TW201345666A - Fixed-type modular digital torque wrench - Google Patents
Fixed-type modular digital torque wrench Download PDFInfo
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Abstract
Description
本發明係為一種電子式扭力扳手結構，特別是指一固定扭力數值對應一模組之固定模組化之數位式扭力扳手。 The invention relates to an electronic torque wrench structure, in particular to a fixed modularized digital torque wrench with a fixed torque value corresponding to a module.
按，一般傳統手工具在旋緊螺帽或螺絲沒有力量控制之設計，其旋緊程度完全憑藉著操作者的手感施力，然而這種方式易造成鎖附太緊或太鬆的情況，在精密工作的場合此狀況並不被允許，隨著時代的進步，慢慢研發由機械機構來設定操作力量，進而發展至扭力值顯示模組以數值化方式，直接以數值表示扭力值，隨著電子元件及設計被廣泛使用，有越來越多精密裝配廠皆已將傳統手工具轉換成電子式手工具，然而在生產線或裝配上其適用的扭力大都固定在幾個特定值上，操作者並無需一直調整扭力值，而是設定好該處鎖附扭力值，操作者就固定其手工具扭力值做鎖附動作，因此每次調整扭力值，均需注意其刻度或數值，不僅費時且調整設定也不一定準確，同時亦有可能在操作過程中，不慎碰觸而造成設定值位移現象，如此一來勢必會增加作業時間，而無法提高工作效率，因此如何有效的改善上述問題避免扭力值誤設，及簡便扭力扳手設定就為改良的主要目標了。 Press, the traditional hand tool has no power control design in the tightening nut or screw, and the degree of tightening is completely exerted by the operator's hand. However, this method is easy to cause the lock to be too tight or too loose. In the case of precision work, this situation is not allowed. With the progress of the times, the mechanical force is gradually developed to set the operating force, and then the torque value display module is developed to numerically represent the torque value directly. Electronic components and designs are widely used. More and more precision assembly plants have converted traditional hand tools into electronic hand tools. However, the applicable torques on the production line or assembly are mostly fixed at several specific values. It is not necessary to adjust the torque value all the time, but set the torque value of the lock at this place. The operator fixes the torque value of the hand tool to do the lock action. Therefore, each time the torque value is adjusted, the scale or value should be paid attention to, which is not only time-consuming but also Adjustment settings are not necessarily accurate, and it is also possible to accidentally touch the set value displacement during operation, which will inevitably increase the working time. Unable to improve work efficiency, and therefore how to effectively improve the above problems to avoid false set torque value, and easy to set torque wrenches for the improvement of the main goal.
有鑑於此，本創作人乃針對前述習用創作問題深入探討，並藉由多年從事相關產業之研發與製造經驗， 積極尋求解決之道，經過長期努力之研究與發展，終於成功的開發出本發明『固定模組化之數位式扭力扳手』，以改善上述先前技術之問題。 In view of this, the creator has in-depth discussion on the above-mentioned practical creation issues, and through years of experience in R&D and manufacturing of related industries, Actively seeking solutions, after long-term efforts and research, we have successfully developed the "fixed modular digital torque wrench" of the present invention to improve the problems of the prior art described above.
本發明之主要目的係在提供一種『固定模組化之數位式扭力扳手』，其係令一按鍵單元對應一比對模組，能利用不同的按鍵代表不同數值之扭力，以方便使用者能迅速設定扭力值，進而增進扭力工具使用之便利性及效率。 The main object of the present invention is to provide a "fixed modular digital torque wrench", which is a button unit corresponding to a comparison module, which can use different buttons to represent different values of torque, so that the user can Quickly set the torque value to improve the convenience and efficiency of the torque tool.
