KR20170063221A - using communication module for Internet of Things - Google Patents

using communication module for Internet of Things Download PDF

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Publication number
KR20170063221A
KR20170063221A KR1020150169339A KR20150169339A KR20170063221A KR 20170063221 A KR20170063221 A KR 20170063221A KR 1020150169339 A KR1020150169339 A KR 1020150169339A KR 20150169339 A KR20150169339 A KR 20150169339A KR 20170063221 A KR20170063221 A KR 20170063221A
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South Korea
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communication module
internet
monitoring
process facility
abnormality
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KR1020150169339A
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Korean (ko)
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김재현
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(주)포스트미디어
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Priority to KR1020150169339A priority Critical patent/KR20170063221A/en
Publication of KR20170063221A publication Critical patent/KR20170063221A/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/10Services
    • H04L29/10
    • H04L29/12
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L41/00Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
    • H04L41/06Management of faults, events, alarms or notifications
    • H04L41/0695Management of faults, events, alarms or notifications the faulty arrangement being the maintenance, administration or management system
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00Arrangements for monitoring or testing data switching networks

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  • Business, Economics & Management (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
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  • General Business, Economics & Management (AREA)
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Abstract

The present invention relates to a method for monitoring a process using a communication module for Internet, which can be applied to existing devices used in a process without building an embedded program and a server. More particularly, the present invention relates to a process monitoring method using at least one device of a process facility, A step of connecting the module by analog, digital, or power line communication method; (B) connecting a WiFi modem of the Internet communication module to a neighboring wireless network and connecting to a designated server; Receiving data signals for monitoring and controlling the process facility apparatus through the Wi-Fi modem; And D) monitoring and controlling the process facility device by performing an arithmetic process on the data signal according to a predetermined algorithm through a microcontroller of a communication module for the Internet for objects; As a technical point.

Description

[0001] The present invention relates to a process monitoring method using an Internet communication module,

The present invention relates to a process monitoring method using an Internet communication module, and more particularly, to a process monitoring method using a communication module for objects, which can be applied to an existing device used in a process without building an embedded program and a server And to provide a monitoring method.

Generally, in a factory that manufactures products, process monitoring is performed to improve the quality of products and to manage safety and facilities.

In this process monitoring, a part of the Internet technology that has brought about a remarkable technological development has recently been applied, and in order to develop the function of the process monitoring, researches to integrate the Internet of things have been actively conducted.

Internet of Things (IoT) is an intelligent technology and service that connects all objects based on the Internet and communicates information between people, things, things and things.

The term refers to the fact that Kevin Ashton, director of the Auto-ID Center at the Massachusetts Institute of Technology (MIT) in 1999, will be using the RFID (radio frequency identification) and other sensors And it has been popularized since it was used for market analysis and so on.

The Internet is more advanced than Internet or mobile Internet based on existing wired communication, and devices connected to the Internet communicate with each other without any human intervention. The concept of M2M (Machine to Machine) is similar to the conventional ubiquitous and M2M (Machine to Machine) in that things do not depend on humans. It evolved into a concept that interacts with all the information of reality and virtual world as well as objects

Techniques for implementing this include 'sensing technology' for obtaining information from objects of the type and environment, 'wired and wireless communication and network infrastructure technology' for supporting objects to be connected to the Internet, information suitable for various service fields and forms 'Service interface technology' that processes and processes or fuses various technologies is the key, and 'security technology' is also necessary to prevent hacking or information leakage of the Internet components of a large amount of data and the like.

'Smart Key' that can automatically start the car door lock when it is accessed with the key, 'Smart Grid' that efficiently manages the energy including electricity, gas or water and sewage, The things that are being utilized are the Internet.

Objects The objects that make up the Internet collect data about themselves and related data according to their own functions. For example, the air conditioner can collect the current temperature and the target cooling temperature, and the door of the building can identify how many people have passed. Since things constantly produce data, vast amounts of data are processed within the network. Based on this, the object network can provide various application services such as smart city, smart home, smart office, healthcare, smart mirroring and so on.

The IOT device and the IOT adapter in which a device platform is installed have been disclosed in Korean Patent Laid-Open Publication No. 10-2014-0048659 by the prior art related to the object Internet device. The above-mentioned prior art is related to an IoT device equipped with a D-platform (Device Platfrom) The D-platform includes an interface unit for performing an interface to communicate with the IoT platform, a service management unit for collecting data generated by the IoT device and transmitting a control command to the IoT device, A client management unit for exchanging information with the IoT software platform and delivering the data generated by the IoT device to the IoT software platform, receiving data and control commands from the IoT software platform, the smart device application, or an external device through the open API An open API management unit for transmitting the open API management unit and the IoT It discloses an IoT device including the device information management unit for device information, store and forward the data and the control command generated by the device for the IoT value.

