KR101754753B1 - Smart system for safety factory based on Information technology facilities, and method for smart safety process using the same - Google Patents
Smart system for safety factory based on Information technology facilities, and method for smart safety process using the same Download PDFInfo
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Abstract
The present invention relates to a smart safety factory system based on an IT facility and a smart safety process management method using the same. In the present invention, the smart safety process server receives the information on the working process in the smart safety factory based on the IT facility, stores the information in the database, and stores the information corresponding to each work process corresponding to the inputs to the plurality of NFC tags. Standard work safety rules' and 'work process information' for each work process; After the smart safety process server attaches each NFC tag to the factory facility which is matched with each work process classified by NFC tag, matching with the 'standard work safety rule' and 'work process information' required in each NFC tag A second step of receiving input from outside or receiving through the network from the supervisor smart device that the operation of the supervisor of the work status of the employee or the operation status of the automatic facility is started; A third step of collecting, in real time, photographing information indicating a result of performing a supervisor business in which the supervisor smart device is matched with each work process; A fourth step of the supervisor smart device performing real-time transmission of photographic information, which is supervisor activity information for each work process, to the smart safety process server through the network; A fifth step of matching the photographed information with the work process identified in the first step, generating the result report information, and then transmitting the resultant report to the external expert terminal specified in advance through the network; And a sixth step of returning evaluation adjustment information to the database when the smart safety process server generates evaluation adjustment information for each work process through confirmation of an external expert according to the output of the result report information on the external expert terminal, And a control unit.
In this way, it is possible to collect concrete empirical data through conversion from qualitative industrial safety management based on artificial activity of conventional supervisor to quantitative industrial safety management based on IT-based automatic management and utilize big data This provides the effect of reducing industrial accident disasters through industrial safety management forecasting activities and decreasing insurance insurances due to annual industrial accidents.
In addition, the present invention not only reduces the occurrence of industrial accidents, reduces national economic losses due to human and industrial accidents, but also enhances the competitiveness of companies based on mutual trust between labor and management, thereby ultimately reducing the corporate burden to provide.
Description
The present invention relates to a smart safety factory system based on an IT facility and a smart safety process management method using the smart safety factory system. More specifically, The present invention relates to a smart safety factory system based on an IT facility and a smart safety process management method using the same.
Recently, big and small accidents are happening in Korea continuously. These events can be roughly classified into two general disasters and industrial disasters.
In the case of industrial accidents, industrial accidents cause a lot of human loss and many economic losses. According to the data from the Ministry of Employment and Labor, the amount of economic loss due to industrial accidents continues to increase, reaching 19 trillion won, equivalent to 110 times of natural disaster losses of 172.1 billion won (as of 2013).
The economic part is also very important, but the number of domestic industrial accidents is about 90,000 a year, of which more than 900 people are losing precious lives due to business accidents.
With so many workers dying and the huge economic loss of 19 trillion won, the necessity of a new alternative safety management system is urgently needed.
Korea's industrial accident prevention capability is lower than that of advanced countries. The industrial accidents rate in the last 10 years is stagnant at 0.7%, and the death rate is the highest among OECD countries, which has a great influence on national credibility. It is an urgent reality.
The industrial automation network system and its real-time synchronization method based on the ubiquitous sensor network of Patent Application No. 10-2009-0133646 corresponding to the conventional art 1 are constructed by constructing an industrial Ethernet as a base network, And integrated with a ubiquitous sensor network for each management and process to establish a wired / wireless integrated network, thereby providing a method of driving a wireless sensor / actuator through data exchange between an industrial Ethernet and a ubiquitous sensor network.
However, in the prior art 1, there is a limit in that it is impossible to detect a risk of malfunction and precise risk when attempting technical solution based on a sensing basis, but managing everything automatically.
The real-time industrial risk management system and the industrial risk management method of Patent Application No. 10-2012-0003048 corresponding to the conventional technology 2 monitors real-time status information of each process for the operation of the enterprise so that it can cope with a risk quickly , And various types of risk analysis data provide an industrial risk management system and an industrial risk management method that can be utilized for profit generation.
However, in the prior art 2, since the risk information is simply numerically expressed when the state information is detected for each process, safety management is provided according to the numerical value. Therefore, state information for all the processes is set, There is a limit in that there is no solution to the error of the process-specific status information.
