JPH09262880A - High pressure injection molding method and high pressure injection mold apparatus therefor - Google Patents

High pressure injection molding method and high pressure injection mold apparatus therefor

Info

Publication number
JPH09262880A
JPH09262880A JP7677696A JP7677696A JPH09262880A JP H09262880 A JPH09262880 A JP H09262880A JP 7677696 A JP7677696 A JP 7677696A JP 7677696 A JP7677696 A JP 7677696A JP H09262880 A JPH09262880 A JP H09262880A
Authority
JP
Japan
Prior art keywords
gate
mold
opening
closing
closing member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP7677696A
Other languages
Japanese (ja)
Inventor
Kunio Yamamoto
国雄 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP7677696A priority Critical patent/JPH09262880A/en
Publication of JPH09262880A publication Critical patent/JPH09262880A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2806Closure devices therefor consisting of needle valve systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2896Closure devices therefor extending in or through the mould cavity, e.g. valves mounted opposite the sprue channel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B29C45/561Injection-compression moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • B29C2045/384Cutting-off equipment for sprues or ingates cutting the sprue by a plunger movable into the runner channel

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To enhance the reliability of a mechanism for opening and closing a gate by making it possible to perform accurate weighing or compression in the so-called high pressure injection molding. SOLUTION: In high pressure injection molding, a movable mold 2 is opened by resin pressure when a mold is filled with a resin R and, thereafter, mold clamping force is increased to close a gate 23 while closing the movable mold 2. By this constitution, pressure control and weighing are performed and the pressure and amt. of the resin in a cavity 3 become constant. The resin R in the material passage 22 up to the gate 23 is always held to a molten state. In order to hold this state, the valve pin 26 closing the gate 23 is provided on the side of a fixed mold separately from the gate closing part 33 of the movable mold 2. An escape passage 28 is provided to the valve pin 26 so that the resin R is not left between the valve pin 26 and the gate closing part 33 when the valve pin 26 is fitted in the gate 23. At a time of mold opening, the side surface opening 28b of the escape passage 28 is closed by the side surface of the gate 23.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、高圧射出成形(型
内計量圧縮成形)と呼ばれる射出成形方法およびその方
法に用いる金型装置に係わり、特に、ゲートを開閉する
方法および機構に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection molding method called high pressure injection molding (in-mold metering compression molding) and a mold apparatus used for the method, and more particularly to a method and a mechanism for opening and closing a gate.

【0002】[0002]

【従来の技術】最近採用されるようになってきたいわゆ
る高圧射出成形では、キャビティ内に樹脂を充填するの
に伴い、樹脂圧により可動型を開き方向に後退させ、そ
の後、型締力を強めて最終的に型閉を行うとき、その途
中でゲートが閉じる金型構造を採っており、ゲートが閉
じるまでは、キャビティ内の余分な樹脂を加熱シリンダ
ーなどの成形材料供給装置側へ戻し、ゲートが閉じた後
にキャビティ内の樹脂が圧縮されるようにしている。こ
うして、樹脂圧により可動型を開く工程と、キャビティ
内の樹脂を成形材料供給装置側へ戻す工程とにより、ゲ
ートが閉じた時点でのキャビティ内の樹脂の量および圧
力を一定にする(計量および調圧する)ものである。
2. Description of the Related Art In the so-called high-pressure injection molding which has recently been adopted, as a cavity is filled with resin, the movable die is retracted in the opening direction by the resin pressure, and then the mold clamping force is increased. When the mold is finally closed, the mold structure is such that the gate closes midway.Until the gate is closed, the excess resin in the cavity is returned to the molding material supply device such as the heating cylinder and the gate is closed. After closing, the resin in the cavity is compressed. In this way, the amount and pressure of the resin in the cavity at the time when the gate is closed are made constant by the process of opening the movable mold by the resin pressure and the process of returning the resin in the cavity to the molding material supply device side (measurement and To regulate).

【0003】[0003]

【発明が解決しようとする課題】したがって、正確な計
量のためには、キャビティ内の樹脂が成形材料供給装置
側へ円滑に戻れなければならない。ところが、従来の高
圧射出成形では、型開までに材料通路内の樹脂を固化さ
せる構成を採っていたため、計量や圧縮の段階でゲート
や材料通路内の樹脂の固化がある程度進んでしまい、キ
ャビティ内の樹脂が成形材料供給装置側へ円滑に戻れ
ず、正確な計量ができなくなるとともに、型締力が足り
ず、製品を所定寸法まで圧縮できないおそれがあった。
これを防止するには、材料通路を太くする手段もある
が、それでは、材料通路内の樹脂が冷却するのに時間が
かかり、成形サイクルの増大を招く。
Therefore, for accurate measurement, the resin in the cavity must be smoothly returned to the molding material supplying device side. However, in the conventional high-pressure injection molding, the resin in the material passage is solidified by the time the mold is opened. However, the resin cannot be smoothly returned to the molding material supply device side, accurate measurement cannot be performed, and the mold clamping force is insufficient, so that the product may not be compressed to a predetermined size.
In order to prevent this, there is a means for thickening the material passage, but this takes time for the resin in the material passage to cool, which causes an increase in the molding cycle.

【0004】そこで、従来からホットランナー式金型装
置で行われているように、材料通路内の樹脂を加熱して
常時溶融状態に保つことが考えられる。この場合、型開
時に樹脂が漏れたりしないよう、材料通路からキャビテ
ィへのゲートを開閉する機構が必要である。このゲート
開閉機構としては、例えば油圧駆動装置により駆動され
るバルブピンによりゲートを機械的に開閉するバルブゲ
ート方式などがある。
Therefore, it is conceivable to heat the resin in the material passage and always keep it in a molten state, as is conventionally done in a hot runner type mold apparatus. In this case, a mechanism for opening and closing the gate from the material passage to the cavity is necessary so that the resin does not leak when the mold is opened. This gate opening / closing mechanism includes, for example, a valve gate system in which a gate is mechanically opened / closed by a valve pin driven by a hydraulic drive device.

【0005】ところで、高圧射出成形において、最終的
な型閉に連動してゲートを閉じるための構成は種々考え
られるが、可動型に設けた凸状のゲート閉塞部を固定型
のダイレクトゲートに嵌合することも考えられる。とこ
ろが、この場合、型開時にゲートを閉じるために、固定
型にバルブゲート方式を採用したとすると、可動型のゲ
ート閉塞部と固定型側のバルブピンの両方がゲートに嵌
合することになるため、ゲート内においてバルブピンお
よびゲート閉塞部の先端面間に樹脂が取り残されるおそ
れがある。このように取り残された樹脂は、型開に伴
い、ゲート閉塞部がゲートから抜けると漏れ出て、成形
に支障をきたすことになる。
By the way, in the high-pressure injection molding, various configurations are conceivable for closing the gate in conjunction with the final closing of the mold. The convex gate closing portion provided on the movable mold is fitted to the fixed direct gate. It is also possible to combine. However, in this case, if the valve gate system was adopted for the fixed mold to close the gate when the mold was opened, both the movable gate closing part and the valve pin on the fixed mold side would fit into the gate. The resin may be left behind between the valve pin and the tip end surface of the gate closing portion in the gate. The resin left behind in this way leaks out when the gate closing part comes out of the gate when the mold is opened, and this hinders molding.

