KR101262444B1 - Molding sheet having three dimensional emboss effect - Google Patents

Abstract

The present invention relates to a molded sheet having a three-dimensional embossing effect, comprising a UV-curable resin layer, a primer layer, a transparent film layer, a printing layer, an adhesive layer, a coloring film layer, and a primer layer from above. It provides a molded sheet characterized in that the transparent film layer is made of a polyester resin layer.

Embossing effect, forming sheet

Description

Molding sheet having three dimensional emboss effect

The present invention relates to a decorative molded sheet having a three-dimensional effect by being able to express a variety of embossed patterns by using an ultraviolet curable resin, more specifically, a transparent film, and coated on the surface of the transparent film and at the same time expressing a variety of patterns It consists of a resin layer formed with embossing, a printing layer for various appearance effects on the back of the transparent film, an adhesive layer for bonding the transparent film and a colored film to impart a lower hiding power, and a colored film to impart a lower hiding power. And it relates to a molded sheet that can be applied to the wood, building walls and applied to the adhesive and then applied as a decorative finishing material for the exterior of the home appliance, interior and exterior interior of the building and furniture.

Conventionally, in order to realize the surface embossed pattern, various printing operations are performed on the surface of a polypropylene or polyvinyl chloride film prepared through extrusion, calendaring, etc., and then laminated with a transparent film or a treatment agent is applied. Thereafter, heat is applied to the film to press the roll in which the pattern is engraved to prepare. The film produced in this way is not suitable for use as a surface material of home appliances due to the problem that the surface scratches and damage caused by various chemicals easily occur and the film is softened in various solvents used for industrial purposes. In addition, the embossed pattern formed by heat is difficult to implement a fine and uniform embossed pattern is drawn and extinguished by heat, and has a disadvantage that the three-dimensional effect is also poor.

Engraving the embossed pattern on polyethylene terephthalate (PET) has the disadvantage that the membrane molding is impossible due to the properties of PET.

Republic of Korea Patent Registration No. 696119 consists of a back layer, wood-based board and surface layer from below, the surface layer is bonded to the top of the wood-based board, the surface layer consists of a printing layer, a protective layer and a surface treatment layer from below, a protective layer Although the composition of the floor is made of PVC and the like, and the flooring material embossed to the surface layer is disclosed, which relates to the flooring material, not a molded sheet, and differs from the present invention in detail configuration.

Korean Patent Registration No. 728662 discloses a sheet of PET material, which is selected from the group consisting of colored sheets, transparent sheets, and adhesive sheets thereof, a printed layer formed on the upper surface of the underlayer, and an upper surface of the printed layer. Transparent protective layers are sequentially stacked, the transparent protective layer is disclosed eco-friendly interior sheet characterized in that the PET and PETG or PET and PBT blended at a weight ratio of 70-95: 30-5, respectively.

Japanese Laid-Open Patent Publication No. 193-309731 discloses a laminated sheet by thermal laminating a transparent to translucent layer made of vinyl chloride resin and a base sheet made of vinyl chloride resin, and then inducing the laminated sheet between a metal emboss roll and a rubber roll. And the manufacturing method of the laminated sheet which has an embossed shape inside is characterized by performing the embossing process on the back surface of a base sheet.

Japanese Patent Laid-Open No. 2007-92224 discloses a flooring sheet in which a surface protective film is laminated on a base sheet, in which a foamed resin layer and a patterned layer made of a thermoplastic resin containing a blowing agent and an inorganic filler are laminated in this order, and an olefin is placed thereon. A film layer composed of a thermoplastic resin and a surface protective layer are laminated, an uneven shape is formed from the surface protective layer to the foamed resin layer, and the surface protective layer contains an ionizing radiation curable resin containing 1 to 2 functional silicone methacrylate. A flooring sheet is disclosed, which is a cross-cured layer.

The object of the present invention is to give a variety of embossed pattern, printing, pearl effect, metal effect to improve the designability, to prevent surface scratches, the embossed pattern is not destroyed by heat, even embossed embossed pattern implementation It is possible to provide a molded sheet excellent in moldability.

The present invention is composed of an ultraviolet curable resin layer, a primer layer, a transparent film layer, a printing layer, an adhesive layer, a colored film layer, a primer layer from above to achieve the above object, the embossed pattern is given to the surface, the transparent film It provides a molded sheet characterized in that the layer is made of a polyester resin layer.

In the present invention, the polyester resin layer is preferably a polyethylene terephthalate glycol (PETG) resin layer.

In the present invention, the colored film layer may be composed of a vinyl chloride resin layer or a polyester resin layer.

