TW200927431A - A double-molded insert molding product and an electronic device using the double-molded insert molding product - Google Patents

A double-molded insert molding product and an electronic device using the double-molded insert molding product Download PDF

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Publication number
TW200927431A
TW200927431A TW97134867A TW97134867A TW200927431A TW 200927431 A TW200927431 A TW 200927431A TW 97134867 A TW97134867 A TW 97134867A TW 97134867 A TW97134867 A TW 97134867A TW 200927431 A TW200927431 A TW 200927431A
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Taiwan
Prior art keywords
conductive film
film layer
molded body
molded
mold
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TW97134867A
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Chinese (zh)
Inventor
Yuki Matsui
Takao Hashimoto
Ryomei Omote
Shuzo Okumura
Takahiro Okabe
Takeshi Nishimura
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Nissha Printing
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Publication of TW200927431A publication Critical patent/TW200927431A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1671Making multilayered or multicoloured articles with an insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811Multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/0026Transparent

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Non-Insulated Conductors (AREA)
  • Laminated Bodies (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

A double-molded insert molding product 2 wherein a first molding member 11 and a second molding member 12 are formed on both surfaces of a conductive film member 20 which has a transparent conductive film layer 15 on the surface of a support film 14. The first molding member 11 and the second molding member 12 are formed so as to cover the conductive film member 20. Either the first molding member 11 or the second molding member 12, which is in contact with the transparent conductive film layer 15, has a notched part 18a for exposing the transparent conductive film layer 15 of the conductive film member 20 to an outside.

Description

200927431 九、發明說明:200927431 IX. Description of invention:

發明領域 5 10 15 ❹ 20 本發明係有關於一種主要使用在行動電話或個人電職 等之翻蓋且形成網眼狀導電性圖案之雙重成形内嵌成形 品,以及使用該成形品之電子機器。 【先前技術J 發明背景 關於將表面形成有導電層之熱可塑性樹脂膜與熱可塑 性樹脂進行内嵌成形而具有電磁波屏蔽性等附加機能之塑 膠板及其製造方法,已知的是專利文獻1(日本專利公開公 報特開2003 — 298280號公報)中所揭示者。 該塑膠板係具有以下構造,即··於成形用模具之底部 配置表面具有導電層之熱可塑性樹脂膜,且將導電層作成 上方,並於熔融狀態下在其上方導入熱可塑性樹脂且使其 固化,藉此,使藉由熱可塑性樹脂所構成之樹脂成形體及 與該樹脂成形體大致相同面積之熱可塑性樹脂膜一體化。 C發明内容3 發明揭示 發明欲解決之課題 然而,於前述專利文獻1中所揭示之塑膠板係單純黏合 熱可塑性樹脂與熱可塑性樹脂膜之狀態,舉例言之,由於 成形後之收縮中藉由熱可塑性樹脂所構成之樹脂成形體及 與該樹脂成形體大致相同面積之熱可塑性膜的尺寸變化程 5 200927431 度之差異’内嵌成形品會產生翹曲,或因該應變使藉由熱 可塑性樹脂所構成之樹脂成形體及與該樹脂成形體大致相 同面積之熱可塑性膜間或導電層及熱可塑性樹脂膜間產生 剝離。 又’由於前述專利文獻1中所揭示之塑膠板係構成導電 層包覆於熱可塑性樹脂與熱可塑性樹脂膜間之狀態,因 此,在使用於電磁波屏蔽等時無法將導電層之帶電釋放至 外部。 故,本發明之目的係提供一種在藉由内傲成形將導電 10性膜進行雙重成形時可抑制翹曲之產生,同時在使用於電 磁波屏蔽等時可將導電層之帶電釋放至外部的雙重成形内 嵌成形品,以及使用雙重成形内嵌成形品之電子機器。 用以欲解決課題之手段 為了解決前述技術問題,本發明係提供以下構造之雙 15重成形内嵌成形品。 依據本發明之W態樣,提供一種雙重成形内澈成 品,該雙重成形内嵌成形品包含有:導電性膜係具有 明支持膜及配置於前述支顧之表面且可透視之導電脖 20Field of the Invention 5 10 15 ❹ 20 The present invention relates to a double-formed insert molding mainly used for flipping a mobile phone or a personal electric appliance and forming a mesh-like conductive pattern, and an electronic machine using the molded article. [Background of the Invention] The present invention relates to a plastic sheet in which a thermoplastic resin film having a conductive layer formed thereon and a thermoplastic resin are in-line molded to have an additional function such as electromagnetic wave shielding properties, and a method for producing the same, and Patent Document 1 is known ( The person disclosed in Japanese Laid-Open Patent Publication No. 2003-298280. The plastic plate has a structure in which a thermoplastic resin film having a conductive layer on its surface is disposed at the bottom of the mold for molding, and a conductive layer is formed above, and a thermoplastic resin is introduced thereon in a molten state. After curing, the resin molded body composed of the thermoplastic resin and the thermoplastic resin film having substantially the same area as the resin molded body are integrated. C DISCLOSURE OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION However, the plastic sheet disclosed in the above-mentioned Patent Document 1 is a state in which a thermoplastic resin and a thermoplastic resin film are simply bonded, for example, by shrinkage after forming. The resin molded body composed of the thermoplastic resin and the thermoplastic film having substantially the same area as the resin molded body have a dimensional change of 5 200927431 degrees. The embedded molded article may have warpage, or the thermoplasticity may be caused by the strain. The resin molded body composed of the resin and the thermoplastic film having substantially the same area as the resin molded body or the conductive layer and the thermoplastic resin film are peeled off. Further, since the plastic sheet disclosed in the above-mentioned Patent Document 1 is in a state in which the conductive layer is coated between the thermoplastic resin and the thermoplastic resin film, the charged layer cannot be electrically discharged to the outside when used for electromagnetic wave shielding or the like. . Therefore, the object of the present invention is to provide a method for suppressing the occurrence of warpage when the conductive ten-film is double-formed by the inner forming, and simultaneously discharging the charged layer to the outside when used for electromagnetic wave shielding or the like. Forming an in-line molded article, and an electronic machine using a double-formed in-line molded article. Means for Solving the Problems In order to solve the above-mentioned technical problems, the present invention provides a double-15-shaped in-line molded article of the following construction. According to the aspect of the present invention, there is provided a double-formed inner molded article comprising: a conductive film having a bright support film and a fluoroscopic conductive neck disposed on the surface of the aforementioned surface;

〇 者,第1成形體,係成形於前述導電性膜之—面上並覆蓋 述一面者;第2成形體,係成形於前述導電性膜之另一面 =述另一面者;及導電膜層露出部,係使前述導 2自㈣第1成形體及前述第2成形體中與前述導電膜 接觸之成形體朝外部露出者。 、 於本發明中,所謂雙重成形係指藉由使用模槽形狀 6 200927431 5 互不同之複數模具且分成複數次地進行熔融樹脂之射出而 製造樹脂成形體者,又,將藉由各個成形所製造之樹脂成 形體稱作第1成形體、第2成形體。另,在將藉由一次成形 用模具所成形之第1成形體插入二次成形用模具内之狀態 下進行二次成形時,會進行下述方法中之任一種方法,於 本發明中,包含雙方之方法。首先,第1方法係於一次成形 用模具與二次成形用模具中,將組合之任一者之模具作成 共通樽且將另一者作成交換模之情形,此時,作成將第1成 ❹ 形體保持於一次成形用模具之共通模的狀態,並將另一模 10 具交換成二次成形用模具來進行。第2方法係於一次成形用 模具與二次成形用模具中未使用共通模之情形,此時,自 一次成形用模具取出第1成形體,並於嵌入二次成形用模具 後進行二次成形。 依據本發明之第2態樣,提供如第1態樣之雙重成形内 15 Φ 嵌成形品,其中前述導電膜層露出部包含有:切口部,係 形成於與前述導電膜層接觸之前述成形體者;及電路片, 係將藉由前述切口部朝外部露出之前述導電膜層之一部分 與連接端子連接者。 依據本發明之第3態樣,提供如第1態樣之雙重成形内 . 20 嵌成形品,其中前述導電性膜包含有本體部及自前述本體 部一端緣之一部分突出之矩形部,且前述第1成形體與前述 第2成形體係形成為分別覆蓋前述導電性膜之前述本體 部,同時未被前述第1成形體或前述第2成形體覆蓋之前述 矩形部係構成使前述導電膜層朝前述第1成形體或前述第2 7 200927431 成形體之外部露出之前述導電膜層露出部。 依據本發明之第4態樣,提供如第3態樣之雙重成形内 嵌成形品’其中前述導電膜層露出部包含有:前述矩形部; 及電路片’係與作為藉由前述矩形部朝外部露出之前述導 5電膜層之一部分的連接端子連接者。 依據本發明之第5態樣,提供如第丨態樣之雙重成形内 嵌成形品,其中前述導電膜層露出部係由電路片構成,且 該電路片係與前述導電性膜之前述導電膜層之一部分的連 接端子連接,又,前述第1成形體與前述第2成形體係配置 10成完全地覆蓋前述導電性膜,同時前述電路片之一部分係 朝前述第1成形體與前述第2成形體之外部露出。 依據本發明之第6態樣,提供如第1態樣之雙重成形内 嵌成形品,其中前述支持膜包含有:本體部;及帶狀部, 係自前述本體部端緣之一部分突出,且於表面設置有與前 15述導電膜層連接之電路圖案部者,又,前述第1成形體與前 述第2成形體係形成為覆蓋前述支持膜之前述本體部,同時 前述帶狀部之至少一部分係朝前述第1成形體或前述第2成 形體之外部露出,並構成前述導電膜層露出部。 依據本發明之第7態樣,提供如第丨態樣至第6態樣中任 '° —態樣之雙重成形内嵌成形品,其中前述導電性膜之前述 導電膜層係由金屬膜層構成,且前述金屬膜層具有由大略 等寬之極細帶構成之網眼結構。 依據本發明之第8態樣,提供如第7態樣之雙重成形内 嵌成形品,其中前述極細帶之帶寬係30μπι以下。 200927431 依據本發明之第9態樣,提供如第1態樣至第8態樣中任 一態樣之雙重成形内嵌成形品,其中前述第1成形體與前述 第2成形體係以透明樹脂構成。 依據本發明之第10態樣,提供一種電子機器,該電子 5機器係將由第1態樣至第9態樣中任一態樣之雙重成形内嵌 成形品所構成之翻蓋,以鉸鏈結合成可於重疊於顯示器上 之關閉狀態與遠離前述顯示器之開啟狀態間移動者。 發明效果 依據本發明’由於第1成形體及第2成形體係於導電性 10 膜之兩表面形成為覆蓋前述導電性膜’因此可相互地彼此 打消藉由射出成形所成形之樹脂成形體特有之收縮,結 果,可防止雙重成形内嵌成形品之勉曲。 又,於本發明中,由於可藉由作成前述導電膜層露出 部之一例的切口部等,使設置於前述導電性膜表面且可透 15視之導電膜層朝外部露出,因此,可將電路片等與藉由該 切口部等朝外部露出之部分連接,且使導電性膜之導電膜 層與外部電路通電,並作成電子機器之天線或靜電電容開 關等使用,同時在使用於電磁波屏蔽等時’可經由電路片 將導電膜層之帶電釋放至外部。 2〇 又’本發明之第5態樣係藉由前述電路片構成前述導電 膜層露出部’藉此’舉例言之,即使於反覆翻蓋之開關動 作時,亦可防止引起斷線等。 又’於本發明之第7態樣中,可透視之導電膜層係使用 ”有藉由大略等寬之極細帶所構成之網眼結構的金屬膜 9 200927431 層,藉此,舉例言之,在使用於翻蓋等時之一舣使用範園 内,該金屬膜層會不易辨認,且全體可確保雙重成形内微 成形品之透明性。 圖式簡單說明 5 本發明之前述與其他目的及特徵可自下述與附_ 佳實施形態相關聯的說明中清楚明白,於該圖式中’ 第1A圖係顯示將有關本發明一實施形態之雙重成IΘ 嵌成形品作成翻蓋使用之電子機器的外觀構造;艘®1 ’ 第1B圖係顯示將有關本發明前述實施形態之前述雙重 10成形内嵌成形品作成前述翻蓋使用之前述電子機器的外 構造透視圖; 第2圖係顯示第1A圖之前述電子機器中所使用之則或 翻蓋的外觀構造立體圖’ 第3圖係沿著第2圖之III —III線之前述翻蓋之截面圖; 15 第4A圖係顯示於前述翻蓋中藉由第1成形體與第2成形 體包覆導電性膜之一端的構造之一例之放大截面圖; 第4B圖係顯示於前述翻蓋中藉由第1成形體與第2成形 體包覆導電性膜之一端的構造之其他例之放大截面圖; 第4C圖係顯示於前述翻蓋中藉由第1成形體與第2成形 2〇體包覆導電性膜之/端的構造之另一其他例之放大截面 圖; 第5 A圖係有關本發明前述實施形態之變形例的翻蓋之 局部放大立體圖; 第5B圖係沿著第5A圖之VB — VB線切斷時之截面圖. 200927431 5 ❿ 10 15 ❿ 20 第6A圖係顯示第2圖所示之前述翻蓋之另一變形例的 局部立體圖; 第6 B圖係顯示第2圖所示之前述翻蓋之另一變形例的 局部透視圖; 第7A圖係顯示第2圖所示之前述翻蓋之另一變形例的 截面圖; 第7B圖係第7A圖所示之前述翻蓋的局部透視圖; 第8圖係顯示有關前述實施形態之前述翻蓋中所使用 之導電性膜之構造平面圖; 第9A圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之金屬膜層網眼圖案例之一部分的放大 圖; 第9B圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之前述金屬膜層網眼圖案的其他例之一部 分的放大圖; 第9C圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之前述金屬膜層網眼圖案的另一其他例之 一部分的放大圖; 第9 D圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之前述金屬膜層網眼圖案的另一其他例之 一部分的放大圖; 第10A圖係顯示製造第7A圖所示之前述翻蓋的程序 圖; 第10B圖係顯示接續第10A圖之程序的程序圖; 11 200927431 第10C圖係顯示接續第10B圖之程序的程序圖; 第10D圖係顯示接續第10C圖之程序的程序圖; 第10E圖係顯示接續第10D圖之程序的程序圖; 第10F圖係顯示接續第10E圖之程序的程序圖; 5 第11A圖係顯示有關第10A至10F圖之前述翻蓋製造方 法之變形例的翻蓋製造方法程序圖; 第11B圖係顯示接續第11A圖之程序的程序圖; - 第11C圖係顯示接續第11B圖之程序的程序圖;The first molded body is formed on the surface of the conductive film and covers the other side; the second molded body is formed on the other surface of the conductive film, the other side; and the conductive film layer In the exposed portion, the molded body that is in contact with the conductive film from the (four) first molded body and the second molded body is exposed to the outside. In the present invention, the double molding refers to a method of manufacturing a resin molded body by using a plurality of molds different from each other in a cavity shape 6 200927431, and discharging the molten resin into a plurality of times, and The resin molded body to be produced is referred to as a first molded body and a second molded body. When the first molded body formed by the primary molding die is inserted into the secondary molding die, the secondary molding is performed, and any of the following methods is performed. In the present invention, the method includes The method of both parties. First, in the first method, in the mold for primary molding and the mold for secondary molding, the mold of either combination is made into a common mold, and the other is used as an exchange mold. In this case, the first one is formed. The form is held in the state of the common mold of the primary molding die, and the other die 10 is exchanged for the secondary molding die. In the second method, the common mold is not used in the primary molding die and the secondary molding die. In this case, the first molded body is taken out from the primary molding die, and the secondary molding is performed after the secondary molding die is inserted. . According to a second aspect of the present invention, there is provided a double-molded inner 15 Φ insert molded article according to the first aspect, wherein the exposed portion of the conductive film layer includes a notch portion formed in contact with the conductive film layer And a circuit piece, which is connected to the connection terminal by a portion of the conductive film layer exposed to the outside by the cutout portion. According to a third aspect of the present invention, there is provided a double-formed inner 20 molded article according to the first aspect, wherein the conductive film includes a body portion and a rectangular portion partially protruding from one end edge of the body portion, and the foregoing The first molded body and the second molded system are formed so as to cover the main body portion of the conductive film, and the rectangular portion that is not covered by the first molded body or the second molded body is configured such that the conductive film layer faces The first molded body or the exposed portion of the conductive film layer exposed outside the second molded body of the second 7 200927431. According to a fourth aspect of the present invention, there is provided a double-molded in-line molded article of the third aspect, wherein the exposed portion of the conductive film layer includes: the rectangular portion; and the circuit sheet is formed by the rectangular portion The connection terminal of one of the aforementioned conductive film layers is exposed outside. According to a fifth aspect of the present invention, there is provided a double-molded in-line molded article according to the first aspect, wherein the exposed portion of the conductive film layer is composed of a circuit sheet, and the circuit sheet is bonded to the conductive film of the conductive film. One of the connection terminals of the layer is connected, and the first molded body and the second molding system arrangement 10 completely cover the conductive film, and one of the circuit pieces is formed toward the first molded body and the second molded body. The outside of the body is exposed. According to a sixth aspect of the present invention, there is provided a double-molded in-line molded article according to the first aspect, wherein the support film comprises: a body portion; and a strip portion projecting from one of the end edges of the body portion, and The circuit pattern portion connected to the conductive film layer of the first fifteenth surface is provided on the surface, and the first molded body and the second molding system are formed to cover the main body portion of the support film, and at least a part of the strip portion It is exposed to the outside of the first molded body or the second molded body, and constitutes the exposed portion of the conductive film layer. According to a seventh aspect of the present invention, there is provided a double-formed in-line molded article of any of the first aspect to the sixth aspect, wherein the conductive film layer of the conductive film is a metal film layer The metal film layer has a mesh structure composed of an extremely thin strip of substantially equal width. According to an eighth aspect of the present invention, there is provided a double-molded in-line molded article according to the seventh aspect, wherein the bandwidth of the ultrafine tape is 30 μm or less. According to a ninth aspect of the present invention, there is provided a double-molded insert molding product according to any one of the first aspect to the eighth aspect, wherein the first molded body and the second molding system are formed of a transparent resin . According to a tenth aspect of the present invention, an electronic apparatus is provided which is formed by hinges formed by a double-shaped insert molding product of any one of the first aspect to the ninth aspect. The mover can be moved between a closed state that overlaps the display and an open state that is remote from the display. According to the present invention, the first molded body and the second molded system are formed so as to cover the conductive film on both surfaces of the conductive film 10, so that the resin molded body formed by injection molding can be mutually canceled. Shrinkage, as a result, prevents distortion of the double-formed in-line molded article. Further, in the present invention, the conductive film layer which is provided on the surface of the conductive film and which can be seen through the conductive film layer can be exposed to the outside by forming a notch portion or the like as an example of the exposed portion of the conductive film layer. The circuit piece or the like is connected to a portion exposed to the outside by the cutout portion or the like, and the conductive film layer of the conductive film is electrically connected to an external circuit, and is used as an antenna of an electronic device or a capacitance switch, and is used for electromagnetic wave shielding. Isochronously, the charged film layer can be electrically discharged to the outside via a circuit chip. In the fifth aspect of the present invention, the conductive film layer exposed portion is formed by the above-mentioned circuit sheet. By way of example, even when the switch of the flip cover is operated, it is possible to prevent disconnection or the like. Further, in the seventh aspect of the present invention, the transparent conductive film layer uses a metal film 9 200927431 layer having a mesh structure composed of a very thin strip of a substantially equal width, whereby, by way of example, When used in a flip cover or the like, the metal film layer is not easily identifiable, and the transparency of the micro-molded article in the double forming can be ensured as a whole. BRIEF DESCRIPTION OF THE DRAWINGS 5 The foregoing and other objects and features of the present invention can be As will be apparent from the following description in conjunction with the preferred embodiment, in the drawings, Fig. 1A shows the appearance of an electronic device for use as a flip cover for a double-integrated molded article according to an embodiment of the present invention. Structure 1; Figure 1B shows an external structural perspective view of the above-described electronic device in which the double 10-shaped insert molding product according to the above-described embodiment of the present invention is used as the flip cover; Fig. 2 shows the first FIG. FIG. 3 is a cross-sectional view of the flip cover along the line III-III of FIG. 2; FIG. 4A is shown in the aforementioned flip cover. An enlarged cross-sectional view showing an example of a structure in which one end of a conductive film is covered by a first molded body and a second molded body; and FIG. 4B is a view showing that the first molded body and the second molded body are covered with conductivity in the flip cover; An enlarged cross-sectional view of another example of the structure of one end of the film; FIG. 4C shows another example of the structure in which the first molded body and the second molded second body are covered with the end of the conductive film in the flip cover; FIG. 5A is a partially enlarged perspective view of a flip cover according to a modification of the foregoing embodiment of the present invention; FIG. 5B is a cross-sectional view taken along line VB-VB of FIG. 5A. 200927431 5 ❿ 10 15 ❿ 20 FIG. 6A is a partial perspective view showing another modification of the flip cover shown in FIG. 2; FIG. 6B is a partial perspective view showing another modification of the flip cover shown in FIG. 2; 7A is a cross-sectional view showing another modification of the flip cover shown in FIG. 2; FIG. 7B is a partial perspective view of the flip cover shown in FIG. 7A; and FIG. 8 is a view showing the aforementioned flip cover relating to the foregoing embodiment. A structural plan view of a conductive film used in the present invention; 9A is an enlarged view showing a part of a metal film layer mesh pattern of the conductive film used in the flip cover of the embodiment, and FIG. 9B is a view showing the aforementioned use in the flip cover of the above embodiment. An enlarged view of a part of another example of the mesh pattern of the metal film layer of the conductive film; FIG. 9C is a view showing another mesh pattern of the metal film layer of the conductive film used in the flip cover of the embodiment. FIG. 9D is an enlarged view showing a part of another example of the metal film layer mesh pattern of the conductive film used in the flip cover of the embodiment; 10A is a program diagram showing the manufacture of the flip cover shown in FIG. 7A; FIG. 10B is a program diagram showing a procedure following the 10A diagram; 11 200927431 10C is a program diagram showing the procedure following the 10B diagram; The 10D drawing shows the program diagram of the program following the 10Cth chart; the 10E drawing shows the program diagram of the program following the 10th figure; the 10F figure shows the following 10E Program diagram of the program; 5 FIG. 11A is a program diagram showing a method for manufacturing a flip cover according to a modification of the above-described flip cover manufacturing method of FIGS. 10A to 10F; FIG. 11B is a program diagram showing a procedure subsequent to FIG. 11A; The 11C chart shows the program diagram of the program following the 11B chart;