【0006】本発明は、このような課題を解決しようと
するもので、高圧射出成形において、正確な計量や圧縮
ができるようにし、かつ、ゲートを開閉するための機構
の信頼性を高いものとすることを目的とする。
The present invention is intended to solve such a problem, and enables high-precision injection molding to perform accurate weighing and compression, and to increase the reliability of the mechanism for opening and closing the gate. The purpose is to do.

【0007】[0007]

【課題を解決するための手段】請求項1の発明は、前記
目的を達成するために、成形材料供給装置が型閉された
型体間に形成されたキャビティに熱可塑性の成形材料を
充填するのに伴って前記型体が互いに開く方向へ移動
し、充填完了後型締力を強めて最終的に前記型体を互い
に閉じ、その間に前記成形材料供給装置からキャビティ
へのゲートが閉じる高圧射出成形方法において、1つの
型体の内部に形成され前記成形材料供給装置からゲート
に通じる材料通路内の成形材料を加熱により常時溶融状
態に保ち、前記キャビティへの成形材料の充填後型締力
を強めたとき、他の型体に設けられたゲート閉塞部を前
記材料通路のある型体のゲートに嵌合させることにより
このゲートを閉じ、その後、前記材料通路のある型体に
設けられたゲート開閉部材を前記ゲートに嵌合させると
ともに前記ゲート閉塞部に突き当て、このとき、前記ゲ
ート開閉部材およびゲート閉塞部の先端面間の成形材料
を前記ゲート開閉部材の先端面から側面へ通じる逃し路
を通じて前記材料通路内へ戻し、型開時には、前記ゲー
ト開閉部材の側面への逃し路の開口を前記ゲートの側面
により閉じるものである。
In order to achieve the above object, the invention of claim 1 fills a cavity formed between molds whose molding material supply device is closed with a thermoplastic molding material. Along with this, the molds move in the direction of opening each other, and after the completion of filling, the mold clamping force is strengthened to finally close the molds, while the gate from the molding material supply device to the cavity is closed. In the molding method, the molding material in the material passage that is formed inside one mold body and that leads from the molding material supply device to the gate is constantly kept in a molten state by heating, and the mold clamping force after the molding material is filled into the cavity is maintained. When strengthened, the gate is closed by fitting the gate closing part provided in the other mold body to the gate of the mold body having the material passage, and then the gate provided in the mold body having the material passage. Open The member is fitted to the gate and abuts against the gate closing portion, and at this time, the molding material between the tip surfaces of the gate opening / closing member and the gate closing portion is passed through an escape passage leading from the tip surface of the gate opening / closing member to the side surface. When returning to the inside of the material passage and opening the mold, the opening of the escape passage to the side surface of the gate opening / closing member is closed by the side surface of the gate.

【0008】高圧射出成形では、成形材料の充填時、そ
の圧力に応じて型体が開くことにより、キャビティ内の
成形材料の圧力が一定になる(調圧工程)。ついで、最
終的に型体を閉じるとき、キャビティ内の成形材料が成
形材料供給装置側へ戻り、ゲートが閉じた時点で、一定
量の成形材料がキャビティ内に残る(計量工程)。その
後、キャビティ内の成形材料は圧縮される(圧縮工
程)。材料通路内の成形材料は常時溶融状態に保たれる
から、計量工程に際し、成形材料は、キャビティ内から
成形材料供給装置側へ円滑に戻る。
In high-pressure injection molding, the pressure of the molding material in the cavity becomes constant when the molding material is filled and the mold body is opened according to the pressure (pressure adjusting step). Then, when the mold is finally closed, the molding material in the cavity returns to the molding material supply device side, and when the gate is closed, a certain amount of molding material remains in the cavity (measurement step). Then, the molding material in the cavity is compressed (compression step). Since the molding material in the material passage is always kept in a molten state, the molding material smoothly returns from the inside of the cavity to the molding material supply device side during the measuring step.

【0009】計量工程から圧縮工程に際しては、材料通
路のある型体のゲートに他の型体のゲート閉塞部が嵌合
するが、型開時には、材料通路から成形材料が漏れ出な
いよう、この材料通路のある型体にあるゲート開閉部材
によりゲートを閉じなければならない。したがって、ゲ
ート閉塞部がゲートに嵌合している間に、このゲートに
ゲート開閉部材も嵌合させなければならない。このと
き、ゲート開閉部材およびゲート閉塞部の先端面間の成
形材料は、ゲート開閉部材の逃し路を通じて樹脂通路内
へ戻り、ゲート開閉部材およびゲート閉塞部の先端面間
に成形材料が残らない。さらに、型開時には、ゲート開
閉部材の側面への逃し路の開口をゲートの側面により閉
じた状態にし、材料通路内の成形材料が漏れ出ないよう
にする。
From the measuring step to the compressing step, the gate closing portion of the other mold body is fitted into the gate of the mold body having the material passage, but when the mold is opened, the molding material should not leak from the material passage. The gate must be closed by the gate opening and closing member in the mold with the material passage. Therefore, the gate opening / closing member must be fitted to the gate while the gate closing portion is fitted to the gate. At this time, the molding material between the front end surfaces of the gate opening / closing member and the gate closing portion returns into the resin passage through the escape passage of the gate opening / closing member, and no molding material remains between the front end surfaces of the gate opening / closing member and the gate closing portion. Further, when the mold is opened, the opening of the escape passage to the side surface of the gate opening / closing member is closed by the side surface of the gate so that the molding material in the material passage does not leak out.

【0010】請求項2の発明は、請求項1に記載の高圧
射出成形方法に用いる金型装置であって、互いに開閉し
て型閉時に相互間にキャビティを形成する第1の型体お
よび第2の型体を備え、前記第1の型体に、この第1の
型体の内部に位置する材料通路と、この材料通路を前記
キャビティに開口させるゲートと、前記材料通路内の熱
可塑性の成形材料を常時溶融状態に保つ加熱手段と、前
記ゲートに摺動自在に嵌合してこのゲートを開閉する可
動なゲート開閉部材とを設け、また、このゲート開閉部
材に、その先端面から側面に通じる逃し路を設けるとと
もに、ゲート開閉部材の側面への逃し路の開口は、前記
ゲートの側面により開閉される位置に設け、一方、前記
第2の型体に、前記ゲートに摺動自在に嵌合し前記ゲー
ト開閉部材に突き当たるゲート閉塞部を設けたものであ
る。
According to a second aspect of the present invention, there is provided a die device used in the high pressure injection molding method according to the first aspect, wherein the first die body and the first die body which are opened and closed to form a cavity therebetween when the die is closed. Two mold bodies, wherein the first mold body has a material passage located inside the first mold body, a gate for opening the material passage to the cavity, and a thermoplastic material in the material passage. A heating means for always keeping the molding material in a molten state and a movable gate opening / closing member which slidably fits into the gate to open / close the gate are provided, and the gate opening / closing member is provided with a side surface from a tip end surface thereof. The opening of the escape passage to the side surface of the gate opening / closing member is provided at a position opened / closed by the side surface of the gate, while the second mold body is slidable on the gate. Fit and butt against the gate opening / closing member It is provided with a upcoming gate occlusion.

