KR20170043251A - Method for rejecting and preventing occurrence of burr for friction stir welding apparatus - Google Patents
Method for rejecting and preventing occurrence of burr for friction stir welding apparatus Download PDFInfo
- Publication number
- KR20170043251A KR20170043251A KR1020150142758A KR20150142758A KR20170043251A KR 20170043251 A KR20170043251 A KR 20170043251A KR 1020150142758 A KR1020150142758 A KR 1020150142758A KR 20150142758 A KR20150142758 A KR 20150142758A KR 20170043251 A KR20170043251 A KR 20170043251A
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- KR
- South Korea
- Prior art keywords
- pipe member
- burr
- pipe
- friction stir
- stir welding
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
- B23D79/021—Machines or devices for scraping for removing welding, brazing or soldering burrs, e.g. flash, on pipes or rods
- B23D79/023—Machines or devices for scraping for removing welding, brazing or soldering burrs, e.g. flash, on pipes or rods internally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/125—Rotary tool drive mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2220/00—Details of turning, boring or drilling processes
- B23B2220/08—Deburring
-
- B23K2201/06—
Abstract
Disclosed is a burr removal and prevention method for a friction stir welding apparatus. The method of the present invention for removing and preventing burrs in a friction stir welding apparatus is characterized in that when a pair of first pipe members and a second pipe member are joined to each other by using a friction stir welding technique, And preventing burrs generated inside the first pipe member and the second pipe member from being buried in the first pipe member and the second pipe member, the method comprising: (a) (B) welding the first pipe member and the second pipe member to the burr removing unit in a state where the first pipe member and the second pipe member are heated to a predetermined temperature or higher by the friction stir welding, And removing the burrs or preventing burrs using the burrs. According to the present invention, it is possible to more easily remove the burrs generated inside the pipe member while the friction welding operation is being carried out, or at the same time or at an appropriate time, Can be improved.
Description
The present invention relates to a friction stir welding apparatus, and more particularly, to a friction stir welding apparatus capable of performing a friction stir welding operation or removing welding debris at a set time interval, The present invention also relates to a method for preventing the occurrence of burrs in a friction stir welding apparatus capable of processing an inner surface of a pipe member to be welded.
Generally, Friction Stir Welding (FSW) is a method of generating a plasticized zone from the contact surface of a member by generating a sufficient amount of heat using a friction principle, Thereby joining the members. The friction stir welding is a kind of solid-state bonding method in which a welded portion is heated by using heat generated by physical friction between a rotating tool and a material, and a plastic flow is formed in the heated material by using a pin formed at the end of the tool .
Such a friction stir welding technique is widely used for a material having a low melting point such as aluminum and magnesium because it is bonded at a temperature below the melting temperature and is clean and has excellent physical properties of a welded portion.
When a pair of tubular pipes are welded to each other by using a friction stir welding method, welding dirt is generated on the outer side and the inner side of the welded parts to be welded to each other. Such welding poop obstructs the fluid flow by blocking the inside of the pipe, so that the welding poop must be removed for fluid stability and smooth flow of the fluid. Meanwhile, the welding poop formed on the outer side of the pipe can be removed through a separate cutting machine, but the welding poop formed on the inner side of the pipe can not be removed immediately.
Conventionally, in order to remove welding poop formed inside the pipe, the welded pipe is moved to a separate punching machine and then an internal penetration operation is performed. During the friction welding operation, the welding strength is increased due to thermal changes Therefore, in order to perform the penetration work, a high-frequency heating operation is performed on the joint portion in advance.
As a result, the process becomes complicated due to the addition of a high-frequency heating operation and the rigidity of the heated portion of the pipe is weakened during the high-frequency heating operation. In addition, it is inconvenient to carry out additional centering work (centering work with a perforating tool and a pipe) for the substantial penetration after the friction welded pipe is transferred to a separate punching machine.
Accordingly, it is an object of the present invention to solve such a problem, and it is an object of the present invention to provide a welding apparatus and a welding method capable of performing a friction stir welding operation or removing welding burrs at a set time interval, The present invention also provides a method for preventing the occurrence of burrs in a friction stir welding apparatus capable of processing an inner surface of a pipe member to be welded.
