KR101035890B1 - A production device of alcohol using bamboo for stuffing - Google Patents

Abstract

According to the present invention, the container is made of a double barrel and the barrel is not damaged even if the barrel is heated, put the liquid paraffin (seconds) harmless to the body and the inside of the container, the support screen and the barrel floats in water It is installed to prevent detonation by installing an anti-injury detention screen to prevent it, and heats the vessel by heating the vessel with water filled in the lower side of the support screen to boil the air inside the vessel. It expands the air so that the air in the bamboo barrel inside the container is drawn out, and vacuums the inside of the container to decompress the inside of the container, and heats the container to sterilize the barrel by boiling water and sterilize heat. By adding the bamboo oil (bamboo oil) contained in bamboo by heat, water and dilute soil And by opening the valve of the pipe (hose) connected to the liquor tank while the vessel in the vacuum state is cooled, the liquor of the liquor tank is automatically sucked into the vessel by the vacuum suction force generated in the vessel and At the same time, the bamboo barrel is automatically filled with primary filling (injection), and alcohol is applied to the inside of the container filled with primary pressure (air pressure). The method of manufacturing and manufacturing apparatus of large wine to prevent the leakage and evaporation of the filled liquor by filling the secondary liquor-filled bamboo barrel and coating the sealing material harmless to the human body on the outer surface of the bamboo barrel; It relates to a large barrel produced by the manufacturing apparatus and the manufacturing method.

The present invention provides a process for depositing bamboo, a process for maintaining the vacuum state, a process for firstly injecting alcohol into a vacuum container, and a series of processes for injecting alcohol secondly by means of one container. It can be carried out, and the vacuum state of the container and the bamboo barrel is not released, and in addition, alcohol can be injected more quickly and easily and productivity can be improved.

In another aspect, the present invention is to maintain the inside of the container and the bamboo barrel deposited therein in a vacuum state so that when the alcohol is injected into the container, the alcohol supplied by the suction force of the vacuum formed in the container and bamboo is rapidly injected. Productivity can be improved, and the bamboo canister which is placed inside the container is detained by the support screen and the anti-injury detention screen so that it can be settled in the bottle without buoyancy due to buoyancy even if the container is filled with alcohol. It is possible to improve the injection capacity so that alcohol can be injected more easily.

Passive liquor manufacturing equipment. Infusion container. Vacuum pump for reduced pressure. Anti-injury detention screen. Support screen. Heating means. President. Bamboo bucket. Sealant. Daitong liquor manufacturing process chart.

Description

 Manufacturing method and apparatus for large wines {A PRODUCTION DEVICE OF ALCOHOL USING BAMBOO FOR STUFFING}

The present invention relates to a manufacturing method and a manufacturing apparatus of a large barrel wine to produce a large barrel of alcohol by filling the inside of the barrel is blocked between the node of the bamboo and the node.

To explain this in more detail, it is possible to expand the air in the container by heating the container with a double infusion container, to quickly discharge the air in the bamboo barrel with the upper and lower nodes blocked, and to decompress the air in the container to a vacuum state. Allow alcohol to be rapidly injected into the bamboo barrel where the upper and lower nodes are maintained, and place the bamboo barrel inside the container to be detained by the support screen and the anti-injury detention screen, and fill the air in the container with water filled under the support screen. Vacuum suction to depress the inside of the container, heat the depressurized infusion container to boil the filled water quickly to sterilize the barrel, and at the same time discharge the bamboo oil contained in the bamboo barrel by heat. The inside of the container and the inside of the bamboo barrel are kept in a vacuum state and then cooled, and the cooled vacuum By opening the valve of the pipe (hose) connecting the container in the state with the liquor tank, the liquor in the liquor tank is automatically sucked by the vacuum suction force generated inside the container, filling the container with the primary filling in the bamboo barrel automatically. (Injection), and the alcohol is applied to the inside of the container filled with the primary bamboo container by pressure (air pressure) so that the alcohol filled in the liquor tank is forced into the interior of the container and secondaryly filled. It is to provide a manufacturing method and apparatus for extracting the filled bamboo barrel to prevent leakage and evaporation of the filled wine by coating the sealing material on the outer surface of the bamboo barrel.

The present invention is to provide a method and apparatus for manufacturing large barrel wine mainly by injecting distilled liquor, such as shochu, whiskey, gin, brandy, rum or liquid leaching herbal medicine into a bamboo barrel.

As a conventional method of manufacturing large barrels, such as the present invention, "Utilization apparatus of a bamboo barrel of the domestic utility model registration No. 20-219372" and "Patent using the bamboo" of Patent Publication No. 10-1995-13476 Packaging method "and" Taektong Kettle "of Utility Model Registration No. 20-165136 ㆍ" Bamboo Keg "of Utility Model Registration No. 20-185335 ㆍ" Bamboo Keg "of Utility Model Registration No. 20-202588, and Patent Publication No. 10-1999-46565, "Manufacturing Method of Bamboo Packaging Mature Wine" ㆍ Published Patent Publication No. 10-2002-37918, "Method of manufacturing sealed bamboo liquor bottle and hermetically sealed bamboo liquor bottle manufactured by the same method" and patent registration 10-46527, "Method of Manufacturing Large Wine," is known.

