TW200539321A - Method for improving high density plasmachemical vapor deposition process - Google Patents
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200539321 ____ 五、發明說明(1) 【發明所屬之技術領域】 本發明是有關於一種改善半導體製程之方法,且特別是有 關於一種改善高密度電漿化學氣相沉積製程之方法。 【先前技術】 近年來由於半導體工業快速發展,使得各項製程技術與應 用材料皆大幅開發,以持續提升積體電路中元件的積集度 及操作的效能。一般而言,半導體元件所需的薄膜材料, 不論是導體、半導體、或介電材料,皆可藉由化學氣相沈 積(chemical vapor deposition; CVD)製程而得。常見的 化學氣相沈積方法有常壓化學氣相沈積(atmospheric pressure chemical vapor deposition; APCVD)製程、低 壓化學氣相沈積(low pressure chemical vapor deposition; LPCVD)製程、次大氣壓化學氣相沈積 (sub-atmosphere chemical vapor deposition; SACVD) 製程、電漿辅助化學氣相沈積(plasma enhanced chemical vapor deposition; PECVD)製程、及高密度電 衆化學氣相沈積(high density plasma chemical vapor deposition; HDP CVD)製程等,其中高密度電漿化學氣相 沈積製程常做為填補隙縫及形成隔離區域之用。 然而,隨著元件尺寸日趨微小化,其隔離區域與隙縫之縱 橫比(aspect rat i〇)亦大幅提高,是以如何達到無細縫 (seam less)與無孔洞(voicl free)的製程品質要求,已成 為高密度電漿化學氣相沉積製程中重要的研發課題之一。200539321 ____ V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a method for improving a semiconductor process, and in particular, to a method for improving a high-density plasma chemical vapor deposition process. [Previous technology] In recent years, due to the rapid development of the semiconductor industry, various process technologies and application materials have been greatly developed in order to continuously improve the integration degree and operation efficiency of components in integrated circuits. In general, the thin film materials required for semiconductor devices, whether they are conductors, semiconductors, or dielectric materials, can be obtained by a chemical vapor deposition (CVD) process. Common chemical vapor deposition methods include atmospheric pressure chemical vapor deposition (APCVD) process, low pressure chemical vapor deposition (LPCVD) process, and sub-atmospheric pressure chemical vapor deposition (LP-CVD) process. atmosphere chemical vapor deposition (SACVD) process, plasma enhanced chemical vapor deposition (PECVD) process, and high density plasma chemical vapor deposition (HDP CVD) process, etc. The high-density plasma chemical vapor deposition process is often used to fill gaps and form isolated areas. However, as the component size becomes smaller and smaller, the aspect ratio of the isolation area and the gap (aspect rat i0) is also greatly improved. How to achieve the process quality requirements of seam less and void free , Has become one of the important research and development topics in high-density plasma chemical vapor deposition process.
第6頁 200539321 五、發明說明(2) 第1 A至1 C圖為繪示習知高密度電漿化學氣相沉積製程應用 於充填溝渠結構之過程。為了避免產生細縫或孔洞,目前 製造業者通常採用較慢的充填速率來填充高縱橫比之溝渠 結構。然而如第1 A至1 C圖所示,在進行充填一填充層1 6 0 於基材1 0 0上的溝渠結構1 2 0時,隨著充填步驟的進行,溝 渠結構1 2 0的縱橫比亦隨之改變,因此若以一定的充填速 率來填充溝渠結構1 2 0將會嚴重影響製程之生產效率。 【發明内容】 因此本發明之目的就是在提供一種高密度電漿化學氣相沉 積製程,用以有效進行充填步驟來提高生產效率,並能避 免產生細縫或孔洞之問題。 根據本發明之上述目的,提出一種改善高密度電漿化學氣 相沉積製程之方法。其乃提供一為時間函數之充填步驟來 控制充填速率隨著製程時間而變化,以有效縮短製程所需 時間。另一方面,充填步驟所伴隨的製程參數,如氣體流 量、射頻偏壓(radio frequency bias)電源、與電漿產生 器電源等,均會依充填速率而做適當調整,如此更可提高 氣體或電源的有效利用率。故藉由上述之方法可有效進行 充填步驟來填補隙縫或形成隔離區域,進而提高製程之生 產效率,並且不會形成細縫或孔洞於隙縫或隔離區域中而 影響製程品質。 【實施方式】Page 6 200539321 V. Description of the invention (2) Figures 1 A to 1 C show the process of applying the conventional high-density plasma chemical vapor deposition process to fill trench structures. To avoid the creation of fine seams or holes, manufacturers currently use slower filling rates to fill trench structures with high aspect ratios. However, as shown in Figs. 1A to 1C, when a trench structure 1 2 0 is filled with a filler layer 160 on the substrate 1 0, as the filling step proceeds, the trench structure 1 2 0 The ratio also changes accordingly, so if the trench structure is filled with a certain filling rate 120, it will seriously affect the production efficiency of the process. [Summary of the Invention] Therefore, an object of the present invention is to provide a high-density plasma chemical vapor