In order to achieve the above object, according to the present invention, when a pair of first pipe members and a second pipe member are joined to each other by using a friction stir welding technique, burrs generated inside the first pipe member and the second pipe member, (a) removing the first pipe member and the second pipe member from the first pipe member and the second pipe member to prevent burrs or preventing burrs from being generated inside the first pipe member and the second pipe member, And frictionally agitating and welding the interconnecting parts; And (b) removing the burrs or preventing burrs using the burr removing unit while the first pipe member and the second pipe member are heated to a predetermined temperature or higher by the friction stir welding The present invention provides a method of preventing burrs in a friction stir welding apparatus.
The step (b) includes the steps of: (b1) centering a part of the burr removing unit before the step (a) is performed, the same as that of the first pipe member or the second pipe member; And (b2) inserting a part of the centering-completed burr removing unit into the first pipe member or the second pipe member.
The step (b) may be performed simultaneously with the friction stir welding.
In the step (b), the burr may be removed by using a drill or a punching pin, or a weld generated during the friction stir welding may be prevented from being introduced into the first pipe member and the second pipe member have.
In the step (b), a part of the burr removing unit is positioned in the vicinity of the mutual joining part of the first pipe member and the second pipe member, and the first pipe member and the second pipe The bur can be removed while pushing or pushing the burr a plurality of times while reciprocating the inside of the member.
In the step (b), a part of the burr removing unit is positioned in the vicinity of the mutual joining part of the first pipe member and the second pipe member, and the first pipe member and the second pipe The burr may be melted and removed while reciprocating the inside of the member, or the burr may be removed by air cutting using high-pressure air.
Wherein in the step (b), a part of the burr removing unit is positioned inside the first pipe member and the second pipe member corresponding to the mutual joining portions of the first pipe member and the second pipe member So that the welding material generated during the friction stir welding can be prevented from being introduced into the first pipe member and the second pipe member.
A part of the burr removing unit that can be contacted with the weld may be made of a ceramic material having a melting temperature higher than the temperature of the weld.
Wherein the burr removing unit includes a first pipe member and a second pipe member which are provided in end regions of the first pipe member or the second pipe member and are capable of receiving a welding member guided to the inner circumferential surface side of the first pipe member and the second pipe member by driving the friction stir welding unit And a welding member receiving groove.
Wherein the first pipe member is formed to have the same inner diameter, and the second pipe member comprises: a pipe body having an inner diameter smaller than that of the first pipe member; And a pipe insertion end connected to an end of the second pipe body and insertable into the first pipe member, wherein the welding member receiving groove is provided at a connection portion between the pipe body and the pipe insertion end, The first pipe member and the second pipe member can be communicated with the connection portion between the first pipe member and the second pipe member.
According to the burr removal and occurrence prevention method of the friction stir welding apparatus of the present invention described above, it is possible to provide a friction stir welding apparatus and a friction stir welding apparatus, The burr can be removed more easily, so that the burr removal efficiency can be improved and the inner surface of the pipe member as a welding target can be processed.
In addition, during the friction welding operation, the introduction of the welding material to the inside of the pipe member is originally cut off, thereby preventing burrs from being generated on the inner surface of the pipe member, thereby eliminating the need for separate burr removing operations.
Further, since the friction stir welding operation is performed in a state where at least a part of the burr removing unit is inserted into the inside of the pipe member, a separate centering operation for removing the burr formed on the inner side of the pipe member is not needed, And the work can proceed.
In addition, the burr formed inside the pipe member can be removed by a drill with breakage or breakage, pushing by punching, oxygen plasma cutting, air cutting or the like. Therefore, the high frequency heating process The occurrence of thermal deformation of the pipe member can be minimized.
FIG. 1 and FIG. 2 are flowcharts showing a burr removal and prevention method of a friction stir welding apparatus according to an embodiment of the present invention.
3 is a view schematically showing a friction stir welding apparatus for carrying out a burr removal and occurrence prevention method of a friction stir welding apparatus according to an embodiment of the present invention.