The risk management system and method for shipbuilding of the patent application No. 10-2012-0020291 corresponding to the prior art 3 is to be applied to the shipbuilding process in terms of the quality aspects, safety aspects, certain aspects, performance aspects, The risk level and the risk level for each risk item are calculated by classifying and evaluating the occurrence effect and the probability of occurrence for each of the registered risk items. Then, based on the results of this calculation, the server sequentially considers the risk items and the risk items with high risk, and establishes a risk management schedule for each risk item during the planning period. Based on the schedule, Analyze the load of risk response activities and derive a daily plan that adjusts the expected load to level by day according to the analysis results. In addition, based on the derived daily plan, it manages the issuance of a risk response plan that presents risk response activities by period and risk item.
The safety accident prevention system that occurs during shipbuilding of Patent Application No. 10-2010-0128875 corresponding to Conventional Technology 4 includes a database for storing and managing safety accident information that occurred in the past, Analyzing the safety incident information inputted from the input unit and the database statistically and analyzing the correlation between the operation information input from the input unit and the safety accident information and detecting the operation points that are likely to cause a safety accident And an output unit for displaying the work point, so that it is possible to detect and prevent safety accidents by analyzing various fluctuation factors occurring in the shipbuilding process.
However, in the related arts 3 and 4, the safety management method specified in shipbuilding is proposed. However, in the related art 3, the influence and the possibility of occurrence are classified and evaluated in stages, The risk management schedule for each risk item is set up in order to establish the risk management schedule for each risk item, as in the case of the conventional technique 2, by setting up the state information for all the processes and unnecessarily excessive cost And there is no solution to the error of the process-specific status information. In the related art 4, a process performed by an analyzing unit for analyzing a correlation between the task information input from the input unit and the safety accident information, and detecting an operation point at which the safety accident occurs, Therefore, there is a limitation in that it can not provide a solution according to specific individual matters in terms of detecting work points for each process.
Therefore, it is urgently required to develop the technology to significantly change the paradigm of the existing industrial safety management policy in the technical field, faithfully reflecting the efforts of the government and public interest and the labor and management 's awareness.
[Related Technical Literature]
1. Industrial automation network system based on ubiquitous sensor network and its real-time synchronization method (Patent Application No. 10-2009-0133646) (U.S. Patent Application No. 10-2009-0133646)
2. Real-time industrial risk management system and industrial risk management method (Patent Application No. 10-2012-0003048)
3. RISK MANAGEMENT SYSTEM FOR SHIP CONSTRUCTION AND METHOD THEREOF (Patent Application No. 10-2012-0020291)
4. System for preventing industrial accident in shipbuilding (Patent Application No. 10-2010-0128875)
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a system and method for preventing industrial accidents from occurring in an unstable condition, In order to prevent industrial safety accidents, it is necessary to establish an IT facility to overcome the 'insecure state' of the facility and the inspection and supervision of the supervisor to prevent 'insecure behavior' of the workers. And a smart safety process management method using the same.
In addition, the present invention is to secure the time for industrial safety management activities in order to ensure quantitative industrial safety management activities, to prevent industrial accidents, to improve the competitiveness of enterprises in the changing business environment and changing environment of labor industry A smart safety factory system based on an IT facility and a smart safety process management method using the same.
However, the objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood by those skilled in the art from the following description.
In order to achieve the above object, a method for managing a smart safety process using a smart safety factory system based on an IT facility according to an embodiment of the present invention includes: The process classification information is input and stored in the database, and the database of the 'standard work safety rules' and 'work process information' corresponding to each work process corresponding to the inputs to the plurality of NFC tags is stored in the database A first step of performing each step; After the smart safety process server attaches each NFC tag to the factory facility which is matched with each work process classified by NFC tag, matching with the 'standard work safety rule' and 'work process information' required in each NFC tag A second step of receiving input from the outside or receiving from the supervisor smart device via the network that the work of the supervisor about the work situation of the worker or the operation status of the automatic facility is started; A third step of collecting, in real time, photographing information indicating a result of performing a supervisor business in which the supervisor smart device is matched with each work process; A fourth step of the supervisor smart device performing real-time transmission of photographic information, which is supervisor activity information for each work process, to the smart safety process server through the network; A fifth step of matching the photographed information with the work process identified in the first step, generating the result report information, and then transmitting the resultant report to the external expert terminal specified in advance through the network; And a sixth step of returning evaluation adjustment information to the database when the smart safety process server generates evaluation adjustment information for each work process through confirmation of an external expert according to the output of the result report information on the external expert terminal, And a control unit.