【0011】型開を含めた全工程を通じて、材料通路内
の成形材料は、加熱手段により常時溶融状態に保たれ
る。そして、キャビティ内に成形材料を充填した後、型
締力を強めて第1の型体と第2の型体とを最終的に閉じ
るとき、まず第2の型体のゲート閉塞部が第1の型体の
ゲートに嵌合してこのゲートを閉じる。ついで、第1の
型体にあるゲート開閉部材をゲートに嵌合させるが、こ
のとき、ゲート開閉部材およびゲート閉塞部の先端面間
の成形材料は、ゲート開閉部材の逃し路を通じて樹脂通
路内へ戻り、ゲート開閉部材の先端面がゲート閉塞部の
先端面に突き当たることができ、ゲート内に成形材料が
残らない。その後の型開に際しては、第1の型体におい
てゲート開閉部材をある程度移動させ、ゲート開閉部材
の側面への逃し路の開口がゲートの側面により閉じられ
るまで、ゲート開閉部材およびゲート閉塞部の先端面が
突き当たった状態を保持する。
Throughout the whole process including the mold opening, the molding material in the material passage is always kept in a molten state by the heating means. Then, after the mold material is filled in the cavity and the mold clamping force is strengthened to finally close the first mold body and the second mold body, first, the gate closing portion of the second mold body becomes the first mold body. Close the gate by fitting it to the gate of the mold. Next, the gate opening / closing member of the first mold is fitted to the gate. At this time, the molding material between the gate opening / closing member and the tip end face of the gate closing portion is introduced into the resin passage through the escape passage of the gate opening / closing member. Returning, the tip end surface of the gate opening / closing member can abut the tip end surface of the gate closing portion, and no molding material remains in the gate. When the mold is opened thereafter, the gate opening / closing member is moved to some extent in the first mold, and the tip of the gate opening / closing member and the gate closing portion is closed until the opening of the escape passage to the side surface of the gate opening / closing member is closed by the side surface of the gate. Holds the state where the faces abut.

【0012】請求項3の発明は、請求項2の発明の高圧
射出成形用金型装置において、前記ゲート開閉部材の先
端面を前記逃し路の開口に向かって細くなる逆テーパー
面にし、前記ゲート閉塞部の先端面を前記ゲート開閉部
材の逆テーパー面に嵌合するテーパー面にしたものであ
る。
According to a third aspect of the present invention, in the high-pressure injection molding die device according to the second aspect of the invention, the tip end surface of the gate opening / closing member is an inverse taper surface which becomes narrower toward the opening of the escape passage, and the gate is formed. The front end surface of the closing portion is a tapered surface that fits into the reverse tapered surface of the gate opening / closing member.

【0013】ゲート内にゲート開閉部材が嵌合すると
き、ゲート開閉部材およびゲート閉塞部の先端面間の成
形材料は、逆テーパー面およびテーパー面により案内さ
れて、円滑にゲート開閉部材の先端面における逃し路の
開口へ導かれ、この逃し路から材料通路へ戻る。
When the gate opening / closing member is fitted in the gate, the molding material between the gate opening / closing member and the tip surface of the gate closing portion is guided by the reverse taper surface and the taper surface, and the tip surface of the gate opening / closing member is smoothly moved. To the opening of the escape passage at which the material passage is returned.

【0014】[0014]

【発明の実施形態】以下、本発明の一実施例について、
図面を参照しながら説明する。まず、高圧射出成形用金
型装置の構成を説明する。なお、本実施例の金型装置
は、記録ディスクなどの中央部に開口孔を有する薄い円
盤状の製品を成形するものである。しかし、成形される
製品は、記録ディスクに限るものではない。1は第1の
型体である固定型、2は第2の型体である可動型で、こ
れら固定型1および可動型2は、互いに図示上下方向
(以下、型開閉方向という)に移動して開閉し、型閉時
に相互間に製品形状のキャビティ3を形成するものであ
る。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below.
This will be described with reference to the drawings. First, the structure of the high-pressure injection molding die device will be described. The mold apparatus of this embodiment is for molding a thin disc-shaped product having an opening hole in the center such as a recording disk. However, the molded product is not limited to the recording disk. Reference numeral 1 is a fixed mold which is a first mold body, 2 is a movable mold which is a second mold body, and these fixed mold 1 and movable mold 2 move in the vertical direction in the figure (hereinafter referred to as mold opening / closing direction). The mold-shaped cavities 3 are formed between them when the molds are closed.

【0015】前記固定型1は、図示していない射出成形
機の型締装置の固定側プラテンに取り付けられる固定側
取り付け板6の図示下側に、スペーサーブロック7を介
して固定側受け板8が固定されており、この固定側受け
板8の下側に固定側型板9が固定されている。この固定
側型板9の下面には、キャビティ3を形成する凹部10が
形成されている。そして、固定側取り付け板6にはロー
ケートリング11が固定されているとともに、射出成形機
の成形材料供給装置である加熱シリンダー装置12のノズ
ル13が接続されるスプルーブッシュ14が貫通状態で固定
されている。このスプルーブッシュ14は、内部が樹脂通
路であるスプルー15をなすもので、このスプルー15内の
成形材料である熱可塑性樹脂Rを常時溶融状態に保つた
めの加熱手段であるヒーター16が設けられている。ま
た、スペーサーブロック7の内側で固定側取り付け板6
と固定側受け板8との間にはマニホールド17が設けられ
ている。このマニホールド17には、前記スプルー15に通
じる材料通路であるランナー18が内部に形成されている
とともに、このランナー18内の樹脂Rを常時溶融状態に
保つための加熱手段であるヒーター19が設けられてい
る。
The fixed mold 1 has a fixed side receiving plate 8 via a spacer block 7 under a fixed side mounting plate 6 attached to a fixed side platen of a mold clamping device of an injection molding machine (not shown). It is fixed, and the fixed-side template 9 is fixed to the lower side of the fixed-side receiving plate 8. A concave portion 10 that forms the cavity 3 is formed on the lower surface of the stationary mold plate 9. A locating ring 11 is fixed to the fixed side mounting plate 6, and a sprue bush 14 to which a nozzle 13 of a heating cylinder device 12 which is a molding material supply device of an injection molding machine is connected is fixed in a penetrating state. ing. This sprue bush 14 forms a sprue 15 which is a resin passage inside, and is provided with a heater 16 which is a heating means for keeping the thermoplastic resin R which is a molding material in the sprue 15 always in a molten state. There is. Further, the fixed side mounting plate 6 is provided inside the spacer block 7.
A manifold 17 is provided between the fixed side receiving plate 8 and the fixed side receiving plate 8. A runner 18 which is a material passage leading to the sprue 15 is formed inside the manifold 17, and a heater 19 which is a heating means for keeping the resin R in the runner 18 always in a molten state is provided. ing.

【0016】また、前記マニホールド17に固定されたバ
ルブケーシング21が固定側取り付け板6および固定側型
板9を貫通している。このバルブケーシング21の内部
は、前記ランナー18に通じる材料通路であるスプルー部
22になっている。また、バルブケーシング21の先端部に
は、スプルー部22をキャビティ3へ開口させるダイレク
トゲートからなるゲート23が形成されている。孔状のこ
のゲート23の側面は、型開閉方向と平行になっている。
また、バルブケーシング21の周壁部には、スプルー部22
の樹脂Rを常時溶融状態に保つための加熱手段であるヒ
ーター24が設けられている。
A valve casing 21 fixed to the manifold 17 penetrates the fixed side mounting plate 6 and the fixed side mold plate 9. The inside of the valve casing 21 is a sprue portion which is a material passage leading to the runner 18.
It is 22. A gate 23, which is a direct gate for opening the sprue portion 22 into the cavity 3, is formed at the tip of the valve casing 21. The side surface of the hole-shaped gate 23 is parallel to the mold opening / closing direction.
Further, the sprue portion 22 is provided on the peripheral wall portion of the valve casing 21.
The heater 24 is provided as a heating means for keeping the resin R of FIG.

