KR20110000462A - Crane collision prevention system using compound methods in detecting collision possibility - Google Patents
Crane collision prevention system using compound methods in detecting collision possibility Download PDFInfo
- Publication number
- KR20110000462A KR20110000462A KR1020090057956A KR20090057956A KR20110000462A KR 20110000462 A KR20110000462 A KR 20110000462A KR 1020090057956 A KR1020090057956 A KR 1020090057956A KR 20090057956 A KR20090057956 A KR 20090057956A KR 20110000462 A KR20110000462 A KR 20110000462A
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- South Korea
- Prior art keywords
- crane
- collision
- collision detection
- gps
- management unit
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/22—Control systems or devices for electric drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/04—Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track
- B66C15/045—Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track electrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
- B66C15/065—Arrangements or use of warning devices electrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C2700/00—Cranes
- B66C2700/08—Electrical assemblies or electrical control devices for cranes, winches, capstans or electrical hoists
- B66C2700/084—Protection measures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The present invention relates to a crane collision avoidance system using a mixture of a direct collision detection method and an indirect collision detection method, wherein the GPS coordinates of the crane are acquired using one or more GPS receivers installed on the crane, and the acquired GPS coordinate information is mainly used. Transmission to the management unit, and detects the collision signal information from the collision detection sensor installed on the fixed obstacle fixed to the crane, moving object, work site, and transmits to the main management unit, the main management unit through the communication network including the communication means GPS receiver And predicting a collision at the work site based on the GPS coordinate information and the collision signal information transmitted from the collision detection sensor.
Crane, mixed, prediction
Description
The present invention relates to a crane collision avoidance system in which a direct collision detection method and an indirect collision detection method are mixed, and more specifically, to monitor in real time by modeling the shapes and movements of various types of large-scale cranes working in a shipbuilding dock, In addition to notifying and notifying when the risk of collision between cranes is predicted, the system for detecting whether the distance between the crane and the fixed obstacle, the crane and the carrying object, the carrying object and the fixed obstacle is within the collision prediction distance, and notifying the user will be.
Various types of large-scale cranes (golias cranes, jib cranes, tower cranes, etc.) move and perform tasks at ship construction or construction sites.
Goliath cranes move along the golias rails. In addition, the jib crane moves the jib crane boom up and down or left and right while moving along each jib rail. And, the tower crane is fixed in its position, but the tower crane boom is rotated to the left and right, the tower crane is fixed in position for several days or tens of days and then moved to another position as needed.
Each of these cranes has a slow body speed of up to 0.6 m / s, a boom up to 2.5 m / s, and follows the instructions of the ground operator to ensure the safety of the work. There is a danger of the cranes colliding due to the carelessness of the crane.
In addition to the collision between the cranes, or in addition to the collision between the cranes, collision between the fixed obstacles and the cranes arranged on the work site, collision between the transported objects moved by the crane and the crane or the fixed obstacles, and collisions between the transported objects and the fixed obstacles may occur. It may be. These collisions can lead to material loss due to the breakage of the crane, prolonged interruption of work and delays in delivery, and in serious cases, injury to the crane or ground workers.
Conventional crane collision prediction systems detect the possibility of collision by modeling the movement of the crane body and the crane boom as the movement of several connected line segments and tracking the shortest distance between the line segments modeling different cranes. It uses either a detection method or a direct collision detection method that detects the possibility of a collision with a collision detection sensor such as a car rearward warning sensor.
The former has the advantage of being able to build a detection system at a low price, but since the crane boom and the body are modeled as one line segment, it is difficult to detect the possibility of the collision precisely, and the object carried by the crane can There is a disadvantage that does not solve the problem of colliding or colliding with a fixed third object crane.
In the latter case, it is difficult to install the collision sensor in all the important positions of the crane, and the installation cost is high. Also, it cannot provide a solution to the problem that the object carried by the crane collides with another fixed object. have.
The present invention is to monitor the movement of each crane in real time and to predict the collision between cranes in real time to inform the risk of accidents, in order to accurately predict the collision in the indirect collision detection method, the crane body or crane boom each of a plurality of sets of segments The purpose is to suggest a modeling method.