緣於達成上述目的，本發明『固定模組化之數位式扭力扳手』包含一扭力工具、一設置於扭力工具上之按鍵模組、一運算處理模組、一用以偵測扭力值之感測元件、一同時可顯示扭力數值及比對數值之顯示模組，一警示單元及一工具頭等構件構成。藉由配置於扭力工具上至少一按鍵對欲選擇之扭力數值進行選取動作，進而顯示於顯示模組上，且該扭力工具利用該運算模組自動的讀取該比對模組之資訊，且利用該扭力感測元件將偵測自該扭力工具承受之扭力，透過運算處理模組之訊號處理系統，計算出扭力值後，同時亦可顯示於該顯示模組上，當扭力值達到設定之扭力數值時，該警示單元即會作動，以達到扭力工具在扭力設定上更加簡便快速，另該工具頭與工具手柄呈垂直軸向設置，使操作者更便於讀取扭力數值。 In order to achieve the above object, the "fixed modular digital torque wrench" of the present invention comprises a torque tool, a button module disposed on the torque tool, an arithmetic processing module, and a sense of detecting a torque value. The measuring component, a display module capable of simultaneously displaying the torque value and the comparison value, a warning unit and a tool head and the like. Selecting a torque value to be selected by at least one button disposed on the torque tool, and then displaying the value on the display module, and the torque tool automatically reads the information of the comparison module by using the operation module, and The torsion force sensing component detects the torque received by the torque tool, and the torque processing value is calculated by the signal processing system of the arithmetic processing module, and can also be displayed on the display module when the torque value reaches the set value. When the torque value is used, the warning unit will be activated to achieve a more convenient and quick torque setting of the torque tool. The tool head and the tool handle are arranged in a vertical axial direction, which makes it easier for the operator to read the torque value.
有關本發明所採用之技術、手段及其功效，茲舉下列時失例並配合圖式詳細說明於后，相信本發明上述之目的、構造及 特徵，當可由之得深入而具體的了解。 The above-mentioned objects, means and effects of the present invention will be described below with reference to the following detailed descriptions. Features, when you can get a deeper and more specific understanding.
為使貴 審查委員能對本發明之特徵與特點有更進一步之了解與認同，茲列舉以下較佳實施例並配合圖式說明如下：請參閱第一圖至第四圖係為本發明一較佳實施例所提供一種『固定模組化之數位式扭力扳手』係由一扭力工具100、一按鍵模組10、一運算模組20、一感測元件30、一顯示模組40、一警示單元50及一工具頭60構成，其中：請參閱第一圖至第三圖，圖中揭露該扭力工具100，係為一般扭力扳手之手工具，可將該按鍵模組10、運算模組20、及用以偵測扭力值之感測元件30、顯示模組40、警示單元50及一工具頭60等構件組設於內，緣於該扭力工具100為習知物件，不再贅述。 In order to enable the reviewing committee to have a better understanding and recognition of the features and characteristics of the present invention, the following preferred embodiments are illustrated with the following description: Please refer to the first to fourth figures for a preferred embodiment of the present invention. The embodiment of the present invention provides a "fixed modular digital torque wrench" comprising a torque tool 100, a button module 10, a computing module 20, a sensing component 30, a display module 40, and an alerting unit. 50 and a tool head 60, wherein: please refer to the first to third figures, the torque tool 100 is disclosed as a hand tool of a general torque wrench, the button module 10, the operation module 20, The components of the sensing component 30, the display module 40, the warning unit 50, and the tool head 60 for detecting the torque value are disposed, and the torque tool 100 is a conventional object and will not be described again.
請參閱第一圖至第三圖，該按鍵模組10，係為習知一般構件，可利用不同的按鍵分別代表不同的扭力數值，本實施例包含第一按鍵單元11、第二按鍵單元12及第三按鍵單元13，並分別對應於該顯示模組40之第一比對顯示單元42、第二比對顯示單元43及第三比對顯示單元44，並藉著該運算模組20自動的對應於比對模式22中第一比對模組221、第二比對模組222以及第三比對模組223。 Referring to the first to third figures, the button module 10 is a conventional component, and different buttons can be used to represent different torque values. The first button unit 11 and the second button unit 12 are included in this embodiment. And the third button unit 13 respectively corresponding to the first comparison display unit 42 , the second comparison display unit 43 and the third comparison display unit 44 of the display module 40 , and automatically by the operation module 20 Corresponding to the first comparison module 221, the second comparison module 222, and the third comparison module 223 in the comparison mode 22.
