TW201227642A - Functional film lamination method, lamination device and film positioning method - Google Patents

Functional film lamination method, lamination device and film positioning method Download PDF

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Publication number
TW201227642A
TW201227642A TW99147344A TW99147344A TW201227642A TW 201227642 A TW201227642 A TW 201227642A TW 99147344 A TW99147344 A TW 99147344A TW 99147344 A TW99147344 A TW 99147344A TW 201227642 A TW201227642 A TW 201227642A
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Taiwan
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display panel
functional
double
functional film
adhesive layer
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TW99147344A
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Chinese (zh)
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TWI449005B (en
Inventor
Chen-Chi Chan
Wen-Bin Chen
Yan-Jie Huang
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Au Optronics Corp
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Priority to TW099147344A priority Critical patent/TWI449005B/en
Priority to CN 201110046058 priority patent/CN102179991B/en
Publication of TW201227642A publication Critical patent/TW201227642A/en
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Publication of TWI449005B publication Critical patent/TWI449005B/en

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Abstract

The present invention relates to a functional film lamination method, lamination device and film positioning method. The lamination method includes the following steps: Attaching the functional film to a twin adhesive laminator and fixing the film on a transparent base. The functional film on the transparent base directly attached to the display panel. Finally, the functional film separated from the twin adhesive laminator. The lamination device mainly includes: a laminator spanning unit, a transparent base, a display panel carrier, a positioning system and a functional film feeder. The positioning method includes the following steps: Attaching the functional film to the transparent base, then obtained the position coordinate of the target pixel and the target micro structure from the positioning system, at last, adjusting the position of the functional film and the display panel according to the difference of position coordinate data.

Description

201227642 、發明說明: 【發明所屬之技術領域】 本發明係有關於一種功能性膜片與顯示面板之貼合裝 置’且特舰用在有關於-種高精度續顯賴之貼合技術。 【先前技術】 -般而言’立體影像顯示器的立體顯像板,使用最廣泛 為特殊處理的硬式福’係先設計好_位城與面板貼 合。常見賴合方式有制模碰合的方核滾輪的方式 貼合。 採用硬式材㈣硬式㈣_合具有齡方便的特點,此 外’硬式材質上的對位記鮮會因為㈣而扭曲,故對位準度 高。 如圖1所示’習知顯示面板結構具有偏光板3〇、彩色 渡光片4〇、及祕電晶體絲6G。為了呈現域視覺效果, -般貼附於顯示面板上的立體顯像板1G㈣均為經過特殊 處理的硬式玻璃。利用對位標記製程於立體顯像板ι〇上製 作微標記20’使立體顯像板1G的微標記2()與顯示面板的微 標記20對位。 然而,為了達到降低成本、減輕重量的目的,選用硬式材 質進行貼合已逐漸;F符市場所需,故改以軟性㈣之膜片取 代硬式材質’惟在使用軟性材質之膜片貼附於顯示面板時, 201227642 會發生軟性材質易翹曲, 性材質在施加拉力時不易n易貼合關題,此外,軟 標記進行對位。 制微軚記的間距,故無法製作微 【發明内容】 質’將功 上的微結構圖案進行201227642, OBJECTS OF THE INVENTION: 1. Field of the Invention The present invention relates to a bonding device for a functional film and a display panel, and a special ship is used in a high-precision bonding technique. [Prior Art] - As a general matter, a stereoscopic display panel of a stereoscopic image display is designed to be used in a hard and durable manner. The common way of splicing is to fit the square core roller. The hard material (4) is hard (4) _ combined with the characteristics of convenient age. In addition, the alignment on the hard material is distorted by (4), so the alignment is high. As shown in Fig. 1, the conventional display panel structure has a polarizing plate 3, a color light-emitting plate 4, and a micro-crystal wire 6G. In order to present the visual effect of the field, the stereoscopic display panel 1G (4) attached to the display panel is a specially treated hard glass. The micro-marks 20' of the stereoscopic display panel 1G are aligned with the micro-marks 20 of the display panel by using the alignment mark process to form the micro-marks 20' on the stereoscopic display panel. However, in order to achieve cost reduction and weight reduction, the use of hard materials for lamination has gradually evolved; F is required by the market, so it is replaced by a soft (four) diaphragm instead of a hard material. When the panel is displayed, the soft material will be warped in 201227642. The material will not be easy to fit when applying tension. In addition, the soft mark will be aligned. Since the pitch of the micro-small is made, it is impossible to make a micro [invention] The texture of the microstructure is performed

At 月b 本發明之-目的在於提供 性膜片固定於介質上,並_功紐=為" 對位貼合。At month b The present invention is directed to providing a film that is attached to a medium and that is compliant with a " alignment.

