TR201721966A2 - WOOL-LOOKED PES YARN - Google Patents

WOOL-LOOKED PES YARN Download PDF

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Publication number
TR201721966A2
TR201721966A2 TR2017/21966A TR201721966A TR201721966A2 TR 201721966 A2 TR201721966 A2 TR 201721966A2 TR 2017/21966 A TR2017/21966 A TR 2017/21966A TR 201721966 A TR201721966 A TR 201721966A TR 201721966 A2 TR201721966 A2 TR 201721966A2
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TR
Turkey
Prior art keywords
yarn
wool
feature
melt
pes
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TR2017/21966A
Other languages
Turkish (tr)
Inventor
Çeti̇n Dündar
Original Assignee
Turkuaz Tekstil Dis Ticaret Ltd Sirketi
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Publication date
Application filed by Turkuaz Tekstil Dis Ticaret Ltd Sirketi filed Critical Turkuaz Tekstil Dis Ticaret Ltd Sirketi
Priority to TR2017/21966A priority Critical patent/TR201721966A2/en
Publication of TR201721966A2 publication Critical patent/TR201721966A2/en
Priority to PCT/TR2018/050865 priority patent/WO2019216850A2/en

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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00—Processes of treating or compounding macromolecular substances
    • C08J3/20—Compounding polymers with additives, e.g. colouring
    • C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/22—Formation of filaments, threads, or the like with a crimped or curled structure; with a special structure to simulate wool
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/04—Pigments
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/161—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam yarn crimping air jets
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/167—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam including means for monitoring or controlling yarn processing
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

Buluş, PES ipliğin sağlamlık, su iticilik, fiyat uygunluğu ve kolay ulaşılabilirlik gibi özelliklerinden dolayı yün ipliğe benzetilerek alternatif bir ürün oluşturulmasını sağlayacak; polyester hammaddesi olan cipsin eritilmesi ve eriyik içerisine masterbatch ilave edilmesi, FDY, hava tekstürize, katlama, büküm ve fikse adımlarını içeren yün görünümlü PES iplik üretim yöntemi ile ilgilidir.The invention will enable the creation of an alternative product by likening the PES yarn to wool yarn due to its properties such as strength, water repellency, affordability and easy accessibility; Melting the polyester raw material chips and adding masterbatch into the melt, FDY is related to the wool-looking PES yarn production method, which includes air texturizing, folding, twisting and fixing steps.

Description

TEKNIK ALAN Bulus, PES (Polyester) ipligin saglamlik, su iticilik, fiyat uygunlugu ve kolay ulasilabilirlik gibi özelliklerinden dolayi yün iplige benzetilerek alternatif bir ürün olusturulmasini saglayacak yün görünümlü PES (Polyester) iplik üretim yöntemi ile ÖNCEKI TEKNIK Günümüzde yün iplik kullanimi döseme, perde, giyim ve otomotiv gibi birçok alanda tercih edilmektedir. Fakat yün iplik üretimi için makine parkuruna ve bitim islemlerine Mevcut sistem içerisinde çogu firma yün ipligi ile elde ettikleri kumasi çok yüksek yatirimlar ve fiyatlar ile elde etmek ile beraber istedikleri konstrüksiyon, renk ve mukavemet degerlerini yakalamakta zorlanmaktadirlar. Bu durum firmalara ciddi bir maliyet ve zaman kaybi olarak yansimaktadir. TECHNICAL FIELD The invention shows that PES (Polyester) yarn is durable, water repellant, affordable and easy. It is an alternative product by analogy with wool yarn due to its properties such as accessibility. with the wool-like PES (Polyester) yarn production method that will ensure the PRIOR ART Today, wool yarn is used in many areas such as upholstery, curtains, clothing and automotive. is preferred. However, the machine park and finishing processes for wool yarn production In the current system, most companies produce very high fabrics with wool yarn. with investments and prices, as well as the construction, color and they have difficulty in capturing strength values. This situation is a serious problem for companies. is reflected as a waste of time and cost.

