguide in a wide range. This structure can be applied to optical waveguide devices such as optical couplers, optical resonators, optical polarizers, optical interferometers, optical phase shifters and optical modulators in silicon integrated wafers.
在一個實施例中,如圖10所示,基於同樣之構思,本發明還提供一種矽光子晶片之製備方法,該矽光子晶片之製備方法包括:In one embodiment, as shown in Figure 10, based on the same concept, the present invention also provides a method for preparing a silicon photonic wafer. The method for preparing a silicon photonic wafer includes:
S1001:提供SOI晶圓1,SOI晶圓1沿厚度方向依次包括襯底11、埋氧層12和頂層矽,在頂層矽製作複數光波導器件,形成器件層13如圖11所示;S1001: Provide an
S1002:在裸露之埋氧層12和光波導器件之表面形成上包層4,如圖12所示;S1002: Form the
S1003:在預設位置製作電極,如圖13所示;S1003: Make electrodes at preset positions, as shown in Figure 13;
S1004:在上包層4內覆蓋光波導器件之位置開設第一視窗41,以暴露出光波導器件,如圖14所示;S1004: Open a first window 41 in the
S1005:在第一視窗41內填充液晶層5,使液晶層5覆蓋光波導器件,其中,電極用於形成驅動液晶層5偏轉之電場,如圖15所示;S1005: Fill the first window 41 with the
S1006:在液晶層5上覆蓋一基板6以將液晶層5封裝於第一視窗41內,如圖2所示。S1006: Cover the
其中,可以理解,S1001-S1006這些步驟或者階段之執行順序也不必然係依次進行,而係可以與其它步驟或者其它步驟中之步驟或者階段之至少一部分輪流或者交替地執行。例如,在裸露之埋氧層12和器件層13之表面形成上包層4後,可以先開設第一視窗41,再通過液晶層5填滿第一視窗41,然後在液晶層5之兩側形成第一電極2、第二電極3。需要說明之係,圖13所示之電極設置方式只係本發明之一種實施方式,還可以在採用其他實施方式設置電極,例如圖1、圖3-圖7所示之方式。圖15所示之電極設置方式也只係本發明之一種實施方式,液晶層5還可以採用圖8和圖9所示之方式覆蓋光波導器件。另外,可以理解,上述“頂層矽”僅表示SOI結構構成,其材料可以係矽、氮化矽或氮氧化矽等,不僅限於矽材料。It can be understood that the execution order of these steps or stages S1001-S1006 is not necessarily sequential, but may be performed in turn or alternately with other steps or at least part of the steps or stages in other steps. For example, after the
本實施例中,通過液晶層5填滿第一視窗,使液晶層5覆蓋光波導器件,則在液晶層5之第一電極2和第二電極3形成驅動液晶層5偏轉之電場時,可以通過改變電場強度來對液晶之取向進行調整,從而改變波導包層之折射率,對光波導器件內之光場產生調節作用,進而可通過改變第一電極2和第二電極3形成之電場之電場強度來實現大範圍調節光波導內傳輸之光波之有效折射率。In this embodiment, the first window is filled with the
在一個實施例中,在預設位置製作電極包括:In one embodiment, fabricating electrodes at preset locations includes:
在液晶層5左右兩側之上包層4內分別製作第一電極2、第二電極3。The first electrode 2 and the second electrode 3 are respectively formed in the
本實施例中,通過在在液晶層5左右兩側之上包層4內分別製作相對設置之第一電極2、第二電極3,從而使第一電極2、第二電極3分別設於液晶層5水準方向之兩側,第一電極2和第二電極3可形成水準電場,通過調節水準電場之電場強度可實現對液晶層5之折射率之調節,進而調節光波導器件內傳輸之光波之有效折射率。上述水準方向指與晶片之表面相平行之方向。In this embodiment, the first electrode 2 and the second electrode 3 are respectively formed in the
在其中一個實施例中,在液晶層5左右兩側之上包層4內分別製作第一電極2、第二電極3包括:在液晶層5兩側之上包層4內分別開設第一通孔、第二通孔;在第一通孔內填滿導電材料形成第一電極2;在第二通孔內填滿導電材料形成第二電極3。In one embodiment, fabricating the first electrode 2 and the second electrode 3 respectively in the
本實施例中,可採用半導體工藝在液晶層5兩側之上包層4內分別設置第一通孔、第二通孔,在第一通孔、第二通孔內填滿導電材料分別形成第一電極2、第二電極3;工藝成熟,且可實現晶圓級製作,利於大批量生產。In this embodiment, a semiconductor process can be used to respectively set first through holes and second through holes in the
