KR101788450B1 - Apparatus and method for inspecting thickness of transparent thin film using terahertz wave - Google Patents
Apparatus and method for inspecting thickness of transparent thin film using terahertz wave Download PDFInfo
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- KR101788450B1 KR101788450B1 KR1020160031922A KR20160031922A KR101788450B1 KR 101788450 B1 KR101788450 B1 KR 101788450B1 KR 1020160031922 A KR1020160031922 A KR 1020160031922A KR 20160031922 A KR20160031922 A KR 20160031922A KR 101788450 B1 KR101788450 B1 KR 101788450B1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/10—Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/30—Accessories, mechanical or electrical features
- G01N2223/345—Accessories, mechanical or electrical features mathematical transformations on beams or signals, e.g. Fourier
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Abstract
An apparatus for measuring the thickness of a transparent thin film is disclosed. The apparatus for measuring the thickness of a transparent thin film according to the present embodiment includes a terahertz wave detecting apparatus for detecting a terahertz wave transmitted through a measurement target by generating a terahertz wave, a first terahertz wave detected through the transparent substrate, A second thickness measurement unit for measuring a first thickness of the transparent substrate by using the second thickness measurement unit and a second terahertz wave detected through the transparent thin film formed on the transparent substrate and measuring a second thickness of the transparent thin film using the first thickness And a second thickness measuring unit.
Description
Embodiments of the present invention relate to an apparatus and method for measuring the thickness of a transparent thin film using a terahertz wave.
In recent years, there has been a growing demand for transparent, flexible and large-area displays in the display market. In order to realize such a display, the elements or layers constituting the display are made of a transparent material and are layered in a thinner form. Therefore, since the thickness of the transparent thin film contained in the element or layers is one of the factors that can determine the display quality, the thickness of the transparent thin film must be precisely measured.
Scanning electron microscopy (SEM), transmission electron microscope (TEM), surface profiler (alpha-step) and AFM (atomic force microscopy) Ellipsometer and Reflectometer.
Electron microscopy and scanning probe method are methods of measuring the thickness by physical contact with the thin film, which can damage the thin film or break the thin film. Further, in the optical system, when thin films having similar or identical optical characteristics are overlapped, it is impossible to measure the thickness of the thin film.
Also, although a transparent thin film used for a large-area display can also be manufactured in a large area, it is difficult to measure the thickness of a transparent thin film having a large area by the above-described methods.
It is an object of embodiments of the present invention to provide an apparatus and method for measuring the thickness of a transparent thin film formed on a transparent substrate in a non-contact manner using a terahertz wave.
It is another object of embodiments of the present invention to provide a method and apparatus for monitoring the uniformity of thickness in real time by measuring the thickness of a transparent thin film while moving a position of a terahertz wave irradiated on the transparent substrate or transparent thin film, And a method of measuring the same.
An apparatus for measuring the thickness of a transparent thin film according to an embodiment includes a terahertz wave detecting apparatus for detecting a terahertz wave transmitted through a measurement target by generating a terahertz wave, a first terahertz wave detected through the transparent substrate A first thickness measuring unit for measuring a first thickness of the transparent substrate, a second THz wave detected by transmitting a transparent thin film formed on the transparent substrate, and a second THz wavelength measured using the first thickness, And a second thickness measuring unit for measuring the thickness of the second substrate.
According to an embodiment, the apparatus for measuring the thickness of the transparent thin film may further include a storage unit for storing the detected first and second THz waves, and the first thickness.
According to an embodiment, the first thickness measuring unit may measure the first thickness by the following equation.
Here, D 1 is the first thickness, c is the speed of light, n 1 is the refractive index of the transparent substrate, and Δf 1 is the resonance frequency interval of the first THz wave detected through the transparent substrate.
According to the embodiment, the second thickness measuring unit may measure the second thickness by the following equation.
Here, D 2 is the second thickness, n 2 is the refractive index of the transparent thin film, f 2 is the resonance frequency interval of the second terahertz wave detected through the transparent substrate and the transparent thin film, n 1 is the transparent The refractive index of the substrate, D 1, is the first thickness.
According to the embodiment, the apparatus for measuring the thickness of the transparent thin film may further include an input unit for receiving the refractive index of the transparent substrate, the refractive index of the transparent thin film, and the speed of the light.