Yün lifinin temin edilebilirliginin zorlugu, maliyetinin yüksek olmasi, üretim parkurunun uzun olmasi, güve ve zararli böceklerden etkilenmesi, isi ve isik etkisiyle sertlesmesi ve sararmasi, asit, baz ve agarticilara karsi düsük dayanim göstermesi, sürtünme hasliginin düsük olmasi, keçelesme özelligi göstermesi, yikama isisinin düsük olmasi, yüksek sicakliklarda çekme egilimi göstermesi yün ipliklerin kullanimini ve elde edilen nihai üründeki kaliteyi düsüren etkenlerdendir. The difficulty of the availability of wool fiber, its high cost, being long, being affected by moths and harmful insects, hardening with the effect of heat and light and yellowing, low resistance to acids, bases and bleaches, friction low fastness, felting feature, low washing temperature, The tendency to shrink at high temperatures favors the use of wool yarns and the resulting It is one of the factors that reduce the quality of the final product.

Ayrica yün ipligin ve yün ipliginden elde edilmis ürünlerin kolay tutusabilir olmasi ve yünde yasanan yaylanma problemi yün ipligin diger eksikliklerindendir. In addition, wool yarn and products obtained from wool yarn are easily flammable and The springing problem experienced in wool is one of the other shortcomings of wool yarn.

EP2633108 basvuru numarali EPO dokümaninda; bir elastik iplik, bu ipligin elde edilmesi için bir yöntem ve bu iplikten imal edilmis bir kumastan bahsedilmektedir. In the EPO document with reference number EP2633108; an elastic yarn, A method for fabrication and a fabric made from this yarn are mentioned.

Bulusa göre elastik iplik, keten içeren elastiklestirilmis kumaslardan daha iyi bir yüzey düzgünlügüne sahip olan ve pamuk, yün vb. gibi dogal ve sentetik lifler içeren elastiklestirilmis kumaslarin düzgünlügü ile karsilastirilabilir kumas saglamaktadir. 2011/0713? basvuru numarali Türk Patent ve Marka Kurumu dokümaninda; sürekli filament polipropilen iplik üretimi sonucunda elde edilen ipligin pamuk gibi dogal hammaddeli ipliklere kiyasla daha parlak ve sentetik bir görüntüye sahip olmasi nedeni ile masterbatch içerisine matlastirma elemani olarak titanyumdioksit eklenmesi ve daha mat, yumusak tuseli dogal iplik görüntüsü elde edilmektedir. Elastic yarn according to the invention provides a better surface than elasticized fabrics containing linen. which has smoothness and cotton, wool, etc. containing natural and synthetic fibers such as It provides fabric comparable to the smoothness of elasticized fabrics. 2011/0713? In the Turkish Patent and Trademark Office document with application number; continually The yarn obtained as a result of filament polypropylene yarn production is natural like cotton. The reason why it has a brighter and more synthetic appearance compared to raw material yarns. adding titanium dioxide as matting agent into the masterbatch with a more matte, soft tucked natural yarn image is obtained.

Bahsedilen her iki dokümanda yün iplik ve yün iplikten elde edilen ürünlerde yasanan teknik problemlere bir çözüm getirmemektedir. In both of the mentioned documents, the laws on wool yarn and products made from wool yarn It does not provide a solution to technical problems.

Sonuç olarak yukarida bahsedilen tüm sorunlar, ilgili alanda bir yenilik yapmayi zorunlu hale getirmistir. As a result, all the above-mentioned problems make it necessary to make an innovation in the relevant field. does not make it.

BULUSUN AMACI Mevcut bulus, yukarida bahsedilen problemleri ortadan kaldirmak ve ilgili alanda teknik bir yenilik yapmayi gerektirmektedir. OBJECTIVE OF THE INVENTION The present invention aims to eliminate the above-mentioned problems and requires innovation.

Bulusun ana amaci; PES (Polyester) ipligin saglamlik, su iticilik, fiyat uygunlugu ve kolay ulasilabilirlik gibi özelliklerinden dolayi yün iplige benzetilerek alternatif bir ürün olusturulmasini saglayacak yün görünümlü PES (Polyester) iplik üretim yöntemi ortaya koymaktir. The main purpose of the invention; PES (Polyester) yarn's durability, water repellency, affordability and It is an alternative product by analogy with wool yarn due to its features such as easy accessibility. A wool-like PES (Polyester) yarn production method has emerged that will enable the is to put.