【0017】そして、固定型1には、ゲート23を開閉す
るゲート開閉部材であるバルブピン26が型開閉方向へ移
動自在に組み込まれている。このバルブピン26は、固定
側取り付け板6に設けられた油圧駆動装置などの流体圧
駆動装置27により駆動されるもので、マニホールド17お
よびバルブケーシング21の内部を貫通し、ゲート23に摺
動自在に嵌合するものである。そして、ゲート23に嵌合
するために側面が型開閉方向と平行になっているバルブ
ピン26の先端部には、その先端面から側面に通じる逃し
路28が形成されている。そして、バルブピン26の先端面
は、その中央にある逃し路28の先端開口28a へ向かって
細くなる円錐面あるいは球面などの逆テーパー面29にな
っている。また、バルブピン26の側面に開口した逃し路
28の側面開口28b は、固定型1においてバルブピン26が
下限位置に達したとき、ゲート23の側面により閉塞され
る位置にある。
A valve pin 26, which is a gate opening / closing member for opening / closing the gate 23, is incorporated in the fixed mold 1 so as to be movable in the mold opening / closing direction. The valve pin 26 is driven by a fluid pressure drive device 27 such as a hydraulic drive device provided on the fixed side mounting plate 6, penetrates the inside of the manifold 17 and the valve casing 21, and is slidable on the gate 23. It fits. Further, at the tip of the valve pin 26 whose side surface is parallel to the mold opening / closing direction for fitting into the gate 23, there is formed an escape passage 28 communicating from the tip surface to the side surface. The tip end surface of the valve pin 26 is a conical surface or a reverse taper surface 29 such as a spherical surface that tapers toward the tip opening 28a of the escape passage 28 at the center thereof. In addition, the relief path opened on the side of the valve pin 26
The side surface opening 28b of 28 is located at a position closed by the side surface of the gate 23 when the valve pin 26 reaches the lower limit position in the fixed mold 1.

【0018】前記可動型2は、図示していないが、型締
装置の可動側プラテンに取り付けられる可動側取り付け
板の上側に、スペーサーブロックや可動側受け板を介し
て可動側型板31が固定されている。この可動側型板31の
上面には、前記固定側型板9の凹部10内に嵌合してキャ
ビティ3を形成する凸部32が形成されている。これら凹
部10および凸部32の側面は型開閉方向と平行になってお
り、凹部10および凸部32が相互に摺動することによりキ
ャビティ3の容積は可変である。なお、本実施例とは逆
に、固定型に凸部を設け、可動型に凹部を設けてもよ
い。また、可動型2には、上側の先端部がゲート閉塞部
33になったピン34が固定されている。そのゲート閉塞部
33は、側面が型開閉方向と平行になっており、前記ゲー
ト23に摺動自在に嵌合するものである。また、ゲート閉
塞部33の先端面は、前記バルブピン26の逆テーパー面29
と同形状で、この逆テーパー面29に嵌合して突き当たる
テーパー面35になっている。さらに、可動型2には、成
形された製品Pを突き出すための突き出しスリーブ36が
型開閉方向へ移動可能に組み込まれている。この突き出
しスリーブ36は、前記ピン34の外周側に嵌合している。
Although not shown, the movable mold 2 has a movable side mold plate 31 fixed to the upper side of a movable side mounting plate attached to a movable side platen of a mold clamping device via a spacer block and a movable side receiving plate. Has been done. On the upper surface of the movable side mold plate 31, there is formed a convex portion 32 which fits into the concave portion 10 of the fixed side mold plate 9 to form the cavity 3. The side surfaces of the concave portion 10 and the convex portion 32 are parallel to the mold opening / closing direction, and the volume of the cavity 3 can be changed by the mutual sliding of the concave portion 10 and the convex portion 32. Note that, contrary to the present embodiment, the fixed die may be provided with the convex portion and the movable die may be provided with the concave portion. In addition, the movable die 2 has a gate closing portion at the upper end.
Pin 34, now 33, is fixed. The gate block
33 has a side surface parallel to the mold opening / closing direction and is slidably fitted to the gate 23. In addition, the tip end surface of the gate closing portion 33 has a reverse tapered surface 29 of the valve pin 26.
The taper surface 35 has the same shape as that of the taper surface 35 and is fitted to the reverse taper surface 29 and abuts against it. Further, a protruding sleeve 36 for protruding the molded product P is incorporated in the movable mold 2 so as to be movable in the mold opening / closing direction. The protruding sleeve 36 is fitted on the outer peripheral side of the pin 34.

【0019】さらに、前記可動型2の上側つまり固定型
1側には、その固定側型板9および可動側型板31に突き
当たる加圧板41が型開閉方向へ所定範囲移動自在に組み
付けられている。この加圧板41は、付勢手段としてのス
プリング42により可動側型板31に対して開く方向への力
が付与されている。また、この可動側型板31の凸部32
は、加圧板41を摺動自在に貫通している。さらに、43
は、固定型1に対して加圧板41を案内するためのガイド
ピンである。なお、加圧板は、可動型2側ではなく、固
定型1側に設けてもよい。
Further, on the upper side of the movable die 2, that is, on the side of the fixed die 1, a pressure plate 41 abutting against the fixed side die plate 9 and the movable side die plate 31 is assembled so as to be movable in a predetermined range in the die opening / closing direction. . The pressing plate 41 is applied with a force in the opening direction with respect to the movable mold plate 31 by a spring 42 as a biasing means. In addition, the convex portion 32 of the movable side template 31
Penetrates the pressure plate 41 slidably. In addition, 43
Is a guide pin for guiding the pressure plate 41 with respect to the fixed mold 1. The pressure plate may be provided on the fixed mold 1 side instead of the movable mold 2 side.

【0020】つぎに、前記金型装置を用いた高圧射出成
形方法について説明する。なお、図1から図4には、樹
脂Rの流れと可動型2およびバルブピン26の動きを矢印
で示してある。型開時および型閉時を通じて、金型装置
内の材料通路であるスプルー15、ランナー18およびバル
ブケーシング21のスプルー部22内の成形材料である熱可
塑性樹脂Rは、ヒーター16,19,24の加熱により常時溶
融状態に保たれる。
Next, a high-pressure injection molding method using the mold device will be described. 1 to 4, the flow of the resin R and the movements of the movable die 2 and the valve pin 26 are indicated by arrows. Through opening and closing of the mold, the thermoplastic resin R, which is the molding material in the sprue 15, the runner 18, and the sprue portion 22 of the valve casing 21, which are the material passages in the mold device, is heated by the heaters 16, 19, 24. It is always kept in a molten state by heating.

