TW200306282A - New porogens for porous silica dielectric for integral circuit applications - Google Patents

New porogens for porous silica dielectric for integral circuit applications Download PDF

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TW200306282A
TW200306282A TW92108122A TW92108122A TW200306282A TW 200306282 A TW200306282 A TW 200306282A TW 92108122 A TW92108122 A TW 92108122A TW 92108122 A TW92108122 A TW 92108122A TW 200306282 A TW200306282 A TW 200306282A
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Taiwan
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composition
poly
pore
patent application
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TW92108122A
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Chinese (zh)
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Victor Y Lu
Roger Y Leung
Eric Deng
Songyuan Xie
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Honeywell Int Inc
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Abstract

The invention relates to the production of nanoporous silica dielectric films and to semiconductor devices and integrated circuits comprising these improved films. The nanoporous films of the invention are prepared using silicon containing pre-polymers and are prepared by a process that allows crosslinking at lowered gel temperatures by means of a metal-ion-free onium or nucleophile catalyst.

Description

200306282 玖、發明說明: 技術領域 本發明係關於奈米多孔性矽石介電質薄膜之製造,及關 於半導體裝置及包括此等改善之薄膜之積體電路。本發明 之奈米多孔性薄膜係使用含矽之預聚合物製備,且係藉由 雙封端成孔劑製備,以避免成孔劑與Si-網路化學性接觸。 因此,基本上所有使用之矽烷醇(Si-OH)基均可交聯,以在移 除成孔劑前獲得硬質網路,因此,製造具有少數矽烷醇基 之奈米多孔性薄膜。 土 未來積體電路之尺寸會降低至低於0.15微米以下,使因連 接RC之延遲’功率之損耗及訊號交互影響造成之問題變得 更=容易解決。克服此等困難之解決方案之-係針對間隔 之介電質_及金屬間之介電質(IMD)應用,發展介電常數 :^2·5之材料。雖然先前已努力對積體電路提供低介電 ^跋、’但技藝中仍長期需要進—步改善加工方法且使積 :私〈製造中所用該材料之介電質及機械性質二者為最 術其自ί具有低介電常數之材料為藉由旋轉溶膠凝膠技 入“3矽 <預聚物製備之奈米多孔性矽石薄膜。空氣之 ’二吊數為^且當空氣進入具有奈米尺寸之孔隙結構之適 用石夕石材料中時, 製備出具有相㈣介電常數(,v)之薄 /切石材料受喝目係因為類似之前驅物,包各有機 取代之矽烷,如使 匕3有機 吏用四乙1氣基珍燒(TAS)/甲基三乙酿氧基 200306282 ㈣(附踏雙切聚合物作為基礎基質,且用於目前所 …夕石(Sl〇〆玻璃上旋轉塗佈("S O.G")及 該物質具有經證明之高機械強度,如模數;= :取:f所示。機械性質可藉由控制多孔性薄膜之空隙尺 Γ 。奈米多购石材料受囑目係因為其孔= 寸可控制,且因此可控制所得薄膜 _ 及介電常數。除低k外,夺米蓳機械知度 達之熱安定性;膏二=:^ 至少比積體電路之微電予'特^ 亦即尺寸之大小 使用切D 心予特性低-級;可由如半導體廣為 石之人四乙氧基錢⑽S)製備;可使奈米多孔性石夕 二:用ΓΓ範圍中"調整";且奈米多孔性薄膜之沉 '、^S.〇.G.加工所用類似之設備達成。 石夕石材料中之高孔兩 同材料,另—停…: '孔隙形式之相 孔性薄膜H " 用另一組合物及方法製備奈米多 要所有孔隙=變材料之相對密度。其他材料需求包含需 度造質上小於電路特性之尺寸,需要處理因孔隙 之表面化學用降。’及其介電常數及環境上相關之安定性 表數又(,者孔隙度)為控制材料介電常數之奈米薄膜之主要 100。/之打孩性質可在連續之圖譜上輕易的改變,由孔隙度 增加°時1=間隙至孔陈度為0%之密實石夕石。當孔隙度 此建#太Y % ¥數及機械強度會增加,但孔隙度下降,等。 介電=ί多孔性薄膜之密度範圍需在期望應用之所需低 範圍及機械性質間最適的均衡。 200306282 奈米多孔性g石薄膜先前已經以許多方法製造。例如, 奈米多孔性奪:膜已經使用溶劑及矽石前驅物之混合物製 備,該混合物係沉積在適用之基材上。通常,將例如破璃 上旋轉塗佈形式之前驅物加於基材上,接著依形成包括奈 米孔隙之介電質薄膜形式之方式聚合。 當以例如旋轉塗佈形成該奈米多孔性薄膜時,薄膜塗層 一般係以酸性或鹼性觸媒及水催化,在起始加熱之過程^ 造成聚合/膠凝(,,老化,,)。未經由選擇孔隙尺寸獲得最大強 度,因此使用低分子量成孔劑。 美E1專利第5,895,263號敘述在基材例如晶圓上,藉由塗佈 包括可分解之聚合物及有機聚氧化碎(亦即包含縮合或聚合 (石夕聚合物)之組合物,加熱該組合物使聚氧化㈣一步縮 刀解可刀解之i合物形成多孔性介電質層形成奈米 多孔性珍石介電質薄膜。該方法與許多先前料在半導體 上形^成奈米多孔性薄膜之方法相μ,具有f在老化或縮合 過私中及移除聚合物形成奈米多孔性薄膜中加熱之缺點。 :二其缺點為前驅物溶液中所含之有機聚㈣在製備 :履L使刀子量增加’因此,在儲存過程中使該前驅物溶 增加,且由該儲存溶抑制倍之薄膜厚度會隨者溶 要短的儲存時間、冷卻倚存……性因此需 料存及精密的調整塗佈參數,以在 體電路製造過程中達到一致之薄摸性質。 安足多孔性結構之形成依軺 、 高於美所分一 〃 < 仏件為成孔劑移除之溫度 、土 mm(或膠凝溫度)。經發現低於1〇Mr 200306282 孔隙尺寸之安/定奈米多孔性結構在溶液上旋轉中之驗性陽 一 離子如納之濃度低於200-300 ppb水準下無法製造。然而,需 符合1C應用中之低金屬濃度迫切之需求。一般之實務為在 溶液上旋轉之金屬濃度低於50 ppb。因此,需要發展一種可 持續提供低於介電常數低於2.5且孔隙尺寸之直徑低於10 nm 之低金屬奈米多孔性矽石薄膜。 過去,未經由選擇孔隙尺寸獲得最大強度,係選擇低分 子量聚乙二醇單甲基醚作為成孔劑。安定多孔性結構之形 成依賴之條件為成孔劑移除之溫度高於基質材料之交聯溫 度(或膠凝溫度)。經發現該成孔劑可與Si-網路化學反應,在 過程中遮蓋交爾反應中包含之游離矽烷醇基。該物種會在 更高溫下發生之最終硬化階段後分解,產生不必要之單離 Si-OH基。親水性之改變係因矽烷醇基會大幅影響介電性質。 因此,為獲得低且穩定k質之介電質材料,需要使最終薄膜 中所存在之矽烷醇量為最小。再者,具有游離矽烷醇基亦 會造成1C積體中之不必要外度充氣。低外部充氣及穩定k之 嚴格要求需符合1C之應用。一般實務為獲得疏水性薄膜。 因此,需要發展一種可疑製的提供介電常數低於2.2,且儘 可能吸收少量水氣之疏水性奈米多孔性矽石薄膜。再者, 廣泛的假設孔隙係因為成孔劑化學黏附於矽石網路造成。 如今已發現對於形成多孔性矽石,化學黏附並非必要。 如今已發現經由使用雙封端聚環氧乙烷成孔劑,藉由其在 周圍下及加熱後脂薄膜間較低5之k值,成孔劑與係預聚物 物理性摻合形成之多孔性矽石可獲得更為疏水之薄膜。雙 200306282 封端成孔齋I / π 、 (乙一醇)二甲基醚之作用可避免成孔劑與% 罔各之任何化學黏附,因此在移除成孔劑之過程中不會產 生免、外足矽烷醇,且現存之矽烷醇基會儘可能充分交聯, 因此i產味_|? U « /、 ^里(右存在)之石夕燒醇基之奈米多孔性薄膜。 4另使用4羽離子或親核性物,可協助在低金屬旋 配物中,於俏、、四π r丄々 周 、、低Μ下形成多孔性矽石網路。鑌離子或親核性 :係用於降低膠凝溫度,因此可在移除成孔劑之前故化硬 貝罔各因而產生不含鹼性離子之奈米多孔性薄膜。成孔 d <力把係控制孔隙尺寸且在形成穩定孔隙後立即分解。 可避免/谷膠反應交聯之其發副反應可為最小。 發明内容 、本發明係提供—種製造奈米多孔性碎石介電質薄膜之方 法,包括 ⑻製備包括含矽預聚物 之群組之無金屬離子觸媒 劑之組合物; 選自由鑌化合物及親核物組成 及不與含矽預聚物鍵結之成孔 (b) 以組合物塗佈基材,形成薄膜; (c) 使組合物交聯,產生膠凝薄膜,及 移除實質上所 ⑼在溫度下及有效期間使膠凝薄膜加熱 有該成孔劑。 毛明亦提供一種藉由上述方法,在基材上 八專胰(万法,以及半導體裝置,如包括奈米多 電質薄膜之積體電路。 本發明亦提供不與含矽預聚物鍵結之成孔劑,此等成 200306282 劑係選自由聚1伸烷基)二醚、聚(伸芳基)二醚、聚(環狀二 醇)二醚、冠狀:豳、完全封端之聚環氧烷,完全封端之聚伸 芳基氧化物、polynorbene及其結合物組成之群組。 本發明尚提供一種組合物,包括含矽之預聚物,不予含 矽之預聚物鍵結,且選自由聚(伸烷基)二醚、聚(伸芳基)二 醚、聚(環狀二醇)二醚、冠狀醚、完全封端之聚環氧烷。完 全封端之聚伸芳基氧化物、polynorbene及其結合物組成之群 組之成孔劑。200306282 发明, Description of the invention: TECHNICAL FIELD The present invention relates to the manufacture of nanoporous silica dielectric thin films, and to semiconductor devices and integrated circuits including such improved thin films. The nanoporous film of the present invention is prepared using a silicon-containing prepolymer, and is prepared by a double-ended pore-forming agent to avoid chemical contact between the pore-forming agent and the Si-network. Therefore, almost all of the silanol (Si-OH) groups used can be cross-linked to obtain a hard network before removing the pore-forming agent. Therefore, nanoporous films having a few silanol groups are manufactured. In the future, the size of the integrated circuit will be reduced to less than 0.15 micrometers, which will make the problems caused by the loss of the RC delay ’power and the interaction of signals more easily solved. The solution to overcome these difficulties is to develop materials with a dielectric constant of ^ 2 · 5 for the application of interspace dielectrics and intermetal dielectrics (IMD). Although previous efforts have been made to provide low dielectrics for integrated circuits, there is still a long-term need in the art to further improve the processing method and make the product: the dielectric and mechanical properties of the material used in manufacturing the best. The material with a low dielectric constant is a nanoporous silica film made of "3 silicon < prepolymer by spin sol-gel technique. The number of air hangs is ^ and when air enters In the suitable stone material with a nano-sized pore structure, a thin / cut stone material with a relative dielectric constant (, v) is prepared because the similar precursors include organically substituted silanes. For example, if the organic compound is used as a base matrix, tetraethyl 1 gas-based sintering (TAS) / methyl triethyl alkoxide 200306282 附 (attached double-cut polymer is used as the basic matrix, and it is currently used ... Xi Shi (SlO〆 Spin coating on glass (" S O.G ") and the substance has proven high mechanical strength, such as modulus; =: Taken: f. Mechanical properties can be controlled by controlling the gap of the porous film Γ .Namito purchased stone materials because its holes = inches can be controlled, and therefore can be controlled The obtained film and the dielectric constant. In addition to low k, the thermal stability of the mechanical accuracy of the rice picker is high; paste 2 =: ^ at least than the micro-electricity of the integrated circuit, that is, the size of the use of cut D Low-grade characteristics of the heart; can be prepared from, for example, the most widely used semiconductors, such as tetraethoxy sulfonium disulfide; it can make nano-porous stone Yuji II: using the "adjustment" in the range of ΓΓ and nano-porous film Shen ', ^ S.〇.G. Processing is achieved by similar equipment. The high porosity of the same material in Shi Xishi material, the other-stop ...:' Portrait-phase porous film H " Use another combination Materials and methods for preparing nanometers require the relative density of all pores = variable materials. Other material requirements include dimensions that are smaller than the characteristics of the circuit, and need to be processed due to the surface chemical use of the pores. 'And its dielectric constant and environment The related stability table is (the porosity) is the main 100 of the nanometer film that controls the dielectric constant of the material. The properties of the film can be easily changed on a continuous map, and when the porosity is increased by ° 1 = Dense stone slab with clearance to pore age of 0%. When porosity is built # 太 Y% The number and mechanical strength will increase, but the porosity will decrease, etc. Dielectric = The density range of the porous film needs to be optimally balanced between the low range and mechanical properties required for the desired application. 200306282 Nanoporous g-stone film It has been previously manufactured in many ways. For example, nanoporous membranes have been prepared using a mixture of a solvent and a silica precursor, which is deposited on a suitable substrate. Usually, for example, spin-coated forms on glass The precursor is added to the substrate, and then polymerized in the form of a dielectric film including nanopores. When the nanoporous film is formed by, for example, spin coating, the film coating is generally acidic or alkaline. Sexual catalyst and water catalyze, cause polymerization / gelation (,, aging,,) during the initial heating process. Maximum strength is not obtained by choosing pore size, so low molecular weight pore formers are used. US E1 Patent No. 5,895,263 describes heating the combination by coating a composition including a decomposable polymer and an organic polyoxygenated fragment (ie, containing a condensation or polymerization (Shiyu polymer) on a substrate such as a wafer) The polyisocyanate can be reduced to form a porous dielectric layer to form a porous dielectric layer to form a nanoporous precious stone dielectric film. This method is similar to many previous materials in forming a nanoporous layer on a semiconductor. The method of the thin film is μ, which has the disadvantages of f heating in aging or condensation, and removing the polymer to form a nanoporous film.: The second disadvantage is that the organic polymer contained in the precursor solution is prepared: The L increases the amount of knives'. Therefore, during the storage process, the solubility of the precursor is increased, and the thickness of the film that is inhibited by the storage solution will be dissolved along with shorter storage time, cooling and storage ... And precisely adjust the coating parameters to achieve consistent thin-touch properties during the bulk circuit manufacturing process. The formation of the porous structure is better than that of the United States. ≪ The parts are removed by the porogen. Temperature, soil mm (or gel temperature) ). It is found that the anodic / anionic porous structure with a pore size of less than 10Mr 200306282 can not be manufactured at a concentration of less than 200-300 ppb when the positive ion ions such as sodium are rotated in solution. There is an urgent need for low metal concentration in 1C applications. The general practice is that the metal concentration rotating on the solution is less than 50 ppb. Therefore, there is a need to develop a sustainable supply that has a dielectric constant below 2.5 and a pore size with a diameter below 10 nm nano-porous silica thin film. In the past, without selecting the pore size to obtain the maximum strength, low molecular weight polyethylene glycol monomethyl ether was selected as the pore-forming agent. The conditions that depend on the formation of a stable porous structure The temperature at which the pore-forming agent is removed is higher than the cross-linking temperature (or gelation temperature) of the matrix material. It was found that the pore-forming agent can chemically react with the Si-network to cover the free silane contained in the cross reaction in the process Alcohol groups. This species will decompose after the final hardening stage that occurs at higher temperatures, resulting in unnecessarily isolated Si-OH groups. The change in hydrophilicity is due to the fact that silanol groups can greatly affect the dielectric properties. Therefore, in order to obtain a low-k stable dielectric material, it is necessary to minimize the amount of silanol present in the final film. Furthermore, having a free silanol group will also cause unnecessary external aeration in the 1C compact. The strict requirements of low external inflation and stable k need to meet the application of 1C. The general practice is to obtain a hydrophobic film. Therefore, it is necessary to develop a suspicious hydrophobicity that provides a dielectric constant below 2.2 and absorbs as little water vapor as possible. Nanoporous silica films. Furthermore, it is widely assumed that pores are caused by the chemical adhesion of pore-forming agents to the silica network. It has now been found that chemical adhesion is not necessary for the formation of porous silica. The capped polyethylene oxide pore-forming agent can be obtained through the porous silica formed by the physical blending of the pore-forming agent and the prepolymer through a lower k value of 5 between the fat film under the surrounding and after heating. More hydrophobic film. Double 200306282 capping into pores I / π, (ethylene glycol) dimethyl ether can avoid any chemical adhesion of pore-forming agent and% 罔, so it will not produce free, Outer foot silanol, and the existing silanol group will be fully cross-linked as much as possible, so i produces _ |? U «/, ^ (existed on the right) of the Shixiyan alcohol-based nano porous film. 4 Another 4 ions or nucleophiles can be used to help form a porous silica network in low metal spin compounds at low, 4π r 丄 々 weeks, and low M. Samarium ion or nucleophilicity: It is used to lower the gelling temperature, so it can be hardened before removing the pore-forming agent, thus producing nano-porous films without alkaline ions. Pore formation d < forces control the pore size and decompose immediately after the formation of stable pores. The side reactions which can avoid cross-linking of gluten can be minimized. SUMMARY OF THE INVENTION The present invention provides a method for manufacturing a nanoporous crushed stone dielectric film, comprising: preparing a metal ion-free catalyst composition comprising a group containing a silicon-containing prepolymer; And nucleophile composition and pores not bonded to the silicon-containing prepolymer (b) coating the substrate with the composition to form a thin film; (c) cross-linking the composition to produce a gel film, and remove the substance The above mentioned causes the gelling film to be heated with the pore-forming agent at a temperature and during an effective period. Mao Ming also provides an eight-dimensional pancreas (Wanfa) and semiconductor devices, such as integrated circuits including nano-polyelectric thin films, on the substrate by the above method. The present invention also provides no bond with silicon-containing prepolymer. The pore-forming agent, these 200306282 agents are selected from the group consisting of poly (alkylene) diethers, poly (arylene) diethers, poly (cyclic diol) diethers, crown: 豳, completely capped Polyalkylene oxide, a group consisting of fully-terminated polyarylene oxide, polynorbene, and combinations thereof. The present invention also provides a composition including a silicon-containing prepolymer, which is not bonded to the silicon-containing prepolymer, and is selected from the group consisting of poly (alkylene) diether, poly (alkylene) diether, and poly ( Cyclic glycols) diethers, crown ethers, fully terminated polyalkylene oxides. A group of porogens consisting of fully capped polyarylene oxides, polynorbene, and combinations thereof.

