TW200842139A - Phenol resin, epoxy resin, curable resin composition, cured product the reof and production process of phenol resin - Google Patents

Phenol resin, epoxy resin, curable resin composition, cured product the reof and production process of phenol resin Download PDF

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TW200842139A
TW200842139A TW96147419A TW96147419A TW200842139A TW 200842139 A TW200842139 A TW 200842139A TW 96147419 A TW96147419 A TW 96147419A TW 96147419 A TW96147419 A TW 96147419A TW 200842139 A TW200842139 A TW 200842139A
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resin
epoxy resin
phenol
present
group
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TW96147419A
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TWI432478B (en
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Masataka Nakanishi
Takao Sunaga
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Nippon Kayaku Kk
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • C08G59/04Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof
    • C08G59/06Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Epoxy Resins (AREA)
  • Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)

Abstract

The phenol resin which is prepared by reacting acethylene compounds including those of the general formula[1] and phenols; the epoxy resin which is prepared by reacting the phenol resin and epihalohydrin. The phenol resin and the epoxy resin are able to improve the toughness of the cured production thereof and to be added new function by various reaction processes.

Description

200842139 九、發明說明: 【發明所屬之技術領域】 ,本發明可應用於電氣電子零件用絕緣材料(高可靠性半 導體密封材料等)以及積層板(印刷線路板、增層基板等)或 以CFRP(碳纖維強化塑膠,以化⑽200842139 IX. Invention: [Technical Field] The present invention can be applied to insulating materials for electrical and electronic parts (high-reliability semiconductor sealing materials, etc.) and laminated boards (printed wiring boards, build-up substrates, etc.) or CFRP (Carbon fiber reinforced plastic, to Hua (10)

Plastics)為代表之各種複合材料、黏著劑、塗料等用途, 其中特別是可應用於積層板等用途;金屬荡積層板、增層 基板用絕緣材料、可撓式基板材料等;更詳細而言,本^ 明係關於一種酚樹脂、環氧樹脂以及該組合物之硬化物, 其等提供可用作電子電路基板巾所使用的銅積層板製造用 樹脂組合物之硬化性樹脂組合物。 本申睛案基於2006年12月13日向日本國提出申請之曰本 專利特願2006-336192號而主張優先權,且將其内容引用 於本發明。 【先前技術】 環氧樹脂組合物由於其操作性、以及其硬化物之優異的 電氣特性、耐熱性、黏著性、耐濕性(耐水性)等,故而被 廣泛應用於電氣/電子零件、構造用材料、黏著劑、塗料 荨領域。 但是,近年來隨著電氣/電子領域的發展,業者要求進 一步提昇下列以樹脂組合物的高純度化為代表之諸特性·· 财濕性、密著性、介電特性、旨在使填料充分填充之低黏 度化、旨在縮短成型週期之反應性的提昇等。又,作為構 造材料,於航空宇航材料、娛樂/運動器具用途等中,則 127512.doc 200842139 需要輕質且機械物性優異之材料。 【發明内容】 [發明所欲解決之問題] 本毛月之目的在於提供一種酚樹脂、環氧樹脂及使用其 之硬化性樹脂組合物、以及酚樹脂之製造方法;其中,該 酚樹脂、環氧樹脂可提高硬化物之韌性,又,可應用於可 藉由實施各種處理而賦予新功能之電氣電子零件用絕緣材 料(高可靠性半導體密封材料等)以及積層板(印刷線路板、 支曰層基板等)或以CFRP為代表之各種複合材料、黏著劑、 塗料等。 [解決問題之技術手段] 一本毛月者們為了解決上述課題而進行了努力研究,最終 完成本發明。即,本發明係關於: (1) 一種酚樹脂,其係藉由使具有式(1) [化1]Plastics) is used for various composite materials, adhesives, coatings, etc., among which can be applied to laminated boards and the like; metal slabs, insulating materials for layered substrates, flexible substrate materials, etc.; The present invention relates to a phenol resin, an epoxy resin, and a cured product of the composition, and a curable resin composition which can be used as a resin composition for producing a copper laminate for use in an electronic circuit substrate. The present application claims priority on the basis of Japanese Patent Application No. 2006-336192, filed on Jan. 13, 2006, the entire entire entire entire entire entire entire entire entire entire content [Prior Art] The epoxy resin composition is widely used in electrical/electronic parts and structures due to its operability and excellent electrical properties, heat resistance, adhesion, moisture resistance (water resistance) of the cured product. In the field of materials, adhesives, and coatings. However, in recent years, with the development of the electric/electronic field, the industry has demanded further enhancements of the following characteristics represented by the high purity of the resin composition. · Wetness, adhesion, dielectric properties, and the purpose of making the filler sufficient The low viscosity of the filling is aimed at shortening the reactivity of the molding cycle and the like. Further, as a construction material, in aerospace materials, entertainment/sports applications, etc., 127512.doc 200842139 requires materials that are lightweight and excellent in mechanical properties. [Problem to be Solved by the Invention] The purpose of the present invention is to provide a phenol resin, an epoxy resin, a curable resin composition using the same, and a method for producing a phenol resin; wherein the phenol resin and the ring Oxygen resin can improve the toughness of the cured product, and can be applied to insulating materials for electrical and electronic parts (high-reliability semiconductor sealing materials, etc.) and laminated boards (printed wiring boards and supports) that can impart new functions by performing various processes. Layer substrate, etc.) or various composite materials, adhesives, paints, and the like represented by CFRP. [Technical means for solving the problem] A person who has worked hard to solve the above problems has finally completed the present invention. That is, the present invention relates to: (1) A phenol resin which has the formula (1) [Chemical Formula 1]

、· R表示氫原子或者碳數1〜1〇的烷基,X表示烧氧基 (1含_寡聚環氧燒)、誠、烧基姐氧基或者i素原子ί 壬者,各個R、X可分別互為相同亦可不同) 所表不之結構之乙炔化合物與酚類反應而獲得; (2)種裱氧樹脂,其係藉由使(1)中記載之酚樹脂與表 127512.doc 200842139 鹵醇反應而獲得; 其特徵在於含有(丨)中記载 (3) —種硬化性樹脂組合物 之酚樹脂; 硬(二一成種硬化物’其係將(3)中記载之硬化性樹脂組合物 ⑺-種硬化性樹脂組合物’其係含有⑺中記栽之環氧 樹脂以及硬化劑而成;, R represents a hydrogen atom or an alkyl group having a carbon number of 1 to 1 fluorene, and X represents an alkoxy group (1 contains an oligo-epoxy group), a sulfonate group, or an atom of an atom, and each R And X may be the same or different from each other) the acetylene compound of the structure is obtained by reacting with a phenol; (2) a cerium oxide resin, which is obtained by making the phenol resin described in (1) and Table 127512 .doc 200842139 Obtained by a halo alcohol reaction; characterized by containing a phenolic resin of (3) a curable resin composition as described in (丨); a hard (two-in-one hardened product) The curable resin composition (7)-curable resin composition containing the epoxy resin and the curing agent in (7);

⑹-種硬化物’其係將(5)中記載之環氧樹脂組合物硬 化而成; (7) —種盼樹脂之製造方法,其係使具有式(1) [化2] ⑴(6) a cured product, which is obtained by hardening the epoxy resin composition described in (5); (7) a method for producing a resin, which has the formula (1) [Chemical 2] (1)

X—C=C—C—X (式中,R表示氫原子或者碳數丨〜⑺之烷基,χ表示烷氧基 (包含寡聚環氧烷)、羥基、烷基磺醯氧基或者鹵素原子中 之任一者,各個R、X可互為相同亦可不同) 所表示之結構之乙炔化合物與酚類反應。 [發明之效果] 本發明之酚樹脂、環氧樹脂係其分子骨架中具有不飽和 鍵之樹脂;不僅進行如通常的酚樹脂、環氧樹脂之熱硬化 反應’而且進行使用該不飽和鍵之光硬化反應,亦能夠表 現出新的特性。又,因硬化物中殘留有不飽和鍵,故於高 /里(例如數百度)下可引起熱聚合,且使其硬化系改變。因 I27512.doc 200842139 此,本發明之酚樹脂或環4 士 衣虱树月曰與先前之單純的硬化系相 比,可期待具有更高的特性> 土 付性(耐熱性或韌性等),因此可用 於電氣電子零件用絕緣材科(高可靠性半導體密封材料等) 以及積層板(印刷線路板、增層基板等)或以cfrp為代表之 各種複合材料、黏著劑、塗料等中。 【實施方式】 本發明之酚樹脂係藉由使具有式(1) [化3]X—C=C—C—X (wherein R represents a hydrogen atom or an alkyl group having a carbon number of 丨~(7), χ represents an alkoxy group (including an oligoalkylene oxide), a hydroxyl group, an alkylsulfonyloxy group or Any one of the halogen atoms, each of R and X may be the same or different from each other. The acetylene compound of the structure represented by the reaction reacts with the phenol. [Effects of the Invention] The phenol resin or epoxy resin of the present invention is a resin having an unsaturated bond in its molecular skeleton; not only a thermosetting reaction such as a usual phenol resin or an epoxy resin but also the use of the unsaturated bond Photohardening reactions can also exhibit new properties. Further, since the unsaturated bond remains in the hardened material, thermal polymerization can be caused at high/in (for example, several hundred degrees), and the hardening system is changed. According to I27512.doc 200842139, the phenol resin of the present invention or the ring scorpion sapphire of the present invention can be expected to have higher characteristics than the conventional simple hardening system > soiling (heat resistance, toughness, etc.) Therefore, it can be used for insulating materials for electrical and electronic parts (high-reliability semiconductor sealing materials, etc.), laminated boards (printed wiring boards, build-up boards, etc.), or various composite materials, adhesives, paints, and the like represented by cfrp. [Embodiment] The phenol resin of the present invention is obtained by having the formula (1) [Chemical 3]

