KR960010013B1 - Apparatus and process for regulating of pcb auto-controller - Google Patents

Apparatus and process for regulating of pcb auto-controller Download PDF

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Publication number
KR960010013B1
KR960010013B1 KR1019930011481A KR930011481A KR960010013B1 KR 960010013 B1 KR960010013 B1 KR 960010013B1 KR 1019930011481 A KR1019930011481 A KR 1019930011481A KR 930011481 A KR930011481 A KR 930011481A KR 960010013 B1 KR960010013 B1 KR 960010013B1
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South Korea
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controller
pcb
crt
plc
screen
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KR1019930011481A
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Korean (ko)
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KR950002551A (en
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김동철
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배순훈
대우전자주식회사
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0015Orientation; Alignment; Positioning
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • H05K13/0421Feeding with belts or tapes with treatment of the terminal leads
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages

Abstract

an instrument controller (20) for measuring a permissible range; an instrument (40) connected to the instrument controller (20) through a PLC (30) and having a motor driver and upper and lower gears; and a motor (10) for generating good and no good signals (Go)(NG), where a CRT (50) for displaying the display state of the PCB to be measured is connected to the instrument (40) and a CCD camera (70) for recognizing the display state of the CRT (50) is connected to the instrument controller (20) via an image controller (60).

Description

피씨비(PCB) 자동조정기의 조정장치 및 방법Adjusting device and method of PCB automatic controller

제1도는 본 발명의 블럭도.1 is a block diagram of the present invention.

제2도는 본 발명의 작동순서도.2 is a flow chart of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

10 : 모니터20 : 계측기콘트롤러10: monitor 20: instrument controller

30 : PLC(programmable Logic controller)30: PLC (programmable logic controller)

40 : 계측부50 : CRT40: measuring unit 50: CRT

60 : 영상콘트롤러70 : CCD카메라60: video controller 70: CCD camera

본 발명은 PCB(PRINTED CIRCUIT BOARD) 자동조정기에 관한 것으로 특히 텔레비젼, 비디오, 테이프레코더, 모니터등의 PCB 어셈블리를 자동으로 조정하기 위한 PCB 자동조정기의 조정장치 및 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a printed circuit board (PCB) automatic regulator, and more particularly, to an apparatus and method for adjusting a PCB automatic regulator for automatically adjusting a PCB assembly such as a television, a video, a tape recorder, a monitor, and the like.

종래의 PCB 자동조정기는 자동으로 모든 조정이 가능하지만 자동조정후 조정된 PCB에서 전원이 들어오지 않거나 일정시간이 지난후 서서히 화면이 커지고 화면에 떨림현상이 발생하는 등의 불량은 파악할 수 없어 후공정에서 작업자가 체크하면서 조정이 미비한 부분을 조정해서 다음 공정으로 보내야 되는 문제점이 발생되었던 것이다.Conventional PCB automatic controllers can automatically adjust all of them, but after the automatic adjustment, the power does not come on from the adjusted PCB, or after a certain time, the screen is gradually enlarged and the screen shakes. While checking the problem, it was necessary to adjust the insufficient adjustment and send it to the next process.

따라서 본 발명은 상기한 제반 결점을 해결하기 위하여 안출된 것으로서 그 목적으로 CCD카메라를 사용하여 CRT의 화면을 읽고 읽어들인 내용을 영상콘트롤러로 전송하여 기준데이타와 비교하고 그 결과를 계측기 콘트롤로에 전송하여 조정을 할 수 있게 하는데 있다.Therefore, the present invention was devised to solve the above-mentioned shortcomings, and for this purpose, a CCD camera was used to read and read the screen of the CRT, and to transmit it to an image controller, to compare it with reference data, and to transmit the result to an instrument controller. To make adjustments.

이를 첨부도면에 의해 설명한다.This will be described with reference to the accompanying drawings.

제1도는 본 발명의 블럭도로서 모터드라이버와 상치구와 하치구로 된 계측부(40)에 PCB가 반입되면 센서로 감지되게 하여 PLC(30)로 도착 신호로 보내게 하고, 상기 PLC(30)를 계측기콘트롤러(20)에 접속하고 CRT(50)에 나타난 화면상태를 CCD카메라(70)로 읽어들이게 하여 기준치와 비교하는 영상콘트롤러(60)에 전송되게 하고, 상기 영상콘트롤러(60)를 계측부(40)의 모터와 상치구 하치구를 조정하는 계측기콘트롤러(20)에 연결하고 상기 계측기콘트롤러(20)를 계측부(40)를 통해 CRT(50)와 연결되게 하고 양호(Go) 불량(NG)상태를 나타내는 모니터(10)를 계측기콘트롤러(20)에 연결하여 조정장치를 구성되어 진다.FIG. 1 is a block diagram of the present invention, when a PCB is brought into a measuring unit 40 including a motor driver, an upper mouth, and a lower mouth, it is detected by a sensor and sent to the PLC 30 as an arrival signal, and the PLC 30 is measured. It connects to the controller 20 and reads the screen state displayed on the CRT 50 by the CCD camera 70 to be transmitted to the image controller 60 comparing with the reference value, and the image controller 60 is measured. It is connected to the measuring controller 20 for adjusting the motor and the upper inlet of the upper and the measuring controller 20 is connected to the CRT (50) through the measuring unit 40 and indicates a good (Go) bad (NG) state The controller 10 is configured by connecting the monitor 10 to the instrument controller 20.