第11D圖係顯示接續第11C圖之程序的程序圖; Q 10 第11E圖係顯示接續第11D圖之程序的程序圖; 第11F圖係顯示接續第11E圖之程序的程序圖; 第11G圖係顯示接續第11F圖之程序的程序圖; - 第12A圖係顯示製造第5A、6A、6B圖所示之前述翻蓋 - 的程序圖, 15 第12B圖係顯示接續第12A圖之程序的程序圖; 第12C圖係顯示接續第12B圖之程序的程序圖; 第12D圖係顯示接續第12C圖之程序的程序圖; Ο 第12E圖係顯示接續第12D圖之程序的程序圖; 第12F圖係顯示接續第12E圖之程序的程序圖; - 20 第12G圖係顯示接續第12F圖之程序的程序圖; - 第13A圖係顯示有關前述實施形態之前述翻蓋中所使 用之導電性膜的變形例之圖; 第13B圖係具有第13A圖之前述變形例的前述翻蓋之 截面圖; 12 200927431 5 第14Α圖係顯示製造第3圖所示之前述翻蓋的程序圖; 第14Β圖係顯示接續第14Α圖之程序的程序圖; 第14C圖係顯示接續第14Β圖之程序的程序圖; 第14D圖係顯示接續第14C圖之程序的程序圖; 第14Ε圖係顯示接續第14D圖之程序的程序圖; 第14F圖係顯示接續第14Ε圖之程序的程序圖; 第15Α圖係顯示有關第14Α至14F圖之前述翻蓋製造方 法的變形例之翻蓋製造方法程序圖; ❹ 第15Β圖係顯示接續第15Α圖之程序的程序圖; 10 第15C圖係顯示接續第15Β圖之程序的程序圖; 第15D圖係顯示接續第15C圖之程序的程序圖; 第15Ε圖係顯示接續第15D圖之程序的程序圖; 第15F圖係顯示接續第15Ε圖之程序的程序圖; 第15G圖係顯示接續第15F圖之程序的程序圖; 15 第16Α圖係顯示有關第14Α至14F圖之翻蓋製造方法的 變形例之翻蓋製造方法程序圖; Φ 第16Β圖係顯示接續第16Α圖之程序的程序圖; 第16C圖係顯示接續第16Β圖之程序的程序圖; 第16D圖係顯示接續第16C圖之程序的程序圖; . 20 第16Ε圖係顯示接續第16D圖之程序的程序圖; 第16F圖係顯示接續第16Ε圖之程序的程序圖; 第16G圖係顯示接續第16F圖之程序的程序圖。 【實施方式3 用以實施發明之最佳形態 13 200927431 在繼續說明本發明前,針對附圖中相同之零件附上相 同之參照符號。 以下,參照圖式,說明將有關本發明一實施形態之雙 重成形内嵌成形品作成翻蓋使用的電子機器。 5 第1A及1B圖係顯示將有關本發明一實施形態之雙重 成形内嵌成形品作成翻蓋使用之電子機器的外觀構造立體 圖,分別地,第1A圖係顯示翻蓋開啟之狀態,第丨B圖則顯 示翻蓋關閉之狀態。 舉例言之’本實施形態之電子機器可作成pDA(個人數 10 位助理’ Personal Digital Assistant)等使用,電子機器i係構 成為雙重成形内嵌成形品之大略呈矩形的翻蓋2藉由鉸鍵 部4與大略呈長方體之電子機器本體3的上部端鉸鏈結合, 藉由使用鉸鏈部4來結合,翻蓋2可於如第丨八圖所示般相對 於電子機器本體3立起的開啟狀態及如第❿圖所示般與電 15子機器本體3積層的關閉狀態間進行開關。 於電子機器本體3之表面3a上設置有液晶等之顯示器5 及操作鈕6,於翻蓋2開啟之狀態下,該等顯示器5及操作奴 6會朝外部露出’因此’可於開啟翻蓋2之狀態下直接壓下 操作鈕6等而進行操作。 2〇 又’如後所述’由於翻蓋2係其本身可透視,因此,如 第1B圖所不’於關閉狀態下,可自翻蓋2上辨認液晶顯示器 5及操作紐6。又,如後所述,於翻蓋2内,微細網眼狀之金 屬膜層15(參照第3圖)係設置成藉由透明之合成樹脂來包 覆’同時可將翻蓋2作成靜電電容開關或通信用天線等使 14 200927431 用,作為此用之構造則如後述。 5 10 15 鬌 20 第2圖係顯示第ία圖之電子機器中所使用之翻蓋2的外 觀構造立體圖。翻蓋2包含有可透視之板狀部1〇及與該板狀 部1〇連接之電路片16,且電路片16係具有以下構造,即: 藉由印刷等方法,於將後述翻蓋2作成靜電電容開關使用時 用以將開關之電極導向翻蓋2外部之撓性或剛性基體上設 置電路圖案。3,亦可於電路片16上搭載在將有關本實施 形態之翻蓋2作成靜電電容開關使用時等用以進行資訊運 算之1C晶片21等,藉由於電路片16設置靜電電容開關用之 1C晶片21,可縮短資訊輸入部分之金屬膜層15與『晶片21 之距離,且不易受到雜訊等之辟,同時藉由將ic晶片21 之設置空間設置於翻蓋側’可消除電子機器本體3側之設置 空間。 第3圖係第2圖之翻蓋2沿著線之截面圖,於第3 圖中,為了能輕易地理解翻蓋2之截面結構,相對於第2圖 放大圖示翻蓋2之厚度尺寸。翻蓋2係如後述般藉由雙重内 嵌成形所製造之时成形品,且於導㈣膜構物之導電 性膜13之兩面設置有第1成形體u與第2成形體12。 導電性膜構件20係藉由導電,_13及電路片16所構 成’且前述導電性膜η包含有:本體部13a,係構成為略呈 矩形者·,及小片部ι3ρ,係自本體部13a之—邊突出且呈矩 形者,又,前述電路片16係、與導電性膜13之小片部叫連 接,即,小片部uP與電路片16係具有自矩形導電性膜此 矩形本體部na突出之構造。在此,可藉由小片部i3p本身 15 200927431 或小片部13P與電路片I6等構成前述導電膜層露出部之一 例。 導電性膜13之小片部13P與電路M6之接著係使用導 電性接著劑17來進行’然而,亦可使用其他接著方法。 5 冑電性膜13係構成透明支持膜14與設置於該支持膜14 表面作為導電層之金屬膜層15的積層結構具體而言,導 電性膜13大致呈矩形之本體部13&與矩形之小片部13p係分 別配置相同形狀的透明支持臈14及於該支持膜14表面上設 置成相同形狀作為導電層之一例的金屬膜層15。於自本體 10部13&至小片部13P一體地形成之金屬膜層15之小片部I3p 中,如前所述,透過導電性接著劑17,使電路片16與小片 部13p之金屬膜層15電連接並接著。 詳細之導電性膜13係如後述。 前述構造之翻蓋2係於内部設置藉由金屬膜層15所構 15成之導電層,又,由於該金屬膜層15係與翻蓋2外部之電路 片16通電,因此該金屬膜層15係具有作為天線及靜電開關 之機能’同時可將導電層之帶電釋放至外部。又,由於設 置成與導電性膜構件20—體化之第1成形體u及第2成形體 12係設置於導電性膜13之兩面,因此可相互地彼此打消藉 20由射出成形所成形之樹脂成形體特有之收縮,結果,可防 止因成形後之收縮所造成的翻蓋2之變形。 第1成形體11及第2成形體12宜為依據高溫高濕度等周 圍環境之收縮率大致相同者,較為理想的是第1成形體11及 第2成形體12作成相同之合成樹脂而將依據高溫高濕度等 200927431 周圍環境之收縮率作成相同。若第1成形體11及第2成形體 12之收縮量差異過大,則會成為翻蓋2翹曲等之原因,故, 第1成形體11及第2成形體12宜進行樹脂之選定或厚度尺寸 等之設計’使收縮率構成大致相同。 5 ❹ 10 15 φ 20 第1成形體11與第2成形體12係配置成遍及大致全領域 地包覆導電性膜構件20之導電性膜13,且完全地包覆導電 性膜13之本體部13a之端邊,並形成為只有自導電性膜13之 本體部13a—邊呈凸狀突出之小片部13p朝翻蓋2之外部露 出的狀態。 另,於第3圖中,第1成形體η與第2成形體12之厚度尺 寸係構成為大致相同’且導電性膜13配置於雙方之中間位 置’然而’第1成形體u與第2成形體12及導電性膜13之位 置關係並不限於前述構造。第4八至4(:圖係顯示利用第1成 形體11及第2成形體12來進行之導電性膜13之端邊包覆狀 態的局部放大截面圖,第4A圖係第3圖之局部放大圖,且為 將導電性膜13配置於第丨成形體u與第2成形體12之邊界 l〇aj分的狀態’第4B圖係將導電性膜13埋在第2成形體12 中之構造’且第1成形體11及第2成形體12之if界10a與導電 卜生膜13之表面係構成為略呈相同之水平,第4C圖係第i成形 體11之端部11&將導電性膜13包人之構造。如各圖所示之導 電性膜13之包覆構造係依據後述成形…成形體u及第2成 形體12之模具賴槽形狀而有所*同,且可採用任一者之 構造。 第5A圖係顯示有關第2圖所示之翻蓋2之變形例的翻蓋 17 200927431 2a圖。於該變形例中所使用之導電性膜構件2〇係藉由矩形 導電性膜13及與該導電性膜13連接成自導電性膜π之一邊 突出的電路片16所構成,且可於該導電性膜構件2〇之導電 性骐13之突出部分連接翻蓋2a之外部端子。 5 第5A圖所示之翻蓋2a係遍及樹脂成形體之一邊全體進 行切口,且形成切口 18a並形成為落差i8d,另,於本說明 書中,所謂「切口」係指設置於導電性膜構件2〇兩面之第j 成形體11與第2成形體12中任一者之面積小於另一者,且使 兩者於該一部分不會重複。如第5B圖所示,作為本發明之 導電膜層露出部或切口部之一例的該切口 18a係藉由將第ι 成形體11成形為比第2成形體12及導電性膜13小而形成結 果,所形成之落差18d會構成導電性膜13之金屬膜層15朝翻 蓋2&之外面側露出之狀態。 15 藉由切口 18a朝外面側露出之導電性膜13之金屬膜層 係透過導電性接著劑17連接電路片16,且可藉由切口 18a -電路片16等構成前述導電膜層露一 電路片h 田 0,金屬膜層15可與外部電路通電,且可作成天線 二1電電容開關使用。另,切口 18a等之金屬膜層15與電路 2〇件,之連接部分宜於將翻蓋2a裝入電子機器時藉由其他構 例如歧鏈部4等自外部遮蔽。 第6A圖係顯示有關第2圖所示之翻蓋2之另一變形例 爛蓋2b圖。# 件2〇《 於該變形例之翻蓋沘中,所使用之導電性膜構 及與έ糸與第5A圖所示之變形例相同,藉由矩形導電性膜13 、、導電性犋13連接成自導電性膜13之一邊突出的電路 200927431 片16所構成,且可於該突出部分連接翻蓋沘之外部端子。 5 10 15 ❹ 20 第6A圖所示之翻蓋2b係將第!成形體u 一端之一部分 進行切口且形成切口 18b,並於該切口 i8b形成落差I8e。作 為本發明之導電膜層露出部或切口部之其他例的該切口 18b之一例係與前述變形例相同,藉由將第丨成形體u成形 為比第2成形體12及導電性膜13小而形成,結果,自切口 18b 會構成導電性膜13之金屬膜層15朝翻蓋沘之外面側露出之 狀態。藉由切口 18b朝外面側露出之導電性膜13之金屬膜層 15係連接電路;Π6,且可藉㈣口⑽與電路片_構成前 述導電膜層露出部之一例。 第6B圖係顯示有關第2圖所示之翻蓋2之另一變形例的 翻蓋2c圖。於該變形例之翻蓋2(;中,所使用之導電性膜構 件20係與第5A圖所示之變形例相同,藉由矩形導電性膜13 及與該導電性膜13連接成自導電性膜13之一邊突出的電路 片16所構成,且可於該突出部分連接翻蓋仏之外部端子。 第6B圖所示之翻蓋2C係於一側表面上形成作為本發明 之導電膜層露出部或切口部之另一其他例的盲孔(未貫通 之孔:blind hole) 18c,且該盲孔丨8c係構成本發明之導電膜 層露出部或切口部之另-其他例的切口。該盲孔18c之底面 會露出導電性膜構件之金屬膜層15,又,該盲孔收之一例 係與前述變形例相同,可藉由成形第1成形體11時之模槽形 狀來设置’自f孔18。露出之導電性膜13之金屬膜層15係連 接電路片16’且可藉由盲孔18e與電路片崎構成前述導電 膜層露出部之一例。 19 200927431 第7A圖係顯示有關第2圖所示之翻蓋2之另一變形例的 翻蓋2d圖。於該變形例之翻蓋2d中,所使用之導電性膜構 件2〇係與前述變形例相同,藉由矩形導電性膜13及與該導 電性臈13連接成自導電性膜13之一邊突出的電路片16所構 5 成。 如第7B圖所示,第7A圖所示之翻蓋2d係構成為使構成 導電性膜構件20之電路片16埋設於第1成形體11内之狀 態,且該電路片16之一部分朝翻蓋2d之外部圍繞。該構造 之翻蓋2d可藉由於成形第1成形體11及/或第2成形體12 10時,將業已於導電性膜13上預先安裝電路片12之狀態的導 電性膜構件20插入成形用模具内並進行内嵌成形來製造, 此時’由於導電性膜13與電路片16之接著部分係存在於内 肷成形品内部,因此可進行保護,且可提升導電性膜構件 20之可靠性’即’藉由利用前述電路片16來構成前述導電 15膜層露出部,舉例言之,即使於反覆翻蓋之開關動作時, 亦可防止引起斷線等。 另’於第7A圖中’雖然揭示第1成形體11於射出成形時 進入自導電性膜13突出之部分的電路片16下方(圖中之符 號11c) ’然而’實際上會藉由射出成形時之射出壓力使電 路片16抵壓於_面’且電路片16有時會構成撓曲狀態(參 照第11F圖)。 由於該構造之翻蓋2d係藉由第1成形體11及第2成形體 12之周緣部Ub、周緣部12b、周緣部He、周緣部12c遍及 全周地包覆構成導電性膜構件20之導電性膜13,因此導電 200927431 5 e 10 15 鲁 20 I·生膜13το王不會朝,卜邹露出,故由於無法自翻蓋%之外 4直接碰觸到置於導電性膜麻面之金屬膜層Μ,因此 不會抽傷金屬膜層15,&,即使作成為具有如後述極細帶 之,,周眼fly狀的金屬料丨5,亦*會損傷作成天線或靜電電 容開關:電極,且不會引起該等機能之劣化。 其次,利用第8圖,說明構成導電性膜構件20之導電性 膜13 ’另,使用料電性肋所構成之翻蓋之截面形狀可 作成第3 ' 5B、7AS|等。如前所述,導電性膜⑽具有於 _㈣_$14之表面積層可透視之金屬膜層μ的構造 之透明膜’於第8圖所示之例巾,導電性膜13係依從支持膜 14及金屬膜層15而構成為矩形,然而,亦可於導電性膜ο 之矩形端緣之一部分突出、形成連接電路片16之小片部 13p(參照第2圖)。又,於第8圖中,金屬膜層15係於用以連 接電路片16之電路圖案部(連接端子)15a自矩形本體部15d 之一邊突出之狀態下設置,且可藉由該電路圖案部(連接端 子)15a與電路片16連接,並構成導電膜層露出部之一例, 然而,亦可作成其他形狀。另,第8圖中金屬膜層15之網狀 線僅附加用以明確地表示金屬膜層15之領域,並非指後述 網眼。 支持膜14可使用聚丙烯系樹脂、聚乙稀系樹脂、聚酿 胺系樹脂、聚酯系樹脂、聚丙烯酸系樹脂或聚氯乙烯系樹 脂等樹脂片等,又,舉例言之,支持膜14之具體厚度尺寸 可作成120μιη。 於本實施形態中,形成於支持膜14之表面且可透視並 21 200927431 具有作為導電層之機能的金屬媒層15係構成為將銘、絡、 金、銀、銅或鋅等各種金屬形成為網眼圖案狀之金屬薄膜 層’另,亦可於支持膜14之表面設置透明導電膜以取代前 述網眼結構之金屬膜層15,此時,可列舉如:於大致全面 5上形成氧化銦、氧化錫、銦錫氧化物或氧化鋅等透明金屬 氧化物者;或於大致全面上形成聚苯胺、聚吡咯或聚乙炔 等導電聚合物者。 金屬膜層15係由依據四端子法之表面電阻值為1Ω/ cm 2以下之不透明金屬所構成的網眼形狀(網眼結構)金屬 10膜,為了將表面電阻值作成前述數值範圍,可適當地選擇 所使用之材質或厚度,舉例言之,金屬膜層15之厚度尺寸 可作成12μιη,若表面電阻值為前述數值範圍,則即使於金 屬膜層15之表面存在有厚度大之樹脂組成物,亦可使靜電 電容開關或通信用天線等之感度良好,且可職予不會誤作 15動之輸入機構,另,金屬膜層15可藉由單層金屬膜所構成, 亦可藉由複數金屬膜所構成。 金屬膜層15之網眼形狀係藉由大略等寬之極細帶15j 來構成各網眼15i’且藉由該網眼15i之開口部分使光透過, 又,藉由該網眼15i中之光透過,即使導電性膜13之導電層 20並未使用藉由IT0等透明材質所構成之導電骐,亦可藉由金 屬膜層15確保電極之透光性。若由翻蓋2關閉之狀態下顯示 器5或操作鈕6之辨認觀點來看,則構成金屬犋層15之網眼 15i的極細帶15j宜藉由帶寬5〇μπι以下,且較為理想的是$师 以上之極細帶所構成,並作成透過率5〇%以上,更為理想 22 200927431 的是極細帶15j之帶寬為30μηι以下,且透過率為70%以上, 其理由係帶寬比3〇μτη粗時可辨認帶寬本身,且可能會妨礙 顯示器5之辨認,又’右透過率低於70%,則於關閉翻蓋2 之狀態下觀看顯示器5時’顯示器5會看起來變暗且降低辨 5認性。在此’所謂透過率係指將出自具有特定色溫度之光 ' 源的所有波長光通過試料面之全光量作為對象的全光線透 - 過率’且前述網眼之透過率係使用日本電飾工業公司製 造之分光測定器(型號NDH2000)來測定,不過,將空氣層 ❹ 中之透過率為100%作為基準。 10 前述網眼15i之形狀宜藉由多角形所構成,設置非多角 形者,例如圓形或橢圓形之網眼15i之開口者係即使將開口 _ 以最大限度密集地排列、配置,開口彼此間亦會構成粗帶 • 部分,因此,該粗帶部分顯眼,同時成為降低光線透過率 之主要原因。又,於三角形、四角形、六角形之圖形中, 15可藉由一種或該等圖形之複數種組合來構成,然而,規則 合乎標準地排列由一種圖形所構成之網眼的金屬膜層比較 . 不容易變得顯眼。 第9A、9B、9C圖係放大顯示構成金屬膜層15之網眼15i 雜細帶15j之-部分,且第9A、9B、9C圖係分別放大圖 2〇示網眼15i與構成網眼151之極細帶15』,又,w係表示極細帶 I5j之帶寬。 第9 A圖所示之網眼圖案係使矩形網眼丨5丨構成核心且 朝正父之方向接連地配置者,第9B圖所示之網眼圖案係將 六角形網眼15i作成核心且朝相互地以6〇。之角度交又之二 23 200927431 向接連地配置者,第9C圖所示之網眼圖案係將梯子形網眼 15i作成核心且朝正交之雙向接連地配置者。11D is a program diagram showing a program following the 11Cth chart; Q 10 11E is a program diagram showing a program following the 11th figure; 11F is a program diagram showing a program following the 11E chart; The program diagram showing the program following the 11th F1; - the 12A diagram showing the procedure for manufacturing the flip cover shown in Figs. 5A, 6A, and 6B, and the 15B diagram showing the procedure for continuing the program of Fig. 12A. Figure 12C is a program diagram showing the program following Fig. 12B; Fig. 12D is a program diagram showing the program following Fig. 12C; Ο Fig. 12E is a program diagram showing the procedure following Fig. 12D; The figure shows a program diagram of the program following FIG. 12E; - 20th Fig. 12G shows a program diagram of the program following Fig. 12F; - Fig. 13A shows the conductive film used in the above flip cover of the above embodiment. Figure 13B is a cross-sectional view of the flip cover having the above-described modification of Fig. 13A; 12 200927431 5 Figure 14 shows a program diagram for manufacturing the above-mentioned flip cover shown in Fig. 3; The process of displaying the program following the 14th chart Sequence diagram; Figure 14C shows the program diagram of the program following the 14th diagram; Figure 14D shows the program diagram of the program following the 14C diagram; Figure 14 shows the program diagram of the program following the 14D diagram; The figure shows a program diagram of the procedure following the 14th drawing; the 15th drawing shows the program diagram of the method of manufacturing the flip cover of the modification of the above-described flip manufacturing method of the 14th to 14th drawings; ❹ the 15th drawing shows the continuation of the 15th drawing Program diagram of the program; 10 Figure 15C shows the program diagram of the program following the 15th diagram; Figure 15D shows the program diagram of the program following the 15C diagram; Figure 15 shows the program diagram of the program following the 15D diagram 15F is a program diagram showing the procedure of the 15th diagram; 15G is a program diagram showing the procedure of the 15Fth diagram; 15Fig. 16 is a modification showing the method of manufacturing the flip cover of the 14th to 14th diagrams; The program diagram of the clamshell manufacturing method; Φ the 16th drawing shows the program diagram of the program following the 16th drawing; the 16C figure shows the program diagram of the program following the 16th drawing; the 16D figure shows the program following the 16Cth drawing Program diagram; . 20 Figure 16 shows the program diagram of the program following the 16D diagram; Figure 16F shows the program diagram of the program following the 16th diagram; Figure 16G shows the program diagram of the program following the 16F diagram . [Embodiment 3] Best Mode for Carrying Out the Invention 13 200927431 Before the description of the present invention is continued, the same reference numerals are attached to the same parts in the drawings. Hereinafter, an electronic device in which a double-formed insert molding product according to an embodiment of the present invention is used as a flip cover will be described with reference to the drawings. 5A1 and 1B are perspective views showing an external structure of an electronic device in which a double-molded in-line molded article according to an embodiment of the present invention is used as a flip cover, and FIG. 1A shows a state in which the flip is opened, and FIG. The status of the flip closed is displayed. For example, the electronic device of the present embodiment can be used as a pDA (Personal Digital Assistant), and the electronic device i is configured as a roughly rectangular flip-shaped cover 2 of a double-formed in-line molded article by a hinge key. The portion 4 is hingedly coupled to the upper end of the substantially rectangular parallelepiped electronic machine body 3, and by using the hinge portion 4, the flip cover 2 can be opened relative to the electronic machine body 3 as shown in FIG. As shown in the figure, the switch is switched between the closed state of the electric 15 submachine body 3 laminated. The display 5 of the liquid crystal or the like and the operation button 6 are disposed on the surface 3a of the electronic machine body 3. When the flip cover 2 is opened, the display 5 and the operation slave 6 are exposed to the outside, so that the flip cover 2 can be opened. In the state, the operation button 6 and the like are directly pressed to operate. 2 〇 And as will be described later, since the flip cover 2 is itself fluoroscopic, the liquid crystal display 5 and the operation button 6 can be recognized from the flip cover 2 as shown in Fig. 1B. Further, as will be described later, in the flip cover 2, the fine mesh-like metal film layer 15 (see FIG. 3) is provided to be covered with a transparent synthetic resin, and the flip cover 2 can be made into a capacitance switch or The communication antenna or the like is used for 14 200927431, and the structure for this purpose will be described later. 5 10 15 鬌 20 Fig. 2 is a perspective view showing the appearance of the flip cover 2 used in the electronic machine of Fig. The flip cover 2 includes a see-through plate portion 1A and a circuit piece 16 connected to the plate portion 1B, and the circuit board 16 has a structure in which the flip cover 2 described later is electrostatically formed by printing or the like. When the capacitor switch is used, a circuit pattern is arranged on the flexible or rigid substrate for guiding the electrode of the switch to the outside of the flip cover 2. 3. The 1C wafer 21 for performing information calculation, such as when the flip cover 2 of the present embodiment is used as a capacitance switch, may be mounted on the circuit board 16, and the 1C chip for the electrostatic capacitance switch may be provided by the circuit board 16. 21, the distance between the metal film layer 15 of the information input portion and the "wafer 21 can be shortened, and the noise is not easily obtained, and the space of the electronic device body 3 can be eliminated by setting the installation space of the ic wafer 21 on the flip side" The setting space. Fig. 3 is a cross-sectional view of the flip cover 2 along the line in Fig. 2. In Fig. 3, in order to easily understand the cross-sectional structure of the flip cover 2, the thickness dimension of the flip cover 2 is enlarged with respect to Fig. 2. The flip cover 2 is a molded article produced by double insert molding as will be described later, and the first molded body u and the second molded body 12 are provided on both surfaces of the conductive film 13 of the conductive (IV) film structure. The conductive film member 20 is formed of conductive material _13 and the circuit board 16 and the conductive film η includes a main body portion 13a, which is formed into a substantially rectangular shape, and a small piece portion ι3ρ from the main body portion 13a. Further, the circuit board 16 is connected to the small portion of the conductive film 13, that is, the small portion uP and the circuit board 16 have a rectangular conductive film protruding from the rectangular body portion na. Construction. Here, an example of the exposed portion of the conductive film layer may be formed by the small portion i3p itself 15 200927431 or the small portion 13P and the circuit sheet I6. The adhesion between the small portion 13P of the conductive film 13 and the circuit M6 is performed using the conductive adhesive 17'. However, other subsequent methods may be used. 5 The electroconductive film 13 is a laminated structure of the transparent support film 14 and the metal film layer 15 provided on the surface of the support film 14 as a conductive layer. Specifically, the conductive film 13 has a substantially rectangular body portion 13 & Each of the small portions 13p is provided with a transparent support crucible 14 having the same shape and a metal film layer 15 having the same shape as the conductive layer on the surface of the support film 14. In the small portion I3p of the metal film layer 15 integrally formed from the body 10 portion 13 & to the small portion 13P, the metal film layer 15 of the circuit piece 16 and the small portion 13p is transmitted through the conductive adhesive 17 as described above. Electrically connected and then. The detailed conductive film 13 will be described later. The flip cover 2 of the above configuration is provided with a conductive layer formed by the metal film layer 15 inside. Further, since the metal film layer 15 is electrically connected to the circuit piece 16 outside the flip cover 2, the metal film layer 15 has As the function of the antenna and the electrostatic switch, the electrified layer can be electrically discharged to the outside. Further, since the first molded body u and the second molded body 12 which are formed integrally with the conductive film member 20 are provided on both surfaces of the conductive film 13, they can be mutually canceled and formed by injection molding. The resin molded body is contracted specifically, and as a result, deformation of the flip cover 2 due to shrinkage after forming can be prevented. It is preferable that the first molded body 11 and the second molded body 12 have substantially the same shrinkage ratio in the surrounding environment such as high temperature and high humidity, and it is preferable that the first molded body 11 and the second molded body 12 are made of the same synthetic resin. High temperature and high humidity, etc. 200927431 The shrinkage rate of the surrounding environment is the same. When the difference in the amount of shrinkage between the first molded body 11 and the second molded article 12 is too large, the flap 2 is warped or the like. Therefore, the first molded body 11 and the second molded body 12 are preferably selected or thicknessed. The design of 'etc.' makes the shrinkage ratio roughly the same. 5 ❹ 10 15 φ 20 The first molded body 11 and the second molded body 12 are disposed so as to cover the conductive film 13 of the conductive film member 20 over substantially all areas, and completely cover the body portion of the conductive film 13 The end portion of the 13a is formed in a state in which only the small portion 13p protruding from the main body portion 13a of the conductive film 13 is protruded toward the outside of the flip cover 2. In addition, in the third figure, the first molded body η and the second molded body 12 have substantially the same thickness dimension, and the conductive film 13 is disposed at the intermediate position between the two. However, the first molded body u and the second molded body The positional relationship between the molded body 12 and the conductive film 13 is not limited to the above configuration. 