的方Γ目的係利用雙面膠層將功能性則以黏著 貼合精度^絲板上’防止軟性材質_曲而影響對位與 描判=:另一目的在於提供一對位系統,藉由對位系統掃 田 ,、方式’可以實現軟性材質如本發明之功能性膜 片,不需製作另外的對位標記而達到對位的效果,進而節省生 產成本、提高生產流程的便利性。 功能性臈片貼合方法包含下列步驟。貼附雙面膠層於透光 基板上’再貼附功能性膜片於雙面膠層,於功能性膜片與顯示 面板對位之後,功能性膜片細纖示面板之顯示面,並與雙 面膠層分離。 、 功月b性膜片貼合機台主要包含雙面膠層展開單元、透光基 板功月b性臈片進料單元、顯示面板載台及一組對位系統。雙 面膠層展開單元用來固定雙面膠層並維持一之張力。透光基板 做為功能性犋片貼附的介質。雙面膠層展開單元可將黏性降低 201227642 膠層。顯示面板载台上放置 進行對 之雙面膠層啊,錢人新的雙面 顯示面板,再藉由對位系·孜㈣ 付。 糸、·先對顯㈣板知能性膜片 功旎性膜片貼合對位方法包 測裝置判斷目標畫素列之位置以取置 影像铜裝置判斷目標微結構之位置=鍊’再以第二 後根據兩者座標位置的差 件第一位置座標,最 置以完成對位。值被顯㈣板與透光基板的位 【實施方式】 本判係提供—種舰_片油和板齡方法、貼 功能性則細示面板之對位方法。功能性膜片係- =二較佳可包含保護膜、防眩膜、防污膜、立體顯像膜 發明係藉由雙轉相賴的方式將功能性 处疋於透光基板上以維持功能性膜片的形狀,經對位系統 〜性膜片麵示面板之晝素冊位後細於顯示面上。透 ^板係-介質’具有高透光度·其材質可為超白玻璃、 石英或其他硬質基材。 在圖2所示之貼合方法流程圖中,貼合流程主要包含步驟 、占附雙面膠層100之第一膠面⑴2於透光基板2〇〇上請 ,時參考圖Μ所示之功能性膜片3〇〇貼合示意圖。詳細來 °兒又面膠層100的左右兩侧可各有-組雙面膠詹展開單元 〇6用以維持雙面膠層1〇〇,使之具有一預設張力。再將雙面 201227642 膠層1〇ϋ之第一膠面102向下貼附於透光基板200上。雙面膠 層展開單7L 1〇6較佳係以滾軸輪送及定位雙面膠層_。請同 時參考圖3Α與圖3Β ’功能性膜片3〇〇係藉由雙面膠層刚 貼附於透光基板2〇〇上’其中雙面膠層謂具有第一膠面脱 與透光基板200貼合。此外,功能性膜片之第二面綱 上具有—離形膜獅。於第—膠面1G2之背側具有第二膠面 1〇4與功能性膜片300之第一面302黏貼;該透光基板做 為支持功能性膜片3〇〇之介f,透光基板勘並固定於上蓋 202之間。其中上蓋2〇2較佳可為上越(示於冑犯)之一 延伸部分’用以固定透光基板細。雙面膠層励可藉由左右 兩側之雙面膠層展開單元106維持張力。 詳細來說’圖2之步驟S2包含貼附功能性膜片3⑻之第 一面一302於雙面膠層膽之第二膠面1〇4。在_ 3B所示的實 施例不意圖巾’裁切完成的功能性膜片係藉由功能性膜片 進料單元320送至透光基板2〇〇上方,使功能性膜片3〇〇的第 一面302向下貼附於相對雙面膠層100第一膠面102之第二膠 面104上。其中’功能性膜片3〇〇可為立體顯像膜功能性膜 ^ 300之第一面3〇2上可具有複數個微結構圖案3〇8,因此功 月b性臈片300需與顯示面板5〇〇對位,以達立體顯像之功 效。在不同實施例中’請參考圖3C,圖3(:與圖3A近似,惟 微結構圖案308亦可形成在背向透光基板勘的第二面3〇4 上。此外,功能性薄膜300的尺寸可依不同需求而調整裁切的 面積。藉此’功能性膜片300可利用硬式的透光基板2〇〇為介 質’藉由透光基板200比功能性膜片300具有較強的硬度而使 201227642 進 圖2之步驟S3包含透光基板上之功能性膜片及該顯示 ^對位_。在難實施射’透光基板與_其上 能性膜片3G0可經翻轉後與顯示面板對位。步驟人 貼附功能性則之第二面於該顯示面板之顯示面。接著,在: 驟S5將雙面膠層之第二膠面分離功能性膜片。請參考圖3〇 之對位貼附示意圖,於功能性膜片與雙面膠層1〇〇完成貼 附後自功能性膜片3〇〇之第二面綱撕除離形膜3〇6,並將完 成貼附之裝置_,使透絲板·與_於其上的功能性= 片3〇0之第二面3G4朝下設置,並與顯示面板500的顯示面 502貼合。 請參考圖3E之之分離示意圖’功能性膜片3〇〇貼合完成 後雙面膠;f 100與顯示面板5〇〇分離。藉由第二面撕與顯 示面502 Μ之結合力大於該第一面302與雙面膠層100之第二 膝面104間之結合力,可使第二面3()4貼附顯示面板$⑽ 之後能與雙面膠層100之第二膠面1〇4分離,使功能性獏 片300上之第二面3〇4緊密貼附於顯示面板5⑻之顯示面 502。換s之’黏貼顯示面5〇2之功能性膜片如〇的第二面3〇4, 其黏性較功能性膜片3〇〇的第一面302強。 圖4A的對位方法實施例流程圖進一步指出步驟S30:將 微結構膜片上之目標微結構與顯示面板中的目標畫素列進行 對位。以及包含步驟832 :第一影像偵測裝置判斷目標畫素列 201227642 之位置以取得第一位置座標。並包含步驟S34 :第二影像偵測 裝置判斷目標微結構之位置以取得第二位置座標。請同時參考 圖4B所示之對位示意圖’功能性膜片300於翻轉前已撕除離 开/膜306,然而,在其他的實施例中,離形膜可於翻轉後 再撕除,以防止灰塵問題。 在圖4B所示之實施例中,顯示面板5〇〇置於顯示面板載 台506上,且顯示面板500中具有晝素列5〇4。透光基板2〇〇 所在的上腔體702與顯示面板5〇〇所在的下腔體704靠近後, 對位系統600之第一影像偵測裝置6〇2先計算顯示面板5〇〇的 中心座標’取得面板中最接近中心座標的晝素列504的資料做 為第一位置座標606 ’並以此為基準位置。接著對位系統6〇〇 之第二影像偵測裝置604透過高透光之透光基板2〇〇來回掃描 附於透光基板200上之功能性膜片3〇〇上的微結構圖案3〇8, 以取得最接近正中央之目標微結構的資料做為第二位置 座標608。對位系統600將微結構圖案3〇8上之目標微結構31〇 與顯示面板500中的目標畫素列510進行對位。所述之對位系 統600較佳係由電荷耦合裝置(Charge_c〇upled以_,cCD)所 組成,藉由電荷耦合裝置掃描判斷位置的方式,可以實現軟性 材質如本發敗功紐則,不需另外崎位標記製程而 達到對位的效果。在其他實施例中,目標微結構31〇或目標畫 素列510並未限於位在功能性膜片3〇〇或顯示面板5〇〇之中 央,亦可位於其他預設位置。 圖4A的流程圖進-步指出步驟S36 :根據座標位置的差 201227642 異值調整顯示面板或透光基板的位置。請同時參考圖4c,對 位系統600之第一影像偵測裝置602對準顯示面板5〇〇中複數 個晝素列504之中央目標晝素列51〇,取得該目標畫素列51〇 之第一位置座標606 ;第二影像偵測裝置6〇4則掃 200上功能性膜片300之微結構圖案3〇8,以判斷目桿微二構 310之位置,並取得位於中央之目標微結構31〇的第二位'置座 標608。根據兩座標位置的差異值(如_ π雙箭號所示)調整顯 示面板500與透光基板30时至少其一的位置。藉由對位系統 600掃插判斷晝素列5〇4與功能性膜片3⑽上微結構圖案3〇8 的位置,而達到軟性材質與顯示面板5〇〇對位的目的。 圖5A之貼合方法細部流程圖進一步指出步驟s仙包含: 於功能性膜片及該顯示面板間抽真空。如圖5B所示藉由 設置-真空裝置706於上腔體702與下腔體7〇4内抽真空, 使功能性 3GG在貼合過程能免除氣泡生姐使功能性薄 膜300不祕。在其他實施射,亦可設計使上下腔體彼此連 通,以使上下腔體同時被抽真空。 圖5A的流程圖更包含步驟S42 :經由透光基板上之複數 穿孔提供氣體壓迫雙轉層及其上功能性則與該透絲板 刀離,並貼附於顯示面板之顯示面。請同時參考圖5C所示, 第-氣體導入裝置708向下排入氣體’通過透光基板2⑻中具 有的複數穿孔204,提供-均勻之下壓力壓迫於雙面膠層1〇〇 的第-膠面1G2,使功能性膜片期與該透光基板·分離, 並藉著功能性膜片300上之第二面3〇4緊密貼附於顯示面板 201227642 500之顯不面502。如前所述,功能性臈片300第二面304之 ’ ^性較佳係大於第—面302之黏性。所述之排入氣體較佳係為 氮’或可使用其他惰性氣體,使雙面膠層1〇〇能藉一均句之 下壓力使功能性臈片3〇〇均勻貼附於顯示面5〇2。 圖5A進一步指出步驟85〇:導入氣體以解除真空狀態, 使雙面膠層復位並與功能性膜片分離。請同時參考圖犯所 示藉由设置一第二氣體導入裝置710於下腔體704内導入 • 氣體以解除真空狀態,使雙面膠層100復位並藉由功能性膜片 300之第二面3〇4 ±*較強的黏性與顯示面板的顯示面5〇2 黏貼’使功能性膜片300與雙面膠層1〇〇分離。功能性膜 聊之第二面⑽固定於顯示面板之顯示績上。= 性膜片300與顯示面板5〇〇完成貼附後,雙面膠層1〇〇捲動装 置106將黏性降低之雙面膠層1〇〇捲走,並送入新的雙面膠層 100。接著,雙面膠層1〇〇與透明基板2〇〇所在的上腔體搬 罐’使雙面膠層⑽之第二膠面1〇4目復為朝上設置的狀 態’等待機器手臂送入另一功能性膜片3〇〇。其中,當雙面膠 層100之黏性沒有降低很快時,雙面膠層展開單元106可不必 逐次捲動’獅性不足時再由雙面縣展開單元1G6捲走。 本發明已由上述相關實施例加以描述,然而上述實施例僅 為實施本發明之範例。必需指出的是,已揭露之實施例並未限 制本發明之範圍。根據本發明之精神及原則所做之修改及均等 設置均包含於所附申請專利範圍内。 201227642 【圖式簡單說明】 圖1為習知顯示展置對位之示意圖; . 圖2為功能性膜片貼合方法之實施例流程圖; 圖3A為功能性臈片貼合方式實施例示意圖; 圖3B為功能性膜片貼合方式實施例示意圖; 圖3C為功能性臈片翻轉貼附之另一實施例示意圖; 圖3D為功能性膜片對位貼附之實施例示意圖; 圖3E為功能性膜片貼合完成之實施例示意圖; 圖4A為功能性膜片對位方法之實施例流程圖; 鲁 圖4B為對位系統之實施例示意圖; 圖4C為影像偵測裝置取得位置座標之示意圖; 圖5A為功能性臈片貼合方法之細部流程圖; 圖5B為功能性膜片下腔體抽真空之實施例; 圖冗為提供氣體經由複數穿孔壓面膠層之實施例; 圖5D為導入氣體以解除真空狀態之示意圖。 