In addition, the present invention by using a direct collision detection sensor and a communication network, by combining a direct collision detection method and an indirect collision detection method, to solve the problem of cost and installation difficulties that are a problem when using only the direct collision detection method, It aims to warn of collision risks by predicting collisions between cranes and fixed obstacles, cranes and transported objects, and transported objects and fixed obstacles.
On the other hand, another object of the present invention is to accurately predict that they collide with other objects in consideration of the actual size and shape of the crane and crane boom.
In order to achieve the above object, the present invention obtains the GPS coordinates of the crane using one or more GPS receivers installed crane, and transfers the acquired GPS coordinate information to the main management unit, the movement carried by the crane, crane The collision signal information is detected from a collision detection sensor installed on a fixed obstacle fixed to an object and a work site and transmitted to the main management unit, and the main management unit is transmitted through a communication network including a communication means from a GPS receiver and a collision detection sensor. Provided is a mixed collision detection system for predicting collision at the work site based on the GPS coordinate information and collision signal information.
In addition, the main management unit by substituting the GPS coordinates for each crane in the 3D model shape of the corresponding crane, respectively, to model the shape and movement of each crane, the mixed collision detection system, characterized in that for predicting the collision between cranes To provide.
In addition, the main management unit calculates coordinate information about a plurality of critical points serving as a collision prediction criterion previously designated on the 3D model shape, derives a predicted line segment connecting the plurality of critical point coordinates, and predicts a segment line of another crane. It provides a mixed collision detection system characterized in that it calculates the minimum adjacent distance and predicts the collision between the crane by determining whether the minimum adjacent distance is within the collision possible distance.
Meanwhile, two or more GPS receivers are installed for each crane, and the GPS coordinates acquired by each GPS receiver are transmitted to the main management unit through the communication network, and the main management unit inputs the GPS coordinates as a reference point. Mixed collision detection, characterized by matching the 3D model shape of the mounted crane with the coordinates of the actual crane with the corresponding GPS receiver, and calculating the movement, rotation, and tilt of the crane using the GPS coordinates acquired from the other one or more GPS receivers. Provide a system.
In addition, the jib crane boom, which is the crane boom of the jib crane, is further provided with a rotation sensor and a tilt sensor for respectively detecting the rotation angle and the inclination of the jib crane boom and transmitting the detection result value to the main management unit through the communication network. ,
The tower crane boom, which is a crane boom of the tower crane, is further provided with a rotation sensor which detects the rotation angle of the tower crane boom and transmits a detection result value to the main management unit through the communication network, and the main management unit is configured to receive the GPS receiver. GPS coordinates of each crane received, the rotation sensor, the tilt angle of the jib crane boom received from the tilt sensor, the tilt information and the angle information of the rotation angle of the tower crane boom, respectively, receiving any one of the prediction unit of the main management unit The 3D model shape of the crane that has been input based on the GPS coordinates of the machine and the coordinates of the actual crane installed with the corresponding GPS receiver are matched, and the movement, rotation, and tilt of the crane are calculated using the rotation angle and the tilt information. It provides a mixed collision detection system.
In addition, the main management unit provides a mixed collision detection system, characterized in that the warning of the risk of collision when any object approaches the detection area of the collision detection sensor.
In addition, the main management unit is a mixed collision detection system, characterized in that the warning of the risk of collision when the detection area of any one collision detection sensor overlaps the detection area of the other collision detection sensor at the work site where a plurality of collision detection sensors are installed To provide.
In addition, the GPS receiver, the rotation sensor, the tilt sensor, the information of the collision detection sensor is transmitted to the main management unit through a communication network including a communication means, the communication network, the communication means having only information transmission and reception function, the GPS receiver, It provides a mixed collision detection system comprising a communication module in which a relay node is coupled to any one or more of a rotation sensor, an inclination sensor, and a collision detection sensor.
In addition, the communication network provides a mixed collision detection system, characterized in that the GPS receiver, the rotation sensor, the tilt sensor, only the communication module of the relay node is coupled to the collision detection sensor.