Bulusun bir diger amaci, uygun maliyetli, ulasimi kolay, kolay üretilebilir, yüne göre daha yüksek mukavemetli, renk çesitliligi fazla yün görünümlü PES (Polyester) ipligin üretilmesidir. Another object of the invention is cost-effective, easy-to-access, easy-to-manufacture, wool-based PES (Polyester) yarn with higher strength, more color variety and wool look is to be produced.

Bulusun bir diger amaci, PES (Polyester) ipligin döseme, perde gibi ev tekstilinin disinda giyimde de tercih edilmesini saglamaktir. Another aim of the invention is to use PES (Polyester) yarn for home textiles such as upholstery and curtains. is to ensure that it is preferred in clothing as well.

Bulusun bir diger amaci, yün ipligin üretimine göre üretim için gerekli olan makine yatirimini minimize etmektir. Another object of the invention is the machinery required for production according to the production of wool yarn. is to minimize investment.

Bulusun bir diger amaci, yün iplik üretimine göre üretim sirasindaki proseslerin kisaltilmasini saglamaktir. Another object of the invention is to determine the processes during the production according to the wool yarn production. is to shorten it.

Bulusun bir diger amaci, yün iplige göre günes isigina ve sicakliga dayanikli bir iplik elde etmektir. Another object of the invention is to produce a yarn that is resistant to sunlight and temperature compared to wool yarn. is to obtain.

Bulusun bir diger amaci, yün iplikte oldugu gibi keçelesme özelligi göstermeyen bir iplik elde etmektir. Another object of the invention is to produce a yarn that does not show felting properties as in wool yarn. is to obtain.

Bulusun bir diger amaci, yün iplige göre sürtünmeye karsi daha dayanikli bir iplik elde etmektir. Another object of the invention is to obtain a yarn that is more resistant to friction than wool yarn. is to do.

Bulusun bir diger amaci, yün iplige göre asit, baz ve agarticilara karsi daha dayanikli bir iplik elde etmektir. Another object of the invention is that it is more resistant to acids, bases and bleaches than wool yarn. to get a thread.

Bulusun bir diger amaci, yün iplige göre güve ve zararli böceklerden etkilenmeyen bir iplik elde etmektir. Another object of the invention is to produce a moth- and pest-infected yarn compared to wool yarn. to obtain yarn.

Bulusun bir diger amaci, yün iplige göre daha yüksek esneklik ve yaylanma özelligi gösteren bir iplik elde etmektir. Another object of the invention is higher flexibility and springiness than wool yarn. is to obtain a thread that shows.

Bulusun bir diger amaci, yün iplige göre kir tutma orani daha düsük bir iplik elde etmektir. Another aim of the invention is to obtain a yarn with a lower dirt holding rate than wool yarn. is to do.

BULUSUN KISA AÇIKLAMASI Yukarida bahsedilen ve asagidaki detayli anlatimdan ortaya çikacak tüm amaçlari gerçeklestirmek üzere mevcut bulus, cipsin (Polyester hammadde) eritilip masterbatchin (Eriyik halde boyanacak polyestere ilave edilen boyar madde ile yardimci katki maddelerini içeren karisim) ilave edilmesi sonrasinda FDY (Fully Drawn Yarn - Tam Çekimli Düz Iplik), hava tekstürize, katlama, büküm ve fikse adimlarini içeren yün görünümlü PES (Polyester) iplik üretim yöntemi ile ilgilidir. BRIEF DESCRIPTION OF THE INVENTION All the above-mentioned purposes that will emerge from the detailed description below. In order to realize the present invention, the chips (Polyester raw material) are melted and masterbatchin (with the dyestuff added to the polyester to be dyed in melt form) FDY (Fully Drawn) after addition of a mixture containing auxiliary additives Yarn - Fully Drawn Straight Yarn), air texturizing, folding, twisting and fixing steps It is about the production method of wool-like PES (Polyester) yarn containing wool.