300功能性膜片 302第一面 304第二面 306離形膜 308微結構圖案 31〇目標微結構 32〇功月匕性膜片進料單元 【主要元件符號說明】 1〇〇雙面膠層 102第一膠面 104第二膠面 106雙面膠層展開單元 2〇〇透光基板 202上蓋 204複數穿孔 12 201227642 ' 500顯示面板 • 502顯示面 504畫素列 506顯示面板載台 510目標晝素列 600對位系統 602第一影像偵測裝置 604第二影像偵測裝置 ® 606第-位置座標 608第二位置座標 702上腔體 704下腔體 706真空裝置 708第一氣體導入裝置 710第二氣體導入裝置 13The purpose of the square is to use the double-sided adhesive layer to make the functionality adhere to the precision of the wire. 2. Prevent the soft material _ 曲 from affecting the alignment and drawing judgment =: Another purpose is to provide a one-way system, by The alignment system sweeps the field, and the method can realize a soft material such as the functional diaphragm of the present invention, and it is not necessary to make another alignment mark to achieve the alignment effect, thereby saving production cost and improving the convenience of the production process. The functional cymbal fitting method includes the following steps. Attaching a double-sided adhesive layer to the transparent substrate, and then attaching the functional film to the double-sided adhesive layer, after the functional film is aligned with the display panel, the functional film shows the display surface of the panel, and Separated from the double-sided adhesive layer. The power moon b-film laminating machine mainly comprises a double-sided adhesive layer unwinding unit, a light-transmitting substrate, a b-shaped bucking film feeding unit, a display panel carrier and a set of alignment systems. The double-faced rubber layer unfolding unit is used to fix the double-sided adhesive layer and maintain a tension. The light-transmitting substrate is used as a medium for attaching functional enamel. The double-sided adhesive layer unwinding unit can reduce the viscosity of the 201227642 adhesive layer. The double-sided adhesive layer placed on the display panel is placed on the double-sided adhesive layer of the person, and then paid by the matching system (孜4).糸,········································································································· Secondly, according to the difference between the coordinates of the two positions, the first position coordinate is the most complete to complete the alignment. The value is displayed on the (four) board and the position of the transparent substrate. [Embodiment] This judgment provides the method of alignment of the ship type _ sheet oil and the board age method, and the sticking function. Functional Membrane System - = 2 preferably includes a protective film, an anti-glare film, an anti-fouling film, and a stereoscopic imaging film. The invention is functionally placed on a light-transmissive substrate to maintain function by means of double-turning. The shape of the membrane is fined on the display surface after the alignment system of the alignment system. The plate-medium has high transparency and can be made of ultra-clear glass, quartz or other hard substrates. In the flow chart of the bonding method shown in FIG. 2, the bonding process mainly comprises the steps of: the first rubber surface (1) 2 of the double-sided adhesive layer 100 is placed on the transparent substrate 2, as shown in FIG. Functional membrane 3 〇〇 fit schematic. In detail, the left and right sides of the adhesive layer 100 may have a set of double-sided adhesive expansion units 〇6 for maintaining the double-sided adhesive layer 1〇〇 to have a predetermined tension. Then, the first rubber surface 102 of the double-sided 201227642 adhesive layer is attached to the transparent substrate 200 downward. The double-sided adhesive layer unwinding single 7L 1〇6 is preferably a roller-feeding and positioning double-sided adhesive layer _. Please refer to FIG. 3Α and FIG. 3Β at the same time. 'The functional diaphragm 3 is attached to the transparent substrate 2 by the double-sided adhesive layer. The double-sided adhesive layer has the first adhesive surface and the light transmission. The substrate 200 is attached. In addition, the second surface of the functional membrane has a detached membrane lion. On the back side of the first rubber surface 1G2, the second rubber surface 1〇4 is adhered to the first surface 302 of the functional film 300; the transparent substrate serves as a supporting functional film 3, and transmits light. The substrate is sandwiched and fixed between the upper covers 202. The upper cover 2〇2 is preferably one of the upper part (shown in the 胄). The extended part ‘ is used to fix the transparent substrate. The double-sided adhesive layer can maintain tension by the double-sided adhesive layer unwinding unit 106 on the left and right sides. In detail, step S2 of Fig. 2 includes attaching the first side 302 of the functional film 3 (8) to the second side of the double-sided adhesive layer 