KR102064490B1 - System for managing manufacturing and production process - Google Patents

Abstract

The present invention relates to a system for managing manufacturing and production processes. The purpose of the present invention is to computerize conventional component production process management which have been made manually to enable workers to check data related to warehousing, work instructions or process inspections in real time, thereby minimizing waste of manpower and the occurrence of errors and managing component production and the workers. As an example, the system for managing manufacturing and production processes comprises: a system management unit managing setting of schedules and holidays for pausing manufacturing and production processes; a basic data management unit managing setting of ordering companies and ordering forms required for registration of a contract of the manufacturing and production processes, and setting for each worker code, work team code, and work stop code; a process management unit registering production schedules for each company, issuing work instructions for the registered production schedules, and managing a step-by-step progress status for production schedules for which work instructions have been issued; and a product management unit registering shipping information and shipping schedules for products to complete processes for each company.

Description

Manufacturing and production process management system {SYSTEM FOR MANAGING MANUFACTURING AND PRODUCTION PROCESS}

Embodiments of the present invention relate to manufacturing and production process management systems.

Process control refers to the overall control of the plant's activities in order to produce products of a certain quality, quantity and price in the most efficient manner within a given time.

In general, process control refers to a production process, and the production process is a series of processes performed in the manufacturing process from raw materials or materials to completion of the product, for example, planning processes such as design and technical training, labor, machinery, materials, and products. It means the manufacturing and working process such as completion.

Therefore, process control consists of the following processes.

First of all, according to the production plan, the process and work order required for the manufacture of each product are determined, and the time and place required for each process are determined. This step is called the procedural plan and a procedural table is drawn up.

Next, the schedule is prepared by allocating the required number of days according to the time required from the schedule and the delivery date of the product. In addition, each task is scheduled to determine the task schedule.

Finally, according to the schedule, each of the work is accurately identified and coordinated and promoted so that the process proceeds as planned. This is called process control.

In other words, the entire process of the process planning, schedule planning and process control as described above can be referred to as process management.

However, the conventional process management system and method is difficult to establish a process plan that meets the efficiency or process criteria because the process plan and the performance management by the mental activities of the human, it is difficult to process process information quickly Since it is not reflected in the equipment, personnel, materials, etc. changes occur quickly there is a disadvantage that can not be done.

Registered Patent Publication No. 10-1108121 (Registration Date: January 13, 2012) Publication No. 10-2015-0094342 (published date: August 19, 2015)

An embodiment of the present invention is to computerize the parts manufacturing process management was performed by the existing manual work, and to make the data related to the wearing, work orders, process inspection in real time by minimizing the waste of human resources and errors, It also provides manufacturing and production process management systems for worker management.

Manufacturing and production process management system according to an embodiment of the present invention, the system management unit for setting management of the schedule for the suspension of the manufacturing and production process and setting management of holidays; Basic data management unit for setting management of ordering company and order form required for registration of manufacturing and production process, and setting management for each worker code, work team code, and work stop code; A process management unit for registering production schedules for each company, issuing work orders for the registered production schedules, and managing step-by-step progress on production schedules for which work orders have been issued; And a product management unit for registering the shipment information and the shipment work schedule for the product to complete the process for each company.

In addition, the system manager is assigned a stop code for each pause reason of the manufacturing and production process, and receives a stop code, stop start and end time, stop day information for each process schedule, and terminates from the start start time on the input day A stopping schedule unit configured to set the scheduling so that the process is suspended until a time, and forcibly stop the operation by the scheduling setting through manual batch stop setting of the manufacturing and production processes; And a holiday setting unit for setting a holiday and turning off an operation by the scheduling and manual batch stop setting on the set holiday.

The basic data management unit may include: an order management unit configured to set an ordering name necessary for registering an order of a manufacturing and production process, and then set, change, and additionally manage an ordering order and an ordering form; And generate and assign identification letters for each worker, work team, and job stop, generate and assign identification codes including barcodes or QR codes corresponding to each generated identification letter, select the generated worker codes, and change them. When selecting a team / department, the team / department of the worker can be moved and a code management unit capable of deleting and adding a worker can be included.

In addition, the process management unit retrieves the pre-stored order history for each company, registers the production schedule including the process start date, completion date, shipping date and process steps and instructions for each item, and issuing a work order for the registered production schedule Instruction issuing unit; And a work instruction result confirming unit displaying information on a process start time and a completion time for each process step for each item registered in the work instruction unit.

In addition, the production product management unit, the production division, ordering company, order number, product number, product name, order quantity, completion quantity, delivery date, and date of shipment for the product can be registered, and can confirm the shipment status.

According to the present invention, the computerized parts production process management, which was previously performed by hand, enables the user to check the data related to the wearing, work orders, and process inspections in real time, thereby minimizing the waste of human resources and errors. Manufacturing and production process control systems for management can be provided.