In order to achieve the above object, a smart safety factory system based on an IT facility according to an embodiment of the present invention includes a smart device for a worker operated by a worker; A supervisor smart device operated by a supervisor who supervises workers; In order to analyze the work situation of the separated work process and analyze the risk factors and to take preventive measures through the risk assessment, the standard work safety rules and work process information corresponding to the divided work processes NFC tags that store information on worker safety practices; Wherein the NFC tag transmits the worker work safety rule information corresponding to the divided work process to the worker smart device in the NFC tag transmission scheme and transmits the standard work safety information to the supervisor through the NFC tag transmission scheme, And is attached to a factory facility, which is a necessary place for confirmation and inspection of a supervisor operating the supervisor smart device to provide the smart device.
At this time, the supervisor smart device sends job results performed by the supervisor in the field to the smart safety process server through its own application (application) or the web service of the smart security process server, After that, the result report is collected in big data form and used as data of industrial safety management activities.
Also, the supervisor smart device can simultaneously transmit the industrial safety activities performed in the enterprise through the smart safety process server connected to the network to the external expert terminals operated by external experts, so as to readjust the problems of the industrial safety management activities So as to perform the evaluation adjustment function.
Also, the worker smart device acquires and outputs 'worker work safety rules' to be performed by the workers stored for each NFC tag by using the NFC reader function, so that the worker can self-manage his / .
The smart safety factory system based on the IT facility according to the embodiment of the present invention and the smart safety process management method using the same can be applied to the automatic management of IT based on the artificial activity based qualitative industrial safety management of the conventional supervisor The data can be collected through conversion to quantitative industrial safety management. By using big data, it is possible to reduce the industrial accident disaster through industrial safety management prediction activities, Provides an effect.
In addition, a smart safety factory system based on an IT facility according to another embodiment of the present invention and a smart safety process management method using the same reduce the occurrence of industrial accidents and reduce the national economic loss due to human and industrial accidents Not only to strengthen the competitiveness of enterprises based on the trust between labor and management, but ultimately to reduce the corporate burden.
1 is a diagram illustrating a smart safety plant system based on an IT facility according to an embodiment of the present invention.
FIG. 2 is a block diagram showing the configuration of the supervisor
3 is a block diagram showing a configuration of a smart
4 is a flowchart showing a smart safety process management method using a smart safety factory system based on an IT facility.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a detailed description of preferred embodiments of the present invention will be given with reference to the accompanying drawings. In the following description of the present invention, detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
In the present specification, when any one element 'transmits' data or signals to another element, the element can transmit the data or signal directly to the other element, and through at least one other element Data or signal can be transmitted to another component.
1 is a diagram illustrating a smart safety plant system based on an IT facility according to an embodiment of the present invention. Referring to FIG. 1, a plurality of
Here, the
Although there are very different work process processes for each company or company, it can be summarized into four categories of processes, namely, the processes of "goods receipt process → manufacturing process → inspection process → shipping process".
A number of NFC tags (10) are used to classify the working conditions of the four processes, for example, in order to allow experts and company personnel to analyze risk factors through risk assessment and to establish preventive measures to prevent them. Standard work safety rules and work process information (including work procedures and methods for each work process).
Accordingly, each
The supervisor (management supervisor) who operates the supervisor
Meanwhile, the supervisor of the supervisor who operates the supervisor
The supervisor
The supervisor
The worker smart device 20 acquires and outputs 'worker work safety rules' that the worker stored for each
Hereinafter, the
FIG. 2 is a block diagram showing the configuration of the supervisor
The
Hereinafter, the supervisor
The safety
The work process providing means 34b outputs the respective 'work process information' to the video input / output unit 32 in addition to the standard work safety rules outputted by the safety
The report
The alarm
According to another embodiment of the present invention, when it is determined that the worker has not performed the predetermined work process within a given time according to the judgment of the supervisor, the alarm
Meanwhile, the alarm
3 is a block diagram showing a configuration of a smart
Hereinafter, the smart
The safety policy and work
The result report providing module 52b is configured to provide the result report providing module 52b with information on the work status of the workers performing the work situation matched with the 'standard work safety rules' and the 'work process information' corresponding to each work process requested by each
The result report providing module 52b collects photographed information and process completion confirmation information indicating the result of the supervisor business operation, and then matches the information on the work process in the order of a plurality of work processes, generates result report information, 40 to a predetermined external expert terminal (60).