However, in the conventional IoT device as described above, when the process equipment (for example, various sensors or actuators) is changed, the IoT device is also required to be replaced together, thus requiring a large replacement cost.

Meanwhile, the IoT technology used for process monitoring is being developed using SBC (Single Board Computer). Here, SBC refers to microcomputer modules such as Raspberry or Arduino.

However, there is a problem that the development of a server and the concurrent processing of a server for implementing the IoT function of the process monitoring are difficult, and the source code is also required for the simple function.

KR 10-2015-0116344 A KR 10-2014-0076948 A KR 10-1397471 B1

It is an object of the present invention to solve the problems derived from the prior art technology, and it is an object of the present invention to provide a method and apparatus for monitoring IoT by installing IoT at low cost in an existing process facility, And a process monitoring method using the communication module for Internet objects.

It is another object of the present invention to provide a process monitoring method using a communication module for Internet, which is capable of monitoring the process without any additional server construction and customization and without an embedded program.

It is still another object of the present invention to provide a process monitoring method using a communication module for object Internet, which enables monitoring of new or changed functions without source code.

Meanwhile, the object of the present invention is not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood from the following description.

According to an embodiment of the present invention, there is provided a process monitoring method using a communication module for Internet for monitoring and controlling a process facility in a factory capable of network connection, the process monitoring method comprising: A step of connecting the communication module for analog, digital, or power line communication; (B) connecting a WiFi modem of the Internet communication module to a neighboring wireless network and connecting to a designated server; Receiving data signals for monitoring and controlling the process facility apparatus through the Wi-Fi modem; And D) monitoring and controlling the process facility device by performing an arithmetic process on the data signal according to a predetermined algorithm through a microcontroller of a communication module for the Internet for objects; And a process monitoring method using the Internet for communication module.

Here, the microcomputer of the Internet communication module may further include an E step of acquiring and analyzing status information from a sensor installed in the process facility device in real time.

At this time, the status information of the process facility device obtained by the sensor is periodically recorded in a memory built in the microcontroller and can be transmitted to the server in real time via the Wi-Fi modem.

The E step includes an E-1 step of receiving a status abnormality rule for determining abnormality of the process facility apparatus and an abnormality processing rule to be processed when the status abnormality occurs, A step E-3 of detecting an abnormal state of the processing facility apparatus if the transition value of the state information is out of the state abnormality rule, and a step of processing according to the abnormal processing rule if a state abnormality is detected, 4 < / RTI >

Step E-5 is a step E-5 for extracting a state abnormal condition by analyzing the stored state information after step E-4. The state abnormal condition is updated by receiving an input for selecting a part of the extracted abnormal condition And storing E-6.

According to the present invention, the following effects can be expected.

First, it is possible to apply the Internet communication module to existing process facilities as well as it is easy to install, which can greatly reduce the initial construction cost.

Second, the maintenance cost can be greatly reduced because the communication module for the Internet can be permanently used without replacing the communication module when the process equipment is replaced.

Third, there is no need for separate server construction and customization, and it is possible to monitor the process without embedded program, which improves work efficiency and productivity.

Fourth, monitoring of new or changed functions without source code can be implemented, which minimizes system errors and improves reliability.

FIG. 1 is a flowchart illustrating a process monitoring method using a communication module for Internet use according to an embodiment of the present invention.
FIG. 2 is a schematic view showing one side of a communication module for Internet for use in the present invention,
FIG. 3 is a schematic view showing another aspect of the object Internet communication module used in the present invention,
4 is a flowchart for explaining an example that can be further added in the present invention,
5 and 6 are conceptual diagrams showing a system configuration to which the present invention can be applied,
7 to 9 are exemplary diagrams showing examples that can be implemented through the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention and the manner of achieving them will become apparent with reference to the embodiments described in detail below with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described below, but may be embodied in various different forms, and these embodiments are not intended to be exhaustive or to limit the scope of the present invention to the precise form disclosed, It is provided to inform the person completely of the scope of the invention. And the terminology used herein is for the purpose of illustrating embodiments and is not intended to be limiting of the present invention. The singular forms herein include plural forms unless the context clearly dictates otherwise.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Brief Description of Drawings FIG. 1 is a block diagram of a computer system according to an embodiment of the present invention; FIG. 2 is a block diagram of a computer system according to an embodiment of the present invention; FIG.

The method for monitoring a process using an Internet communication module according to an embodiment of the present invention is for monitoring and controlling a process facility in a factory capable of network connection. As shown in FIG. 1, at least one device A step A for connecting the object Internet communication module by an analog, digital, or power line communication method; a step B for connecting a WiFi modem of the object Internet communication module to a neighboring wireless network and connecting to a predetermined server; A step C for transmitting and receiving a data signal for monitoring and controlling the device through the Wi-Fi modem, and a step for monitoring the process facility device by operating the data signal according to a pre- And a step D for controlling the operation.