本發明又再提供一種控制多孔性矽石薄膜孔隙尺寸之方 法,包括 ⑻製備包括¥矽預聚物、選自由鑌化合物及親核物組成 之群組之無金屬離子觸媒、及成孔劑之組合物; (b)以組合物塗佈基材,形成薄膜; (C)使組合物交聯,產生膠凝薄膜,及 (d)在溫度下及有效期間使膠凝薄膜加熱,移除實質上所 有該成孔劑; 該方法包括使用不與含矽預聚物键結之成孔劑。 實施方式 據此,介電常數或k值約為3或以下,較好約2.5或以下之 奈米多孔性矽石介電質薄膜均可以本發明之方法製備。通 常,以矽為主之介電質薄膜(包含奈米多孔性矽石介電質薄 膜)係由包括與不與含矽預聚物键結之成孔劑及可為鑌化合 物或親核物之無金屬離子觸媒摻合之適用含矽預聚物之組 合物製備。亦可包含一種或多種選用之溶劑、其他成孔劑 -11 - 200306282 及/或其他成史^介電質前驅物 ,、 J精由任何拮蓺φ p 知《方法,塗体於適用之基材上,例如製 二 積體電路(τ’)用之基材,形成薄 二=置如 合物交聯’形成膠凝之薄膜。再使經膠=== 下加熱,實質的移除所有成孔劑。 H車乂同溫 以:發明之:法製備之薄膜具有許多優於先 知《優點’包含製造具有少許(若存在)切料基,更多之 =基基,改吾之機械強度’其可製造可承受在經處理之 且穩定之介電常數。产定人步k薄膜’及低 2形成奈未多孔性以介電質薄膜之方法所需般之進-y表面改質步驟下有利的達成。另外,以本發明方法產生 1石介電質薄膜可如起初形成般之足夠的疏水性。 本毛月之方法&供奈米規格直徑之孔隙尺寸,其尺寸分 =亦句自戶斤件奈米多孔性5夕石薄膜之介電常數-般約為3 t :下’更通常約為U至約3.0,且最通常為約1.7至約2.5。 蓴月吴 < 平均孔隙直徑通常約為i肺至約%咖更好約為1咖 ^約1〇nm,且通常約為丨啲至约5nm。薄膜之孔隙體積以薄 腠王邓體積為準,一般為约5%至约8〇〇/0。 應了解奈米多孔性介電薄膜—詞係指以本發明之方法, 由有機或無機玻璃基質材科(例如任合適用之以石夕為主之材 :德備疋介電質薄膜。另外,”老化”係指基材上之合併以 ^石為主之前驅物組合物於沉積後之膠凝、縮合或聚合。” 硬化”一柯係指移除殘留之矽醇(Si-OH)基,移除殘留之水, •12- 200306282 及在微電子法之後續加 法。硬化製炉ϋ 更安定薄膜之女 去更化α係在膠凝後進行,且 κ万 但可使用任何其他技蓺 又系猎由加熱進行, =已杂口之硬仆开^ 電子束、紫外線輻射等形式之能量。,列如藉由施加 介電質薄膜例如間隔之介電質塗層係 通合組合物製備。塗佈介電質前驅物組合=上之 之万法包含(但不限)旋轉塗体、浸潰塗 入*中已知 佈及/或化學茨氣、、冗浐。/人 土 刷塗、滾塗、噴 子a轧/儿和。在塗佈此等材 之前’基材表面可視情況針對塗層,以標準成二電:薄膜 之清潔方法製備。塗層在經加工,以達到心=中已知 介電質塗層相#,*中之加工 擇二二以及與 ::物以及期望之最終產物。本方法及組合物之其他細: 本文中所用之,,基材”包含在本發 於組合物上或於並上來成、、, 您丁、未矽石薄膜塗佈 其… 成<可形成之適用組合物。例如, 基材一般為適用於製造積體電路之石夕晶圓,且形成 孔性石夕石薄膜之基礎材料係藉由—般之方法:二 上’包含(但不限)旋轉塗佈、浸潰塗佈、刷塗、滚塗、土材 或噴塗。塗佈基礎材料形成奈米多孔性矽石薄膜之前,其 材表面可視情況以標準、技藝中已知之清潔方法製備則。土 本文中預期之基材可包括任何所需之實質固態材料。尤 :需要之基材層包括薄膜、玻璃;陶莞、塑膠、金屬或經 塗佈之金屬,或複合材金屬。較佳具體例中,美材勺括砷 化石夕或坤化鎵模嘴或晶圓表面,封裝之表面如二、=、鎳 13 200306282 或金電鍍之導〃線框架中所見者,銅表面如電路板或封裝連 接線中所見者^穿孔壁或加強物之介面(”銅”包含裸銅及其 氧化物),聚合物為主之封裝或板介面如聚亞醯胺為主之軟 性封裝,導線或其他金屬合金焊接之球型表面、玻璃及聚 合物。所用之基材包含矽、氮化矽,氧化矽,氧基碳化矽, 二氧化矽,碳化矽,氧基氮化矽、氮化鈦、氮化鈕、氮化 鎢、鋁、銅、妲、有機矽氧烷、有機矽玻璃、及氟化之矽 玻璃。依其他具體例,基材包括慣用於封裝及電路板工業 中之材料,如石夕、銅、玻璃及聚合物。由本組合物組成之 電路板可在其表面上架設各種導電之電路。電路板可包含 各種補強物,i織布不導電纖維或玻璃布。該電路板可為 單面以及雙面。本發明適用之基材包含半導體基材,如坤 化鎵(’’GaAs’’)、矽及含矽之組合物如結晶矽、聚矽、無定型 矽、取向接長之矽,及二氧化矽("Si02”)及其混合物。 基材之表面上為選用之產生線條之圖案,如金屬、氧化 物、氮化物或氧基氮化物線條,其可藉由習知之微影餘刻 技術形成。該線條之適用材料包含氧化矽、氮化矽、氮化 数、氮化纽、銘、銘合金、銅、銅合金、艇、鎢及氧基氮 化矽。製造此等線條所用之金屬標的物係教示於共同受讓 之美國專利第 5,780,755 ; 6,238,494 ; 6,331,233B1 及 6,348,139B1 中, 且由Honeywell國際公司銷售。此等線條形成積體電路之導體 或絕緣體。此一般係以約20微米或更短之距離,較好為1微 米或更近,且最好約0.05至約1微米之距離彼此緊密的分離。 適用基材表面之其他選用之特性包含氧化物層,如由使矽 -14- 200306282 时困在工氣静形成之氧 中已知之材,例如電…、 精由該技藝 ("PETEOS") ^ ,开 < 四乙氧基矽烷氧化物 ,)包水棱升义矽烷氧化物("PE矽烷”)及並往人札 化學蒸氣沉積形成之Si 〃、、、D δ物) 丄、士 2虱化物層,以及一層或多屉I ^ ^ 成<奈米矽石介電質薄膜。 夕滑先則形 本發明之多孔性石夕石薄膜可 該選用之兩早本以復皿及/或平鋪在 、…子表面特徵之間,例如先前 性之電路元侔乃/斗、憎& A <基材特 ,s件及/或導電路徑。該選用之基材特性亦可以至 V、-額外之層塗佈於本發明奈米多孔㈣ =介4?膜可使所得積體電路之-或多層或許多電^ =多::,緣。因此’本發明之基材可視情況包含 層或夕組件積體電路之過程中,在本發明奈米多 孔性矽石薄膜之上或盥之 帶有本發明奈米多孔切石# :材料。依另—選擇, 夕孔丨生矽石潯腱 < 基材可以技藝中已知 非多孔性絕緣層,例如破璃覆蓋層進_步覆蓋。 用、开/成本發明奈米多孔性薄膜之可交聯組合物包含一 種t多種可立即縮合之切預聚物。其應具有至少二個可 K解$處I·生基。孩反應性基包含燒氧基(RO)、乙酿氧基 (Ac〇)、等。在不受如何達成本發明之方法及組合物之理論 及假設(限制下’相信水會使石夕單體上之反應基水解,形 成隨基(石夕燒醇)。後者會與其他發燒醇或與其他反應性 基進行縮合反應,如下式之說明:The present invention further provides a method for controlling the pore size of a porous silica film, comprising the preparation of a silicon prepolymer, a metal-free catalyst selected from the group consisting of a europium compound and a nucleophile, and a pore former. The composition; (b) coating the substrate with the composition to form a film; (C) crosslinking the composition to produce a gel film, and (d) heating and removing the gel film at a temperature and during the effective period Substantially all of the pore-forming agent; the method includes using a pore-forming agent that is not bonded to the silicon-containing prepolymer. Embodiments Accordingly, nanoporous silica dielectric thin films having a dielectric constant or k value of about 3 or less, preferably about 2.5 or less, can be prepared by the method of the present invention. Generally, silicon-based dielectric films (including nanoporous silica dielectric films) are composed of a pore-forming agent that is not bonded to a silicon-containing prepolymer, and may be a hafnium compound or a nucleophile. Preparation of suitable silicon-containing prepolymers without metal ion catalyst blend. It may also contain one or more selected solvents, other pore-forming agents-11-200306282, and / or other precursors of dielectric ^ dielectric precursors, J fine from any antagonism φ p know "Methods, coating on the applicable base On the material, for example, a substrate for a two-layer circuit (τ ′) is formed, and a thin film is formed by cross-linking the compound to form a gel film. Then heat the gelatin === to substantially remove all pore formers. The same temperature of H car is based on: Invention: The film prepared by the method has many advantages over the Prophet "advantages 'includes manufacturing with a small (if any) cutting base, more = base, improving my mechanical strength', which can be manufactured Can withstand the treated and stable dielectric constant. The production of a fixed-step k film 'and a low 2 form a nano-porous material as required by the method of the dielectric thin film-y surface modification step are advantageously achieved. In addition, the monolithic dielectric film produced by the method of the present invention can be sufficiently hydrophobic as it was originally formed. The method of this hairy month & the pore size for nanometer diameter diameter, its size is equal to the dielectric constant of the nanoporous yoshinolite film of the household weight-generally about 3 t: the next 'more usually about It is U to about 3.0, and most usually about 1.7 to about 2.5.莼 月 吴 < The average pore diameter is usually from about 1 to about 100%, more preferably from about 1 nm to about 10 nm, and usually from about 5 nm to about 5 nm. The pore volume of the film is based on the thin Wang Deng volume, which is generally about 5% to about 800/0. It should be understood that nano-porous dielectric films-the word refers to the method of the present invention, which is composed of organic or inorganic glass matrix materials (for example, any suitable material based on Shi Xi: Debei Di dielectric film. In addition "Aging" refers to the gelation, condensation, or polymerization of the combined precursor-based precursor composition on the substrate after deposition. "Hardening" refers to the removal of residual silanol (Si-OH). Base, remove the residual water, • 12- 200306282 and subsequent addition in the microelectronics method. Hardening the furnace, the more stable film of the female, the modification of the α is performed after gelling, and κ can be used any other technique猎 Hunting is carried out by heating, and the energy is in the form of electron beam, ultraviolet radiation, etc., such as by applying a dielectric film such as a spaced dielectric coating system. Preparation. Coated dielectric precursor composition = The above method includes (but is not limited to) spin coating, dip coating, known cloth and / or chemical gas, and redundant. / Person soil brush Coating, roll coating, spraying and rolling. Before coating these materials, the surface of the substrate may be The coating is prepared by the standard method of cleaning electricity: thin film. The coating is processed to achieve the known dielectric coating phase # in the core, and the processing in the choice of two and two and the :: object and expectations The final product. Other details of the method and composition: As used herein, the "substrate" is included in the composition or in combination, and is coated with silicon dioxide and silicon dioxide. < Applicable composition that can be formed. For example, the substrate is generally a Shi Xi wafer suitable for manufacturing integrated circuits, and the basic material for forming a porous Shi Xi Shi film is by a general method: (Unlimited) Spin coating, dip coating, brush coating, roll coating, earth material or spray coating. Before coating the base material to form a nanoporous silica film, the surface of the material can be cleaned according to standard conditions and known in the art according to the circumstances. The preparation method is as follows. The substrate expected in this article may include any required solid solid material. In particular: the required substrate layer includes film, glass; ceramic, plastic, metal or coated metal, or composite metal .In the preferred embodiment, Arsenic fossil or kunhua gallium die mouth or wafer surface, package surface as seen in II, =, nickel 13 200306282 or gold plating lead wire frame, copper surface as seen in circuit board or package connection wire ^ Interfaces of perforated walls or reinforcements ("copper" includes bare copper and its oxides), polymer-based packages or board interfaces such as flexible packages based on polyimide, and ball-shaped surfaces soldered to wires or other metal alloys , Glass and polymer. The substrates used include silicon, silicon nitride, silicon oxide, oxysilicon carbide, silicon dioxide, silicon carbide, silicon oxynitride, titanium nitride, nitride button, tungsten nitride, Aluminum, copper, thorium, organosiloxane, organosilicon glass, and fluorinated silica glass. According to other specific examples, the substrate includes materials commonly used in the packaging and circuit board industries, such as stone, copper, glass, and polymer A circuit board composed of the composition can be provided with various conductive circuits on its surface. The circuit board can contain various reinforcements, i-woven non-conductive fibers or glass cloth. The board can be single-sided as well as double-sided. Suitable substrates for the present invention include semiconductor substrates, such as gallium ("GaAs"), silicon and silicon-containing compositions such as crystalline silicon, polysilicon, amorphous silicon, oriented silicon, and dioxide Silicon (" Si02 ") and mixtures thereof. The surface of the substrate is a pattern of selected lines, such as metal, oxide, nitride or oxynitride lines, which can be obtained by the conventional microlithography technique. Formed. Suitable materials for this line include silicon oxide, silicon nitride, nitride number, nitride button, inscription, ingot alloy, copper, copper alloy, boat, tungsten, and silicon oxynitride. The metal used to make these lines The subject matter is taught in commonly assigned U.S. Pat. Nos. 5,780,755; 6,238,494; 6,331,233B1 and 6,348,139B1, and is sold by Honeywell International. These lines form the conductors or insulators of integrated circuits. This is generally about 20 Micron or shorter distance, preferably 1 micron or closer, and preferably a distance of about 0.05 to about 1 micron is closely separated from each other. Other optional characteristics suitable for the surface of the substrate include an oxide layer, such as by silicon -14- 200306 At 282, it is trapped in materials known in the oxygen formed by working gas, such as electricity ..., refined by the technique (" PETEOS ") ^, < tetraethoxysilane oxide, and water-encapsulated prismatic silane oxidation (&Quot; PE Silane ") and Si 〃, ,, D δ formed by chemical vapor deposition, and 丄, 22 lice compound layer, and one or more drawers I ^ ^ into nanosilica Dielectric film. Xixianxianxian The porous stone Xixian film of the present invention can be used. The two early versions of the present invention can be duplicated and / or tiled between, ... sub-surface features, such as the previous circuit element 侔 乃 / 斗, hate. & A < substrate features, s pieces and / or conductive paths. The characteristics of the selected substrate can also be applied to the nano-porous ㈣ = dielectric 4? Film of the present invention, and additional layers can be used to make the resulting integrated circuit-or multiple layers or many electrical ^ = more :, edge. Therefore, 'the substrate of the present invention may be provided with the nanoporous cut stone of the present invention on or above the nanoporous silica film of the present invention during the process of the layer or integrated circuit of the component, as appropriate: material. According to another option, the pores and the silica-bearing tendon < the substrate can be further covered by a non-porous insulating layer known in the art, such as a broken glass cover layer. The crosslinkable composition of the nanoporous film of the present invention comprises one or more kinds of tangible prepolymers which can be condensed immediately. It should have at least two solutions. Reactive groups include alkoxy (RO), ethyl alcohol (Ac0), and the like. Without being bound by the theory and assumptions of the method and composition of the invention (with the limitation, 'believe that water will hydrolyze the reactive groups on the Shi Xi monomer to form a succinyl group (Shi Xi Shao alcohol). The latter will interact with other fever alcohols. Or carry out condensation reaction with other reactive groups, as explained by the following formula:

Si-OH+HO-Si 4 Si-0-Si+H20 Si-OH + R〇.si Si-0-Si+R〇H -15- 200306282Si-OH + HO-Si 4 Si-0-Si + H20 Si-OH + R〇.si Si-0-Si + R〇H -15- 200306282

Si-OH 乎AcO-Si — Si-O-Si+AcOH Si-OAe + AcO-Si ^ Si-0-Si + Ac20 R=燒基或芳基 Ac=醯基(CH3CO) 此等縮合反應會形成含矽之聚合物。本發明之一具體例 中,預聚物包含以式I表示之化合物或化合物之任何結合: Rx-Si-Ly (式 I) 其中X為0至約2之整數,且y為4-x(約2至約4之整數), R係獨立為烷基、芳基、氳、伸烷基、伸芳基及/或此等之 結合, L係獨立選自負"電性基,例如烷氧基、羧基、胺基、醯胺基、 鹵化物、異氰酸自旨基、及/或此等之結合。 最有用之預聚物為由式I提供者,其中X約為0至約2,y約 為2至約4,R為烷基或芳基或Η,且L為負電性基,且其中Si-L 键之水解速率大於Si-OCH2CH3键之水解速率。因此,針對下 列以⑻及(b)表示之反應:Si-OH is almost AcO-Si — Si-O-Si + AcOH Si-OAe + AcO-Si ^ Si-0-Si + Ac20 R = carbyl or aryl Ac = fluorenyl (CH3CO) These condensation reactions will form Silicon-containing polymer. In a specific example of the present invention, the prepolymer includes a compound represented by Formula I or any combination of compounds: Rx-Si-Ly (Formula I) wherein X is an integer from 0 to about 2, and y is 4-x ( An integer of about 2 to about 4), R is independently an alkyl group, an aryl group, a fluorene group, an alkylene group, an arylene group, and / or a combination thereof; L is independently selected from a negative " electric group, such as an alkoxy group Groups, carboxyl groups, amine groups, amido groups, halides, isocyanate groups, and / or combinations thereof. The most useful prepolymers are provided by Formula I, where X is from about 0 to about 2, y is from about 2 to about 4, R is an alkyl or aryl or fluorene, and L is a negatively charged group, and where Si The hydrolysis rate of the -L bond is greater than that of the Si-OCH2CH3 bond. Therefore, in response to the following responses represented by ⑻ and (b):

(a) Si-L + H20 — Si-OH + HL (b) Si-0CH2CH3+H20 — Si-OH+HOCH2CH3 ⑻之速率大於⑻之速率。 式I適用化合物之實例包含(但不限)··(a) Si-L + H20 — Si-OH + HL (b) Si-0CH2CH3 + H20 — Si-OH + HOCH2CH3 The rate of ⑻ is greater than the rate of ⑻. Examples of suitable compounds of formula I include (but are not limited to) ··

Si(OCH2CF3)4* (2,2,2-三氟乙氧基)矽烷,Si (OCH2CF3) 4 * (2,2,2-trifluoroethoxy) silane,

Si(OCOCF3)4肆(三氟乙醯氧基)矽烷*,Si (OCOCF3) 4 (trifluoroacetoxy) silane *,

Si(OCN)4四異氰酸酯基矽烷, CH3Si(OCH2CF3)3叁(2,2,2-三氟乙氧基)甲基矽烷, 200306282 CH3Si(OCOCi^p秦(三氟乙醯氧基)甲基矽烷*, CH3Si(OCN)3甲:墓三異氰酸酉旨基矽烷, [*此等在暴露於水時會產生酸觸媒] 及/或上述任何之結合。 依本發明另一具體例,該組合物包含以水解及縮合反應, 由式I表示之化合物合成之聚合物,其中之數平均分子量約 為150至約300,000 amu,或通常約為150至約10,000 amu。 依本發明另一具體例,本發明使用之含矽預聚物包含有 機矽烷,例如包含下式II之烷氧基矽烷:Si (OCN) 4 tetraisocyanate silane, CH3Si (OCH2CF3) 3 tris (2,2,2-trifluoroethoxy) methyl silane, 200306282 CH3Si (OCOCi ^ p- (trifluoroacetoxy)) methyl Silane *, CH3Si (OCN) 3A: Toluyltriisocyanate-based silane, [* This will generate an acid catalyst when exposed to water] and / or any combination of the above. According to another specific example of the present invention The composition comprises a polymer synthesized from a compound represented by Formula I by hydrolysis and condensation reactions, wherein the number average molecular weight is about 150 to about 300,000 amu, or usually about 150 to about 10,000 amu. According to another aspect of the present invention In a specific example, the silicon-containing prepolymer used in the present invention includes an organosilane, for example, an alkoxysilane containing the following formula II:

RR

- I-I

R-Si-R 式 IIR-Si-R type II

R 視情況,式II為烷基矽烷,其中至少2個R基係獨立為CM 烷氧基,且其於(若存在)係獨立選自由氫、烷基、苯基、鹵 素、經取代之苯基組成之群組。針對本發明之目的,烷氧 基一詞包含可輕易的在室溫下經水解自矽斷鏈之任何其他 有機基。R 基可為 ethylene glycoxy 或 propylene glycoxy、等,但較 好全部4個R基均為甲氧基、乙氧基、丙氧基或丁氧基。最 佳之烷氧基矽烷包含四乙氧基矽烷(TEOS)及四甲氧基矽烷。 依另一選擇,例如預聚物亦可為式II所述之烷基烷氧基矽 烷,然而至少2個R基係獨立為CM烷基烷氧基,其中之烷基 基團為CV4烷基,且其於(若存在)則獨立選自由氫、烷基、 苯基、卣素、經取代之苯基組成之群組。依其一具體例, 各R為甲氧基、乙氧基或丙氧基。依另一較加具體例,至少 -17- 200306282 二R基為烷基^^基,其中之烷基基團為Gy烷基,且烷氧 基基團為烷氧基。依又另一蒸氣相前驅物之較佳具體 例’至少二R基為式(CU6烷氧基)n之醚-烷氧基(其中η為2至 6)。 車乂佳之g 5夕預聚物包含例如燒氧基珍燒之任一種或結合 物,如四乙氧基矽烷、四丙氧基矽烷、四異丙氧基矽烷、 四(甲氧基乙氧基)矽烷、四(甲氧基乙氧基乙氧基)矽烷,其 均具有四個可水解接著縮合製造矽石之基,烷基烷氧基矽 k如甲基二乙氧基石夕燒,芳基燒氧基矽燒如苯基三乙氧基 _ 石夕燒及前驅物如三乙氧基矽烷,其會對薄膜產生SiH官能 性。本發明最着用者為肆(甲氧基乙氧基乙氧基)矽烷、肆(乙 氧基乙氧基)石夕烷、肆(丁氧基乙氧基乙氧基)矽烷、肆(2_乙 基乙氧基)矽烷、肆(甲氧基乙氧基)矽烷、及肆(甲氧基丙氧 基)矽烷。 依本發明又另一具體例,上述烷氧基矽烷化合物可全部 或邓刀以具有乙醯氧基及/或以_素為主之離去基取代。例 如預禾物可為乙醯氧基(CH3-C0-0-),如乙醯氧基-矽烷化鲁 泛物及/或_化之化合物,例如_化之碎燒化合物及/或其結 合物。針斜!i化之預聚物,_素為例如C1、Br、I,且依特 足目的可視情況含F。較佳之乙酸氧基衍生之預聚物包含例 如肆乙醯氧基矽烷、甲基三乙醯氧基矽烷及/或其結合。 依本發明之一特殊具體例,含矽之預聚物包含單體或聚 合物前驅物,例如乙醯氧基矽烷、乙氧基矽烷、甲氧基石夕 燒及/或其結合。 -18 - 200306282 依本發明更:隹之具體例,含矽之預聚物包含四乙氧基矽 烷、q至約c6^:墓或芳基-三乙醯氧基矽烷及其結合。尤其, 如以下所列,三乙醯氧基矽烷為甲基三乙醯氧基矽烷。 含矽之預聚物在全部組合物中之含量約為10 wt%至約 80 wt%,較好在全部組合物中之含量為約20 wt%至約60 wt%。 組合物再含至少一種為鐵化合物或親核物之無金屬離子 觸媒。觸媒可為例如銨化合物、胺、鱗化合物或膦化合物。 其實例包含四有機銨化合物及四有機鱗化合物,包含四甲 基銨乙酸鹽、四甲基銨氫氧化物、四丁基銨乙酸鹽、三苯 基胺、三辛基、胺、三十二燒基胺、三乙醇胺、四甲基鱗乙 酸鹽、四甲基慕氫氧化物、三苯基膦、三甲基膦、三辛基 膦及其結合物。該組合物可包括非金屬、親核性添加劑, 其可加速組合物之交聯。此等包含二甲基颯、二甲基甲醯 胺、六甲基磷三醯胺(HMPT)、胺及其結合物。觸媒在全部 組合物中之含量較好約1 ppm (wt)至約1000 ppm(每百萬份),且 其在全部組合物中之含量較好為約6 ppm至約200 ppm。 該組合物再含至少一種成孔劑,成孔劑可為化合物或寡 聚物或聚合物,且係經選擇,使之不與含矽預聚物键結。 當被移除(例如藉由加熱)時,可產生具有奈米規格多孔性結 構之矽石介電質薄膜。藉由移除成孔劑產生之孔隙之尺寸 與選用之成孔劑成分之有效立體直徑成正比。任何特殊孔 隙尺寸(亦即直徑)之需求係藉由使用薄膜之半導體裝置之尺 寸定義。另外,成孔劑不應太小造成產生之孔隙阻塞,例 如該小直徑結構中之虹吸作用導致形成非多孔性(密實)薄 200306282 :再者^'之薄膜之孔隙分布中所有孔隙之直徑變化 應為最小。較*,成孔劑為一種在給定之樣品中具有實質 均勻分子量及分子規格,且不為分子重量及/或分子尺寸之 統計上分布或範圍之化合物。避免分子重量分布中之任何 明顯變化可使以本發明方法處理之薄膜中之孔隙直徑眚質 均勾的分布。若產生之薄膜具有廣泛之孔隙尺寸分布:、則 冋樣的會使-或多個大孔隙(亦即氣泡)之形成增加,而對製 造可靠半導體裝置產生困擾。 、扭再者,成孔劑應具有在不干擾薄膜形成下自薄膜輕易且 ,擇性移除之分子量及結構。此係以半導體裝置之性質而 ’、般/、著上限您加工溫度。大體而言,成孔劑應可 在溫度低於例如約喊下自新形成之薄膜移除。特殊且體 例中,依所需之後薄膜形成製造方法及材料而定,成孔劑 係選擇在30秒至約齡鐘内,可在約赋至約赋之溫度 下輕易移者。成孔劑之移除可藉由在大氣壓下或之上或 在真空中將薄膜加熱,或使薄膜暴露於輕射下或二者引發。 符合上述特性之成孔劑包含其滞點、昇華溫度及/或分解 溫度(大氣壓下)約為航至約赋之化合物及聚合物。另 外,本發明相之成孔劑包含分子量為例如約·約调_ ’且更好約為100至約3,000 amu者。 —不與含矽預聚物鍵結之成孔劑包含聚(伸烷基)二醚、聚(伸 芳基)二醚、聚(環狀二醇)二醚、冠狀醚、聚己内酯、全部 封端保護之聚環氧垸,完全封端保護之聚伸芳基氧化物、 pd—e、及其组合。不會與切之預聚物鍵結之較佳成 -20- 200306282 孔劑包含聚(^1醇)二甲基醚、聚(乙二醇)雙(叛基甲基)酿、 ::二二 一 聚(乙二醇)二笨=甲酸酯、聚(乙二醇)二甘油醚、聚(丙二醇) 二私甲&1酉旨、聚(丙二醇)二甘油、聚(丙二醇)二甲基_、 15-冠狀醚5、18-冠狀醚-6、二苯并冠狀醚、二環己基48-冠狀醚-6 '二苯并_15_冠狀醚_5、及其組合。 不與含5夕預聚物鍵結之成孔劑在全部組合物中之含量約 為1至約50 wt%或更多。更好,成孔劑在組合物中之含量约 為2至約20 wt%。R, as appropriate, formula II is an alkyl silane, where at least two R groups are independently CM alkoxy groups, and if present, they are independently selected from hydrogen, alkyl, phenyl, halogen, substituted benzene Group of bases. For the purposes of the present invention, the term alkoxy includes any other organic group that can be easily hydrolyzed from silicon chain scission at room temperature. The R group may be ethylene glycoxy or propylene glycoxy, etc., but preferably all 4 R groups are methoxy, ethoxy, propoxy or butoxy. The most preferred alkoxysilanes include tetraethoxysilane (TEOS) and tetramethoxysilane. According to another option, for example, the prepolymer may be an alkylalkoxysilane described in Formula II, but at least two R groups are independently CM alkylalkoxy groups, and the alkyl group is a CV4 alkyl group. And, if present, it is independently selected from the group consisting of hydrogen, alkyl, phenyl, halogen, and substituted phenyl. According to a specific example, each R is a methoxy group, an ethoxy group, or a propoxy group. According to another specific example, at least -17-200306282 di R group is an alkyl group, wherein the alkyl group is a Gy alkyl group, and the alkoxy group is an alkoxy group. According to yet another preferred embodiment of the vapor phase precursor, at least two R groups are an ether-alkoxy group of the formula (CU6 alkoxy) n (wherein η is 2 to 6). Che Xiajia's g 5th prepolymer contains any one or a combination of, for example, oxy-oxygen benzene, such as tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, tetrakis (methoxyethoxy) Base) silane and tetrakis (methoxyethoxyethoxy) silane, each of which has four bases that can be hydrolyzed and then condensed to produce silica, and alkylalkoxysilicon such as methyldiethoxylithium, Aryl oxysilanes such as phenyltriethoxy _ Shi Xiyan and precursors such as triethoxysilane, which will produce SiH functionality to the film. The most useful users of the present invention are silyl (methoxyethoxyethoxy) silane, silyl (ethoxyethoxy) siloxane, silyl (butoxyethoxyethoxy) silane, silyl (2 _Ethylethoxy) silane, silyl (methoxyethoxy) silane, and silyl (methoxypropoxy) silane. According to still another specific example of the present invention, all of the alkoxysilane compounds described above may be substituted with a leaving group having an acetoxy group and / or a prime group. For example, the precursor may be ethoxyl (CH3-C0-0-), such as ethoxyl-silyl ubiquitin, and / or a compound, such as a burnt compound and / or a combination thereof. Thing. Needle oblique! For the prepolymerized compounds, _ primes are, for example, C1, Br, I, and may contain F depending on the purpose depending on the purpose. Preferred acetoxy-derived prepolymers include, for example, ethylacetoxysilane, methyltriethoxysilane and / or combinations thereof. According to a specific embodiment of the present invention, the silicon-containing prepolymer includes a monomer or a polymer precursor, such as ethoxysilane, ethoxysilane, methoxylithium, and / or a combination thereof. -18-200306282 According to the present invention, a more specific example of fluorene, the silicon-containing prepolymer includes tetraethoxysilane, q to about c6 ^: tomb or aryl-triethoxysilane, and combinations thereof. In particular, as listed below, triethoxysilane is methyltriethoxysilane. The silicon-containing prepolymer is present in an amount of about 10 wt% to about 80 wt% in the entire composition, preferably in an amount of about 20 wt% to about 60 wt% in the entire composition. The composition further contains at least one metal ion-free catalyst which is an iron compound or a nucleophile. The catalyst may be, for example, an ammonium compound, an amine, a scale compound, or a phosphine compound. Examples include tetraorganic ammonium compounds and tetraorganic scale compounds, including tetramethylammonium acetate, tetramethylammonium hydroxide, tetrabutylammonium acetate, triphenylamine, trioctyl, amine, thirty-two Alkylamine, triethanolamine, tetramethylphosphonium acetate, tetramethylammonium hydroxide, triphenylphosphine, trimethylphosphine, trioctylphosphine, and combinations thereof. The composition can include non-metallic, nucleophilic additives that can accelerate the crosslinking of the composition. These include dimethylphosphonium, dimethylformamide, hexamethylphosphotriamide (HMPT), amines, and combinations thereof. The content of the catalyst in the entire composition is preferably about 1 ppm (wt) to about 1000 ppm (per million parts), and the content of the catalyst in the entire composition is preferably about 6 ppm to about 200 ppm. The composition further contains at least one pore-forming agent, which may be a compound or oligomer or polymer, and is selected so that it does not bind to the silicon-containing prepolymer. When removed (for example, by heating), a silica dielectric film having a nano-sized porous structure can be produced. The size of the pores created by removing the porogen is directly proportional to the effective solid diameter of the porogen component selected. The need for any particular pore size (ie, diameter) is defined by the size of the semiconductor device using a thin film. In addition, the pore-forming agent should not be too small to cause pore blockage. For example, the siphon effect in the small-diameter structure leads to the formation of a non-porous (compact) thin 200306282: Furthermore, the diameter change of all pores in the pore distribution of the thin film Should be minimal. In contrast, a pore former is a compound that has a substantially uniform molecular weight and molecular size in a given sample and is not a statistical distribution or range of molecular weight and / or molecular size. Avoiding any significant change in the molecular weight distribution allows a uniform distribution of pore diameters in the film treated by the method of the present invention. If the resulting thin film has a wide pore size distribution: then, such a phenomenon would increase the formation of multiple pores (ie, bubbles), which would cause troubles for the manufacture of reliable semiconductor devices. Furthermore, the porogen should have a molecular weight and structure that can be easily and selectively removed from the film without disturbing the film formation. This is based on the nature of the semiconductor device, and it will limit your processing temperature. In general, the porogen should be removable from the newly formed film at a temperature below, e.g., an appointment. In a special case, depending on the method and material used to form the thin film afterwards, the pore-forming agent is selected within 30 seconds to about 40 years of age, and can be easily removed at a temperature ranging from about to about 100%. Removal of the porogen can be initiated by heating the film at or above atmospheric pressure or in a vacuum, or exposing the film to light shots, or both. Pore formers that meet the above characteristics include compounds and polymers whose stagnation point, sublimation temperature, and / or decomposition temperature (under atmospheric pressure) range from about 100 Å to about 10,000 Å. In addition, the phase-forming pore-forming agent of the present invention contains a molecular weight of, for example, about tune to about _ 'and more preferably about 100 to about 3,000 amu. — Pore-forming agents that are not bonded to silicon-containing prepolymers include poly (alkylene) diethers, poly (arylene) diethers, poly (cyclic diol) diethers, crown ethers, polycaprolactones 3. All blocked polyepoxides, fully blocked protected polyarylene oxides, pd-e, and combinations thereof. The preferred product that does not bind to the cut prepolymer is -20-200306282. Pore agent contains poly (^ 1 alcohol) dimethyl ether, poly (ethylene glycol) bis (s-methyl), Two poly (ethylene glycol) dibenzyl = formate, poly (ethylene glycol) diglyceryl ether, poly (propylene glycol) dimethanol & 1 purpose, poly (propylene glycol) diglycerin, poly (propylene glycol) di Methyl_, 15-crown ether 5, 18-crown ether-6, dibenzocrown ether, dicyclohexyl 48-crown ether-6 'dibenzo_15_crown ether_5, and combinations thereof. The content of the pore-forming agent which is not bonded to the May-containing prepolymer is about 1 to about 50% by weight or more in the entire composition. More preferably, the porogen is present in the composition in an amount of from about 2 to about 20 wt%.

組合物可視情況含額外之成孔劑,其中之額外成孔劑之 沸點、昇華溫渡或分解溫度約為150 °C至約450 °C。較好該額 外成孔劑之分苹量為例如約1〇〇至約5〇,〇〇〇 amu。較好額外成 孔劑包括包括至少一反應性羥基或胺基官能基之試劑,真 孩武劑係選自由有機化合物、有機聚合物、無機聚合物及 其結合物組成之群組。The composition may optionally contain additional pore formers, wherein the additional pore former has a boiling point, sublimation temperature, or decomposition temperature of about 150 ° C to about 450 ° C. Preferably, the amount of the additional pore former is, for example, about 100 to about 50,000 amu. Preferably additional porogens include agents comprising at least one reactive hydroxyl or amine functional group. The true martial agent is selected from the group consisting of organic compounds, organic polymers, inorganic polymers, and combinations thereof.