Polyester ipligin hammaddesi olan cips eritilerek, eriyik halde boyanacak olan polyestere içerisinde boyar madde ve yardimci katki maddelerini ihtiva eden masterbatch katilir. Elde edilen bu renkli karisim FDY (Fully Drawn Yarn) islemine tabi tutularak renkli bir iplik elde edilir. Bu islem ile biri CORE ipligi (zemin ipligi, merkez iplik) digeri de EFFECT ipligi (core ipligi etrafina sarilan iplik) olarak kullanilmak üzere ayni yapi ve teknik özelliklere sahip iki iplik üretilir. The chips, which are the raw material of polyester yarn, are melted and dyed in melt form. polyester containing dyestuff and auxiliary additives. masterbatch is involved. This colored mixture obtained is subjected to the FDY (Fully Drawn Yarn) process. A colored thread is obtained by holding it. With this process, one of the CORE threads (ground thread, center yarn) and the other to be used as the EFFECT yarn (the yarn wrapped around the core yarn). Two yarns with the same structure and technical characteristics are produced.

Elde edilen her iki iplik ( FDY ile elde edilen CORE ipligi ve EFFECT ipligi olarak kullanilacak iplikler) hava tekstürize islemine tabi tutulmaktadir. Hava tekstürizeden çikan her iki ipliginin paralel olarak sarildigi katlama islemine tabi tutularak iki iplik yan yana bir bobin üzerine sarilmaktadir. Katlama isleminden çikan iplige mukavemet kazandirmak için büküm islemine tabi tutulmaktadir. Bükümden çikan iplik bükümü sabitlemek, mukavemet kazandirmak, statik elektriklenmeyi önlemek ve ipligin rahat çalisabilmesini saglamak amaciyla buharli ya da buharsiz isi verilmesi ile iplikte kalici seklinin verildigi fikse islemine tabi tutulur. Böylece yün görünümlü PES (Polyester) iplik elde edilmis olur. Both yarns obtained (CORE yarn obtained with FDY and EFFECT yarn) yarns to be used) are subjected to air texturization process. Air texturized The two yarns are side by side by undergoing the folding process in which both yarns are wound in parallel. it is wound on a bobbin. Strength to the yarn coming out of the folding process It is subjected to the twisting process in order to gain yarn twist from twist fixing, gaining strength, preventing static electricity and making the thread comfortable. In order to ensure that it can work, it is permanent in the yarn by giving heat with or without steam. It is subjected to the fixation process in which the shape is given. Thus, wool-like PES (Polyester) yarn is obtained.

Bulusun tercih edilen bir yapilanmasinda, eriyikten elde edilen FDY ürünü 300/144 (denye/flaman) FDY SD PES (Fully Drawn Yarn - Semi DuII - Polyester) bobin boyali olarak üretilebilmektedir. In a preferred embodiment of the invention, the FDY product from the melt is 300/144. (denier/filament) FDY SD PES (Fully Drawn Yarn - Semi DuII - Polyester) bobbin dyed can be produced as

Bulusun tercih edilen bir yapilanmasinda, eriyikten elde edilen FDY ürünü 150/72 (denye/flaman) FDY SD PES ( Fully Drawn Yarn - Semi DuII - Polyester) DOPE DYED (Eriyikten boyali - Masterbastch ilaveli) olarak üretilebilmektedir. In a preferred embodiment of the invention, the FDY product from the melt 150/72 (denier/filament) FDY SD PES ( Fully Drawn Yarn - Semi DuII - Polyester) DOPE DYED It can be produced as (melt dyed - Masterbastch added).

Bulusun tercih edilen bir yapilanmasinda, eriyikten elde edilen FDY ürünü EKRU (bobin boyali ya da eriyikten boyali olmayan ipligin renksiz ham hali) olarak üretilebilmektedir. In a preferred embodiment of the invention, the FDY product obtained from the melt is EKRU. (colorless raw form of bobbin-dyed or non-melt-dyed yarn) can be produced.

Bulusun tercih edilen bir yapilanmasinda, eriyikten elde edilen FDY ürünü ROUND (yuvarlak) ya da TRILOBAL (üç loblu) kesit olarak üretilebilmektedir. In a preferred embodiment of the invention, the FDY product obtained from the melt is ROUND. (round) or TRILOBAL (three-lobed) section can be produced.