1 is a block diagram showing the configuration of a manufacturing and production process management system according to an embodiment of the present invention.
2 is a diagram illustrating a main screen of a manufacturing and production process management system according to an exemplary embodiment of the present invention.
3 is a view showing a menu screen of the manufacturing and production process management system according to an embodiment of the present invention.
4 and 5 are diagrams illustrating an execution screen of the system manager according to an exemplary embodiment of the present invention.
6 to 10 are views showing an execution screen of the basic data management unit according to an embodiment of the present invention.
11 to 12 are diagrams illustrating execution screens of a process management unit according to an exemplary embodiment of the present invention.
13 to 15 are diagrams for explaining a method of executing order history import according to an embodiment of the present invention.
16 is a diagram illustrating a method of registering an order history file according to an embodiment of the present invention.
17 and 18 are diagrams for explaining a method for producing order history Excel data according to an embodiment of the present invention.
19 and 20 are views showing the production management status screen for each business according to an embodiment of the present invention.
21 through 23 are diagrams illustrating a product shipment registration and confirmation screen according to an embodiment of the present invention.

Terms used herein will be briefly described and the present invention will be described in detail.

The terms used in the present invention have been selected as widely used general terms as possible in consideration of the functions in the present invention, but this may vary according to the intention or precedent of the person skilled in the art, the emergence of new technologies and the like. In addition, in certain cases, there is also a term arbitrarily selected by the applicant, in which case the meaning will be described in detail in the description of the invention. Therefore, the terms used in the present invention should be defined based on the meanings of the terms and the contents throughout the present invention, rather than the names of the simple terms.

When any part of the specification is to "include" any component, this means that it may further include other components, except to exclude other components unless otherwise stated. In addition, the terms "...", "module", etc. described in the specification mean a unit for processing at least one or more functions or operations, which may be implemented in hardware or software, or a combination of hardware and software. .

DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and like reference numerals designate like parts throughout the specification.

1 is a block diagram showing a configuration of a manufacturing and production process management system according to an embodiment of the present invention, Figure 2 is a view showing a main screen of the manufacturing and production process management system according to an embodiment of the present invention, Figure 3 6 is a view showing a menu screen of the manufacturing and production process management system according to an embodiment of the present invention, Figures 4 and 5 are views showing an execution screen of the system management unit according to an embodiment of the present invention, Figures 6 to 10 11 is a view showing an execution screen of the basic data management unit according to an embodiment of the present invention, Figures 11 to 12 are views showing an execution screen of the process management unit according to an embodiment of the present invention, Figures 13 to 15 are the present invention FIG. 16 is a diagram illustrating a method of executing order history import according to an embodiment of the present invention, and FIG. 16 is a diagram illustrating a method of registering order history file according to an embodiment of the present invention. 17 and 18 are diagrams for explaining a method for producing order history Excel data according to an embodiment of the present invention, Figures 19 and 20 is a production management status screen for each business according to an embodiment of the present invention 21 to 23 are diagrams illustrating a goods shipment registration and confirmation screen according to an embodiment of the present invention.

Referring to FIG. 1, a manufacturing and production process management system 1000 according to an exemplary embodiment of the present invention includes a system manager 100, a basic data manager 200, a process manager 300, and a product manager 400. do.

Process management system 1000 according to the present embodiment is implemented in the form of a program that can be logged in by an administrator with administrative authority input ID and password, the process manager execution screen shown in Figure 2 may be displayed when logging in. . The right part of the process manager execution screen displays detailed menus such as system, basic data, production process, and product.In the center part, monitor the production process status, process control, worker status, report synthesis, production work registration, and shipment work. A shortcut menu such as registration and announcements may be displayed.

The system manager 100 may manage setting of a schedule and setting holiday for a temporary suspension of a manufacturing and production process. To this end, the system manager 100 may include a suspension schedule unit 110 and a holiday setting unit 120.

The stop schedule unit 110 is assigned a stop code for each of the reasons for the suspension of the manufacturing and production process, and receives a stop code, stop start and end time, stop day information for each process schedule, the stop start time on the input day The schedule can be set to pause the process from to termination time.

For example, as shown in Figure 4, the stop code may be assigned to each of the reasons for the pause of the manufacturing or production process, E0-03 for break, E0-01 for lunch, E0 for work -04 stop codes can be assigned, so the administrator enters the stop code according to the stop reason to register and then enters the start time and the stop time to stop the process. Can be set. And, if the stop schedule to be registered is repetitive, it is possible to repeat the setting by selecting the check box of the desired day. In this way, the stop schedule can be set for each hour, day of the week using the stop code.

In addition, the stop schedule unit 110 may forcibly stop the operation by the scheduling setting through the manual batch stop setting of the manufacturing and production process.