1〇4. In the embodiment shown in FIG. 3B, the functional film which is not cut out is cut out by the functional film feeding unit 320 to the top of the light-transmitting substrate 2, so that the functional film 3 is The first surface 302 is attached downward to the second rubber surface 104 of the first rubber surface 102 of the double-sided adhesive layer 100. Wherein, the functional membrane 3 can be a stereoscopic imaging membrane functional film ^ 300 on the first side 3 〇 2 can have a plurality of microstructure patterns 3 〇 8, so the power month b sputum 300 need to display The panel is aligned 5 to achieve the effect of stereoscopic imaging. In different embodiments, please refer to FIG. 3C, FIG. 3 (: similar to FIG. 3A, but the microstructure pattern 308 may also be formed on the second side 3〇4 facing away from the transparent substrate. Further, the functional film 300 The size of the cut can be adjusted according to different requirements. The 'functional membrane 300 can use the hard transparent substrate 2 as a medium'. The transparent substrate 200 has stronger than the functional diaphragm 300. Hardness causes 201227642 to enter step S3 of FIG. 2 to include the functional film on the light-transmissive substrate and the display aligning _. In the difficult implementation of the light-transmitting substrate and the upper energy film 3G0 can be inverted The display panel is aligned. The second side of the functional person attaches the functional surface to the display surface of the display panel. Then, at step S5, the second adhesive surface of the double-sided adhesive layer is separated from the functional diaphragm. Please refer to FIG.对 对 对 贴 贴 , 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对 对Attached device_, so that the silk plate and the function on it = the third face 3G4 of the piece 3〇0 face down, and the display surface The display surface 502 of the 500 is attached. Please refer to the separation diagram of FIG. 3E. The functional film 3 is laminated after the double-sided tape is completed; the f 100 is separated from the display panel 5〇〇. The second surface is torn and displayed. The bonding force of the surface 502 大于 is greater than the bonding force between the first surface 302 and the second knee surface 104 of the double-sided adhesive layer 100, so that the second surface 3() 4 can be attached to the display panel $(10) The second adhesive surface 1〇4 of the layer 100 is separated, so that the second surface 3〇4 of the functional cymbal 300 is closely attached to the display surface 502 of the display panel 5(8). The function of the affixed display surface 5〇2 The second film of the crucible, such as the second side 3〇4, is stronger than the first side 302 of the functional film 3〇〇. The flow chart of the alignment method embodiment of FIG. 4A further indicates that step S30: the microstructure film The on-chip target microstructure is aligned with the target pixel column in the display panel, and the step 832 is included: the first image detecting device determines the position of the target pixel column 201227642 to obtain the first position coordinate, and includes step S34: The second image detecting device determines the position of the target microstructure to obtain the second position coordinate. Please refer to FIG. 4B at the same time. The alignment schematic shown is 'the functional membrane 300 has been removed from the exit/film 306 prior to flipping, however, in other embodiments, the release film can be torn off after flipping to prevent dust problems. In the embodiment shown in FIG. 4B, the display panel 5 is placed on the display panel stage 506, and the display panel 500 has a pixel array 5〇4. The upper cavity 702 and the display where the transparent substrate 2 is located After the lower cavity 704 of the panel 5 is located, the first image detecting device 6〇2 of the alignment system 600 first calculates the central coordinate of the display panel 5〇〇, and obtains the pixel column 504 closest to the central coordinate in the panel. The data is used as the first position coordinate 606 'and as the reference position. Then, the second image detecting device 604 of the alignment system 6 scans the microstructure pattern 3 attached to the functional film 3 on the transparent substrate 200 through the transparent substrate 2 with high light transmission. 