Utility Model Registration No. 20-219372 "Casting apparatus using bamboo barrel" ㆍ Publication No. 10-1995-13476, "Packing method of liquor using bamboo" is to place a bamboo barrel inside the container Filled and left to fill the container filled with liquor soaked through the capillary of the bamboo barrel.

However, this is because the sake filled in the container is filled through the capillary of the bamboo barrel is filled with a lot of filling time, the productivity is significantly reduced, the alcohol is filled only by the pressure of the air there is a problem that the sake is not sufficiently filled.

Utility model registration No. 20-165136, "Tongtong Kettle" ㆍ Utility model registration No. 20-185335, "Bamboo keg" ㆍ Utility model registration No. 20-202588 "Bamboo keg" is a bamboo barrel whose ends are closed by nodes. The injection hole is injected into one side (top or bottom) or side, and then the injection hole is sealed (closed), or alcohol is injected through a small hole (inlet) drilled in a bamboo barrel.

However, this can not be injected easily because the air inside the bamboo can not be discharged smoothly, the injection time is a lot of use, the productivity is low, in particular, the collection of the once used bamboo cans are sold after refilling the wine As a result, there is a problem of lowering the reliability of the president.

In addition, "Patented manufacturing method of bamboo packaging mature wine" of the Patent Publication No. 10-1999-46565 • "Method of manufacturing a closed bamboo wine bottle and a closed bamboo wine bottle produced by the same method of Publication No. 10-2002-37918 "As a result of filling the sake with the bamboo barrel in the casting (pressurizing tank), the wine is filled and the pressure is applied to the casting (pressurizing tank) to inject the filled sake into the inside of the bamboo barrel, or casting (pressurizing tank) The bamboo barrel is placed inside the chamber, and the inside of the casting (pressurizing tank) is vacuum sucked to keep the interior of the bamboo chamber in a vacuum state. The wine is added to the filling of the bamboo barrel to be filled more quickly.

However, this forces pressure to the casting (pressurization tank) and injects the filled sake into the inside of the bamboo barrel, so that the pressure is simply applied to the sake, so that the sake is not smoothly injected into the bamboo barrel, and the filling (filling) There is a problem of being incomplete, and when the vacuum bamboo barrel is taken out and placed in another casting, air pressure rapidly flows into the interior of the bamboo barrel by the atmospheric pressure, thereby maintaining a pressure state parallel to the atmosphere. In addition, alcohol can not be injected smoothly into the bamboo barrel, but also the filling (filling) can not be completely filled, the filling capacity is also reduced.

Patent No. 10-46527, "Manufacturing Method of Large Wine", vacuum suctions bamboo barrels to keep the interior in a vacuum state, and puts a sealing membrane on one side of the bamboo barrels in a vacuum state and maintains them in a vacuum state. Put the bamboo barrel to maintain the vacuum state in the barrel filled with liquor so that the liquor is filled first, and the liquor filled with liquor is re-added to another pressure vessel and then pressurized. It is to be given.

However, since the vacuum is sucked into the bamboo barrel and the inside is kept in a vacuum state, when the sealing membrane is applied to one node, the sealing membrane is covered in the exposed state in the air, so the inside of the bamboo barrel is kept in a vacuum by atmospheric pressure. Is filled by the rapid inhalation of the inside of the bamboo barrel, and even if the alcohol is filled primarily by placing the bamboo barrel filled with the outside air in the barrel filled with alcohol, the effect of the inflow of the alcohol into the interior of the bamboo barrel is significantly reduced or Almost no effect of the first filling of alcohol can be obtained, and thus, even if the wine is not fully filled in the first place, the bamboo barrel is placed in the pressure barrel again and then the pressure is applied to make the alcohol be injected efficiently. There is no problem.

In particular, when filling the liquor into the bamboo barrel by the conventional method, the bamboo barrel is simply placed in the barrel (or casting), so that if the bamboo barrel is not completely filled to the top of the barrel (or casting), the buoyancy of the liquor is filled. When the phenomenon arises that the bamboo barrel rises, and the phenomenon in which the bamboo barrel rises due to the buoyancy of the liquor occurs in this way, since the liquor does not flow smoothly into the interior of the bamboo barrel, the injection (inflow) time is increased. There is a problem that a lot of productivity is significantly reduced.

In order to prevent the phenomenon in which the bamboo barrel rises due to the buoyancy of the liquor as described above, the liquor is completely filled to the top of the barrel (or casting) while the bamboo barrel is completely placed inside the barrel (or casting). However, if the sake is completely filled to the top of the keg (or casting), the pressure applied to the keg (casting) does not reach the entire liquor, and thus the effect of forcibly injecting alcohol by the pressure cannot be obtained. In order to prevent the phenomenon that the alcohol can not be injected only to a certain height of the liquor barrel (casting) there is a problem that can not be injected into the bamboo barrel located above the height of the liquor.