deposition process for effectively performing a filling step to improve production efficiency and avoid the problems of fine seams or holes. According to the above object of the present invention, a method for improving a high-density plasma chemical vapor deposition process is proposed. It provides a filling step as a function of time to control the filling rate to change with the process time to effectively shorten the time required for the process. On the other hand, the process parameters accompanying the filling step, such as gas flow, radio frequency bias power, and plasma generator power, etc., will be appropriately adjusted according to the filling rate, so that the gas or Effective power utilization. Therefore, the above-mentioned method can effectively perform the filling step to fill the gaps or form isolated areas, thereby improving the production efficiency of the process, and will not form fine seams or holes in the gaps or isolated areas, which will affect the quality of the process. [Embodiment]
200539321200539321
五、發明說明(3) 為了提供更有效率 程品質要求,本發 積製程之方法,其 下。 的充填步驟且符合| 明提出一種改善高密 較佳實施例,將參照、 細縫與無孔洞的製 度電漿化學氣相沉 附件圖式詳述如 其,依照本發明一較佳 例ίΓ::積製程改善方法的流程圖。在此較佳實施 ::率ίΓΚΓ,來提供一充填速率方程式,且此充 ΐίif 隨時間改變的時間函數。,中,時間函數V. Description of the Invention (3) In order to provide more efficient process quality requirements, the method of this development process is as follows. The filling steps are in accordance with the present invention. A preferred embodiment for improving the high density is proposed, and the reference plasma slits and poreless system plasma chemical vapor deposition attachments are detailed as follows, according to a preferred example of the present invention. Flow chart of process improvement method. The :: rate ΓΓΓ is preferably implemented here to provide a filling rate equation, and this filling ifif is a time function that changes with time. , Medium, time function
:ί二ί !A圖所示之線性函數,如此充填速率將與製程 ,仃夺間呈線性變丨。由於高密度電漿化學氣相沉積製程 是利用一電漿產生器,如電感耦合式(inductively ⑶upled plasma; ICP)電漿產生器、或電子迴旋共振式: ί 二 ί! A linear function shown in Figure A, so the filling rate will linearly change with the process. Because the high-density plasma chemical vapor deposition process uses a plasma generator, such as an inductively coupled (ICP) plasma generator, or an electron cyclotron resonance
Celectiron cyclotron resonance; ECR)電漿產生器等來 產生一尚電漿密度反應源,並在另一端施加一射頻偏壓 (radio frequency bias),使得於進行充填步驟時,除了 /儿積填充物外’還使離子轟擊(bombardment)填充物表面 而具有消除細缝或孔洞的效果。因此充填速率可決定於沉 積,率、離子轟擊程度或其組合,而沉積速率決定於氣體 流,、電漿產生器的電源大小或其組合,且離子轟擊程度 決定於氣體流量、射頻偏壓的電源大小或其組合。換言 之,充填速率方程式可由一沉積速率方程式、一離子轟擊 方程式,其組合方程式所構成。另外,沉積速率方程式可 具有一氣體流量參數、一電漿產生器電源參數或其組合參 數,而離子轟擊方程式可具有一氣體流量參數、一射頻偏Celectiron cyclotron resonance (ECR) plasma generator, etc. to generate a plasma density reaction source, and apply a radio frequency bias at the other end, so that during the filling step, in addition to 'Also bombardment the surface of the filler and have the effect of eliminating fine seams or holes. Therefore, the filling rate can be determined by the deposition rate, the degree of ion bombardment, or a combination thereof, and the deposition rate can be determined by the gas flow, the size of the power source of the plasma generator, or a combination thereof, and the degree of ion bombardment is determined by the gas flow rate and the RF bias Power supply size or combination. In other words, the filling rate equation can be composed of a deposition rate equation, an ion bombardment equation, and a combination equation thereof. In addition, the deposition rate equation may have a gas flow parameter, a plasma generator power parameter, or a combination thereof, and the ion bombardment equation may have a gas flow parameter, a radio frequency bias