In the present invention, the thickness of the transparent film layer is preferably 0.02 to 0.3 mm, the thickness of the colored film layer is preferably 0.07 to 0.3 mm. If the thickness of the film is thick, there is a lack of heat due to the high thickness, there is a lack of adhesion between the sheets, when burrs are generated in the sheet when cutting after molding. In particular, when the thickness of the colored film layer is thin, the surface defects of the adherend substrate (MDF, etc.) come up and the surface smoothness is not good due to the generation of orange peel on the surface.

In order to solve the problem that membrane molding is impossible when the embossed pattern is carved on PET in the present invention, an embossed pattern is carved on a transparent PETG resin layer having excellent moldability among polyesters, and then a vinyl chloride resin layer is laminated, or a PETG resin layer. It can be configured by a method of laminating.

That is, in the present invention, in order to solve the lack of moldability due to the drop in elongation of the PET resin layer, it is possible to solve the lack of moldability problem by applying PETG having excellent elongation in the polyester resin.

In the present invention, the embossed polyester resin layer may be transparent and form a printed layer on the vinyl chloride resin layer or the polyester resin layer, thereby providing various embossed patterns and printing effects.

The present invention is characterized in that the upper layer is composed of a transparent polyester sheet, and the lower layer is composed of a vinyl chloride sheet or a polyester sheet.

In order to compensate for the disadvantage of poor moldability due to the low elongation of the polyester sheet, in the present invention, the upper layer is made of polyester (PETG) sheet and the lower layer is made of vinyl chloride sheet to improve the bad moldability of polyester system. Polyester-based / vinyl chloride molded sheets can be made.

The molding sheet of the present invention is coated with a UV curable resin on a transparent film and at the same time pressed into a roll engraved with various embossing pattern UV cured to produce a transparent film to give an embossed pattern, or the embossed surface of the film thus produced After the printing, the pearl effect, the metal effect is given to the back side to improve the designability, by applying an adhesive can be produced by plywood with a colored film for securing the lower hiding force.

PETG film in the present invention can improve the hardness of the ultraviolet curable resin to prevent surface scratches, embossed pattern is not extinguished by heat, embossed to emboss the sculpted roll to cure UV light to achieve a uniform and delicate embossed pattern It is possible to apply printing, pearl effect, metal effect on the back or upper part of the film to which embossing is applied, and to manufacture exterior interior film with various decorativeness, and to improve decorativeness by pattern matching between embossing pattern and printing layer. There is an advantage.

In particular, there is a drawback that is not applicable to the membrane when applying the embossed pattern on the PET for wood, for this sheet provides a sheet capable of forming the membrane, including overlay, lapping by the production of a sheet having excellent moldability.

According to the present invention can emboss a variety of patterns excellent in the diffuse reflection effect on the surface of the PETG sheet, and when combined with printing on the vinyl chloride sheet can realize a variety of patterns while excellent three-dimensional impression. In addition, the treatment layer for protecting the surface of the sheet is represented by an embossed pattern to realize the surface solid effect without further processing, to improve scratch resistance through the UV treatment agent, and to form heat-resistant embossing, which is stretched and extinguished by heat in a later process. It can prevent the three-dimensional effect from falling. In particular, the use of a transparent PETG film with excellent moldability enables the membrane to be formed and can be used in various forms depending on the application without limitation.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a cross-sectional view of a molding sheet according to an embodiment of the present invention, which is a two-layer plywood structure, from above the UV-curable resin layer 10, primer layer 20, transparent film layer 30, It consists of the printing layer 40, the adhesive bond layer 50, the colored film layer 60, and the primer layer 70.

The ultraviolet curable resin layer 10 is laminated for embossing effect and surface protection of the molded sheet, and is composed of a film such as polyethylene (PE). It is preferable that the thickness is 10-50 micrometers in thickness.

The primer layer 20 serves as a binder of the ultraviolet curable resin layer 10 and the transparent film layer 30, and is acrylic, acrylic urethane, epoxy, polyurethane, polyisocyanate, polyester, acrylate, ethylene Vinyl acetate copolymers, polyamides, melamines, synthetic rubbers, polyvinyl alcohol resins, and the like. It is preferable that the thickness is 1-5 micrometers.

The transparent film layer 30 may be a polyalkylene terephthalate resin or the like as the polyester resin layer, and preferably polyethylene terephthalate glycol (PETG) is used.

The transparent film layer 30 is manufactured by the extrusion method, the thickness is preferably 0.02 to 0.3 mm depending on the application.

Various printing methods may be used for the printing layer 40, and among them, it is preferable to form a gravure printing ink using a gravure printing method for forming various colors and patterns.