The present invention is to double the liquor injection container to warm the container to expand the air in the container to quickly discharge the air in the bamboo container with the upper and lower nodes blocked out to decompress the air in the container in a vacuum state to block the upper and lower nodes in the container To inject alcohol quickly into the bamboo barrel,

Place the bamboo barrel inside the liquor container and apply the pressure while filling the inside of the sealed liquor container to inject the liquor filled into the container into the interior of the liquor container. The container is placed to be detained by the support screen and the anti-injury detention screen of the bamboo container. The water is filled in the lower side of the support screen to vacuum the inside of the container, and the inside of the container is depressurized. Boil quickly, pasteurize, keep the inside of the container and the inside of the bamboo in a vacuum state, and let the bamboo oil in the bamboo container be discharged, and cool the container in the vacuum state. Open the valve of the pipe (hose) connected to the liquor tank so that the liquor in the liquor tank is released by the vacuum suction force generated inside the vessel. It is filled by being automatically sucked and at the same time the primary filling (injection) to the bamboo barrel automatically, the liquor is filled in the liquor tank by applying pressure (air pressure) to the inside of the container filled with the primary bamboo container It is forced to be injected into the inside to make secondary filling, and the liquor is taken out from the container with the secondary container filled with alcohol, and the outer surface of the bamboo container is coated with a sealing material that is harmless to the human body to prevent leakage and evaporation of the filled alcohol. It is an object of the present invention to provide a manufacturing method and a manufacturing apparatus.

Another object of the present invention, a process of loading bamboo and maintaining the vacuum state and a series of processes for injecting liquor by applying a process and pressure to the primary injection of liquor into a vacuum infusion vessel and a second injection of liquor Manufacturing method and manufacturing of large wine which can be carried out by a single infusion container, prevents the vacuum of the container and the bamboo barrel from being released, and also can inject alcohol more quickly and easily and improve productivity. I'm trying to provide a device.

Still another object of the present invention is to maintain the vacuum in the interior of the infusion container and the inside of the container by the suction force of the vacuum formed in the infusion container and bamboo when injecting alcohol into the infusion container The present invention aims to provide a manufacturing method and an apparatus for manufacturing large wines, which allow the supplied wine to be rapidly introduced (filled) and injected to improve productivity.

Still another object of the present invention is to hold and hold a bamboo barrel placed inside the liquor injection container by a support screen and an anti-injury detaining screen, so that even if the liquor is filled in the liquor injection container, the bamboo barrel is injured by buoyancy. It is to provide a method and apparatus for manufacturing a large wine that can be injected into the liquor without the liquor, so that the liquor can be injected more easily and the injection ability can be improved.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects,

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In the interior of the liquor infusion container 2, which is capable of opening and closing the lid 5 on the upper side of the container 3, a bamboo barrel 41 is placed and the liquor 40 in the sealed liquor infusion container 2 is sealed. Injecting the liquor 40 filled in the liquor injection container 10 by applying pressure in the state filled with the inside of the bamboo barrel 41;

Inside the liquor injection container (2), the bamboo barrel settled / detaining process 210 to be held by the bamboo screen 41, the support screen 43 and the anti-injury prevention detention screen 42 to be detained;

A container inside the common common process step 220 filling the water to the lower side of the support screen 43 and depressurizing the inside of the container by filling the inside of the wine injection container 2 in which the bamboo barrel 41 is detained;

Heat the depressurized liquor infusion vessel 2 to boil the filled water and pasteurize it, keeping the interior of the liquor infusion vessel 2 and the interior of each bamboo barrel 41 in a vacuum state, and at the same time each bamboo barrel ( 41) heating pressure reduction step 230 to discharge the bamboo force (竹瀝: bamboo oil) to be diluted with water;

A vessel cooling step 220 of cooling the wine injection vessel 2 in a vacuum state;

A vacuum is generated inside the liquor injection container 2 by opening the common valve 26 of the pipe connecting the cooled liquor injection container 2 and the liquor tank 20 to the liquor tank 20. Intra-vacuum infusion process 240 to be automatically sucked into the interior of the infusion container 2 by the suction force;

A first injection procedure 250 in which a liquor 40 that is automatically sucked and filled into the interior of the infusion container 2 by vacuum suction force is automatically sucked and injected into each bamboo barrel 41;

Tassel 40 filled with tassel injection vessel 2 by applying pressure to the inside of tassel injection vessel 2 filled with each bamboo barrel 41 in a state where the common valve 26 is closed (40). C) internal pressure and secondary injection process (270) for forcibly injecting into the inside of each bamboo barrel 41;

The liquor 40 is withdrawn from each of the bamboo barrels 40 injected into the liquor infusion container 2 and dried on the outside, and coated with a sealing material 110 harmless to the human body on the outer surface of the bamboo barrel 40. It is achieved by the barrel manufacturing method, that is, barrel barrel manufacturing process 200, characterized in that it comprises a; alcohol injection bamboo barrel withdrawal and sealing material coating process (280) to prevent leakage of the liquor (40).