(式中R表不氫原子或者碳數卜5之烧基,χ表示烧氧基 (包含寡聚環氧幻、經基、烧基伽氧基或者_素原子中 之任一者,各個R、X可分別互為相同亦可不同) 斤表示之、纟σ構之乙块化合物與盼類反應而獲得。 上述式(1)之乙炔化合物之特徵在於:其分子骨架内具 有乙炔基’與乙炔基相鄰的碳原子上具有可成為脫離基之 基X。可成為脫離基之基X係自㈣、燒氧基(包含募聚環 氧烷)、烷基磺醯氧基、_素原子中選擇之基;至於烷氧 土可舉出·甲氧基、乙氧基、丙氧基、丁氧基、笨氧 基、搜基乙氧基m伸丙氧基、f氧基亞甲氧基、乙氧 土伸乙氧基、券聚環氧乙烷基等。至於烷基磺醯基,可舉 出··甲石黃醯氧基、對甲苯績醯氧基等。至於鹵素原子,; 出鼠原子、氣原子、漠原子、峨原子。 127512.doc 200842139 又’與乙炔基相鄰的碳上具有取代基R,R表示氫原 子、烷基。至於烷基,可舉出:甲基、乙基、丙基、丁 基、戊基、己基等。 至於式(1)所表示之具體化合物,可舉出:1,4-二甲氧 基-丁-2-炔、丁 炔_1,4_二醇、(4-羥基乙氧基-丁-2-炔基(wherein R represents a hydrogen atom or a carbon number of 5, and χ represents an alkoxy group (including any of an oligomeric epoxy, a thiol group, a pyridyl ethoxy group or a _ atom, each R) And X may be the same or different from each other. The acetylene compound of the above formula (1) is characterized by having an ethynyl group in the molecular skeleton. The acetylene group has a group X which can be a leaving group on the adjacent carbon atom. The group which can be a leaving group is X (from), alkoxy (including polyalkylene oxide), alkylsulfonyloxy, _ atom The base selected; as for the alkoxylate, methoxy, ethoxy, propoxy, butoxy, oxy, ethoxy, methyl propoxy, foxymethylene The ethoxy group, the ethoxy group, the oxirane group, etc.. The alkyl sulfonyl group may, for example, beocyanate, p-toluene, etc. As for the halogen atom, a rat atom, a gas atom, a desert atom, or a helium atom. 127512.doc 200842139 Further, the carbon adjacent to the ethynyl group has a substituent R, and R represents a hydrogen atom. The alkyl group may, for example, be a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group or a hexyl group. The specific compound represented by the formula (1) is exemplified by 1,4-dimethoxygen. -but-2-yne, butyne-1, 4-diol, (4-hydroxyethoxy-but-2-ynyl)