As shown in FIGS. 2 and 3, the object communication module for Internet according to the present invention comprises a plurality of input / output terminals 20a and 20b, a Wi-Fi modem 40 for transmitting and receiving data, A microcontroller 60 for monitoring and controlling power supply 80, and a power supply 80 for supplying power.

The input / output terminals 20a and 20b are connected to the process facility device in at least one of analog and digital modes. These input / output terminals 20a and 20b serve as a bridge for transmitting data signals generated from devices in the field to a server or for transmitting control signals to devices in the field.

The input / output terminals 20a and 20b may be suitably selected according to the input / output interface of the device in the field and may be connected in a connector manner. It goes without saying that the present invention can be connected not only to the analog or digital but also to a programmable logic controller (PLC) system.

The Wi-Fi modem 40 is connected to a predetermined server connected to an adjacent wireless network, and transmits / receives a data signal for monitoring and controlling the apparatus from the server.

Meanwhile, the server may manage all the APIs related to the object Internet service or provide the open API to the control terminal. That is, the server can register an open API that provides status information (e.g., malfunction) of a device installed in the field, and the control terminal installs a function of monitoring the status of a device installed on the spot after searching in the server It can be displayed outside.

These servers can receive the data collected from the devices in the field through the network and manage the current state of the devices. For example, it is possible to judge and manage whether the device malfunctions (status information) by comparing the voltage / current value of the device received from the communication module of the present invention with the reference operation information of the corresponding device stored in advance.

The microcontroller 60 monitors and controls the data signal transmitted and received by the Wi-Fi modem 40 according to a predetermined algorithm.

Here, although not shown, the microcontroller 60 may include a device information management unit, a device information storage unit, a device search unit, a common API request processing unit, a conversion plugin, and a response processing unit.

The device information management unit registers and changes detailed information of the device, and performs registration and termination of detailed information of the device.

The device information store stores detailed information of the device. For example, an identifier (ID) assigned by a microcontroller, a geographical location of the device such as latitude and longitude, a description of the device, and the like. In addition, a name of a device, a tag, an API target address (a target URL from which information of the device can be obtained), a target ID (an identifier on the object Internet platform to which the device is registered), a conversion plug- ) Can be further stored.

The device search unit searches for a device that matches a user's input keyword so that the user can search for a desired device, and converts the search result. Such a device search unit may extend a keyword up to the analogy of a user's input keyword, including a term dictionary internally.

In addition, the user input keywords may include location information. When the location information is included in the keyword, the device search unit searches for a device covered to a specific radius based on the location specified by the location information included in the keyword. For example, the device search unit can search for a device located within a predetermined distance at a location designated by the location information included in the keyword. The allowable radius can be entered by the user or predefined internally in the system.

The common API request processing unit receives the API request message and inquires from the device information storage the detailed information of the device corresponding to the identifier included in the request message. The conversion plug-in corresponding to the conversion plug-in identifier is called from among the detailed information of the inquiry device, and the request message is converted, and then the converted message is transferred to the API target call.

After receiving the response message, the response processor converts the received response message according to the response data expression requested from the user terminal, and returns the response message to the user terminal. The message conversion plug-in performs the message conversion process for the individual object Internet platform.

The power supply 80 supplies power for driving the Wi-Fi modem and the microcontroller. The power supply 80 is the same as a conventional power supply unit, and thus a detailed description thereof will be omitted.

The input / output terminals 20a and 20b, the Wi-Fi modem 40, the microcontroller 60, and the power supply 80 described above are connected to a board on which a printed circuit board on which components are integrated on both sides It can be mounted on a wall or in a case.

The microprocessor 60 may further include a sensor electrically connected to the input / output terminals 20a and 20b. The sensor may analyze electrical signals between the device and the microcontroller 60 to obtain status information of the device. have.

Further, status information of the device obtained by the sensor may be periodically recorded in a memory built in the microcontroller 60 and transmitted in real time to the server through the Wi-Fi modem 40. [

The present invention based on the above-mentioned object Internet communication module may further include an E step of the microcontroller of the object Internet communication module acquiring and analyzing status information from a sensor installed in the process facility apparatus in real time.

At this time, the status information of the process facility device obtained by the sensor is periodically recorded in a memory built in the microcontroller and can be transmitted to the server in real time via the Wi-Fi modem.

As shown in FIG. 4, step E includes an E-1 step of inputting a state abnormality rule for determining a state abnormality of the process facility apparatus and an abnormality processing rule to be processed if a state abnormality occurs, An E-2 step of collecting real-time state information, an E-3 step of detecting an abnormal state of the process facility apparatus when the transition value of the state information is out of the state abnormal rule, ≪ / RTI > and processing according to the rules.