4th to 4th (the figure shows a partially enlarged cross-sectional view showing the state in which the end of the conductive film 13 is covered by the first molded body 11 and the second molded body 12, and FIG. 4A is a partial view of FIG. In the enlarged view, the conductive film 13 is placed in a state in which the boundary between the second molded body u and the second molded body 12 is divided, and the conductive film 13 is buried in the second molded body 12 in the fourth embodiment. The structure of the first molded body 11 and the second molded body 12 and the surface of the conductive film 13 are formed at substantially the same level, and the end portion 11 & The conductive film 13 has a structure in which the coating structure of the conductive film 13 is different from that of the molded body u and the second molded body 12, which are described later. Fig. 5A is a view showing a flip cover 17 200927431 2a of a modification of the flip cover 2 shown in Fig. 2. The conductive film member 2 used in the modification is made of a rectangular conductive The film 13 and the circuit board 16 which is connected to the conductive film 13 and protrude from one side of the conductive film π, and can be formed on the conductive film member The protruding portion of the conductive crucible 13 is connected to the external terminal of the flip cover 2a. 5 The flip cover 2a shown in Fig. 5A is notched throughout the entire resin molded body, and the slit 18a is formed and formed into a drop i8d. In the present specification, the term "cut" means that the area of any one of the j-shaped molded body 11 and the second molded body 12 provided on both surfaces of the conductive film member 2 is smaller than the other, and the two are not As shown in Fig. 5B, the slit 18a as an example of the exposed portion or the slit portion of the conductive film layer of the present invention is formed by molding the first molded body 11 into the second molded body 12 and the conductive film 13 As a result of the small formation, the resulting gap 18d constitutes a state in which the metal film layer 15 of the conductive film 13 is exposed to the outer surface side of the flip cover 2 & 15. The metal film layer of the conductive film 13 exposed to the outer surface side by the slit 18a The circuit board 16 is connected through the conductive adhesive 17, and the conductive film layer can be formed by the slit 18a - the circuit board 16 or the like. The metal film layer 15 can be electrically connected to an external circuit, and can be used as an antenna. Two 1 electric capacitor switch is used. The metal film layer 15 of the slit 18a and the like and the connecting portion of the circuit 2 are preferably shielded from the outside by other structures such as the chain portion 4 when the flip cover 2a is incorporated in the electronic device. Fig. 6A shows the second figure Another modified example of the flip cover 2 shown is a rotten cover 2b. #件2〇 "In the flip cover of the modification, the conductive film structure used is the same as the modification shown in Fig. 5A. The rectangular conductive film 13 and the conductive crucible 13 are connected to form a circuit 200927431 which protrudes from one side of the conductive film 13, and the external terminal of the flip cover can be connected to the protruding portion. 5 10 15 ❹ 20 The flip cover 2b shown in Figure 6A will be the first! A portion of one end of the formed body u is slit and formed into a slit 18b, and a drop I8e is formed at the slit i8b. An example of the slit 18b as another example of the exposed portion or the slit portion of the conductive film layer of the present invention is the same as the above-described modification, and the second molded body u is formed to be smaller than the second molded body 12 and the conductive film 13. As a result, the slit 18b constitutes a state in which the metal film layer 15 of the conductive film 13 is exposed to the outer surface side of the flip cover. The metal film layer 15 of the conductive film 13 exposed to the outside by the slit 18b is connected to the circuit, and the second electrode (10) and the circuit sheet _ can be formed as an example of the exposed portion of the conductive film layer. Fig. 6B is a view showing a flip cover 2c of another modification of the flip cover 2 shown in Fig. 2. In the flip cover 2 of the modification, the conductive film member 20 used is the same as the modification shown in FIG. 5A, and the rectangular conductive film 13 is connected to the conductive film 13 to be self-conducting. A circuit board 16 projecting from one side of the film 13 is formed, and the external terminal of the flip cover can be connected to the protruding portion. The flip cover 2C shown in FIG. 6B is formed on one side surface as a conductive film layer exposed portion of the present invention or Another blind hole (blind hole) 18c of another example of the notch portion, and the blind hole 8c is a slit of another example of the exposed portion or the notched portion of the conductive film layer of the present invention. The metal film layer 15 of the conductive film member is exposed on the bottom surface of the hole 18c, and the blind hole is formed in the same manner as the above-described modification, and the shape of the cavity when the first molded body 11 is formed can be set as "f" The hole 18 is formed by connecting the metal film layer 15 of the conductive film 13 to the circuit board 16' and constituting the exposed portion of the conductive film layer by the blind hole 18e and the circuit chip. 19 200927431 Fig. 7A shows the relevant Fig. 2 is a view showing a flip cover 2d of another modification of the flip cover 2. In the flip cover 2d of the modification, the conductive film member 2 is used in the same manner as the above-described modification, and the rectangular conductive film 13 and the circuit which is connected to the conductive crucible 13 to protrude from one side of the conductive film 13 are provided. As shown in Fig. 7B, the flip cover 2d shown in Fig. 7A is configured such that the circuit sheet 16 constituting the conductive film member 20 is embedded in the first molded body 11, and the circuit One of the sheets 16 is surrounded by the outside of the flip cover 2d. The flip cover 2d of this configuration can be preliminarily mounted on the conductive film 13 by the formation of the first molded body 11 and/or the second molded body 1210. The conductive film member 20 in a state is inserted into a molding die and is manufactured by insert molding. In this case, since the conductive film 13 and the subsequent portion of the circuit board 16 are present inside the inner molded article, protection is possible, and The reliability of the conductive film member 20 can be improved by the use of the circuit board 16 to form the exposed portion of the conductive film layer. For example, even when the flipping operation of the flip cover is performed, it is possible to prevent disconnection or the like. Another 'in Figure 7A' However, it is revealed that the first molded body 11 enters the portion of the circuit piece 16 protruding from the conductive film 13 at the time of injection molding (symbol 11c in the drawing). However, the circuit sheet 16 is actually caused by the injection pressure at the time of injection molding. The circuit board 16 may be in a flexed state (see FIG. 11F). The flip cover 2d of this structure is formed by the peripheral edge portion Ub and the periphery of the first molded body 11 and the second molded body 12. The portion 12b, the peripheral portion He, and the peripheral portion 12c cover the conductive film 13 constituting the conductive film member 20 over the entire circumference, so that the conductive material 200927431 5 e 10 15 Lu 20 I·film 13το王不向, Bu Zou exposed Therefore, since the metal film layer 置于 placed on the surface of the conductive film is not directly touched by the cover 4, the metal film layer 15 is not damaged, and even if it has a very thin band as described later, The fly-like metal material 丨5, also * will damage the antenna or electrostatic capacitance switch: the electrode, and will not cause deterioration of these functions. Next, the conductive film 13 constituting the conductive film member 20 will be described with reference to Fig. 8. Alternatively, the cross-sectional shape of the flip cover formed by using the material-electric ribs can be made into 3' 5B, 7AS| or the like. As described above, the conductive film (10) has a transparent film of the structure of the metal film layer μ which is transparent to the surface layer of the surface layer of _(four)_$14, and the conductive film 13 is compliant with the support film 14 and The metal film layer 15 is formed in a rectangular shape. However, a small portion 13p (see FIG. 2) for connecting the circuit board 16 may be formed so as to protrude from one of the rectangular end edges of the conductive film ο. Further, in Fig. 8, the metal film layer 15 is provided in a state in which the circuit pattern portion (connection terminal) 15a for connecting the circuit board 16 protrudes from one side of the rectangular body portion 15d, and the circuit pattern portion can be provided by the circuit pattern portion. The (connection terminal) 15a is connected to the circuit board 16 and constitutes an example of the exposed portion of the conductive film layer. However, other shapes may be employed. Further, the mesh line of the metal film layer 15 in Fig. 8 is only added to clearly indicate the field of the metal film layer 15, and does not refer to the mesh described later. As the support film 14, a resin sheet such as a polypropylene resin, a polyethylene resin, a polyacryl resin, a polyester resin, a polyacryl resin, or a polyvinyl chloride resin can be used. Further, for example, a support film The specific thickness dimension of 14 can be made 120 μm. In the present embodiment, the metal dielectric layer 15 having a function as a conductive layer is formed on the surface of the support film 14 and is fluoroscopically 21 200927431. The metal is formed into various metals such as ingot, complex, gold, silver, copper or zinc. a mesh-shaped metal thin film layer ' Alternatively, a transparent conductive film may be provided on the surface of the support film 14 to replace the metal film layer 15 of the mesh structure. In this case, for example, an indium oxide is formed on substantially the entire surface 5. Or a transparent metal oxide such as tin oxide, indium tin oxide or zinc oxide; or a conductive polymer such as polyaniline, polypyrrole or polyacetylene formed substantially uniformly. The metal film layer 15 is a mesh-shaped (mesh structure) metal 10 film made of an opaque metal having a surface resistance value of 1 Ω/cm 2 or less according to the four-terminal method, and may be appropriately formed in order to set the surface resistance value to the above numerical range. The material or thickness to be used is selected, for example, the thickness of the metal film layer 15 can be made 12 μm, and if the surface resistance value is in the above numerical range, even if a resin composition having a large thickness exists on the surface of the metal film layer 15 The sensitivity of the electrostatic capacitance switch or the communication antenna can be improved, and the input mechanism can be prevented from being mistaken for 15 movements. Further, the metal film layer 15 can be formed by a single metal film, or by It consists of a plurality of metal films. The mesh shape of the metal film layer 15 is formed by the extremely thin strip 15j of a substantially equal width, and the light is transmitted through the opening portion of the mesh 15i, and the light in the mesh 15i By transmission, even if the conductive layer 20 of the conductive film 13 does not use a conductive conductive layer made of a transparent material such as IT0, the light transmittance of the electrode can be ensured by the metal film layer 15. If the display 5 or the operation button 6 is in the state in which the flip cover 2 is closed, the ultrafine strip 15j constituting the mesh 15i of the metal ruthenium layer 15 should preferably have a bandwidth of 5 〇μπι or less, and is preferably a teacher. The above-mentioned ultrafine ribbon is formed to have a transmittance of 5〇% or more, and more preferably 22 200927431, the bandwidth of the ultrafine strip 15j is 30 μm or less, and the transmittance is 70% or more, because the bandwidth is thicker than 3〇μτη. The display itself can recognize the bandwidth itself and may hinder the recognition of the display 5, and the 'right transmittance is less than 70%, then the display 5 will appear darker and lower the visibility when viewing the display 5 while the flip 2 is closed. . Here, the term "transmission rate refers to the total light transmittance" of all the wavelengths of light from a light source having a specific color temperature passing through the sample surface, and the transmittance of the aforementioned mesh is made using Nippon Electric Co., Ltd. The spectrophotometer (Model NDH2000) manufactured by Industrial Co., Ltd. was measured, but the transmittance in the air layer was 100%. 10 The shape of the mesh 15i is preferably formed by a polygonal shape, and a non-polygonal shape is provided. For example, the opening of the circular or elliptical mesh 15i is evenly arranged and arranged in a dense manner. The thick band part also forms part of the thick band. Therefore, the thick band is conspicuous and is the main reason for reducing the light transmittance. Further, in the triangular, quadrangular, and hexagonal patterns, 15 may be formed by a plurality of combinations of one or more of the patterns, however, the rule is to standardize the comparison of the metal film layers of the mesh formed by one pattern. Not easy to become conspicuous. 9A, 9B, and 9C are enlarged views showing a portion of the mesh 15i impurity tape 15j constituting the metal film layer 15, and the 9A, 9B, and 9C drawings are respectively enlarged. FIG. 2 shows the mesh 15i and the mesh 151. The extremely thin band 15′′, and the w system represents the bandwidth of the extremely thin band I5j. The mesh pattern shown in Fig. 9A is such that the rectangular mesh 丨 5 丨 constitutes a core and is arranged in succession in the direction of the right parent. The mesh pattern shown in Fig. 9B is a hexagonal mesh 15i as a core and 6 朝 towards each other. In the case of the next arrangement, the mesh pattern shown in Fig. 9C is formed by arranging the ladder-shaped mesh 15i as a core and two-way orthogonally.