、等 I參數中,本發明之組合物及方法中適用之聚 物成孔劑為例如聚環氧燒、聚環氧院之單醚、脂系聚酿 取唏酸系永口物、乙縮醛聚合物、聚(己内酯)、聚(戊内酯) 木(甲基丙烯酸甲酯)、聚(乙烯基丁醛)及/或其纟士人物。 成孔劑為聚環氧燒單鍵時,其一特殊具體例為在;:子及 至約(^烷基醚基團間之 r '、 、 j土、、々A烷基鏈,且其中之烷基鏈 矛或不飽和,例如聚乙:醇單甲基醚、或 基醚。 吁 :受如何操作本發明之任何理論及假設之限制,相信 易自薄膜移除,,之成孔劑係在下列狀況之-或結合下: -21 - 200306282 ⑴成孔劑係在$熱步驟下物理蒸發,(2)將成孔劑劣化成更 可,發之分子、;Γ段,⑶使成孔劑及含Si之成分間之鍵斷裂, 接著使成孔劑自薄膜蒸發,或模式丨_3之任何結合。成孔, 經加熱直到移除實質比例之成孔劑為止’例如移除至少2 50 wt%或更多之成孔劑。尤其,某些具體例中,依選用之成 孔劑及薄膜材料’至少移除約75wt%或更多之成孔劑。因此, ,,實質,,一詞意指(僅為列舉用)自塗佈之薄膜移除約5〇%至約 75%或更多之原有成孔劑。 全邯組合物中之額外成孔劑(若使用)含量較好約為1至約 50 wt°/〇。更好組合物中之額外成孔劑(若使用)含量約為2至 約 20 wt%。 王4組合物可在視情況下包含溶劑組合物。本文中參考 之/合剑應包含單一溶劑,極性或非極性及/或形成選自可 使王4組合物成分溶解之溶劑系統之可相容溶劑之結合。 /谷劑可視情況包含於組合物中以降低其黏度,且促進其以 技#中之;^率方法(例如旋轉塗佈、噴塗、浸潰塗佈、滾塗 等)均勻的塗佈於基材上。 為榀助移除溶劑,溶劑為相對於任何選用之成孔劑及其 他則驅物成分之沸點具有相對低沸點者。例如,本發明之 方法中所用义溶劑之沸點在約50至約250 °C之間,使溶劑可 自塗佈 < 薄膜蒸發,且離開前驅物組合物之活化部分。為 符口各種安全及環境之需求,溶劑較好具有高閃蒸點(通常 超過40 C )及相對低度之毒性。適用之溶劑包含例如烴以及 具有 g 说基c_o_c(醚)、-C0_0(酯)、(酮)、0H(醇)及-caN_ -22- 200306282 (醯胺)< 溶劑<吸含許多此等官能基之溶劑及其結合。 ::;二- 為不文限制’組合物之溶劑包含二正丁基醚、苯甲醚、 丙鋼、3-戊酮、2-庚酮、乙酸乙酯、乙酸正丙酯、乙酸正丁 酉曰、乳酸乙酯、乙醇、2_丙醇、二甲基乙醯胺、丙二醇甲基 酸乙酸及/或其結合物。較好溶劑不與含矽之預聚物成分 反應。 /谷劑成分之含量較好為全部組合物之約1〇〜丨%至 π wr/o 。更好為約20 Wt%至約75 wt%,且最好為約2〇 wt%至約6〇 wt% 。所用落劑之百分比愈大,則所得薄膜愈厚。所用成孔劑 之百分比愈大,則所得孔隙度愈多。 依本發明另一具體例,組合物可包括水(液態或水蒸氣)。 例如,可將全部組合物塗佈於基材上,接著在標準溫度及 標準壓力下使其暴露於含水蒸氣之周圍氣體中。視情況, 該組合物係在塗佈於基材之前製備,使其包含適合起始前 驅物老化之比例之水,但其比例又不會造成前驅物組合物 塗佈於所需基材之前老化或膠凝。經由實例,當水混合於 前驅物組合物中時,其在包括水之組合物中之比例係依含 矽預聚物中水與81原子之莫耳比約為〇1:1至約5〇:1存在。^ 好約為0.1:1至約10:1,且最好約為0.5:1至約丨·5 i。 熟習本技勢者應了解交聯且自奈多孔性介電質薄膜移除 成孔劑之特定溫度範圍係依選用之材料、基材及所需之奈 米規格孔隙結構而定,且可由此等參數之規律性操作2定: 通常’經塗佈之基材係經處理如加熱,使組合物在^上 交聯,產生膠凝之薄膜。 土 -23- 200306282 交聯可在步中介由使薄膜在約100它至約25〇Ό之溫度 下加熱約30秒至約10分鐘之時間,使薄膜膠凝。熟習之技 #者亦應了解可視h況使用任何額外技藝中已知之硬化方 法,包含依據技藝中已知之方法,藉由使薄膜暴露於電子 束能、紫外線能量、微波能等中施加足夠之能量,使薄膜 硬化。 一旦薄膜老化,亦即充分的縮合成固態或實質之固態, 則可移除成孔劑。後者應足夠的不揮發,以致於在薄膜固 化(珂不會自薄膜蒸發。成孔劑係在步驟⑹中藉由在溫度 約150 C至約450 C下,較好在約15〇°c至約35〇π下將膠凝之 薄膜加熱約30,中至約1小時移除。本發明重要之特點為較 好步驟(c)之膠凝係在溫度不低於步騾⑹之加熱溫度下進 行0 用途: 本組合物亦可包括額外之成分,如黏著促進劑、抗發泡 劑、清潔劑、火焰延遲劑、顏料、可塑劑、安定劑及介面 活性劑。本組合物可用於非微電予之應用,如熱絕緣、封 裝、聚合物及陶瓷複合材之基質材料、輕重量複合材、隔 音材、抗腐蝕塗層、陶瓷粉末之結合劑及火焰延遲塗層。 本組合物對於微電子應用中作為微晶片、微晶片模組、 積層電路板或印刷佈線板中之介電質基材材料特別有用。 本組合物亦可用作蚀刻終止劑或硬質光罩。 本薄膜可藉由溶液技術形成,如噴塗、滾塗、浸塗、旋 轉塗佈、流動塗佈或澆鑄,對於微電子較佳者為旋轉塗佈。 -24- 200306282 較好,本組合.係溶於溶劑中。本組合物之該溶液中所用 之適用溶劑包含在所需溫度下會揮發之任合適用之有機、 有機金屬、或無機分子之純的或混合物。適用之溶劑包含 非質子溶劑,例如環狀酮如環戊酮、環己酮、環庚酮及環 辛酮;環醯胺如N-烷基吡咯啶酮(其中之烷基具有約1至4個 碳原子);及N-環己基吡咯啶酮與其混合物。此處可使用各 種其他有機溶劑,只要其可協助溶解黏著促進劑,且同時 有效的控制作為塗料溶液之最終溶液黏度即可。各種協助 之裝置如攪拌及/或加熱均可用於協助該溶解。其他適用之 溶劑包含甲基乙基酮、甲基異丁基酮、二丁基醚、環狀二 甲基聚矽氧烷V 丁内酯、丫-丁内酯、2-庚酮、3-乙氧基丙酸 乙酯、1-甲基-2-吡咯啶酮、及丙二醇甲基醚乙酸酯(PGMEA), 及烴溶劑如菜、二甲苯、苯及甲苯。 本組合物可用於電器裝置中,尤其可用作與單一積體電 路("1C”)晶片連結結合之層間介電質。積體電路晶片之表面 上一般具有許多層之本組合物及多層之金屬導體。其亦可 在不連續金屬導體或相同層或積體電路之平面中之導體間 包含本組合物之區。 本薄膜可用於積體電路製造之雙波紋(如銅)加工及基材金 屬(如銘或銘/鎢)加工。本組合物可如Michael E. Thomas,π低keff 介電質用之旋轉塗佈堆疊薄膜(Spin-On Stacked Films for Low keff Dielectrics)’’,Solid State Technology (July 2001)(在此提出供參考)所 教示用於所需之所有旋轉堆疊薄膜中。本組合物可如共同 受讓之美國專利第 6,248,457B1 ; 5,986,045 ; 6,124,411 ;及 6,303,733 -25- 200306282 號之教示般,於所有具有額外介電質之旋轉堆疊薄膜中。 分析試驗方法· 介電常數:介電常數係藉由將薄鋁膜塗佈於硬化層上, 接著在1 MHz下進行電容-電壓測量,且以層之後度為準計算 k值。 折射係數:折射係數測量矽伴隨厚度測量,使用J.A. Woollam M-88光譜偏振光橢圓率測量儀進行。使用Cauchy模型計算最 適之Psi及(5。除非另有說明,折射係數係在633 nm之波長下 測量(偏振光橢圓率測量儀之細節見於例如H.G. Thompkins及 William A· McGahan,John Wiley and Sons,Inc·,1999)之 π 光譜偏振光橢 圓率測量儀及反射計ff)。 平均孔隙直徑••在Micromeretics ASAP 2000自動等溫N2吸收裝 置上,使用UHP(超高純度工業用氣體)N2,以浸潰在77QK之 液氮槽中之樣品官中之樣品’測量多孔性樣品之N2寺溫線。 為製備樣品,先使用標準加工條件,使材料沉積在矽晶 圓上。針對各樣品,係以約6000埃之薄膜厚度製備三晶圓。 接著以刮鬍刀片刮除自晶圓移除薄膜。使此等粉末狀樣品 於稱重前在烘箱中180 °C預烘乾,小心地將粉末倒入10毫米 内徑之樣品管中,接著在180 °C及0.01 Torr下除氣>3小時。 接著使用5秒平衡間隔再自動測量吸附及去吸附之N2吸 附,除非分析顯示需要長時間。測量等溫所需時間係與樣 品之質量、樣品之孔隙體積、測量之數據點數目、平衡間 隔及P//Po忍受度(P為樣品管中樣品之實際壓力,P〇為設備外 之周圍壓力)成正比。設備測量N2等溫線且化出化對P//Po。 -26- 200306282 顯現之 BET CgTBmnauer,Ρ· H. Emmett,E. Teller; J. Am. Chem. Soc. 60, 309-319 (1938)中揭示之固體表面之多層氣體吸附用之Brunauer, Emmett,Teller法)表面積係使用BET理論,使用提供R2 fit>0.9999 之BET方程式之線性段,自N2吸收等溫線之較低P//Po區計 算。 孔隙體積係在相對壓力P/Po值下(通常P/Po〜0.95,其為冷凝 完全之等溫平面區),假設吸收N2之密度與液態N2相同,且 所有孔隙均充填在該P/Po下之冷凝]^2,由所吸收之N2體積計 算。 孔隙尺寸分布係使用Kelvin方程式理論,使用自N2等溫線 之 BJH (Ε· P. Barret,L. G· Joyner,Ρ· P. Halenda; J. Am. Chem. Soc.,73, 373-380 (1951))孔隙尺寸分布,由%等溫線之吸附壁計算。此使 用Kelvin方程式,其曲線與蒸氣壓之壓制有關,及Haisey方程 式,其敘述吸收之化單層之厚度對p/Po,以將冷凝之N2體積 對P/Po轉化成特殊範圍之孔隙尺寸之孔隙體積。 平均圓柱體孔隙直徑D為具有如樣品之相同外顯BET表面 積Sa(m2/g)及孔隙體積Vp(cc/g)之圓拄體直徑,因此D(nm)=4000 Vp/Sa。 ΕΠΚ : FTIR光譜矽使用Nic〇iet Magna 550 FTIR光譜儀,依傳 輸模式取得。基材背景光譜係在未經塗佈之基材上取得。 薄膜光譜係使用基材作為背景取得。接著針對高峰位置及 強度之改變分析薄膜光譜。 下列非限制用實例係用於說明本發明。 -27- 200306282 ^ 實例1 該實例顯示ϋ具有反應性封端基之成孔劑製造奈米多孔 性石夕石。前驅物係藉由在100毫升圓底瓶(含磁石攪拌棒)中 合併10克四乙醯氧基矽烷、10克甲基三乙醯氧基矽烷及17克 丙二醇甲基乙基乙酸酯(PGEMA)製備。將此等成分合併於ν2_ 環境(Ν2套袋)中。該瓶亦與Ν2環境相連以避免環境濕氣進入 溶液中(標準溫度及壓力)。 反應混合物加熱至8〇t:,接著將15克水加於瓶中。水添 加完成後,使反應混合物冷卻至周圍溫度,接著添加426克 之聚乙二醇單甲基醚CTEO";MW550 amu)作為成孔劑,且再持 續攪拌2小時。’隨後,使所得溶液經〇·2微米過遽器過濾,獲 侍下一步驟用之前驅物溶液主批次。再將該溶液沉積於一 =列8小夕晶圓上,各晶圓均在旋轉台上,且在麵―下 ^轉30秒。前驅物巾存在之水導致薄膜塗層隨著晶圓插入 弟烘相中《時間而實質的冷凝。如下所述之插入第一供 箱中係發生在旋轉完成之1〇秒中内。各經塗佈之晶圓再移 轉入連績預設定特定溫度之一系列烘箱中各—分鐘。該會 例中,有三個烘箱,且預設定之烘箱溫度分別為阶、200 C及350 C。當各晶圓經過三個別烘箱之各個時,觸藉由 :等連續加熱驅除。各晶圓在接受三烘箱逐步加熱處理後 -部,且使用偏振光橢圓率測量儀測量製造之介電質薄膜, 以測足其厚度及折射係數。 . 49ς〇Γ 合、工存扠堡佈炙晶圓再於氮氣 /儿及425 C下進一步硬化一小時。 薄膜之應化厚度為6770埃,且折射係數為⑽。製備之應 -28 - 200306282 化薄膜之Ak%_|^為10% (見下表第1項)。表中,薄膜之電容係 在周圍條件(室Ί瓦及溼度)下測量。以周圍電容值為主之介電 常數稱之為k周圍。晶圓在200 °C加熱板上加熱2分鐘,以去 除吸收之水氣後,再度測量薄膜之電容。以除水氣為主之介 電常數稱之為k除氣。二k值之差異,由Akyc^k^-k&y/k^ji^lOO% 為給定薄膜之疏水性指標之一。將各種量(分別為第2項及 第3項之5.43及5.04克)之PEO添加於製造之不同介電常數之奈 米多孔性薄膜中,且Ak%大於10%(見下表之第2及第3項)。 硬化之薄膜亦使用FTIR測量以測定係甲基(SiC,v : 1277.4 cnr1) 對氧化矽(SiO,v: 1055.0 cm-1)面積比。通常,SiC/SiO比為0.0250 及0.0264。平均孔隙直徑為2.1-2.2 nm。 實例2 重複實例1,但該實例使用聚(乙二醇)單甲基醚(’’DMEPEO” ;MW550 amu)作為成孔劑。實例顯示獲得更多疏水性薄膜。 依其一例,將小量之甲基三乙醯氧基矽烷(MTAS,2%,見第6 項)添加於溶液中,作為就地表面改質劑,製造低親水性表 面。藉由在1000 rpm或1500 rpm下旋轉塗佈將薄膜沉積在晶圓 上。旋轉塗佈後,使薄膜在三個溫度分別為125 °C、200 °C及 350°C之加熱板上各加熱一分鐘。烘烤後,薄膜在425°C及氮 氣流中硬化1小時,後硬化薄膜之R.I.及SiC/SiO結果列於下表 中。顯示Ak%值低於 8.5%,且 SiC/SiO 比為 0·0282±0·0001(見4,5 項)。當添加超MTAS (2%)時,所得薄膜之Ak%值為2.2%之更 明顯的疏水性(見第6項)。 -29- 200306282 項次 一 成孔劑巔型 硬化之折 介電常數 SiC/SiO 類型 量(g)* 射係數 k周圍 k除氣 △k% FTIR 比 1 PEO 4.26 1.230 2.55 2.29 10.20 0.0264 2 PEO 5.43 1.210 2.59 2.25 13.13 0.0258 3 PEO 5.04 1.225 2.49 2.18 12.45 0.0250 4 DMEPEO 5.43 1.203 2.21 2.02 8.60 0.0280 5 DMEPEO 6.98 1.171 1.98 1.87 5.56 0.0283 6 DMEPEO* 4.26 1.205 2.23 2.18 2.24 0.0289 成孔劑之量係以10克四乙醯氧基矽烷及10克甲基三乙醯Among other parameters, the polymer pore-forming agents suitable for use in the compositions and methods of the present invention are, for example, polyepoxy resins, monoethers of polyepoxy resins, lipid-based polyether-derived acetic acid-based permanganates, and acetal. Aldehyde polymers, poly (caprolactone), poly (valerolactone) wood (methyl methacrylate), poly (vinyl butyral), and / or their figures. When the pore-forming agent is a single bond of polyepoxide, a special specific example thereof is in: : and to about ^ alkyl ether group r ',, j earth, 々A alkyl chain, and among them Alkyl chain spear or unsaturated, such as polyethylene: alcohol monomethyl ether, or alkyl ether. Called by any theory and hypothesis of how to operate the present invention, it is believed that it is easy to remove from the film. Under the following conditions-or combination: -21-200306282 孔 Pore-forming agent is physically evaporated under the thermal step, (2) the pore-forming agent is degraded to be more acceptable, the molecule, Γ segment, ⑶ makes the pores The bond between the agent and the Si-containing component is broken, and then the pore-forming agent is evaporated from the film, or any combination of modes 丨 _ 3. The pore-forming is heated until the substantial proportion of the pore-forming agent is removed. For example, at least 2 are removed 50 wt% or more pore-forming agent. In particular, in some specific examples, at least about 75 wt% or more of the pore-forming agent is removed depending on the selected pore-forming agent and film material. Therefore, The term means (for listing purposes only) that about 50% to about 75% or more of the original pore former is removed from the coated film. The content of additional pore-forming agent (if used) is preferably about 1 to about 50 wt ° / 0. The content of additional pore-forming agent (if used) in the better composition is about 2 to about 20 wt%. Wang 4 Composition A solvent composition may be included as appropriate. The reference herein / hejian should include a single solvent, polar or non-polar, and / or a combination of compatible solvents selected from a solvent system that can dissolve the ingredients of the Wang 4 composition / Cereals may be included in the composition to reduce its viscosity, and promote its uniform application in the following methods: (such as spin coating, spray coating, dip coating, roll coating, etc.) On the substrate. In order to facilitate the removal of the solvent, the solvent has a relatively low boiling point relative to the boiling point of any selected pore-forming agent and other components. For example, the boiling point of the solvent used in the method of the present invention is about 50 To about 250 ° C, so that the solvent can evaporate from the coating < film and leave the activated part of the precursor composition. For various safety and environmental requirements, the solvent preferably has a high flash point (usually more than 40 C) and relatively low toxicity. Contains, for example, hydrocarbons, and has a group such as c_o_c (ether), -C0_0 (ester), (ketone), 0H (alcohol), and -caN_ -22- 200306282 (amimine) < solvent < absorbs many of these functional groups Solvents and their combinations. ::; Di- is an unrestricted solvent of the composition includes di-n-butyl ether, anisole, propyl steel, 3-pentanone, 2-heptanone, ethyl acetate, n-acetic acid Propyl ester, n-butyl acetate, ethyl lactate, ethanol, 2-propanol, dimethylacetamide, propylene glycol methyl acid acetic acid, and / or a combination thereof. The preferred solvent is not with the prepolymer component containing silicon. The content of the / cereal component is preferably about 10% to πwr / o of the entire composition. More preferably, it is about 20% by weight to about 75% by weight, and most preferably about 20% by weight About 60% by weight. The larger the percentage of the falling agent used, the thicker the resulting film. The larger the percentage of pore-forming agent used, the more porosity is obtained. According to another embodiment of the present invention, the composition may include water (liquid or water vapor). For example, the entire composition can be coated on a substrate and then exposed to the surrounding gas containing water vapor at standard temperature and pressure. Optionally, the composition is prepared before coating on the substrate, so that it contains water in a proportion suitable for the initial precursor aging, but the proportion does not cause the precursor composition to age before coating on the desired substrate. Or gel. By way of example, when water is mixed in the precursor composition, the proportion of water in the composition including water is from about 1: 1 to about 5 depending on the molar ratio of water to 81 atoms in the silicon-containing prepolymer. : 1 exists. ^ It is preferably about 0.1: 1 to about 10: 1, and preferably about 0.5: 1 to about 丨 · 5 i. Those skilled in the art should understand that the specific temperature range of cross-linking and removal of pore-forming agents from nano-porous dielectric films depends on the selected materials, substrates and the required nano-sized pore structure, and can be based on this. The regular operation of other parameters is determined: Generally, the coated substrate is treated, such as by heating, to crosslink the composition on the substrate to produce a gelled film. Soil -23- 200306282 Cross-linking can gel the film in one step by heating the film at a temperature of about 100 to about 25 ° F for about 30 seconds to about 10 minutes. Those familiar with the technique # should also understand that any hardening method known in the art can be used depending on the condition, including applying sufficient energy by exposing the film to electron beam energy, ultraviolet energy, microwave energy, etc., according to methods known in the art To harden the film. Once the film is aged, that is, fully condensed into a solid or substantially solid, the porogen can be removed. The latter should be sufficiently non-volatile that it will cure at the film (K will not evaporate from the