在一個實施例中,在預設位置製作電極包括:In one embodiment, fabricating electrodes at preset locations includes:
在液晶層5之上下兩側分別製作相對設置之第一電極2、第二電極3。The first electrode 2 and the second electrode 3 arranged opposite each other are respectively formed on the upper and lower sides of the
本實施例中,通過在液晶層5之上下兩側分別製作相對設置之第一電極2、第二電極3,從而使第一電極2、第二電極3分別設於液晶層5上下兩側,第一電極2和第二電極3可形成垂直電場,通過調節垂直電場之電場強度可實現對液晶層5之折射率之調節,進而調節光波導器件內傳輸之光波之有效折射率。In this embodiment, the first electrode 2 and the second electrode 3 are respectively formed on the upper and lower sides of the
在其中一個實施例中,在液晶層5之上下兩側分別製作相對設置之第一電極2、第二電極3包括:在基板6之表面鍍設導電膜以形成第一電極2;在襯底11內開設第二視窗,第二視窗暴露出埋氧層12;在第二視窗內形成第二電極3。In one embodiment, fabricating opposite first electrodes 2 and second electrodes 3 on the upper and lower sides of the
本實施例中,通過在基板6之表面鍍設導電膜以形成第一電極2;在第二視窗內形成第二電極3,使第一電極2、第二電極3分別位於液晶層5垂直方向之相對兩側,從而對第一電極2與第二電極3施加電壓時,第一電極2和第二電極3會形成垂直電場,調節垂直電場之電場強度,即可調節液晶層5之折射率,進而調節光波導器件內傳輸之光波之有效折射率。另外,通過在襯底11內設置第二視窗,並將第二電極3設於第二視窗內,使得第二電極3之遠離埋氧層12之表面暴露,從而使得電源可直接與第二電極3連接,無需另外設置引出第二電極3之引導電極,進而使外部電源可直接與第二電極3連接。上述垂直方向指與晶片之表面相垂直之方向。In this embodiment, the first electrode 2 is formed by plating a conductive film on the surface of the substrate 6; the second electrode 3 is formed in the second window, so that the first electrode 2 and the second electrode 3 are respectively located in the vertical direction of the
在一個實施例中,在預設位置製作電極包括:在基板6之表面鍍設導電膜以形成第一電極2;在光波導器件內摻雜形成第二電極3;或者,SOI晶圓1還包括預設於襯底11與埋氧層12之間之導電層,導電層形成第二電極3;從上包層4之上表面或襯底11之底面製作貫穿至第二電極3之通孔,在通孔內填充導電材料形成引導電極8,引導電極8與第二電極3電性連接。In one embodiment, making the electrode at the preset position includes: plating a conductive film on the surface of the substrate 6 to form the first electrode 2; doping in the optical waveguide device to form the second electrode 3; or, the
本實施例中,通過採用半導體工藝對矽波導進行摻雜,並將摻雜之矽波導作為第二電極3,從而使得光波導器件還作為第二電極3,從而無需另外設置第二電極3。且工藝成熟,可實現晶圓級製作,利於大批量生產。In this embodiment, the silicon waveguide is doped using a semiconductor process, and the doped silicon waveguide is used as the second electrode 3, so that the optical waveguide device also serves as the second electrode 3, and there is no need to provide an additional second electrode 3. The process is mature and can achieve wafer-level production, which is conducive to mass production.
在另一個實施例中,在預設位置製作電極包括:在基板6之表面鍍設導電膜以形成第一電極2;SOI晶圓1還包括預設於襯底11與埋氧層12之間之導電層,導電層形成第二電極3;從上包層4之上表面或襯底11之底面製作貫穿至第二電極3之通孔,在通孔內填充導電材料形成引導電極8,引導電極8與第二電極3電性連接。In another embodiment, making the electrode at a predetermined position includes: plating a conductive film on the surface of the substrate 6 to form the first electrode 2; the
在其中一個實施例中,光波導器件包括光柵。In one embodiment, the optical waveguide device includes a grating.