8. The data of the target microstructure closest to the center is taken as the second position coordinate 608. The registration system 600 aligns the target microstructures 31 on the microstructure patterns 3〇8 with the target pixel columns 510 in the display panel 500. Preferably, the alignment system 600 is composed of a charge coupled device (Charge_c〇upled, _, cCD). By means of the charge-coupled device scanning and judging the position, the soft material can be realized, such as the defeated function, It is necessary to additionally mark the process to achieve the effect of alignment. In other embodiments, the target microstructure 31 or the target pixel column 510 is not limited to being located in the center of the functional film 3 or the display panel 5, but may be located at other preset positions. The flowchart of Fig. 4A further indicates step S36: adjusting the position of the display panel or the light-transmitting substrate according to the difference of the coordinate position 201227642. Referring to FIG. 4c, the first image detecting device 602 of the alignment system 600 is aligned with the central target pixel array 51 of the plurality of pixel columns 504 of the display panel 5, to obtain the target pixel sequence 51. The first position coordinate 606; the second image detecting device 6〇4 scans the microstructure pattern 3〇8 of the functional diaphragm 300 to determine the position of the target micro-two structure 310, and obtain the target micro at the center The second position of the structure 31 is 'set coordinates 608. The position of at least one of the display panel 500 and the transparent substrate 30 is adjusted according to the difference value of the two coordinate positions (as indicated by _ π double arrows). The position of the micro-structure pattern 3〇8 on the functional film 3(10) is determined by the alignment system 600, and the soft material is aligned with the display panel 5〇〇. The detail method of the bonding method of FIG. 5A further indicates that the step s cent contains: vacuuming between the functional film and the display panel. As shown in Fig. 5B, a vacuum is applied to the upper chamber 702 and the lower chamber 7?4 by the setting-vacuum device 706, so that the functional 3GG can eliminate the bubble from the bonding process, so that the functional film 300 is not secret. In other implementations, it is also possible to design the upper and lower chambers to communicate with each other so that the upper and lower chambers are simultaneously evacuated. The flow chart of Fig. 5A further includes a step S42 of providing a gas-compressed double-turn layer via a plurality of perforations on the light-transmissive substrate and the above-mentioned functionality is separated from the platen and attached to the display surface of the display panel. Referring to FIG. 5C at the same time, the first gas introduction device 708 discharges the gas 'through the plurality of perforations 204 in the transparent substrate 2 (8) to provide a uniform pressure under the pressure of the double-sided adhesive layer 1 - The rubber surface 1G2 separates the functional film period from the light-transmissive substrate, and is closely attached to the display surface of the display panel 201227642 500 by the second surface 3〇4 on the functional film 300. As previously mentioned, the 'mechanism of the second side 304 of the functional flaw 300 is preferably greater than the viscosity of the first side 302. Preferably, the exhaust gas is nitrogen or the other inert gas may be used, so that the double-sided adhesive layer 1 〇〇 can uniformly adhere the functional cymbal 3 于 to the display surface 5 by a pressure under a uniform sentence. 〇 2. Figure 5A further indicates step 85: introducing a gas to relieve the vacuum condition, resetting the double-sided adhesive layer and separating it from the functional membrane. Referring to the figure, a second gas introduction device 710 is introduced into the lower cavity 704 to introduce a gas to release the vacuum state, and the double-sided adhesive layer 100 is reset and the second side of the functional film 300 is removed. 