Bulusun tercih edilen bir yapilanmasinda, eriyikten elde edilen FDY ürünü 144 flaman ROUND olarak üretilebilmektedir. In a preferred embodiment of the invention, the FDY product 144 obtained from the melt is filamentous. It can be produced as ROUND.

Bulusun tercih edilen bir yapilanmasinda, eriyikten elde edilen FDY ürünü 144, 96, 72, 48 flaman TRILOBAL kesit olarak üretilebilmektedir. In a preferred embodiment of the invention, the FDY product from the melt is 144, 96, 72, 48 filaments can be produced as TRILOBAL sections.

Bulusun tercih edilen bir yapilanmasinda, hiz, FDY ipligin denyesine göre degismek ile birlikte hava tekstürize makinesi 200-600 m/dk hiz arasinda çalismaktadir. In a preferred embodiment of the invention, the speed varies with the denier of the FDY yarn. Together, the air texturizing machine operates at a speed of 200-600 m/min.

Bulusun tercih edilen bir yapilanmasinda, hava tekstürize islemi sirasinda OVERFEED (besleme) miktari CORE ipliginde (merkez iplik) % 5-15 arasinda, EFFECT ipliginde (core ipligi etrafina sarilan iplik) % 25-60 arasinda degismektedir. In a preferred embodiment of the invention, OVERFEED during the air texturing process (feed) amount in CORE yarn (center yarn) 5-15%, in EFFECT yarn (the yarn wrapped around the core yarn) varies between 25-60%.

Bulusun tercih edilen bir yapilanmasinda, iplik denyesi ve özelligine uygun jetler ile hava tekstürize islemi gerçeklestirilmektedir. In a preferred embodiment of the invention, it is used with jets suitable for yarn denier and properties. air texturization process is carried out.

Bulusun tercih edilen bir yapilanmasinda, 390-760 denye araligindaki iplikler katlama islemi olmadan direk büküm islemine tabi tutulmaktadir. In a preferred embodiment of the invention, yarns in the 390-760 denier range are doubling. It is directly subjected to the bending process without the process.

Bulusun tercih edilen bir yapilanmasinda, büküm sayisi ipligin denyesine göre degismek ile birlikte çok kalin ipliklerde 90 tura kadar, ince ipliklerde 400 tura kadar büküm yapilmaktadir. In a preferred embodiment of the invention, the number of twists is relative to the denier of the yarn. up to 90 turns in very thick yarns, up to 400 turns in fine yarns, with varying twisting is done.

Bulusun tercih edilen bir yapilanmasinda, bobin boyali iplikler için büküm isleminden önce fikseleme islemi yapilmaktadir. Böylece final aktarma ya da ön sarim islemi olmadan direk bobin boyaya uygun iplik üretilebilmektedir. In a preferred embodiment of the invention, the bobbin for dyed yarns consists of the twisting process. fixation process is done first. Thus, the final transfer or pre-winding process yarn suitable for bobbin dyeing can be produced directly without

Bulusun tercih edilen bir yapilanmasinda, eriyikten boyali iplikler 200 turdan fazla bükülecek ise büküm sonrasi fikseleme islemi yapilmaktadir. In a preferred embodiment of the invention, melt-dyed yarns are more than 200 turns. If it is to be bent, the fixation process is carried out after twisting.

Bulusun koruma kapsami istemlerde belirtilmis olup kesinlikle bu kisa ve detayli anlatimda örnekleme amaciyla anlatilanlarla sinirli tutulamaz. Teknikte uzman bir kisinin, bulusun ana temasindan ayrilmadan yukarida anlatilanlar isiginda benzer yapilanmalar ortaya koyabilecegi açiktir. The scope of protection of the invention has been stated in the claims, and this short and detailed for exemplification purposes, it cannot be limited to what is told. A technical expert similar in the light of what has been explained above without departing from the main theme of the invention. It is clear that structuring can occur.

SEKILLERIN KISA AÇIKLAMASI Sekil 1, de Yün görünümlü PES iplik üretim yöntemi akis semasi verilmistir. BRIEF DESCRIPTION OF THE FIGURES In Figure 1, the flow diagram of the wool-looking PES yarn production method is given.