氧)甲醇、2-[4-(2-羥基-乙氧基)-:1,:1,4-三甲基-戊_2_炔基氧 基]乙醇、2,5-二甲基_己_3-炔_2,5-二醇、2,5-二曱氧基_ 2,5-二曱基-己_3_炔、2-(2-{4_[2_(2_羥基_乙氧基)乙氧基]_ 丁-2-炔基氧}乙氧基)乙醇、甲磺酸2_(4_甲磺醯氧基-丁 一 炔基氧基)乙酯、甲磺酸4-甲磺醯氧基_丁_2_炔基酯、甲磺 酉文4-甲石買醯氧基-丨山仁三甲基_戊_2_炔基酯、對甲苯磺酸4_ 甲磺醯氧基-1,1,4-三甲基-戊炔基酯、4,7_二甲基_癸_5_ 炔_4,7·二醇、2,5-二氣_2,5_二甲基-己-3-炔、2,5-二溴-2,5- 一甲基-己-3-炔、1,4-二氣_丁_2_炔等;該等化合物可單獨 使用,亦可將複數個混合使用。 又,特別是於X為羥基之情形時,存在其互變異構物, 但若即使一般結構為酮結構,其異構物結構之一亦可選擇 上述式(1)之結構,則可應用於本發明。 〜本發明中所使用之所謂酚類係指芳香環上具有!個酚性 ’工基之化合物。至於具體例’可舉出:苯酚、冑甲酚、間 甲酚、對甲酚、乙基苯酚、正丙基苯酚、異丙基苯酚、第 三丁基苯酚、辛基苯酚、壬基苯酚、苯基苯酚、環己基苯 酚、二甲酚、甲基丙基苯酚、甲基丁基苯酚等酚類… 要具有紛性羥基則不限定於該等化合物。於本發明中,較 127512.doc 200842139 好的疋该等之中未取代物之盼。又,該等盼化合物可單獨 使用,或者將2種以上混合使用。 齡類之使用量相對於式⑴之乙炔化合物1莫耳通 h〇〜20莫耳,較好的是1.2〜10莫耳。 可藉由調整式⑴之乙块化合物與盼類的莫耳比,而調 整本發明之酚樹脂之分子量。例如,若酚類的量減少,則 η 本《明之盼樹脂成為高分子量者。為了成為用於獲得硬化 性良好之環氧樹脂的適宜原料’本發明之酚樹 乙烯換算之重量平均合早旦、久本 里十勺77子ϊ通常為200〜5000,較好的是 300〜3000,特別好的是300〜1〇00。 於製仏本發明之酚樹脂時,根據需要使用酸觸媒。作為 -可使用各種g夂,例如可使用:鹽酸、硫酸、鱗酸等益 機酸類;草酸、甲艾石旦辦 ^ ^ _ …、 T本石只馱、醋酸等有機酸類;鎢酸等雜多 酸㈣:P〇lyacid)、活性白土、無機酸、四氯化錫、氯化 辞、二氣化鐵等其他顯示酸性之有機或無機酸鹽類等通常 於使盼類與搭類進彳τ縮合反應而製造朌酸型樹脂時所使用 之觸媒^觸媒之使用量相對於盼類1⑼重量份,通常 狀卜5重量份’較好的是G.3〜3重量份。其中,酸觸媒的 最佳使用量根據酸度而變化。 /應可在無溶劑條件下實施,亦可使用甲苯、二甲苯、 :氣苯、二氣苯等芳香族煙系溶劑;N-甲基吼洛院_、四 ^夫m(di〇xane)等極性溶劑;甲醇、乙醇、丙 醇 _乙一醇單甲鍵等醇類等有機化合物作為溶 劑。反應溶劑之使用量相對於所加入之乙快化合物與紛類 127512.doc 200842139 的總重里’通常為5〇〜300重量%,較好的是80〜200重量 %。 反應溫度通常為4〇〜2〇〇°C,較好的是5〇〜150°C。然而, 因脫離基X之脫離能、以及取代基R之體積、或者供電子 性強度亦發揮作用,故無法一律地規定反應溫度。又,反 應時間為0.5〜1〇〇小時,較好的是1〇〜5〇小時;但根據基質 的結構、反應溫度,反應時間有極大的變化,在某些條件 下即使超過50小時反應亦未結束。因此,反應係將對經取 樣之反應混合物進行凝膠滲透層析分析而得之圖譜的變化 消失之時點作為終點。反應既可將全部原料一起投入,一 面升溫一面進行;亦可於將酚類預先保持於一定溫度的狀 恶下逐次添加乙炔化合物而進行。又,亦可逐次添加以溶 劑或者盼類將乙炔化合物溶解而得者。 又可面適當除去由反應而副產的水、醇、函化氫 等,一面進行反應。(例如若為水,則可一面以 管或者與其類似的裝置來除去水,一面進行反應。) 反應結束後,藉由進行中和、水洗,而除去反應中生成 的函化氫錢觸料雜f。其後,可藉由絲反應齡類或 溶劑加以回收,而獲得目標物苯酚芳烷基樹脂。未反應酚 或溶劑之回收較好的是於常壓下或減壓下將其蒸餾除去。 又亦可。人入水瘵氣,以水蒸氣蒸餾法將其蒸餾除去。其 中,其後之處理例如於進行環氧化反應之情形時,亦可在 不除去觸媒的情況下,直接將盼類或溶劑蒸顧除去而移入 下一步驟。 127512.doc -12- 200842139 如此獲得之本發明之酚樹脂其結構並不明確,但作為其 成分之一 ’可確認可類推為式(2) [化4]Oxygen)methanol, 2-[4-(2-hydroxy-ethoxy)-:1,:1,4-trimethyl-pent-2-ynyloxy]ethanol, 2,5-dimethyl _3-Alkyne-2,5-diol, 2,5-dimethoxyoxy 2,5-diindenyl-hexa-3-ene, 2-(2-{4_[2_(2_hydroxy) Ethoxy)ethoxy]-but-2-ynyloxy}ethoxy)ethanol, 2-(4-methylsulfonyloxy-butynyloxy)ethyl methanesulfonate, methanesulfonic acid 4 -Methanesulfonyloxy-but-2-ynyl ester, methyl sulfonium 4-methyl ketone oxime-丨山仁三methyl_pent-2-ynyl ester, p-toluenesulfonic acid 4_methane醯oxy-1,1,4-trimethyl-pentynyl ester, 4,7-dimethyl-癸_5_ alkyne_4,7·diol, 2,5-digas_2,5_ Dimethyl-hex-3-yne, 2,5-dibromo-2,5-monomethyl-hex-3-yne, 1,4-diox-but-2-enyne, etc.; these compounds can be used alone Use, you can also mix multiples. Further, in particular, when X is a hydroxyl group, a tautomer thereof is present, but if the general structure is a ketone structure, one of the isomer structures may be selected from the structure of the above formula (1). this invention. The term "phenol" as used in the present invention means a compound having a phenolic 'work group' on the aromatic ring. Specific examples thereof include: phenol, indophenol, m-cresol, p-cresol, ethylphenol, n-propylphenol, isopropylphenol, t-butylphenol, octylphenol, nonylphenol, Phenols such as phenylphenol, cyclohexylphenol, xylenol, methylpropylphenol, and methylbutylphenol are not limited to these compounds. In the present invention, it is better than 127512.doc 200842139. Further, the above-mentioned compounds may be used singly or in combination of two or more. The amount of use of the age class is preferably from 1.2 to 10 moles per mole of the acetylene compound of the formula (1). The molecular weight of the phenol resin of the present invention can be adjusted by adjusting the molar ratio of the block compound of the formula (1) to the desired one. For example, if the amount of phenols is reduced, then η "Mingzhiwang resin becomes a high molecular weight. In order to obtain a suitable raw material for obtaining an epoxy resin having good curability, the weight average of the phenolic tree in terms of ethylene in the present invention is about 200 to 5,000, preferably 300 to 3,000. Especially good is 300~1〇00. In the preparation of the phenol resin of the present invention, an acid catalyst is used as needed. As the - can use a variety of g, for example, can be used: hydrochloric acid, sulfuric acid, squaric acid and other probiotic acids; oxalic acid, a slate, ^ ^ _ ..., T, this stone only, acetic acid and other organic acids; tungstic acid and other impurities Polyacids (4): P〇lyacid), activated clay, inorganic acid, tin tetrachloride, chlorinated iron, iron dioxide, and other organic or inorganic acid salts that exhibit acidity, etc. The amount of the catalyst/catalyst used in the production of the citric acid type resin by the τ condensation reaction is usually 5 parts by weight with respect to 1 part by weight of the desired amount of G. 3 to 3 parts by weight. Among them, the optimum amount of the acid catalyst varies depending on the acidity. / should be carried out in the absence of solvent, can also use toluene, xylene, : benzene, two gas benzene and other aromatic flue-cured solvents; N-methyl 吼洛院_, 四^夫 m (di〇xane) An isotropic solvent; an organic compound such as an alcohol such as methanol, ethanol or propanol-ethyl alcohol monomethyl bond as a solvent. The reaction solvent is used in an amount of usually 5 Torr to 300% by weight, preferably 80 to 200% by weight based on the total weight of the compound to be added and 127512.doc 200842139. The reaction temperature is usually 4 Torr to 2 Torr °C, preferably 5 Torr to 150 °C. However, since the detachment energy of the leaving group X and the volume of the substituent R or the electron donating strength also function, the reaction temperature cannot be uniformly defined. Further, the reaction time is 0.5 to 1 hour, preferably 1 to 5 hours; however, depending on the structure of the substrate, the reaction temperature, the reaction time is greatly changed, and under some conditions, even if it exceeds 50 hours, the reaction is also Not finished. Therefore, the reaction system will take the gel permeation chromatography analysis of the sampled reaction mixture to obtain the end point of the disappearance of the change in the spectrum. The reaction may be carried out by adding all the raw materials together, and heating may be carried out while raising the temperature on one side; or by sequentially adding an acetylene compound while maintaining the phenols at a predetermined temperature. Further, it is also possible to add a acetylene compound by dissolution or expectation. Further, the reaction can be carried out while appropriately removing water, alcohol, and hydrogenated hydrogen which are by-produced by the reaction. (For example, if it is water, the reaction can be carried out while removing water by a tube or a similar device.) After the completion of the reaction, the reaction is neutralized and washed with water to remove the hydrogenated hydrogen contact material generated during the reaction. f. Thereafter, it can be recovered by a silk reaction age or a solvent to obtain a target phenol aralkyl resin. The recovery of the unreacted phenol or solvent is preferably carried out by distillation under normal pressure or under reduced pressure. Also available. The man is trapped in helium and is distilled off by steam distillation. Further, in the case where the subsequent treatment is carried out, for example, in the case of performing an epoxidation reaction, the catalyst or the solvent may be directly removed by steaming without removing the catalyst, and the next step may be carried out. 127512.doc -12- 200842139 The phenol resin of the present invention thus obtained has an unclear structure, but as one of its constituents, it can be confirmed that it can be analogized to the formula (2) [Chemical 4]