【0021】そして、型締装置により、固定型1と可動
型2はまず弱い型締力で型閉される。これにより、図1
に示すように、固定側型板9の凹部10内に可動側型板31
の凸部32が嵌合し、固定型1と可動型2との間にキャビ
ティ3が形成される。これとともに、加圧板41が固定側
型板9に突き当たるが、スプリング42と型締力との均衡
により、加圧板41は可動側型板31に突き当たっていな
い。こうして型閉されると、図6に示すようにそれまで
ゲート23を閉じていたバルブピン26が流体圧駆動装置27
の駆動により固定型1において上昇し、ゲート23が開放
される。この状態で、加熱シリンダー装置12のノズル13
からスプルー15へ加熱により溶融した樹脂Rが射出され
る。この樹脂Rは、スプルー15、ランナー18およびバル
ブケーシング21のスプルー部22内を通り、ゲート23から
キャビティ3内に充填される(充填工程)。
Then, the fixed mold 1 and the movable mold 2 are first closed by the mold clamping device with a weak mold clamping force. As a result, FIG.
As shown in FIG.
The convex portion 32 is fitted to form the cavity 3 between the fixed mold 1 and the movable mold 2. At the same time, the pressure plate 41 abuts on the stationary mold plate 9, but the pressure plate 41 does not abut the movable mold plate 31 due to the balance between the spring 42 and the mold clamping force. When the mold is closed in this way, the valve pin 26 that has closed the gate 23 until then is closed by the fluid pressure drive device 27 as shown in FIG.
Is driven to raise the fixed mold 1, and the gate 23 is opened. In this state, the nozzle 13 of the heating cylinder device 12
The resin R melted by heating is injected from the sprue 15 into the sprue 15. The resin R passes through the sprue 15, the runner 18, and the sprue portion 22 of the valve casing 21 and is filled into the cavity 3 from the gate 23 (filling step).

【0022】加熱シリンダー装置12からの樹脂Rの供給
は、例えばインラインスクリュー式の場合、スクリュー
が前進限などの所定位置に達するまで行われる。それに
伴い、キャビティ3内の樹脂圧により、図1に実線およ
び鎖線で示すように、型締力に抗して可動型2が押し下
げられ、固定型1と可動型2とが互いに開く。この開き
量は、キャビティ3内の樹脂圧およびスプリング42の力
と型締力との均衡によって決まり、キャビティ3内によ
り多くの樹脂Rが充填されるほど大きくなる。換言すれ
ば、加熱シリンダー装置12から供給される樹脂Rの量に
誤差があっても、前記開き量の変化により誤差が吸収さ
れ、キャビティ3内の樹脂の圧力が調整されて一定にな
る(調圧工程)。
In the case of the in-line screw type, for example, the resin R is supplied from the heating cylinder device 12 until the screw reaches a predetermined position such as the forward limit. Along with this, the resin pressure in the cavity 3 pushes down the movable mold 2 against the mold clamping force, as shown by the solid line and the chain line in FIG. 1, and the fixed mold 1 and the movable mold 2 open. This opening amount is determined by the balance between the resin pressure in the cavity 3 and the force of the spring 42 and the mold clamping force, and becomes larger as more resin R is filled in the cavity 3. In other words, even if there is an error in the amount of resin R supplied from the heating cylinder device 12, the error is absorbed by the change in the opening amount, and the pressure of the resin in the cavity 3 is adjusted and becomes constant (adjustment). Pressure process).

【0023】その後、型締装置が固定型1および可動型
2に加える型締力が強められる。これにより、可動型2
が上昇して、この可動型2が固定型1に対して閉じてい
く。このように固定型1と可動型2とが最終的に型閉さ
れるとき、この最終的な型閉に伴い、キャビティ3内の
余分な樹脂Rは、まだ開いているゲート23から材料通路
11に戻り、この材料通路11内の樹脂Rは、加熱シリンダ
ー装置12内に戻る。そして、図2に示すように、可動型
2のゲート閉塞部33がゲート23内に嵌合し始めるとこの
ゲート23が閉じ、この時点で、キャビティ3内に一定量
の樹脂Rが残ることになる(計量工程)。その後、加圧
板41と可動側型板31とが互いに突き当たるまで閉じ、そ
れに伴い、図3に示すように、キャビティ3内の樹脂R
が加圧されて圧縮される(圧縮工程)。なお、ゲート閉
塞部33によって製品Pの開口孔が形成されることにな
る。
After that, the mold clamping force applied to the fixed mold 1 and the movable mold 2 by the mold clamping device is strengthened. This allows the movable mold 2
Rises and the movable mold 2 closes with respect to the fixed mold 1. Thus, when the fixed mold 1 and the movable mold 2 are finally closed, the excess resin R in the cavity 3 is discharged from the gate 23 which is still open due to the final mold closing.
Returning to 11, the resin R in the material passage 11 returns to the heating cylinder device 12. Then, as shown in FIG. 2, when the gate closing portion 33 of the movable mold 2 starts to be fitted into the gate 23, the gate 23 is closed, and at this point, a certain amount of the resin R remains in the cavity 3. (Measuring process) After that, the pressure plate 41 and the movable side mold plate 31 are closed until they abut each other, and accordingly, as shown in FIG. 3, the resin R in the cavity 3 is closed.
Is pressed and compressed (compression step). The gate closing portion 33 forms an opening hole of the product P.

【0024】その後、流体圧駆動装置27の駆動により固
定型1においてバルブピン26が下降し、ゲート23内に嵌
合する。その際、バルブピン26およびゲート閉塞部33の
先端面間の樹脂Rは、加圧により、逃し路28を通ってバ
ルブケーシング21内のスプルー部22に戻る。そして、最
終的に、バルブピン26の先端の逆テーパー面29がゲート
閉塞部33の先端のテーパー面35に嵌合して突き当たり、
バルブピン26およびゲート閉塞部33の先端面間には樹脂
Rが残らない。このとき、バルブピン26の先端面が逃し
路28の先端開口28a に向かって細くなる逆テーパー面29
になっており、かつ、ゲート閉塞部33の先端面が対応す
るテーパー面35になっているので、バルブピン26および
ゲート閉塞部33の先端面間の樹脂Rは、逆テーパー面29
およびテーパー面35により案内されて逃し路28の先端開
口28a へ導かれ、円滑にスプルー部22内に戻る。
After that, the valve pin 26 is lowered in the fixed mold 1 by the drive of the fluid pressure drive device 27, and is fitted into the gate 23. At that time, the resin R between the tip surfaces of the valve pin 26 and the gate closing portion 33 returns to the sprue portion 22 in the valve casing 21 through the relief passage 28 by pressurization. Then, finally, the reverse taper surface 29 at the tip of the valve pin 26 is fitted into the taper surface 35 at the tip of the gate closing portion 33 and abuts,
The resin R does not remain between the tip surfaces of the valve pin 26 and the gate closing portion 33. At this time, the tip end surface of the valve pin 26 becomes narrower toward the tip end opening 28a of the escape passage 28, and the reverse taper surface 29
Since the gate closing portion 33 has a corresponding tapered surface 35, the resin R between the valve pin 26 and the gate closing portion 33 has a reverse tapered surface 29.
And, guided by the tapered surface 35, guided to the tip opening 28a of the escape passage 28, and smoothly returned to the inside of the sprue portion 22.