film. The pore former is in step ⑹ by using a temperature of about 150 ° C to about 450 ° C, preferably about 15 ° C to The gelled film is heated at about 35 π for about 30, and is removed in about 1 hour. An important feature of the present invention is that the gelation system of the better step (c) is at a temperature not lower than the heating temperature of step 骡 ⑹ For 0 use: This composition can also include additional ingredients such as adhesion promoters, anti-foaming agents, cleaners, flame retarders, pigments, plasticizers, stabilizers and surfactants. This composition can be used for non-micro Applications of electricity, such as matrix materials for thermal insulation, packaging, polymers and ceramic composites, lightweight composites, sound insulation materials, anti-corrosive coatings, bonding agents for ceramic powders and flame retarded coatings. It is particularly useful as a dielectric substrate material in microchips, microchip modules, laminated circuit boards, or printed wiring boards in electronic applications. This composition can also be used as an etch stopper or a rigid photomask. This film can be used by Solution technology formation, such as spraying Roll coating, dip coating, spin coating, flow coating or casting. For microelectronics, spin coating is preferred. -24- 200306282 Better, this combination. It is soluble in the solvent. This solution of the composition Suitable solvents include pure or mixtures of any suitable organic, organic metal, or inorganic molecules that volatilize at the desired temperature. Suitable solvents include aprotic solvents such as cyclic ketones such as cyclopentanone, cyclohexanone Ketones, cycloheptanone, and cyclooctanone; cyclopentamines such as N-alkylpyrrolidone (wherein the alkyl group has about 1 to 4 carbon atoms); and N-cyclohexylpyrrolidone and mixtures thereof. Available here Various other organic solvents are used as long as they can help dissolve the adhesion promoter, and at the same time effectively control the viscosity of the final solution as the coating solution. Various assisting devices such as stirring and / or heating can be used to assist the dissolution. Other applicable Solvents include methyl ethyl ketone, methyl isobutyl ketone, dibutyl ether, cyclic dimethyl polysiloxane V-butyrolactone, y-butyrolactone, 2-heptanone, 3-ethoxy Ethyl propionate, 1-methyl-2-pyrrolidone, and malondione Alcohol methyl ether acetate (PGMEA), and hydrocarbon solvents such as vegetables, xylene, benzene, and toluene. This composition can be used in electrical devices, especially for connection with a single integrated circuit (" 1C ") chip Combined interlayer dielectrics. The surface of an integrated circuit wafer generally has many layers of the composition and multiple layers of metal conductors. It can also include discontinuous metal conductors or between conductors in the same layer or plane of an integrated circuit Areas of this composition. This film can be used for double corrugation (such as copper) processing of integrated circuit manufacturing and substrate metal (such as Ming or Ming / Tungsten) processing. This composition can be such as Michael E. Thomas, π low keff Spin-On Stacked Films for Low Keff Dielectrics '', taught by Solid State Technology (July 2001) (herein incorporated by reference), is used in all spin-stacked films required. This composition can be used in all spin-stacked films with additional dielectrics as taught by commonly assigned U.S. Patent Nos. 6,248,457 B1; 5,986,045; 6,124,411; and 6,303,733 -25-200306282. Analytical test method · Dielectric constant: The dielectric constant is calculated by coating a thin aluminum film on a hardened layer, and then measuring the capacitance-voltage at 1 MHz. Refractive index: Refractive index measurement is accompanied by thickness measurement using a J.A. Woollam M-88 spectral polarized light ellipticity measuring instrument. Use the Cauchy model to calculate the optimal Psi and (5. Unless otherwise stated, the refractive index is measured at a wavelength of 633 nm (details of the ellipsometry for polarized light can be found in, for example, HG Thompkins and William A. McGahan, John Wiley and Sons, Inc., 1999) π-spectrum polarized light ellipticity measuring instrument and reflectometer ff). Average pore diameter •• Using UHP (Ultra High Purity Industrial Gas) N2 on a Micromeretics ASAP 2000 automatic isothermal N2 absorption device to measure the porosity of a sample from a sample impregnated in a liquid nitrogen tank of 77QK The N2 temple temperature line. To prepare the sample, the material was deposited on a silicon wafer using standard processing conditions. For each sample, three wafers were prepared with a film thickness of about 6000 Angstroms. The film was then removed from the wafer with a razor blade. Pre-dry these powdered samples in an oven at 180 ° C before weighing, carefully pour the powder into a 10 mm inner diameter sample tube, and then degas at 180 ° C and 0.01 Torr for 3 hours . A 5 second equilibration interval is then used to automatically measure the adsorption and desorption of N2 adsorption unless analysis shows that it takes a long time. The time required for isothermal measurement is related to the mass of the sample, the pore volume of the sample, the number of measured data points, the equilibrium interval, and the P // Po tolerance (P is the actual pressure of the sample in the sample tube, and P0 is the periphery outside the device Pressure). The device measures the N2 isotherm and converts it to P // Po. -26- 200306282 Developed BET CgTBmnauer, P.H. Emmett, E. Teller; J. Am. Chem. Soc. 60, 309-319 (1938) Brunauer, Emmett, for multilayer gas adsorption on solid surfaces The Teller method) surface area is calculated using the BET theory, using the linear segment of the BET equation that provides R2 fit > 0.9999, from the lower P / Po region of the N2 absorption isotherm. The pore volume is under the relative pressure P / Po value (usually P / Po ~ 0.95, which is an isothermal plane area with complete condensation). It is assumed that the density of the absorbed N2 is the same as that of the liquid N2, and all pores are filled in the P / Po The following condensation] ^ 2, calculated from the volume of N2 absorbed. The pore size distribution is based on the Kelvin equation theory, using BJH (E. P. Barret, L. G. Joyner, P. Halenda; J. Am. Chem. Soc., 73, 373-380 (1951)) Pore size distribution, calculated from adsorption wall of% isotherm. This uses the Kelvin equation, the curve of which is related to the suppression of vapor pressure, and the Haisey equation, which describes the thickness of the absorbed monolayer versus p / Po to convert the condensed N2 volume to P / Po into a special range of pore sizes. Pore volume. The average cylinder pore diameter D is the diameter of a round carcass having the same apparent BET surface area Sa (m2 / g) and pore volume Vp (cc / g) as the sample, so D (nm) = 4000 Vp / Sa. ΕΠΚ: The FTIR spectrum silicon was obtained using a Nicoiet Magna 550 FTIR spectrometer, which was obtained according to the transmission mode. The substrate background spectrum was obtained on an uncoated substrate. The thin film spectrum was obtained using a substrate as a background. The thin film spectrum is then analyzed for changes in peak position and intensity. The following non-limiting examples are provided to illustrate the invention. -27- 200306282 ^ Example 1 This example shows the production of nanoporous stone spar based on a pore former having a reactive end-capping group. The precursor was obtained by combining 10 g of tetraethoxysilane, 10 g of methyl triethoxysilane, and 17 g of propylene glycol methyl ethyl acetate (in a 100-ml round-bottomed bottle with a magnetic stir bar). PGEMA). Combine these ingredients in the ν2_ environment (N2 bagging). The bottle is also connected to the N2 environment to prevent ambient moisture from entering the solution (standard temperature and pressure). The reaction mixture was heated to 80 t: 15 g of water was then added to the bottle. After the addition of water was completed, the reaction mixture was cooled to ambient temperature, and then 426 g of polyethylene glycol monomethyl ether (CTEO " MW550 amu) was added as a pore-forming agent, and stirring was continued for another 2 hours. 'Subsequently, the resulting solution was filtered through a 0.2-micron filter to obtain the next batch of the precursor solution in the main batch. This solution was then deposited on a row of 8 small evening wafers, each wafer was on a turntable, and turned on the surface for 30 seconds. The presence of water in the precursor towel causes the film coating to condense substantially as time passes as the wafer is inserted into the baking phase. Insertion into the first supply box as described below occurred within 10 seconds of completion of rotation. Each coated wafer is then transferred into a series of ovens for one minute at a predetermined temperature. In this example, there are three ovens, and the preset oven temperatures are stage, 200 C, and 350 C, respectively. As each wafer passes through each of the three separate ovens, it is driven out by continuous heating. After each wafer is subjected to three-oven step-by-step heat treatment, the manufactured dielectric film is measured with a polarized light ellipsometry to measure its thickness and refractive index. 49ς 〇Γ, industrial storage fork fortified wafers were further hardened for one hour under nitrogen / 425 C. The film should have a thickness of 6770 angstroms and a refractive index of ⑽. The Ying -28-200306282 of the prepared film is 10% (see item 1 in the table below). In the table, the capacitance of the film is measured under ambient conditions (room tile and humidity). The dielectric constant based on the surrounding capacitance is called around k. The wafer was heated on a 200 ° C heating plate for 2 minutes to remove the absorbed moisture, and the capacitance of the film was measured again. The dielectric constant that mainly removes water and gas is called k degassing. The difference between the two values of k is that Akyc ^ k ^ -k & y / k ^ ji ^ 100% is one of the hydrophobicity indicators of a given film. Various amounts of PEO (5.43 and 5.04 grams of items 2 and 3, respectively) were added to the nanoporous films with different dielectric constants, and the Ak% was greater than 10% (see 2 in the table below) And item 3). The hardened film was also measured by FTIR to determine the area ratio of the methyl group (SiC, v: 1277.4 cnr1) to silicon oxide (SiO, v: 1055.0 cm-1). Generally, the SiC / SiO ratio is 0.0250 and 0.0264. The average pore diameter is 2.1-2.2 nm. Example 2 Example 1 was repeated, but this example used poly (ethylene glycol) monomethyl ether ("DMEPEO"; MW550 amu) as a pore-forming agent. The example shows that more hydrophobic films are obtained. In one example, a small amount Methyltriethoxysilane (MTAS, 2%, see item 6) is added to the solution as an in-situ surface modifier to produce a low hydrophilic surface. By spin coating at 1000 rpm or 1500 rpm The film is deposited on the wafer by a cloth. After spin coating, the film is heated for one minute on three hot plates at 125 ° C, 200 ° C, and 350 ° C. After baking, the film is heated at 425 ° C and nitrogen flow for 1 hour, the RI and SiC / SiO results of the post-hardened film are listed in the table below. The Ak% value is below 8.5%, and the SiC / SiO ratio is 0 · 0282 ± 0 · 0001 (see 4 , Item 5). When the super MTAS (2%) is added, the Ak% value of the obtained film is 2.2% more hydrophobic (see item 6). -29- 200306282 item one pore former top hardening Dielectric constant SiC / SiO type quantity (g) * Emission coefficient around k degassing △ k% FTIR ratio 1 PEO 4.26 1.230 2.55 2.29 10.20 0.0264 2 PEO 5.43 1.2 10 2.59 2.25 13.13 0.0258 3 PEO 5.04 1.225 2.49 2.18 12.45 0.0250 4 DMEPEO 5.43 1.203 2.21 2.02 8.60 0.0280 5 DMEPEO 6.98 1.171 1.98 1.87 5.56 0.0283 6 DMEPEO * 4.26 1.205 2.23 2.18 2.24 0.0289 The amount of porogen is 10 g of tetraethylpyrene Oxysilane and 10 g of methyltriacetamidine