(、 (式中,複數個存在之R,表 η表示重複數) 所表示之結構之化合物。 士此獲传之本發明之紛樹脂例如與六次甲基四胺 (hexamine)等混合而作為熱硬化性樹脂組合物使用,或者 作為環氧樹脂等的硬化劑使用;另外,亦可作為各種執硬 化性樹脂的原料(具體為環氧樹脂、苯幷。惡嘹等)使用。 又,於本合成中,於藉由改變與盼類的反應 1 :=法而獲得以2官能體為主之化合物之情形時 亦了作為熱可塑性塑膠的原料。 以了,揭示本發明之環氧樹脂之合成方法。 可藉由使用本發明之酚樹脂 本發明之環氧樹月旨縮水甘油基化。…表自知反應’而將 於獲得本發明之環氧樹脂之反應中 用表氯醇u基表氯醇、7_甲^^為表_,可使 本發明由^丄 土表乳知、表漠醇等;於 *中較好的是工業上容易獲得之 用量相對於㈣脂之㈣^耳,Z表齒醇之使 127512.doc 通帝為3〜20莫耳,較好 • 13· 200842139 的是4〜10莫耳。 至於上述反應中可使用之鹼金屬氫氧化物,可舉出氫氧 化鈉、氫氧化鉀等;可利用固形物,亦可使用其水溶液。 於使用水溶液之情形時,亦可採用以τ方法:將該驗金屬 氫氧化物的水溶液連續地添加人反應系内,同時於減屬下 或常壓下連續地蒸餾出水及表進而進行分液而除去 水,且將表自醇連續地相至反應㈣。驗金屬氫氧化物 之使用量相對於原㈣樹脂之㈣α耳’通常為㈣〜15 莫耳,較好的是㈣〜…莫耳,更好的是 耳。 為了促進反應,較好的是添加四甲基氯化銨、四甲基溴 化銨、三甲基$基氯化銨等第喊鹽作為觸媒。第四錢睡 之使用量相對於原料盼樹脂之經基i莫耳,通常為〇 Μ ^ 較好的是0.2〜10 g。 此日守’添加甲醇、乙酿 g 乙%異丙酵等醇類;二甲基硬、二 曱基亞石風、四氫吱喃、-σ亞、p榮 南一心烷專非質子性極性溶劑等進行 反應,此利於反應進行。 於使用醇類之情形時,其使用量相對於表齒醇之使用 里’ 2常為2〜5〇重量% ’較好的是4〜20重量%。又,於使 用非質子性極性溶劑之情形時, 相對於表IS醇之使用量, 醇類之使用量通常為5〜1〇〇重量0 0/ m /° ’較好的是10〜80重量 % 〇 反應溫度通常為30〜9(TC,軔杯从 ^ π 子的是35〜80°C。反應時間 通帝為0.5〜10小時,較好的是 8小時。將該等環氧化反 127512.doc -14- 200842139 應的反應物進行水洗後,或者不進行水洗而於加孰減壓下 除去表函醇或溶劑等。又,進而為了形成水解性自素較少 之環氧樹脂,而將所回收的環氧樹脂溶解於甲苯、甲其異 丁基嗣等溶劑中,加入氣氧化納、氫氧化鉀等驗金屬I氧 化物的水溶液而進行反應,從而亦可形成確實地閉環者。 此時驗金屬氫氧化物之使用量相對於環氧化中所使用之原 料齡樹脂的羥基!莫耳,通常為〇〇1〜〇3莫耳較好的是 0.05〜0.2莫耳。反應溫度通常為5〇〜i2〇t,反應時間通; 為0.5〜2小時。 反應結束後,制過濾、水洗等除去生成的鹽,進而於 加熱減壓下蒸館除去溶劑,藉此獲得本發明之環氧樹脂。 為了獲得硬化性良好的環氧樹脂,本發明之環氧樹脂的經 ^苯乙烯換算之重量平均分子量通常為2〇〇〜5_,較好的 是300〜3000,特別好的是300〜1000。 所獲得之環氧樹脂可用作各種樹脂原料。例如可舉出: 環氧丙婦酸醋以及其衍生物…惡哇㈣(〇xaz〇iid〇ne)系化 合物、環狀碳酸醋化合物等。 以下,揭示本發明之硬化性樹脂組合物。 本發明之硬化性樹腊組合物含有本發明之紛樹脂以及/ 或者本發明之環氧樹脂。本發明之齡樹脂其自身單獨作為 '.、、t性酌树月曰、或者作為環氧樹脂等的硬化劑而包含於 月之更化性树脂組合物令。本發明之硬化性樹脂組合 物除包含下述較好的硬化性樹脂組合物以外,亦包括包含 上述本發明之紛樹脂及六次f基四胺等公知粉樹脂的硬化 127512.doc 15 200842139 劑之組合物。 又’本發明夕 〆 <壤氣樹脂除可藉由與硬化劑、硬化促進 加以組合而用於為 ^ ^作熱硬化性樹脂以外,亦可用作光硬化性 脂。 3有本發明之盼樹脂之較好的本發明之硬化性樹脂組合 • 晨氧树月曰作為其他成分。於如此的本發明之較好 的更化1±树月曰組合物中,本發明之酚樹脂可單獨使用,或 ^與其他%氧樹脂用硬化劑併用而使用。於併用之情形 寸本t明之酚樹脂在全部硬化劑中所占之比例較好的是 3 〇重里/〇以上,特別好的是40重量%以上。其中,於使用 本1月之酚樹脂作為硬化性樹脂組合物的改質劑之情形 時,以在全部硬化劑中占丨〜“重量。/。之比例添加本發明之 盼樹脂。 於本發明之上述較好的硬化性樹脂組合物中,至於可使 用之環氧樹脂,可舉出:酚醛型環氧樹脂、雙酚A型環氧 樹脂、聯苯型環氧樹脂、三苯甲烷型環氧樹脂、苯酚芳烷 基型%氧樹脂等。具體而言可舉出:雙酚A、雙酚s、硫代 二苯酚(thiodiphenol)、苐雙酚、萜烯二苯酚、七^聯苯 酚、2,2,-聯苯酚、3,3,,5,5,_四甲基聯苯]_4,4,·二醇、 對苯二酚、間苯二酚、萘二酚、三(4-羥基苯基)甲烷、 1,1,2,2-四(4-羥基苯基)乙烷、酚類(苯酚、經烷基取代之苯 酚、萘酚、經烷基取代之萘酚、二羥基笨、二羥基萘等) 與甲駿、乙酸、苯甲醛、對羥基苯甲醛、鄰羥基苯甲醛、 對私基本乙酮、鄰經基笨乙酮、二環戊二烯、糠駿 127512.doc -16 - 200842139 (furfural)、4,4,_雙(氯甲基)],! 基)],1丨-聯苯、Μ雙(氯甲基)苯、i 4錐,4雙(甲乳基甲 等之聚縮合物以及該等之改質物.四:(甲氧基甲基)苯 類、自醇類衍生之縮水甘油::物四 水甘油胺系環氧樹脂、縮水甘油酯環氧樹脂、縮 + ^ 田0日糸娘虱樹脂等除本發明 衣乳树脂以外的固形或液狀環氧樹脂或者本發明之環氧 樹脂等;但並不限定於該等。該等可單獨使用,亦可併用 2種以上。 Γ-(In the formula, a plurality of R present, and η represents a repeating number) a compound of the structure represented by the present invention. The resin of the present invention, which is hereby passed, is mixed with, for example, hexamethylenetetramine or the like. The thermosetting resin composition is used as a curing agent for an epoxy resin or the like, and can also be used as a raw material (specifically, an epoxy resin, a benzoquinone, an antimony or the like) of various curable resins. In the present synthesis, when a compound having a bifunctional body is obtained by changing the reaction with the desired 1: method, it is also used as a raw material of the thermoplastic plastic. Synthetic method. By using the phenol resin of the present invention, the epoxy resin of the present invention is glycidylated. The table is self-contained to react with the epichlorohydrin u group in the reaction for obtaining the epoxy resin of the present invention. Epichlorohydrin, 7_甲^^ is a table _, which can make the invention know from the surface of the soil, the surface alcohol, etc.; in the * is better in industrially easy to obtain the amount relative to (four) fat (four) ^ Ear, Z-note alcohol makes 127512.doc Tongdi is 3~20 moor, better • 13·200842139 is 4 to 10 mol. The alkali metal hydroxide which can be used in the above reaction may, for example, be sodium hydroxide or potassium hydroxide; or a solid or an aqueous solution may be used. In the case of an aqueous solution, a method of τ may be employed: the aqueous solution of the metal hydroxide is continuously added to the human reaction system, and the water and the surface are continuously distilled under reduced or normal pressure to be separated by liquid separation. Water, and the table is continuously phased from the alcohol to the reaction (4). The amount of metal hydroxide used is relative to the original (four) resin (four) alpha ear 'usually (four) ~ 15 moles, preferably (four) ~ ... Moel, more Good is the ear. In order to promote the reaction, it is preferred to add tetramethylammonium chloride, tetramethylammonium bromide, trimethyl-based ammonium chloride, etc. as a catalyst. The amount is relative to the base of the raw material of the resin, usually 〇Μ ^ is preferably 0.2 to 10 g. This day's 'added methanol, B, g, B%, isopropanol and other alcohols; dimethyl hard , 曱基基亚石风, tetrahydrofuran, -σ亚, p Rongnan monoxin is not a proton The reaction is carried out by a polar solvent or the like, which facilitates the reaction. In the case of using an alcohol, the amount used is usually 2 to 5 % by weight relative to the use of the coffer alcohol, and preferably 4 to 20% by weight. Further, in the case of using an aprotic polar solvent, the amount of the alcohol used is usually 5 to 1 〇〇 by weight 0 0 / m / ° with respect to the amount of alcohol used in the table IS. Preferably, 10 to 80 The weight % 〇 reaction temperature is usually 30 to 9 (TC, the cup is from 35 to 80 ° C from ^ π sub. The reaction time is 0.5 to 10 hours, preferably 8 hours. The epoxidation is reversed. 127512.doc -14- 200842139 After the reaction of the reactants is washed with water or without washing with water, the alcohol or solvent is removed under reduced pressure. Further, in order to form an epoxy resin having less hydrolyzability, the recovered epoxy resin is dissolved in a solvent such as toluene or acetobutyl hydrazine, and a metal oxide such as sodium oxyhydroxide or potassium hydroxide is added thereto. The reaction is carried out with an aqueous solution of the substance, so that a positive closed loop can also be formed. At this time, the amount of the metal hydroxide used is relative to the hydroxyl group of the original resin used in the epoxidation! Moore, usually 〇〇1~〇3 Mo is preferably 0.05~0.2 m. The reaction temperature is usually 5 〇 to i2 〇 t, and the reaction time is passed; 0.5 to 2 hours. After completion of the reaction, the resulting salt is removed by filtration, washing with water, etc., and the solvent is evaporated under reduced pressure under reduced pressure to obtain an epoxy resin of the present invention. In order to obtain an epoxy resin having good curability, the weight average molecular weight of the epoxy resin of the present invention in terms of styrene is usually from 2 Å to 5 Å, preferably from 300 to 3,000, particularly preferably from 300 to 1,000. The obtained epoxy resin can be used as various resin raw materials. For example, propylene glycol vinegar and its derivatives, 恶xaz〇iid〇ne compound, cyclic carbonate compound, and the like can be mentioned. Hereinafter, the curable resin composition of the present invention will be disclosed. The curable resin wax composition of the present invention contains the resin of the present invention and/or the epoxy resin of the present invention. The age-receiving resin of the present invention is itself included as a '., a t-type sap, or as a curing agent for an epoxy resin, etc. The curable resin composition of the present invention comprises, in addition to the preferred curable resin composition described below, a hardening 127512.doc 15 200842139 agent comprising a known powder of the above-described resin of the present invention and six times of f-based tetraamine. Composition. Further, the present invention can be used as a photocurable resin in addition to a thermosetting resin which can be used in combination with a curing agent or a curing accelerator. 3 A curable resin combination of the present invention which is preferred from the resin of the present invention. • Morning Oxygen Tree as a further component. The phenol resin of the present invention can be used singly or in combination with other % oxyresin hardeners in such a preferred tempering composition of the present invention. In the case of the combination, the proportion of the phenol resin in all the hardeners is preferably 3 〇 or more, more preferably 40% by weight or more. In the case where the phenol resin of the present month is used as a modifier of the curable resin composition, the desired resin of the present invention is added in a ratio of 丨 to "% by weight" of all the curing agents. In the above-mentioned preferred curable resin composition, examples of the epoxy resin that can be used include a novolac type epoxy resin, a bisphenol A type epoxy resin, a biphenyl type epoxy resin, and a triphenylmethane type ring. Oxygen resin, phenol aralkyl type % oxygen resin, etc. Specific examples thereof include bisphenol A, bisphenol s, thiodiphenol, bismuth bisphenol, terpene diphenol, and bisphenol. 2,2,-biphenol, 3,3,5,5,4-tetramethylbiphenyl]_4,4,·diol, hydroquinone, resorcinol, naphthalenediol, tris(4- Hydroxyphenyl)methane, 1,1,2,2-tetrakis(4-hydroxyphenyl)ethane, phenols (phenol, alkyl substituted phenol, naphthol, alkyl substituted naphthol, dihydroxyl Stupid, dihydroxynaphthalene, etc.) with benzoin, acetic acid, benzaldehyde, p-hydroxybenzaldehyde, o-hydroxybenzaldehyde, cis-basic ethyl ketone, o-acetyl acetophenone, dicyclopentadiene,糠 127 127512.doc -16 - 200842139 (furfural), 4,4,_bis(chloromethyl)], ! base)], 1丨-biphenyl, bis(chloromethyl)benzene, i 4 cone, 4 pairs (polylactide of methylmeryl group and the like and the modified substance thereof. 4: (methoxymethyl) benzene, glycidol derived from alcohol:: tetraethylene glycol amine epoxy resin, A solid or liquid epoxy resin other than the latex resin of the present invention, such as a glycidyl ester epoxy resin or a glycidyl ester epoxy resin, or an epoxy resin of the present invention, etc., is not limited thereto. These may be used alone or in combination of two or more.