請參閱第一圖至第三圖，該運算模組20，係為一般運算處理器，係與該感測元件20及顯示模組40電性連接，緣於此乃一般習知技術，故不再加以詳述。主要是於該運算模組30中包含一訊號處理系統21以及內建一比對模式22，該比對模式22至少具有一預設之扭力數值，該扭力數值可為該感測元件30所能感測之最大值，並利用不同之扭力數值設定成若干比對模組(221、222、223)，且每一比對模組(221、222、223)皆與該按鍵單元(11、12、13)做對應之連接，承上述，該比對模式22在實施例設定上，可將第一按鍵單元11上之扭力數值設定對應於第一比對模組221，而第二按鍵單元12上之扭力數值設定對應於第二比對模組222以及第三按鍵單元13上之扭力數值設定對應於第三比對模組223，並藉著訊號處理系統21將欲設定之模組數值顯示於顯示模組40之比對顯示單元42。 Referring to the first to third figures, the computing module 20 is a general computing processor and is electrically connected to the sensing component 20 and the display module 40. Therefore, it is a conventional technique, so More details. The calculation module 30 includes a signal processing system 21 and a built-in comparison mode 22. The comparison mode 22 has at least a predetermined torque value, and the torque value can be the sensing component 30. The maximum value of the sensing is set to a plurality of comparison modules (221, 222, 223) by using different torque values, and each comparison module (221, 222, 223) is connected to the button unit (11, 12) And 13) making a corresponding connection. According to the embodiment, the comparison mode 22 can set the torque value on the first button unit 11 to correspond to the first comparison module 221, and the second button unit 12 The torque value setting corresponding to the second comparison module 222 and the third button unit 13 corresponds to the third comparison module 223, and the module value to be set is displayed by the signal processing system 21. The display unit 42 is aligned with the display unit 42.
請參閱第一圖至第三圖，該感測元件30，係可為應變規，設置於扭力工具10上，一端與運算模組20電性連結，係用以偵測扭力值之數據並傳輸至該運算模組30，藉由訊號處理系統21，將扳動之扭力數值顯示至顯示模組40上之扭力顯示單元41，且當扭力數值達至預設之比對模組(221、222、223)數值時，該警示單元50即會作動，產生警告功能例如聲音或光源。 Referring to the first to third figures, the sensing component 30 can be a strain gauge, disposed on the torque tool 10, and electrically coupled to the computing module 20 at one end for detecting torque data and transmitting To the computing module 30, the torque value of the trigger is displayed to the torque display unit 41 on the display module 40 by the signal processing system 21, and the torque value reaches the preset comparison module (221, 222). When the value is 223), the warning unit 50 is activated to generate a warning function such as a sound or a light source.