Step E-5 is a step E-5 for extracting a state abnormal condition by statistical analysis of the accumulated state information after the step E-4. The state abnormal condition is updated by receiving an input for selecting a part of the extracted abnormal condition And storing E-6.

The present invention can monitor and control the status of each device remotely in cooperation with a smart device owned by a manager in the system configuration as shown in FIG. And it can be applied to a wide range of systems such as product design, production preparation, production control, production control, and technical management.

In addition, efficient and efficient process monitoring is possible through user customization as illustrated in FIG.

In addition, as illustrated in FIG. 7, it is possible to check the device-specific statistics in real time and to prevent problems that may occur through statistical analysis.

In addition, as illustrated in FIG. 8, it is possible to conveniently manage the reservation through day / time / repeat / time / value setting for each device, and a policy can be set so that the device performs a specified operation when a condition is input to a predetermined server.

In addition, as illustrated in FIG. 9, a monitoring and control interface can be provided together with a simple remote control tool through a computer or a smart device.

According to the embodiments of the present invention described so far, the following effects can be expected.

First, it is possible to apply the Internet communication module to existing process facilities as well as it is easy to install, which can greatly reduce the initial construction cost.

Second, the maintenance cost can be greatly reduced because the communication module for the Internet can be permanently used without replacing the communication module when the process equipment is replaced.

Third, there is no need for separate server construction and customization, and it is possible to monitor the process without embedded program, which improves work efficiency and productivity.

Fourth, monitoring of new or changed functions without source code can be implemented, which minimizes system errors and improves reliability.

The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the claims of the invention to be described below may be better understood. It will be understood by those skilled in the art that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. The scope of the present invention is defined by the appended claims rather than the foregoing detailed description, and all changes or modifications derived from the appended claims and their equivalents should be construed as being included within the scope of the present invention.

20a and 20b: input / output terminals
40: Wi-Fi modem
60: Microcontroller
80: Power supply

Claims (5)

1. A process monitoring method using an Internet communication module for monitoring and controlling a process facility in a plant capable of network connection,
A step of connecting the at least one device of the process facility and the communication module for the object Internet by analog, digital, or power line communication method;
(B) connecting a WiFi modem of the Internet communication module to a neighboring wireless network and connecting to a designated server;
Receiving data signals for monitoring and controlling the process facility apparatus through the Wi-Fi modem; And
(D) monitoring and controlling the process facility apparatus by performing an arithmetic process on the data signal according to a predetermined algorithm through a microcontroller of a communication module for the Internet for objects;
And a process for monitoring the process using the Internet for communication module.
The method according to claim 1,
An E step of the microcontroller of the object Internet communication module acquiring and analyzing status information from a sensor installed in the process facility apparatus in real time;
Further comprising the steps of: (a) receiving a request from the communication module;
3. The method of claim 2,
Wherein the status information of the process facility device obtained by the sensor is periodically recorded in a memory built in the microcontroller and transmitted in real time to the server through the Wi-Fi modem. Way.
3. The method of claim 2,
In the step E,
An E-1 step of inputting a state abnormality rule for determining a state abnormality of the process facility apparatus and an abnormality processing rule to be processed when a state abnormality occurs,
An E-2 step of collecting real-time status information from the sensor,
An E-3 step of detecting that the transition value of the state information is out of the state abnormality rule,
And a step E-4 of processing according to the abnormality processing rule when a state abnormality is detected.
5. The method of claim 4,
After the step E-4,
An E-5 step of statistically analyzing the accumulated state information to extract a state abnormality rule,
Further comprising an E-6 step of receiving an input for selecting a part of the extracted state abnormality rules and updating and storing the state abnormality rules.
KR1020150169339A 2015-11-30 2015-11-30 using communication module for Internet of Things KR20170063221A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190026113A (en) * 2017-09-04 2019-03-13 수상에스티(주) Management method for industrial cloud connector and computer readable record medium on which a program therefor is recorded
CN109765865A (en) * 2019-01-24 2019-05-17 杭州龙磊智能科技有限公司 A kind of in-plant equipment intelligent monitor system based on Internet of Things
KR102178305B1 (en) * 2019-08-28 2020-11-13 주식회사 에어큐브 Security system for controlling IoT network access

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190026113A (en) * 2017-09-04 2019-03-13 수상에스티(주) Management method for industrial cloud connector and computer readable record medium on which a program therefor is recorded
CN109765865A (en) * 2019-01-24 2019-05-17 杭州龙磊智能科技有限公司 A kind of in-plant equipment intelligent monitor system based on Internet of Things
KR102178305B1 (en) * 2019-08-28 2020-11-13 주식회사 에어큐브 Security system for controlling IoT network access

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