於本發明之上述較好的硬化性樹脂組合物中,至於可盘 本發明之㈣脂併狀其他硬化劑,例如可舉出:胺系化 合物、酸酐系化合物、醯胺系化合物、酚系化合物、羧酸 系化合物等。至於可使用之硬化劑之具體例,可舉出:二 胺基二苯基甲&、二伸乙三胺、三伸乙四胺、二胺基二苯 基颯、異佛爾酮二胺、二氰基二醯胺、由次亞麻油酸的二 聚物與乙二胺所合成之聚醯胺樹脂、鄰苯二甲酸酐、偏苯 一甲酉夂酐、均本四甲酸酐、馬來酸酐、四氫鄰苯二甲酸 酐、甲基四氫鄰苯二甲酸酐、甲基耐地酸酐、六氫鄰苯二 曱酸酐、甲基六氫鄰苯二甲酸酐、本發明之酚樹脂、雙酚 A、雙酚F、雙酚S、苐雙酚、萜烯二苯酚、4,4,_聯苯酚、 2,2’-聯苯酚、3,3’,5,5’-四甲基-[ij,—聯苯卜4,4,_二醇、對苯 二酚、間苯二酚、萘二酚、三(4_羥基苯基)甲烷、m,2,2_ 四(4-羥基苯基)乙烷、酚類(苯酚、經烷基取代之苯酚、萘 酚、經烷基取代之萘酚、二羥基苯、二羥基萘等)與甲 醛、乙醛、苯甲醛、對羥基苯甲醛、鄰羥基苯曱醛、對羥 127512.doc -17- 200842139 二笨乙啊、鄰輕基苯乙酮、二環戊二烯、糠醛、七4,_雙 (鼠甲基)-ι,ι,_聯苯、4,4,·雙(甲氧基甲基聯苯、M,_ ^ 土)本、1,4’-雙(甲氧基曱基)苯等之聚縮合物以及 5¾ 3Λ- 貝、四〉臭雙紛A等鹵化雙驗類、味唾、三氟化 胺錯σ物、胍衍生物、箱烯與酚類之縮合物等;但並 不限^於該等。該等可單獨使用,亦可使用2種以上。 ;3有本發明之環氧樹脂的本發明之硬化性樹脂組合物 ,^發明之環氧樹脂可單獨使用,或者與上述固體或液 f:%氧树脂併用而使用。於併用之情形時,本發明之環 4月曰在王部環氧樹脂中所占之比例較好的S3G重量%以 ^特別好的是4()重量%以上。其中,於將本發明之環氧 ^知二作硬化性樹脂組合物的改質劑之情形時,以在全部 =Ο月曰中占1〜30重量〇/〇的比例添加本發明之環氧樹脂。 八 本&月之糸氧樹脂的本發明之硬化性樹脂組合物,In the above-mentioned preferred curable resin composition of the present invention, as for the other curing agent of the fourth embodiment of the present invention, an amine compound, an acid anhydride compound, a guanamine compound, or a phenol compound may be mentioned. a carboxylic acid compound or the like. Specific examples of the hardener which can be used include diaminodiphenylmethylamine, diethylenetriamine, triethylenetetramine, diaminodiphenylphosphonium, isophoronediamine. , dicyanodiamine, polyamine resin synthesized from dimer of linoleic acid and ethylenediamine, phthalic anhydride, phthalic anhydride, tetramethyl anhydride, horse Anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylic acid anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, phenolic resin of the present invention , bisphenol A, bisphenol F, bisphenol S, bismuth bisphenol, terpene diphenol, 4,4, _biphenol, 2,2'-biphenol, 3,3',5,5'-tetra Base-[ij,-biphenyl b, 4,4,_diol, hydroquinone, resorcinol, naphthalenediol, tris(4-hydroxyphenyl)methane, m,2,2_tetra(4- Hydroxyphenyl)ethane, phenols (phenol, alkyl-substituted phenol, naphthol, alkyl-substituted naphthol, dihydroxybenzene, dihydroxynaphthalene, etc.) and formaldehyde, acetaldehyde, benzaldehyde, p-hydroxyl Benzaldehyde, o-hydroxybenzaldehyde, p-hydroxyl 127512.doc -17- 2 00842139 二笨乙, o-light acetophenone, dicyclopentadiene, furfural, hepta-4, _bis (murine methyl)-ι, ι, _ biphenyl, 4, 4, · bis (methoxy a polycondensate of methylbiphenyl, M, _ ^ soil), 1,4'-bis(methoxyindenyl)benzene, and a halogenated double test such as 53⁄4 3Λ-bei, 4> odorous double A, Savory, ammonium trifluoride sigma, hydrazine derivative, condensate of boxene and phenol, etc.; but not limited to these. These may be used alone or in combination of two or more. 3) The curable resin composition of the present invention having the epoxy resin of the present invention, and the epoxy resin of the invention may be used singly or in combination with the above solid or liquid f:% oxygen resin. In the case of use in combination, the ring of the present invention in April has a relatively good proportion of S3G by weight of the king epoxy resin, particularly preferably 4 (% by weight or more). In the case where the epoxy of the present invention is used as a modifier of the curable resin composition, the epoxy of the present invention is added at a ratio of 1 to 30% by weight/〇 in all of the Ο月曰. Resin. Eight kinds of & month of oxy-resin, the curable resin composition of the present invention,