SEKILLERDEKI REFERANS NUMARALARININ AÇIKLAMASI . Cipsten eriyik hazirlanmasi ve masterbatch ilavesi . FDY . Hava tekstürize 40. Katlama 50. Büküm 60. Fikse BULUSUN DETAYLI AÇIKLAMASI Bu detayli açiklamada bulus konusu YÜN GÖRÜNÜMLÜ PES IPLIK sadece konunun daha iyi anlasilabilmesi için hiçbir sinirlayici etki olusturmayacak örneklerle açiklanmaktadir. EXPLANATION OF REFERENCE NUMBERS IN THE FIGURES . Preparation of melt from chips and addition of masterbatch . FDY . air texturized 40. Fold 50. Twist 60. Fixed DETAILED DESCRIPTION OF THE INVENTION In this detailed explanation, the subject of the invention is WOOL LOOK PES YARN only. with examples that will not have any limiting effect for better understanding. is explained.

Bulus konusu; cipsin (Polyester hammadde) eritilip masterbatchin (eriyik halde boyanacak polyestere ilave edilen boyar madde ile yardimci katki maddelerini içeren karisim) ilave edilmesi (10) sonrasinda FDY (Fully Drawn Yarn - Tam Çekimli Düz içeren yün görünümlü PES (Polyester) iplik üretim yöntemi ile ilgilidir. Subject of the invention; chips (Polyester raw material) melted and masterbatch (in molten form) Containing dyestuff and auxiliary additives added to the polyester to be dyed. FDY (Fully Drawn Yarn) after adding (10) It is about the production method of wool-like PES (Polyester) yarn containing wool.

Sekil 1'de Yün görünümlü pes iplik üretim akis semasi verilmistir. In Figure 1, the production flow diagram of wool-looking pes yarn is given.

Polyester ipligin hammaddesi olan cips eritilerek, eriyik halde boyanacak olan polyestere içerisinde boyar madde ve yardimci katki maddelerini ihtiva eden masterbatch katilir (10). Elde edilen bu renkli karisim FDY (Fully Drawn Yarn) islemine (20) tabi tutularak renkli bir iplik elde edilir. Bu islem (20) ile biri CORE ipligi (zemin ipligi, merkez iplik) digeri de EFFECT ipligi (core ipligi etrafina sarilan iplik) olarak kullanilmak üzere ayni yapi ve teknik özelliklere sahip iki iplik üretilir. The chips, which are the raw material of polyester yarn, are melted and dyed in melt form. polyester containing dyestuff and auxiliary additives. masterbatch is added (10). This colored mixture obtained is processed by FDY (Fully Drawn Yarn). (20), a colored yarn is obtained. With this process (20), one of the CORE threads (ground yarn, center yarn) and the other as EFFECT yarn (the yarn wrapped around the core yarn). Two yarns with the same structure and technical characteristics are produced to be used.

Elde edilen her iki iplik ( FDY ile elde edilen CORE ipligi ve EFFECT ipligi olarak kullanilacak iplikler) hava tekstürize islemine (30) tabi tutulmaktadir. Hava tekstürizeden (30) çikan her iki ipliginin paralel olarak sarildigi katlama islemine (40) tabi tutularak iki iplik yan yana bir bobin üzerine sarilmaktadir. Katlama isleminden (40) çikan iplige mukavemet kazandirmak için büküm islemine (50) tabi tutulmaktadir. Both yarns obtained (CORE yarn obtained with FDY and EFFECT yarn) yarns to be used) are subjected to the air texturization process (30). Weather the folding process (40) in which both yarns coming out of the texturized (30) are wound in parallel. two yarns are wound side by side on a bobbin. From the folding process (40) It is subjected to the twisting process (50) in order to give strength to the emerging yarn.