제2도는 본 발명의 동작순서로서 계측부(40)에 PCB가 반입되면 PLC(30)에서 상기 계측부(40)의 상치구를 다운시키고 하치구를 상승시키며 전원을 온(ON)시키고, CRT(50) 화면을 온(ON)시키도록 하고 영상콘트롤러(60)에서 CRT(50) 화면을 온/오프하고 CCD카메라(70)가 인식한 값과 기준데이타값을 비교하게 하고 계측기콘트롤러(20)에서 계측부(40)의 모토회전방향을 정회전(CW) 역회전(CCW)시키게 하여 영상콘트롤러(60)에서 CCD카메라(70) 인식한 값과 기준데이타값을 배고하게 하고 PLC(30)에서 양호(Go) 신호는 통과시키고 불량(NG)신호는 스토커에 적재시키도록 하는 단계를 수행하게 한다.2 is an operation sequence of the present invention, when the PCB is brought into the measurement unit 40, the PLC 30 down the upper teeth of the measurement unit 40, raises the lower mouth, and turns on the power (ON), CRT (50) ) To turn on the screen and turn on / off the screen of the CRT 50 in the image controller 60 and to compare the value recognized by the CCD camera 70 with the reference data value, and in the measurement controller 20. The motor rotation direction of (40) is rotated forward (CW) and reverse rotation (CCW) so that the image controller 60 recognizes the value recognized by the CCD camera 70 and the reference data value. ) Signal and pass the bad (NG) signal to the stocker.

이하 첨부된 도면에 의해 본 발명의 작용 및 효과를 설명한다.Hereinafter, the operation and effects of the present invention will be described with reference to the accompanying drawings.

PCB가 반입되면 계측부(40)의 센서가 이를 감지하여 PLC(30)로 PCB 도착신호를 보낸다.When the PCB is brought in, the sensor of the measuring unit 40 detects this and sends a PCB arrival signal to the PLC 30.

따라서 PCB 도착신호가 오면 상기 PLC(30)는 계측부(40)의 상치구를 다운시키고 하치구를 상승시켜 RF잭을 전진시킨다.Therefore, when the PCB arrival signal is received, the PLC 30 advances the RF jack by lowering the upper mouth of the measurement unit 40 and raising the lower mouth.

이때 계측부(40)의 하치구가 상승됨과 동시에 PCB에 전원이 인가되므로 계측부(40)와 연결된 지그용CRT(50)상에 화면이 나타난다.At this time, since the lower port of the measuring unit 40 is raised and power is applied to the PCB, a screen appears on the jig CRT 50 connected to the measuring unit 40.

여기서 계측부(40)와 CRT(50)는 서로 연결되어 있으며 PCB에 전원이 인가되는냐 안되느냐에 따라 CRT(50)의 화면이 온(ON) 오프(OFF)된다.Here, the measurement unit 40 and the CRT 50 are connected to each other, and the screen of the CRT 50 is turned on or off depending on whether power is supplied to the PCB.

따라서 상기 CRT(50)에 화면이 나타나면 CCD카메라(7)가 화면의 내용을 인식하여 영상콘트롤러(60)로 인식한 내용을 전송한다.Therefore, when the screen is displayed on the CRT 50, the CCD camera 7 recognizes the contents of the screen and transmits the contents to the image controller 60.

그러므로 상기 영상콘트롤러(60)는 전송된 데이타를 기준치와 비교하여 비교한 결과치가 허용범위내에 있으면 그 항목은 넘어(SKIP)가고 다음 항목을 비교한다.Therefore, the image controller 60 compares the transmitted data with the reference value, and if the result is within the allowable range, the item is skipped (SKIP) and the next item is compared.

또한 상기 영상콘트롤러(60)에서 비교한 결과치가 허용범위 이외이면 CCD카메라(70)에서 전송된 데이타를 기준치와 비교하여 그 결과치를 계측기콘트롤러(20)로 전송한다.In addition, when the result value compared by the image controller 60 is outside the allowable range, the data transmitted from the CCD camera 70 is compared with the reference value and the result value is transmitted to the measuring instrument controller 20.