3〇4 ±* Strong adhesion and display surface of the display panel 5〇2 Adhesion' separates the functional film 300 from the double-sided adhesive layer 1〇〇. Functional film The second side of the chat (10) is fixed on the display of the display panel. After the adhesive film 300 and the display panel 5 are attached, the double-sided adhesive layer 1 〇〇 rolling device 106 winds off the viscous double-sided adhesive layer 1 and feeds the new double-sided adhesive. Layer 100. Then, the double-sided adhesive layer 1〇〇 and the upper cavity canister of the transparent substrate 2〇〇 are configured to make the second rubber surface of the double-sided adhesive layer (10) be in a state of being set upwards, waiting for the robot to send Into another functional membrane 3〇〇. Wherein, when the adhesiveness of the double-sided adhesive layer 100 is not lowered quickly, the double-sided adhesive layer unwinding unit 106 can be rolled up by the double-sided county expansion unit 1G6 without having to scroll one by one when the lion is insufficient. The present invention has been described by the above related embodiments, but the above embodiments are merely examples for implementing the present invention. It must be noted that the disclosed embodiments are not intended to limit the scope of the invention. Modifications and equivalent arrangements made in accordance with the spirit and principles of the invention are included in the scope of the appended claims. 201227642 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a display alignment of a conventional display; FIG. 2 is a flow chart of an embodiment of a functional film bonding method; FIG. 3A is a schematic view showing an embodiment of a functional cymbal bonding method. 3B is a schematic view of an embodiment of a functional film bonding method; FIG. 3C is a schematic view of another embodiment of a functional cymbal flip attaching; FIG. 3D is a schematic view of an embodiment of a functional film aligning; FIG. FIG. 4A is a flow chart of an embodiment of a functional diaphragm alignment method; FIG. 4B is a schematic diagram of an embodiment of a registration system; FIG. 4C is a schematic position of an image detection device; Figure 5A is a detailed flow chart of the functional cymbal bonding method; Figure 5B is an embodiment of the vacuuming of the functional diaphragm lower cavity; Fig. 5D is a schematic view showing the introduction of a gas to release the vacuum state. 300 functional diaphragm 302 first surface 304 second surface 306 free film 308 microstructure pattern 31 〇 target microstructure 32 〇 匕 匕 膜 膜 进 进 【 【 主要 主要 主要 主要 主要 主要 主要 主要 主要 主要 主要 主要 主要 主要 主要102 first rubber surface 104 second rubber surface 106 double-sided adhesive layer expansion unit 2 〇〇 light-transmissive substrate 202 upper cover 204 plural perforations 12 201227642 '500 display panel • 502 display surface 504 512 column display panel 510 target 昼Array 600 alignment system 602 first image detecting device 604 second image detecting device 606 first position coordinate 608 second position coordinate 702 upper cavity 704 lower cavity 706 vacuum device 708 first gas introduction device 710 Two gas introduction device 13

Claims (1)

201227642 七、申請專利範圍: 1. 一種功能性臈片貼合方法,用於貼附一功能性膜片於一 顯示面板上,該貼合方法包含下列步驟: 貼附一雙面膠層之一第一膠面於一透光基板上; 貼附該功能性膜片之一第一面於該雙面膠層背向該 第一膠面之一第二膠面;其中該透光基板之硬度較該功 能性膜片之硬度為高; 對位貼附於該透光基板上之該功能性膜片及該顯示 面板; 貼附該功能性膜片背向該第一面之一第二面於該顯 示面板之-顯示面;其中,該第二面與麵示面間之結 合力大於該第-面與該雙面膠層之鮮二膠面間之結合 力;以及 自該雙面膠層之該第二膠面分離該功能性膜片。 2. =申凊專利_帛丨項所述之貼合方法,其中貼附該功 能性膜片至該雙導層步驟包含:於完成_後翻轉該 透光基板與_於其上_舰_肢該魏性膜片 之該第二面朝向該顯示面板。 3·如申請專纖圍第1顧述之貼合綠,其巾貼附該功 二I·生膜片至該雙面膠層步驟包含:於完成貼附後自該功 能性膜片之該第二面撕除—離形膜。 4.如申料概圍第1項騎之貼合方法,其中該功能性 膜片係為-微結構膜片,對位步驟包含將該微結構膜片 201227642 ===構_中之—目標微結構與該顯示面 數旦素列之一目榡晝素列進行對位。 是 5.如申請專概柄叙齡 結構及該目標晝素列對位步驟包含:〃中該私微 取得該目標晝翻之-第-位置座標; 偵測該目標微結構之-第二位置座標; 比對該第-位置座標及該第二位置座標 異值;以及 左 根據該差異值調整該齡面板及貼嶋微結構膜 之該透光基板中至少其一。 、 6 H轉利範圍第5項所述之貼合方法,其中該第一位 =座標取得步驟包含以—第—影像_裝置判斷該目標 畫素列之位置以取得該第一位置座標。 如申明專利範圍第5項所述之貼合方法,其中第二位置 座標偵測_包含m影像侧裝置 構圖案以判斷該目標微結構之位置。 一^ 8·,申請專利範圍第!項所述之貼合方法,其中貼附該功 月b性膜片至該顯示面板之步驟包含: 形成實質上之真空狀態於該功能性膜片及該顯示面 板間;以及 經由該透光基板上之複數穿孔提供氣體壓迫該雙面 膠層及其上的該功能性膜片與該透光基板分離,該功能 性膜片並貼附於該顯示面板之該顯示面。 15 201227642 9·如申請專利範圍第8項所述之貼合方法,其中該雙面膠 層及該功能性膜片分離步驟包含:導入氣體以解除真空 狀態,使該雙面膠層復位並與該功能性膜片分離。 10. —種功能性膜片貼合機台,用於貼附一功能性臈片於一 顯示面板上’該貼合機台包含: 一雙面膠層展開單元,供展開一雙面膠層並提供該雙 面膠層一預設張力;其中該雙面膠層包含相背之一第一 膠面及一第二膠面; 一透光基板,設置對應於該第一膠面; 一功能性膜片進料單元,供貼附該功能性膜片之一第 一面於該雙面膠層該第二膠面;其中該透光基板之硬度 較該功能性膜片之硬度為高; 一顯示面板載台,供承載該顯示面板;其中該雙面膠 層及該功能性膜片係選擇性位於該顯示面板載台及該透 光基板間;以及 一對位系統,供對位貼附於該透光基板上之該功能性 膜片及位於該顯示面板載台上之該顯示面板。 11. 如申請專利範圍第10項所述之貼合機台,進一步包含一 翻轉機構’供自轉該透光基板與貼附於其上的該功能性 膜片使該功紐則及該顯示面板位於纖示面板載台 及該透光基板間。 12. 如申請專利範圍第1〇項所述之貼合機台,其中該對位系 統包含: 16 201227642 、 ,一第一影像偵測裝置,供判斷該顯示面板中複數畫素 列之目標晝素列之一第一座標位置; / -第二影像_裝置,供掃描該功能性則上之複數 微結構圖針,以判斷該些微結構随中之-目標微結 構之一第二座標位置;以及 r —权正單元,比對該第一位置座標及該第二位置座標 、產生差異值,並根據該差異值調整該顯示面板及貼 • 附該功能性膜片之該透光基板中至少其一。 13. 如申請專利範圍第1〇項所述之貼合機台,進一步包含 :-腔體’容納貼附該魏性則之該透絲板及承載 該顯示面板之該顯示面板載台;以及 一真空裝置,供於該腔體内實質形成真空狀態。 14. ,申請專利範圍第13項所述之貼合機台,進—步包含一 第-氣體導人裝置;其巾,該透絲板上形成有複數穿 _ 孔《亥第氣體導入裝置提供氣體經由該複數穿孔壓迫 該雙面膠層及其上的該功能性膜片與該透光基板分離, 並貼附於該顯示面板之一顯示面。 15. 如申請專利範圍第14項所述之貼合機台,進一步包含一 第二氣體導人裝置’供導人氣體贿除真空狀態,使該 雙面膠層復位並與該功能性膜片分離。 16. 