According to the mixed collision detection system of the present invention, it is possible to accurately predict the collision between cranes by real-time monitoring not only the position of each crane but also the rotation angle and the inclination of the crane boom, and various kinds of accidents by notifying the manager or worker in real time of the collision risk. Can greatly reduce the risk of human rights and the consequences of human and material property.
Further, in addition to the collision between the crane, by directly predicting and warning the collision between the crane and the transport object, the crane and the fixed obstacle, the transport object and the fixed obstacle, it is possible to prevent damage due to the collision.
On the other hand, in consideration of the shape of the crane boom, by accurately predicting the collision prediction point and the collision, it is possible to increase the reliability of the detection system.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As shown in FIG. 1, the mixed collision detection system according to an exemplary embodiment of the present invention includes a
The
The
For example, the height of the pair of pillars supporting both sides of the
In addition, when the
Meanwhile, the crane on which the
Although only the Goliath
2A and 2B are schematic conceptual views showing the
That is, since the
The shape and position of each crane and crane boom thus obtained are substituted into a pre-stored 3D model shape, as shown in FIG. 2B, and used to determine the position of the
Referring to FIG. 2B, an analysis method for predicting a collision of a crane will be described. First, a point having a high probability of collision with another object in the shape of a modeled crane may be designated as the
3A to 3C illustrate collision prediction by selecting one of the plurality of
In FIG. 3A, the length (D: (a 0 , b 0 , c 0 ) coordinates and (x 0 , y) associated with any one point between Line1 and Line2, and the inner product of Line1 and 2 is zero . 0 , z 0 ) the distance between coordinates) corresponds to the minimum distance between Line1 and Line2.
In the case of Fig. 3B, Line3 is perpendicular to Line1 at the end of Line2 because the inner product of Line1 and Line2 is both zero, that is, there are no line segments perpendicular to both Lines.
In the case of FIG. 3C, there is no line segment connecting Line1 and Line2 that make up the dot product of
As described above, the minimum adjacent distance, which is the minimum distance between the predicted
As described above, the predicted line segment of the crane modeled using the GPS coordinates or the rotation information and the slope information substituted in the 3D model shape including the size, shape, and structure information for each crane previously stored in the
The alarm unit may divide the distance corresponding to the threshold distance or less into a plurality of distance stages, and may express the guidance of the alarm alert or notification message differently for each corresponding distance stage in which the minimum adjacent distance is entered. .
For example, when the critical distance is 3m, the distance step is divided into 1.5m (collision emergency zone), 2m (collision attention zone), 3m (collision possibility zone), and the calculated minimum adjacent distance is 3m to 1.5m The faster the alarm is output, the faster the alarm output period is, or the different notification messages (3m is "collision area", 2m is "collision area", 1.5m is "collision emergency area"), or The alarm can be divided and guided.
Meanwhile, as shown in FIGS. 1 and 2A, the display unit displays the 3D model shape of each crane in which GPS coordinates of each crane, rotation angle and inclination information of the
When the collision between each crane is predicted, the display unit blinks the collision target crane in a specific color or expresses the color of the collision target crane differently from the color of the non-collision crane, so that visual confirmation of the collision target crane can be performed in real time. You can do that.
In addition, the display unit divides the distance corresponding to the threshold distance or less into a plurality of distance stages, differently display the display color of the collision target crane for each corresponding distance step to enter the minimum adjacent distance, or the collision target crane is the threshold Which distance step of the plurality of distance steps below the distance may be displayed in the form of a combination of one or a plurality of selected images, text, graphics, or a table.
For example, the display color of the 3D model shape of the crane may be differently displayed for each case in which the crane enters the collision probable region, the collision attention region, and the emergency emergency region among the above-described distance steps.
In addition, the location of the collision target crane, the collision warning zone, the emergency emergency zone, etc. can be guided to display in the selected form of the image, graphics, table (table form) for each crane.