The adhesive layer 50 may be formed by applying a thickness of 1 to 5 μm by a gravure method using an adhesive such as polyurethane or polyester, and by forming as an opaque layer, more clear three-dimensional appearance may be produced. In the present invention, when the adhesive layer is formed of an opaque layer, a pigment may be added to the adhesive.

The colored film layer 60 may be composed of a vinyl chloride resin layer or a polyester resin layer, the thickness of which is preferably 0.07 to 0.3 mm depending on the application.

When composed of a vinyl chloride resin layer, 8 to 25 parts by weight of plasticizer, 2 to 4 parts by weight of plasticizer, 100 to 4 parts by weight of vinyl chloride resin having a polymerization degree of 800 to 1300, organic and inorganic pigments to give various colors, and Mica Pearl It is preferable to apply the colored film produced by adding).

The primer layer 70 serves to adhere the molded sheet to the adhered substrate, and may be acrylic, acrylic urethane, epoxy, polyurethane, polyisocyanate, polyester, acrylate, ethylene-vinyl acetate copolymer, polyamide. Type, melamine type, synthetic rubber type, polyvinyl alcohol type resin and the like can be used.

Example 1

As shown in FIG. 1, the UV-curable resin layer 10, the primer layer 20, the transparent film layer 30, the print layer 40, the adhesive layer 50, the colored film layer 60, and the primer layer 70 from above. A molded sheet consisting of) was prepared.

The ultraviolet curable resin layer 10 was formed of a PE film having a thickness of 30 μm, and the primer layers 20 and 70 were formed of an acrylic resin of 3 μm in thickness, and the transparent film layer 30 had a thickness of 50 μm. The transparent PETG film was used, and the print layer 40 was formed by gravure printing, and the adhesive layer 50 was formed by applying a thickness of 3 μm by a gravure method using a polyurethane adhesive, and the colored film layer 60 was It consisted of PVC film of thickness 0.1mm.

[Example 2]

Same as Example 1, but the colored film layer 60 was composed of a PETG film of 0.1 mm thick.

Comparative Example 1

From the above, a molded sheet consisting of a transparent PET film having a thickness of 30 μm and a PVC film having a thickness of 0.1 mm was prepared.

Comparative Example 2

From the above, a molded sheet consisting of a 50 μm thick PETG film and a 50 μm thick PVC film was prepared.

[Comparative Example 3]

A molded sheet consisting of a PETG film having a thickness of 0.4 mm and a PVC layer having a thickness of 0.4 mm was prepared from above.

[Test Example]

Formability, surface smoothness, and adhesion of the molded sheets of Examples and Comparative Examples were measured, and the results are shown in Table 1. In the case of formability, the degree of flexibility at the time of sheet processing and attachment, the presence of flow marks on the surface in the case of surface smoothness, and the degree of lifting after attaching the sheet are determined visually, and excellent (○), normal (△), and poor (× Was evaluated by three grades.

Formability Surface smoothness Adhesion Example 1 ○ ○ ○ Example 2 ○ ○ ○ Comparative Example 1 × ○ ○ Comparative Example 2 ○ × ○ Comparative Example 3 ○ ○ ×

As can be seen from Table 1, the molded sheets prepared in the examples were excellent in moldability, surface smoothness and adhesion. In the case of Comparative Example 1, the moldability was lowered due to the low elongation of the PET layer, and in Comparative Example 2, due to the thin thickness of the colored film layer, the surface defect of the MDF layer, which is the adherent substrate, struck and rose, resulting in orange peel. The surface smoothness was not good due to the occurrence of. In Comparative Example 3, the surface smoothness was poor due to the flow marks of the PVC film, and the burrs occurred in the sheet when cutting after molding due to the lack of adhesiveness between sheets due to lack of heat due to high thickness.

1 is a sectional view of a molded sheet according to an embodiment of the present invention.

<Description of the symbols for the main parts of the drawings>

10: UV curable resin layer

20: primer layer

30: transparent film layer

40: printed layer

50: adhesive layer

60: colored film layer

70: primer layer

Claims (5)

Polyethylene UV-curable resin layer, primer layer, transparent film layer, printed layer, adhesive layer, colored film layer, primer layer having an embossed pattern from above, An embossed pattern is provided on the surface, and the transparent sheet layer is formed of a polyester resin layer. The molding sheet according to claim 1, wherein the polyester resin layer is a polyethylene terephthalate glycol (PETG) resin layer. The molding sheet according to claim 1, wherein the colored film layer is a vinyl chloride resin layer or a polyester resin layer. The molding sheet according to claim 1, wherein the transparent film layer has a thickness of 0.02 to 0.3 mm. The molding sheet according to claim 1, wherein the colored film layer has a thickness of 0.07 to 0.3 mm.

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