200539321 五、發明說明(4) 壓電源參數或其組合參數。故當改變充填速率時,复 、. 隨的製程參數,如氣體流量、射頻偏壓電源或電聚^所伴 電源等,均會隨之適當地調整,如此不但可提供^ ^生器 填速率,更可提高氣體或電源的有效利用率。、田的充 回溯第2圖,接著進行步驟230來提供一充填速率起如 一充填步驟所進行的時間,然後進行步驟2 5 〇以根始值與 提供之充填速率方程式、充填速率起始值、及充^ 上述 =時間來進行高密度電漿化學氣相沉積製程,而二= 材上的預定結構,例如一隙縫(gap)結構或一淺溝 s基 (shallow trench isolation; STI)結構等。由=隔離 之充填速率方程式乃隨時間變化的函數,、發明 步驟時,可以隨時間連續改變充填速 仃充填 的充填速率需求,目而提高生產效t滿足不同縱橫比 再^ L上述之較佳實施例雖僅提供一充填速率方 速率方…如第_所示=個充填 充結果,同樣能提高製程的生產效率,太.^…、孔洞之填 本發明較佳實施例可知,應、用本;::: =此。 充填速率方程<,因此在進行言=、:連續隨時間變化的 程以填充隙縫或隔離區域時,;:漿化學氣相沉積製 ”供適當的充填速率,進而=驟之進行時間 此外,當充填速率改變時,1 同裊耘之生產效率。 變,如此更可藉由調整參數條2 =的製程參數亦隨之改 數條件而有效提高氣體或電源的200539321 V. Description of the invention (4) Voltage source parameters or their combined parameters. Therefore, when the filling rate is changed, the process parameters, such as gas flow rate, RF bias power or the power source associated with the electro-polymerization, etc., will be appropriately adjusted accordingly. This will not only provide the filling rate of the generator. , Can improve the effective utilization of gas or power. The filling of Tiantian is traced back to the second figure, and then step 230 is performed to provide a filling rate starting from the time of a filling step, and then step 2 50 is performed with the root value and the provided filling rate equation, the filling rate starting value, The above = time is used to perform the high-density plasma chemical vapor deposition process, and the second = predetermined structure on the material, such as a gap structure or a shallow trench isolation (STI) structure. From = the filling rate equation of isolation is a function that changes with time. When inventing the steps, the filling rate can be continuously changed with time. The filling rate of filling is required to improve the production efficiency. To meet different aspect ratios, ^ L Although the embodiment only provides a filling rate square rate ... As shown in the _ = filling results, can also improve the production efficiency of the process, too. ^ ..., hole filling The preferred embodiment of the present invention can be known, should be used This; ::: = this. The filling rate equation < therefore, when the following steps are taken: to fill gaps or isolated areas with continuous time-varying processes;: made by slurry chemical vapor deposition "for an appropriate filling rate, and then = the duration of the sudden addition, When the filling rate is changed, 1 is the same as the production efficiency. So, it is more effective to improve the gas or power supply by adjusting the parameter bar 2 = the process parameters are changed accordingly.
200539321 五、發明說明(5) 利用率。 雖然本發明已以一較佳實施例揭露如上,然其並非用以限 定本發明,任何熟習此技藝者,在不脫離本發明之精神和 範圍内,當可作各種之更動與潤飾,因此本發明之保護範 圍當視後附之申請專利範圍所界定者為準。 ❿200539321 V. Description of Invention (5) Utilization. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make various changes and decorations without departing from the spirit and scope of the present invention. The scope of protection of the invention shall be determined by the scope of the attached patent application. ❿
第10頁 200539321 圖式簡單說明 為讓本發明之上述與其他目的、特徵、和優點能更明顯易 懂,配合所附圖式,加以說明如下: 第1 A至1 C圖係繪示習知高密度電漿化學氣相沉積製程應用 於充填溝渠結構之過程; 第2圖係繪示依照本發明一較佳實施例的一種改善高密度 電漿化學氣相沉積製程之方法流程圖;以及 第3A及3B圖係繪示充填速率與製程進行時間的關係圖。 【元件代表符號簡單說明】 1 0 0 基材 1 2 0 溝渠結構 160 填充層 210、230、250 步驟Page 10 200539321 Brief description of the drawings In order to make the above and other objects, features, and advantages of the present invention more comprehensible, in conjunction with the attached drawings, the description is as follows: Figures 1A to 1C are drawings showing the conventional knowledge FIG. 2 is a flowchart of a method for improving a high-density plasma chemical vapor deposition process in accordance with a preferred embodiment of the present invention; and FIG. 3A and 3B are diagrams showing the relationship between the filling rate and the process progress time. [Simple description of component representative symbols] 1 0 0 Base material 1 2 0 Ditch structure 160 Filling layer 210, 230, 250 steps
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