According to an embodiment of the present invention, the terahertz wave detecting apparatus includes a laser beam generator for generating a femtosecond laser beam, a beam splitter for separating the femtosecond laser beam into a first beam and a second beam, A second ZnTe crystal that receives the second beam, and a second ZnTe crystal that transmits the terahertz wave transmitted through the second ZnTe crystal and the second ZnTe crystal that transmits the second ZnTe crystal, And a detector for detecting an electric field intensity of the terahertz wave transmitted through the measurement object using the second beam.
According to the embodiment, the apparatus for measuring the thickness of the transparent thin film may further include an input unit for receiving a movement control command. Here, the terahertz wave detecting apparatus moves the first ZnTe crystal, the reflection mirror and the second ZnTe crystal toward at least one of the x-axis, the y-axis and the z-axis according to the movement control command, The terahertz wave transmitted through the object can be detected.
According to the embodiment, the first thickness measuring unit may measure the first thickness of the transparent substrate according to the detection position of the first terahertz wave using the first terahertz wave that is moved in the transparent substrate and detected have.
According to the embodiment, the second thickness measuring unit may measure the second thickness of the transparent thin film according to the detection position of the second terahertz wave using the second terahertz wave that is moved in the transparent thin film and detected have.
According to the embodiment, the apparatus for measuring the thickness of the transparent thin film may further include a display unit for displaying a second thickness of the transparent thin film according to the detection position of the second terahertz wave.
According to an embodiment, the transparent substrate may be formed of any one of poly-ethylene-terephthalate (PET), poly-carbonate (PC), and polyimide (PI).
Meanwhile, a method of measuring the thickness of a transparent thin film according to an embodiment of the present invention includes: measuring a first thickness of the transparent substrate using a first terahertz wave transmitted through the transparent substrate; And measuring a second thickness of the transparent thin film by using the first thickness.
According to the embodiment, the step of measuring the first thickness may measure the first thickness by the following equation.
Here, D 1 is the first thickness, c is the speed of light, n 1 is the refractive index of the transparent substrate, and Δf 1 is the resonance frequency interval of the first THz wave detected through the transparent substrate.
According to the embodiment, the step of measuring the second thickness may measure the second thickness by the following equation.
Here, D 2 is the second thickness, n 2 is the refractive index of the transparent thin film, f 2 is the resonance frequency interval of the second terahertz wave detected through the transparent substrate and the transparent thin film, n 1 is the transparent The refractive index of the substrate, D 1, is the first thickness.
According to embodiments of the present invention, the thickness of a transparent thin film formed on a transparent substrate in a non-contact manner using a terahertz wave can be measured without damaging the transparent substrate and the transparent thin film.
In addition, according to embodiments of the present invention, the thickness uniformity of the transparent thin film can be monitored in real time by measuring the thickness of the transparent thin film while moving the position of the terahertz wave irradiated on the transparent substrate or the transparent thin film, Can be measured.
1 is a view showing a configuration of an apparatus for measuring a thickness of a transparent thin film according to an embodiment of the present invention.
2 is a diagram showing a configuration of the terahertz wave detecting apparatus shown in FIG.
Fig. 3 is a diagram showing a terahertz wave before and after transmission of a measurement object in a terahertz wave detecting apparatus.
4 is a diagram schematically showing the size of a terahertz wave to be irradiated on a measurement object.
5A to 5D are SEM photographs of a transparent substrate and a transparent substrate on which a transparent thin film is formed.
6A to 6D are graphs showing the THz wave transmitted through the transparent substrate and the transmittance.
7A to 7D are graphs showing the THz wave transmitted through the transparent substrate on which the transparent thin film is formed and the transmittance.
Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. However, the scope of the rights is not limited or limited by these embodiments. Like reference symbols in the drawings denote like elements.
The terms used in the following description are chosen to be generic and universal in the art to which they are related, but other terms may exist depending on the development and / or change in technology, customs, preferences of the technician, and the like. Accordingly, the terminology used in the following description should not be construed as limiting the technical thought, but should be understood in the exemplary language used to describe the embodiments.
Also, in certain cases, there may be a term chosen arbitrarily by the applicant, in which case the detailed description of the meaning will be given in the corresponding description section. Therefore, the term used in the following description should be understood based on the meaning of the term, not the name of a simple term, and the contents throughout the specification.
On the other hand, the terms first, second, etc. may be used to describe various elements, but the elements are not limited by terms. Terms are used only for the purpose of distinguishing one component from another.
It is also to be understood that when a section such as a film, a layer, an area, a configuration request, etc. is referred to as being "on" or "on" another part, And the like are included.