FIGS. 4 to 8 are views showing various examples for carrying out a method of preventing burrs and failures of a friction stir welding apparatus according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It will be apparent to those skilled in the art that the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to let you know. Wherein like reference numerals refer to like elements throughout.
(Hereinafter, referred to as a "burr removing and preventing method") of a friction stir welding apparatus according to a preferred embodiment of the present invention is characterized in that a burr generated on the inner surface of a pipe during friction stir welding is rapidly It is possible not only to efficiently remove it but also to minimize burrs on the inner surface of the pipe in some cases.
Prior to the description below, the term "Friction Stir Welding" refers to a solid-state welding process using a frictional heat in which a material is welded by reverse flow in a material. Therefore, compared with melting welding such as arc welding, laser welding, and electron beam welding, And there is little deformation due to welding. Incidentally, friction stir welding is a technique in which a plurality of materials to be bonded are brought into contact with each other by using a phenomenon in which the deformation resistance of the material to be welded near the tool is lowered by the frictional heat generated between the rotating tool and the welded material . Here, when the material to be welded is in the form of a tube, welds due to melting of the materials to be welded rapidly solidify on the outer and inner surfaces of the tubular material to be welded during the friction stir welding operation, resulting in burrs. The present invention provides a structure that quickly and efficiently removes burrs generated during friction stir welding, and particularly prevents occurrence of burrs on the inner surface side. The term 'welded product' means a melt in a liquid state generated by melting a base material at the time of welding.
1 and 2 are flowcharts showing a burr removal and occurrence prevention method of a friction stir welding apparatus according to an embodiment of the present invention. FIG. 3 is a schematic view illustrating a burr removal and occurrence prevention method of a friction stir welding apparatus according to an embodiment of the present invention. FIGS. 4 to 8 are views showing various examples for carrying out a method of preventing burrs and failures of a friction stir welding apparatus according to an embodiment of the present invention. Referring to FIG.
Hereinafter, the present invention will be described with reference to Examples.
As shown in FIGS. 1 and 2, a burr removal and occurrence prevention method according to an embodiment of the present invention includes a pair of
Specifically, the burr removal and occurrence prevention method according to an embodiment of the present invention includes a step (S100) of preparing a
In step S200, a part of the
Therefore, according to the present invention, the welding shit can be removed at the same time as or when the friction stir welding operation is performed, so that the removing operation can be performed more easily and quickly.
3, the welding apparatus for carrying out the burr removing and preventing method according to the embodiment of the present invention includes a pair of
First, the first and second rotation fixing parts (not shown) are configured to move in a direction in which the
More specifically, the first and second rotation fixing parts include a rotation motor capable of rotating the
3, the friction
3, the
The
First, the
In other words, during the friction stir welding operation, the
That is, in the present invention, in step S200, the
In the present invention, after the positioning of the
When the
It is preferable that the detaching
Next, the
Next, the elevating and lowering
Hereinafter, the
4 and 5, for example, the
When the
When the
That is, in the present invention, in step S200, the
5, in order to more reliably remove the
Modifications of burr removal may be arc air cutting, or simple high pressure air cutting, plasma cutting, and the like. 6, the
That is, in step S200 of the present invention, the
As shown in FIG. 7, as another example, the
That is, in step S200 of the present invention, the
Meanwhile, during the friction stir welding, the
Next, the
The prevention of burrs in the above description and the following description means that burrs are prevented from being generated on the inner surfaces of the
8, the
8, the
The welding
In summary, the present invention can more easily remove burrs generated inside the pipe member in a state where a certain temperature or more is formed on the pipe member at the same time or with an appropriate time difference during the friction welding operation, The removal efficiency can be improved.
Further, according to the present invention, it is possible to prevent the occurrence of burrs on the inner surface of the pipe member by preventing the welding of the pipe to the inner side of the pipe member while the friction welding operation is performed, There is an advantage.
Further, since the friction stir welding operation is performed in a state where at least a part of the burr removing unit is inserted into the inside of the pipe member, a separate centering operation for removing the burr formed inside the pipe member is not required The burr removal operation can be performed more quickly.