本實施例中,通過液晶層5填充光柵之縫隙後,並對第一電極2和第二電極3施加電壓,並控制施加電壓之大小,可以改變液晶層5之折射率,進而改變光柵之有效折射率,以調節從光柵出射之光束之衍射角度,通過改變施加電壓之大小即可實現對出射光束之出射角度之調節。在其它實施例中,光波導器件還可包括光耦合器、光諧振器、光偏振器、光干涉器、光相移器和光調製器中之一種或多種,即本發明基於半導體工藝,結合矽光積體晶片之成熟工藝與液晶之快速、大範圍可調折射率,在矽光積體晶片中實現快速、大範圍之折射率調節,該方法可適用於矽光積體晶片中之光耦合器、光諧振器、光偏振器、光干涉器、光相移器和光調製器等光波導器件。In this embodiment, after filling the gap of the grating with the
在一個實施例中,第一視窗貫穿至光波導器件左右兩側,以使液晶層5覆蓋於光波導器件之上方和左右兩側面之部分;或者第一視窗貫穿至埋氧層12或襯底11,使液晶層5覆蓋於光波導器件之上方並充滿光波導器件之左右兩側或包裹光波導器件。In one embodiment, the first window penetrates to the left and right sides of the optical waveguide device, so that the
在一個實施例中,該矽光子晶片之製備方法還包括:切割SOI晶圓1,分離各矽光子晶片。In one embodiment, the preparation method of the silicon photonic wafer further includes: cutting the
可以理解,在通過上述步驟對SOI晶圓1進行加工後,SOI晶圓1包括多個矽光子晶片,對SOI晶圓1切割,可分離各矽光子晶片。具體如圖16所示,圖16中,每一小格代表一個晶片,所有流程在晶圓上製作完成後再切割可以分離出一個個晶片。It can be understood that after the
應該理解之係,雖然圖10之流程圖中之各個步驟按照箭頭之指示依次顯示,但係這些步驟並不係必然按照箭頭指示之順序依次執行。除非本文中有明確之說明,這些步驟之執行並沒有嚴格之順序限制,這些步驟可以以其它之循序執行。而且,圖11中之至少一部分步驟可以包括多個步驟或者多個階段,這些步驟或者階段並不必然係在同一時刻執行完成,而係可以在不同之時刻執行,這些步驟或者階段之執行順序也不必然係依次進行,而係可以與其它步驟或者其它步驟中之步驟或者階段之至少一部分輪流或者交替地執行。It should be understood that although the steps in the flowchart of FIG. 10 are shown in sequence as indicated by arrows, these steps are not necessarily executed in the order indicated by arrows. Unless explicitly stated in this article, there is no strict order limit on the execution of these steps, and these steps can be executed in other sequences. Moreover, at least some of the steps in Figure 11 may include multiple steps or multiple stages. These steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution order of these steps or stages is also It does not necessarily need to be performed sequentially, but may be performed in turn or alternately with other steps or at least part of steps or stages in other steps.
在本說明書之描述中,參考術語“有些實施例”、“其他實施例”、“理想實施例”等之描述意指結合該實施例或示例描述之具體特徵、結構、材料或者特徵包含於本發明之至少一個實施例或示例中。在本說明書中,對上述術語之示意性描述不一定指之係相同之實施例或示例。In the description of this specification, reference to the terms "some embodiments," "other embodiments," "ideal embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in the specification. at least one embodiment or example of the invention. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.
上述前述實施例之各技術特徵可以進行任意之組合,為使描述簡潔,未對上述實施例各個技術特徵所有可能之組合都進行描述,然而,只要這些技術特徵之組合不存在矛盾,都應當認為係本說明書記載之範圍。The technical features of the above-mentioned embodiments can be combined in any combination. To simplify the description, all possible combinations of the technical features of the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all possible combinations should be considered. It is within the scope of this manual.