C 3有硬化劑作為其他成分。至於硬化劑,可舉出上述其他 之硬化劑、或本發明之酚樹脂等。 人於含有環氧樹脂(包含本發明之環氧樹脂)以及硬化劑(包 ^發明之紛樹脂)的本發明之硬化性樹脂組合物(以下稱 :明之環氧樹脂組合物)中,相對於環氧樹脂的環氧 =田里硬化劑之使用量較好的是〇·7〜ΐ2當量。於 於環氧基1當量,硬化劑之佶用β 土# 丁 更化^之使用1未滿0.7當量之情形時, 或者超過1.2當量之情开彡_ &從 月形時均存在硬化不完全而造成無 法獲得良好的硬化物性之虞。 ;本毛月之&乳樹脂組合物令,可將硬化劑與硬化促進 J27512.doc 200842139 騎用。至於可使用之硬化促進劑之具體 一,二本基膦等膦類;辛酸錫等金屬化合物等。 據需要’相對於環氧樹脂100重量份,使用0.1〜5.0重旦/ 之硬化促進劑。 里77 進而根據需要,亦可於本發明之環氧樹脂組合物中調配 t黏合劑樹脂。至於黏合劑樹脂,可舉出:丁I系樹脂、 縮醛系樹脂、丙烯酸系樹脂、環氧-尼龍系樹脂、 腿(acryi〇nitriIe_butadiene rubber,丙稀腈-丁二烤橡膠)_ 酝樹月曰%氧_NBR系樹脂、聚醯胺系樹脂、聚醯亞胺 系树月曰、聚石夕氧系樹脂等;但並不限定於該等樹脂。黏合 劑樹脂之調配量較好的是在無損硬化物的阻燃性、耐純 之範圍内,相對於樹脂成分1〇〇重量份,通常根據需要使 用〇·05〜50重量份,較好的是使用0.05〜20重量份。 *進而根據需要,可於本發明之環氧樹脂組合物中添加無 機填充劑。至於無機填充劑,可舉出··結晶二氧化石夕、熔 融一氧化石夕、氧化紹、鍅英石、石夕酸辦、碳酸約、碳化 碎、氮化矽、氮化硼、氧化錯、鎂撖欖石、塊滑石、尖晶 々氧化鈦、滑石等之粉體或者將該等球形化而得之珠粒 等’但並不限定於該等。該等可單獨使用,亦可使用:種 以上。該等無機填充材之使用量於本發明之環氧樹脂組合 物中占0〜95重! %。進而,於本發明之環氧樹脂組合物 中可添加石夕貌偶合劑;硬脂酸、棕櫊酸、石更脂酸辞、硬 127512.doc -19- 200842139 脂酸鈣等脫模劑· ,肩料,阻燃劑等各種調配劑以及各種埶 硬化性樹脂。哕笪、兵丄+ ^… 入 Λ 4 4、加浏之使用量於本發明之環氧樹脂組 曰物中占0〜3〇重量%。 又將本發明之環氧樹脂組合物溶解 丙酮、甲基乙基_、甲…美酮 二 本、 基乙醯胺、, 二甲基甲醯胺、二甲 α人 酮等溶劑中’形成清漆,再使該 玻璃纖維、碳纖維、聚酯纖維、聚醯胺纖維、 物進行孰壓成Γ 熱乾燥,將所獲得預浸 ,. "轎此形成本發明之環氧樹脂組合物之硬 。此時溶劑之使用量 1之用里於/月漆中通常占10〜70重量%, 車乂好的疋15〜70重量%。 軟^為了提高薄膜型組合物的改質㈣體為B·階段之柔 =二可使用本發明之環氧樹脂。於獲得 =Ϊ物之情形時,於剝離膜上塗佈上述清漆一 下除去洛劑,進行Β階段 、 ^ μ , 匕精此獲侍溥片狀之黏著劑。 Μ濤片狀黏著劑可用作多層基 θ丞槪寺f之層間絕緣層使用。 用严、發明之環氧樹腊組合物之用途,可舉出使 用%乳樹脂等熱硬化性樹脂之一 使 塗料、笋裳^ 版用途,例如除黏著劑、 料覆盍劑、成形材料(包括薄片、薄膜、ρ 緣材料(包括印刷基板、電線包 、、巴 盔Ψ、、夭丄„ 是于^在封材料以外,可 牛出添加於基板用氰酸醋樹脂組合 叔丙稀酸酯系樹脂等其他樹料中之添加 至於黏著劑,可舉出:土木用 畫孜m 未用 A車用、一船 力、醫療用黏著劑,以及電子材料用#芸 J 1卞用黏者劑。該等之 127512.doc • 20 - 200842139 中,至於電子材料用黏著劑,可舉出:增層基板等多声美 =層間黏著劑、晶片接合劑、底部填充劑等半導體二 者刮、BGA強化用底部填充劑、異向性導電膜⑽f)、里 向性導電膠(ACP)等封裝用黏著劑等。 ” 至於密封劑,可舉出:電容器、電晶體、二極體、發光 二極體、IC、LSI等用之裝填、浸潰、轉送模密封劑, 1C、LSI類的CQB、COF、TAB等用之裝填密封劑,覆晶等 用之底部填充劑,QFP、BGA、csp等之lc封裝類封裝時 之密封劑(包括強化用底部填充劑)等。 [實施例] 以下,根據實施例來更具體地說明本發明,以下所謂 「份」,只要無特別說明,係指重量份。再者,本發明並 不限定於該等實施例。又,於實施例中,以下列條件測定 環氧當量、軟化點、GPC(凝膠滲透層析法)。 1) 環氧當量:以依照JIS K-7236之方法進行測定。C 3 has a hardener as the other component. Examples of the curing agent include the above-mentioned other curing agents, and the phenol resin of the present invention. The curable resin composition of the present invention (hereinafter referred to as "the epoxy resin composition") containing an epoxy resin (including the epoxy resin of the present invention) and a curing agent (including the resin of the invention) is relative to The epoxy resin of the epoxy resin = the amount of the field hardener used is preferably 〇·7 to ΐ2 equivalent. In the case of an epoxy group of 1 equivalent, the hardener is used in the case of β soil #丁化化^1, which is less than 0.7 equivalent, or more than 1.2 equivalents. Completely, it is impossible to obtain good hardening properties. This Maoyue & Latex Resin Composition allows the hardener to be used with hardening promotion J27512.doc 200842139. As the specific one of the hardening accelerators which can be used, a phosphine such as a di-based phosphine or a metal compound such as tin octylate. A hardening accelerator of 0.1 to 5.0 denier is used as needed with respect to 100 parts by weight of the epoxy resin. Further, if necessary, the t-adhesive resin may be formulated in the epoxy resin composition of the present invention. Examples of the binder resin include a butyl I resin, an acetal resin, an acrylic resin, an epoxy-nylon resin, and a leg (acryi〇nitriIe_butadiene rubber) 酝 酝月月The 曰% oxygen_NBR-based resin, the polyamine-based resin, the polyimine-based eucalyptus, and the polyoxo-based resin are not limited to these resins. The blending amount of the binder resin is preferably in the range of flame retardancy and purity resistance of the non-destructive cured product, and is usually used in an amount of 〇·05 to 50 parts by weight, based on 1 part by weight of the resin component. It is used in an amount of 0.05 to 20 parts by weight. * Further, an inorganic filler may be added to the epoxy resin composition of the present invention as needed. As the inorganic filler, there may be mentioned: crystalline sulphur dioxide, molten sulphur oxide, oxidized sulphur, samarium, sulphuric acid, carbonic acid, carbonized, cerium nitride, boron nitride, oxidized , powders such as magnesite, talc, spinel strontium oxide, talc, or the like obtained by spheroidizing the beads, etc. 'but are not limited thereto. These can be used alone or in combination of more than one species. The amount of the inorganic filler used is from 0 to 95% in the epoxy resin composition of the present invention! %. Further, in the epoxy resin composition of the present invention, a Shixia Mixing Agent; a stearic acid such as stearic acid, palmitic acid, succinic acid, and hard 127512.doc -19-200842139 calcium citrate may be added. Various materials such as shoulder, flame retardant, and various sclerosing resins.哕笪, 丄 丄 + ^... 入 4 4, the amount of use in the epoxy resin group of the present invention accounts for 0 to 3 〇 wt%. Further, the epoxy resin composition of the present invention is dissolved in a solvent such as acetone, methyl ethyl ketone, methyl ketone, acetamide, dimethylformamide or dimethyl alpha ketone to form a varnish. Then, the glass fiber, the carbon fiber, the polyester fiber, the polyamide fiber, and the material are pressed into a heat-drying, and the obtained prepreg is formed to form the epoxy resin composition of the present invention. At this time, the amount of the solvent used is usually 10 to 70% by weight in the varnish, and 15 to 70% by weight in the rut. Soft ^ In order to improve the modification of the film-type composition (4) body is B-stage softness = 2 The epoxy resin of the present invention can be used. In the case of obtaining a sputum, the above varnish is applied to the release film to remove the granule, and the enamel phase, ^ μ , 匕 匕 is obtained as an adhesive sheet. The Taotao sheet-like adhesive can be used as an interlayer insulating layer of a multilayer base. The use of the epoxy resin composition of the invention and the invention can be applied to a coating or a coating using one of thermosetting resins such as a % milk resin, for example, an adhesive, a coating agent, and a molding material. Including flakes, films, and p-edge materials (including printed substrates, wire wraps, arbores, 夭丄 是 是 是 是 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在Other materials such as resin are added to the adhesive, and examples thereof include: civil engineering 孜m, non-use A vehicle, one boat force, medical adhesive, and electronic material #芸J 1卞 adhesive. In the 127512.doc • 20 - 200842139, as for the adhesive for electronic materials, there are many types of semiconductors such as a build-up substrate, an interlayer adhesive, a wafer bond, an underfill, and the like, and BGA. Reinforcing underfill, anisotropic conductive film (10) f), an adhesive for encapsulation such as a conductive paste (ACP), etc. As for the sealant, capacitors, transistors, diodes, and light-emitting diodes are mentioned. Filling, dipping, transfer, etc. for body, IC, LSI, etc. Mold sealant, sealant for 1C, LSI CQB, COF, TAB, etc., underfill for flip chip, etc., encapsulant for encapsulation of lc package such as QFP, BGA, csp, etc. [Examples] Hereinafter, the present invention will be more specifically described based on examples, and the following "parts" means parts by weight unless otherwise specified. Further, the present invention is not limited to such implementations. Further, in the examples, the epoxy equivalent, the softening point, and GPC (gel permeation chromatography) were measured under the following conditions: 1) Epoxy equivalent: It was measured in accordance with the method in accordance with JIS K-7236.