請參閱第一圖至第三圖，該顯示模組40，係包含一扭力 顯示單元41及第一比對顯示單元42、第二比對顯示單元43、及第三比對顯示單元44，該扭力顯示單元41係可顯示扳動扭力工具10之扭力數值，俾藉著感測元件30測得扭力工具10上之扭力值時，便傳輸訊號處理系統21進行運算，並將運算出之數值顯示於該扭力顯示單元41，供使用者得知扭力工具10所承受之扭力值大小，而該第一比對顯示單元42、第二比對顯示單元43及第三比對顯示單元44則為可顯示第一、第二及第三按鍵單元(11、12、13)上之不同扭力基準值，係透過運算模組30之處理，而與該等比對模組(221、222、223)作對應之連結，在本案實施例的應用上，該第一按鍵單元11扭力數值設定為150與該第一比對模組221對應連結，第二按鍵單元12扭力數值設定為200與該第二比對模組222對應連結，該第三按鍵單元13扭力數值設定為200與該第三比對模組223對應連結。 Referring to the first to third figures, the display module 40 includes a torque The display unit 41 and the first comparison display unit 42, the second comparison display unit 43, and the third comparison display unit 44, the torque display unit 41 can display the torque value of the torque tool 10, When the measuring component 30 measures the torque value on the torque tool 10, the transmission signal processing system 21 performs an operation, and displays the calculated value on the torque display unit 41 for the user to know the torque value of the torque tool 10. The size of the first, second, and third button units (11, 12, 13) is displayed on the first comparison display unit 42, the second comparison display unit 43, and the third comparison display unit 44. Different torque reference values are connected to the comparison modules (221, 222, 223) through the processing of the computing module 30. In the application of the embodiment, the torque value of the first button unit 11 is The second button unit 12 has a torque value set to 200 and is coupled to the second comparison module 222. The torque value of the third button unit 13 is set to 200 and the torque is set to 200. The third comparison module 223 is coupled.
由此可知，利用該運算模組20將該第一、第二及第三按鍵單元(11、12、13)與該第一、第二及第三比對單顯示單元(42、43、44)及該第一、第二及第三比對模組(221、222、223)作對應連結，令扭力工具10扳動作業時，該顯示面板除了能顯示扭力數值外，亦能顯示比對數值供使用者能輕易了解預設之數值之資訊。 Therefore, the first, second, and third button units (11, 12, 13) and the first, second, and third comparison single display units (42, 43, 44) are used by the computing module 20. And the first, second and third comparison modules (221, 222, 223) are correspondingly connected, so that when the torque tool 10 is pulled, the display panel can display the comparison value in addition to the torque value. The value allows the user to easily understand the preset value information.
請參閱第三圖，該警示單元50係與運算模組20電性連接，當扭力值達到設定之扭力數值時，該警示單元50即會 作動，這警示單元50可以是燈光、蜂鳴或震動(圖中未顯示)，用以警告使用者不要繼續施加力矩。 Referring to the third figure, the warning unit 50 is electrically connected to the computing module 20. When the torque value reaches the set torque value, the warning unit 50 will Actuated, the warning unit 50 can be a light, a beep or a vibration (not shown) to warn the user not to continue applying the torque.
請參閱第一圖至第二圖該工具頭60係用於帶動工件或套筒作動，緣於此乃習知物件，不再贅述，值得另外說明的是該工具頭60之軸線與顯示模組40呈現水平軸向設置，此種設置方式使操作者在使用時，更加便於查看扭力數值。 Please refer to the first to second figures. The tool head 60 is used to drive the workpiece or the sleeve. Therefore, it is a conventional object and will not be described again. It is worth noting that the axis and display module of the tool head 60 are additionally described. 40 presents a horizontal axial setting, which makes it easier for the operator to view the torque value when in use.
請參閱第四圖為本發明之最佳實施步驟，圖中揭露該第一、第二及第三按鍵單元(11、12、13)所設定的扭力值分別為150、200及250，首先先按下所需扭力數值(本實施例設定為150)，藉由運算模組20自動的讀取該比對模組之資訊(本實施例為第一模組221)，並顯示於顯示模組40上之比對顯示單元42(如第四圖所示max150)，當該扭力工具10扳動工作物時，該感測元件30將偵測到之扭力值經由訊號處理系統21運算後，將數值傳輸至顯示模組40上之扭力顯示單元41，且該數值會隨著使用者施力大小而跳動，當扭力顯示單元41的數值達到比對顯示單元42(本實施例為150)之數值時，該警示單元50藉由運算模組30處理後作動。 Please refer to the fourth figure for the preferred implementation steps of the present invention. The torque values set by the first, second and third button units (11, 12, 13) are respectively 150, 200 and 250, firstly Pressing the required torque value (150 in this embodiment), the operation module 20 automatically reads the information of the comparison module (the first module 221 in this embodiment), and displays it on the display module. The comparison unit 40 (such as the max150 shown in the fourth figure), when the torque tool 10 pulls the workpiece, the sensing component 30 will calculate the torque value through the signal processing system 21, The value is transmitted to the torque display unit 41 on the display module 40, and the value jumps according to the magnitude of the user's force. When the value of the torque display unit 41 reaches the value of the comparison display unit 42 (150 in this embodiment) When the warning unit 50 is processed by the operation module 30, the operation is performed.