Other above and other objects of the present invention,

The barrel (41) is placed inside the liquor infusion container (2) which allows the lid (5) to be detachably opened and closed on the upper side of the container (3). ) Injecting the liquor 40 filled in the liquor injection container 2 by applying pressure in a state filled with the inside of the bamboo barrel 41, and the side of the container 3 forming the liquor injection container 2. There is provided a measuring system (8) for measuring the amount of liquor to be filled, and the compressor (10) through the air supply pipe (11) provided with a pressure valve (12) on the lid (5) of the infusion container (2) Is connected to, the lid 5 of the infusion container (2) is connected to the vacuum pump for pressure reduction (30) through the mainstream vacuum suction pipe 31 is provided with a valve for vacuum 32 is provided with a liquor valve (22) Connect the liquor tank 20 through the mainstream supply pipe 21, and install an anti-injury detention screen 42 to detain the injury of the bamboo barrel 41 to be stored inside the liquor injection container (2), Injection In the lower end of the container (2) is provided with a heating device (50) for heating the interior of the infusion container (2);

Connecting the water supply pipe 24 having the water supply valve 24-2 to the air supply pipe 21;

An interior of the container 2 having a support screen 43 for supporting and detaining a bamboo barrel 41 stacked thereon and installed below the anti-injury detention screen 42;

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Installing the detention support device to detain the stacked bamboo barrel 41 and the anti-injury detention screen 42 from rising by buoyancy of the liquor 40;

A recovery pipe 47 is installed at a lower end of the vessel 3 and a recovery pipe 47 in which a recovery pump 48 is mounted;
The heating device 50 is achieved by the manufacturing apparatus (1-1) (1-2) characterized in that the heating coil 56 is installed on the lower side of the support screen 43;

The manufacturing method and the manufacturing apparatus of large barrels according to the present invention,

Inside the container, the bamboo barrel is placed to be detained by the support screen and the anti-injury detention screen, and vacuum is sucked while the water is filled in the lower part of the support screen to depress the inside of the container, and the depressed container is filled with heat. Boil water quickly to sterilize, keep the inside of the container and the inside of the bamboo in a vacuum state, and let the bamboo oil in the bamboo container be discharged. In this state, the valve of the pipe (hose) connected to the liquor tank is opened so that the liquor in the liquor tank is automatically sucked into the inside of the container by the vacuum suction force generated inside the container and at the same time, the primary filling is also automatically performed in the bamboo barrel. The liquor filled in liquor tank by applying pressure (air pressure) to the inside of the container filled with liquor. It is forced to be injected into the inside of the barrel to make secondary filling, and the liquor is taken out of the container filled with the secondary bamboo container and the outer surface of the bamboo container is coated with a sealing material that is harmless to the human body to prevent leakage of the filled alcohol.

One container can carry out the process of loading bamboo, keeping it in a vacuum state, a process of firstly injecting alcohol into a vacuum container, and a second process of infusing alcohol by applying pressure. In addition, the vacuum of the container and the bamboo barrel is not released, and alcohol can be injected more quickly and easily and productivity can be improved.

Improves productivity by keeping the inside of the container and the bamboo barrel stacked in it in a vacuum state so that the alcohol supplied by the suction force of the vacuum formed in the container and bamboo is rapidly injected and injected when the alcohol is injected into the container. You can.

Detaining and storing bamboo barrels stored inside the container by supporting screens and anti-injury detention screens, so that even if the container is filled with alcohol, the bamboo barrels do not injure by buoyancy and settle in the alcohol, making it easier to drink. Can be injected and the injection capacity can be improved.

These and other objects and features of the present invention will be more clearly understood from the following detailed description based on the accompanying drawings.

1 to 4 is a view showing a specific embodiment of the present invention, Figures 1 and 2 is an exemplary cross-sectional view showing a barrel casting apparatus (1-1) (1-2) according to the present invention, Figure 3 is a barrel manufacturing process drawing 200 showing a manufacturing process using the barrel manufacturing apparatus (1-1) (1-2) according to the present invention, Figure 4 is a barrel manufacturing apparatus (1-1) ( 1-2 is a cross-sectional view showing the barrel 100 produced by the barrel manufacturing process 200.

In the barrel manufacturing apparatus 1-1 (1-2) according to the present invention, the barrel production apparatus 1-1 was formed as illustrated in FIG.

The liquor injection container 2 in which the bamboo barrel 41 is stacked and the liquor 40 is filled, the container flange 4 formed on the upper end of the container 3 and the lid flange 6 formed on the outside of the lid 5. There was formed a plurality of fastening holes, the fastening holes matched to each other to fasten the bolt (7) and the nut (7-1) so that the lid (5) in the container (3) can be combined or separated.

A control box 4 and a measuring system 8 are installed on the side of the container 3 so that the control box 4 can operate (control) the barrel casting apparatus 1-1 according to the present invention. The measuring system 8 was able to measure (confirm) the amount of filling (state) of the liquor 40 filled therein.

The lid 5 is integrally formed with a handle 5-1 so that the lid 5 can be easily opened and closed, and a pressure gauge 13 and a liquor injection indicating an internal pressure state of the liquor injection container 2 are provided. Pressure reducers 27 each displaying an internal pressure reduction state of the container 2 were mounted.

The lid 5 forming the infusion container 2 was provided with a compressor 10, a liquor tank 20, and a vacuum pump 30 for reduced pressure, respectively.

The compressor 10 was installed in the lid 5 using the air supply pipe 11 provided with the pressure valve 12 in the middle.
The liquor tank 20 is directly connected to the lid 5 by using a liquor supply pipe 21 having a liquor valve 22, or the vacuum pump 30 for reducing pressure is provided with a vacuum valve 32. The vacuum suction pipe 31 may be directly connected to the lid 5, and the mainstream supply pipe 21 and the mainstream vacuum suction pipe 31 may be connected to a common pipe 25 provided with a shared valve 26 to cover the lid. Can be indirectly connected to (5).