Meanwhile, in the present invention, the
On the other hand, the present invention may further include an operator terminal (not shown) owned by the worker of each crane or a manager terminal (not shown) owned by the safety manager managing the work site where the crane work is made.
Here, the worker terminal and the manager terminal is related to the display unit and the collision target crane to display the information on the collision target crane received from the main management unit 200 (name of the crane, location, worker information of the crane, etc.) on a real-time screen Including a notification unit that notifies the information to an alarm or notification message, if a collision between specific cranes is predicted, the operator of the crane or the safety manager of the site can be immediately recognized, and prompt action can be taken to prevent the collision accordingly. Can be.
In this way, the collision between the crane is the position of the crane obtained by using the
Hereinafter, the
Collisions at work sites can be problematic, as well as collisions between moving and rotating cranes, as well as collisions caused by obstacles fixed on the site and conveyed objects moved by cranes. Such a collision can be predicted by detecting a direct collision. As shown in FIG. 1, a
1 and 2a, by attaching a
The
Such a collision prediction using the
In addition, in the case of temporarily being placed on the work site or for predicting a direct collision due to a short-term movement, it is preferable to detach the
The warning of the main management unit for the direct collision prediction method using the collision detection sensor can be applied to the warning and notification method of the indirect collision prediction method, it is possible to hear audible and visual. In addition, the warning level may be adjusted according to the degree of approach of the collision prediction object to the detection area of the collision detection sensor or the degree of overlap with the detection area of another collision detection sensor.
As described above, the collision between cranes can be predicted by substituting GPS coordinates, rotation angle, and inclination information into the 3D model shape of the crane to obtain the minimum adjacent distance between the predicted
On the other hand, if the
Information transmission from the
As described above, the communication method of the mixed collision detection system according to the present invention includes not only the wireless sensor network (USN) method described above but also a wireless communication method not listed, such as a wireless LAN (WLAN) and an RF method. As a matter of course, the change of the communication network method is a factor that can be changed at any time to meet the optimum conditions for the safety, installation and maintenance cost of the system, accuracy of the system, time delay, and the like.
As described above, although the present invention has been described by way of limited embodiments and drawings, the present invention is not limited thereto and is intended by those skilled in the art to which the present invention pertains. Of course, various modifications and variations are possible within the scope of equivalents of the claims to be described.
1 is a conceptual diagram schematically showing the configuration of the mixed collision detection system of the present invention.
2A and 2B are schematic perspective views and partial perspective views showing a state in which a crane shape of the present invention is modeled as a predicted line segment, respectively.
3A to 3C are conceptual views illustrating the principle of calculating the minimum adjacent distance between predicted line segments modeled in the present invention, respectively.
<Explanation of symbols for the main parts of the drawings>
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KR1020090057956A KR20110000462A (en) | 2009-06-26 | 2009-06-26 | Crane collision prevention system using compound methods in detecting collision possibility |
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KR1020090057956A KR20110000462A (en) | 2009-06-26 | 2009-06-26 | Crane collision prevention system using compound methods in detecting collision possibility |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103991804A (en) * | 2014-05-04 | 2014-08-20 | 南通大力神建筑机械有限公司 | Infrared anti-collision prompting apparatus of tower crane |