2) 軟化點:以依照jIS K-7234之方法進行測定 3) GPC(經基當量係由GPC的測定結果進行估算): 機種:Shodex SYSTEM-21,管柱:^^-802 + 1^ 802 · 5(X2根)+ KP -803 連接溶離液·· THF(四氫σ夫喃):1 ml/min,40°C ;檢測 器:UV(254 nm ; UV-41) 樣品:約0.4%THF溶液(注射20 μΐ) 標準曲線:使用Shodex製標準聚苯乙烯 4) GC-MS測定條件 127512.doc -21 - 200842139 管柱·· HP-5MS,15 m-0.25 mm-0.25 μηι 載體氣體··氦氣,L〇ml/min 烘箱:50°C (保持2 min),以l(TC/min升溫至300°C (保持 20 min) 注射:1 μ1(樣品濃度約為10 mg/ml);分流30 : 1,300¾ " 離子化法:El、CI(使用甲烷氣體) • 實施例1 於具備攪拌機、回流冷卻管、攪拌裝置、Dean-Stark管 之燒瓶中,一面實施氮氣沖洗,一面加入上述式(1)中R全 部為甲基且X全部為經基之2,5-二甲基-己-3 -快-2,5 -二醇 142份、甲苯142份、苯酚282份、對甲苯磺酸1.4份,於 90°C下進行反應。確認Dean-Stark管的水量以及GPC的變 化,以確認反應結束。反應結束後,冷卻至5 0度,加入 20%磷酸二氫鈉水溶液20份,攪拌30分鐘後,加入曱苯 300份,反覆進行水洗直至水層成為中性。藉由於加熱減 壓下,自所得有機層中蒸餾除去未反應的苯酚、溶劑類, 而獲付本發明之紛樹脂(PR 1 )2 1 9份。所得盼樹脂之軟化點 為62°C。將所得酚樹脂之GPC圖示於圖1。藉由GPC測定而 求得之本發明之酚樹脂的經標準聚苯乙烯換算之重量平均 分子量為439。又,對於該酚樹脂,藉由質量分析(GC_ MS)確認其分子量,確認在檢測範圍内含有約3〇%的上述 式(2)所記載之骨架中R全部為曱基之化合物。tms化處理 後測定之GC-MS之結果為m/z : 438.5-439.5。 實施例2 127512.doc -22- 200842139 於具備攪拌機、溫度計、。 , 冷減盗之燒瓶中一面進行氮氣 Μ 面加入實施例1中所獲得之賴脂179份、表氯醇 555份、甲醇55份,於授拌下進行溶解,升溫至7(TC。進 而。用90刀鐘分次添加鱗片狀之氯氧化納w份後進而於 下進行1小日守的後反應。反應結束I,以水则份進行 水洗,於加熱減壓下’自有機層中蒸館除去過剩的表氣醇 等溶劑。向殘留物中加人甲基異丁基酮_份進行溶解, 升溫至Μ。於攪拌下加入3〇重量%的氫氧化納水溶液1〇 份,進行1小時反應後,進行水洗直至清洗水成為中性, 使用旋轉4發器’於18Gt下且於減壓T蒸餾除去所得溶 液中的甲基異丁基酮等,藉此獲得本發明之環氧樹脂 (ER1)202份。所得環氧樹脂之環氧當量為3〇5 g/eq,成為 =狀〜半固形之樹脂。GPC圖如下所示(圖2)。藉由Gpc測 疋所求彳于之本發明之環氧樹脂的經標準聚苯乙烯換算之重 量平均分子量為428。 實施例3、比較例1 以下,揭示對硬化性樹脂組合物(環氧樹脂組合物)之硬 化物之評價。 將作為環氧樹脂之本發明之環氧樹脂(ER1)、鄰甲酚酚 醛型環氧樹脂(EOCN-1020,日本化藥製造,環氧當量為 199 g/eq·)、作為硬化劑之本發明之酚樹脂(pRl)、苯酚酚 醛型環氧樹脂(明和化成工業股份有限公司製造,H1,羥 基當量為105 g/eq·)、作為硬化促進劑之2_乙基甲基咪 唑(2E4MZ,四國化成股份有限公司製造),以下述表}中所 127512.doc -23 - 200842139 示之調配比(重量份)進行調配而製備組合物,藉由轉注成 形而獲得樹脂成形體,於160°C下進行2小時硬化,進而於 180°C下進行8小時硬化。 [表1] 實施例3 比較例1 環氧樹脂 ER1 20 EOCN-1020 80 100 硬化劑 PR1 10 苯酚酚醛樹脂 43 52 硬化促進劑 2E4MZ 2.0 2.0 測定如此獲得之硬化物之物性,將其結果示於表2。再 者,物性值之測定係以下述方法進行。 耐衝擊性試驗(K1C):依照JISK-6911 IZOD衝擊試驗:依照JISK-6911 [表2] 實施例3 比較例1 耐衝擊試驗(K1C) 25 21 IZOD耐衝擊試驗(kJm) 20 16 實施例4 將實施例2中所獲得之本發明之環氧樹脂(ER1)、作為硬 化劑之KAYAHARD A_A(芳香族胺型硬化劑,日本化藥製 造),以下述表3所示之調配比(重量份)進行調配而製備組 合物,以注形法使其硬化。至於硬化條件,係於160°C下 使其硬化2小時,進而於180°C下使其硬化6小時。 [表3] 環氧樹脂 ER1 75 硬化劑 KAYAHARD A-A 15 127512.doc -24- 200842139 測定如此獲得之硬化物之物性,將其 者’物性值之測定係以下述方法。 玻璃轉化點: TMA 熱機械測定裝置:真空理 升溫速度·· 2°C/min. [表4] 果示於表4。再 工 (股)製造,TM-7000 試驗例 將於實施例4中獲得之硬化物錢代下進行2()分鐘處 理’未見明確的線膨脹變化點。將結果示於圖3。 根據以上結果可知,本發明之環氧樹脂係韌性優異之環 氧樹脂。X,可知可藉由將其硬化物於高溫下進行處理, 而獲得顯示非常高的耐熱性之硬化物。 【圖式簡單說明】2) Softening point: measured according to the method of JIS K-7234 3) GPC (estimated by the measurement result of GPC by basis weight system): Model: Shodex SYSTEM-21, column: ^^-802 + 1^ 802 · 5 (X2 roots) + KP -803 linked to the solution · · THF (tetrahydro sigma): 1 ml / min, 40 ° C; detector: UV (254 nm; UV-41) Sample: about 0.4% THF solution (20 μM injection) Standard curve: Standard polystyrene using Shodex 4) GC-MS measurement conditions 127512.doc -21 - 200842139 Column ·· HP-5MS, 15 m-0.25 mm-0.25 μηι carrier gas· · Helium, L〇ml/min Oven: 50 ° C (for 2 min), l (TC / min to 300 ° C (for 20 min) Injection: 1 μl (sample concentration is about 10 mg / ml) Split 30: 1,3003⁄4 " Ionization: El, CI (using methane gas) • Example 1 In a flask equipped with a stirrer, a reflux cooling tube, a stirring device, and a Dean-Stark tube, one side was flushed with nitrogen. Adding 142 parts of 2,5-dimethyl-hex-3-cyclo-2,5-diol, 142 parts of toluene, 282 parts of phenol, wherein all of R in the above formula (1) is a methyl group and X is a trans group. 1.4 parts of p-toluenesulfonic acid at 90 The reaction was carried out at ° C. The amount of water in the Dean-Stark tube and the change in GPC were confirmed to confirm the completion of the reaction. After the completion of the reaction, the mixture was cooled to 50 ° C, and 20 parts of a 20% aqueous sodium dihydrogen phosphate solution was added thereto, and the mixture was stirred for 30 minutes, and then added. 300 parts of toluene was repeatedly washed with water until the water layer became neutral. The unreacted phenol and solvent were distilled off from the obtained organic layer by heating under reduced pressure, and the resin (PR 1 ) 2 of the present invention was obtained. 1 9 parts. The softening point of the obtained resin was 62 ° C. The GPC of the obtained phenol resin is shown in Fig. 1. The weight average of the standard polystyrene equivalent of the phenol resin of the present invention determined by GPC measurement The molecular weight was 439. Further, the molecular weight of the phenol resin was confirmed by mass spectrometry (GC_MS), and it was confirmed that all of R in the skeleton of the above formula (2) contained about 3% by weight in the detection range was sulfhydryl. The result of GC-MS measured after tms treatment was m/z: 438.5-439.5. Example 2 127512.doc -22- 200842139 Nitrogen gas was applied to one side of a flask equipped with a stirrer, a thermometer, and a cold reduction. Add the aging obtained in Example 1. 179 parts of fat, 555 parts of epichlorohydrin, and 55 parts of methanol were dissolved under stirring, and the temperature was raised to 7 (TC). and then. After scaly-like sodium chloride was added in portions at 90 knives, the post-reaction was carried out for 1 hour. After the completion of the reaction I, the water was washed with water, and the solvent such as excess surface alcohol was removed from the organic layer by heating under reduced pressure. Methyl isobutyl ketone was added to the residue to dissolve, and the temperature was raised to hydrazine. 1 part by weight of a 30% by weight aqueous sodium hydroxide solution was added under stirring, and after 1 hour of reaction, the water was washed until the washing water became neutral, and the obtained solution was distilled at 18 Gt under reduced pressure T at a reduced pressure. Thus, methyl isobutyl ketone or the like was used, whereby 202 parts of the epoxy resin (ER1) of the present invention was obtained. The obtained epoxy resin had an epoxy equivalent of 3 〇 5 g / eq and became a resin of a = shape to a semi-solid state. The GPC chart is shown below (Figure 2). The standard polystyrene-equivalent weight average molecular weight of the epoxy resin of the present invention as determined by Gpc was 428. Example 3 and Comparative Example 1 The evaluation of the hardening of the curable resin composition (epoxy resin composition) is disclosed below. The epoxy resin (ER1) of the present invention, an o-cresol novolac type epoxy resin (EOCN-1020, manufactured by Nippon Kayaku Co., Ltd., epoxy equivalent: 199 g/eq·), which is an epoxy resin, is used as a hardener. Inventive phenol resin (pRl), phenol novolak type epoxy resin (manufactured by Minghe Chemical Industry Co., Ltd., H1, hydroxyl equivalent: 105 g/eq·), 2-ethylmethylimidazole (2E4MZ, as a hardening accelerator) The composition was prepared by blending with the blending ratio (parts by weight) shown in the following table 127512.doc -23 - 200842139, and the resin molded body was obtained by transfer molding at 160°. Hardening was carried out for 2 hours at C, and further hardening was carried out at 180 ° C for 8 hours. [Table 1] Example 3 Comparative Example 1 Epoxy Resin ER1 20 EOCN-1020 80 100 Hardener PR1 10 Phenol Phenolic Resin 43 52 Hardening Accelerator 2E4MZ 2.0 2.0 The physical properties of the hardened material thus obtained were measured, and the results are shown in the table. 2. Further, the measurement of the physical property value was carried out by the following method. Impact resistance test (K1C): According to JIS K-6911 IZOD impact test: according to JIS K-6911 [Table 2] Example 3 Comparative Example 1 Impact resistance test (K1C) 25 21 IZOD impact resistance test (kJm) 20 16 Example 4 The epoxy resin (ER1) of the present invention obtained in Example 2, KAYAHARD A_A (an aromatic amine type hardener, manufactured by Nippon Kayaku Co., Ltd.) as a curing agent, and the compounding ratio (parts by weight) shown in Table 3 below. The composition was prepared to prepare a composition, which was hardened by a injection molding method. As for the hardening conditions, it was allowed to harden at 160 ° C for 2 hours, and further hardened at 180 ° C for 6 hours. [Table 3] Epoxy Resin ER1 75 Hardener KAYAHARD A-A 15 127512.doc -24- 200842139 The physical properties of the cured product thus obtained were measured, and the physical property values thereof were measured by the following methods. Glass transition point: TMA thermomechanical measuring device: vacuum temperature Heating rate · 2 ° C / min. [Table 4] The results are shown in Table 4. Remanufactured (TM) Manufacture, TM-7000 Test Example 2 () minutes of treatment of the hardened material obtained in Example 4 was performed. No clear point of linear expansion change was observed. The results are shown in Fig. 3. From the above results, it is understood that the epoxy resin of the present invention is an epoxy resin excellent in toughness. X, it is understood that a cured product exhibiting a very high heat resistance can be obtained by treating the cured product at a high temperature. [Simple description of the map]

