JPH08143134A - Sintered ore carriage plan control system - Google Patents

Sintered ore carriage plan control system

Info

Publication number
JPH08143134A
JPH08143134A JP31125394A JP31125394A JPH08143134A JP H08143134 A JPH08143134 A JP H08143134A JP 31125394 A JP31125394 A JP 31125394A JP 31125394 A JP31125394 A JP 31125394A JP H08143134 A JPH08143134 A JP H08143134A
Authority
JP
Japan
Prior art keywords
plan
time
sinter
time range
work
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP31125394A
Other languages
Japanese (ja)
Inventor
Tetsuji Fukushima
徹二 福島
Yoshikazu Tomii
良和 冨井
Shuji Tomita
修司 冨田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP31125394A priority Critical patent/JPH08143134A/en
Publication of JPH08143134A publication Critical patent/JPH08143134A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • General Factory Administration (AREA)
  • Control Of Conveyors (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

PURPOSE: To realize the planning, the operation and the stock control in a short time by incorporating the operational prerequisite, calculating the time range to start from the intermediate yard and the time range to start the in-tank operation of the sintered ore, determining the allotment to minimize the switching frequency, calculating the completion time range, and updating the reference time for simulation. CONSTITUTION: The sintered ore carriage control planning function 23 receives each information on the raw material yard arrangement plan, the sintered ore supply and demand plan 22, the operational prerequisite 24, the present condition 27 of the equipment, the present condition 28 of the operation to establish the sintered ore carriage control plan. The operational prerequisite is received by the computer, the time range of to start from the intermediate yard is calculated so as not to generate the interference in the carriage system on the outlet side of each sintering factory, the carriage work in the time zone of the out-of-operation of the factory and the repair of the carriage equipment is avoided, and the time range to start the in-tank operation is calculated so that the stock of the sintered ore tank is not less than the controlled lower limit value. In addition, the allotment to minimize the switching frequency so as to maximize the carriage efficiency is determined, the completion time range to the full tank time range is calculated, and the reference time for the plan preparing simulation is updated.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、製鉄所の原料ヤード工
程の焼結工場と高炉工場間の焼結鉱搬送に関し、特に電
子計算機による焼結鉱搬送計画制御システムに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the transfer of sinter ore between a sinter plant and a blast furnace plant in a raw material yard process of an iron mill, and more particularly to a sinter ore transfer plan control system using an electronic computer.

【0002】[0002]

【従来の技術】製鉄所の原料ヤードにおける原料搬送制
御において、その搬送計画の立案は、操業者が原料ヤー
ドの現況,受入,払出,搬送設備の現況,槽在庫現況,
焼結工場生産計画,高炉工場生産計画,設備修理計画,
設備故障現況,槽と原料銘柄の割付,搬送先工場からの
要請などの情報から、入槽先槽の原料在庫推移を計算し
て、入槽時刻及び量と受入,払出,搬送設備稼働状況を
試行錯誤的にシミュレーションしながら、槽在庫が管理
上下限範囲におさまり、受入,払出,搬送設備の競合,
系統干渉や接近干渉を避けるように決定する方法がとら
れていた。
2. Description of the Related Art In raw material transfer control in a raw material yard of a steel mill, an operator has to prepare a transfer plan for the raw material yard, the receiving / delivering, the transfer facility, the tank inventory,
Sinter plant production plan, blast furnace plant production plan, equipment repair plan,
Based on information such as equipment failure status, allocation of tanks and material brands, requests from the destination factory, etc., the stock inventory change of the tanks at the receiving tank is calculated, and the time and quantity of entering and receiving, delivery, and operation status of the conveying equipment are calculated. While simulating by trial and error, the tank inventory stayed within the upper and lower limits of management, and there was competition in receiving, paying out, and transportation equipment,
The method of deciding to avoid system interference and approach interference was taken.

【0003】[0003]

【発明が解決しようとする課題】この従来の操業者によ
る計画立案方法によれば、大規模な原料ヤード設備では
考慮すべき項目が極めて多く、また計算量も多いため、
熟練操業者以外では実用的な計画立案ができず、8時間
程度の立案をするのに熟練操業者でも1時間以上かか
り、その個人差も大きく、突発設備故障などによるリア
ルタイムでの計画修正も困難であるという問題があっ
た。
According to this conventional planning method by the operator, there are many items to be considered in a large-scale raw material yard facility and a large amount of calculation is required.
Only a skilled operator can make a practical plan, and even a skilled operator takes more than an hour to make a plan for about 8 hours, and the individual difference is large, and it is difficult to correct the plan in real time due to a sudden equipment failure or the like. There was a problem that was.

【0004】この中で、焼結工場・高炉工場間の、焼結
工場で連続的に生産される焼結鉱の搬送計画制御に関し
ては、工場数が1つ対1つの場合にはその搬送計画制御
は比較的単純である。
Among these, regarding the transfer plan control of the sinter ore continuously produced in the sinter factory between the sinter factory and the blast furnace factory, when the number of plants is one to one, the transfer plan is controlled. Control is relatively simple.