CN103991794A (en) * | 2014-05-04 | 2014-08-20 | 南通大力神建筑机械有限公司 | Ultrasonic anti-collision prompting apparatus of tower crane |
KR20150067997A (en) | 2013-12-11 | 2015-06-19 | 한국산업안전보건공단 | Collision Avoidance Apparatus for Gantry Crane |
KR20160081736A (en) * | 2014-12-31 | 2016-07-08 | 주식회사 포스코아이씨티 | Input Output Integration Control Apparatus for Safety Management System |
CN106064789A (en) * | 2016-06-29 | 2016-11-02 | 宝山钢铁股份有限公司 | Use the method that signal and audio video synchronization carry out monitoring of tools |
KR101908698B1 (en) * | 2018-03-05 | 2018-10-16 | 김무경 | safety device for tower crane |
WO2019107648A1 (en) * | 2017-11-29 | 2019-06-06 | 주식회사 무스마 | System and method for preventing crane collision |
KR20190078984A (en) * | 2017-12-27 | 2019-07-05 | 대우조선해양 주식회사 | Monitoring system for preventing lift objects collision against crane |
CN110182692A (en) * | 2019-06-05 | 2019-08-30 | 湖南中铁五新重工有限公司 | A kind of gantry crane intersection Collsion proof safety monitoring system and method |
CN110963405A (en) * | 2020-01-09 | 2020-04-07 | 济南大学 | Movement method for cooperative operation of three tower cranes |
KR20200039336A (en) * | 2018-10-05 | 2020-04-16 | 삼성중공업 주식회사 | A crane collision avoidance system using 3-dimensional sensing and method of the same in a shipyard |
CN112346378A (en) * | 2020-10-21 | 2021-02-09 | 无锡瑞吉德机械有限公司 | Intelligent management and control system for overhead suspension working platform |
CN112537661A (en) * | 2020-12-25 | 2021-03-23 | 大连华锐重工集团股份有限公司 | Anti-collision control method and system for stacker-reclaimer |
KR20210065042A (en) * | 2019-11-26 | 2021-06-03 | 주식회사 무스마 | Detachable system and method for monitoring motion of heavy machinery |
CN113516359A (en) * | 2021-05-11 | 2021-10-19 | 中山市至高机械设备租赁有限公司 | Multi-tower crane transfer scheduling method and system |
KR20220092132A (en) * | 2020-12-24 | 2022-07-01 | 고등기술연구원연구조합 | Crash preventing system of crane and crash preventing method thereof |
ES2938497R1 (en) * | 2019-08-02 | 2023-04-18 | Global Engineers Tech Pte Ltd | METHOD AND MANAGEMENT SYSTEM OF A CRANE AND/OR A CONSTRUCTION SITE |
KR20240051064A (en) | 2022-10-12 | 2024-04-19 | 이정무 | Positioning system for moving objects, collision avoidance system using the same |
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2009
- 2009-06-26 KR KR1020090057956A patent/KR20110000462A/en not_active Application Discontinuation
Cited By (21)
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KR20150067997A (en) | 2013-12-11 | 2015-06-19 | 한국산업안전보건공단 | Collision Avoidance Apparatus for Gantry Crane |
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CN103991794A (en) * | 2014-05-04 | 2014-08-20 | 南通大力神建筑机械有限公司 | Ultrasonic anti-collision prompting apparatus of tower crane |
KR20160081736A (en) * | 2014-12-31 | 2016-07-08 | 주식회사 포스코아이씨티 | Input Output Integration Control Apparatus for Safety Management System |
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CN110182692A (en) * | 2019-06-05 | 2019-08-30 | 湖南中铁五新重工有限公司 | A kind of gantry crane intersection Collsion proof safety monitoring system and method |
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ES2938497R1 (en) * | 2019-08-02 | 2023-04-18 | Global Engineers Tech Pte Ltd | METHOD AND MANAGEMENT SYSTEM OF A CRANE AND/OR A CONSTRUCTION SITE |
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CN110963405A (en) * | 2020-01-09 | 2020-04-07 | 济南大学 | Movement method for cooperative operation of three tower cranes |
CN112346378A (en) * | 2020-10-21 | 2021-02-09 | 无锡瑞吉德机械有限公司 | Intelligent management and control system for overhead suspension working platform |
KR20220092132A (en) * | 2020-12-24 | 2022-07-01 | 고등기술연구원연구조합 | Crash preventing system of crane and crash preventing method thereof |
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CN113516359A (en) * | 2021-05-11 | 2021-10-19 | 中山市至高机械设备租赁有限公司 | Multi-tower crane transfer scheduling method and system |
CN113516359B (en) * | 2021-05-11 | 2023-07-07 | 中山市至高机械设备租赁有限公司 | Multi-tower crane transferring and dispatching method and system |
KR20240051064A (en) | 2022-10-12 | 2024-04-19 | 이정무 | Positioning system for moving objects, collision avoidance system using the same |
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