1 is a view showing a configuration of an apparatus for measuring a thickness of a transparent thin film according to an embodiment of the present invention. The transparent thin film
The terahertz
The specific configuration and operation of the terahertz
In addition, the terahertz wave has a very low dielectric constant for almost all materials (plastic, wood, paper, fabric, etc.
The terahertz
The
The
The
The
On the other hand, when the terahertz wave is transmitted through the
Further, as shown in Fig. 4, the terahertz wave focused by the
The
The
The
According to an embodiment of the present invention, the terahertz
The transparent thin film may be a polyacrylic based synthetic material, or may be formed by coating a liquid type synthetic material on a transparent substrate and UV curing the transparent thin film.
The terahertz
The
The first
In
In the present invention, the transparent substrate may be formed of one of PET (poly-ethylene-terephthalate), PC (poly-carbonate) and PI (poly-imide). Also, the refractive index of PET is 2.83, the refractive index of PC is 1.54, and the refractive index of PI may be 1.89. Further,? F 1 is the resonance frequency interval of the first terahertz wave detected through the transparent substrate.
The second
Here, D 2 is the second thickness, n 2 is the refractive index of the transparent film, Δf 2 is the resonant frequency interval of the second terahertz wave detected passes through the transparent substrate and the transparent thin film, n 1 is the refractive index of the transparent substrate, D 1 Is the first thickness of the transparent substrate measured through Equation (1). Further, in measuring the first thickness and the second thickness, the refractive index of the transparent substrate, the refractive index of the transparent thin film, and the speed of light may be input through the
On the other hand, the
The first
In addition, the second
The
1, the thickness of the transparent thin film can be measured even if the transparent substrate and the transparent thin film overlap with each other with similar optical characteristics. Further, by measuring the thickness of the transparent thin film in a non-contact / non-destructive manner using a terahertz wave, it is possible to prevent thin film damage due to thickness measurement.
1, the transparent thin film
That is, the transparent thin film
5A to 5D are SEM photographs of a transparent substrate and a transparent substrate on which a transparent thin film is formed. Here, the transparent substrate may be a PET substrate and a PC substrate.
5A is an SEM photograph of a PET substrate, and FIG. 5B is an SEM photograph of a PC substrate. On the SEM image, the PET substrate was measured to have a thickness of 106.5 μm, and the PC substrate was measured to have a thickness of 97.3 μm.
On the other hand, FIG. 5C is a SEM photograph of a structure in which a transparent thin film (TF) is formed on a PET substrate. On the SEM photograph, the PET substrate was measured to have a thickness of 91.9 μm, the transparent thin film (TF) was measured to be 28.4 μm, and the PET substrate and the transparent thin film (TF) had a thickness of 120.3 μm.
5D is a SEM photograph of a structure having a transparent thin film (TF) formed on a PC substrate. In the SEM photograph, the PC substrate was measured to be 93.7 μm thick, the transparent thin film (TF) was measured to be 10.1 μm thick, and the PC substrate and the transparent thin film (TF) were found to be 103.8 μm thick.
6A to 6D are graphs showing the THz wave transmitted through the transparent substrate and the transmittance. Here, the transparent substrate may be a PET substrate and a PC substrate.
6A and 6B show the THz wave transmitted through the PET substrate used in FIG. 5A and the transmittance. Here, FIG. 6A is a graph showing the first terahertz wave after passing through the PET substrate (E 0 (t)) and after passing through the PET substrate (E (t)). Here, the first terahertz wave after passing through the PET substrate (E (t)) is a signal waveform obtained through the
Fig. 6b, using the ratio of E 0 (t) and E (t) the Fourier transform to calculate E 0 (ω) and E (ω), respectively, and E 0 (ω) and E (ω) with respect to the
That is, when the resonance frequency interval? F 1 of the first terahertz, the refractive index of PET (n 1 = 2.83), and the speed of light (c = 3 × 10 8 ㎧) The thickness can be measured as 106 mu m. It can be seen that this is close to the thickness (106.5 mu m) of the PET substrate measured in the SEM photograph shown in Fig. 5A.
6C and 6D show the THz wave transmitted through the PC substrate used in FIG. 5B and the transmittance. Here, FIG. 6C is a graph showing the first terahertz wave after passing through the PC substrate (E 0 (t)) and after passing through the PC substrate (E (t)).