The evaluation adjustment
The evaluation adjustment
On the other hand, the evaluation adjustment
The
4 is a flowchart showing a smart safety process management method using a smart safety factory system based on an IT facility. Referring to FIG. 4, the smart
After step S110, the smart
After step S130, the supervisor
After step S140, the supervisor
After the step S150, the smart
After step S160, the smart
The present invention can also be embodied as computer-readable codes on a computer-readable recording medium. A computer-readable recording medium includes all kinds of recording apparatuses in which data that can be read by a computer system is stored.
Examples of the computer-readable recording medium include a ROM, a RAM, a CD-ROM, a magnetic tape, a floppy disk, an optical data storage device and the like, and also implemented in the form of a carrier wave (for example, transmission over the Internet) .
The computer readable recording medium may also be distributed over a networked computer system so that computer readable code can be stored and executed in a distributed manner. And functional programs, codes, and code segments for implementing the present invention can be easily inferred by programmers skilled in the art to which the present invention pertains.
As described above, preferred embodiments of the present invention have been disclosed in the present specification and drawings, and although specific terms have been used, they have been used only in a general sense to easily describe the technical contents of the present invention and to facilitate understanding of the invention , And are not intended to limit the scope of the present invention. It is to be understood by those skilled in the art that other modifications based on the technical idea of the present invention are possible in addition to the embodiments disclosed herein.
10: NFC tag
20: Worker Smart Device
30: Supervisor Smart Device
31: NFC reader module
32: Video I /
33:
34: Control module
34a: means of providing safety instructions
34b: means of providing work process
34c: report information providing means
34d: alarm information providing means
35: Transmitting / receiving module
36:
37: Voice input / output unit
40: Network
50: Smart Safety Process Server
51: Transmitting /
52:
52a: Safety rules and work process management module
52b: Result report providing module
52c: evaluation adjustment information collection module
52d: Mandatory delivery module
53: Database (DB)
60: External expert terminal
70: Mandatory Smart Device
Claims (5)
After the smart safety process server attaches each NFC tag to the factory facility which is matched with each work process classified by NFC tag, matching with the 'standard work safety rule' and 'work process information' required in each NFC tag A second step of receiving input from the outside or receiving from the supervisor smart device via the network that the work of the supervisor about the work situation of the worker or the operation status of the automatic facility is started;
A third step of collecting, in real time, photographing information indicating a result of performing a supervisor business in which the supervisor smart device is matched with each work process;
A fourth step of the supervisor smart device performing real-time transmission of photographic information, which is supervisor activity information for each work process, to the smart safety process server through the network;
A fifth step of matching the photographed information with the work process identified in the first step, generating the result report information, and then transmitting the resultant report to the external expert terminal specified in advance through the network; And
A sixth step of returning evaluation adjustment information to the database when the smart safety process server generates evaluation adjustment information for each work process through confirmation of an external expert according to the output of the result report information on the external expert terminal; A smart safety process management system using a smart safety factory system based on an IT facility.
A supervisor smart device operated by a supervisor who supervises workers; And
In order to analyze the work situation of the divided work process so that the person in charge of the expert and the company can analyze the risk factor through the risk assessment and establish preventive measures, standard work safety rules and work process information corresponding to the divided work process NFC tags that store information on worker safety practices; / RTI >
The NFC tag transmits the worker's safety rule information corresponding to the divided work process to the worker smart device in the NFC tag transmission mode and transmits the standard work safety information to the supervisor smart device through the NFC tag transmission method The smart facility system being based on an IT facility, characterized in that the system is attached to a factory facility, which is a necessary place for confirmation and inspection of a supervisor operating the supervisor smart device.
The result of the work performed by the supervisor in the field is transmitted to the smart safety process server through the web application of the smart security process server or the application of the self safety application server, and after the result report is created, the result report is collected in the form of big data And to be used as data of industrial safety management activities.
Through the smart safety process server connected to the network, the industrial safety activities being carried out in the enterprise are simultaneously transferred to external expert terminals operated by external experts, so that problems of industrial safety management activities can be readjusted. Smart safety plant system based on IT facility which features.
It is an IT facility that features 'Employee safety rules' that must be performed by employees stored for each NFC tag by using the NFC reader function and outputting them so that workers can become autonomous industrial safety management activities before work. Smart safety plant system based on.
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CN113627897B (en) * | 2021-08-23 | 2024-03-19 | 珠海优特电力科技股份有限公司 | Method and device for controlling safety of field operators and storage medium |
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