綜上所述，可知本發明係藉著一按鍵單元對應於一比對模組而取得預設之扭力數值，而傳統數位工具則是藉著按鍵進行數值上的調整而設置扭力數值，二者之操作方式明顯不同，且本發明在操作上能更加簡便也亦更為人性化，同時遍查國 內外關於此類結構之技術資料、文獻中亦未發現有相同的構造存在在先，是以，本創作實已具備發明專利要件，爰依法提出申請。 In summary, it can be seen that the present invention obtains a preset torque value by a button unit corresponding to a comparison module, and the conventional digital tool sets a torque value by performing a numerical adjustment by a button. The operation mode is obviously different, and the invention can be operated more easily and more humanized, and at the same time, the country is inspected. Internal and external technical information on such structures and the literature have not found that the same structure exists first. Therefore, this creation already has the invention patent requirements, and the application is filed according to law.
上述實施例，僅用以舉例說明本創作，據以在不離本創作精神之範圍，熟習此項技藝者憑之而作之各種變形、修飾與應用，均應包括於本創作之範疇者。 The above embodiments are intended to exemplify the present invention, and various modifications, modifications, and applications to those skilled in the art are intended to be included in the scope of the present invention.
100‧‧‧扭力工具 100‧‧‧ Torque Tools
10‧‧‧按鍵模組 10‧‧‧Key Module
11‧‧‧第一按鍵單元 11‧‧‧First button unit
12‧‧‧第二按鍵單元 12‧‧‧Second button unit
13‧‧‧第三按鍵單元 13‧‧‧ third button unit
20‧‧‧運算模組 20‧‧‧ Computing Module
21‧‧‧訊號處理系統 21‧‧‧Signal Processing System
22‧‧‧比對模式 22‧‧‧ comparison mode
221‧‧‧第一比對模組 221‧‧‧ first comparison module
222‧‧‧第二比對模組 222‧‧‧Second comparison module
223‧‧‧第三比對模組 223‧‧‧ third comparison module
30‧‧‧感測元件 30‧‧‧Sensor components
40‧‧‧顯示模組 40‧‧‧Display module
41‧‧‧扭力顯示單元 41‧‧‧Torque display unit
42‧‧‧第一比對顯示單元 42‧‧‧First alignment display unit
43‧‧‧第二比對顯示單元 43‧‧‧Second alignment display unit
44‧‧‧第三比對顯示單元 44‧‧‧ third comparison display unit
50‧‧‧警示單元 50‧‧‧Warning unit
60‧‧‧工具頭 60‧‧‧Tool head
第一圖係本發明所示實施例之立體圖。 The first figure is a perspective view of the illustrated embodiment of the present invention.
第二圖係本發明所示實施例之分解圖。 The second drawing is an exploded view of the illustrated embodiment of the present invention.
第三圖係本發明所示實施例之組成架構方塊圖。 The third figure is a block diagram of the composition of the embodiment of the present invention.
第四圖係本發明所示實施例之操作步驟方塊圖。 The fourth figure is a block diagram of the operational steps of the illustrated embodiment of the present invention.