如申請專機圍第1G獅述之貼合機台,其中該透絲 板之硬度大於該功能性膜片之硬度。 17. —種功能性膜片貼合對位方法,用於將一功能性膜片上 17 201227642 複數微結構圖案令之-目標微結構與—顯示面板中複數 畫素列之-目標畫素列勒情位,該貼合對位方法包含 下列步驟: 3 貼附該功能性膜片於一透光基板上; 取得該目標晝素列之一第一位置座標; 偵測該目標微結構之一第二位置座禪,· 比對該第-位置座標及該第二位置座標以產生—差 異值;以及 根據該差異侧整該齡面板及軸該功能性膜片 之該透光基板中至少其一。 、 18. 如申請專利範圍第17項所述之貼合對位方法,其中該透 光基板之硬度較該功能性膜片之硬度為高。 19. 如申請專利範圍第17項所述之貼合對位方法,其中貼附 該功月d生膜片至該透光基板步驟包含:於完成貼附後翻 轉該透光基板與貼附於其上的該功能性則使該功能性 膜片朝向該顯示面板。 20. 如申請專利範圍第π項所述之貼合對位方法,其中該第 -位置座標轉步驟包含以—第—影_峨置判斷該 目標晝素列之位置以取得該第一位置座標。 21. 如申请專利範圍第17項所述之貼合對位方法,其中第二 位置座標细彳步驟包含以—第二影侧_置掃描該些 微結構圖案以判斷該目標微結構之位置。201227642 VII. Patent application scope: 1. A functional cymbal bonding method for attaching a functional film to a display panel, the bonding method comprises the following steps: attaching a double-sided adhesive layer a first adhesive surface is disposed on a transparent substrate; a first surface of the functional film is attached to the second adhesive surface of the double-sided adhesive layer facing away from the first adhesive surface; wherein the hardness of the transparent substrate The functional film is attached to the transparent substrate and the display panel; the functional film is attached to the second side of the first surface The display surface of the display panel; wherein the bonding force between the second surface and the surface of the surface is greater than the bonding force between the first surface and the fresh plastic surface of the double-sided adhesive layer; and the double-sided adhesive The second adhesive side of the layer separates the functional membrane. 2. The method of bonding according to the invention, wherein the attaching the functional film to the double-conducting layer comprises: flipping the light-transmissive substrate after completion _ and _ ship_ The second side of the superior membrane faces the display panel. 3. If the application of the special fiber around the first note is applied to the green, the step of attaching the work tape to the double-sided adhesive layer of the towel comprises: after the attachment is completed, the self-adhesive film is The second side is torn off - the release film. 4. The method for riding a ride according to the first item of the application, wherein the functional membrane is a micro-structured membrane, and the alignment step comprises the microstructure membrane 201227642 === _ in the target The microstructure is aligned with one of the display surface sub-denier columns. 5. If the application specific skeleton structure and the target alignment step include: the private position of the target is obtained - the first position coordinate; the target microstructure is detected - the second position a coordinate; an outer value of the first position coordinate and the second position coordinate; and a left adjustment of at least one of the light-emitting substrate of the age panel and the microstructured film according to the difference value. The method of bonding according to Item 5, wherein the first bit = coordinate obtaining step comprises determining the position of the target pixel column by the -image_device to obtain the first position coordinate. The method of bonding according to claim 5, wherein the second position coordinate detection_ includes an m image side device pattern to determine the position of the target microstructure. One ^ 8 ·, the scope of patent application! The bonding method of the present invention, wherein the step of attaching the functional b-type film to the display panel comprises: forming a substantially vacuum state between the functional film and the display panel; and passing the transparent substrate The plurality of perforations provide gas to press the double-sided adhesive layer and the functional film thereon to be separated from the transparent substrate, and the functional film is attached to the display surface of the display panel. The method of the method of claim 8, wherein the double-sided adhesive layer and the functional membrane separation step comprise: introducing a gas to release the vacuum state, and resetting the double-sided adhesive layer and The functional membrane is separated. 