Into the inside of the infusion container (2) was installed a support screen 43 for supporting the bottom of the bamboo barrel 41 to be stacked and the anti-injury detention screen 42 to be held in the upper side, the stacked bamboo barrel (41) and this A detention support device was installed to prevent the detained injury prevention detention screen 42 from rising by buoyancy of the liquor 40.

The detaining support device prevents the stacked bamboo barrel 41 and the anti-injury detention screen 42 holding the bamboo barrel 41 from rising due to the buoyancy of the liquor 40. (45-1) was formed to communicate in and out, the nut hole (45-1) was screwed to the screw rod 45 is equipped with a handle 46 at the top, screw plate at the bottom of the screw rod (45) (44) was installed.

The detention support device is to rotate the screw rod 45 by the handle 46 in the forward and reverse direction to move the pressing plate 44 up and down, as described above by adjusting the height of the pressing plate 44 to prevent injury screen (42) was to be detained.

A gas heating device 51 and an electric heating device 55 were installed at the lower end of the injection container 2 as a heating device 50 for heating the inside of the injection container 2.

The gas heating device 51 connects the burner 52 for generating sparks and the gas cylinder 54 filled with gas to the gas supply pipe 53 so that the gas from the gas cylinder 54 can be supplied to the burner 52. However, the gas supply pipe 53 was provided with a gas valve 53-1 so as to control the supply of gas.

The electric heating device 55 connects the wires 57 to the heating coils 56 that generate heat so as to supply electricity, but installs a plug 58 at one end of the wires 57 so as to provide an outlet (specifically shown). It is possible to bind / release.

In the barrel manufacturing apparatus 1-1 (1-2) according to the present invention, the barrel manufacturing apparatus 1-2 was formed as illustrated in FIG.

The liquor infusion container 2 in which the bamboo barrel 41 is stacked and the liquor 40 is filled, forms a plurality of fastening holes in the outer circumference of the container flange 4 and the lid 5 formed at the upper end of the container 3. In addition, the bolt 7 and the nut 7-1 are fastened to the matching fastening hole so that the lid 5 may be coupled or separated from the container 3.

The lid 5 is formed in a flat plate type, and is equipped with a pressure safety valve 35, and an exhaust valve 36 having a handle 36-1 is installed to provide an internal pressure or gas or the like of the infusion container 2. Can be discharged to the outside.
The compressor 3 was also equipped with a compressor 10, a liquor tank 20, and a vacuum pump 30 for pressure reduction.

In the liquor supply pipe 21, the water supply pipe 24 provided with the water supply valve 24-1 is connected to the upper side of the main valve 22 so as to supply (fill) water into the container 3. .
At the lower end of the container 3, a recovery pipe 47 provided with a first recovery valve 47-1, a second recovery valve 47-2, and a recovery pump 48 is installed. It was possible to recover to the liquor tank (20).

The heating device 50 installed at the lower end of the infusion container 2 to heat the inside of the infusion container 2 is provided with a heating coil 56 at the lower side of the support screen 43 inside the container 3. By directly heating the liquor or water to increase the heating efficiency.
In addition, another detaining support device for preventing the stacked bamboo barrel 41 and the anti-injury detention screen 42 holding the bamboo barrel 41 from rising by buoyancy of the liquor 40 is the hook ring 49-1. The weight 49 fixed to the upper center was installed on the upper side of the anti-injury detention screen 42 to prevent the anti-injury detention screen 42 from injuring, and the hook ring 49-1 of the weight 49 ), A string (not specifically shown) is attached to the container 3 so that the container 3 can be easily lifted or lowered.
Since other devices are formed in the same manner as the barrel casting apparatus 1-1 illustrated in FIG. 1, a detailed description thereof will be omitted.

Hereinafter, a method of manufacturing the barrel 100 using the barrel barrel manufacturing apparatus (1-1) (1-2) according to the present invention will be described based on the barrel barrel manufacturing process 200 illustrated in FIG.

Bamboo barrel settling / detaining process (210) is a process for placing the bamboo barrel 41 inside the liquor injection container (2) to be held by the support screen 43 and the anti-injury detention screen 42 as follows: do.

Water is filled in the lower end of the container 3 with the lid 5 open, but in the case of the barrel main manufacturing apparatus 1-1, in which the water supply pipe 24 is not installed as illustrated in FIG. Directly filling, and in the case of the barrel main manufacturing apparatus (1-2) having the water supply pipe (24) installed as illustrated in FIG. 2, the water supply valve (24-1) is opened to fill the water through the water supply pipe (24).

It is preferable that the water filled in the container 3 does not rise to the upper side of the supporting screen 43. When the water is filled to the upper side of the supporting screen 43, the alcohol is filled with water afterwards. Dilution will lower the concentration.
Therefore, in order to prevent the concentration of liquor is too low, it is preferable to fill the water only to the lower side of the support screen 43.

