KR100663668B1 - Plasma processing apparatus for a parallel bach processing of a plurality of substrates - Google Patents
Plasma processing apparatus for a parallel bach processing of a plurality of substrates Download PDFInfo
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- KR100663668B1 KR100663668B1 KR1020050119023A KR20050119023A KR100663668B1 KR 100663668 B1 KR100663668 B1 KR 100663668B1 KR 1020050119023 A KR1020050119023 A KR 1020050119023A KR 20050119023 A KR20050119023 A KR 20050119023A KR 100663668 B1 KR100663668 B1 KR 100663668B1
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- H—ELECTRICITY
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- H01J37/32—Gas-filled discharge tubes
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
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Abstract
Description
본 발명의 상세한 설명에서 사용되는 도면을 보다 충분히 이해하기 위하여, 각 도면의 간단한 설명이 제공된다.In order to more fully understand the drawings used in the detailed description of the invention, a brief description of each drawing is provided.
도 1은 본 발명의 제1 실시예에 따른 플라즈마 처리 장치의 사시도이다.1 is a perspective view of a plasma processing apparatus according to a first embodiment of the present invention.
도 2는 도 1의 플라즈마 처리 장치의 수직 단면도이다. 2 is a vertical cross-sectional view of the plasma processing apparatus of FIG. 1.
도 3은 본 발명의 제2 실시예에 따른 플라즈마 처리 장치의 사시도이다.3 is a perspective view of a plasma processing apparatus according to a second embodiment of the present invention.
도 4는 도 2의 플라즈마 처리 장치의 정단면도이다. 그리고4 is a front sectional view of the plasma processing apparatus of FIG. 2. And
도 5는 도 2의 플라즈마 처리 장치의 측단면도이다.5 is a side cross-sectional view of the plasma processing apparatus of FIG. 2.
*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
10, 110: 플라즈마 처리 장치 20, 120: 플라즈마 반응기10, 110:
30, 130: 배치 처리 챔버 40, 42: 구동 모터30, 130:
45, 47: 턴테이블 60, 61: 기판 보트45, 47:
본 발명은 복수의 기판을 배치 처리하기 위한 플라즈마 처리 장치에 관한 것으로, 구체적으로는 반도체 웨이퍼와 같은 기판을 하나의 챔버 내에서 동시에 병렬 배치 처리 할 수 있는 플라즈마 처리 장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plasma processing apparatus for batch processing a plurality of substrates, and more particularly, to a plasma processing apparatus capable of simultaneously parallel processing a substrate such as a semiconductor wafer in one chamber.
반도체 제조에서 플라즈마는 다양한 공정 예를 들어, 식각(etching), PVD와 CVD를 이용한 증착(deposition), 포토레지스트를 제거하는 아싱(ashing), 챔버 클리닝 등 다양한 공정에 널리 사용되고 있다. 플라즈마 공정에서 높은 처리량을 얻기 위하여 복수의 기판을 배치 처리하기 위한 플라즈마 처리 장치가 제공되고 있다.In semiconductor manufacturing, plasma is widely used in various processes such as etching, deposition using PVD and CVD, ashing to remove photoresist, and chamber cleaning. BACKGROUND OF THE INVENTION A plasma processing apparatus for batch processing a plurality of substrates in order to obtain high throughput in a plasma process is provided.
1993년 6월 8일 쿠로노 등에게 허여된 미국특허 제5217560호의 수직 타입 처리 장치는 실린더형 반응 튜브와 실린더형 내부 튜브를 구비한다. 반응 튜브의 외부에는 링형을 갖는 다수개의 플라즈마 발생 전극 유닛이 배치된다. 반응 튜브와 내부 튜브 사이에는 반응 가스 파이프가 설치되어 반응 가스를 입력한다. 입력된 반응 가스는 플라즈마 방생 전극으로부터 발생된 전기장에 의해 플라즈마화 되어 내부 튜브의 다수개의 홀들을 통하여 내부 튜브의 내측으로 유입된다. 내부 튜브의 내측으로는 승/하강이 가능한 수직형의 기판 보트가 배치된다. 웨이퍼 보트에는 복수의 웨이퍼가 수평으로 적층된다. 이 수직 타입 처리 장치는 반도체 웨이퍼나 액정 기판의 아싱 공정이나 증착 공정 등에 사용된다.The vertical type processing apparatus of US Pat. No. 5,52,560, issued to Kurono et al. On June 8, 1993, includes a cylindrical reaction tube and a cylindrical inner tube. Outside the reaction tube, a plurality of plasma generating electrode units having a ring shape are disposed. A reaction gas pipe is installed between the reaction tube and the inner tube to input the reaction gas. The input reaction gas is converted into plasma by the electric field generated from the plasma discharge electrode and introduced into the inner tube through the plurality of holes of the inner tube. Inside the inner tube is arranged a vertical substrate boat capable of raising / lowering. A plurality of wafers are stacked horizontally in the wafer boat. This vertical type processing apparatus is used for an ashing process, a vapor deposition process, etc. of a semiconductor wafer or a liquid crystal substrate.
이와 같은 종래의 배치 처리를 위한 플라즈마 처리 장치는 복수의 기판을 배치 처리함으로서 매엽식 플라즈마 처리 장치에 비하여 상당히 높은 처리량을 얻을 수 있다.Such a conventional plasma processing apparatus for batch processing can obtain a significantly higher throughput than batch-type plasma processing apparatus by batch processing a plurality of substrates.
본 발명자는 이와 같은 배치 처리를 위한 플라즈마 처리 장치에서, 보다 높은 기판 처리량을 얻을 수 있도록 하기 위하여 병렬 배치 처리가 가능한 플라즈마 처리 장치를 제공하고자 한다.The present inventors aim to provide a plasma processing apparatus capable of parallel batch processing in order to obtain a higher substrate throughput in such a plasma processing apparatus for batch processing.
따라서 본 발명은 병렬 배치 처리에 의해 높은 기판 처리량을 얻을 수 있도록 하며, 병렬 배치 처리가 가능하도록 넓은 볼륨을 갖고 균일한 고밀도의 플라즈마를 발생 시킬 수 있는 플라즈마 처리 장치를 제공하는데 있다.Accordingly, an aspect of the present invention is to provide a plasma processing apparatus capable of obtaining a high substrate throughput by parallel batch processing, and capable of generating a plasma of high density with a wide volume to enable parallel batch processing.
복수의 기판을 병렬 배치 처리하기 위한 플라즈마 처리 장치에 관한 것이다. 본 발명의 플라즈마 처리 장치는: 복수의 기판이 수납되는 제1 기판 보트; 다른 복수의 기판이 수납되는 제2 기판 보트; 상부면에 복수의 개구부가 형성되며, 제1 및 제2 기판 보트가 병렬로 배치되어 내부에 수용되는 배치 처리 챔버; 및 배치 처리 챔버의 상부에 구성되는 하나 이상의 플라즈마 반응기를 포함하고, 상기 플라즈마 반응기는: 배치 처리 챔버의 상부면에 형성된 복수의 개구부에 연결되는 복수의 방전관 가지들과 방전관 가지들에 공통으로 연결되는 방전관 몸체를 구비하는 외부 방전관; 방전관 몸체와 복수의 방전관 가지들 그리고 배치 처리 챔버에 의해서 형성되는 복수의 플라즈마 방전 경로; 복수의 플라즈마 방전 경로를 유도하기 위해 외부 방전관에 장착되는 페라이트 코어 및 이에 권선되어 전원 공급원에 연결되는 유도 코일을 포함한다.A plasma processing apparatus for parallel batch processing of a plurality of substrates. The plasma processing apparatus of the present invention includes: a first substrate boat in which a plurality of substrates are accommodated; A second substrate boat accommodating a plurality of other substrates; A batch processing chamber in which a plurality of openings are formed in an upper surface, and the first and second substrate boats are arranged in parallel and accommodated therein; And one or more plasma reactors configured on top of the batch processing chamber, wherein the plasma reactor comprises: a plurality of discharge tube branches and discharge tube branches connected in common to the plurality of openings formed in the upper surface of the batch processing chamber; An external discharge tube having a discharge tube body; A plurality of plasma discharge paths formed by a discharge tube body, a plurality of discharge tube branches and a batch processing chamber; It includes a ferrite core mounted to an external discharge tube to induce a plurality of plasma discharge paths and an induction coil wound around and connected to a power supply.
바람직하게, 페라이트 코어는 외부 방전관에 장착되는 하나 이상의 링형 페 라이트 코어를 포함한다.Preferably, the ferrite core comprises one or more ring-shaped ferrite cores mounted to an external discharge vessel.
바람직하게, 외부 방전관에 연결되어 반응 가스 공급원으로부터 제공되는 반응 가스를 외부 방전관으로 입력하는 가스 입력관; 및 배치 처리 챔버의 하부면 형성된 개구부에 연결되어 반응 가스를 배기하는 가스 배출관을 포함한다.Preferably, the gas input tube connected to the external discharge tube to input the reaction gas provided from the reaction gas supply source to the external discharge tube; And a gas discharge pipe connected to the opening formed at the lower surface of the batch processing chamber to exhaust the reaction gas.
바람직하게, 배치 처리 챔버의 내측 상단에 수평으로 설치되며 복수의 홀이 형성된 제1 배플 평판; 및 배치 처리 챔버의 내측 하단에 수평으로 설치되며 복수의 홀이 형성된 제2 배플 평판을 포함한다.Preferably, the first baffle plate is installed horizontally on the inner top of the batch processing chamber and a plurality of holes are formed; And a second baffle plate horizontally installed at an inner lower end of the batch processing chamber and having a plurality of holes formed therein.
바람직하게, 배치 처리 챔버는: 제1 및 제2 기판 보트가 수직으로 병렬 배치되어 수용되기에 적합한 챔버 하우징; 및 챔버 하우징의 전면으로 형성되어 복수의 기판이 출입하는 기판 출입구를 포함한다.Preferably, the batch processing chamber comprises: a chamber housing adapted to accommodate the first and second substrate boats arranged vertically in parallel; And a substrate entrance formed in the front surface of the chamber housing, through which the plurality of substrates enter and exit.
바람직하게, 제1 기판 보트가 놓이는 제1 턴테이블; 제1 턴테이블에 연결되는 제1 회전축; 제1 회전축을 회전시키기 위한 제1 구동 모터; 제2 기판 보트가 놓이는 제2 턴테이블; 제2 턴테이블에 연결되는 제2 회전축; 및 제2 회전축을 회전시키기 위한 제2 구동 모터를 포함한다.Preferably, the first turntable on which the first substrate boat is placed; A first rotating shaft connected to the first turntable; A first drive motor for rotating the first rotating shaft; A second turntable on which the second substrate boat is placed; A second rotating shaft connected to the second turntable; And a second drive motor for rotating the second rotation shaft.
바람직하게, 제1 및 제2 구동 모터는 챔버 하우징의 외측 하부에 위치하며, 제1 및 제2 회전축은 제1 및 제2 실링 부재를 통하여 제1 및 제2 턴테이블에 연결된다.Preferably, the first and second drive motors are located at the outer bottom of the chamber housing and the first and second rotational shafts are connected to the first and second turntables through the first and second sealing members.
바람직하게, 배치 처리 챔버는: 제1 및 제2 기판 보트가 수평으로 병렬 배치되어 수용되기에 적합한 챔버 하우징; 및 챔버 하우징의 전면으로 형성되어 복수의 기판이 출입하는 기판 출입구를 포함한다.Preferably, the batch processing chamber comprises: a chamber housing adapted to accommodate the first and second substrate boats arranged horizontally in parallel; And a substrate entrance formed in the front surface of the chamber housing, through which the plurality of substrates enter and exit.
바람직하게, 제1 기판 보트가 놓이는 제1 지지대; 및 제2 기판 보트가 놓이는 제2 지지대를 포함한다.Preferably, the first support on which the first substrate boat is placed; And a second support on which the second substrate boat is placed.
본 발명과 본 발명의 동작상의 이점 및 본 발명의 실시예에 의하여 달성되는 목적을 충분히 이해하기 위해서는 본 발명의 바람직한 실시예를 예시하는 첨부 도면 및 첨부 도면에 기재된 내용을 참조하여야 한다. 각 도면을 이해함에 있어서, 동일한 부재는 가능한 한 동일한 참조부호로 도시하고자 함에 유의하여야 한다. 그리고 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 공지 기능 및 구성에 대한 상세한 기술은 생략된다.DETAILED DESCRIPTION In order to fully understand the present invention, the operational advantages of the present invention, and the objects achieved by the embodiments of the present invention, reference should be made to the accompanying drawings which illustrate preferred embodiments of the present invention and the contents described in the accompanying drawings. In understanding the drawings, it should be noted that like parts are intended to be represented by the same reference numerals as much as possible. And detailed description of known functions and configurations that are determined to unnecessarily obscure the subject matter of the present invention is omitted.
(실시예)(Example)
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명함으로써, 본 발명의 복수의 기판을 병렬 배치 처리하기 위한 플라즈마 처리 장치를 상세히 설명한다.DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a plasma processing apparatus for parallel batch processing of a plurality of substrates of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 제1 실시예에 따른 플라즈마 처리 장치의 사시도이고, 도 2는 도 1의 플라즈마 처리 장치의 수직 단면도이다.1 is a perspective view of a plasma processing apparatus according to a first embodiment of the present invention, Figure 2 is a vertical cross-sectional view of the plasma processing apparatus of FIG.
도 1 및 도 2를 참조하여, 본 발명의 제1 실시예에 따른 플라즈마 처리 장치(10)는 상부면에 복수의 개구부(35)가 형성되며, 제1 및 제2 기판 보트(60)(61)가 병렬로 배치되어 내부에 수용되는 배치 처리 챔버(30)를 구비한다. 배치 처리 챔버(30)는 제1 및 제2 기판 보트(60)(61)가 수직으로 병렬 배치되어 수용되기에 적합한 챔버 하우징(31)을 구비하고, 챔버 하우징(31)의 전면으로 형성되어 복수의 기판이 출입하는 기판 출입구(32)(33)가 구비된다. 도면에는 도시되지 않았으나 기판 출입구(32)(33)는 게이트 밸브(미도시)에 의해 개폐된다.1 and 2, in the
배치 처리 챔버(30)의 내부에는 복수의 기판(W1)이 수납되는 제1 기판 보트(60)와 다른 복수의 기판(W2)이 수납되는 제2 기판 보트(61)가 수용된다. 제1 및 제2 기판 보트(61)에는 복수의 기판(W1)(W2)이 수평으로 적층되어 장착된다.The
배치 처리 챔버(30)의 상부에는 하나 이상의 플라즈마 반응기(20)가 구성된다. 플라즈마 반응기(20)는 배치 처리 챔버(30)의 상부면에 형성된 복수의 개구부(35)에 연결되는 복수의 방전관 가지들(22)과 방전관 가지들(22)에 공통으로 연결되는 방전관 몸체(21)를 구비하는 외부 방전관(29)을 구비한다.One or
방전관 몸체(21)와 복수의 방전관 가지들(22) 그리고 배치 처리 챔버(30)에 의해서 복수의 플라즈마 방전 경로(P)가 발생된다. 복수의 플라즈마 방전 경로(P)를 유도하기 위해 외부 방전관(29)에는 복수개의 페라이트 코어(23) 및 이에 권선되어 전원 공급원(26)에 연결되는 유도 코일(24)이 장착된다. 페라이트 코어(23)는 외부 방전관(29)에 장착되는 하나 이상의 링형 페라이트 코어로 구성된다.A plurality of plasma discharge paths P are generated by the
외부 방전관(29)에는 반응 가스 공급원(미도시)으로부터 제공되는 반응 가스를 외부 방전관(29)으로 입력하는 가스 입력관(25)이 연결된다. 가스 입력관(25) 외부 방전관(29)의 중간에 설치되며, 가스 입력관(25)을 중심으로 양편으로 대칭되게 복수의 방전관 가지들(22)이 연결되고, 그 사이에 페라이트 코어(23)가 장착된다.The
배치 처리 챔버(30)의 하부면에는 개구부(34)가 형성되고, 여기에 반응 가스를 배기하는 가스 배출관(26)이 연결된다. 가스 배출관(26)은 진공 펌프(미도시) 에 연결된다. 배치 처리 챔버(30)의 내측 상단에는 수평으로 설치되며 복수의 홀(37)이 형성된 제1 배플 평판(36)과 배치 처리 챔버(30)의 내측 하단에 수평으로 설치되며 복수의 홀(39)이 형성된 제2 배플 평판(38)이 설치된다.An
제1 및 제2 기판 보트(60)(61)는 각기 제1 및 제2 턴테이블(45)(47)에 놓여진다. 제1 및 제2 턴테이블(45)(47)은 각기 제1 회전축(41)(43)에 연결되어 제1 및 제2 구동 모터(40)(42)에 연결된다. 제1 및 제2 구동 모터(40)(42)는 챔버 하우징(30)의 외측 하부에 위치하며, 제1 및 제2 회전축(41)(43)은 제1 및 제2 실링 부재(44)(46)를 통하여 제1 및 제2 턴테이블(45)(47)에 연결된다.The first and
가스 입력관(25)을 통하여 입력되는 반응 가스는 외부 방전관(29)을 통해서 나누어져 배치 처리 챔버(30)로 분리되어 입력된다. 입력된 반응 가스는 제1 배플 평판(36)에 의해 확산되어 아래로 흐르게 된다. 유도 코일(24)에 전원 공급원(26)으로부터 RF 전원이 공급되면, 도 2에 도시된 바와 같이, 방전관 몸체(21)와 복수의 방전관 가지들(22) 그리고 배치 처리 챔버(30)에 의해서 복수의 플라즈마 방전 경로(P)가 발생된다. 기판(W1)(W2)의 플라즈마 처리 과정에서 구동 모터(40)(42)가 회전하여 제1 및 제2 턴테이블(45)(47)을 회전시킴으로서 기판 보트(60)(61)가 회전한다. 반응 후 가스는 제2 배플 평판(38)을 통과하여 아래로 흘러서 가스 배출구(26)를 통하여 배기된다.The reaction gas input through the
도 3은 본 발명의 제2 실시예에 따른 플라즈마 처리 장치의 사시도이고, 도 4는 도 2의 플라즈마 처리 장치의 정단면도이다. 그리고 도 5는 도 2의 플라즈마 처리 장치의 측단면도이다.3 is a perspective view of a plasma processing apparatus according to a second embodiment of the present invention, and FIG. 4 is a front sectional view of the plasma processing apparatus of FIG. 5 is a side cross-sectional view of the plasma processing apparatus of FIG. 2.
도 3 내지 도 5를 참조하여, 본 발명의 제2 실시예에 따른 플라즈마 처리 장치는 상술한 제1 실시예와 기본적으로 동일한 구성을 갖는다. 다만, 제2 실시예에서는 기판 보트(160)(161)가 배치 처리 챔버(130)의 내부에 수평으로 병렬 배열되어 수용된다. 그리고 배치 처리 챔버(130)는 제1 및 제2 기판 보트(160)(161)가 수평으로 병렬 배치되어 수용되기에 적합한 챔버 하우징(131)으로 구성된다. 배치 처리 챔버(130)의 상부면에는 두 개의 플라즈마 반응기(120a)(120b)가 병렬로 구성된다.3 to 5, the plasma processing apparatus according to the second embodiment of the present invention basically has the same configuration as the first embodiment described above. However, in the second embodiment, the
챔버 하우징(131)의 전면으로는 복수의 기판이 출입하는 기판 출입구(132)(133)가 구성된다. 도면에는 도시되지 않았으나 기판 출입구(132)(133)는 게이트 밸브(미도시)에 의해 개폐된다. 제1 및 제2 기판 보트(160)(161)는 제1 및 제2 지지대(145)(147)에 놓여진다. 제1 및 제2 기판 보트(61)에는 복수의 기판(W1)(W2)이 수직으로 열을 이루어 장착된다.The front and rear surfaces of the
상술한 바와 같이, 본 발명은 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 본 발명이 속한 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 잘 알 수 있을 것이다. 그럼으로 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.As described above, the present invention has been described with reference to the embodiments shown in the drawings, but this is merely exemplary, and those skilled in the art to which the present invention pertains have various modifications and equivalent embodiments. You can see that it is possible. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.
상술한 바와 같은 본 발명의 복수의 기판을 병렬 배치 처리하기 위한 플라즈마 처리 장치에 의하면, 병렬 배치 처리에 의해 높은 기판 처리량을 얻을 수 있으 며, 기판 처리량에 비하여 종래보다 상대적으로 효율적인 설비 구성이 가능하여 설비의 가격을 낮출 수 있다. 또한 보다 많은 매수의 기판을 배치 처리하여 기판 처리량을 보다 혁혁하게 증가 시킬 수 있다. 그리고 유도 결합 플라즈마 방식에 의해 플라즈마를 유도함으로서 넓은 볼륨의 플라즈마를 안정되게 생성할 수 있으며, 그 발생 밀도 및 균일도를 높여 수율을 높일 수 있다.According to the plasma processing apparatus for parallel batch processing of a plurality of substrates of the present invention as described above, it is possible to obtain a high substrate throughput by parallel batch processing, and it is possible to construct a facility that is relatively more efficient than the conventional substrate throughput. The price of the equipment can be lowered. It is also possible to batch process a larger number of substrates to significantly increase substrate throughput. By inducing the plasma by the inductively coupled plasma method, a wide volume of plasma can be stably generated, and the yield density and uniformity can be increased to increase the yield.
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