10. A functional film laminating machine for attaching a functional cymbal to a display panel. The laminating machine comprises: a double-sided adhesive layer unwinding unit for unfolding a double-sided adhesive layer And providing a preset tension of the double-sided adhesive layer; wherein the double-sided adhesive layer comprises a first rubber surface and a second rubber surface; a transparent substrate disposed corresponding to the first rubber surface; a film feeding unit for attaching a first surface of the functional film to the second rubber surface of the double-sided adhesive layer; wherein the hardness of the transparent substrate is higher than the hardness of the functional film; a display panel carrying platform for carrying the display panel; wherein the double-sided adhesive layer and the functional film are selectively located between the display panel stage and the transparent substrate; and a pair of positioning systems for alignment The functional film attached to the transparent substrate and the display panel on the display panel stage. 11. The laminating machine according to claim 10, further comprising a turning mechanism for rotating the transparent substrate and the functional film attached thereto to make the function and the display panel Located between the display panel stage and the transparent substrate. 12. The bonding machine of claim 1, wherein the alignment system comprises: 16 201227642 , a first image detecting device for determining a target of the plurality of pixels in the display panel. a first coordinate position of the prime; or a second image_device for scanning a plurality of micro-structure needles on the functional basis to determine a second coordinate position of one of the microstructure-target microstructures; And the r-weight positive unit, the difference value is generated for the first position coordinate and the second position coordinate, and the display panel and the light-transmitting substrate attached to the functional film are adjusted according to the difference value. One of them. 13. The laminating machine according to claim 1, further comprising: a cavity accommodating the silk permeable panel to which the Wei is attached and the display panel carrier carrying the display panel; A vacuum device is provided for substantially forming a vacuum in the chamber. 14. The laminating machine according to claim 13 of the patent application, comprising: a first gas guiding device; a towel, the plurality of piercing holes formed on the gas plate The gas is pressed through the plurality of perforations to separate the double-sided adhesive layer and the functional film thereon from the transparent substrate, and is attached to one of the display surfaces of the display panel. 15. The laminating machine according to claim 14, further comprising a second gas guiding device for guiding the gas to a vacuum, to reset the double-sided adhesive layer and the functional diaphragm Separation. 16. If applying for a special machine around the 1G Lion's laminating machine, the hardness of the transparent plate is greater than the hardness of the functional diaphragm. 17. A functional patch-fitting alignment method for placing a functional patch on a 17 201227642 complex microstructure pattern - a target microstructure and a plurality of pixels in the display panel - a target pixel column The matching method includes the following steps: 3 attaching the functional film to a transparent substrate; obtaining a first position coordinate of the target pixel column; detecting one of the target microstructures a second position zen, comparing the coordinate of the first position and the coordinate of the second position to generate a difference value; and aligning at least the light transmissive substrate of the functional film of the age panel and the shaft according to the difference One. 18. The method of conformal alignment according to claim 17, wherein the transmittance of the light transmissive substrate is higher than the hardness of the functional film. 19. The method according to claim 17, wherein the attaching the power mask to the transparent substrate comprises: flipping the transparent substrate after attaching and attaching to the transparent substrate This functionality thereon causes the functional diaphragm to face the display panel. 20. The method according to claim π, wherein the first position coordinate step comprises determining a position of the target pixel column by using a first image to obtain the first position coordinate . 21. The method of conforming alignment of claim 17, wherein the second location coordinate step comprises scanning the microstructure patterns with a second shadow side to determine the location of the target microstructure.
TW099147344A 2010-12-31 2010-12-31 Functional film lamination method, lamination device and film positioning method TWI449005B (en)

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