以上前述實施例僅表達了本發明之幾種實施方式,其描述較為具體和詳細,但並不能因此而理解為對申請專利範圍之限制。應當指出之係,對於本領域之普通技藝人員來說,在不脫離本發明構思之前提下,還可以做出複數變形和改進,這些都屬於本發明之保護範圍。因此,本發明專利之保護範圍應以所附權利要求為准。The foregoing embodiments only express several implementation modes of the present invention. The descriptions are relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be pointed out that for those of ordinary skill in the art, multiple modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
1:SOI晶圓 11:襯底 12:埋氧層 13:器件層 2:第一電極 3:第二電極 31:摻雜波導 32:摻雜接觸區 4:上包層 41:第一視窗 5:液晶層 6:基板 7:取向層 8:引導電極 1: SOI wafer 11:Substrate 12: Buried oxide layer 13: Device layer 2: First electrode 3: Second electrode 31: Doped waveguide 32: Doped contact area 4: Upper cladding 41:First window 5: Liquid crystal layer 6:Substrate 7: Orientation layer 8: Guide electrode
為了更清楚地說明本發明實施例或傳統技術中之技術方案,下面將對實施例或傳統技術描述中所需要使用之附圖作簡單地介紹,顯而易見地,下面描述中之附圖僅僅係本發明之一些實施例,對於本領域普通技藝人員來講,在不付出創造性勞動之前提下,還可以根據這些附圖獲得其他之附圖。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the traditional technology, the drawings needed to be used in the description of the embodiments or the traditional technology will be briefly introduced below. Obviously, the drawings in the following description are only for the purpose of describing the present invention. For some embodiments of the invention, those with ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
圖1為一實施方式提供之矽光子晶片之截面構型示意圖; 圖2為另一實施方式提供之矽光子晶片之截面構型示意圖; 圖3為另一實施方式提供之矽光子晶片之截面構型示意圖; 圖4為另一實施方式提供之矽光子晶片之截面構型示意圖; 圖5為另一實施方式提供之矽光子晶片之截面構型示意圖; 圖6為另一實施方式提供之矽光子晶片之截面構型示意圖; 圖7為另一實施方式提供之矽光子晶片之截面構型示意圖; 圖8為一實施方式中液晶層覆蓋光波導器件之截面構型示意圖; 圖9為另一實施方式中液晶層覆蓋光波導器件之截面構型示意圖; 圖10為一實施方式中提供之矽光子晶片之製備方法之流程示意圖; 圖11為一實施方式中提供之矽光子晶片之製備方法中步驟S1001所得結構之截面構型示意圖; 圖12為一實施方式中提供之矽光子晶片之製備方法中步驟S1002所得結構之截面構型示意圖; 圖13為一實施方式中提供之矽光子晶片之製備方法中步驟S1003所得結構之截面構型示意圖; 圖14為一實施方式中提供之矽光子晶片之製備方法中步驟S1004所得結構之截面構型示意圖; 圖15為一實施方式中提供之矽光子晶片之製備方法中步驟S1005所得結構之截面構型示意圖; 圖16為一實施方式中提供之待切割之SOI晶圓之俯視圖。 Figure 1 is a schematic cross-sectional view of a silicon photonic chip provided in an embodiment; Figure 2 is a schematic cross-sectional view of a silicon photonic chip provided in another embodiment; Figure 3 is a schematic cross-sectional view of a silicon photonic chip provided in another embodiment; Figure 4 is a schematic cross-sectional view of a silicon photonic chip provided in another embodiment; Figure 5 is a schematic cross-sectional view of a silicon photonic chip provided in another embodiment; Figure 6 is a schematic cross-sectional view of a silicon photonic chip provided in another embodiment; Figure 7 is a schematic cross-sectional view of a silicon photonic chip provided in another embodiment; Figure 8 is a schematic cross-sectional view of an optical waveguide device covered with a liquid crystal layer in one embodiment; Figure 9 is a schematic cross-sectional view of an optical waveguide device covered with a liquid crystal layer in another embodiment; Figure 10 is a schematic flow chart of a method for preparing a silicon photonic chip provided in one embodiment; Figure 11 is a schematic cross-sectional view of the structure obtained in step S1001 of the silicon photonic chip preparation method provided in one embodiment; Figure 12 is a schematic cross-sectional view of the structure obtained in step S1002 of the method for preparing a silicon photonic chip provided in one embodiment; Figure 13 is a schematic cross-sectional view of the structure obtained in step S1003 of the silicon photonic chip preparation method provided in one embodiment; Figure 14 is a schematic cross-sectional view of the structure obtained in step S1004 of the method for preparing a silicon photonic chip provided in one embodiment; Figure 15 is a schematic cross-sectional view of the structure obtained in step S1005 of the silicon photonic chip preparation method provided in one embodiment; FIG. 16 is a top view of an SOI wafer to be cut in one embodiment.
1:SOI晶圓 1: SOI wafer
11:襯底 11:Substrate
12:埋氧層 12: Buried oxide layer
13:器件層 13: Device layer
2:第一電極 2: First electrode
3:第二電極 3: Second electrode
4:上包層 4: Upper cladding
5:液晶層 5: Liquid crystal layer
6:基板 6:Substrate
7:取向層 7: Orientation layer
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