依此網眼圖案可列舉如:矩形網眼⑸構成核心且接 連者乡角形、满眼15ι構成核心且接連者;梯子形網眼⑸ 構成h ^且接連者,其中,特別是由於正方形網眼⑸構成 核心且接連者之網眼圖案比其他多角形狀之網眼⑸更不 易辨認成條紋狀,因此較為理想(參照第糊)。即,在觀 某 >狀之網眼Ι5ι構成核心且規則地接連之圖案時,沿著 該核心(之網眼⑸之開口)之接連方向會有極細帶15j看起 10來呈接連之條紋狀的傾向,舉例言之,在六角形網眼⑸構 成核〜者時’由於沿著其接連方向之極細帶⑸之線構成鑛 齒形,因此僅看見粗大之該鑛齒形之振幅部分,結果,極 細帶Θ會看起來呈膨脹狀態,於該方面在前述正方形網 眼1义構成核心且接連者時,由於沿著接連方向之極細㈣ ’筆直因此不會看起來比原本之帶寬粗,且不易辨認 其存在,同時網眼圖案不易變得顯眼。According to the mesh pattern, for example, a rectangular mesh (5) constitutes a core and a contiguous person has a square shape, a full eye 151 constitutes a core and a successor; a ladder-shaped mesh (5) constitutes a h ^ and a successor, wherein, in particular, a square mesh (5) It is preferable that the mesh pattern constituting the core and the connector is less likely to be recognized as a stripe shape than the mesh (5) of other polygonal shapes (refer to the second paste). That is, when the mesh of the mesh is formed in a pattern of cores and regularly connected, the connecting direction along the core (the opening of the mesh (5)) may have a thin strip 15j looking at 10 to form successive stripes. The tendency of the shape, for example, when the hexagonal mesh (5) constitutes the core ~, because the line of the extremely thin strip (5) along its connecting direction constitutes a mineral tooth shape, only the amplitude portion of the coarse tooth profile is seen, As a result, the ultra-fine tapes will appear to be in an expanded state, and in this respect, when the square mesh 1 constitutes a core and a successor, since the extremely fine (four) 'straight along the connecting direction does not appear to be thicker than the original bandwidth, It is not easy to recognize its existence, and the mesh pattern is not easy to become conspicuous.