For example, as shown in FIG. 4, after inputting (selecting) a specific stop code in the manual batch stop item, entering a date and time to stop, and selecting the stop button, the process stops at the corresponding time zone. The schedule may work. Before the administrator selects the stop release button (previously called the stop button), the process remains in a suspended state. If the stop release button is selected, the progress of the worker, that is, the schedule of the stop operation, may be returned.

The holiday setting unit 120 may set a holiday and turn off the operation by the scheduling and manual batch stop setting on the set holiday.

For example, as shown in Figure 5, if you specify a specific month / day as a shared day, it is possible to set by selecting the month, day, holiday name, holiday dates (year-end, holiday, alternative holidays, etc.) that change every year Must be changed manually. Basic holidays (New Year, Three Days, Children's Day, Memorial Day, Liberation Day, New Year's Day, Hangeul Day, Christmas, etc.) can be automatically registered as a public holiday without additional settings.

The basic data management unit 200 may manage the setting of the ordering order and order form required for registration of the order of the manufacturing and production process, and setting management for each worker code, work team code, and work stop code. To this end, the basic data management unit 200 may include an order management unit 210 and the code management unit 220.

The ordering unit manager 210 may set a name of the ordering party necessary for registering an order in the manufacturing and production process, and then divide the ordering form and set, change, and additionally manage the ordering order and the ordering form.

For example, as shown in Figure 6, it is possible to set, change, and add to the ordering party and ordering form necessary for order registration, in particular, after setting the ordering name, to close the order without separate storage When pressed, it can be saved automatically.

The code management unit 220 generates and assigns identification characters for each worker, work team, and job stop, and generates and assigns identification codes including barcodes or QR codes corresponding to the generated identification letters, respectively. When selecting a team / department to change after selecting worker code, the team / department of the worker can be moved, and the worker can be deleted and added.

For example, as shown in FIG. 7 and FIG. 8, it is possible to set a code for a worker and to input a worker barcode number assigned to the worker, so that management of the worker's name, date of joining, and retirement date is possible. After selecting a team / department, if you select a team / department you want to move, you can move to the corresponding team / department, you can enter the retirement date when you leave, and if you check the worker status, you can use the system 1000 of this embodiment. This may be limited. New recruits can be added by selecting the relevant team / department and entering the * section at the bottom.

In addition, as shown in Figures 9 and 10, in the case of the work team code and the stop code, a bar code (or QR code) suitable for each can be generated and set per code. Generation of a barcode (or QR code) can be generated using a code generation program.

The process management unit 300 may register a production schedule for each company, issue a work order for the registered production schedule, and manage the progress status for each step of the production schedule for which the work order is issued. To this end, the process manager 300 may include a work order issuing unit 310 and a work order result confirming unit 320.

The work order issuing unit 310 retrieves the pre-stored order history for each company, registers the production schedule including the process start date, completion date, shipping date, process step and instruction amount for each item, and issues a work order for the registered production schedule. can do.

For example, if a 'production process-production plan and process control menu' or 'process control' menu is selected from the main screen shown in FIG. 2, an execution screen as shown in FIG. 11 may be opened. Registered orders can be displayed by selecting the 'Get Order History' button on the relevant execution screen.

In addition, as shown in Figure 12, if you want to register the work order through the execution screen, if you select the order number, LOT number, issuer, work team, etc. in the 'work order' window work start date, completion date for the selected item The shipping date may be registered, and detailed process steps (or progress steps) P1 to P21 for the corresponding work may be appropriately written for each process or automatically entered.

The work instruction result confirming unit 320 may display information on the process start time and completion time for each process step for each item registered in the work instruction unit.

As illustrated in FIG. 12, when a LOT number is input in a generation process item, information such as a process name, a current process step, a start time and a completion time, and a completion quantity of a corresponding process may be displayed.

On the other hand, the method of importing the data of the order history Excel file, as shown in Figure 13, first select the production classification for the development prototype or mass production in the production classification item, and after the production classification is selected, Select the client. Then, as shown in Figure 14, if you select the Excel import button for the order history of the client, it moves to the entire shared folder file on the network of the computer. Then, as shown in Figure 15, if you go to the folder 'production management unit-process manager form-other-ordering' folder, you can check the order file Excel file of the ordering. In summary, network-server-all share-production control-process manager form-order history-other-ordering order. In the case of selecting a company, LIG NEX1 and Hanwha Defense have to access their homepage and download their order status and order history.

Thereafter, as shown in FIG. 16, after selecting the corresponding team from the work team item, the selected order history excel file is copied as shown in FIG. 17. At this time, copy and paste the latest date to the file name to create a file, and change the copy file to today's date.