【0025】そして、キャビティ3内の樹脂Rが十分に
冷却して固化した後、図4に示すように、型開が行われ
る。この型開が開始して少しの間は、流体圧駆動装置27
の駆動によりバルブピン26が可動型2とともに下降す
る。そして、固定型1においてバルブピン26が下降限に
達すると、このバルブピン26の逃し路28の側面開口28b
がゲート23の側面により閉じられた状態になる。それま
で、バルブピン26の逆テーパー面29とゲート閉塞部33の
テーパー面35とが突き当たった状態が保持される。この
ように固定型1と可動型2とが開いた状態にあっては、
逃し路28の側面開口28b が閉じられ、この逃し路28がバ
ルブケーシング21内のスプルー部22から遮断されるの
で、このスプルー部22内で溶融状態になっている樹脂R
が逃し路28の先端開口28a から漏れ出ることはない。な
お、逃し路28内にも樹脂Rが残り、かつ、この樹脂Rも
ほぼ溶融状態に保たれるが、逃し路28の容積はごく小さ
いものであり、かつ、スプルー部22から遮断された逃し
路28内には大きな圧力がかからないので、逃し路28内の
樹脂Rが先端開口28a から漏れ出ることはない。かりに
漏れ出るにしても、わずかな量であり、金型装置の動作
不良や成形不良を招くものではない。
After the resin R in the cavity 3 is sufficiently cooled and solidified, the mold is opened as shown in FIG. For a short time after this mold opening is started, the fluid pressure drive device 27
The valve pin 26 descends together with the movable die 2 by the drive of the. When the valve pin 26 of the fixed mold 1 reaches the lower limit, the side opening 28b of the relief passage 28 of the valve pin 26 is opened.
Is closed by the side surface of the gate 23. Until then, the state in which the reverse taper surface 29 of the valve pin 26 and the taper surface 35 of the gate blocking portion 33 are in contact with each other is maintained. In this way, when the fixed mold 1 and the movable mold 2 are open,
Since the side opening 28b of the escape passage 28 is closed and the escape passage 28 is cut off from the sprue portion 22 in the valve casing 21, the resin R in the molten state in the sprue portion 22 is closed.
Does not leak out from the tip opening 28a of the escape passage 28. The resin R remains in the escape passage 28, and this resin R is also kept in a substantially molten state. However, the volume of the escape passage 28 is very small, and the escape is blocked from the sprue portion 22. Since no large pressure is applied to the passage 28, the resin R in the escape passage 28 does not leak from the tip opening 28a. Even if it leaks out, it is a small amount and does not cause malfunction of the mold device or molding failure.

【0026】また、型開に伴い、キャビティ3内の樹脂
Rすなわち製品Pは、まず固定型1から離れる。その
後、可動型2において突き出しスリーブ36が上昇して製
品Pを突き出し、この製品Pが可動型2から離型する。
これとともに、図示していない取り出し装置が製品Pを
金型装置内から取り出す。その後、再び型閉が行われ、
以上の工程が繰り返される。
When the mold is opened, the resin R in the cavity 3, that is, the product P, first separates from the fixed mold 1. Then, in the movable die 2, the ejection sleeve 36 rises to eject the product P, and the product P is released from the movable die 2.
At the same time, a take-out device (not shown) takes out the product P from the mold device. After that, the mold is closed again,
The above steps are repeated.

【0027】以上のような高圧射出成形によれば、調圧
工程および計量工程により、品質の安定した高精度の製
品Pを得られる。また、圧縮工程により密度が高められ
ることにより、機械的性質および光学的性質などにおい
て優れた製品Pが得られる。
According to the high-pressure injection molding as described above, the product P of stable quality and high precision can be obtained by the pressure adjusting process and the measuring process. Further, since the density is increased by the compression step, a product P excellent in mechanical properties and optical properties can be obtained.

【0028】また、ヒーター16,19,24の加熱により金
型装置内の材料通路であるスプルー15、ランナー18およ
びバルブケーシング21のスプルー部22内の樹脂Rが常時
溶融状態に保たれるので、前記計量工程に際して、キャ
ビティ3内の樹脂Rは円滑に材料通路内に戻ることがで
き、また、材料通路内の樹脂Rは円滑に加熱シリンダー
装置12に戻ることができる。これとともに、計量工程後
のキャビティ3内の樹脂Rの圧縮も円滑に行われ、型締
装置の型締力も比較的低いものでよい。したがって、調
圧行程における調圧結果を損なうことなく、計量および
圧縮を正確にでき、高圧射出成形の特長を最大限生かす
ことができる。これは、記録ディスクのような薄肉の製
品Pの成形において、特に有利である。また、抵抗が少
ないことにより計量工程および圧縮工程に要する時間が
短くなることから、成形サイクルの高速化上も有利であ
る。
Further, since the heaters 16, 19, and 24 are heated, the resin R in the sprue 15, the runner 18, and the sprue portion 22 of the valve casing 21 which are material passages in the mold apparatus is always kept in a molten state. During the measuring step, the resin R in the cavity 3 can smoothly return to the material passage, and the resin R in the material passage can smoothly return to the heating cylinder device 12. At the same time, the resin R in the cavity 3 is smoothly compressed after the measuring step, and the mold clamping force of the mold clamping device may be relatively low. Therefore, the metering and compression can be accurately performed without impairing the pressure regulation result in the pressure regulation process, and the features of the high pressure injection molding can be maximized. This is particularly advantageous in forming a thin product P such as a recording disk. Further, since the resistance is small, the time required for the measuring step and the compression step is shortened, which is also advantageous in increasing the speed of the molding cycle.

【0029】さらに、前述のように、計量工程から圧縮
工程時には、ゲート閉塞部33をゲート23に嵌合させ、一
方、型開時には、バルブピン26によりゲート23を閉じる
ようにしているのに対して、ゲート23にバルブピン26が
嵌合するとき、このバルブピン26に形成した逃し路28に
より、バルブピン26およびゲート閉塞部33の先端面間の
樹脂Rをスプルー部22内へ戻すので、樹脂Rがバルブピ
ン26およびゲート閉塞部33の先端面間に残って型開時に
漏れ出てしまうことを防止できる。しかも、型開時に
は、逃し路28の側面開口28b をゲート23の側面により閉
じるので、ゲート23を確実に閉じることができる。こう
して、ゲート23を開閉するための機構の信頼性を維持で
きる。
Further, as described above, the gate closing portion 33 is fitted to the gate 23 from the measuring step to the compressing step, while the gate 23 is closed by the valve pin 26 when the mold is opened. When the valve pin 26 is fitted to the gate 23, the relief path 28 formed in the valve pin 26 returns the resin R between the tip end surfaces of the valve pin 26 and the gate closing portion 33 into the sprue portion 22. It is possible to prevent the gap from remaining between the tip surfaces of the gate 26 and the gate closing portion 33 and leaking when the mold is opened. Moreover, since the side surface opening 28b of the escape passage 28 is closed by the side surface of the gate 23 when the mold is opened, the gate 23 can be reliably closed. In this way, the reliability of the mechanism for opening and closing the gate 23 can be maintained.

【0030】なお、本発明は、前記実施例に限定される
ものではなく、種々の変形実施が可能である。例えば、
前記実施例では、バルブピン26およびゲート閉塞部33の
先端面をそれぞれ逆テーパー面29およびテーパー面35に
したが、バルブピンおよびゲート閉塞部の先端面は平面
状にしてもよい。また、前記実施例では、記録ディスク
の成形を例に採って説明したが、本発明は、もちろん記
録ディスク以外にも、適宜の製品に適用できる。また、
本発明は、熱可塑性樹脂の射出成形のみならず、熱可塑
性樹脂をバインダーとして用いるセラミックスの射出成
形や射出成形粉末冶金法など、熱可塑性の成形材料の射
出成形一般に適用可能である。さらに、射出成形機の型
締装置や材料供給装置も、各種の構成のものを利用でき
る。
It should be noted that the present invention is not limited to the above embodiment, and various modifications can be made. For example,
In the above embodiment, the tip surfaces of the valve pin 26 and the gate closing portion 33 are the reverse tapered surface 29 and the tapered surface 35, respectively, but the tip surfaces of the valve pin and the gate closing portion may be flat. Further, in the above-mentioned embodiment, the description has been made by taking the case of forming the recording disk as an example, but the present invention can be applied to appropriate products other than the recording disk. Also,
INDUSTRIAL APPLICABILITY The present invention can be applied not only to injection molding of thermoplastic resins but also to injection molding of thermoplastic molding materials in general, such as injection molding of ceramics using a thermoplastic resin as a binder and injection molding powder metallurgy. Furthermore, the mold clamping device and the material supply device of the injection molding machine can also have various configurations.