又,在長方形網眼15i構成核心且接連者(參照第9八圖) 時,由於該長方形之長邊方向與短邊方向之間距不同,因 此在觀看全體時,相較於長邊方向,間距短之短邊方向 會顯現較深,此會構成條紋狀而看起來若隱若現,然而, 在前述正方形網眼15i構成核心且接連者時不會顯現此種 條紋且不易變得顯眼。另,網眼l5i之正方形並不限於完全 帶稜角之正方形,亦包含將各角部進行斜切者。 另’金屬膜層15之膜厚若作成帶寬W//膜厚之寬高比構 24 200927431 成〇·5以上,則可輕易地作成精度良好之網眼圖案。 另’構成金屬膜層15之金屬材料可廣泛地使用銀、_、 鋁、金、鎳、不鏽鋼或黃銅等導電性金屬材料。 金屬膜層15之形成方法可使用真空蒸鑛法、賤錢法、 5離子電錢法或電鑛法等,於支持膜14之表面上將形成為全 面狀之金屬膜進行圖案成形,並得到具有網狀圖案之金= 膜層15 ’舉例言之,於金屬膜上形成光阻膜,並使用光罩 進㈣光,且利用顯影液顯影,藉此,形成具有預定圖案 之抗姓膜,或,藉由網版印刷、凹版印刷或喷墨等方法了 H)於金屬媒上印刷具有預定網眼圖案之抗細,然後,藉由 姓刻液除去全面狀之金屬膜中未藉由抗㈣所包覆之部 7刀,然後’藉由除去抗純’可得到具有預定網眼圖 金屬膜層15» 另,目前為止所說明之導電性膜構件2〇係將以不同 15體分別所準備之導電性膜13與電路片16使用導電性接著剩 17來接著,然:而,如第13A及13B圖所示’亦可藉由支持膜 Μ與金屬膜層丨5來構成導電性膜構件鳩,且該支持膜Μ包 含有.本體部14a,係構成為矩形者;及帶狀部14b,係自 本體部14a—邊之一部分突出且呈矩形者,而前述金屬膜層 2〇 15包含有··金屬膜層本體部以,係設置於支持膜14之本體 部14a表面者;及電路圖案部15b,係設置於帶狀部之表 面,且與前述金屬膜層本體部15c連接,並具有作為電路片 16之機能者。該電路圖案部l5b與帶狀部】4b係構成本發明 之導電膜層露出部之-例,若依此構成,則藉由將電路圖 25 200927431 案部15b與翻蓋2之外部電路料接,可無需電路片i6,其 結果,藉由未接著導電性膜I3與電路片I6,可提升導電性 膜構件20b對斷線之可靠性。 其次’說明藉由内嵌成形製造有關本實施形態之翻蓋2 5的方法’第10A至10F圖係顯示製造f7B圖所示之翻蓋㈣ 程序圖。 第1〇A至10F圖所示之製造方法係利用第1模具100與帛 . 模具200,第1模具1〇〇係藉由固定模11〇與可動模⑶所構 成第2模具200則藉由固定模11〇與可動模22〇所構成,且 ❹ 1〇構成可共同地開關。第i模具1〇〇及第2模具2〇〇中所使用之 固定模11G為共㈣,各個可祕12G、可祕2湖與共通 之固定模110組合,藉此,分別構成第1模具100與第2模具 ’ 200 〇 第10A至10F圖中的導電性膜構件2〇係使用業已於導電 15眭骐13之金屬膜層15預先連接電路片16者,又,使該導電 眭骐構件20配置於第1模具1〇〇之固定模11〇的模槽U1内(參 照第10A圖)’此時,導電性膜構件2〇宜作成金屬膜層15朝 Ο 第1模具100之固定模11〇的模槽ln側露出之方向,且該模 槽係用以成形第1成形體U。藉由依此配置,金屬膜層 20 15不會與可動模12〇之模具面接觸,且不會損傷金屬膜層 - 15,又,於固定模110配置有電路膜16之位置上設置有電路 骐收納用凹部111b,以使強大夾緊力不會施加於電路膜16。 使導電性膜構件20配置於固定模11〇之模槽ill内時, 構成使電路片16配置至模槽Hi外之狀態,又’此時,為了 26 200927431 防止導電性膜構件20之錯位,於可動模12〇設置有導電性棋 收内用凹#12卜又,藉由吸引孔123,自可動模12G之外部 吸引導電性膜構件Μ,並於可動模⑽上固定位置。 5 Ο 10 15 ⑩ 20 …若結束導電性膜構件2〇朝固定模11〇及可動模12〇内之 定位’則將固定模11G與可動模12()進行合模,並將用以成 开/第1成开>體11之、溶融樹脂自固定模11〇之射出問ιΐ2朝固 ^模110之模槽111内射出(參照第10B圖),熔融樹脂係於固 疋模110之模槽111内固化而構成__次成形體5〇,且一次成 形體50與導電性膜構件20 —體化。 然後,停止可動模120中自吸引孔123之吸引,同時相 對於固定模11〇使可動模12〇朝遠離固定模11〇之方向移動 並進行開模,此時,與設置於固定模11〇之射出閘112内的 樹脂連接之一次成形體5〇會留在固定模11〇侧,又,由於停 止吸引同時一次成形體5〇與導電性膜構件20—體化,因此 導電性膜構件20會脫離可動模120並移動至一次成形體50 側(參照第10C圖)。 其次’相對於固定模110,使第2模具200之可動模220 位於對向位置,且於第2模具2〇〇之可動模220上設置有用以 成形第2成形體12之模槽221,又,將導電性膜構件2〇配置 成導電性膜構件20之支持膜14朝二次成形用模具之第2模 具200的可動模220之模槽221側露出,又,電路片16之一部 分係配置於模槽221外(參照第i〇d圖),於該狀態下,使可 動模220朝與固定模11〇接觸之方向移動,並將第2模具2〇〇 進行合模,然後,自可動模220之射出閘222將用以成形第2 27 200927431 成形體12之熔融樹脂朝可動模22〇之模槽221内射出(參照 第10E圖),熔融樹脂係於可動模22〇之模槽221内固化而構 成二次成形體60,且二次成形體6〇與一次成形體5〇及導電 性膜構件20 —體化。 5 然後,將第2模具200進行開模,且使可動模220朝遠離 固定模110之方向移動,並自第2模具200取出為内嵌成形品 之翻蓋2d,依此所製造為内嵌成形品之翻蓋2d會構成以下 - 狀態,即:藉由一次成形體5〇與二次成形體6〇包覆導電性 膜13,另一方面,電路片16係局部地延伸至一次成形體5〇 0 10與二次成形體60之外部。又,該一次成形體50係前述第1成 形體11,一次成形體60則為前述第2成形體12。 另,於第10A至10F圖中,使導電性膜構件2〇配置於第1 - 模具100之固定模110的模槽111内時,金屬膜層15係作成朝 第1模具100之固定模110的模槽111側露出之方向,然而, 15亦可配置於相反方向,此時,於可動模120側設置電路片收 納用凹部。 其次,第11A至11G圖係有關第i〇A至l〇F圖之變形例, Ο 且為顯示製造第7B圖所示之翻蓋2d的其他程序圖。第11A 至11G圖所示之製造方法係利用第1模具1〇〇與第2模具 - 20 200,第1模具1〇〇係藉由固定模11〇與可動模12〇所構成,第 2模具200則藉由固定模210與可動模220所構成,且構成可 共同地開關。 第11A至11C圖及第11E至11F圖中,插入第1模具1〇〇内 之構件係導電性膜13,且於導電性膜13上並未安裝電路片 28 200927431 π,藉由使用此種構造之導電性膜13,無須相對於^模具 100及第2模具200進行電路片16用之微細定位。 首先,使導電性膜13配置於第1模具⑽之固定模麵 模槽m内(參照第11A圖),此時,導電性膜u之支持糾 5係作成朝第1模具100之固定模11〇的模槽iu側露出之方 向,藉由依此配置,與利用第1模具1〇〇所得到之一次成形 體5〇體化的導電性膜I3可使金屬膜層ls朝可動模㈣側 路出。又,此時’為了防止導電性膜13之錯位,於可動模 120設置有導電性膜收納用凹部⑵,又,藉由吸引孔123, '°自可動模120之外部吸引導電性膜13,並於可動模120上固 定位置。 若結束導電性膜13朝固定模丨丨。及可動模12〇内之定 位,則將固定模110與可動模丨2〇進行合模,並將用以成形 第1成形體11之溶融樹脂自固定模11〇之射出閘1丨2朝固定 15模110之模槽111内射出(參照第11B圖),熔融樹脂係於固定 模110之模槽111内固化而構成一次成形體50,且一次成形 體50與導電性膜13 —體化。 然後,停止可動模120中自吸引孔123之吸引,同時相 對於固定模110使可動模120朝遠離固定模11〇之方向移動 2〇 迷進行開模’此時’與設置於固定模110之射出閘112内的 樹脂連接之一次成形體50會留在固定模110側,又,由於停 止吸引同時一次成形體50與導電性膜13—體化,因此導電 性祺13會脫離可動模120並移動至一次成形體5〇側(參照第 UC圖)。 29 200927431 其次’自固定模則取料電性膜13及—次成形體5〇, 並將電路片16接著於導電性膜13,又,導電性膜13係構成 金屬膜層15露出之狀態,且使用導電性接著劑17等朝該金 屬膜層15之預疋部分接著電路片16(參照第11 〇圖)。 5 λ次’將接著有電路片16之導電性膜13及一次成形體 50定位於第2模具200之固定模210,此時,將一次成形體5〇 嵌入固疋模210之模槽211内,然後,使第2模具2〇〇之固定 . 模210與可動模220位於對向位置。於第2模具2〇〇之可動模 220上設置有用以成形第2成形體12之模槽221,又,使接著 0 10有電路片16之導電性膜13及一次成形體50嵌入第2模具200 之固疋模210時,導電性膜13之金屬膜層15會朝二次成形用 模具之可動模220的模槽221側露出,且構成電路片丨6之一 . 部分配置於模槽221外之狀態(參照第11Ε圖)。又,於可動 模220配置有電路片16之位置上設置有電路片收納用凹部 15 221b ’以使強大夾緊力不會施加於電路片16,然後,使可 動模220朝與固定模210接觸之方向移動,並將第2模具2〇〇 進行合模,然後,自可動模220之射出閘222將用以成形第2 〇 成形體12之熔融樹脂朝可動模220之模槽221内射出(參照 第11F圖),此時,電路片16係藉由用以成形第2成形體12之 20熔融樹脂的射出壓力’抵壓於固定模210之表面並構成撓曲 狀態。溶融樹脂係於可動模220之模槽221内固化而構成二 次成形體60,且二次成形體60與一次成形體50及導電性膜 構件20 —體化。 然後,將第2模具200進行開模,且使可動模220朝遠離 30 200927431 固定模210之方向移動,並自第2模具200取出為内嵌成形品 之翻蓋2d ’依此所製造為内嵌成形品之翻蓋2d會構成以下 狀態,即:藉由一次成形體50與二次成形體60包覆導電性 膜13,另一方面,電路片16係局部地延伸至一次成形體5〇 5與二次成形體60之外部。又,該一次成形體50係前述第1成 形體11,二次成形體60則為前述第2成形體12。 另,第11A至11G圖之方法係自固定模110取出導電性 膜13及一次成形體50,並於將電路片16接著於導電性膜13 Φ 後嵌入第2模具200之固定模21〇(參照第11D及11E圖),然 10而,並不限於該實施態樣。即,亦可將第1模具100與第2模 具200中所使用之固定模110作成共通模,且第丨模具1〇〇及 ' 第2模具200之可動模120、可動模220與共通之固定模11〇組 合,藉此,分別構成第1模具100與第2模具200,又,未自 固定模110取出導電性膜13及第1成形體u,而在一次成形 15體50嵌合於固定模110之模槽1Π的狀態下將電路片16接著 於導電性膜13。 ® 其次,第12A至UG圖係有關第10A至10F圖之變形例, 且為顯示製造第5A圖所示之翻蓋2a的程序圖。另,製造第 6A、6B圖所示之翻蓋2b、翻蓋2c時亦可藉由與第12A至12(} -20圖相同之程序來製造,然而’此時,設置於固定模110之模 槽111係構成用以形成切口 18b及盲孔18(;之形狀。 第12A至12G圖所示之製造方法係利用第丨模具1〇〇與 第2模具200,第丨模具100係藉由固定模11〇與可動模12〇^ 構成,第2模具200則藉由固定模110與可動模22〇所構成, 31 200927431 且構成可共同地開關。第1模具100及第2模具200中所使用 之固定模110為共通模,各個可動模120、可動模22〇則與共 通之固疋模110組合,藉此,分別構成第丨模具100與第2模 具 200。 5 於第12A至12G圖之方法中,插入模具内之構件係導電 性膜13,且於導電性臈13上並未安裝電路膜16,藉由使用 此種構造之導電性膜13,無須相對於第1模具丨〇〇及第2模具 200進行電路片16用之微細定位等。 首先,使導電性膜13配置於第1模具1〇〇之固定模的 f 10模槽111内(參照第12A圖),設置於固定模11〇之模槽U1係構 成用以形成切口 18a之形狀,且為了在一次成形體5〇上形成 該切口 18a,導電性膜13會局部地配置於模槽U1之外部。 _ 另,配置導電性膜13之方向係作成金屬膜層15朝第丨模 具1〇〇之固定模110的模槽lu側露出之方向,藉由依此配 15置’雙重成形後所得到之内嵌成形品可藉由利用前述固定 模110之模槽111所形成之一次成形體5〇的切口 18a,使金屬 膜層15之一部分露出。又,此時,為了防止導電性膜13之 〇 錯位’於可動模120設置有導電性膜收納用凹部12卜又, 藉由吸弓丨孔123,自可動模120之外部吸引導電性膜13,並 20於可動模120上固定位置。 若結束導電性膜13朝固定模11〇及可動模12〇内之定 位’則將固定模110與可動模120進行合模,並將用以成形 第1成形體π之熔融樹脂自射出閘112朝固定模11〇之模槽 ill内射出(參照第12B圖),熔融樹脂係於固定模ιι〇之模槽 32 200927431 111内固化而構成一次成形體50,且一次成形體50與導電性 膜13 —體化。 然後,停止可動模120中自吸引孔丨23之吸引,同時相 對於固定模110使可動模12〇朝遠離固定模110之方向移動 5並進行開模’此時’與設置於固定模110之射出閘112内的 樹脂連接之一次成形體5〇會留在固定模110側,又,由於停 ' 止吸引同時一次成形體50與導電性膜13—體化,因此導電 性膜13會脫離可動模12〇並移動至一次成形體5〇側(參照第 ❹ 12C圖)。 10 其次’相對於固定模110,使第2模具200之可動模220 位於對向位置,且於第2模具200之可動模220上設置有用以 • 成形第2成形體丨2之模槽221,又,將導電性膜13配置成導 電性膜13之支持膜14朝可動模220之模槽221側露出,且使 導電性膜13之一部分配置於模槽221外(參照第12D圖),於 15該狀態下,使可動模220朝與固定模11〇接觸之方向移動, 並將第2模具200進行合模,然後,自可動模22〇之射出閘222 © 將用以成形第2成形體12之熔融樹脂朝可動模220之模槽 221内射出(參照第12E圖),熔融樹脂係於可動模220之模槽 221内固化而構成二次成形體6〇,且二次成形體6〇與一次成 . 20形體50及導電性膜構件20 —體化。 然後,將第2模具200進行開模,且使可動模220朝遠離 固定模110之方向移動,並自第2模具200取出為内嵌成形品 之翻蓋2a(參照第12F圖),依此所製造為内丧成形品之翻蓋 2a會構成以下狀態,即:藉由一次成形體5〇與二次成形體 33 200927431 60匕覆導電性膜i3,另一方面,藉由設置於一次成形體5〇 之切口 18a’使導電性膜13之金屬膜層15朝外部露出。該一 次成形體50係前述第1成形體11,二次成形體60則為前述第 2成形體12,又,可於該切口 18a之部分接著電路片16 ’並 5確保金屬膜層丨5之通電(參照第12G圖)。 如則所述’為有關本實施形態之内嵌成形品的翻蓋2、 翻蓋2a、翻蓋2b、翻蓋2C、翻蓋2d將電路片16安裝於導電 性膜13之時間點可作成内嵌成形前(第10A圖之程序前)、一 -欠成形體與二次成形體之成形間(第11D圖之程序)、成形後 10 (第12G圖之程序)中之任一者。 另’第10A至12G圖係於可動模丨2〇設置導電性膜收納 用凹部121 ’然而’該導電性膜收納用凹部121亦可未如圖 示般設置成導電性膜13之厚度量之深度’舉例言之,於如 第4A圖般在第1成形體u與第2成形體12之邊界1〇a部分配 15置導電性膜13之狀態時,導電性膜收納用凹部Π1之深度可 以更淺,並作成支持膜14之厚度量,又,於如第4(:圖般第【 成形體11將導電性膜13包入時,導電性膜收納用凹部121本 身是無用的。 第14A至16G圖係分別有關第1〇A至12G圖之變形例, 20且為顯示製造第3圖所示之翻蓋2的程序圖。 第14A至14F圖、第15A至15G圖、第16A至16G圖所示 之製造方法可對應於第10A至l〇F圖、第11A至11G圖、第 12A至12G圖而分別藉由相同之程序來製造,然而,此時, 像是適當地作成將模槽大幅地形成,使導電性膜丨3自構成 200927431 為略呈矩形之本體部13a 一邊突出的小片部13p配置於第 10A至12G圖所示之各模具的模槽⑴、模槽121外(參照第 14A、15A、16A圖)。 又,於第10A至10F圖及第14A至14F圖所示之翻蓋2的 5製造程序中,亦可取代於導電性膜13之金屬膜層15接著電 路片16的導電性膜構件20,使用如第13A及13B圖所示之藉 由支持膜14與金屬膜層15所構成的導電性膜構件2〇b,且該 支持膜14包含有:本體部14a,係構成為矩形者;及帶狀部 > 14b,係自本體部I4a之一邊突出且呈矩形者,而前述金屬 10膜層b包含有:金屬膜層本體部15c,係設置於該支持臈14 之本體部14a表面者;及電路圖案部15b,係設置於帶狀部 14b之表面,且與前述金屬膜層本體部i5c連接,並具有作 ' 為電路片16之機能者。 如以上說明,若藉由本實施形態,則可適當地作成電 15 子機器之翻蓋2、翻蓋2a、翻蓋2b、翻蓋2c、翻蓋2d使用, 同時由於在導電性膜13之兩表面設置有樹脂成形體(第1成 β 形體11及第2成形體12),因此可藉由雙方之樹脂成形體(第1 成形體11及第2成形體12)抵銷伴隨著收縮之翹曲’並防止 翹曲之產生,其結果’在將導電性膜13例如作成靜電電容 2〇 開關或通信用天線使用時’作為靜電電容開關或通信用天 線會要求導電性膜13高位置精度及尺寸精度’依此’如前 所述,於導電性膜13之兩表面設置樹脂成形體(第1成形體 11及第2成形體12),且可藉由雙方之樹脂成形體(第1成形體 11及第2成形體I2)抵銷伴隨著收縮之翹曲並防止勉曲之產 35 200927431 生,因此,即使於樹脂成形後,亦可藉由高精度來維持利 用導電性膜13所形成之電路的形狀,且適合作成靜電電容 開關或通信用天線。 又’依據本實施形態,由於可藉由作為前述導電膜層 5露出部之一例的切口部等,使設置於導電性膜13表面且可 透視之金屬膜層15朝外部露出,因此,可使電路片16等與 藉由切口部等朝外部露出之部分連接,或無電路片16而使 導電媒層本身與支持膜同時地延伸並朝外部露出,藉此, 使導電性膜之導電膜層與外部電路通電,並作成電子機器 1〇之天線或靜電電容P相等使用,同時在使用於電磁波祕 等時’可經由電路片或導電膜層本身將導電膜層之帶電釋 放至外部。 另’本發明並不限於前述實施形態,可於其他各種態 樣下實施。 15 λ ’藉由適當地組合前述各種實施形態或變形例中任 意之實施形態或變形例’而可發揮各自所具有之效果。 產業之可利用性 〇 有關本發明之雙重成形内拔成形品及使用該成形品之 電子機器在藉㈣嵌成形將導電性膜進行雙重㈣時讀 20制魅曲之產生’同時在使用於電磁波屏蔽等時可將導電f 之帶電釋放至外部’主要可用作行動電話或個人電腦等之 翻蓋。 本發明係參照附圖充分地揭示相關之較佳實施形態, 然而’對於熟習該技術者而言,各種變形或修正是清楚明 36 200927431 白的,應理解此種變形或修正只要是未脫離依據所附申請 專利範圍之本發明範圍,皆應包含於其中。 【圖式簡單說明】 第1A圖係顯示將有關本發明一實施形態之雙重成形内 5 嵌成形品作成翻蓋使用之電子機器的外觀構造立體圖; 第1B圖係顯示將有關本發明前述實施形態之前述雙重 • 成形内嵌成形品作成前述翻蓋使用之前述電子機器的外觀 構造透視圖; © 第2圖係顯示第1A圖之前述電子機器中所使用之前述 10 翻蓋的外觀構造立體圖; 第3圖係沿著第2圖之III — III線之前述翻蓋之截面圖; - 第4A圖係顯示於前述翻蓋中藉由第1成形體與第2成形 . 體包覆導電性膜之一端的構造之一例之放大截面圖; 第4B圖係顯示於前述翻蓋中藉由第1成形體與第2成形 15 體包覆導電性膜之一端的構造之其他例之放大截面圖; 第4C圖係顯示於前述翻蓋中藉由第1成形體與第2成形 © 體包覆導電性膜之一端的構造之另一其他例之放大截面 圖; ' 第5A圖係有關本發明前述實施形態之變形例的翻蓋之 . 20 局部放大立體圖; 第5B圖係沿著第5A圖之VB —VB線切斷時之截面廚; 第6A圖係顯示第2圖所示之前述翻蓋之另一變形例的 局部立體圖; 第6B圖係顯示第2圖所示之前述翻蓋之另一變形例的 37 200927431 局部透視圖; 第7A圖係顯示第2圖所示之前述翻蓋之另一變形例的 截面圖; 第7B圖係第7A圖所示之前述翻蓋的局部透視圖; 5 第8圖係顯示有關前述實施形態之前述翻蓋中所使用 之導電性膜之構造平面圖; 第9A圖係顯示有關前述實施形態之前述翻蓋中所使用 - 之前述導電性膜之金屬膜層網眼圖案例之一部分的放大 圖; ❹ 10 第9 B圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之前述金屬膜層網眼圖案的其他例之一部 分的放大圖; - 第9 C圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之前述金屬膜層網眼圖案的另一其他例之 15 一部分的放大圖; 第9D圖係顯示有關前述實施形態之前述翻蓋中所使用 之前述導電性膜之前述金屬膜層網眼圖案的另一其他例之 Ο 一部分的放大圖; 第10A圖係顯示製造第7A圖所示之前述翻蓋的程序 20 圖; . 第10B圖係顯示接續第10A圖之程序的程序圖; 第10C圖係顯示接續第10B圖之程序的程序圖; 第10D圖係顯示接續第10C圖之程序的程序圖; 第10E圖係顯示接續第10D圖之程序的程序圖; 38 200927431 5 第10F圖係顯示接續第10Ε圖之程序的程序圖; 第11A圖係顯示有關第10A至10F圖之前述翻蓋製造方 法之變形例的翻蓋製造方法程序圖; 第11B圖係顯示接續第11A圖之程序的程序圖; 第11C圖係顯示接續第11B圖之程序的程序圖; 第11D圖係顯示接續第11C圖之程序的程序圖; 第11E圖係顯示接續第11D圖之程序的程序圖; 第11F圖係顯示接續第11E圖之程序的程序圖; Ο 第11G圖係顯示接續第11F圖之程序的程序圖; 10 第12A圖係顯示製造第5A、6A、6B圖所示之前述翻蓋 的程序圖, 第12B圖係顯示接續第12A圖之程序的程序圖; 第12C圖係顯示接續第12B圖之程序的程序圖; 第12D圖係顯示接續第12C圖之程序的程序圖; 15 第12E圖係顯示接續第12D圖之程序的程序圖; 第12F圖係顯示接續第12E圖之程序的程序圖; 參 第12G圖係顯示接續第12F圖之程序的程序圖; 第13 A圖係顯示有關前述實施形態之前述翻蓋中所使 用之導電性膜的變形例之圖; 20 第13B圖係具有第13A圖之前述變形例的前述翻蓋之 截面圖; 第14A圖係顯示製造第3圖所示之前述翻蓋的程序圖; 第14B圖係顯示接續第14A圖之程序的程序圖; 第14C圖係顯示接續第14B圖之程序的程序圖; 39 200927431 第14D圖係顯示接續第14C圖之程序的程序圖; 第14E圖係顯示接續第14D圖之程序的程序圖; 第14F圖係顯示接續第14E圖之程序的程序圖; 第15A圖係顯示有關第14A至14F圖之前述翻蓋製造方 5 法的變形例之翻蓋製造方法程序圖; 第15B圖係顯示接續第15A圖之程序的程序圖; 第15C圖係顯示接續第15B圖之程序的程序圖; 第15D圖係顯示接續第15C圖之程序的程序圖; 第15E圖係顯示接續第15D圖之程序的程序圖; © 10 第15F圖係顯示接續第15E圖之程序的程序圖; 第15G圖係顯示接續第15F圖之程序的程序圖; 第16A圖係顯示有關第14A至14F圖之翻蓋製造方法的 - 變形例之翻蓋製造方法程序圖; 第16B圖係顯示接續第16A圖之程序的程序圖; 15 第16C圖係顯示接續第16B圖之程序的程序圖; 第16D圖係顯示接續第16C圖之程序的程序圖; 第16E圖係顯示接續第16D圖之程序的程序圖; 〇 第16F圖係顯示接續第16E圖之程序的程序圖; 第16G圖係顯示接續第16F圖之程序的程序圖。 20 【主要元件符號說明】 1.. .電子機器 4...鉸鏈部 2,2a,2b,2c,2d...翻蓋 5...顯示器 3.. .電子機器本體 6...操作鈕 3a...表面 10...板狀部 40 200927431Further, when the rectangular mesh 15i constitutes a core and is connected (see FIG. 9A), since the distance between the longitudinal direction and the short-side direction of the rectangle is different, the pitch is compared with the longitudinal direction when viewing the whole. The short short side direction will appear deeper, which will form a stripe shape and appear looming. However, when the square mesh 15i constitutes a core and the follower is not, such a stripe does not appear and is not easily conspicuous. In addition, the square of the mesh l5i is not limited to a square with a full angular shape, and includes a bevel that cuts each corner. Further, if the film thickness of the metal film layer 15 is set to be wider than the film thickness of the W// film thickness, the mesh pattern can be easily formed with a high precision. Further, as the metal material constituting the metal film layer 15, a conductive metal material such as silver, _, aluminum, gold, nickel, stainless steel or brass can be widely used. The metal film layer 15 can be formed by patterning a metal film formed into a comprehensive shape on the surface of the support film 14 by using a vacuum evaporation method, a money-saving method, a 5-ion ion method, or an electric ore method. Gold having a mesh pattern = film layer 15' By way of example, a photoresist film is formed on the metal film, and the photomask is used to carry in (four) light, and developed with a developing solution, whereby an anti-surname film having a predetermined pattern is formed. Or, by means of screen printing, gravure printing or inkjet, etc., H) printing a predetermined mesh pattern on the metal medium, and then removing the overall shape of the metal film by the surname liquid is not resisted by (4) The 7-knife of the covered part, and then 'by removing the anti-pure' can obtain the metal film layer 15 with the predetermined mesh pattern. In addition, the conductive film member 2 described so far will be different The conductive film 13 and the circuit board 16 which are prepared are electrically connected, and then 17 is added. However, as shown in FIGS. 13A and 13B, the conductive film can also be formed by the support film Μ and the metal film layer 丨5. a member 鸠, and the support film Μ includes a body portion 14a configured to The rectangular portion; and the strip portion 14b protrude from one of the sides of the main body portion 14a and has a rectangular shape, and the metal film layer 2〇15 includes a metal film layer main portion and is provided on the support film 14 The surface of the main body portion 14a and the circuit pattern portion 15b are provided on the surface of the strip portion, and are connected to the metal film layer main portion 15c, and have functions as the circuit board 16. The circuit pattern portion 15b and the strip portion 4b constitute an example of the exposed portion of the conductive film layer of the present invention. According to this configuration, the circuit portion 25b of the circuit diagram 25 200927431 and the external circuit of the flip cover 2 can be connected. The circuit board i6 is not required, and as a result, the reliability of the wire breakage of the conductive film member 20b can be improved by not following the conductive film I3 and the circuit board I6. Next, a description will be given of a method of manufacturing the flip cover 25 of the present embodiment by in-line molding. Figs. 10A to 10F show a flip-flop (four) program diagram shown in the drawing f7B. In the manufacturing method shown in FIGS. 1A to 10F, the first mold 100 and the first mold 100 are used, and the first mold 1 is formed by the fixed mold 11 and the movable mold (3). The fixed mold 11〇 and the movable mold 22〇 are configured, and the ❹ 1〇 structure can be commonly switched. The fixed mold 11G used in the i-th mold 1 and the second mold 2 is a total of four, and each of the secret 12G and the secret lake 2 is combined with the common fixed mold 110, thereby constituting the first mold 100. The conductive film member 2 of the second mold '200 〇 10A to 10F is used by connecting the circuit board 16 to the metal film layer 15 of the conductive 15眭骐13, and the conductive 眭骐 member 20 is further provided. It is disposed in the cavity U1 of the fixed die 11A of the first die 1 (refer to FIG. 10A). At this time, the conductive film member 2 is preferably formed as the metal film layer 15 toward the fixed die 11 of the first die 100. The direction of the cavity ln side of the crucible is exposed, and the cavity is used to form the first formed body U. With this arrangement, the metal film layer 20 15 does not come into contact with the mold surface of the movable mold 12, and does not damage the metal film layer - 15, and a circuit is provided at a position where the fixed mold 110 is provided with the circuit film 16. The recessed portion 111b is accommodated so that a strong clamping force is not applied to the circuit film 16. When the conductive film member 20 is placed in the cavity ill of the fixed mold 11 ,, the circuit board 16 is placed in a state outside the cavity Hi, and at this time, in order to prevent the displacement of the conductive film member 20 for 26 200927431, The movable mold 12 is provided with a conductive recessed inner recess #12, and the conductive film member 吸引 is sucked from the outside of the movable mold 12G by the suction hole 123, and is fixed to the movable mold (10). 5 Ο 10 15 10 20 ... If the positioning of the conductive film member 2 固定 toward the fixed mold 11 〇 and the movable mold 12 结束 is completed, the fixed mold 11G and the movable mold 12 () are clamped and used to open The first molten material is melted from the fixed mold 11 and the molten resin is injected into the cavity 111 of the solid mold 110 (see FIG. 10B), and the molten resin is applied to the mold of the solid mold 110. The inside of the groove 111 is solidified to form a __-formed body 5〇, and the primary molded body 50 and the conductive film member 20 are integrated. Then, the suction from the suction hole 123 in the movable mold 120 is stopped, and the movable mold 12 is moved relative to the fixed mold 11 toward the direction away from the fixed mold 11 and the mold is opened. At this time, it is disposed on the fixed mold 11 The primary molded body 5〇 of the resin connection in the injection gate 112 is left on the side of the fixed mold 11, and the conductive film member 20 is formed by stopping the suction while the primary molded body 5 is integrally formed with the conductive film member 20. The movable mold 120 is detached from the movable mold 120 and moved to the side of the primary molded body 50 (see Fig. 10C). Next, with respect to the fixed mold 110, the movable mold 220 of the second mold 200 is placed at the opposite position, and the movable mold 220 of the second mold 2 is provided with a mold groove 221 for molding the second molded body 12, and The conductive film member 2 is disposed such that the support film 14 of the conductive film member 20 is exposed toward the cavity 221 side of the movable mold 220 of the second mold 200 of the secondary molding die, and one portion of the circuit board 16 is disposed. In the outside of the cavity 221 (see the i-th diagram), in this state, the movable mold 220 is moved in the direction of contact with the fixed mold 11 , and the second mold 2 is clamped, and then the movable mold is movable. The injection gate 222 of the mold 220 ejects the molten resin for molding the second 27 200927431 formed body 12 into the cavity 221 of the movable mold 22 (refer to FIG. 10E), and the molten resin is attached to the cavity 221 of the movable mold 22〇. The secondary molded body 60 is formed by internal solidification, and the secondary molded body 6〇 is integrated with the primary molded body 5〇 and the conductive film member 20. 5, the second mold 200 is opened, and the movable mold 220 is moved away from the fixed mold 110, and the flip cover 2d which is an in-line molded product is taken out from the second mold 200, thereby being manufactured as an insert molding. The flip cover 2d of the product constitutes a state in which the conductive film 13 is covered by the primary molded body 5〇 and the secondary molded body 6〇, and on the other hand, the circuit sheet 16 is partially extended to the primary molded body 5〇. 0 10 is external to the secondary formed body 60. Further, the primary molded body 50 is the first molded body 11 and the primary molded body 60 is the second molded body 12. Further, in the drawings 10A to 10F, when the conductive film member 2 is placed in the cavity 111 of the fixed mold 110 of the first mold 100, the metal film layer 15 is formed as a fixed mold 110 toward the first mold 100. In the direction in which the side of the cavity 111 is exposed, the 15 may be disposed in the opposite direction. In this case, the recess for the circuit piece is provided on the side of the movable mold 120. Next, the 11A to 11G drawings are diagrams relating to the modifications of the i 〇A to l〇F diagrams, and are other program diagrams showing the manufacture of the flip cover 2d shown in Fig. 7B. In the manufacturing method shown in Figs. 11A to 11G, the first mold 1 and the second mold - 20 200 are used, and the first mold 1 is composed of a fixed mold 11 and a movable mold 12, and the second mold is used. 200 is formed by the fixed mold 210 and the movable mold 220, and is configured to be switchable in common. In the 11A to 11C and 11E to 11F drawings, the member-based conductive film 13 in the first mold 1 is inserted, and the circuit sheet 28 200927431 π is not mounted on the conductive film 13 by using the same. The conductive film 13 of the structure does not need to be finely positioned for the circuit board 16 with respect to the mold 100 and the second mold 200. First, the conductive film 13 is placed in the fixed mold cavity m of the first mold (10) (see FIG. 11A). At this time, the support film 5 of the conductive film u is formed as the fixed mold 11 of the first mold 100. In the direction in which the cavity iu side of the crucible is exposed, by the arrangement, the conductive film I3 which is formed by the primary molded body 5 obtained by the first mold 1 can be used to move the metal film layer ls toward the movable mold (four) side. Out. In addition, at this time, in order to prevent the displacement of the conductive film 13, the conductive film housing recessed portion (2) is provided in the movable mold 120, and the conductive film 13 is attracted from the outside of the movable mold 120 by the suction hole 123. And fixing the position on the movable mold 120. When the conductive film 13 is finished, the mold is fixed. And positioning in the movable mold 12〇, the fixed mold 110 and the movable mold 2〇 are clamped, and the molten resin for forming the first molded body 11 is fixed from the fixed gate 11丨 of the fixed mold 11〇. The mold 111 of the mold 15 is ejected (see FIG. 11B), and the molten resin is solidified in the cavity 111 of the fixed mold 110 to form the primary molded body 50, and the primary molded body 50 and the conductive film 13 are integrated. Then, the suction from the suction hole 123 in the movable mold 120 is stopped, and the movable mold 120 is moved in a direction away from the fixed mold 11 相对 relative to the fixed mold 110 to perform mold opening 'this time' and the fixed mold 110 The primary molded body 50 to which the resin is connected in the injection gate 112 is left on the side of the fixed mold 110, and since the primary molded body 50 and the conductive film 13 are integrally formed by stopping the suction, the conductive crucible 13 is separated from the movable mold 120 and Move to the side of the primary molded body 5 (see Figure UC). 