氧基矽燒之批次尺寸為準。 孔隙尺寸/體積數據 項次 平均孔隙尺寸直徑(nm) 孔隙體積(cc/g) 1 2.10 0.564 2 2.17 0.527 3 2.20 0.744 4 2.85 0.837 5 3.48 0.977 6 N/A N/A 雖然本發明已經特別的顯示且參考較佳具體例敘述,但 熟習本技藝者應可輕易了解各種改變及改質均不離本發明 之精神及範圍。且希望申請專利範圍將涵蓋先前敘述之揭 示具體例,其改變,及所有對等例。 -30-The batch size of oxysilicon is subject to change. Pore size / volume data item Sub-average pore size diameter (nm) Pore volume (cc / g) 1 2.10 0.564 2 2.17 0.527 3 2.20 0.744 4 2.85 0.837 5 3.48 0.977 6 N / AN / A Although the present invention has been specifically shown and Reference is made to preferred specific examples, but those skilled in the art should readily understand that various changes and modifications can be made without departing from the spirit and scope of the present invention. It is hoped that the scope of patent application will cover the specific examples of disclosure, their changes, and all equivalent examples. -30-

Claims (1)

200306282 拾、申請專利與圍: 1. -種製造奈:末’多孔性矽石介電質薄膜之方法,包括 ⑻製備包括含矽預聚物、冑自鑌化合物及親核物所組成 之群之播金屬離子觸媒及不與含矽預聚物键結之成孔劑 之組合物; (b)以組合物塗佈基材,形成薄膜; ⑹使組合物交聯,產生膠凝薄膜,及 ⑷在:溫度及有效期間内使膠凝薄膜加熱,實質的移除 所有該成孔劑。 2. 如申β專利圍第1項之方法,其中奈米多性石夕石介電質 之孔隙體積質薄膜之體積為準為約5%至約80%。 3. 如申請專利範圍第丨項之方法,其中所得奈米多孔性石夕石 介電.質薄膜之介電常數約為3或以下。 4. 如申請專利範圍第丨項之方法,其中奈米多孔性碎石介電 質薄膜之平均孔隙直徑為約1 nm至約3 〇 nm。 5. 如申請專利範圍第Θ之方法,其中之成孔劑係選自由聚 (伸垸基)二醚、聚(伸芳基)二醚、聚(環狀二醇)二醚、冠 ^醚氷己内酉曰兀全封端之聚環氧烷,完全封端之聚伸 芳基氧化物、p〇lyn〇rbene及其結合物組成之群组。 6. 如申請專利範圍第巧之方法,其中該成孔劑係選自由聚 (乙—醇)二甲基醚、聚(乙二醇)雙(幾基甲基)鍵、聚(乙 二醇)二苯甲酸酿、聚(乙二醇)丙基甲基醚、聚(乙二醇) 一甘油醚、聚(丙二醇)二笨甲酸酯、聚(丙二醇)二丁基醚、 水(丙—醇)二甲基醚、聚(丙二醇)二甘油醚、15-冠狀醚5、 200306282 18-冠狀醚苯并-18_冠狀醚-6、二環己基巧8•冠狀醚、 :':* >- 一 二苯并-15-宼ft醚-5、及其結合物組成之群組。 7.如申請專利範圍第1項之方法,其中該觸媒係選自由銨化 合物、胺、鱗化合物及膦化合物組成之群組。 8_如申請專利範圍第1項之方法,其中該觸媒係選自由四有 機铵化合物及四有基鱗化合物組成之群組。 9.如申請專利範圍第1項之方法,其中該觸媒係選自由四甲 基铵乙酸鹽、四甲基銨氫氧化物、四丁基銨乙酸鹽、三 苯基胺、三辛基胺、三-十二烷基胺、三乙醇胺、四甲基 鱗乙酸鹽、四甲基鱗氫氧化物、三苯基膦、三甲基膦、 三辛基膦及真結合物組成之群組。 10_如申請專利範圍第1項之方法,其中該組合物尚包栝可加 速組合物X聯之非金屬性、親核性添加劑。 11·如申請專利範圍第1項之方法,其中該組合物尚包括可加 速組合物X聯之親核性添加劑,該添加係係選自由二甲 基颯、二甲基甲醯胺、六甲基磷三醯胺、胺及其結合物 組成之群組。 12.如申請專利範圍第i項之方法,其中該組合物尚包括水, 且水與薇係中之該Si原子之莫耳比為約〇丄·丨至約5〇:1。 13·如申請專利範圍第之方法,其中該組合物包括下式工 之含矽預聚物: Rx-Si-Ly (^1) 其中X為0至約2之整數,且y&4_x(約2至約4之整數); R係獨乂選自由烷基、芳基、氫、伸烷基、伸芳基及其 200306282 結合物組成^群組; ::孓心 一 L為負電性Ϊ—團,其係獨立選自由烷氧基、羧基、乙驗 氧基、胺基、醯胺基、!|化物、異氰酸酯基及其結合物 組成之群組。 14.如申請專利範圍第13項之方法,其中該組合物包括藉由 使式I之預聚物縮合形成之聚合物,其中該聚合物之數量 平均刀子里為約150至約3〇〇,〇〇〇 amu 〇 15·如申請專利範圍第i項之方法,其中該組合物包括選自由 乙醯氧基矽烷、乙氧基矽烷、甲氧基矽烷及其結合物組 成之群組之含矽預聚物。 ’其中該組合物包括選自由200306282 Pick up, apply for patents and enquiries: 1.-A method for manufacturing nano: porous' porous silica dielectric thin film, including the preparation of a group consisting of a silicon-containing prepolymer, a europium compound, and a nucleophile A composition of a metal ion catalyst and a pore-forming agent not bonded to a silicon-containing prepolymer; (b) coating the substrate with the composition to form a film; ; crosslinking the composition to produce a gel film, And: in the temperature and effective period, the gel film is heated to substantially remove all the pore-forming agent. 2. The method of claim 1 in the β patent, wherein the volume of the pore-volume thin film of the nano-polysparite dielectric is about 5% to about 80%. 3. The method according to item 丨 of the scope of patent application, wherein the dielectric constant of the obtained nanoporous stone spar is about 3 or less. 4. The method according to item 丨 of the patent application range, wherein the average pore diameter of the nanoporous crushed-stone dielectric film is about 1 nm to about 30 nm. 5. For the method of applying the scope of the patent Θ, the pore-forming agent is selected from the group consisting of poly (methylene) diether, poly (arylene) diether, poly (cyclic diol) diether, and crown ether. The group consisting of fully-terminated polyalkylene oxide, fully-terminated polyarylene oxide, polinynbene, and combinations thereof. 6. The method according to the patent application, wherein the pore-forming agent is selected from the group consisting of poly (ethylene-alcohol) dimethyl ether, poly (ethylene glycol) bis (kisylmethyl) bond, and poly (ethylene glycol). ) Dibenzoic acid, poly (ethylene glycol) propyl methyl ether, poly (ethylene glycol) monoglyceryl ether, poly (propylene glycol) dibenzate, poly (propylene glycol) dibutyl ether, water (propylene —Alcohol) dimethyl ether, poly (propylene glycol) diglyceryl ether, 15-crown ether 5, 200306282 18-crown ether benzo-18_crown ether-6, dicyclohexyl 8 • crown ether,: ': * >-A group consisting of dibenzo-15-pyrene ether-5, and combinations thereof. 7. The method according to item 1 of the patent application scope, wherein the catalyst is selected from the group consisting of an ammonium compound, an amine, a scale compound, and a phosphine compound. 8_ The method according to item 1 of the patent application range, wherein the catalyst is selected from the group consisting of a tetraorganic ammonium compound and a tetrabasic scale compound. 9. The method of claim 1, wherein the catalyst is selected from the group consisting of tetramethylammonium acetate, tetramethylammonium hydroxide, tetrabutylammonium acetate, triphenylamine, and trioctylamine , Tri-dodecylamine, triethanolamine, tetramethylphosphonium acetate, tetramethylphosphonium hydroxide, triphenylphosphine, trimethylphosphine, trioctylphosphine, and true conjugates. 10_ The method according to item 1 of the patent application scope, wherein the composition still contains non-metallic, nucleophilic additives that can accelerate the composition X-linkage. 11. The method according to item 1 of the patent application range, wherein the composition further comprises a nucleophilic additive that can accelerate the X-linkage of the composition, and the addition is selected from the group consisting of dimethylphosphonium, dimethylformamide, hexamethylene A group consisting of triammonium amine, amines, and combinations thereof. 12. The method according to claim i of the application, wherein the composition further comprises water, and the molar ratio of water to the Si atom in the Wei system is from about 0 to about 50: 1. 13. The method according to the scope of patent application, wherein the composition includes a silicon-containing prepolymer of the following formula: Rx-Si-Ly (^ 1) where X is an integer from 0 to about 2, and y & 4_x (about An integer of 2 to about 4); R is independently selected from the group consisting of an alkyl group, an aryl group, a hydrogen group, an alkylene group, an alkylene group, and a combination of 200306282; :: 孓 心 一 L is negatively charged Ϊ— Group, which is independently selected from the group consisting of alkoxy, carboxyl, ethylenoxy, amine, amido, and! | Groups of compounds, isocyanate groups, and combinations thereof. 14. The method of claim 13, wherein the composition comprises a polymer formed by condensing a prepolymer of formula I, wherein the average number of the polymer is about 150 to about 300, 〇〇〇amu 〇15. The method of claim i, wherein the composition comprises a silicon-containing group selected from the group consisting of ethoxysilane, ethoxysilane, methoxysilane, and combinations thereof. Prepolymer. 'Wherein the composition includes a member selected from 為甲基三乙醯氧基矽烷。 16.如申請專利範圍第1項之方法 四乙醯氧基矽燒、C,至約Γ ΐIt is methyltriethoxysilane. 16. The method according to item 1 of the scope of patent application. Tetraethoxysilane, C, to about Γ ΐ 組成之群組之含矽預聚物。 19·如申請專利範圍第1項之方法, 具 度低於步驟(d)之加熱溫度下進行 2〇·如申請專利範圍第1項之方法,一 ’衣’尚 其中步驟(c)之交聯係在溫 万法, 中該額外成孔劑之滞點、 '’尚包括額外之成孔劑,其 昇華點或分解溫度為約150 °C至 200306282 約 450^。二一 2L如申請專利%:圍第Η之方法,其中步驟⑹包括使薄膜在 溫度約100 C至約250 °C下加熱約30秒至約1〇分鐘。 22. 如申凊專利範圍第!項之方法,其中步驟⑼包括使薄膜在 約150°C至約450t:之溫度下加熱約3〇秒中至約丨小時。 23. 如申請專利範圍第1項之方法,尚包括額外之成孔劑,其 中該額外成孔劑之分子量約1〇〇至約5〇 〇〇〇 amu。 ’、 24. 如申請專利範圍第【項之方法,尚包括額外成孔劑,其中 該額外成孔劑包括至少包括一反應性羥基或胺基官能基 之試劑,該試劑係選自由有機化合物、有機聚合物、無 機聚合物及|結合物組成之群組。 25·如申請專利範圍第!項之方法,尚包括額外之成孔劑,其 中該額外成孔劑係選自由聚環氧烷、聚環氧烷之單醚、 脂系聚酯、丙埽酸系聚合物、乙縮醛聚合物、聚(己内酯)、 聚(戍内酯)、聚(甲基丙晞酸甲酯)、聚(乙烯基丁醛)及其 結合物組成之群組。 26·如申請專利範圍第!項之方法,尚包括額外之成孔劑,其 中該額外成孔劑包括聚環氧烷單醚,其包括在氧原子及^ 至約A烷基醚基團間之q至約q烷基鏈,且其中之烷基 鏈為經取代或未經取代。 27.如申請專利範圍第26項之方法,其中該聚環氧烷單醚為 聚乙二醇單甲基醚或聚丙二醇單丁基醚。 28·如申請專利範圍第!項之方法,其中該成孔劑在組合物中 之含里為組合物之約1至約50 wt%。 200306282 29.如申請專毛圍第1項之方法,其中該組合物尚包括溶 劑。 1 :: 30·如申請專利範圍第1項之方法,其中該組合物尚包括溶 劑’其量為組合物之約1〇至約95 wt%。 31·如申請專利範圍第1項之方法,其中該組合物尚包括滞點 約50至約250°C之溶劑。 32.如申請專利範圍第1項之方法,其中該組合物尚包括選自 由烴、酯、醚、酮、醇、醯胺及其結合物組成之群組之 溶劑。 33·如申請專利範圍第29項之方法,其中該溶劑係選自由二 正丁基醚、苯甲醚、丙酮、3_戊酮、2-庚酮、乙酸乙酯、 乙酸正丙醋、乙酸正丁酿、2_丙醇、二甲基乙醯胺、丙 一醇甲基_乙酸醋及其結合物組成之群組。 34·:種奈米多孔性介電質薄膜’其係藉由如申請專利範園 第1項之方法在基材上形成。 35· —種半導體裝置,其包括如申皇 ^符如甲明寻利乾圍第34項之奈米 多孔性介電質薄膜。 36. 如申請專利範圍第35項之半導體裝置,其為積體電路。 