Further, since the burr formed on the inner side of the pipe member can be removed by rupture and breakage of the burr, pushing by punching, or cutting by oxygen plasma, the present invention omits the high frequency heating process for burr removal The occurrence of thermal deformation of the pipe member can be further minimized.
Although the present invention has been described with reference to the accompanying drawings and the preferred embodiments described above, the present invention is not limited thereto but is limited by the following claims. Accordingly, those skilled in the art will appreciate that various modifications and changes may be made thereto without departing from the spirit of the following claims.
100: first pipe member 200: second pipe member
300: Burr 400: Friction stir welding part
500: burr removal unit 510:
520: rotating part 530: reciprocating part
540: lifting part 550: welding material receiving groove
Claims (10)
(a) preparing the first pipe member and the second pipe member and welding the interconnection parts by friction stir welding; And
(b) removing the burrs or preventing burrs using the burr removing unit in a state where the first pipe member and the second pipe member are heated to a predetermined temperature or higher by the friction stir welding; A method of preventing burr removal and occurrence of friction stir welding apparatus.
The step (b)
(b1) centering a part of the burr removing unit before the step (a) is performed in the same manner as the penetrating axis of the first pipe member or the second pipe member; And
(b2) inserting a part of the burr removing unit, which has been centered, into the first pipe member or the second pipe member. .
Wherein the step (b) is performed at the same time during the friction stir welding.
In the step (b), the burr may be removed by using a drill or a punching pin, or welding material generated during the friction stir welding may be prevented from being introduced into the first pipe member and the second pipe member And a method for preventing and removing burrs from a friction stir welding apparatus.
In the step (b), a part of the burr removing unit is positioned in the vicinity of the mutual joining part of the first pipe member and the second pipe member, and the first pipe member and the second pipe Wherein the burr is removed while pushing or pushing the burr a plurality of times while reciprocating the inside of the member.
In the step (b), a part of the burr removing unit is positioned in the vicinity of the mutual joining part of the first pipe member and the second pipe member, and the first pipe member and the second pipe Wherein the burr is melted and removed while reciprocating inside the member, and the burr is removed by an air cutting method.
Wherein in the step (b), a part of the burr removing unit is positioned inside the first pipe member and the second pipe member corresponding to the mutual joining portions of the first pipe member and the second pipe member Thereby preventing the welding material generated during the friction stir welding from being guided to the inside of the first pipe member and the second pipe member.
Wherein a part of the burr removing unit that can be brought into contact with the weld material is made of a ceramic material having a melting temperature higher than the temperature of the weld material.
Wherein the burr removing unit comprises:
And a welding material receiving groove provided in an end region of the first pipe member or the second pipe member and capable of receiving a welding material guided to the inner circumferential surface side of the first pipe member and the second pipe member by driving the friction stir welding portion Wherein the friction stir welding apparatus is provided with a burr.
Wherein the first pipe member has the same inner diameter,
Wherein the second pipe member comprises:
A pipe body having an inner diameter smaller than that of the first pipe member; And
And a pipe insertion end connected to an end of the second pipe body and insertable into the first pipe member,
Wherein the welded member receiving groove is provided at a connection portion between the pipe body and the pipe insertion end and is capable of communicating with a connection portion between the first pipe member and the second pipe member. How to remove and avoid burrs.
Priority Applications (1)
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KR1020150142758A KR20170043251A (en) | 2015-10-13 | 2015-10-13 | Method for rejecting and preventing occurrence of burr for friction stir welding apparatus |
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KR1020150142758A KR20170043251A (en) | 2015-10-13 | 2015-10-13 | Method for rejecting and preventing occurrence of burr for friction stir welding apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102084949B1 (en) * | 2019-04-30 | 2020-03-05 | 에이에프더블류 주식회사 | Manufacturing method of a bus bar |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102084949B1 (en) * | 2019-04-30 | 2020-03-05 | 에이에프더블류 주식회사 | Manufacturing method of a bus bar |
CN111843379A (en) * | 2019-04-30 | 2020-10-30 | 阿发屋株式会社 | Bus bar manufacturing method |
CN111843379B (en) * | 2019-04-30 | 2022-06-03 | 阿发屋株式会社 | Bus bar manufacturing method |
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