이때 CCD카메라(70)에서 인식한 값이 기준치보다 크면 영상콘트롤러(60)는 계측부(40)의 모터를 정회전(CW)하도록 계측기콘트롤러(20)로 조정신호를 전송하고, CCD카메라(70)에서 인식한 값이 기준치보다 작으면 영상콘트롤러(60)는 계측부(40)의 모터를 역회전(CCW)하도록 계측기콘트롤러(20)로 조정신호를 전송한다.At this time, if the value recognized by the CCD camera 70 is larger than the reference value, the image controller 60 transmits an adjustment signal to the measuring controller 20 to rotate the motor of the measuring unit 40 forward (CW), CCD camera 70 When the value recognized by the controller is smaller than the reference value, the image controller 60 transmits an adjustment signal to the instrument controller 20 to reversely rotate the motor of the measurement unit 40 (CCW).

따라서 계측기콘트롤러(20)가 계측부(40)의 모터를 들려서 조정하는 동안 CCD카메라(70)는 CRT(50) 화면을 인식하여 그 값을 계속 읽어 들이며 영상콘트롤러(60)는 CCD카메라(70)의 데이타를 기준치와 비교하여 허용범위 이내이면 스킵(SKIP)하여 다음 항목으로 넘어가며 허용범위내로 들어오지 않았으면 계속적으로 계측기콘트롤러(20)로 조정신호를 전송한다.Therefore, the CCD camera 70 recognizes the screen of the CRT 50 and continuously reads the value while the measuring controller 20 lifts and adjusts the motor of the measuring unit 40, and the image controller 60 reads the value of the CCD camera 70. If the data is within the allowable range compared to the reference value, the controller skips (SKIP) and moves on to the next item. If the data is not within the allowable range, the control signal is continuously transmitted to the instrument controller 20.

따라서 계측기콘트롤러(20)에서 조정이 완료되면 Go 신호가 모니터(10)에 나타나며 PLC(30)로 완료신호를 보낸다.Therefore, when the adjustment is completed in the instrument controller 20, the Go signal appears on the monitor 10 and sends a completion signal to the PLC (30).

상기 PLC(30)는 완료신호가 있으면 계측부(40)의 RF잭을 후진시키고 하치구를 다운시키며 상치구를 상승시킨다.When the PLC 30 receives the completion signal, the PLC 30 reverses the RF jack of the measurement unit 40, lowers the lower inlet, and raises the upper inlet.

여기서 PLC(30)는 완료신호와 함께 고압, 저압 방전 및 애노드전압을 방전시키며 PCB을 전원을 오프(OFF)시키므로 CRT(50)의 전원도 오프(OFF)되어 상기 Go 신호와 완료신호가 동시에 PLC(30)로 전송된다.In this case, the PLC 30 discharges the high voltage, the low voltage discharge, and the anode voltage together with the completion signal, and turns off the power supply of the PCB. Thus, the power of the CRT 50 is also turned off. Is sent to 30.

따라서 상기 계측부(40)의 상치구가 상승되면서 PLC(30)는 콘베이어모터를 작동시켜 PCB를 다음 공정으로 반출시킨다.Therefore, as the upper teeth of the measuring unit 40 are raised, the PLC 30 operates the conveyor motor to carry out the PCB to the next process.

또한 계측기콘트롤러(20)에서 PCB조정시간이 오래 소요되거나 기타 부품불량등으로 조정되지 않으면 상기 계측기콘트롤러(20)는 NG신호를 모니터(10)에 나타내며 PLC(30)에 완료신호를 보낸다.In addition, if the PCB controller in the instrument controller 20 takes a long time or is not adjusted due to other component defects, the instrument controller 20 indicates the NG signal to the monitor 10 and sends a completion signal to the PLC 30.

따라서 NG신호와 완료신호가 PLC(30)로 전송되면 상기 PLC(30)는 계측부(40)의 RF잭을 후진시키고 하치구를 다운시키며 상치구를 상승시킨다.Therefore, when the NG signal and the completion signal are transmitted to the PLC 30, the PLC 30 reverses the RF jack of the measuring unit 40, lowers the lower mouth, and raises the upper teeth.

이때도 마찬가지도 PLC(30)는 완료신호와 함께 고, 저압방전 및 애노드전압을 방전시키며 PCB의 전원을 오프(OFF)시키므로 CRT(50)의 전원도 오프(OFF)되어 상기 NG신호와 완료신호가 동시에 PLC(30)로 전송된다.In this case as well, the PLC 30 discharges the high voltage, the low voltage discharge and the anode voltage together with the completion signal, and turns off the power of the PCB. Thus, the power of the CRT 50 is also turned off. Are simultaneously sent to the PLC 30.