【0031】[0031]

【発明の効果】請求項1の発明によれば、高圧射出成形
において、1つの型体の内部に形成された材料通路内の
成形材料を常時溶融状態に保つので、キャビティへの成
形材料の充填後に型締力を強めたとき、キャビティ内の
成形材料が円滑に成形材料供給装置側に戻るとともに、
キャビティ内の成形材料の圧縮も円滑に行われ、計量お
よび圧縮を正確にできる。また、これら計量および圧縮
の工程に際しては、他の型体に設けたゲート閉塞部をゲ
ートに嵌合させ、一方、型開時には、材料通路のある型
体に設けたゲート開閉部材によりゲートを閉じるように
しているが、ゲートにゲート開閉部材が嵌合するとき、
ゲート開閉部材に設けた逃し路により、ゲート開閉部材
およびゲート閉塞部の先端面間の成形材料を材料通路内
へ戻すので、成形材料がゲート開閉部材およびゲート閉
塞部の先端面間に残って型開時に漏れ出てしまうことを
防止できる。しかも、型開時には、ゲート開閉部材の側
面への逃し路の開口をゲートの側面により閉じるので、
ゲートを確実に閉じることができ、ゲートを開閉するた
めの機構の信頼性を維持できる。
According to the invention of claim 1, in the high-pressure injection molding, the molding material in the material passage formed inside one mold is always kept in a molten state, so that the cavity is filled with the molding material. When the mold clamping force is increased later, the molding material in the cavity smoothly returns to the molding material supply device side,
The molding material in the cavity is also smoothly compressed, and accurate metering and compression can be achieved. In addition, in the steps of measuring and compressing, the gate closing part provided in another mold is fitted to the gate, while the mold is opened, the gate is closed by the gate opening / closing member provided in the mold having the material passage. However, when the gate opening / closing member is fitted to the gate,
The escape passage provided in the gate opening / closing member returns the molding material between the gate opening / closing member and the tip end surface of the gate closing portion into the material passage, so that the molding material remains between the gate opening / closing member and the tip end surface of the gate closing portion. It is possible to prevent leakage when opening. Moreover, since the opening of the escape passage to the side surface of the gate opening / closing member is closed by the side surface of the gate when the mold is opened,
The gate can be reliably closed, and the reliability of the mechanism for opening and closing the gate can be maintained.

【0032】請求項2の発明によれば、第1の型体の材
料通路内の成形材料を常時溶融状態に保つ加熱手段を設
けたことにより、高圧射出成形に際し、計量および圧縮
を正確にできる。また、第1の型体に、可動なゲート開
閉部材を設けるとともに、第2の型体には、計量工程か
ら圧縮工程に際してゲートに嵌合するゲート閉塞部を設
けているが、ゲート開閉部材に、その先端面から側面に
通じる逃し路を設けるとともに、ゲート開閉部材の側面
への逃し路の開口は、ゲートの側面により開閉される位
置に設けたので、ゲートにゲート開閉部材が嵌合すると
き、ゲート開閉部材およびゲート閉塞部の先端面間に成
形材料が残ることを防止できるとともに、型開時には、
ゲートを確実に閉じられる。
According to the second aspect of the present invention, by providing the heating means for keeping the molding material in the material passage of the first mold body always in a molten state, it is possible to accurately measure and compress at the time of high pressure injection molding. . Further, the first mold body is provided with a movable gate opening / closing member, and the second mold body is provided with a gate closing portion that fits into the gate during the weighing process and the compression process. , Since the escape path leading from the tip end surface to the side surface is provided and the opening of the escape path to the side surface of the gate opening / closing member is provided at a position opened / closed by the side surface of the gate, when the gate opening / closing member is fitted to the gate. It is possible to prevent the molding material from remaining between the front end surfaces of the gate opening / closing member and the gate closing part, and at the time of mold opening,
The gate can be closed securely.

【0033】請求項3の発明によれば、請求項2の発明
の効果に加えて、ゲート開閉部材の先端面を逃し路の開
口に向かって細くなる逆テーパー面にし、ゲート閉塞部
の先端面を対応するテーパー面にしたことにより、ゲー
ト開閉部材およびゲート閉塞部の先端面間の成形材料を
円滑に樹脂通路へ戻すことができる。
According to the invention of claim 3, in addition to the effect of the invention of claim 2, the tip end surface of the gate opening / closing member is formed into an inverse taper surface which becomes narrower toward the opening of the escape passage, and the tip end surface of the gate closing portion. By forming the corresponding taper surface, it is possible to smoothly return the molding material between the gate opening / closing member and the tip end surface of the gate closing portion to the resin passage.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す金型装置のゲート付近
の縦断面図であり、充填工程時および調圧工程時を示し
ている。
FIG. 1 is a vertical cross-sectional view near a gate of a mold device showing an embodiment of the present invention, showing a filling process and a pressure adjusting process.

【図2】同上ゲート付近の縦断面図であり、計量工程の
完了時を示している。
FIG. 2 is a vertical cross-sectional view of the vicinity of the gate, showing the completion of the weighing process.

【図3】同上ゲート付近の縦断面図であり、圧縮工程の
完了時を示している。
FIG. 3 is a vertical cross-sectional view of the vicinity of the gate, showing the time when the compression step is completed.

【図4】同上ゲート付近の縦断面図であり、型開の開始
直後を示している。
FIG. 4 is a vertical cross-sectional view of the vicinity of the gate, showing immediately after the start of mold opening.

【図5】同上バルブピンの横断面図である。FIG. 5 is a transverse sectional view of the valve pin of the above.

【図6】同上金型装置のより広い範囲を示す縦断面図で
ある。
FIG. 6 is a vertical cross-sectional view showing a wider range of the same mold apparatus.

【符号の説明】[Explanation of symbols]

1 固定型(1つの型体、第1の型体) 2 可動型(他の型体、第2の型体) 3 キャビティ 12 加熱シリンダー装置(成形材料供給装置) 15 スプルー(材料通路) 16 ヒーター(加熱手段) 18 ランナー(材料通路) 19 ヒーター(加熱手段) 22 スプルー部(材料通路) 23 ゲート 24 ヒーター(加熱手段) 26 バルブピン(ゲート開閉部材) 28 逃し路 28a 先端開口(ゲート開閉部材の先端面への逃し路の開
口) 28b 側面開口(ゲート開閉部材の側面への逃し路の開
口) 29 逆テーパー面 33 ゲート閉塞部 35 テーパー面 R 熱可塑性樹脂(成形材料)
1 Fixed type (one type body, first type body) 2 Movable type (other type body, second type body) 3 Cavity 12 Heating cylinder device (molding material supply device) 15 Sprue (material passage) 16 Heater (Heating means) 18 Runner (material passage) 19 Heater (heating means) 22 Sprue part (material passage) 23 Gate 24 Heater (heating means) 26 Valve pin (gate opening / closing member) 28 Relief passage 28a Tip opening (tip of gate opening / closing member) 28b Side opening (opening of escape path to side of gate opening / closing member) 29 Reverse taper surface 33 Gate blocking part 35 Taper surface R Thermoplastic resin (molding material)

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 成形材料供給装置が型閉された型体間に
形成されたキャビティに熱可塑性の成形材料を充填する
のに伴って前記型体が互いに開く方向へ移動し、充填完
了後型締力を強めて最終的に前記型体を互いに閉じ、そ
の間に前記成形材料供給装置からキャビティへのゲート
が閉じる高圧射出成形方法において、1つの型体の内部
に形成され前記成形材料供給装置からゲートに通じる材
料通路内の成形材料を加熱により常時溶融状態に保ち、
前記キャビティへの成形材料の充填後型締力を強めたと
き、他の型体に設けられたゲート閉塞部を前記材料通路
のある型体のゲートに嵌合させることによりこのゲート
を閉じ、その後、前記材料通路のある型体に設けられた
ゲート開閉部材を前記ゲートに嵌合させるとともに前記
ゲート閉塞部に突き当て、このとき、前記ゲート開閉部
材およびゲート閉塞部の先端面間の成形材料を前記ゲー
ト開閉部材の先端面から側面へ通じる逃し路を通じて前
記材料通路内へ戻し、型開時には、前記ゲート開閉部材
の側面への逃し路の開口を前記ゲートの側面により閉じ
るように構成されたことを特徴とする高圧射出成形方
法。
1. A mold material supply device fills a cavity formed between closed mold bodies with a thermoplastic molding material, and the mold bodies move in a direction in which the mold bodies open to each other. In the high-pressure injection molding method, in which the clamping force is strengthened and finally the mold bodies are closed to each other, and the gate from the molding material supply device to the cavity is closed therebetween, the molding material is formed inside one mold body from the molding material supply device. The molding material in the material passage leading to the gate is always kept in a molten state by heating,
When the mold clamping force is increased after the cavity is filled with the molding material, the gate is closed by fitting the gate closing portion provided in another mold body to the gate of the mold body having the material passage, and then closing the gate. The gate opening / closing member provided on the mold having the material passage is fitted to the gate and abutted against the gate closing portion, and at this time, a molding material between the gate opening / closing member and the tip end surface of the gate closing portion is The gate opening / closing member is configured to return to the inside of the material passage through an escape passage leading to a side surface and to close the opening of the escape passage to the side surface of the gate opening / closing member by the side surface of the gate when the mold is opened. A high-pressure injection molding method characterized by:
【請求項2】 請求項1に記載の高圧射出成形方法に用
いる金型装置であって、互いに開閉して型閉時に相互間
にキャビティを形成する第1の型体および第2の型体を
備え、前記第1の型体に、この第1の型体の内部に位置
する材料通路と、この材料通路を前記キャビティに開口
させるゲートと、前記材料通路内の熱可塑性の成形材料
を常時溶融状態に保つ加熱手段と、前記ゲートに摺動自
在に嵌合してこのゲートを開閉する可動なゲート開閉部
材とを設け、このゲート開閉部材に、その先端面から側
面に通じる逃し路を設けるとともに、ゲート開閉部材の
側面への逃し路の開口は、前記ゲートの側面により開閉
される位置に設け、前記第2の型体に、前記ゲートに摺
動自在に嵌合し前記ゲート開閉部材に突き当たるゲート
閉塞部を設けたことを特徴とする高圧射出成形用金型装
置。
2. A mold apparatus used in the high-pressure injection molding method according to claim 1, wherein the first mold body and the second mold body are opened and closed to form a cavity between them when the mold is closed. The first mold body is provided with a material passage located inside the first mold body, a gate for opening the material passage to the cavity, and a thermoplastic molding material in the material passage is always melted. A heating means for keeping the state and a movable gate opening / closing member which slidably fits to the gate to open / close the gate are provided, and the gate opening / closing member is provided with a relief passage leading from the tip end surface to the side surface. The opening of the escape passage to the side surface of the gate opening / closing member is provided at a position opened / closed by the side surface of the gate, slidably fitted to the second mold body and abutted on the gate opening / closing member. The gate is closed A mold device for high-pressure injection molding characterized by:
【請求項3】 前記ゲート開閉部材の先端面を前記逃し
路の開口に向かって細くなる逆テーパー面にし、前記ゲ
ート閉塞部の先端面を前記ゲート開閉部材の逆テーパー
面に嵌合するテーパー面にしたことを特徴とする請求項
2記載の高圧射出成形用金型装置。
3. A front end surface of the gate opening / closing member is a reverse taper surface that narrows toward the opening of the escape passage, and a front end surface of the gate closing portion is a taper surface that is fitted to the reverse taper surface of the gate opening / closing member. The mold device for high-pressure injection molding according to claim 2, wherein
JP7677696A 1996-03-29 1996-03-29 High pressure injection molding method and high pressure injection mold apparatus therefor Withdrawn JPH09262880A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7677696A JPH09262880A (en) 1996-03-29 1996-03-29 High pressure injection molding method and high pressure injection mold apparatus therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7677696A JPH09262880A (en) 1996-03-29 1996-03-29 High pressure injection molding method and high pressure injection mold apparatus therefor

Publications (1)

Publication Number Publication Date
JPH09262880A true JPH09262880A (en) 1997-10-07

Family

ID=13615004

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7677696A Withdrawn JPH09262880A (en) 1996-03-29 1996-03-29 High pressure injection molding method and high pressure injection mold apparatus therefor

Country Status (1)

Country Link
JP (1) JPH09262880A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999043486A1 (en) * 1998-02-25 1999-09-02 Fuji Photo Film Co., Ltd. Injection molding method and injection mold
WO2005011955A1 (en) * 2003-08-04 2005-02-10 Coki Engineering Inc. Metal mold, and formed body molding method by the metal mold
US8449287B2 (en) 2010-09-10 2013-05-28 Mold-Masters (2007) Limited Valve pin for accommodating side loading
JP2018103393A (en) * 2016-12-22 2018-07-05 株式会社Subaru Injection molding machine and injection molding method
EP4015185A1 (en) * 2020-12-16 2022-06-22 Canon Kabushiki Kaisha Method for manufacturing article and injection molding system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999043486A1 (en) * 1998-02-25 1999-09-02 Fuji Photo Film Co., Ltd. Injection molding method and injection mold
US7147814B1 (en) 1998-02-25 2006-12-12 Fuji Photo Film Co., Ltd. Injection molding method and injection mold
WO2005011955A1 (en) * 2003-08-04 2005-02-10 Coki Engineering Inc. Metal mold, and formed body molding method by the metal mold
US8449287B2 (en) 2010-09-10 2013-05-28 Mold-Masters (2007) Limited Valve pin for accommodating side loading
JP2018103393A (en) * 2016-12-22 2018-07-05 株式会社Subaru Injection molding machine and injection molding method
EP4015185A1 (en) * 2020-12-16 2022-06-22 Canon Kabushiki Kaisha Method for manufacturing article and injection molding system
US11780133B2 (en) 2020-12-16 2023-10-10 Canon Kabushiki Kaisha Method for manufacturing article and injection molding system

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