Installing the support screen 43 in the container (3) filled with water in the lower end of the inside, and the bamboo bucket 40 on the upper side of the support screen (43) to a suitable height (stacked by stacking), stacked bamboo bucket Cover the lid 5 after covering the anti-injury detention screen 42 on the upper side of the (40).

In the state in which the lid 5 is covered on the upper end of the container 3, when the detention support device mounted on the lid 5 is illustrated in FIG. 1, the screw rod 45 is operated by operating the handle 46. The pressing plate 44 is rotated to the forward and reverse directions so that the pressing plate 44 is connected to the upper surface of the anti-injury detention screen 42, and the lid flange 6 of the lid 5 is a container flange of the container 3. Adjust so that it is connected to the upper surface of 4).
In addition, when the detention support device is illustrated in FIG. 2, the weight 49 is placed on the upper side of the anti-injury detention screen 42.

The lid 5 is fastened to the upper side of the container 3 by fastening with the bolt 7 and the nut 7-1 to the respective fastening holes of the lid flange 6 and the container flange 4 which are matched in the above-mentioned state. Combining to keep the interior of the infusion container (2) in a sealed state.

In the container-industrial common paper process 220, the inside of the wine injection container 2 in a state where the bamboo barrel 41 is filled with water to the lower side of the support screen 43 in the inside of the wine injection container 2 detained and stored. The process of vacuum-inhaling air and depressurizing the inside of a container is performed as follows.

In the state where the infusion container 2 is kept in a closed state, the vacuum pump 30 for pressure is operated to forcibly suck the internal air of the infusion container 2 into the vacuum suction tube 31 and discharge it to the outside. The inside of (2) is kept in a primary vacuum state.

The heating decompression process 230 is performed while maintaining the interior of the injection container 2 in the primary vacuum state.

Heating depressurization step 230 by applying heat to the depressurized wine injection vessel (2) to boil and sterilize the filled water, to maintain the interior of the wine injection vessel (2) and the interior of each bamboo barrel 41 in a vacuum state At the same time, as the process of diluting with bamboo water (bamboo bamboo) of each bamboo barrel 41 to be diluted with water is carried out as follows.

When heating the wine infusion container (2) to boil and sterilize the filled water, and to maintain the interior of the wine injection container (2) and the interior of each bamboo barrel 41 in a vacuum state as a heating device (50) This is performed while operating the gas heating device 51 or the electric heating device 55.

In a state where the gas heating device 51 or the electric heating device 55 is exposed to the lower side of the container 3 as illustrated in FIG. 1, the gas heating device 51 opens the gas valve 53-1. The gas filled in the gas cylinder 54 is supplied to the burner 52 through the gas supply pipe 53 to ignite the burner 52 to generate a flame in the burner 52.
In addition, the electric heating device 55 plugs the plug 58 into an outlet (not specifically shown) and operates (ON) a switch (not specifically shown) so that electricity is heated by the heating coil 57. ) And heat is generated in the heating coil (56).

On the other hand, in the state in which the electric heating device 55 is installed at the inner bottom of the container 3 as illustrated in FIG. 2, the electric heating device 55 plugs the plug 58 into an outlet (not specifically shown). The switch (not specifically shown) is turned on and the electricity is supplied to the heating coil 56 through the wires 57 so that heat is generated in the heating coil 56.

The water filled in the container 3 is heated by the heat generated by the gas heating device 51 or the electric heating device 55, or the water filled in the container 3 is directly heated, and the steam of the heated water is It is discharged more quickly by the operation of the reducing vacuum pump 30.

In particular, since the inside of the infusion container (2) is heated in a state of maintaining a vacuum state, the water is discharged while being heated and evaporated more quickly, the bamboo barrel 41 is pasteurized at 40 ~ 60 ℃ when the water is heated To be implemented.

As described above, when the water filled in the container 3 is evaporated by the operation of the gas heating device 51 or the electric heating device 55, it is contained in the bamboo barrel 41 when discharged to the outside of the infusion container 2. Bamboo oil (bamboo oil) is discharged to the outside of the bamboo barrel 41 by the high-temperature steam and evaporative heat, bamboo bamboo oil discharged to the outside of the bamboo barrel 41 falls Dilute with mixed water.

The gas heating device 51 or the electric heating device 55 is operated for a suitable time while checking the internal temperature and the pressure of the wine injection container 2 by the thermometer 37 and the pressure gauge 13, and the wine injection container 2 is operated. Keeping the inside of the vacuum state, and if the inside of the infusion container 2 is maintained in an appropriate vacuum state, the operation of the vacuum pump 30 for reducing pressure is stopped, and the vacuum valve 32 is closed (OFF).

After the operation of the heating device 50, that is, the gas heating device 51 or the electric heating device 55 in a state where the inside of the wine injection container 2 is in a vacuum, the container cooling process 220 is performed. In order to completely cool the infusion container 2 in a vacuum state.

When the vacuum injection container 2 is completely cooled, an intra-vacuum alcohol injection process 240 is performed to inject alcohol.

The infusion process 240 in the vacuum container opens the shared valve 26 of the pipe connecting the cooled infusion container 2 and the liquor tank 20 to inject the liquor 40 of the liquor tank 20. By the vacuum suction force generated in the interior of the container (2) to be automatically sucked into the interior of the infusion container (2).