29 200927431 Next, the self-fixed mold takes the electrical film 13 and the secondary molded body 5〇, and the circuit sheet 16 is attached to the conductive film 13, and the conductive film 13 is formed to expose the metal film layer 15. Further, the prepreg portion of the metal film layer 15 is bonded to the circuit board 16 by using the conductive adhesive 17 or the like (see FIG. 11). 5 λ times 'the conductive film 13 and the primary molded body 50 with the circuit board 16 are positioned in the fixed mold 210 of the second mold 200. At this time, the primary molded body 5 is inserted into the cavity 211 of the fixed mold 210. Then, the second mold 2 is fixed. The mold 210 and the movable mold 220 are positioned at opposite positions. The movable mold 220 of the second mold 2 is provided with a cavity 221 for molding the second molded body 12, and the conductive film 13 and the primary molded body 50 of the circuit piece 16 are embedded in the second mold. In the case of the solid mold 210 of 200, the metal film layer 15 of the conductive film 13 is exposed toward the cavity 221 side of the movable mold 220 of the secondary molding die, and constitutes one of the circuit pieces 丨 6. The portion is disposed in the cavity 221 The state outside (see Figure 11). Further, the circuit board housing recess 15 221b' is provided at a position where the movable mold 220 is disposed with the circuit board 16 so that a strong clamping force is not applied to the circuit board 16, and then the movable mold 220 is brought into contact with the fixed mold 210. Moving in the direction, the second mold 2 is clamped, and then the molten resin for molding the second tantalum molded body 12 is ejected from the mold opening 221 of the movable mold 220 from the injection gate 222 of the movable mold 220 ( Referring to FIG. 11F, at this time, the circuit board 16 is pressed against the surface of the fixed mold 210 by the injection pressure of the molten resin for molding the second molded body 12 to constitute a flexed state. The molten resin is solidified in the cavity 221 of the movable mold 220 to form the secondary molded body 60, and the secondary molded body 60 is integrated with the primary molded body 50 and the conductive film member 20. Then, the second mold 200 is opened, and the movable mold 220 is moved away from the fixed mold 210 in the direction of 30 200927431, and the flip cover 2d which is taken out as the insert molded product from the second mold 200 is manufactured as an inlay. The flip cover 2d of the molded article is configured to cover the conductive film 13 by the primary molded body 50 and the secondary molded body 60, and on the other hand, the circuit sheet 16 is partially extended to the primary molded body 5〇5 and The exterior of the secondary formed body 60. Further, the primary molded body 50 is the first molded body 11 and the secondary molded body 60 is the second molded body 12. Further, in the method of FIGS. 11A to 11G, the conductive film 13 and the primary molded body 50 are taken out from the fixed mold 110, and after the circuit board 16 is attached to the conductive film 13 Φ, it is fitted into the fixed mold 21 of the second mold 200 ( Referring to Figures 11D and 11E), 10 is not limited to this embodiment. In other words, the first mold 100 and the fixed mold 110 used in the second mold 200 may be formed into a common mold, and the second mold 1 and the movable mold 120 and the movable mold 220 of the second mold 200 may be fixed together. The mold 11 is combined to form the first mold 100 and the second mold 200, respectively, and the conductive film 13 and the first molded body u are not taken out from the fixed mold 110, and the body 50 is fitted and fixed in the primary molding 15 The circuit board 16 is followed by the conductive film 13 in a state where the cavity of the mold 110 is 1 。. ® Next, the 12A to UG diagram is a modification of the 10A to 10F drawings, and is a program diagram showing the manufacture of the flip cover 2a shown in Fig. 5A. In addition, when the flip cover 2b and the flip cover 2c shown in FIGS. 6A and 6B are manufactured, they can be manufactured by the same procedure as those of the 12A to 12 (}-20, but at this time, the cavity is provided in the fixed mold 110. The 111 system is configured to form the shape of the slit 18b and the blind hole 18. The manufacturing method shown in Figs. 12A to 12G utilizes the second die 1 and the second die 200, and the second die 100 is fixed by the die. 11〇 and the movable mold 12〇^, the second mold 200 is constituted by the fixed mold 110 and the movable mold 22, 31 200927431 and can be collectively opened and closed. The first mold 100 and the second mold 200 are used. The fixed mold 110 is a common mold, and each of the movable mold 120 and the movable mold 22 is combined with the common solid mold 110, thereby constituting the second mold 100 and the second mold 200. 5 The method of FIGS. 12A to 12G In the case, the member inserted into the mold is the conductive film 13, and the circuit film 16 is not mounted on the conductive crucible 13, and by using the conductive film 13 having such a structure, it is not necessary to be the first mold and the first (2) The mold 200 performs fine positioning or the like for the circuit board 16. First, the conductive film 13 is placed on the first mold 1 In the f10 cavity 111 of the fixed mold of the crucible (refer to Fig. 12A), the cavity U1 provided in the fixed mold 11 is formed into a shape for forming the slit 18a, and the slit is formed on the primary molded body 5 18a, the conductive film 13 is partially disposed outside the cavity U1. _ Further, the direction in which the conductive film 13 is disposed is formed such that the metal film layer 15 is exposed toward the cavity lu side of the fixed mold 110 of the second die 1 In the direction, the in-line molded article obtained by the double-shaped forming can be made to have the metal film layer 15 by the slit 18a of the primary molded body 5 formed by the cavity 111 of the fixed mold 110. In addition, at this time, in order to prevent the conductive film 13 from being misaligned, the conductive film housing recess 12 is provided in the movable mold 120, and the conductive hole 120 is attracted to attract the conductive material from the outside of the movable mold 120. The film 13 and 20 are fixed to the movable mold 120. If the positioning of the conductive film 13 toward the fixed mold 11 and the movable mold 12 is completed, the fixed mold 110 and the movable mold 120 are clamped and used. Forming the molten resin of the first molded body π from the injection gate 112 toward The molding die 11 is projected in the cavity ill (see FIG. 12B), and the molten resin is cured in the cavity 32 200927431 111 of the fixed die to form the primary molded body 50, and the primary molded body 50 and the conductive film 13 are formed. Then, the suction of the self-suction hole 23 in the movable mold 120 is stopped, and the movable mold 12 is moved 5 in a direction away from the fixed mold 110 with respect to the fixed mold 110, and the mold opening is performed at this time. The primary molded body 5〇 of the resin connection in the injection gate 112 of the fixed mold 110 is left on the side of the fixed mold 110, and the primary molded body 50 and the conductive film 13 are simultaneously formed by the stop suction, so that the conductive film is formed. 13 will be separated from the movable mold 12〇 and moved to the side of the primary molded body 5 (refer to Fig. 12C). 10 Next, with respect to the fixed mold 110, the movable mold 220 of the second mold 200 is placed at the opposite position, and the mold cavity 221 for forming the second molded body 2 is provided on the movable mold 220 of the second mold 200. Further, the conductive film 13 is disposed such that the support film 14 of the conductive film 13 is exposed toward the cavity 221 side of the movable mold 220, and one portion of the conductive film 13 is disposed outside the cavity 221 (see FIG. 12D). In this state, the movable mold 220 is moved in the direction in contact with the fixed mold 11A, and the second mold 200 is clamped, and then the output gate 222 from the movable mold 22 is used to form the second molded body. The molten resin of 12 is ejected into the cavity 221 of the movable mold 220 (see FIG. 12E), and the molten resin is solidified in the cavity 221 of the movable mold 220 to form a secondary formed body 6〇, and the secondary formed body 6〇 The 20-body 50 and the conductive film member 20 are integrated with the primary body. Then, the second mold 200 is opened, and the movable mold 220 is moved away from the fixed mold 110, and the flip cover 2a which is an insert molded product is taken out from the second mold 200 (see FIG. 12F). The flip cover 2a which is manufactured as an inner molded product has a state in which the conductive film i3 is covered by the primary molded body 5 and the secondary molded body 33 200927431 60, and the primary molded body 5 is provided on the other hand. The slit 18a' of the crucible exposes the metal film layer 15 of the conductive film 13 to the outside. The primary molded body 50 is the first molded body 11 , and the secondary molded body 60 is the second molded body 12 . Further, the portion of the slit 18 a can be followed by the circuit sheets 16 ′ and 5 to ensure the metal film layer 5 Power on (refer to Figure 12G). For example, when the flip cover 2, the flip cover 2a, the flip cover 2b, the flip cover 2C, and the flip cover 2d of the insert molding product according to the present embodiment are attached to the conductive film 13 at the time of the mounting of the circuit sheet 16, the in-line molding can be performed ( Before the procedure of Fig. 10A), one of the forming of the under-formed body and the secondary formed body (the program of Fig. 11D), and the forming of 10 (the program of Fig. 12G). In addition, in the 10A to 12G, the conductive film accommodation recess 121 is provided in the movable mold 2'. However, the conductive film accommodation recess 121 may not be provided as the thickness of the conductive film 13 as shown. In the state in which the conductive film 13 is placed on the boundary 1〇a of the first molded body u and the second molded body 12 as in the case of the fourth embodiment, the depth of the concave portion 导电1 of the conductive film storage is set. The thickness of the support film 14 can be made shallower, and the conductive film storage recess 121 itself is useless when the molded film 11 is wrapped in the conductive film 13 as in the fourth embodiment. The 14A to 16G drawings are respectively related to the modification of the first to fourth A to 12G drawings, and 20 is a program diagram showing the manufacture of the flip cover 2 shown in Fig. 3. Figs. 14A to 14F, Figs. 15A to 15G, and 16A to The manufacturing method shown in FIG. 16G can be manufactured by the same procedure corresponding to the 10A to 1F, 11A to 11G, and 12A to 12G, respectively. However, at this time, it is appropriately created. The cavity is formed largely, and the conductive film 3 is made of a small piece protruding from the side of the substantially rectangular body portion 13a of 200927431. 13p is disposed outside the cavity (1) and the die 121 of each of the molds shown in Figs. 10A to 12G (refer to Figs. 14A, 15A, and 16A). Further, as shown in Figs. 10A to 10F and Figs. 14A to 14F. In the manufacturing process of the flip cover 5, the metal film layer 15 of the conductive film 13 may be replaced by the conductive film member 20 of the circuit board 16, and the support film 14 and the metal film may be used as shown in FIGS. 13A and 13B. The conductive film member 2b composed of the layer 15 includes the main body portion 14a which is formed in a rectangular shape, and the strip portion > 14b which protrudes from one side of the main body portion I4a and has a rectangular shape The metal 10 film layer b includes a metal film layer main portion 15c provided on the surface of the main body portion 14a of the support crucible 14 and a circuit pattern portion 15b provided on the surface of the strip portion 14b. The metal film layer main portion i5c is connected to the metal film layer main portion i5c and has the function of being the circuit board 16. As described above, according to the present embodiment, the flip cover 2, the flip cover 2a, and the flip cover 2b of the electric sub-machine can be appropriately formed. , the flip cover 2c, the flip cover 2d are used, and at the same time, since the trees are provided on both surfaces of the conductive film 13 Since the molded body (the first formed β-shaped body 11 and the second molded body 12) can be offset by the resin molded body (the first molded body 11 and the second molded body 12), the warpage accompanying the shrinkage can be prevented and prevented. When the conductive film 13 is used as a capacitance switch or a communication antenna, for example, when the conductive film 13 is used as a capacitance switch or a communication antenna, the positional accuracy and dimensional accuracy of the conductive film 13 are required. As described above, the resin molded body (the first molded body 11 and the second molded body 12) is provided on both surfaces of the conductive film 13, and both of the resin molded bodies (the first molded body 11 and the first molded body) can be provided. (2) The molded body I2) is offset by the warpage of shrinkage and prevents the occurrence of distortion. Therefore, even after the resin is molded, the shape of the circuit formed by the conductive film 13 can be maintained with high precision. It is also suitable as an electrostatic capacitance switch or a communication antenna. In addition, according to the present embodiment, the metal film layer 15 which is provided on the surface of the conductive film 13 and which is fluoroscopic can be exposed to the outside by the slit portion or the like which is an example of the exposed portion of the conductive film layer 5, The circuit board 16 or the like is connected to a portion exposed to the outside by a cutout portion or the like, or the conductive layer itself is extended simultaneously with the support film and exposed to the outside without the circuit board 16, whereby the conductive film layer of the conductive film is made It is used in the same manner as the external circuit, and is used in the same manner as the antenna or the electrostatic capacitor P of the electronic device. At the same time, when used in the electromagnetic wave or the like, the conductive film layer can be electrically discharged to the outside via the circuit board or the conductive film layer itself. Further, the present invention is not limited to the above embodiment, and can be implemented in other various aspects. 15 λ ' can exert the effects of each of them by appropriately combining any of the above-described embodiments or modifications. INDUSTRIAL APPLICABILITY The double-molded internal-drawing molded article and the electronic device using the molded article according to the present invention are used in the electromagnetic wave when the conductive film is double-dued by the (four) insert molding. When shielded, etc., the electrified f can be discharged to the outside. It can be used as a flip cover for a mobile phone or a personal computer. The present invention fully discloses the related preferred embodiments with reference to the accompanying drawings. However, various modifications or corrections are obvious to those skilled in the art, and it should be understood that such deformation or correction is not based on the basis of the present invention. The scope of the invention, which is included in the scope of the appended claims, should be included. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A is a perspective view showing an external structure of an electronic device in which a double-molded inner 5 molded article according to an embodiment of the present invention is used as a flip cover; FIG. 1B is a view showing the embodiment of the present invention. A perspective view of the appearance of the electronic device used in the above-described dual-molded in-line molded article as the flip cover; © Fig. 2 is a perspective view showing the appearance of the ten flip cover used in the electronic device of Fig. 1A; A cross-sectional view of the flip cover along the line III-III of FIG. 2; - FIG. 4A shows a structure in which one end of the conductive film is covered by the first molded body and the second molded body in the flip cover. An enlarged cross-sectional view of an example; FIG. 4B is an enlarged cross-sectional view showing another example of a structure in which one end of the conductive film is covered by the first molded body and the second molded body 15 in the flip cover; FIG. 4C is shown in FIG. An enlarged cross-sectional view of another example of the structure in which the first molded body and the second molded body are covered with one end of the conductive film in the flip cover; '5A is a related embodiment of the present invention Fig. 5B is a cross-sectional view taken along the line VB-VB of Fig. 5A; Fig. 6A shows another modification of the flip cover shown in Fig. 2; FIG. 6B is a partial perspective view showing another modification of the flip cover shown in FIG. 2, 200927431; and FIG. 7A is a cross-sectional view showing another modification of the flip cover shown in FIG. Fig. 7B is a partial perspective view of the flip cover shown in Fig. 7A; Fig. 8 is a plan view showing the structure of the conductive film used in the flip cover of the foregoing embodiment; Fig. 9A shows the foregoing implementation. An enlarged view of a portion of a metal film layer mesh pattern of the conductive film used in the flip cover of the form; ❹ 10 Fig. 9B shows the conductive film used in the flip cover of the above embodiment. An enlarged view of a portion of another example of the mesh pattern of the metal film layer; - Figure 9C shows the mesh pattern of the metal film layer of the conductive film used in the flip cover of the above embodiment. Another example 15 is an enlarged view of a part of Fig. 9D showing an enlargement of a part of another example of the metal film layer mesh pattern of the conductive film used in the flip cover of the embodiment. Figure 10A is a diagram showing a procedure for manufacturing the aforementioned flip cover shown in Fig. 7A; Fig. 10B is a program diagram showing a procedure following Fig. 10A; and Fig. 10C is a program showing a procedure following Fig. 10B. Fig. 10D is a program diagram showing a procedure following the 10Cth diagram; Fig. 10E is a program diagram showing a procedure following the 10D diagram; 38 200927431 5 Fig. 10F is a program diagram showing a procedure following the 10th diagram; Fig. 11A is a flowchart showing a method of manufacturing a flip cover according to a modification of the above-described flip cover manufacturing method of Figs. 10A to 10F; Fig. 11B is a program diagram showing a procedure subsequent to Fig. 11A; and Fig. 11C is a diagram showing a continuation of Fig. 11B The program diagram of the program; the 11D diagram shows the program diagram of the program following the 11C chart; the 11E diagram shows the program diagram of the program following the 11th diagram; and the 11F diagram shows the procedure of the program following the 11E diagram. Fig. 11G is a program diagram showing the procedure of the 11th Fth; 10th Fig. 12A shows a program diagram for manufacturing the flip cover shown in Figs. 5A, 6A, and 6B, and Fig. 12B is a diagram showing Fig. 12A. Program diagram of the program; Fig. 12C shows the program diagram of the program following Fig. 12B; Fig. 12D shows the program diagram of the program following Fig. 12C; 15 Fig. 12E shows the program of the program following Fig. 12D Fig. 12F is a program diagram showing the procedure of the continuation of Fig. 12E; Fig. 12G is a program diagram showing the procedure of the continuation of Fig. 12F; Fig. 13A is a diagram showing the use of the aforementioned flip cover in the foregoing embodiment. Fig. 13B is a cross-sectional view of the flip cover having the above-described modification of Fig. 13A; Fig. 14A is a view showing the procedure for manufacturing the flip cover shown in Fig. 3; Fig. 14B The program diagram showing the program following the 14A diagram is shown; the 14C diagram is the program diagram showing the procedure following the 14B diagram; 39 200927431 The 14D diagram shows the program diagram of the procedure following the 14Cth diagram; the 14E diagram shows the connection diagram. Program of Figure 14D Fig. 14F is a program diagram showing a procedure subsequent to Fig. 14E; Fig. 15A is a program diagram showing a method for manufacturing a flip cover according to a modification of the above-described clamshell manufacturing method of Figs. 14A to 14F; The program diagram of the program following the 15A diagram is displayed; the 15C diagram shows the program diagram of the program following the 15th diagram; the 15D diagram shows the program diagram of the program following the 15C diagram; and the 15E diagram shows the 15D diagram of the connection. Program diagram of the program; © 10 Figure 15F shows the program diagram of the program following the 15E diagram; Figure 15G shows the program diagram of the program following the 15F diagram; Figure 16A shows the diagrams related to the 14A to 14F diagrams. Flip cover manufacturing method - Flip cover manufacturing method program diagram of the modified example; Fig. 16B is a program diagram showing the program following Fig. 16A; 15 Fig. 16C is a program diagram showing the program following Fig. 16B; Fig. 16D drawing The program diagram of the program following the 16Cth diagram; the 16E diagram shows the program diagram of the program following the 16D diagram; the 16F diagram shows the program diagram of the program following the 16E diagram; the 16G diagram shows the connection pattern 16F Program diagram20 [Description of main component symbols] 1.. Electronic machine 4... Hinge part 2, 2a, 2b, 2c, 2d... Flip cover 5... Display 3.. . Electronic machine body 6... Operation button 3a...surface 10...plate portion 40 200927431