100‧‧‧扭力工具 100‧‧‧ Torque Tools
10‧‧‧按鍵模組 10‧‧‧Key Module
11‧‧‧第一按鍵單元 11‧‧‧First button unit
12‧‧‧第二按鍵單元 12‧‧‧Second button unit
13‧‧‧第三按鍵單元 13‧‧‧ third button unit
20‧‧‧運算模組 20‧‧‧ Computing Module
21‧‧‧訊號處理系統 21‧‧‧Signal Processing System
22‧‧‧比對模式 22‧‧‧ comparison mode
221‧‧‧第一比對模組 221‧‧‧ first comparison module
222‧‧‧第二比對模組 222‧‧‧Second comparison module
223‧‧‧第三比對模組 223‧‧‧ third comparison module
30‧‧‧感測元件 30‧‧‧Sensor components
40‧‧‧顯示模組 40‧‧‧Display module
41‧‧‧扭力顯示單元 41‧‧‧Torque display unit
42‧‧‧第一比對顯示單元 42‧‧‧First alignment display unit
43‧‧‧第二比對顯示單元 43‧‧‧Second alignment display unit
44‧‧‧第三比對顯示單元 44‧‧‧ third comparison display unit
50‧‧‧警示單元 50‧‧‧Warning unit
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101117209A TW201345666A (en) | 2012-05-15 | 2012-05-15 | Fixed-type modular digital torque wrench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101117209A TW201345666A (en) | 2012-05-15 | 2012-05-15 | Fixed-type modular digital torque wrench |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201345666A true TW201345666A (en) | 2013-11-16 |
| TWI457208B TWI457208B (en) | 2014-10-21 |
Family
ID=49990504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101117209A TW201345666A (en) | 2012-05-15 | 2012-05-15 | Fixed-type modular digital torque wrench |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TW201345666A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI606893B (en) * | 2015-01-30 | 2017-12-01 | 優鋼機械股份有限公司 | Electronic torque wrench with warning function |
| CN111448035B (en) * | 2017-12-08 | 2022-11-25 | 日本肯耐克科技株式会社 | Tool, work management device, work management method, and work management system |
| DE102018100664A1 (en) * | 2018-01-12 | 2019-07-18 | STAHLWILLE Eduard Wille GmbH & Co. KG | torque tool |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5581042A (en) * | 1995-12-11 | 1996-12-03 | Ingersoll-Rand Company | Method for torque wrench non-contact angle measurement |
| US6526853B2 (en) * | 2001-01-31 | 2003-03-04 | Bradley G. Jenkins | Electromechanical releasing torque wrench |
| AU2003247812A1 (en) * | 2002-06-27 | 2004-01-19 | Snap-On Incorporated | Tool apparatus, system and method of use |
| US6981311B2 (en) * | 2003-03-06 | 2006-01-03 | Ingersoll-Rand Company | Fastening apparatus and method |
| US7562589B2 (en) * | 2005-07-18 | 2009-07-21 | Easco Hand Tools, Inc. | Display device for an electronic torque wrench |
| TWM325900U (en) * | 2007-05-30 | 2008-01-21 | Boundless Lin Co Ltd | Torsion wrench capable of displaying detected torsion |
| TWM381783U (en) * | 2009-09-08 | 2010-06-01 | Legend Lifestyle Products Corp | Torque tester |
| TWM378080U (en) * | 2009-09-21 | 2010-04-11 | Legend Lifestyle Products Corp | Torque sensing and displaying device for tool |
| TW201117928A (en) * | 2009-11-27 | 2011-06-01 | Wei-Ning Xie | Photochromic alarming method of digital torque tool |
| TWM384744U (en) * | 2009-12-18 | 2010-07-21 | Wei-Ning Xie | Color display device of torque tool |
| TWM384092U (en) * | 2010-02-06 | 2010-07-11 | Taken Etorque Technology Co Ltd | Digital display module for torque wrench |
| TW201130610A (en) * | 2010-03-02 | 2011-09-16 | Eclatorq Technology Co Ltd | Measurement adaptor with deformation and rotation measurement capability |
| TWM394880U (en) * | 2010-07-19 | 2010-12-21 | Legend Lifestyle Products Corp | Multi-functional torque sensor device |
-
2012
- 2012-05-15 TW TW101117209A patent/TW201345666A/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| TWI457208B (en) | 2014-10-21 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |