JPH11256096A - Surface treatment agent composition for metallic material and treatment process - Google Patents

Surface treatment agent composition for metallic material and treatment process

Info

Publication number
JPH11256096A
JPH11256096A JP10060773A JP6077398A JPH11256096A JP H11256096 A JPH11256096 A JP H11256096A JP 10060773 A JP10060773 A JP 10060773A JP 6077398 A JP6077398 A JP 6077398A JP H11256096 A JPH11256096 A JP H11256096A
Authority
JP
Japan
Prior art keywords
group
silane coupling
coupling agent
surface treatment
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10060773A
Other languages
Japanese (ja)
Inventor
Yasuhiko Nagashima
康彦 永嶋
Hirokatsu Sakauchi
洋勝 坂内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Parkerizing Co Ltd
Original Assignee
Nihon Parkerizing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Parkerizing Co Ltd filed Critical Nihon Parkerizing Co Ltd
Priority to JP10060773A priority Critical patent/JPH11256096A/en
Priority to AU27476/99A priority patent/AU2747699A/en
Priority to CN99805846A priority patent/CN1299401A/en
Priority to PCT/JP1999/001184 priority patent/WO1999046342A1/en
Priority to KR1020007010087A priority patent/KR20010041809A/en
Publication of JPH11256096A publication Critical patent/JPH11256096A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/48Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Paints Or Removers (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a composition providing excellent corrosion resistance and coatability to metallic material surfaces by blending an aqueous medium, a silane coupling component and water-soluble polymer components dissolved in an aqueous medium, and an inorganic compound component dispersed in an aqueous medium as a colloid. SOLUTION: This composition is obtained by blending an aqueous medium, a component comprising one or more silane coupling agents having one or more reactive functional groups selected from the group consisting of an amino having active H, epoxy, vinyl, SH and methacryloyloxy, one or more water-soluble polymer components having one or more water-soluble polymer of formula I having an average degree of polymerization of 2-50 [wherein X is H, OH, a 1-5C (hydroxy)alkyl, the group of formula II or the like; R1 and R2 are each H, OH, a 1-5C alkyl or the like; Y1 and Y2 are each the group of formula III or IV; R3-R7 are each H or a 1-10C (hydroxy)alkyl; and the average value of the substitutions by the group of formula III or IV on each benzene ring in the polymer molecule is 0.2-1.0] and an inorganic compound component having one or more of silica, silicates, metallic salt compounds.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、金属材料の表面に
優れた耐食性、塗装性を付与することができる表面処理
組成物および処理方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface treatment composition and a treatment method capable of imparting excellent corrosion resistance and paintability to the surface of a metal material.

【0002】[0002]

【従来の技術】一般的に亜鉛含有金属めっき鋼板やアル
ミニウム板等の金属材料は自動車、建材並びに家電関係
の広い分野に使用されている。しかし、亜鉛やアルミニ
ウムは、大気中で腐食して腐食生成物(いわゆる白錆)
を生成させ、これが金属材料の外観を低下させ、更に塗
装密着性にも悪影響をおよぼすという欠点を有してい
る。
2. Description of the Related Art Generally, metal materials such as zinc-containing metal-plated steel sheets and aluminum sheets are used in a wide range of fields such as automobiles, building materials and home appliances. However, zinc and aluminum corrode in the atmosphere and are corrosion products (so-called white rust)
Which has the disadvantage of deteriorating the appearance of the metallic material and also adversely affecting the coating adhesion.

【0003】そこで上記金属材料表面の耐食性および塗
装密着性を改善するために、金属材料の表面にクロム
酸、重クロム酸またはその塩類を主体にした処理液でク
ロメート処理が一般に行われている。
Therefore, in order to improve the corrosion resistance and coating adhesion of the metal material surface, a chromate treatment is generally performed on the surface of the metal material with a treatment liquid mainly containing chromic acid, dichromic acid or salts thereof.

【0004】しかしながら、近年、環境保全に対する意
識の高まりにより、金属材料表面を処理するのに使用さ
れるクロメート処理液中の6価クロムは人体に直接的な
悪影響をおよぼすためにクロメート処理は敬遠されがち
である。また、6価クロムを含む排水は水質汚濁防止法
に規定されている特別な処理を行う必要があり、これが
全体としてかなりのコストアップにつながる。また、ク
ロメート処理を施した金属材料は、クロム含有の産業廃
棄物となりリサイクルができないという大きな欠点があ
り、社会的に大きな問題になっている。
However, in recent years, with increasing awareness of environmental preservation, chromate treatment has been shunned since hexavalent chromium in a chromate treatment solution used for treating the surface of a metal material has a direct adverse effect on the human body. Tends to. Further, wastewater containing hexavalent chromium needs to be subjected to a special treatment specified in the Water Pollution Control Law, which leads to a considerable increase in cost as a whole. In addition, a metal material subjected to a chromate treatment has a serious drawback that it becomes an industrial waste containing chromium and cannot be recycled, which is a serious social problem.

【0005】一方、クロメート以外の表面処理方法とし
ては、多価フェノールカルボン酸を含有するタンニン酸
を用いた表面処理剤が良く知られている。タンニン酸の
水溶液によって金属材料を処理すると、タンニン酸と金
属材料との反応によって形成される保護皮膜が、腐食物
質の侵入に対しバリアーとなるので、前記金属材料の耐
食性が向上すると考えられている。
On the other hand, as a surface treatment method other than chromate, a surface treatment agent using tannic acid containing a polyhydric phenol carboxylic acid is well known. It is considered that when a metal material is treated with an aqueous solution of tannic acid, a protective film formed by a reaction between the tannic acid and the metal material serves as a barrier against intrusion of corrosive substances, so that the corrosion resistance of the metal material is improved. .

【0006】ところが、近年、製品の高品質化に伴い、
皮膜自体の高耐食性が要求されており、そのため、タン
ニン酸単独、若しくは無機成分を併用した皮膜では耐食
性が不十分で、現状における実用化は不可能である。
However, in recent years, as the quality of products has increased,
The coating itself is required to have high corrosion resistance. Therefore, a coating using tannic acid alone or in combination with an inorganic component has insufficient corrosion resistance and cannot be practically used at present.

【0007】そこで、金属材料の耐食性を向上させる処
理方法として、特開昭53−121034号公報に、水
分散性シリカとアルキド樹脂とトリアルコキシシラン化
合物からなる水溶液を金属表面に塗布する方法が開示さ
れている。
Therefore, as a treatment method for improving the corrosion resistance of a metal material, a method of applying an aqueous solution comprising water-dispersible silica, an alkyd resin and a trialkoxysilane compound to a metal surface is disclosed in JP-A-53-121034. Have been.

【0008】また、ヒドロキシピロン化合物誘導体から
なる水溶性樹脂を使用して、金属材料に耐食性を付与す
ることを目的とした表面処理方法およびヒドロキシスチ
レン化合物の水溶性又は水分散性重合体を用いて金属材
料に耐食性を付与する方法が特開昭57−44751号
公報、および特開平1−177380号公報等に開示さ
れている。
Further, a surface treatment method for imparting corrosion resistance to a metal material using a water-soluble resin comprising a hydroxypyrone compound derivative, and a method using a water-soluble or water-dispersible polymer of a hydroxystyrene compound. Methods for imparting corrosion resistance to a metal material are disclosed in JP-A-57-47451 and JP-A-1-177380.

【0009】しかしながら、上記の何れの方法も、金属
材料表面にクロメート皮膜に代替できるような優れた耐
食性を付与し得る皮膜を形成できるものではなく、現実
問題として前記問題点は何ら解決されていないのであ
る。従って、現状では耐食性に優れた金属材料用のノン
クロム系の表面処理剤および表面処理方法は得られてい
ないのである。
However, none of the above methods can form a film capable of imparting excellent corrosion resistance to the surface of a metal material as a substitute for a chromate film, and the above problems have not been solved as a practical problem. It is. Therefore, at present, a non-chromium surface treatment agent and a surface treatment method for a metal material having excellent corrosion resistance have not been obtained.

【0010】[0010]

【発明が解決しようとする課題】本発明は、前記従来技
術の有する問題点を解決するためのものであり、耐食
性、塗装性に優れたノンクロム系金属材料用表面処理剤
を提供することを目的とするものである。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems of the prior art, and an object of the present invention is to provide a surface treatment agent for non-chromium-based metal materials having excellent corrosion resistance and coating properties. It is assumed that.

【0011】[0011]

【課題を解決するための手段】本発明者らはこれらの従
来技術の抱える問題点を解決すべく鋭意検討を重ねてき
た結果、シランカップリング剤成分と、特定の化学構造
を有する水溶性重合体成分と、コロイド状態で分散した
無機化合物とを含む表面処理剤を用いて、金属材料の表
面を処理することにより、耐食性、塗装性、特に塗装後
に折り曲げ等の成形加工を施す際の耐滑り性(コインス
クラッチ性)に優れた皮膜が形成できることを新たに見
いだし本発明を完成するに至った。すなわち
Means for Solving the Problems The present inventors have conducted intensive studies to solve the problems of the prior art, and as a result, have found that a silane coupling agent component and a water-soluble polymer having a specific chemical structure are dissolved. By treating the surface of a metal material with a surface treatment agent containing a coalesced component and an inorganic compound dispersed in a colloidal state, it has corrosion resistance, paintability, and especially slip resistance when performing molding such as bending after painting. The present inventors have newly found that a film having excellent coinability (coin scratching property) can be formed, and have completed the present invention. Ie

【0012】本発明の金属材料用表面処理組成物は水性
媒体と、この水性媒体に溶解された下記成分: (A)活性水素含有アミノ基、エポキシ基、ビニル基、
メルカプト基およびメタクリロキシ基から選ばれた少な
くとも1個の反応性官能基を有する1種以上のシランカ
ップリング化合物からなるシランカップリング剤成分お
よび(B)下記一般式(I)により表される1種以上の
水溶性重合体を2〜50の平均重合度で含む1種以上の
水溶性重合体成分:
The surface treatment composition for a metal material of the present invention comprises an aqueous medium and the following components dissolved in the aqueous medium: (A) an active hydrogen-containing amino group, an epoxy group, a vinyl group,
A silane coupling agent component comprising at least one silane coupling compound having at least one reactive functional group selected from a mercapto group and a methacryloxy group, and (B) one kind represented by the following general formula (I) One or more water-soluble polymer components containing the above water-soluble polymer at an average degree of polymerization of 2 to 50:

【化4】 [但し、式中、ベンゼン環に結合しているXは、水素原
子、ヒドロキシル基、C1〜C5のアルキル基、C1〜
C5のヒドロキシアルキル基、C6〜C12のアリール
基、ベンジル基、ベンザル基、前記ベンゼン環に縮合し
て、ナフタレン環を形成する不飽和ハイドロカーボング
ループ又は下記式(II)の基:
Embedded image [Wherein, X bonded to the benzene ring is a hydrogen atom, a hydroxyl group, a C1-C5 alkyl group, a C1-C5
A hydroxyalkyl group of C5, an aryl group of C6-C12, a benzyl group, a benzal group, an unsaturated hydrocarbon group which forms a naphthalene ring by condensing with the benzene ring, or a group of the following formula (II):

【化5】 を表し、式(II)中のR1およびR2は、それぞれ互い
に水素原子、ヒドロキシル基、C1〜C5のアルキル
基、又はC1〜C10のヒドロキシアルキル基を表し、
式(I)および(II)において、ベンゼン環に結合して
いるY1およびY2は、それぞれ互いに独立に下記式
(III)、又は(IV)により表されるZ基:
Embedded image Wherein R1 and R2 in the formula (II) each represent a hydrogen atom, a hydroxyl group, a C1 to C5 alkyl group, or a C1 to C10 hydroxyalkyl group,
In the formulas (I) and (II), Y1 and Y2 bonded to the benzene ring are each independently a Z group represented by the following formula (III) or (IV):

【化6】 を表し、前記式(III)および(IV)中のR3、R4、
R5、R6およびR7は、それぞれ互いに独立に水素原
子、C1〜C10アルキル基又はC1〜C10ヒドロキ
シアルキル基を表し、前記重合体分子中の各ベンゼン環
における前記Z基の置換数の平均値は0.2〜1.0で
ある。]と(C)前記水性媒体中にコロイド状態で分散
したシリカ、ケイ酸塩、金属塩化合物及びこれらの混合
物から成る群から選ばれた少なくとも1種の無機化合物
成分とを含むことを特徴とするものである。
Embedded image And R3, R4 in the above formulas (III) and (IV),
R5, R6 and R7 each independently represent a hydrogen atom, a C1-C10 alkyl group or a C1-C10 hydroxyalkyl group, and the average number of substitutions of the Z group in each benzene ring in the polymer molecule is 0. 0.2 to 1.0. And (C) at least one inorganic compound component selected from the group consisting of silica, silicate, metal salt compounds and mixtures thereof dispersed in a colloidal state in the aqueous medium. Things.

【0013】本発明の表面処理剤組成物において、前記
シランカップリング剤成分(A)の水溶性重合体成分
(B)に対する重量比(A)/(B)が、1:10〜1
0:1であり、前記無機化合物(C)の(A)+(B)
に対する重量比(C)/[(A)+(B)]が1:5〜
5:1であることが好ましい。
In the surface treatment composition of the present invention, the weight ratio (A) / (B) of the silane coupling agent component (A) to the water-soluble polymer component (B) is 1: 10-1.
0: 1, and (A) + (B) of the inorganic compound (C)
Weight ratio (C) / [(A) + (B)] to 1: 5
Preferably it is 5: 1.

【0014】本発明の表面処理剤組成物において、前記
シランカップリング剤成分(A)が(a)1個以上の活
性水素含有アミノ基を有する1種以上のシランカップリ
ング化合物から成るシランカップリング剤と、(b)1
個以上のエポキシシラン基を有する1種以上のシランカ
ップリング化合物からなるシランカップリング剤とを含
むことが好ましい。
In the surface treatment composition of the present invention, the silane coupling agent component (A) comprises (a) at least one silane coupling compound having at least one active hydrogen-containing amino group. Agent and (b) 1
It is preferable to include a silane coupling agent comprising one or more silane coupling compounds having at least two epoxy silane groups.

【0015】本発明の表面処理剤組成物において、前記
シランカップリング剤(a)に含まれる活性水素含有ア
ミノ基の、前記シランカップリング剤(b)に含まれる
エポキシ基に対する当量比が、3:1〜1:3であるこ
とが好ましい。
In the surface treatment composition of the present invention, the equivalent ratio of the active hydrogen-containing amino group contained in the silane coupling agent (a) to the epoxy group contained in the silane coupling agent (b) is 3 : 1 to 1: 3.

【0016】本発明の表面処理剤組成物において、前記
シランカップリング剤(a)と前記シランカップリング
剤(b)との合計量の、前記水溶性重合体成分(B)に
対する重量比[(a)+(b)]/(B)が1:5〜5:
1であることが好ましい。
In the surface treatment composition of the present invention, the weight ratio of the total amount of the silane coupling agent (a) and the silane coupling agent (b) to the water-soluble polymer component (B) [( a) + (b)] / (B) is 1: 5 to 5:
It is preferably 1.

【0017】本発明の金属材料用表面処理方法は、上記
本発明の金属材料用表面処理薬剤組成物を含み、かつ
2.0〜6.5のpH値に調整された水性表面処理液
を、金属材料に付着させ、乾燥して、0.01〜2.0
g/m2の乾燥重量を有する皮膜を形成することを特徴
とするものである。
The surface treatment method for a metal material of the present invention comprises the step of preparing an aqueous surface treatment solution containing the above-mentioned chemical composition for a surface treatment for a metal material of the present invention and adjusted to a pH value of 2.0 to 6.5. Attached to metal material, dried, 0.01-2.0
A film having a dry weight of g / m 2 is formed.

【0018】本発明の金属材料用表面処理方法におい
て、前記水性表面処理液を金属材料に付着させる前に金
属材料表面を予めリン酸塩処理もしくは化学めっき処理
を施すことが好ましい。
In the surface treatment method for a metal material according to the present invention, it is preferable that the surface of the metal material is previously subjected to a phosphate treatment or a chemical plating treatment before the aqueous surface treatment solution is attached to the metal material.

【0019】[0019]

【発明の実施形態】本発明の金属材料用表面処理剤組成
物は、特定の反応性官能基を有する1種以上のシランカ
ップリング化合物から成るシランカップリング剤成分
(A)と、特殊アミノ基を含む1種以上のフェノール樹
脂系重合体から成る水溶性重合成分(B)と、該水性媒
体中にコロイド状態で分散したシリカ、ケイ酸塩、金属
塩化合物及びこれらの混合物からなる群から選ばれた少
なくとも1種の無機化合物(C)とが水性媒体に中に溶
解されている水溶液である。
BEST MODE FOR CARRYING OUT THE INVENTION The surface treating agent composition for a metal material of the present invention comprises a silane coupling agent component (A) comprising at least one silane coupling compound having a specific reactive functional group, and a special amino group. Selected from the group consisting of a water-soluble polymerization component (B) composed of one or more phenolic resin-based polymers, and silica, silicate, metal salt compounds and a mixture thereof dispersed in a colloidal state in the aqueous medium. An aqueous solution in which at least one inorganic compound (C) is dissolved in an aqueous medium.

【0020】本発明に用いられるシランカップリング剤
成分(A)に含まれるシランカップリング化合物は、1
分子中に反応性官能基として活性水素含有アミノ基、エ
ポキシ基、ビニル基、メルカプト基およびメタクリロキ
シ基から選ばれた少なくとも1個を含むものであれば、
特に構造は限定されないが、具体的に例を挙げれば、以
下の〜のような組成のものを使用することができ
る。 アミノ基を有するもの N−(2−アミノエチル)3−アミノプロピルメチルジ
メトキシシラン、N−(アミノエチル)3−アミノプロ
ピルトリメトキシシラン、3−アミノプロピルトリエト
キシシラン エポキシ基を有するもの 3−グリシドキシプロピルトリメトキシシラン、3−グ
リシドキシプロピルメチルジメトキシシラン、2−
(3,4エポキシシクロヘキシル)エチルトエリメトキ
シシラン ビニル基を有するもの ビニルトリエトキシシラン メルカプト基を有するもの 3−メルカプトプロピルトリメトキシシラン メタクリロキシ基を有するもの 3−メタクリロキシプロピルトリメトキシシラン、3−
メタクリロキシプロピルメチルジメトキシシラン
The silane coupling compound contained in the silane coupling agent component (A) used in the present invention comprises 1
As long as the molecule contains at least one selected from the group consisting of an active hydrogen-containing amino group, an epoxy group, a vinyl group, a mercapto group and a methacryloxy group as a reactive functional group,
Although the structure is not particularly limited, specific examples include those having the following compositions. Those having an amino group N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, N- (aminoethyl) 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane Those having an epoxy group 3-Gly Sidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-
(3,4 epoxycyclohexyl) ethyltrimethoxysilane having a vinyl group vinyltriethoxysilane having a mercapto group 3-mercaptopropyltrimethoxysilane having a methacryloxy group 3-methacryloxypropyltrimethoxysilane, 3-
Methacryloxypropylmethyldimethoxysilane

【0021】本発明に用いられるシランカップリング剤
成分(A)は、1個以上の活性水素含有アミノ基を有す
る1種以上のシランカップリング化合物からなるシラン
カップリング剤(a)と、1個以上のエポキシ基を有す
る1種以上のシランカップリング化合物からなるシラン
カップリング剤(b)からなるものであることが好まし
い。
The silane coupling agent component (A) used in the present invention comprises: a silane coupling agent (a) comprising one or more silane coupling compounds having one or more active hydrogen-containing amino groups; It is preferable to use a silane coupling agent (b) comprising one or more silane coupling compounds having the above epoxy group.

【0022】また、本発明における表面処理剤組成物中
のシランカップリング剤成分(A)が活性水素含有アミ
ノ基を有するシランカップリング化合物から成るシラン
カップリング剤(a)と、エポキシ基含有シランカップ
リング剤(b)から成る場合、シランカップリング剤中
の含まれる活性水素含有アミノ基の、エポキシ基に対す
る当量比は、3:1〜1:3の範囲であることが好まし
い。この活性水素含有アミノ基のエポキシ基に対する当
量比が3:1を超えると、得られる皮膜の成膜性が悪
く、耐食性や塗装性が不十分になる。またそれが1:3
未満の場合、処理された皮膜の耐食性や塗装性が飽和し
てしまうことがある。
Further, the silane coupling agent component (A) in the surface treatment agent composition according to the present invention comprises a silane coupling agent (a) comprising a silane coupling compound having an active hydrogen-containing amino group; When the coupling agent (b) is used, the equivalent ratio of the active hydrogen-containing amino group contained in the silane coupling agent to the epoxy group is preferably in the range of 3: 1 to 1: 3. If the equivalent ratio of the active hydrogen-containing amino group to the epoxy group exceeds 3: 1, the resulting film has poor film formability and insufficient corrosion resistance and paintability. And it's 1: 3
If the amount is less than the above, the corrosion resistance and the paintability of the treated film may be saturated.

【0023】次に本発明に用いられる水溶性重合体成分
(B)は、前記式(I)で示される重合単位を含むオリ
ゴマー又はポリマーであり、式(I)の重合単位の平均
重合度は2〜50である。
Next, the water-soluble polymer component (B) used in the present invention is an oligomer or a polymer containing a polymer unit represented by the above formula (I), and the average polymerization degree of the polymer unit of the formula (I) is as follows. 2 to 50.

【0024】式(I)において、ベンゼン環に結合して
いるXは、ヒドロキシル基、C1〜5のアルキル基、例
えばメチル、エチル、プロピル基等、C1〜5のヒドロ
キシアルキル基、例えばヒドロキシメチル、ヒドロキシ
エチル、ヒドロキシプロピル基等、C6〜12のアリー
ル基、例えばフェニル、ナフチル基等、ベンジル基、ベ
ンザル基、前記ベンゼン環に縮合してナフタレン環を形
成する不飽和ハイドロカーボングループ、すなわち−C
H=CH−CH=CH−、又は=CH−CH=CH−C
H=基、又は前記式(II)の基を表すものである。
In the formula (I), X bonded to the benzene ring is a hydroxyl group, a C1-5 alkyl group such as methyl, ethyl or propyl group, a C1-5 hydroxyalkyl group such as hydroxymethyl, C6-C12 aryl groups such as hydroxyethyl and hydroxypropyl groups, such as phenyl and naphthyl groups, benzyl groups, benzal groups, and unsaturated hydrocarbon groups that condense on the benzene ring to form a naphthalene ring;
H = CH-CH = CH- or = CH-CH = CH-C
H = represents a group or a group of the above formula (II).

【0025】式(II)中のR1およびR2は、それぞれ
互いに独立に、水素原子、ヒドロキシル基、C1〜C1
0アルキル基、例えばメチル、エチル、プロピル基等、
C1〜C10のヒドロキシアルキル基、例えばヒドロキ
シメチル、ヒドロキシエチル、ヒドロキシプロピル基等
が挙げられる。
R1 and R2 in the formula (II) each independently represent a hydrogen atom, a hydroxyl group, C1-C1
0 alkyl groups such as methyl, ethyl, propyl, etc.
Examples thereof include C1-C10 hydroxyalkyl groups such as hydroxymethyl, hydroxyethyl, and hydroxypropyl groups.

【0026】式(I)および(II)において、ベンゼン
環に結合しているY1およびY2は、それぞれ互いに独
立に式(III)、又は(IV)により表されるZ基を有す
る。また、式(III)および(IV)の中のR3、R4、
R5、R6およびR7は、それぞれ互いに独立にC1〜
C10のアルキル基、例えばメチル、エチル、プロピル
基等、C1〜C5のヒドロキシアルキル基、例えばヒド
ロキシメチル、ヒドロキシエチル、ヒドロキシプロピル
基等を表すものである。
In formulas (I) and (II), Y1 and Y2 bonded to the benzene ring each independently have a Z group represented by formula (III) or (IV). In addition, R3, R4 in the formulas (III) and (IV),
R5, R6 and R7 each independently represent C1
It represents a C10 alkyl group, for example, a methyl, ethyl, propyl group and the like, and a C1 to C5 hydroxyalkyl group, for example, a hydroxymethyl, hydroxyethyl, hydroxypropyl group and the like.

【0027】前記重合体分子中の各ベンゼン環に結合し
ている式(I)中のX、Y1および式(II)中のY2の
ぞれぞれは、他のベンゼン環に結合しているX、Y1お
よびY2のそれぞれと同ーであってもよく又は互いに異
なってもよい。また、前記重合体分子中の各ベンゼン環
における前記Z基の置換数の平均値は、0.2〜1.0
である。また、式(I)中のnは、2〜50の平均重合
度を表す。nが2未満の場合、得られた重合体の分子量
が過小であり、得られる皮膜の耐食性不十分になり、ま
たそれが50を超えると、得られる表面処理剤組成物、
およびそれらを含む水性処理液の安定性が悪くなり、実
用上不都合を生じる。
Each of X and Y1 in the formula (I) and Y2 in the formula (II) bonded to each benzene ring in the polymer molecule is bonded to another benzene ring. Each of X, Y1 and Y2 may be the same or different from each other. The average number of substitutions of the Z group in each benzene ring in the polymer molecule is 0.2 to 1.0.
It is. Further, n in the formula (I) represents an average degree of polymerization of 2 to 50. When n is less than 2, the molecular weight of the obtained polymer is too small, and the corrosion resistance of the obtained film becomes insufficient, and when it exceeds 50, the obtained surface treatment agent composition,
In addition, the stability of the aqueous treatment liquid containing them is deteriorated, which causes practical inconvenience.

【0028】Z基の置換数の平均値とは、重合体分子中
の全ベンゼン環において、それぞれに導入されているZ
基の数の平均値である。例えば、式(I)において、n
=10であって、且つXが式(II)のベンゼン環含有基
である場合、この重合体の1分子当たりのベンゼン環数
は20であり、この重合体1分子当たり、10個のベン
ゼン環に各1個宛のZ基が導入されている場合、この重
合体分子のZ基置換数平均値は、[(1×10)+(0
×10)]/20=0.5となる。
The average value of the number of substitutions of the Z group means the Z value introduced into each of all the benzene rings in the polymer molecule.
It is the average of the number of groups. For example, in the formula (I), n
= 10 and X is a benzene ring-containing group of the formula (II), the number of benzene rings per molecule of the polymer is 20, and 10 benzene rings per molecule of the polymer. When a Z group destined for each one is introduced into the polymer molecule, the average number of Z group substitutions of this polymer molecule is [(1 × 10) + (0
× 10)] / 20 = 0.5.

【0029】このZ基置換数の平均値が0.2未満であ
ると、得られる重合体の水溶性が不十分となり、表面処
理剤組成物の安定性が悪くなる。またそれが、1.0を
超えると、得られる重合体の水溶性が過大になり、得ら
れる皮膜の耐食性、塗装性向上効果が不十分となる。
If the average value of the number of Z group substitution is less than 0.2, the resulting polymer will have insufficient water solubility, and the stability of the surface treatment composition will be poor. On the other hand, if it exceeds 1.0, the water solubility of the obtained polymer becomes excessive, and the effect of improving the corrosion resistance and coatability of the obtained film becomes insufficient.

【0030】式(III)および式(IV)により表される
Z基中のR3〜R7の各々は、C1〜C10のアルキル
基、C1〜C10のヒドロキシアルキル基を表す。これ
らの炭素数が11以上になると、形成される皮膜の成膜
性が低下するため、耐食性、塗装性が不十分になる。
Each of R3 to R7 in the Z group represented by the formulas (III) and (IV) represents a C1 to C10 alkyl group or a C1 to C10 hydroxyalkyl group. When the number of carbon atoms is 11 or more, the film-forming property of the formed film is reduced, so that the corrosion resistance and the paintability become insufficient.

【0031】次に本発明に用いられるシリカ、ケイ酸
塩、金属塩化合物およびこれらの混合物から成る群から
選ばれた少なくとも1種の無機化合物(C)は該水性媒
体中に均一なコロイド状態分散液となるものでなければ
ならない。従って微粒子状のものの使用が好ましい。こ
の目的にはヒュームドシリカもしくはコロイダルシリ
カ、沈降シリカ、天然産の粉末石英、珪藻土、黄土、モ
ンモリナイトのようなケイ酸塩、ラポナイト(商品名)
として市販されている合成ケイ酸マグネシウム、チタニ
アゾル、ジルコニアゾル、アルミナゾル、硫酸バリウ
ム、リン酸亜鉛、ベンガラ等などである。
Next, at least one inorganic compound (C) selected from the group consisting of silica, silicate, metal salt compounds and mixtures thereof used in the present invention is dispersed in a uniform colloidal state in the aqueous medium. It must be a liquid. Therefore, use of fine particles is preferred. For this purpose fumed or colloidal silica, precipitated silica, naturally occurring powdered quartz, diatomaceous earth, loess, silicates such as montmorillonite, Laponite (trade name)
As synthetic magnesium silicate, titania sol, zirconia sol, alumina sol, barium sulfate, zinc phosphate, red iron oxide and the like.

【0032】本発明の表面処理剤中において、前記シラ
ンカップリング剤成分(A)と前記水溶性重合体成分
(B)に対する重量比(A)/(B)は、1:10〜1
0:1であることが好ましく、より好ましくは1:5〜
5:1である。この重量比が1:10未満の場合、すな
わちシランカップリング剤成分(A)の比率が低いと、
基体表面との接着力が低下するため、耐食性、塗装性は
不十分になる。またそれが10:1を超えると、すなわ
ちシランカップリング剤成分(A)比率が高い場合、皮
膜の成膜性が低下するため、得られる皮膜の耐食性、塗
装性が不十分となる。
In the surface treatment agent of the present invention, the weight ratio (A) / (B) to the silane coupling agent component (A) and the water-soluble polymer component (B) is 1:10 to 1: 1.
It is preferably 0: 1, more preferably 1: 5
5: 1. When this weight ratio is less than 1:10, that is, when the ratio of the silane coupling agent component (A) is low,
Since the adhesive strength with the substrate surface is reduced, the corrosion resistance and the paintability become insufficient. When it exceeds 10: 1, that is, when the ratio of the silane coupling agent component (A) is high, the film formability of the film is reduced, and the corrosion resistance and coating properties of the obtained film become insufficient.

【0033】本発明の表面処理剤組成物中において、前
記無機化合物成分(C)の前記シランカップリング剤成
分(A)と前記水溶性重合体成分(B)の合計量に対す
る重量比(C)/[(A)+(B)]は1:5〜5:1
であることが好ましい。この重合比が1:5未満の場
合、すなわち無機化合物成分(C)の比率が少ないと、
得られる皮膜の物理的強度が不足し、塗装性、特にコイ
ンスクラッチ性が不十分となる。またそれが5:1を超
えると、すなわち無機化合物成分(C)の含有率が過大
になると、得られる表面処理組成物の成膜性が低下する
ため、得られる皮膜の耐食性、塗装性が、特に密着性が
不十分になる。
In the surface treating agent composition of the present invention, the weight ratio (C) of the inorganic compound component (C) to the total amount of the silane coupling agent component (A) and the water-soluble polymer component (B) / [(A) + (B)] is 1: 5 to 5: 1
It is preferred that When the polymerization ratio is less than 1: 5, that is, when the ratio of the inorganic compound component (C) is small,
The physical strength of the obtained film is insufficient, and the paintability, especially the coin scratchability, becomes insufficient. If it exceeds 5: 1, that is, if the content of the inorganic compound component (C) is too large, the film-forming properties of the obtained surface treatment composition will be reduced. In particular, the adhesion becomes insufficient.

【0034】次に本発明の表面処理方法について説明す
る。本発明方法において、上記の表面処理剤組成物を含
み、pHが2.0〜6.5の範囲に調整され水性表面処
理液を、金属材料表面に付着させ、それを乾燥して0.
01〜2.0g/m2、好ましくは0.05〜1.0g
/m2の乾燥重量を有する皮膜を形成する。このとき水
性処理液を金属材料表面に10〜60℃の温度で0.1
〜30秒間接触させ、加熱乾燥することが好ましい。
Next, the surface treatment method of the present invention will be described. In the method of the present invention, an aqueous surface treatment liquid containing the above-mentioned surface treatment agent composition and having a pH adjusted to a range of 2.0 to 6.5 is adhered to the surface of the metal material, and then dried to form a 0.1% aqueous solution.
01-2.0 g / m 2 , preferably 0.05-1.0 g
A film having a dry weight of / m 2 is formed. At this time, the aqueous treatment liquid is applied to the surface of the metal material at a temperature of 10 to 60 ° C. for 0.1%.
It is preferable to contact for 30 seconds and heat and dry.

【0035】また本発明の表面処理方法において、水性
表面処理液は、表面処理剤組成物を水性媒体、たとえば
水で希釈して、又は希釈せずに調整されるが、このと
き、そのpH値は、例えばリン酸、硫酸、塩酸、硝酸、
フッ化水素酸、錯フッ化物および有機酸を用いて2.0
〜6.5の範囲に調整される。
In the surface treatment method of the present invention, the aqueous surface treatment liquid is prepared by diluting or not diluting the surface treatment agent composition with an aqueous medium, for example, water. Is, for example, phosphoric acid, sulfuric acid, hydrochloric acid, nitric acid,
2.0 using hydrofluoric acid, complex fluoride and organic acid
Adjusted to the range of ~ 6.5.

【0036】本発明に用いられる水性表面処理液のpH
値の調整に、リン酸、酸性リン酸塩、フッ化物、錯フッ
化物を用いることが好ましい。より好ましいpH値は
3.0〜5.0である。pHが2.0未満では、得られ
る処理液中の組成物と基体表面との反応性が過度に高く
なるので、皮膜不良が発生してしまい、得られる皮膜の
耐食性、塗装性が不十分になる。またpHが6.5を超
えると水溶性重合体成分(B)自体が水性表面処理液か
ら沈殿析出し易くなるため水性処理液の寿命が短くな
る。
The pH of the aqueous surface treatment solution used in the present invention
It is preferable to use phosphoric acid, acidic phosphate, fluoride, and complex fluoride for adjusting the value. A more preferred pH value is 3.0 to 5.0. When the pH is less than 2.0, the reactivity between the composition in the obtained processing solution and the substrate surface becomes excessively high, so that a film defect occurs, and the corrosion resistance and coating properties of the obtained film are insufficient. Become. If the pH exceeds 6.5, the water-soluble polymer component (B) itself tends to precipitate out of the aqueous surface treatment solution, so that the life of the aqueous treatment solution is shortened.

【0037】また、本表面処理剤を用いて、金属材料の
表面を処理する方法も特に限定されるものではなく、例
えば浸漬方法、スプレ−方法、およびロールコート法等
を適応することができる。また、処理温度、処理時間に
ついても特に限定はないが、一般に、処理温度は10〜
60℃であることが好ましく、処理時間は0.1〜20
秒であることが好ましい。更に処理された金属材料を加
熱乾燥することが好ましい。加熱温度としては50〜2
80℃が好ましい。
The method for treating the surface of a metal material using the surface treating agent is not particularly limited, and for example, a dipping method, a spraying method, a roll coating method and the like can be applied. The processing temperature and the processing time are not particularly limited, but generally, the processing temperature is 10 to 10.
The temperature is preferably 60 ° C., and the treatment time is 0.1 to 20.
Preferably, it is seconds. Further, it is preferable to heat and dry the treated metal material. The heating temperature is 50-2
80 ° C. is preferred.

【0038】なお、本発明の表面処理剤組成物と金属材
料とを接触させた際に、金属材料より溶出混入した金属
イオンと、水溶性重合体成分(B)とが錯体を形成し、
沈殿を生じる場合がある。このような場合には表面処理
剤組成物中に金属封鎖剤を添加してもよい。金属封鎖剤
としてはEDTA、Cy−DTA、トリエタノールアミ
ン、グルコン酸、ヘプトグルコン酸、蓚酸、酒石酸、リ
ンゴ酸および有機ホスホン酸等が有効である。
When the surface treating agent composition of the present invention is brought into contact with a metal material, a metal ion eluted from the metal material and the water-soluble polymer component (B) form a complex,
Precipitation may occur. In such a case, a sequestering agent may be added to the surface treatment composition. As the sequestering agent, EDTA, Cy-DTA, triethanolamine, gluconic acid, heptgluconic acid, oxalic acid, tartaric acid, malic acid and organic phosphonic acid are effective.

【0039】また、本発明の表面処理方法に用いられる
水性表面処理液中には、塗布性を向上するための界面活
性剤を配合してもよい。界面活性剤としては市販のカル
ボン酸塩型、硫酸エステル塩型、スルホン酸塩型、リン
酸塩エステル塩型等のアニオン性界面活性剤、ポリエチ
レングリコール型非イオン界面活性剤、多価アルコール
型非イオン界面活性剤、アミン系カチオン界面活性剤等
が挙げられる。
Further, the aqueous surface treating solution used in the surface treating method of the present invention may contain a surfactant for improving coating properties. Examples of the surfactant include commercially available anionic surfactants such as a carboxylate salt type, a sulfate ester type, a sulfonate type and a phosphate ester salt type, a polyethylene glycol type nonionic surfactant, and a polyhydric alcohol type non-ionic surfactant. Examples include an ionic surfactant and an amine-based cationic surfactant.

【0040】本発明に用いられる金属材料には、鉄板、
亜鉛系めっき鋼板、アルミニウム板、アルミニウム合金
板、ステンレス鋼板等から選ぶことができる。また前記
鋼板にリン酸塩処理や化学めっき処理の前処理を施した
鋼板から選ぶこともでき、この場合はより耐食性や塗装
性が良好になる。なお化学めっき処理とは、例えばコバ
ルト、ニッケル、銅、鉄、銀、金等の金属の置換めっき
が挙げられる。
The metal material used in the present invention includes an iron plate,
It can be selected from galvanized steel sheet, aluminum sheet, aluminum alloy sheet, stainless steel sheet and the like. Alternatively, the steel sheet may be selected from steel sheets which have been subjected to a phosphate treatment or a chemical plating treatment, and in this case, the corrosion resistance and the paintability are further improved. The chemical plating treatment includes, for example, substitution plating of metals such as cobalt, nickel, copper, iron, silver, and gold.

【0041】本発明の表面処理剤組成物で処理された金
属材料の耐食性、塗装性が良好となる作用効果について
は未だ不明確な点が多々あるが、本発明者らは以下のよ
うに考える。まず、表面処理剤組成物中のりん酸、酸性
りん酸塩、フッ化物および錯フッ化物により、金属表面
のエッチングが起きる。これによって、界面のpHが上
昇し、溶出してきた金属イオンと水溶性重合体成分との
反応により、難溶性の皮膜が界面に形成される。この難
溶性の皮膜がバリア効果を発揮するので、耐食性が向上
するものと考えられる。ただし、このままでは金属材料
と皮膜との密着性が低いため、シランカップリング剤成
分を併用することで、加水分解を受けたシランカップリ
ング剤中の官能基(−OR基)が金属材料表面とオキサ
ン結合をつくり、更にシランカップリング剤中のもう一
方の反応性官能基が水溶性重合体成分と反応するため、
金属材料と水溶性重合体成分との密着性を向上させるも
のと推定される。更にコロイド状態で分散した無機化合
物成分が金属材料表面に微細な凹凸を形成し、この凹凸
がその上に塗布される塗料に対する投錨効果を発揮し、
十分な塗装性、特にコインスクラッチ性等の塗装後の加
工性を発揮するものと推測される。
Although there are still many unclear points regarding the effects of the metal material treated with the surface treating agent composition of the present invention on improving the corrosion resistance and coating properties, the present inventors consider as follows. . First, the phosphoric acid, acidic phosphate, fluoride and complex fluoride in the surface treatment composition cause etching of the metal surface. As a result, the pH of the interface increases, and a reaction between the eluted metal ions and the water-soluble polymer component forms a poorly soluble film on the interface. It is considered that the corrosion resistance is improved because the hardly soluble film exerts a barrier effect. However, since the adhesion between the metal material and the film is low in this state, the functional group (-OR group) in the hydrolyzed silane coupling agent is combined with the metal material surface by using the silane coupling agent component in combination. Oxane bonds are created, and the other reactive functional group in the silane coupling agent reacts with the water-soluble polymer component.
It is presumed that the adhesion between the metal material and the water-soluble polymer component is improved. In addition, the inorganic compound component dispersed in a colloidal state forms fine irregularities on the surface of the metal material, and the irregularities exert an anchoring effect on the paint applied thereon,
It is presumed to exhibit sufficient paintability, especially workability after painting such as coin scratching.

【実施例】下記の実施例により本発明を具体的に説明す
るが、本発明の範囲はこれらの実施例により何ら限定さ
れるものでない。
The present invention will be described in more detail with reference to the following examples, but the scope of the present invention is not limited by these examples.

【0042】1.供試材 冷延鋼板 市販の板厚0.6mm JIS G3141 亜鉛含有金属めっき鋼板 市販の板厚0.6mm 溶融亜鉛めっき鋼板(GI材) 市販の板厚0.6mm 電気亜鉛めっき鋼板(EG材) アルミニウム板 市販の板厚0.6mm JIS A50521. Test material Cold rolled steel sheet Commercially available sheet thickness 0.6 mm JIS G3141 Zinc-containing metal plated steel sheet Commercially available sheet thickness 0.6 mm Hot-dip galvanized steel sheet (GI material) Commercially available sheet thickness 0.6 mm Electrogalvanized steel sheet (EG material) Aluminum plate Commercially available plate thickness 0.6 mm JIS A5052

【0043】2.鋼板の清浄方法 上記金属材料の表面を中アルカリ脱脂剤(登録商標:フ
ァインクリーナー4336、日本パーカライジング(株)
製)薬剤濃度:20g/リットルを用いて、処理温度:
60℃、処理時間:20秒の条件でスプレー処理し、表
面に付着しているゴミや油を除去した。ついで表面に残
存しているアルカリ分を水道水により洗浄し、供試材の
表面を清浄化した。
2. Cleaning method for steel sheet The surface of the above metal material is treated with a medium alkali degreasing agent (registered trademark: Fine Cleaner 4336, Nippon Parkerizing Co., Ltd.)
Made) 20g / liter, treatment temperature:
Spray treatment was performed under the conditions of 60 ° C. and treatment time: 20 seconds to remove dust and oil adhering to the surface. Then, the alkali remaining on the surface was washed with tap water to clean the surface of the test material.

【0044】3.表面処理液組成 <処理液A>シランカップリング剤成分(A)として3
−メルカプトプロピルトリメトキシシラン、水溶性重合
体成分(B)としてn=5、X=水素、Y1=Z=−C
H2N(CH3)2、Z基置換数平均値=1、無機化合
物成分(C)としてコロイダルシリカを用いて、
(A):(B)=1:8、(C):[(A)+(B)]=
1:5になるように調整した。更にH2SiF6でpHが
5.0になるように調整した後、脱イオン水にて希釈
し、固形分として10重量%とした。
3. Surface treatment liquid composition <Treatment liquid A> 3 as silane coupling agent component (A)
-Mercaptopropyltrimethoxysilane, n = 5 as water-soluble polymer component (B), X = hydrogen, Y1 = Z = -C
H2N (CH3) 2, Z group substitution number average value = 1, using colloidal silica as the inorganic compound component (C),
(A): (B) = 1: 8, (C): [(A) + (B)] =
It was adjusted to be 1: 5. After adjusting the pH to 5.0 with H 2 SiF 6 , the mixture was diluted with deionized water to a solid content of 10% by weight.

【0045】<処理液B>シランカップリング剤成分
(A)としてN−(2−アミノエチル)−3−アミノプ
ロピルトリメトキシシランと、水溶性重合体成分(B)
としてn=5、X=−CH2−C64−OH、Y1=Z
=−CH2N(CH32、Z基置換数平均値=0.7
5、無機化合物成分(C)としてアルミナゾルを用い
て、(A):(B)=5:1、(C):[(A)+
(B)]=1:1になるように調整した。更にHFでp
Hが4.0になるように調整した後、脱イオン水にて希
釈し、固形分として10重量%とした。
<Treatment Liquid B> N- (2-aminoethyl) -3-aminopropyltrimethoxysilane as a silane coupling agent component (A) and a water-soluble polymer component (B)
Where n = 5, X = —CH 2 —C 6 H 4 —OH, Y1 = Z
= —CH 2 N (CH 3 ) 2 , Z group substitution number average value = 0.7
5. Using alumina sol as the inorganic compound component (C), (A) :( B) = 5: 1, (C): [(A) +
(B)] = 1: 1. In addition, p
After adjusting so that H was 4.0, it was diluted with deionized water to obtain a solid content of 10% by weight.

【0046】<処理液C>シランカップリング剤成分
(A)として3−アミノプロピルトリエトキシシラン+
3−グリシドキシプロピルメチルジメトキシシラン(ア
ミノ基中の活性水素:エポキシ基の当量比=1:2)
と、水溶性重合体成分(B)としてn=5、X=−CH
2−C64−OH、Y1=Z=−CH2N(CH32、Z
基置換数平均値=0.75、無機化合物成分(C)とし
て硫酸バリウムを用いて、(A):(B)=1:1、
(C):[(A)+(B)]=1:2になるように調整し
た。更にH2TiF6でpHが4.0になるように調整し
た後、脱イオン水にて希釈し、固形分として10重量%
とした。
<Treatment Solution C> 3-Aminopropyltriethoxysilane + as the silane coupling agent component (A)
3-glycidoxypropylmethyldimethoxysilane (active hydrogen in amino group: equivalent ratio of epoxy group = 1: 2)
And n = 5 and X = —CH as the water-soluble polymer component (B).
2 -C 6 H 4 -OH, Y1 = Z = -CH 2 N (CH 3) 2, Z
Group substitution number average value = 0.75, (A) :( B) = 1: 1 using barium sulfate as inorganic compound component (C),
(C): Adjustment was performed so that [(A) + (B)] = 1: 2. Further, after adjusting the pH to 4.0 with H 2 TiF 6 , the mixture was diluted with deionized water to obtain a solid content of 10% by weight.
And

【0047】<処理液D>シランカップリング剤成分
(A)として3−アミノプロピルトリエトキシシラン+
3−グリシドキシプロピルメチルジメトキシシラン(ア
ミノ基中の活性水素:エポキシ基の当量比=1:3)
と、水溶性重合体成分(B)としてn=5、X=−CH
2−C64−OH、Y1=Z=−CH2N(CH32、Z
基置換数平均値=0.75、無機化合物成分(C)とし
てコロイダルシリカを用いて、(A):(B)=1:
1、(C):[(A)+(B)]=4:1になるように調
整した。更にリン酸でpHが3.0になるように調整し
た後、脱イオン水にて希釈し、固形分として10重量%
とした。
<Treatment Solution D> As the silane coupling agent component (A), 3-aminopropyltriethoxysilane +
3-glycidoxypropylmethyldimethoxysilane (equivalent ratio of active hydrogen in amino group: epoxy group = 1: 3)
And n = 5 and X = —CH as the water-soluble polymer component (B).
2 -C 6 H 4 -OH, Y1 = Z = -CH 2 N (CH 3) 2, Z
Group substitution number average value = 0.75, (A) :( B) = 1: using colloidal silica as the inorganic compound component (C).
1, (C): [(A) + (B)] = 4: 1. Further, after adjusting the pH to 3.0 with phosphoric acid, the mixture was diluted with deionized water to obtain a solid content of 10% by weight.
And

【0048】<処理液E>シランカップリング剤成分
(A)としてN−(2−アミノエチル)−3−アミノプ
ロピルトリメトキシシラン+3−グリシドキシプロピル
メチルジメトキシシラン(アミノ基中の活性水素:エポ
キシ基の当量比=1:1)と、水溶性重合体成分(B)
としてn=5、X=水素、Y1=Z=−CH2N(C
32、Z基置換数平均値=1、無機化合物成分(C)
としてコロイダルシリカを用いて、(A):(B)=
1:1、(C):[(A)+(B)]=1:1になるよう
に調整した。更にH2TiF6とリン酸でpHが4.0に
なるように調整した後、脱イオン水にて希釈し、固形分
として10重量%とした。
<Treatment Solution E> N- (2-aminoethyl) -3-aminopropyltrimethoxysilane + 3-glycidoxypropylmethyldimethoxysilane (active hydrogen in amino group: silane coupling agent component (A)) Epoxy group equivalent ratio = 1: 1) and water-soluble polymer component (B)
Where n = 5, X = hydrogen, Y1 = Z = —CH 2 N (C
H 3 ) 2 , Z group substitution average value = 1, inorganic compound component (C)
Using colloidal silica as (A) :( B) =
The ratio was adjusted so as to be 1: 1, (C): [(A) + (B)] = 1: 1. After adjusting the pH to 4.0 with H 2 TiF 6 and phosphoric acid, the mixture was diluted with deionized water to obtain a solid content of 10% by weight.

【0049】<比較処理液F>水溶性重合体成分(B)
としてn=5、X=水素、Y1=Z=−CH2N(C
32、Z基置換数平均値=1、無機化合物成分(C)
としてコロイダルシリカを用いて、(C):(B)=
1:1になるように調整した。更にH2TiF6とリン酸
でpHが4.0になるように調整した後、脱イオン水で
希釈し、固形分として10重量%とした。
<Comparative treatment liquid F> Water-soluble polymer component (B)
Where n = 5, X = hydrogen, Y1 = Z = —CH 2 N (C
H 3 ) 2 , Z group substitution average value = 1, inorganic compound component (C)
Using colloidal silica as (C) :( B) =
It was adjusted to be 1: 1. Further, after adjusting the pH to 4.0 with H 2 TiF 6 and phosphoric acid, the mixture was diluted with deionized water to obtain a solid content of 10% by weight.

【0050】<比較処理液G>シランカップリング剤成
分(A)としてN−(2−アミノエチル)−3−アミノ
プロピルトリメトキシシラン+3−グリシドキシプロピ
ルメチルジメトキシシラン(アミノ基中の活性水素:エ
ポキシ基の当量比=1:1)と、水溶性重合体成分
(B)としてn=5、X=水素、Y1=Z=−CH2
(CH32、Z基置換数平均値=1を用いて、(A):
(B)=1:1になるように調整した。更にリン酸でp
Hが3.0になるように調整した後、脱イオン水で希釈
し、固形分として10重量%とした。
<Comparative treating solution G> N- (2-aminoethyl) -3-aminopropyltrimethoxysilane + 3-glycidoxypropylmethyldimethoxysilane (active hydrogen in amino group) as silane coupling agent component (A) : Equivalent ratio of epoxy group = 1: 1) and n = 5, X = hydrogen, Y1 = Z = —CH 2 N as water-soluble polymer component (B)
Using (CH 3 ) 2 , Z group substitution number average value = 1, (A):
(B) = 1: 1 was adjusted. Further with phosphoric acid
After adjusting the H to be 3.0, it was diluted with deionized water to obtain a solid content of 10% by weight.

【0051】<比較処理液H>シランカップリング剤成
分(A)として3−メルカプトプロピルトリメトキシシ
ラン、水溶性重合体成分(B)としてn=5、X=水
素、Y1=Z=−CH2N(CH32、Z基置換数平均
値=1、無機化合物成分(C)として硫酸バリウムを用
いて、(A):(B)=1:8、(C):[(A)+
(B)]=1:20になるように調整した。更にHFで
pHが4.5になるまで調整した後、固形分が10重量
%になるように脱イオン水にて希釈した。
<Comparative treatment liquid H> 3-mercaptopropyltrimethoxysilane as the silane coupling agent component (A), n = 5 as the water-soluble polymer component (B), X = hydrogen, Y1 = Z = -CH 2 N (CH 3 ) 2 , Z group substitution average value = 1, (A) :( B) = 1: 8 using barium sulfate as the inorganic compound component (C), (C): [(A) +
(B)] = 1:20. After further adjusting the pH to 4.5 with HF, the mixture was diluted with deionized water to a solid content of 10% by weight.

【0052】<比較処理液I>シランカップリング剤成
分(A)として3−アミノプロピルトリエトキシシラン
+3−グリシドキシプロピルメチルジメトキシシラン
(アミノ基中の活性水素:エポキシ基の当量比=1:
3)と、水溶性重合体成分(B)としてn=5、X=−
CH2−C64−OH、Y1=Z=−CH2N(C
32、Z基置換数平均値=0.75、無機化合物成分
(C)としてコロイダルシリカを用いて、(A):
(B)=1:1、(C):[(A)+(B)]=1:2に
なるように調整した。更にリン酸でpHが1.0になる
ように調整した後、脱イオン水にて希釈し、固形分とし
て10重量%とした。
<Comparative Treatment Solution I> As the silane coupling agent component (A), 3-aminopropyltriethoxysilane + 3-glycidoxypropylmethyldimethoxysilane (active hydrogen in amino group: equivalent ratio of epoxy group = 1: 1)
3) and n = 5 and X = − as the water-soluble polymer component (B).
CH 2 -C 6 H 4 -OH, Y1 = Z = -CH 2 N (C
H 3 ) 2 , Z group substitution average value = 0.75, using colloidal silica as the inorganic compound component (C), (A):
Adjustments were made so that (B) = 1: 1 and (C): [(A) + (B)] = 1: 2. After adjusting the pH to 1.0 with phosphoric acid, the mixture was diluted with deionized water to a solid content of 10% by weight.

【0053】<比較処理液J>塗布型クロメート(日本
パーカライジング(株)製;商標:ジンクロム−130
0AN)
<Comparative treatment solution J> Coating type chromate (manufactured by Nippon Parkerizing Co., Ltd .; trademark: Zinchrome-130)
0AN)

【0054】<実施例1>予め(2.)に記載した方法
で清浄にした溶融亜鉛めっき鋼板(GI)に、25℃の
処理液Aをロールコート法にて、乾燥重量として0.3
g/m2になるように塗布し、到達板温80℃で乾燥を
行った。
<Example 1> A treatment liquid A at 25 ° C was applied to a hot-dip galvanized steel sheet (GI) previously cleaned by the method described in (2) by a roll coating method to obtain a dry weight of 0.3%.
g / m 2 , and dried at an ultimate plate temperature of 80 ° C.

【0055】<実施例2>予め(2.)に記載した方法
で清浄にしたアルミニウム板(AL)に、15℃の処理
液Bをロールコート法にて、乾燥重量として0.1g/
2になるように塗布し、到達板温150℃になるよう
に乾燥を行った。
Example 2 A treatment liquid B at 15 ° C. was applied to an aluminum plate (AL), which had been cleaned in advance by the method described in (2.), at a dry weight of 0.1 g / L by a roll coating method.
m 2 , and dried so that the reached plate temperature was 150 ° C.

【0056】<実施例3>予め(2.)に記載した方法
で清浄にした溶融亜鉛めっき鋼板(GI)に、30℃の
処理液Cをロールコート法にて、乾燥重量として1.0
g/m2になるように塗布し、到達板温100℃になる
ように乾燥を行った。
<Example 3> A treatment liquid C at 30 ° C was applied to a hot-dip galvanized steel sheet (GI) previously cleaned by the method described in (2) by a roll coating method to obtain a dry weight of 1.0%.
g / m 2 and dried so that the reached plate temperature was 100 ° C.

【0057】<実施例4>予め(2.)に記載した方法
で清浄にした電気亜鉛めっき鋼板(EG)に、20℃の
処理液Dをロールコート法にて、乾燥重量として0.0
5g/m2になるように塗布し、到達板温180℃にな
るように乾燥を行った。
<Example 4> A treatment liquid D at 20 ° C was applied to an electrogalvanized steel sheet (EG), which had been cleaned in advance by the method described in (2), at a dry weight of 0.00% by a roll coating method.
Coating was performed so as to be 5 g / m 2 , and drying was performed so that the reached plate temperature was 180 ° C.

【0058】<実施例5>予め(2.)に記載した方法
で清浄し、続いてニッケル表面調整剤(日本パーカライ
ジング(株)製:(商標)プレパレン4015;ニッケ
ルとして20mg/m2)を行った溶融亜鉛めっき鋼板
(GI)に、20℃の処理液Eをロールコート法にて、
乾燥重量として1.5g/m2になるように塗布し、到
達板温150℃になるように乾燥を行った。
<Example 5> Cleaning was carried out in advance by the method described in (2.), followed by a nickel surface conditioner (Preparen 4015, manufactured by Nippon Parkerizing Co., Ltd .; 20 mg / m 2 as nickel). Treatment solution E at 20 ° C is applied to the hot-dip galvanized steel sheet (GI) by roll coating.
Coating was performed so as to have a dry weight of 1.5 g / m 2 , and drying was performed so that the reached plate temperature was 150 ° C.

【0059】<実施例6>予め(2.)に記載した方法
で清浄し、続いてニッケル表面調整剤(日本パーカライ
ジング(株)製:(商標)プレパレン4015;ニッケ
ルとして20mg/m2)を行った溶融亜鉛めっき鋼板
(GI)に、20℃の処理液Cをロールコート法にて、
乾燥重量として0.1g/m2になるように塗布し、到
達板温100℃になるように乾燥を行った。
<Example 6> Cleaning was performed in advance by the method described in (2.), and then a nickel surface conditioner (Preparen 4015, manufactured by Nippon Parkerizing Co., Ltd .; 20 mg / m 2 as nickel) was applied. Treatment liquid C at 20 ° C is applied to the hot-dip galvanized steel sheet (GI) by roll coating.
Coating was performed so as to have a dry weight of 0.1 g / m 2 , and drying was performed so that the reached plate temperature was 100 ° C.

【0060】<実施例7>予め(2.)に記載した方法
で清浄し、続いて公知の方法にてリン酸亜鉛処理(日本
パーカライジング(株)製:(商標)パルボンド−L3
300;皮膜重量2g/m2)を行った溶融亜鉛めっき
鋼板(GI)に、20℃の処理液Eをロールコート法に
て、乾燥重量として0.3g/m2になるように塗布
し、到達板温100℃になるように乾燥を行った。
<Example 7> Cleaning was carried out in advance by the method described in (2.), followed by treatment with zinc phosphate (manufactured by Nippon Parkerizing Co., Ltd .: (trademark) Palbond-L3).
300; a coating solution E at 20 ° C. is applied to a hot-dip galvanized steel sheet (GI) having a coating weight of 2 g / m 2 ) by a roll coating method so as to have a dry weight of 0.3 g / m 2 . Drying was performed so that the reached plate temperature was 100 ° C.

【0061】<実施例8>予め(2.)に記載した方法
で清浄し、続いて公知の方法にてリン酸亜鉛処理(日本
パーカライジング(株)製:(商標)パルボンド−L3
020;皮膜重量2g/m2)を行った冷延鋼板(SP
C)に、20℃の処理液Eをロールコート法にて、乾燥
重量として0.1g/m2になるように塗布し、到達板
温100℃になるように乾燥を行った。
<Example 8> Cleaning was carried out in advance by the method described in (2.), followed by treatment with zinc phosphate (manufactured by Nippon Parkerizing Co., Ltd .: (trademark) Palbond-L3).
020; cold-rolled steel sheet (SP with a coating weight of 2 g / m 2 )
C) was applied with a treatment liquid E at 20 ° C. by a roll coating method so as to have a dry weight of 0.1 g / m 2, and was dried so that a reached plate temperature was 100 ° C.

【0062】<比較例1>予め(2.)に記載した方法
で清浄にした溶融亜鉛めっき鋼板(GI)に、30℃の
処理液Fをロールコート法にて、乾燥重量として1.0
g/m2になるように塗布し、到達板温100℃になる
ように乾燥を行った。
<Comparative Example 1> A treatment liquid F at 30 ° C was applied to a hot-dip galvanized steel sheet (GI) previously cleaned by the method described in (2) by a roll coating method to obtain a dry weight of 1.0%.
g / m 2 and dried so that the reached plate temperature was 100 ° C.

【0063】<比較例2>予め(2.)に記載した方法
で清浄にしたアルミニウム板(AL)に、30℃の処理
液Gをロールコート法にて、乾燥重量として0.3g/
2になるように塗布し、到達板温200℃になるよう
に乾燥を行った。
<Comparative Example 2> A treatment liquid G at 30 ° C was applied to an aluminum plate (AL), which had been cleaned in advance by the method described in (2), by a roll coating method at a dry weight of 0.3 g / L.
m 2 , and dried so that the reached plate temperature was 200 ° C.

【0064】<比較例3>予め(2.)に記載した方法
で清浄にし、続いてニッケル表面調整剤(日本パーカラ
イジング(株)製:(商標)プレパレン4015;ニッ
ケルとして20mg/m2)を行った溶融亜鉛めっき鋼
板(GI)に、20℃の処理液Hをロールコート法に
て、乾燥重量として0.3g/m2になるように塗布
し、到達板温80℃になるように乾燥を行った。
<Comparative Example 3> Cleaning was carried out in advance by the method described in (2.), followed by a nickel surface conditioner (manufactured by Nippon Parkerizing Co., Ltd .: (registered trademark) Preparen 4015; nickel: 20 mg / m 2 ). The coating solution H at 20 ° C. was applied to a hot-dip galvanized steel sheet (GI) by a roll coating method so as to have a dry weight of 0.3 g / m 2 , and dried so that the ultimate sheet temperature reached 80 ° C. went.

【0065】<比較例4>予め(2.)に記載した方法
で清浄にし、続いてニッケル表面調整剤(日本パーカラ
イジング(株)製:(商標)プレパレン4015;ニッ
ケルとして20mg/m2)を行った溶融亜鉛めっき鋼
板(GI)に、20℃の処理液Iをロールコート法に
て、乾燥重量として0.3g/m2になるように塗布
し、到達板温150℃になるように乾燥を行った。
<Comparative Example 4> Cleaning was carried out in advance by the method described in (2.), followed by a nickel surface conditioner (Preparen 4015 manufactured by Nippon Parkerizing Co., Ltd .; 20 mg / m 2 as nickel). The treatment liquid I at 20 ° C. was applied to the resulting hot-dip galvanized steel sheet (GI) by a roll coating method so as to have a dry weight of 0.3 g / m 2 , and dried so that the ultimate sheet temperature reached 150 ° C. went.

【0066】<比較例5>予め(2.)に記載した方法
で清浄にし、続いてニッケル表面調整剤(日本パーカラ
イジング(株)製:(商標)プレパレン4015;ニッ
ケルとして20mg/m2)を行った溶融亜鉛めっき鋼
板(GI)に、処理液Jをロールコート法にて、クロム
として40mg/m2になるように塗布し、到達板温8
0℃になるように乾燥を行った。
<Comparative Example 5> Cleaning was carried out in advance by the method described in (2.), and then a nickel surface conditioner (manufactured by Nippon Parkerizing Co., Ltd .: (trademark) Preparen 4015; 20 mg / m 2 as nickel) was applied. Treatment liquid J was applied to a hot-dip galvanized steel sheet (GI) by a roll coating method so as to have a chromium content of 40 mg / m 2 , and the ultimate sheet temperature was 8
Drying was performed at 0 ° C.

【0067】3.試験板作製方法 実施例及び比較例で作製した各処理板に市販の下塗り塗
料(大日本塗料(株)製、Vニット#200)を塗布
(膜厚5.5μm)200℃焼き付けし、更に上塗り塗
料(大日本塗料(株)製、Vニット#500)を塗布
(膜厚17μm)220℃焼き付けを行い試験板とし
た。
3. Test plate preparation method A commercially available undercoat paint (V-nit # 200, manufactured by Dainippon Paint Co., Ltd.) was applied to each of the treated plates prepared in Examples and Comparative Examples (5.5 μm in film thickness), baked at 200 ° C, and further overcoated. A paint (V-nit # 500, manufactured by Dainippon Paint Co., Ltd.) was applied (film thickness 17 μm) and baked at 220 ° C. to obtain a test plate.

【0068】3.評価試験方法 以下に示す評価方法にて評価した。その結果を表1に示
す。
3. Evaluation Test Method Evaluation was performed by the following evaluation method. Table 1 shows the results.

【0069】[0069]

【表1】 [Table 1]

【0070】3.1.耐食性試験 塗膜に鋼板素地に達する傷をカッターで入れ、JIS−
Z2371に規定された塩水噴霧試験を480時間実施
した。判定基準はカット部からの錆幅(mm)を測定し
た。 ◎:3mm未満 ○:3mm以上〜5mm未満 △:5mm以上〜10mm未満 ×:10mm以上
3.1. Corrosion resistance test A scratch that reaches the steel plate base is cut into the coating film with a cutter, and JIS-
The salt spray test specified in Z2371 was performed for 480 hours. As a criterion, the rust width (mm) from the cut portion was measured. ◎: less than 3 mm :: 3 mm or more to less than 5 mm Δ: 5 mm or more to less than 10 mm ×: 10 mm or more

【0071】3.2.折り曲げ密着性試験 3.2.1.一次折り曲げ密着性試験 JIS−G3312の試験法に準じて各試験板に対し2
0℃における折り曲げ内側間隔板2枚の2T折り曲げ試
験を行い、テープ剥離後の剥離状態で下記の判定基準に
準じて評価を行った。 3.2.2.二次折り曲げ密着性試験 試験板を沸水中に2時間浸漬した後、一日放置し一次折
り曲げ密着性試験と同様に試験を行った。判定基準は以
下の通りである。 5点:剥離なし 4点:剥離面積10%未満 3点:剥離面積10%以上〜50%未満 2点:剥離面積50%以上〜80%未満 1点:剥離面積80%以上
3.2. Bending adhesion test 3.2.1. Primary bending adhesion test For each test plate according to the test method of JIS-G3312, 2
A 2T bending test was performed on the two folded inner spacing plates at 0 ° C., and the peeled state after the tape was peeled was evaluated according to the following criteria. 3.2.2. Secondary bending adhesion test After the test plate was immersed in boiling water for 2 hours, it was left for one day, and the same test as the primary bending adhesion test was performed. The criteria are as follows. 5 points: no peeling 4 points: peeling area less than 10% 3 points: peeling area 10% or more to less than 50% 2 points: peeling area 50% or more to less than 80% 1 point: peeling area 80% or more

【0072】3.3.コインスクラッチ性試験 10円硬貨を各試験板に対して45°の角度に設置し、
塗膜を3Kgの荷重、一定速度でこすり、塗膜の傷つき
性を判定した。尚、塗膜の傷つき性は下記判定基準で評
価した。 5点:素地の露出が0%(プライマーのみ露出) 4点:素地の露出が10%未満 3点:素地の露出が10%以上〜50%未満 2点:素地の露出が50%以上〜80%未満 1点:素地の露出が80%以上
3.3. Coinscratch test A 10-yen coin was placed at an angle of 45 ° to each test plate,
The coating was rubbed at a constant speed with a load of 3 kg, and the scratch resistance of the coating was determined. The scratch resistance of the coating film was evaluated according to the following criteria. 5 points: substrate exposure is 0% (only primer exposed) 4 points: substrate exposure is less than 10% 3 points: substrate exposure is 10% or more to less than 50% 2 points: substrate exposure is 50% or more to 80% Less than 1%: Base material exposure is 80% or more

【0073】表1の結果から明らかなように本発明の表
面処理剤組成物を用いた実施例1〜8は、良好な耐食性
および塗膜性を示し、汎用塗布型クロメート処理である
比較例5とほぼ同等の性能を有している。しかしシラン
カップリング剤を含んでいない比較例1や本発明の範囲
外の組成物を用いた比較例3および比較例4は、耐食性
や塗装性(特に折り曲げ密着性)がかなり劣っている。
また、無機化合物成分を含んでいない比較例2では、耐
滑り性(コインスクラッチ性)が劣っていた。
As is clear from the results in Table 1, Examples 1 to 8 using the surface treating agent composition of the present invention exhibited good corrosion resistance and good coating properties, and Comparative Example 5 was a general-purpose coating type chromate treatment. It has almost the same performance as. However, Comparative Example 1 containing no silane coupling agent and Comparative Examples 3 and 4 using compositions outside the scope of the present invention are considerably inferior in corrosion resistance and coating properties (particularly, folding adhesion).
In Comparative Example 2, which did not contain an inorganic compound component, the slip resistance (coin scratch resistance) was poor.

【0074】[0074]

【発明の効果】本発明の表面処理剤は、クロメートを使
用せずに優れた耐食性能や塗装性能が得られるため、今
後の溶剤規制により、溶剤洗浄から水系洗浄を余儀なく
される業界に対しての適応が可能となる。更に、金属材
料に対する選択性が無いため、材料の特性を生かしたま
ま、防錆性や塗装性も向上させることができる。また、
環境保全やリサイクル性等の社会問題に対する対応策と
しても、極めて有効で且つ実用上の効果も大きい。
As described above, the surface treating agent of the present invention can provide excellent corrosion resistance and coating performance without using a chromate. Adaptation becomes possible. Furthermore, since there is no selectivity to a metal material, rust prevention and paintability can be improved while utilizing the characteristics of the material. Also,
As a countermeasure against social problems such as environmental conservation and recyclability, it is extremely effective and has a large practical effect.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】水性媒体と、この水性媒体中に溶解された
下記成分: (A)活性水素含有アミノ基、エポキシ基、ビニル基、
メルカプト基およびメタクリロキシ基から選ばれた少な
くとも1個の反応性官能基を有する1種以上のシランカ
ップリング化合物からなるシランカップリング剤成分お
よび(B)下記一般式(I)により表される1種以上の
水溶性重合体を2〜50の平均重合度で含む1種以上の
水溶性重合体成分: 【化1】 [但し、式中、ベンゼン環に結合しているXは、水素原
子、ヒドロキシル基、C1〜C5のアルキル基、C1〜
C5のヒドロキシアルキル基、C6〜C12のアリール
基、ベンジル基、ベンザル基、前記ベンゼン環に縮合し
て、ナフタレン環を形成する不飽和ハイドロカーボング
ループ又は下記式(II)の基: 【化2】 を表し、式(II)中のR1およびR2は、それぞれ互い
に水素原子、ヒドロキシル基、C1〜C5のアルキル
基、又はC1〜C10のヒドロキシアルキル基を表し、
式(I)および(II)において、ベンゼン環に結合して
いるY1およびY2は、それぞれ互いに独立に下記式
(III)、又は(IV)により表されるZ基: 【化3】 を表し、前記式(III)および(IV)中のR3、R4、
R5、R6およびR7は、それぞれ互いに独立に水素原
子、C1〜C10のアルキル基又はC1〜C10のヒド
ロキシアルキル基を表し、前記重合体分子中の各ベンゼ
ン環における前記Z基の置換数の平均値は0.2〜1.
0である。]と(C)前記水性媒体中にコロイド状態で
分散したシリカ、ケイ酸塩、金属塩化合物及びこれらの
混合物から成る群から選ばれた少なくとも1種の無機化
合物成分とを含むことを特徴とする金属材料用表面処理
剤組成物。
An aqueous medium and the following components dissolved in the aqueous medium: (A) an active hydrogen-containing amino group, an epoxy group, a vinyl group,
A silane coupling agent component comprising at least one silane coupling compound having at least one reactive functional group selected from a mercapto group and a methacryloxy group, and (B) one kind represented by the following general formula (I) One or more water-soluble polymer components containing the above water-soluble polymer at an average degree of polymerization of 2 to 50: [Wherein, X bonded to the benzene ring is a hydrogen atom, a hydroxyl group, a C1-C5 alkyl group, a C1-C5
A hydroxyalkyl group of C5, an aryl group of C6 to C12, a benzyl group, a benzal group, an unsaturated hydrocarbon group which forms a naphthalene ring by condensing with the benzene ring, or a group of the following formula (II): Wherein R1 and R2 in the formula (II) each represent a hydrogen atom, a hydroxyl group, a C1 to C5 alkyl group, or a C1 to C10 hydroxyalkyl group,
In the formulas (I) and (II), Y1 and Y2 bonded to the benzene ring are each independently a Z group represented by the following formula (III) or (IV): And R3, R4 in the above formulas (III) and (IV),
R5, R6 and R7 each independently represent a hydrogen atom, a C1 to C10 alkyl group or a C1 to C10 hydroxyalkyl group, and the average number of substitutions of the Z group in each benzene ring in the polymer molecule. Is 0.2-1.
0. And (C) at least one inorganic compound component selected from the group consisting of silica, silicate, metal salt compounds and mixtures thereof dispersed in a colloidal state in the aqueous medium. Surface treatment composition for metal materials.
【請求項2】前記シランカップリング剤成分(A)との
水溶性重合体成分(B)に対する重量比(A)/(B)
が、1:10〜10:1であり、前記無機化合物(C)
の(A)/(B)に対する重量比(C)/[(A)+
(B)]が1:5〜5:1である、請求項1に記載の表
面処理剤組成物。
2. A weight ratio (A) / (B) of the silane coupling agent component (A) to the water-soluble polymer component (B).
Is 1:10 to 10: 1, and the inorganic compound (C)
Weight ratio of (C) / [(A) + to (A) / (B)
(B)] is 1: 5 to 5: 1, The surface treating agent composition of Claim 1.
【請求項3】前記シランカップリング剤成分(A)が
(a)1個以上の活性水素含有アミノ基を有する1種以
上のシランカップリング化合物から成るシランカップリ
ング剤と、(b)1個以上のエポキシ基を有する1種以
上のシランカップリング化合物からなるシランカップリ
ング剤とを含む、請求項1に記載の表面処理組成物。
3. A silane coupling agent wherein said silane coupling agent component (A) comprises (a) one or more silane coupling compounds having one or more active hydrogen-containing amino groups; and (b) one silane coupling agent. The surface treatment composition according to claim 1, comprising a silane coupling agent comprising one or more silane coupling compounds having the epoxy group.
【請求項4】前記シランカップリング剤(a)に含まれ
る活性水素含有アミノ基の、前記シランカップリング剤
(b)に含まれるエポキシ基に対する当量比が、3:1
〜1:3である、請求項3に記載の表面処理剤。
4. An equivalent ratio of an active hydrogen-containing amino group contained in the silane coupling agent (a) to an epoxy group contained in the silane coupling agent (b) is 3: 1.
The surface treatment agent according to claim 3, wherein the ratio is 1 : 1: 3.
【請求項5】前記シランカップリング剤(a)と前記シ
ランカップリング剤(b)との合計量の、前記水溶性重
合体成分(B)に対する重量比[(a)+(b)]/
(B)が1:1〜5:1である、請求項3または4に記
載の表面処理組成物。
5. The weight ratio of the total amount of the silane coupling agent (a) and the silane coupling agent (b) to the water-soluble polymer component (B) [(a) + (b)] /
The surface treatment composition according to claim 3, wherein (B) is 1: 1 to 5: 1.
【請求項6】請求項1〜5の何れか1項に記載の金属材
料用表面処理剤組成物を含み、かつ2.0〜6.5のp
H値に調整された水性表面処理液を、金属材料表面に付
着させ、乾燥して、0.01〜2.0g/m2の乾燥重
量を有する皮膜を形成することを特徴とする金属材料用
表面処理方法。
6. A composition comprising the surface treating agent composition for a metal material according to claim 1 and having a p-value of 2.0 to 6.5.
An aqueous surface treating solution adjusted to an H value is applied to the surface of the metal material and dried to form a film having a dry weight of 0.01 to 2.0 g / m 2 . Surface treatment method.
【請求項7】前記水性表面処理液を金属材料表面に付着
させる前に、予め該表面をリン酸塩処理や化学めっき処
理を施すものである、請求項6に記載の金属材料用表面
処理方法。
7. The surface treatment method for a metal material according to claim 6, wherein before the aqueous surface treatment liquid is attached to the surface of the metal material, the surface is subjected to a phosphate treatment or a chemical plating treatment. .
JP10060773A 1998-03-12 1998-03-12 Surface treatment agent composition for metallic material and treatment process Pending JPH11256096A (en)

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AU27476/99A AU2747699A (en) 1998-03-12 1999-03-11 Surface treatment composition for metallic material and method of treatment
CN99805846A CN1299401A (en) 1998-03-12 1999-03-11 Surface treatment composition for metallic material and method of treatment
PCT/JP1999/001184 WO1999046342A1 (en) 1998-03-12 1999-03-11 Surface treatment composition for metallic material and method of treatment
KR1020007010087A KR20010041809A (en) 1998-03-12 1999-03-11 Surface treatment composition and surface treatment method for metallic materials

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