10a...邊界 11.. .第1成形體 11a...端部 lib,11c,12b,12c…周緣部 12.. .第2成形體 13…導電性膜 13a,14a,15d...本體部 13p...小片部 14.. .支持膜 14b...帶狀部 15…金屬膜層 15a,15b...電路圖案部 15c...金屬膜層本體部 151.. .網眼 15j...極細帶 16.. .電路片 17.. .導電性接著劑 18a,18b...切口 18d,18e...落差 18c...盲孔 20,20b...導電性膜構件 21.. . 1C 晶片 50.. .—次成形體 60.. .二次成形體 100…第1模具 110,210...固定模 111,221…模槽 111b...電路膜收納用凹部 112,222...射出閘 120,220...可動模 121.. .導電性膜收納用凹部 123…吸引孔 200…第2模具 221b...電路片收納用凹部 w...帶寬 4110a...Boundary 11... First molded body 11a: End portion lib, 11c, 12b, 12c... Peripheral portion 12: Second molded body 13: Conductive film 13a, 14a, 15d... Main body portion 13p... small piece portion 14.. support film 14b... band portion 15... metal film layer 15a, 15b... circuit pattern portion 15c... metal film layer body portion 151.. mesh 15j... very thin strips 16.. .. Circuit board 17.. Conductive adhesive 18a, 18b... slit 18d, 18e... drop 18c... blind hole 20, 20b... conductive film member 21. 1 . 1C wafer 50.. - secondary molding 60.. secondary molding 100... first mold 110, 210... fixed mold 111, 221... mold groove 111b... recess for circuit film storage 112, 222... injection gate 120, 220... movable mold 121.. conductive film accommodation recess 123... suction hole 200... second mold 221b... circuit piece storage recess w... bandwidth 41