If you open the copied file, you can check the contents of the Excel file as shown in FIG. 18. The contents to be input can be checked in the production management status for each business. As shown in FIG. 19, the customer, the business name, the order number, and the product name. You can check the contents such as, specifications, order quantity and delivery date. Copying and pasting the input item of FIG. 19 may be displayed as shown in FIG. 20.

The production product management unit 400 may register the shipping information and the shipping work schedule for the produced product to complete the process for each company, more specifically, the production classification, ordering company, order number, part number, Item name, quantity ordered, quantity completed, delivery date and shipping date can be registered and shipment status can be confirmed. The production product management unit 400 may select and execute a shipment job registration shortcut menu or a production product-production shipment registration menu on the main screen shown in FIG. 2.

For example, if the corresponding menu button is selected, the execution screen shown in FIG. 21 is displayed, and the production classification check (①), order confirmation (②), order number confirmation (③), part number confirmation (④), and product name confirmation ( ⑤), shipment confirmation information (⑥), completion quantity confirmation (⑦), delivery date confirmation (⑧) and shipping date registration (⑨) items can be displayed respectively.

In addition, the shipment registration information can be received as an Excel file, as shown in Figure 22, the file name, part number, order quantity, order quantity by shipment date can be displayed.

In addition, when you want to register the shipment from the shipment registration information shown in Figure 21, as shown in Figure 23, after selecting the shipping date (①) and input the date according to the production status list delivery date by business (②) and Select the shipping button (③) to register the shipping information.

What has been described above is only one embodiment for implementing the manufacturing and production process management system according to the present invention, the present invention is not limited to the above embodiment, as claimed in the following claims of the present invention Without departing from the gist of the present invention, one of ordinary skill in the art will have the technical spirit of the present invention to the extent that various modifications can be made.

1000: manufacturing and production process management system
100: system management department
110: stop schedule
120: holiday setting unit
200: Basic Data Management Department
210: Client Management Department
220: code management unit
300: process management department
310: work order issuance unit
320: work order result check unit
400: product management department

Claims (5)

A system management unit for setting management of schedules for temporary suspension of manufacturing and production processes and setting management of holidays;
Basic data management unit for setting management of ordering company and order form required for registration of manufacturing and production process, and setting management for each worker code, work team code, and work stop code;
A process management unit for registering production schedules for each company, issuing work orders for the registered production schedules, and managing step-by-step progress on production schedules for which work orders have been issued; And
Includes the product management department to complete the process of each company by registering the shipping information and shipping schedule for the product,
The system manager,
A stop code is assigned to each reason for the suspension of manufacturing and production processes, and the stop code, stop start and stop time, and stop day information are input for each process schedule, and the process is paused from the start time to the stop time on the input day. By setting the scheduling, forcibly stopping the operation by the scheduling setting through the manual batch stop setting of the manufacturing and production process, and if the stop schedule to be registered is repetitive to check repeatedly by setting the check box by the desired time and day A pause schedule unit; And
A holiday setting unit for setting a holiday and turning off an operation by the scheduling and manual batch stop setting on a set holiday,
The process control unit,
A work order issuing unit for retrieving pre-stored orders for each company and registering a production schedule including a process start date, completion date, shipping date, process step and instruction amount for each item, and issuing work orders for the registered production schedule; And
And a work order result confirming unit displaying information on a process start time and a completion time for each step registered in the work order issuing unit,
The work order issuing unit,
In the production category, select the production category for the development prototype or the mass production product, select the ordering party in the ordering category after selecting the production category, and select the Excel import button for the ordering order of the relevant ordering machine. If you move to the entire shared folder file in, the data of the order order Excel file of the client is loaded.
The production product management unit,
Register the production classification, ordering party, ordering number, part number, product name, order quantity, finished quantity, delivery date, and shipment date for the manufactured product, check the shipment status, and go to the shipment work registration menu or product-production shipment When selecting the registration menu, the product identification, order confirmation, order number confirmation, product number confirmation, product name confirmation, indication quantity confirmation, completion quantity confirmation, delivery date confirmation and shipping date registration items for each item are displayed.
The shipment registration information can be downloaded as an Excel file,
The Excel file displays the item name, part number, order amount and order amount by shipment date,
Manufacturing and production process management system, characterized in that when you want to register the shipment from the shipping registration information, select the shipping date, input the date according to the production status list delivery date for each business, and select the shipping button to register the shipping information .
delete According to claim 1,
The basic data management unit,
A client management unit for setting a client's name necessary for registering an order for manufacturing and production processes, and then setting up, changing, and additionally managing the order and the order form; And
To create and assign identification letters for each worker, work team, and job stop, generate and assign identification codes including barcodes or QR codes corresponding to each generated identification letter, select the generated worker codes, and change them. Manufacturing and production process management system, characterized in that it comprises a code management unit that can move the team / department of the worker when selecting the team / department, the worker can be deleted and added.
delete delete

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