The sharing of the liquor valve 22 and the common pipe 25 of the liquor supply pipe 21 connecting the liquor injection container 2 and the liquor tank 20 while the injection container 2 in the vacuum state is completely cooled. When the valve 26 is opened, the liquor 40 of the liquor tank 20 is sucked and filled by the vacuum suction force generated inside the liquor injection container 2, and the liquor supply pump 23 is operated to It can be filled more quickly by giving.

The filling state of the liquor 40 is checked by the measuring system 8, and when the liquor 40 of the liquor tank 20 is filled to an appropriate height in the infusion container 2, the liquor valve 22 and the common valve are filled. Turn off (26).

After the tuft 40 is filled in the liquor tank 20, the first tuft injection process 250 is performed.
The primary injection step 250 is filled while the suction of the sake 40, which is automatically sucked and filled into the interior of the injection container (2) by the vacuum suction force is also sucked into each bamboo barrel 41 to maintain a vacuum state In general, the interior of the bamboo barrel 41 is approximately 80% natural filling.

After the sake 40 is first filled in each bamboo barrel 41, the container internal pressure and the second sake injection process 270 are performed.

In the vessel internal pressure and the secondary injection process 270, the pressure in the wine injection container 2 in which the liquor 40 is first filled in each bamboo barrel 41 with the common valve 26 closed. By adding the liquor 40 filled in the liquor injection container (2) is a step of forcibly injecting the inside of each bamboo barrel (41).

When the compressor 10 is operated while the pressure valve 12 is turned on, air is supplied into the injection container 2 through the air supply pipe 11, and air is supplied into the injection container 2. When supplied, pressure is generated (increased) inside the infusion container 2.

The liquor 40 filled in the liquor injection container 2 is forcedly injected into each bamboo barrel 41 by the pressure generated in the liquor injection container 2 and filled (secondary filling), and an appropriate time. During operation, the compressor 10 is operated so that the sake 40 is sufficiently filled (secondary filling) into each bamboo barrel 41.

After the sake 40 has been sufficiently filled into the bamboo barrel 41 by the operation of the compressor 10, the compressor 10 is stopped and a predetermined time in the state where the pressure valve 12 is turned off. It is left for a while so that the liquor 40 is secondary filled (injected).
The time that the liquor 40 is filled in the first and second bamboo barrels 41 is generally about 72 hours.

Liquor injection bamboo barrel extraction and sealing material coating process 280, if the sake 40 is sufficiently filled into each bamboo barrel 41, loosen the bolt (7) and nut (7-1) to remove the lid (5) Separated from the container (3), each of the bamboo barrels 40, the second injection of liquor 40 is withdrawn from the liquor infusion container (2) and hot air drying the outer surface, harmless to the human body on the outer surface of the bamboo barrel (40) The sealing material 110 is coated to prevent the injected wine 40 from leaking or evaporating.

After withdrawing each bamboo barrel 40, the 1st recovery valve 47-1 and the 2nd recovery valve 47-2 of the collection pipe 47 are opened one by one as needed, and remain in the injection container 2 as needed. One liquor 40, that is, liquor 40 mixed with dilution of water and bamboo power (竹瀝: bamboo oil) is recovered to the liquor tank 20.
In particular, by the barrel injection manufacturing apparatus 1-2 illustrated in FIG. 2, after the remaining liquor 40 of the liquor injection container 2 is completely recovered to the liquor tank 20, the inside of the liquor tank 20 is removed. Can be washed
With the liquor valve 22 turned off, the water supply valve 24-1 of the water supply pipe 24 is turned on to supply water to the inside of the container 3 to wash the inner surface of the container 3, and then to the container 3. ) Wash water is discharged to the outside of the liquor tank 20 through the recovery pipe (47).

As a sealing material 110 harmless to the human body that is coated on the outer surface of the bamboo barrel 40 in the liquor injection bamboo container withdrawal and sealing material coating process 280 include acecell, gelatin, natural beeswax beeswax, microcrystalline cellulose, natural resin, etc. Can be.

The coating method of the sealant 20 may be a method of depositing the bamboo barrel 40 on the sealant 110 or by spraying the sealant 110 on the outer surface of the bamboo barrel 40.

The large barrel 100 according to the present invention as illustrated in FIG. 4 manufactured by the method and apparatus as described above is mixed with bamboo power (bamboo oil: bamboo oil) in the liquor 40 filled in the bamboo barrel 41. have.

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Although described and illustrated only with respect to specific embodiments of the invention above, it will be apparent to those skilled in the art that various modifications and variations can be made within the technical spirit of the invention, and such modifications and modifications belong to the appended claims. It is natural.

1 is a cross-sectional view showing an exemplary barrel manufacturing apparatus according to the present invention.

Figure 2 is a cross-sectional view showing another embodiment of a large barrel manufacturing apparatus according to the present invention.

Figure 3 is a process chart showing a manufacturing process using a large barrel manufacturing apparatus according to the present invention.

Figure 4 is a cross-sectional view showing a large barrel produced by a large barrel manufacturing apparatus and a large barrel manufacturing process according to the present invention.