Claims (1)

200927431 十、申請專利範圍: 1. 一種雙重成形内嵌成形品,包含有: 導電性膜,係具有透明支持膜及配置於前述支持膜 之表面且可透視之導電膜層者; 5 第1成形體,係成形於前述導電性膜之一面上並覆 蓋前述一面者; 第2成形體,係成形於前述導電性膜之另一面上並 覆蓋前述另一面者;及 導電膜層露出部,係使前述導電膜層自前述第1成 10 形體及前述第2成形體中與前述導電膜層接觸之成形體 朝外部露出者。 2. 如申請專利範圍第1項之雙重成形内嵌成形品,其中前 述導電膜層露出部包含有: 切口部,係形成於與前述導電膜層接觸之前述成形 15 體者;及 電路片,係將藉由前述切口部朝外部露出之前述導 電膜層之一部分與連接端子連接者。 3. 如申請專利範圍第1項之雙重成形内嵌成形品,其中前 述導電性膜包含有本體部及自前述本體部一端緣之一 20 部分突出之矩形部,且前述第1成形體與前述第2成形體 係形成為分別覆蓋前述導電性膜之前述本體部,同時未 被前述第1成形體或前述第2成形體覆蓋之前述矩形部 係構成使前述導電膜層朝前述第1成形體或前述第2成 形體之外部露出之前述導電膜層露出部。 200927431 4. 如申請專利範圍第3項之雙重成形内嵌成形品,其中前 述導電膜層露出部包含有: 前述矩形部;及 電路片,係與作為藉由前述矩形部朝外部露出之前 5 述導電膜層之一部分的連接端子連接者。 5. 如申請專利範圍第1項之雙重成形内嵌成形品,其中前 述導電膜層露出部係由電路片構成,且該電路片係與前 述導電性膜之前述導電膜層之一部分的連接端子連 ❹ 接,又,前述第1成形體與前述第2成形體係配置成完全 10 地覆蓋前述導電性膜,同時前述電路片之一部分係朝前 述第1成形體與前述第2成形體之外部露出。 6. 如申請專利範圍第1項之雙重成形内嵌成形品,其中前 述支持膜包含有: 本體部;及 15 帶狀部,係自前述本體部端緣之一部分突出,且於 表面設置有與前述導電膜層連接之電路圖案部者, ⑩ 又,前述第1成形體與前述第2成形體係形成為覆蓋 前述支持膜之前述本體部,同時前述帶狀部之至少一部 分係朝前述第1成形體或前述第2成形體之外部露出,並 - 20 構成前述導電膜層露出部。 7. 如申請專利範圍第1項之雙重成形内嵌成形品,其中前 述導電性膜之前述導電膜層係由金屬膜層構成,且前述 金屬膜層具有由大略等寬之極細帶構成之網眼結構。 8. 如申請專利範圍第7項之雙重成形内嵌成形品,其中前 43 200927431 述極細帶之帶寬係30μπι以下。 9. 如申請專利範圍第1項之雙重成形内嵌成形品,其中前 述第1成形體與前述第2成形體係以透明樹脂構成。 10. —種電子機器,係將由如申請專利範圍第1至9項中任一 5 項之雙重成形内嵌成形品所構成之翻蓋,以鉸鏈結合成 可於重疊於顯示器上之關閉狀態與遠離前述顯示器之 開啟狀態間移動者。200927431 X. Patent Application Range: 1. A double-formed in-line molded article comprising: a conductive film having a transparent support film and a conductive film layer disposed on the surface of the support film; a body formed on one surface of the conductive film and covering the one surface; the second molded body is formed on the other surface of the conductive film and covering the other surface; and the exposed portion of the conductive film layer is caused by The conductive film layer is exposed to the outside from the first 10th body and the second molded body which are in contact with the conductive film layer. 2. The double-molded in-line molded article according to claim 1, wherein the exposed portion of the conductive film layer includes: a cutout portion formed in the formed body 15 in contact with the conductive film layer; and a circuit piece. A portion of the conductive film layer exposed to the outside through the cutout portion is connected to the connection terminal. 3. The double-molded in-line molded article according to claim 1, wherein the conductive film includes a body portion and a rectangular portion that protrudes from one of the one end edges 20 of the body portion, and the first molded body and the aforementioned The second molding system is formed so as to cover the main body portion of the conductive film, and the rectangular portion that is not covered by the first molded body or the second molded body is configured to have the conductive film layer facing the first molded body or The conductive film layer exposed portion exposed to the outside of the second molded body. The double-molded in-line molded article of the third aspect of the invention, wherein the exposed portion of the conductive film layer includes: the rectangular portion; and the circuit piece, and the outer surface of the rectangular portion is exposed to the outside A connection terminal of one of the conductive film layers. 5. The double-molded in-line molded article of the first aspect of the invention, wherein the exposed portion of the conductive film layer is composed of a circuit piece, and the circuit chip is connected to a portion of the conductive film layer of the conductive film. In addition, the first molded body and the second molding system are disposed so as to completely cover the conductive film, and one of the circuit pieces is exposed to the outside of the first molded body and the second molded body. . 6. The double-molded in-line molded article according to claim 1, wherein the support film comprises: a body portion; and a belt portion protruding from one of the end edges of the body portion and provided on the surface In the circuit pattern portion in which the conductive film layer is connected, the first molded body and the second molding system are formed so as to cover the main body portion of the support film, and at least a part of the strip portion is formed toward the first shape. The body or the outside of the second molded body is exposed, and -20 constitutes the exposed portion of the conductive film layer. 7. The double-molded in-line molded article according to the first aspect of the invention, wherein the conductive film layer of the conductive film is composed of a metal film layer, and the metal film layer has a mesh composed of a very thin strip of substantially equal width Eye structure. 8. For the double-formed in-line molded article of claim 7, wherein the bandwidth of the ultra-fine tape of the first 43 200927431 is 30 μm or less. 9. The double-molded in-line molded article according to claim 1, wherein the first molded body and the second molded system are made of a transparent resin. 10. An electronic device comprising a flip cover formed by a double formed in-line molded article according to any one of claims 1 to 9 of the patent application, hingedly joined to be closed and distant from being superimposed on the display The mover between the on states of the aforementioned display. ❹ 44❹ 44
TW97134867A 2007-09-12 2008-09-11 A double-molded insert molding product and an electronic device using the double-molded insert molding product TW200927431A (en)

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