Bükümden (50) çikan iplik bükümü sabitlemek, mukavemet kazandirmak, statik elektriklenmeyi önlemek ve ipligin rahat çalisabilmesini saglamak amaciyla buharli ya da buharsiz isi verilmesi ile iplikte kalici seklinin verildigi fikse islemine (60) tabi tutulur. The yarn coming out of the twist (50) is to fix the twist, to give strength, to static In order to prevent electrification and to ensure that the yarn can work comfortably, it is necessary to use steam oil. It is also subjected to the fixation process (60), where it is given its permanent shape in the yarn by giving it heat without steam.

Böylece yün görünümlü PES (Polyester) iplik elde edilmis olur. Thus, wool-like PES (Polyester) yarn is obtained.

Bulusun alternatif yapilanmalarinda, eriyikten elde edilen FDY ürünü eriyikten boyali (masterbatch) olabilecegi gibi bobin boyali ve ekru olarak üretilebilmektedir. Üretilen bu olarak üretilebilmektir. In alternative embodiments of the invention, the FDY product obtained from the melt is dyed from the melt. (masterbatch) as well as the bobbin can be produced as dyed and ecru. This is produced as can be produced.

Bulusun alternatif yapilanmalarinda, tekstürize isleminde (30) makine hizi, FDY ipligin denyesine göre degismek ile birlikte 200-600 m/dk arasindadir. Hava tekstürize islemi (30) sirasinda besleme miktari, merkez iplik için % 5-15 arasinda, merkez iplik etrafina sarilan iplik içinde % 25-60 arasinda degismektedir. Hava tekstürize islemi (30) iplik denyesi ve özelligine uygun jetler gerçeklestirilmektedir. In alternative embodiments of the invention, the machine speed in the texturing process (30) is higher than that of the FDY yarn. Depending on the denier, it is between 200-600 m/min. Air texturing process (30), the amount of feed is between 5-15% for the center yarn, around the center yarn. It varies between 25-60% in the wound yarn. Air texturizing process (30) yarn Jets suitable for their denier and characteristics are produced.

Bulusun alternatif yapilanmalarinda, 390-760 denye araligindaki iplikler katlama islemi (40) olmadan direk büküm islemine (50) tabi tutulmaktadir. Büküm sayisi ipligin denyesine göre degismek ile birlikte çok kalin ipliklerde 90 tura kadar, ince ipliklerde 400 tura kadar büküm yapilmaktadir. Eriyikten boyali iplikler 200 turdan fazla bükülecek ise büküm islemi (50) sonrasinda fikseleme islemi (60) yapilmaktadir. In alternative embodiments of the invention, yarns in the 390-760 denier range are used in the doubling process. Without (40), it is directly subjected to the bending process (50). Number of twists of the yarn up to 90 turns in very thick yarns, up to 90 turns in fine yarns, depending on the denier Twisting is done up to 400 turns. Melt-dyed yarns more than 200 turns If it is to be bent, the fixation process (60) is performed after the twisting process (50).

Bulusun alternatif yapilanmalarinda, bobin boyali iplikler için büküm isleminden (50) önce fikseleme islemi (60) yapilmaktadir. Böylece final aktarma ya da ön sarim islemi olmadan direk bobin boyaya uygun iplik üretilebilmektedir. In alternative embodiments of the invention, for bobbin-dyed yarns, the twisting process 50 first, the fixation process (60) is performed. Thus, the final transfer or pre-winding process yarn suitable for bobbin dyeing can be produced directly without

CIPS + MASTERBATCH HAVA TEKSTÜ RIZE MAMÜL ÜRÜN Chips + MASTERBATCH AIR TEXTILE RIZE FINISHED PRODUCT

Claims (12)