Figure 6d is using the ratio of E 0 (t) and E (t) the Fourier transform to calculate E 0 (ω) and E (ω), respectively, and E 0 (ω) and E (ω) with respect to the
That is, when the resonance frequency interval? F 1 of the first terahertz, the refractive index of PC (n 1 = 1.54) and the speed of light (c = 3 × 10 8 ㎧) The thickness can be measured to be 97.4 占 퐉. This is close to the thickness (97.3 mu m) of the PC substrate measured in the SEM photograph shown in Fig. 5B.
The thicknesses of the PET substrate and the PC substrate measured using the SEM photographs of FIGS. 6B and 6D, respectively, have thicknesses of the PET substrate and the PC substrate measured within the range of ± 0.5 μm, It can be seen that the accuracy is high when the thickness of the substrate is measured in a non-contact manner.
7A to 7D are graphs showing the THz wave transmitted through the transparent substrate on which the transparent thin film is formed and the transmittance. Here, the transparent substrate may be a PET substrate and a PC substrate, and a transparent thin film (TF) is formed on each of the PET substrate and the PC substrate to detect a second THz wave. For convenience of explanation, a PET substrate on which a transparent thin film (TF) is formed is denoted by "TF / PET", and a PC substrate on which a transparent thin film (TF) is formed is denoted by "TF / PC".
FIGS. 7A and 7B show the THz wave transmitted through TE / PET and the transmittance used in FIG. 5C. 7A is a graph showing a second terahertz wave after passing through TF / PET (E 0 (t)) and after passing through TF / PET (E (t)). Here, the second terahertz wave after passing through the TF / PET (E (t)) is a signal waveform obtained through the
Figure 7b by using a ratio of E 0 (t) and E (t) the Fourier transform to calculate E 0 (ω) and E (ω), respectively, and E 0 (ω) and E (ω) with respect to the
That is, the second resonance frequency interval of terahertz (Δf 2) and the refractive index of the PET (n 1 = 2.83), the refractive index of the TF (n 2 = 4.6), the first thickness measured in advance by the following equation 1 (91.9㎛ ) And the speed of light (c = 3 x 10 < 8 >) are applied to Equation (2), the thickness of TF can be measured to be 29.3 mu m. It can be seen that this is close to the thickness of the TF (28.4 mu m) measured in the SEM photograph shown in Fig. 5C.
On the other hand, Figs. 7C and 7D show the THz waves transmitted through TE / PC and the transmittance used in Fig. 5D. 7C is a graph showing a second terahertz wave after passing through TF / PC (E 0 (t)) and after passing through a PC substrate (E (t)).
Figure 7d is by using the ratio of E 0 (t) and E (t) the Fourier transform to calculate E 0 (ω) and E (ω), respectively, and E 0 (ω) and E (ω) with respect to the
That is, the second resonant frequency of the terahertz wave interval (Δf 2) and the refractive index of the PC (n 1 = 1.54), the refractive index of the TF (n 2 = 4.6), the first thickness measured by the following equation 1 (93.7㎛ ) And the speed of light (c = 3 x 10 < 8 >) are applied to Equation (2), the thickness of TF can be measured to 9.9 mu m. This is close to the thickness (10.1 mu m) of the TF measured in the SEM photograph shown in Fig. 5D.
7B and 7D, the thicknesses of the TFs measured respectively by the SEM photographs shown in FIGS. 5C and 5D have an error range of ± 1.0 μm and the thickness of the TF measured respectively. It can be seen that the accuracy is high when the thickness of the TF is measured.
In addition, the thickness of the TF can be measured for a large area TF / PEC or a large area TF / PC having a size of about 30 cm x 30 cm by moving the position where the terahertz waves are irradiated and transmitted on the TF / PEC or TF / And the thickness uniformity can be monitored in real time by displaying the thickness of the TF by measuring at various points.
While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. This is possible.
Therefore, the scope of the present invention should not be limited to the described embodiments, but should be determined by the equivalents of the claims, as well as the claims.
100: Transparent thin film thickness measuring device
110: terahertz wave detecting device
120: first thickness measuring section
130: second thickness measuring unit
140:
150:
160:
Claims (14)
A first thickness measuring unit that measures a first thickness of the transparent substrate using a first terahertz wave transmitted through the transparent substrate; And
A second thickness measurement unit for measuring a second thickness of the transparent thin film using the first thickness, and a second thickness measurement unit for measuring a second thickness of the transparent thin film using the first thickness,
Lt; / RTI >
Wherein the first thickness measuring unit measures a thickness of the transparent thin film for measuring the first thickness by the following equation:
[Equation 1]
(Where D 1 is the first thickness, c is the speed of light, n 1 is the refractive index of the transparent substrate, and f 1 is the resonance frequency interval of the first terahertz wave detected through the transparent substrate)
The first and second terahertz waves detected, the storage unit storing the first thickness,
The thickness of the transparent thin film.