玻璃轉化溫度rc) TMA 98〇C 圖1係於實施例1中所獲得的本發明之酚樹脂之GPC圖。Glass transition temperature rc) TMA 98 〇 C Fig. 1 is a GPC chart of the phenol resin of the present invention obtained in Example 1.

圖2係於實施例2中所獲得的本發明之環氧樹脂之GPC 圖。 圖3係表示於實施例4中所獲得之硬化物的TMA圖之圖。 縱軸之單位為ppm。 127512.doc -25-2 is a GPC chart of the epoxy resin of the present invention obtained in Example 2. Fig. 3 is a view showing a TMA diagram of the cured product obtained in Example 4. The unit of the vertical axis is ppm. 127512.doc -25-

Claims (1)

200842139 十、申請專利範圍: L 一種紛樹脂,其係藉由使具有式(1)所表示之結構之乙炔 化合物與酴類反應而獲得, [化1]200842139 X. Patent application scope: L A resin obtained by reacting an acetylene compound having a structure represented by the formula (1) with a hydrazine, [Chemical Formula 1] (1) (式中,R表示氫原子或者碳數〗〜;[〇的烷基,叉表示烷氧 基(包含寡聚環氧烷)、羥基、烷基磺醯氧基或者鹵素原 子中之任一者;各個R、χ可分別互為相同亦可不同)。 2·種氧树脂,其係藉由使如請求項1之酚樹脂與表鹵 醇反應而獲得。 3· —種硬化性樹脂組合物,其特徵在於含有如請求 酚樹脂。 、之 化性樹脂組合物硬 4· 一種硬化物,其係將如請求項3之硬 化而成 5· 一種硬化性樹脂組合物,1係χ /、係含有如請求項2之 脂以及硬化劑而成。 长乳树 環氧樹脂組合物 6· —種硬化物,其係將如請求項5之 硬化 而成 一種朌樹脂之製造方法’其係使具有式⑴所 之乙炔化合物與酚類反應, 之結構 [化2] 127512.doc 200842139(1) (wherein R represents a hydrogen atom or a carbon number 〜~; [〇 alkyl group, a fork represents an alkoxy group (including an oligoalkylene oxide), a hydroxyl group, an alkylsulfonyloxy group or a halogen atom) Either each of R and χ may be the same or different from each other). 2. An oxygen resin obtained by reacting a phenol resin as claimed in claim 1 with epihalohydrin. A curable resin composition characterized by containing a phenol resin as required. Chemical resin composition hard 4· A cured product which is cured according to claim 3 5. A curable resin composition, 1 system χ /, containing the fat of claim 2 and a hardener Made. Long-milk epoxy resin composition 6 - a cured product obtained by the method of claim 5, wherein the acetylene compound having the formula (1) is reacted with a phenol, [Chemical 2] 127512.doc 200842139 ⑴ (式中 R表不氣原子或者碳數丨〜⑺的烷基,X表示烷氧 基(包含寡聚環氧烷)、羥基、烷基磺醯氧基或者函素原 子中之任一者;各個R、x可分別互 々u亦可不同卜(1) (wherein R represents a non-aero atom or an alkyl group having a carbon number of 丨~(7), and X represents an alkoxy group (including an oligoalkylene oxide), a hydroxyl group, an alkylsulfonyloxy group or a functional element atom. Each R and x can be mutually different or different. \ J 127512.doc\ J 127512.doc
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