ISTEMLERREQUESTS . Bulus, PES ipligin saglamlik, su iticilik, fiyat uygunlugu ve kolay ulasilabilirlik gibi özelliklerinden dolayi yün iplige benzetilerek alternatif bir ürün olusturulmasini saglayacak yün görünümlü PES iplik üretim yöntemi olup özelligi; polyester hammaddesi olan cipsin eritilmesi ve eriyik içerisine masterbatch ilave edilmesi adimlarini içermektedir.. The invention is a wool-like PES yarn production method that will enable the creation of an alternative product by analogy with wool yarn due to the properties of PES yarn such as durability, water repellency, affordability and easy accessibility; It includes the steps of melting the polyester raw material chips and adding masterbatch into the melt. . Istem 1`e göre eriyikten elde edilen FDY ürünü olup özelligi; eriyikten boyali (masterbatch) olabilecegi gibi bobin boyali ve ekru olarak üretilebilmektedir.. It is the FDY product obtained from the melt according to claim 1, and its feature is; It can be produced from melt dyed (masterbatch) as well as bobbin dyed and ecru. . Istem 1'e göre eriyikten elde edilen FDY ürünü olup özelligi; 150 ve 300 denye olarak üretilebilmektedir.. It is the FDY product obtained from the melt according to claim 1, and its feature is; It can be produced as 150 and 300 denier. . Istem 1,e göre eriyikten elde edilebilen FDY ürünü olup özelligi; yuvarlak ya da üç Ioblu kesit olarak üretilebilmektedir. flaman olarak üretilebilmektir.. It is the FDY product that can be obtained from the melt according to claim 1, and its feature is; It can be produced as a round or three-lobed section. can be produced as a filament. . Istem 1'e göre hava tekstürize islemi (30) olup özelligi; hiz, FDY ipligin denyesine göre degismek ile birlikte hava tekstürize makinesi 200-600 m/dk hiz arasinda çalismaktadir.. Air texturing process (30) according to claim 1 and its feature is; While the speed changes according to the denier of the FDY yarn, the air texturizer operates between 200-600 m/min speed. . Istem 1'e göre hava tekstürize islemi (30) olup özelligi; besleme miktari, merkez iplik için % 5-15 arasinda, merkez iplik etrafina sarilan iplik içinde % 25-60 arasinda degismektedir.. Air texturing process (30) according to claim 1 and its feature is; the amount of feed varies between 5-15% for the center yarn and between 25-60% for the yarn wrapped around the center yarn. . Istem ile göre hava tekstürize islemi (30) olup özelligi; iplik denyesi ve özelligine uygun jetler ile hava tekstürize islemi (30) gerçeklestirilmektedir.. It is air texturized process (30) according to the request and its feature is; Air texturization process (30) is carried out with jets suitable for yarn denier and properties. . Istem 1'e göre yün görünümlü PES iplik üretim yöntemi olup özelligi; 390-760 denye araligindaki iplikler katlama islemi (40) olmadan direk büküm islemine (50) tabi tutulmaktadir.. According to claim 1, it is a wool-like PES yarn production method and its feature is; Yarns in the range of 390-760 denier are subjected to the direct twisting process (50) without the doubling process (40). 10.Istem 1'e göre büküm islemi (50) olup özelligi; büküm sayisi ipligin denyesine göre degismek ile birlikte çok kalin ipliklerde 90 tura kadar, ince ipliklerde 400 5 tura kadar büküm yapilmaktadir.10. It is the twisting process (50) according to claim 1 and its feature is; While the number of twists varies according to the denier of the yarn, up to 90 turns in very thick yarns and up to 400 5 turns in fine yarns are made. 11.Istem 1'e göre yün görünümlü PES iplik üretim yöntemi olup özelligi; bobin boyali iplikler için büküm isleminden (50) önce fikseleme islemi (60) yapilmaktadir.11. According to claim 1, it is a wool-like PES yarn production method and its feature is; For bobbin-dyed yarns, the fixation process (60) is performed before the twisting process (50). 12.Istem 1`e göre yün görünümlü PES iplik üretim yöntemi olup özelligi; eriyikten boyali iplikler 200 turdan fazla bükülecek ise büküm islemi (50) sonrasinda fikseleme islemi (60) yapilmaktadir.1012. It is a wool-like PES yarn production method according to claim 1, and its feature is; If the melt-dyed yarns are to be twisted more than 200 turns, the fixation process (60) is performed after the twisting process (50).10
TR2017/21966A 2017-12-26 2017-12-26 WOOL-LOOKED PES YARN TR201721966A2 (en)

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US6138336A (en) * 1999-11-23 2000-10-31 Milliken & Company Holographic air-jet textured yarn
EP1360350A1 (en) * 2001-01-12 2003-11-12 Dow Global Technologies Inc. Thermoplastic compositions for the preparation of fibers and films
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