따라서 상기 계측부(40)의 상치구가 상승되면 PLC(30)는 콘베이어모터를 구동시켜 PCB를 불량(NG) 스토커부로 이송한다.Therefore, when the upper teeth of the measuring unit 40 are raised, the PLC 30 drives the conveyor motor to transfer the PCB to the defective NG stocker.

그러므로 상기 스토커부는 불량 PCB가 도착하면 센서가 온(ON)이 되어 PLC(30)는 리프터를 상승시키고 스토커를 상승시켜 불량 PCB를 적재한다.Therefore, when the defective PCB arrives, the sensor is turned on, and the PLC 30 raises the lifter and raises the stocker to load the defective PCB.

상술한 바와 같이 본 발명은 PCB 자동조정기를 자동조정후 후공정에서 CRT와 CCD카메라 및 영상콘트롤러를 사용하여 CRT 화면의 온 상태와 화면의 떨림현상을 체크하고 일정시간 이상 조정되지 않는 항목에 대해서 불량(NG) 처리를 하여 PCB를 적재시킬 수 있는 유익한 발명이다.As described above, the present invention checks the on state of the CRT screen and the shaking of the screen using the CRT, the CCD camera and the image controller in the post-process after the automatic adjustment of the PCB automatic controller. NG) is a beneficial invention that can be loaded PCB by processing.

Claims (2)

계측허용범위를 계측하는 계측기콘트롤러(20)를 PLC(30)를 통해 모터드라이버와 상치구, 하치구를 가진 계측부(40)에 접속하고, 양호(Go) 불량(NG) 신호를 나타내는 모니터(10)를 계측기콘트롤러(20)에 연결한 통상의 PCB 자동조정기에 있어서 측정하려는 PCB의 화면상태를 나타내는 CRT(50)를 계측부(40)에 연결하고, 상기 CRT(50)의 화면상태를 인식하는 CCD카메라(70)를 기준치와 비교하는 영상콘트롤러(60)를 통해 계측기콘트롤러(20)에 연결되게 한 것을 특징으로 하는 PCB 자동조정기의 조정장치.The monitor 10 which connects the measuring controller 20 which measures a measurement allowance range to the measuring part 40 which has a motor driver, an upper gear, and a lower hole through the PLC 30, and shows a GO (Go) defect (NG) signal. ) Is a CCD that connects the CRT 50 indicating the screen state of the PCB to be measured to the measurement unit 40 in the normal PCB automatic controller which is connected to the instrument controller 20, and recognizes the screen state of the CRT 50. Adjusting device of the automatic PCB controller, characterized in that the camera 70 is connected to the measurement controller 20 through the image controller 60 comparing the reference value. 계측부(40)에 PCB가 반입되면 PLC(30)에서 상기 계측부(40)의 상치구를 다운시키고 하치구를 상승시키며 전원을 온(ON)시키고 CRT(50) 화면을 온(ON)시키는 제1공정과 영상콘트롤러(60)에서 CRT(50) 화면을 온/오프하고 CCD카메라(70)가 인식한 값과 기준데이타 값을 비교하는 제2과정과 계측기콘트롤러(20)에서 계측부(40)의 모터회전방향을 정회전(CW) 역회전(CCW)시키는 제3과정과 영상콘트롤러(60)에서 CCD카메라(70)가 인식한 값과 기준데이타값을 비교하는 제4과정과 PLC(30)에서 양호(Go)신호는 통과시키고 불량(NG)신호는 스토커에 적재시키는 제5과정으로 수행시키도록 하는 PCB 자동조정기의 조정방법.When the PCB is loaded into the measuring unit 40, the PLC 30 first lowers the upper mouth of the measuring unit 40, raises the lower mouth, turns on the power, and turns on the screen of the CRT 50. Process and the second process of turning on / off the screen of the CRT 50 in the image controller 60 and comparing the value recognized by the CCD camera 70 with the reference data value and the motor of the measuring unit 40 in the instrument controller 20. The third process of rotating the rotation direction forward (CW) and the reverse rotation (CCW) and the fourth process of comparing the value recognized by the CCD camera 70 and the reference data value in the image controller 60 and good in the PLC 30 A method of adjusting a PCB automatic regulator in which a (Go) signal passes and a bad (NG) signal is loaded into the stocker in a fifth process.
KR1019930011481A 1993-06-23 1993-06-23 Apparatus and process for regulating of pcb auto-controller KR960010013B1 (en)

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