37. -種不與切預聚物鍵結之成孔劑,其係選自由聚(㈣ 基)二醚、聚(伸芳基)二趟、聚(環狀二醇)二酸、冠狀謎、 完全封端之聚環氧垸,完全封端之聚伸芳基氧化物、 polynorbene及其結合物組成之群組。 38. 如申請專利範圍第37項之成孔劑,其係選自由聚(乙二 二^醚、聚(乙二醇)雙㈣以)謎、聚(乙二醇)二苯 200306282 甲酉旨、聚^ ^二醇)二甘油醚、聚(丙二醇)二苯甲酸酯、 聚(丙二醇)二甘油醚、聚(丙二醇)二甲基酸、15_冠狀醚5、 18-冠狀醚-6、二苯并-18_冠狀醚-6、二環己基-18-冠狀醚-6、 二苯并-15-冠狀酸-5、及其結合物組成之群組。 39. —種組合物,包括含矽預聚物及不與含矽預聚物键結之 成孔劑,且係選自自由聚(伸烷基)二醚、聚(伸芳基)二醚、 聚(環狀二醇)二醚、冠狀醚、聚己内酯、完全封端之聚 環氧燒’元全封端之聚伸芳基氧化物、及其結 合物組成之群組。 40. 如申請專利範圍第39項之組合物,其額外的包括無金屬 離子之觸媒二 41. 如申請專利範圍第4〇項之組合物,其中該無金屬離子之 觸媒為四甲基銨乙酸鹽。 42·如申請專利範圍第%項之組合物,其中該含矽預聚物包 括以乙醯氧基為主之離去基之結合物。 43.如申請專利範圍第42項之組合物,其中該以乙醯氧基為 王之離去基之結合物包括四乙醯氧基矽烷及甲基三乙醯 氧基矽烷。 44· 一種旋轉塗佈組合物,其包括如申請專利範圍第%項之 組合物。 45· 一種薄膜’其包括如申請專利範圍第44項之旋轉塗佈組 合物。 46·種控制多孔性石夕石薄膜之孔隙尺寸之方法,包括 ⑻製備包括含碎預聚物、選自由鑌化合物及親核物所組 -6- 200306282 成之群之無:金屬離子觸媒及成孔劑之組合物; (b) 以組合物’塗佈基材,形成薄膜; (c) 使組合物交聯,產生膠凝薄膜;及 (d) 在一溫度及有效期間内使膠凝薄膜加熱,實質的移除 所有該成孔劑; 該方法包括使用不與含矽預聚物键結之成孔劑。 200306282 染、指定代表^圖: (一) 本案指定代表圖為:第( )圖。 (二) 本代表圖之元件代表符號簡單說明: 捌、本案若有化學式時,請揭示最能顯示發明特徵的化學式:A group of silicon-containing prepolymers. 19 · If the method in the scope of patent application is applied for item 1, the temperature is lower than the heating temperature of step (d). 20 · If the method in the scope of patent application is applied for, the item "yi" is still at the turn of step (c). In connection with the Wenwan method, the stagnation point of the additional pore former also includes the additional pore former, whose sublimation point or decomposition temperature is about 150 ° C to 200306282 and about 450 ^. 211 2L is the method of applying for patent%: circle Η, wherein step ⑹ includes heating the film at a temperature of about 100 C to about 250 ° C for about 30 seconds to about 10 minutes. 22. If the scope of patent application is the first! The method of item 1, wherein step (i) comprises heating the film at a temperature of about 150 ° C to about 450t: for about 30 seconds to about 丨 hours. 23. The method of claim 1, further comprising an additional porogen, wherein the molecular weight of the additional porogen is about 100 to about 50000 amu. '. 24. If the method according to item [] of the patent application scope further includes an additional pore-forming agent, wherein the additional pore-forming agent includes a reagent including at least one reactive hydroxyl or amine functional group, the reagent is selected from the group consisting of organic compounds, A group of organic polymers, inorganic polymers, and combinations. 25 · If the scope of patent application is the first! The method according to the item, further comprising an additional pore-forming agent, wherein the additional pore-forming agent is selected from the group consisting of a polyalkylene oxide, a monoether of a polyalkylene oxide, a fatty polyester, a malonic acid polymer, and an acetal polymerization. Group of compounds, poly (caprolactone), poly (caprolactone), poly (methylpropionate), poly (vinyl butyral) and combinations thereof. 26. If the scope of patent application is the first! The method of claim further includes an additional pore-forming agent, wherein the additional pore-forming agent includes a polyalkylene oxide monoether including a q to about q alkyl chain between an oxygen atom and ^ to about A alkyl ether groups And wherein the alkyl chain is substituted or unsubstituted. 27. The method of claim 26, wherein the polyalkylene oxide monoether is polyethylene glycol monomethyl ether or polypropylene glycol monobutyl ether. 28 · If the scope of patent application is the first! The method of claim, wherein the content of the pore-forming agent in the composition is about 1 to about 50 wt% of the composition. 200306282 29. The method for applying for item No. 1 of the special hair circumference, wherein the composition further comprises a solvent. 1 :: 30. The method according to item 1 of the patent application range, wherein the composition further comprises a solvent 'in an amount of about 10 to about 95 wt% of the composition. 31. The method of claim 1 in which the composition further comprises a solvent having a stagnation point of about 50 to about 250 ° C. 32. The method of claim 1, wherein the composition further comprises a solvent selected from the group consisting of hydrocarbons, esters, ethers, ketones, alcohols, amidines, and combinations thereof. 33. The method of claim 29, wherein the solvent is selected from the group consisting of di-n-butyl ether, anisole, acetone, 3-pentanone, 2-heptanone, ethyl acetate, n-propyl acetate, and acetic acid. A group consisting of n-butanol, 2-propanol, dimethylacetamide, glycerol methyl acetate and combinations thereof. 34 ·: A nanoporous dielectric thin film 'is formed on a substrate by a method as described in the first paragraph of the patent application. 35. A semiconductor device comprising a nanoporous dielectric thin film such as Shen Huang ^ Fu Ru Jia Ming Xun Li Qian Wai item 34. 36. If the semiconductor device according to item 35 of the scope of patent application is an integrated circuit. 37. A pore-forming agent which is not bonded to the cut prepolymer, which is selected from the group consisting of poly (fluorenyl) diether, poly (arylene) dipass, poly (cyclic diol) diacid, and coronal puzzle A group consisting of fully-terminated polyepoxides, fully-terminated polyarylene oxides, polynorbene, and combinations thereof. 38. For example, the pore-forming agent in item 37 of the scope of patent application is selected from the group consisting of poly (ethylene diether, poly (ethylene glycol) diamidine) and poly (ethylene glycol) diphenyl 200306282. Polyglycol) diglyceryl ether, poly (propylene glycol) dibenzoate, poly (propylene glycol) diglyceryl ether, poly (propylene glycol) dimethyl acid, 15_crown ether 5, 18-crown ether-6 Group consisting of dibenzo-18-crown ether-6, dicyclohexyl-18-crown ether-6, dibenzo-15-crown acid-5, and combinations thereof. 39. A composition comprising a silicon-containing prepolymer and a pore-forming agent which is not bonded to the silicon-containing prepolymer, and is selected from the group consisting of free poly (alkylene) diethers and poly (arylene) diethers. , A group consisting of poly (cyclic diol) diether, crown ether, polycaprolactone, fully-end-capped polyepoxy resin, end-capped polyarylene oxide, and combinations thereof. 40. If the composition in the scope of patent application 39 is applied, it additionally includes a metal ion-free catalyst II 41. If the composition in the scope of patent application 40 is applied, the metal ion-free catalyst is tetramethyl Ammonium acetate. 42. The composition according to item% of the patent application scope, wherein the silicon-containing prepolymer includes a combination of a leaving group mainly composed of an ethoxy group. 43. The composition according to item 42 of the patent application, wherein the combination having an ethoxyl group as the leaving group includes tetraethoxylsilane and methyltriethoxylsilane. 44. A spin-coating composition comprising a composition such as item% of the scope of patent application. 45. A film ' comprising a spin-coating composition as claimed in item 44 of the patent application. 46 · A method for controlling the pore size of porous stone stone films, including the preparation of tritium containing a prepolymer containing debris, selected from the group consisting of tritium compounds and nucleophiles-6- 200306282: metal ion catalyst And a pore-forming agent composition; (b) coating the substrate with the composition to form a film; (c) cross-linking the composition to produce a gel film; and (d) applying the gel at a temperature and effective period The condensed film is heated to substantially remove all of the pore-forming agent; the method includes using a pore-forming agent that is not bonded to the silicon-containing prepolymer. 200306282 Dyeing and designation of representative representatives: (1) The designation of representative representatives in this case is: (). (2) A brief description of the representative symbols of the components in this representative drawing: 捌 If there is a chemical formula in this case, please disclose the chemical formula that can best show the characteristics of the invention:
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI425593B (en) * 2007-01-29 2014-02-01 Applied Materials Inc Novel air gap integration scheme

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI425593B (en) * 2007-01-29 2014-02-01 Applied Materials Inc Novel air gap integration scheme

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