Wherein the second thickness measuring unit comprises:
An apparatus for measuring a thickness of a transparent thin film for measuring the second thickness by the following formula (2)
&Quot; (2) "
(Wherein, D 2 is the second thickness, n 2 is the refractive index, Δf 2 is the resonant frequency interval, n 1 of the second terahertz wave detected by and transmitted through the transparent substrate and the transparent thin film of said transparent thin film is the Refractive index of the transparent substrate, D 1 is the first thickness)
An input part for receiving the refractive index of the transparent substrate, the refractive index of the transparent thin film,
Wherein the thickness of the transparent thin film is measured.
Wherein the terahertz wave detecting device comprises:
A laser beam generator for generating a femtosecond laser beam;
A beam splitter for splitting the femtosecond laser beam into a first beam and a second beam;
A first ZnTe crystal transmitting the first beam to generate a terahertz wave and transmitting the generated terahertz wave to the measurement object;
A terahertz wave transmitted through the object to be measured, and a second ZnTe crystal incident on the second beam; And
A detector for detecting an electric field intensity of a terahertz wave transmitted through the measurement object using the terahertz wave and the second beam transmitted through the second ZnTe crystal;
And the thickness of the transparent thin film.
An input unit
Further comprising:
Wherein the terahertz wave detecting device comprises:
And the second ZnTe crystal is moved in at least one of the x-axis, the y-axis, and the z-axis according to the movement control command to detect the terahertz wave transmitted through the measurement object while the first ZnTe crystal, the reflection mirror, The thickness of the transparent thin film.
Wherein the first thickness measuring unit comprises:
And measuring a first thickness of the transparent substrate according to a detection position of the first terahertz wave using the first terahertz wave that is moved and detected in the transparent substrate.
Wherein the second thickness measuring unit comprises:
Wherein the second thickness of the transparent thin film is measured according to the detection position of the second terahertz wave using the second THz wave detected in the transparent thin film.
And a display unit for displaying a second thickness of the transparent thin film according to a detection position of the second terahertz wave,
Wherein the thickness of the transparent thin film is measured.
Wherein the transparent substrate comprises:
A device for measuring the thickness of a transparent thin film made of one of PET (poly-ethylene-terephthalate), PC (poly-carbonate) and PI (poly-imide).
Measuring a second THz wave transmitted through the transparent substrate on which the transparent thin film is formed, and measuring a second thickness of the transparent thin film using the first THz wave;
Lt; / RTI >
Wherein the measuring the first thickness comprises: measuring a thickness of the transparent thin film to measure the first thickness according to the following equation:
[Equation 1]
(Where D 1 is the first thickness, c is the speed of light, n 1 is the refractive index of the transparent substrate, and f 1 is the resonance frequency interval of the first terahertz wave detected through the transparent substrate)
Wherein measuring the second thickness comprises:
A method for measuring the thickness of a transparent thin film, wherein the second thickness is measured by the following formula (2)
&Quot; (2) "
(Wherein, D 2 is the second thickness, n 2 is the refractive index, Δf 2 is the resonant frequency interval, n 1 of the second terahertz wave detected by and transmitted through the transparent substrate and the transparent thin film of said transparent thin film is the Refractive index of the transparent substrate, D 1 is the first thickness)
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KR102141228B1 (en) | 2019-10-31 | 2020-08-04 | 주식회사 마인즈아이 | Method and apparatus for measuring physical quantity of a thin layer using terahertz spectroscopy |
KR20210051865A (en) | 2019-10-31 | 2021-05-10 | 주식회사 마인즈아이 | Measuring system using terahertz spectroscopy |
KR20230057528A (en) | 2021-10-21 | 2023-05-02 | 주식회사 마인즈아이 | Terahertz wave reflective optics module |
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JP6589239B2 (en) * | 2015-09-25 | 2019-10-16 | 株式会社Screenホールディングス | Film thickness measuring apparatus and film thickness measuring method |
KR102180113B1 (en) * | 2019-04-30 | 2020-11-18 | 한양대학교 산학협력단 | Thickness measuring device |
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