Explanation of symbols on the main parts of the drawings

1-1. 1-2: barrel injecting apparatus 2: alcohol infusion container

10: compressor 11: air supply line 13: pressure gauge

20: liquor tank 21: liquor supply pipe 25: combined suction supply pipe

27: decompression meter 30: vacuum pump for pressure reduction 31: vacuum suction pipe

40: liquor 42: injuries prevention detention screen 43: support screen

44: pressing plate 48: weight 50: heating means

51: gas heating device 55: electric heating device 100: large barrel

110: sealing material 200: barrel casting process

Claims (8)

The bamboo barrel 41 is placed inside the liquor injection container 2 which can open and close the lid 5 so as to be detained by the anti-injury restraint screen 42, and inside the liquor injection container 2 sealed. Injecting the liquor 40 filled in the liquor injection container 10 to the inside of the bamboo barrel 41 by applying pressure in the state filled with liquor 40; Inside the liquor infusion container 2, the bamboo barrel settled / detaining process (210) to be placed between the bamboo screen 41, the support screen 43 and the anti-injury restraint screen 42 to be detained; The inside of the wine injection container 2 in which the bamboo barrel 41 is detained and stored in the container inside the container for depressurizing the inside of the wine injection container 2 by vacuum suction while water is filled to the lower side of the support screen 43. Process 220; Boiled and sterilized by filling the depressurized alcohol infusion container 2 with heat, and maintaining the inside of the alcohol infusion container 2 and the interior of each bamboo barrel 41 in a vacuum state, and at the same time each bamboo barrel 41 Heating decompression process 230 to discharge the bamboo force (竹瀝: bamboo oil) of the dilution with water; A vessel cooling step 220 of cooling the wine injection vessel 2 in a vacuum state; A vacuum is generated inside the liquor injection container 2 by opening the common valve 26 of the pipe connecting the cooled liquor injection container 2 and the liquor tank 20 to the liquor tank 20. Intra-vacuum infusion process 240 to be automatically sucked into the interior of the infusion container 2 by the suction force; A first injection procedure 250 in which a liquor 40, which is automatically sucked and filled into the interior of the infusion container 2 by vacuum suction force, is automatically sucked and injected into each bamboo barrel 41; Tassel 40 filled with tassel injection vessel 2 by applying pressure to the inside of tassel injection vessel 2 filled with each bamboo barrel 41 in a state where the common valve 26 is closed (40). C) internal pressure and secondary injection process (270) for forcibly injecting into the inside of each bamboo barrel 41; The liquor 40 is withdrawn from each of the bamboo barrels 40 injected into the liquor infusion container 2 and dried on the outside, and coated with a sealing material 110 harmless to the human body on the outer surface of the bamboo barrel 40. Method of producing large barrels, characterized in that consisting of; alcohol injection bamboo barrel withdrawal and sealing material coating process (280) to prevent leakage of the liquor (40). delete The barrel (41) is placed inside the liquor infusion container (2) which allows the lid (5) to be detachably opened and closed on the upper side of the container (3). ) Injecting the liquor 40 filled in the liquor injection container 2 by applying pressure in a state filled with the inside of the bamboo barrel 41, and the side of the container 3 forming the liquor injection container 2. There is provided a measuring system (8) for measuring the amount of liquor to be filled, and the compressor (10) through the air supply pipe (11) provided with a pressure valve (12) on the lid (5) of the infusion container (2) Is connected to, the lid 5 of the infusion container (2) is connected to the vacuum pump for pressure reduction (30) through the mainstream vacuum suction pipe 31 is provided with a valve for vacuum 32 is provided with a liquor valve (22) Connect the liquor tank 20 through the mainstream supply pipe 21, and install an anti-injury detention screen 42 to detain the injury of the bamboo barrel 41 to be stored inside the liquor injection container (2), Injection In the lower end of the container (2) is provided with a heating device (50) for heating the interior of the infusion container (2); Connecting the water supply pipe 24 having the water supply valve 24-2 to the liquor supply pipe 21; Installed on the lower side of the anti-injury detention screen 42, a support screen 43 for supporting and detaining a bamboo barrel 41 to be stored in the inside of the infusion container 2; Installing the detention support device to detain the stacked bamboo barrel 41 and the anti-injury detention screen 42 from rising by buoyancy of the liquor 40; A recovery pipe 47 is installed at a lower end of the vessel 3 and a recovery pipe 47 in which a recovery pump 48 is mounted; The heating device 50 is the heating coil 56 is installed on the lower side of the support screen 43; manufacturing apparatus of large barrels, characterized in that. delete delete The detention support device according to claim 3, wherein the detention support device for detaining the stacked bamboo barrel 41 and the anti-injury detention screen 42 from rising by buoyancy of the liquor 40 is provided; The nut hole 45-1 is formed in the center of the lid 5 so as to communicate in and out, and screwed the screw rod 45 with the handle 46 mounted on the top; A presser plate 44 is installed at the lower end of the screw rod 45; The detention support device according to claim 3, wherein the detained bamboo barrel 41 and the anti-injury detention screen 42 are not lifted by buoyancy of the liquor 40; A device for manufacturing a barrel of jujube, characterized in that the weight 49 is placed on the upper side of the anti-injury detaining screen 42 to detain the bamboo barrel 40 to be stacked. delete

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