【0005】しかし複数対複数の場合は、各焼結工場と
高炉工場の組み合わせにおいて、各銘柄槽の在庫を管理
範囲におさめさせながら、各工場の休止時間帯のずれが
ある場合に如何に搬送するか、あるいは中間ヤードに仮
置する焼結鉱をいかに備蓄するかなど、組み合わせケー
ス毎に決定すべき項目が増え、その計算量が多く、熟練
操業者以外では実用的な計画立案ができず、そのために
各銘柄の槽在庫が管理範囲を外れ、場合によっては上限
を越えた場合に焼結工場を突発停止させるケースが起こ
り得るという問題点があった。
However, in the case of plural-to-plurality, in the combination of each sintering plant and the blast furnace plant, while keeping the stock of each brand tank within the management range, how to transfer when there is a gap in the downtime of each factory The number of items to be decided for each combination case, such as how to store the sinter ore temporarily stored in the intermediate yard, is large, and the calculation amount is large, so that only a skilled operator can make a practical plan. As a result, there was a problem in that the tank stock of each brand could fall outside the control range, and in some cases, the sintering plant could suddenly be stopped if the upper limit was exceeded.

【0006】このような問題を解決するため、現在種々
の自動制御方法が提案されている。例えば、特開平3
−243508号公報は、知識ベースに基づいたヤード
計画に則した自動制御,特開平4−89708号公報
は、知識ベースに基づいた鉱石ヤードの搬送能率を最大
とするような自動制御,特開平4−89709号公報
は、知識ベースに基づいた石炭ヤードの搬送能率を最大
とするような自動制御、特開平4−89709号公報
は、槽の原料在庫シミュレーションに基づいた石炭ヤー
ドの自動制御システム,特開平3−279124号公
報は、ヤード計画を中心とした搬送作業の競合解消方法
をそれぞれ提案している。
In order to solve such a problem, various automatic control methods are currently proposed. For example, JP-A-3
No. 243508 discloses automatic control according to a yard plan based on a knowledge base, and JP-A No. 4-89708 discloses automatic control for maximizing the transfer efficiency of an ore yard based on the knowledge base. -89709 discloses an automatic control for maximizing the transport efficiency of a coal yard based on a knowledge base, and JP-A-4-89709 discloses an automatic control system for a coal yard based on a tank stock inventory simulation. Kaihei 3-279124 has proposed a method for resolving conflicts in transportation work centered on a yard plan.

【0007】しかしこれら従来の方法においては、一旦
原料ヤードに荷揚げされた鉱石や石炭の自動搬送制御の
方法については提案されているが、焼結工場と高炉工場
間という、二つのプロセス間の焼結鉱搬送制御について
は記述されていない。
However, in these conventional methods, although there has been proposed an automatic transfer control method for ore and coal once unloaded to a raw material yard, firing between two processes, that is, between a sintering plant and a blast furnace plant is performed. There is no description of mine transport control.

【0008】上記のように従来の操業者による方法で
は、考慮すべき項目が多く、特に設備休止がある場合は
計算量も多いため、熟練操業者以外では実用的な計画立
案ができず、突発設備故障などによるリアルタイムでの
計画修正も困難であるという問題があり、実態としては
現況による判断での操業が行われていたため、各銘柄の
槽在庫が管理範囲を外れ、場合によっては上限を越えた
場合に焼結工場を突発停止させるケースが起こり得ると
いう問題点があった。
As described above, in the method by the conventional operator, there are many items to be taken into consideration, especially when there is a facility outage, the calculation amount is large, so that only a skilled operator can make a practical plan and suddenly break out. There is a problem that it is difficult to correct the plan in real time due to equipment failure, etc.In reality, the operation was carried out based on the judgment of the current situation, so the tank inventory of each brand was out of the control range, and in some cases exceeded the upper limit. In that case, there is a problem that the sintering factory may be suddenly stopped.

【0009】本発明では、計算機による自動計画作成・
設定制御を行うため熟練操業者以外でも、従来のような
問題が起こらないような円滑な操業を実現し、さらに搬
送効率の最適化すなわち搬送作業切替回数の最小化を実
現するとともに、計算機による計画立案作成アルゴリズ
ムとしても、通常の試行錯誤的な方法ではなく確定的な
方法で、極めて短時間で計算処理できるような焼結鉱搬
送計画制御システムを実現するものである。
According to the present invention, a computer automatically creates a plan.
Since setting control is performed, even non-experienced operators can realize smooth operations that do not cause problems such as the conventional ones, optimize the transfer efficiency, that is, minimize the number of transfer operation switching, and plan by computer. As a planning algorithm, a sinter ore transportation plan control system that can perform calculation processing in an extremely short time is realized by a deterministic method instead of the usual trial and error method.

【0010】すなわち本発明は、製鉄所の原料ヤード設
備において、複数の焼結工場から複数の高炉工場へ向け
た焼結工場で連続的に生産される焼結鉱の搬送制御に関
し、従来の操業者による方法における種々の課題を解決
した焼結鉱搬送計画制御システムを提供する。
That is, the present invention relates to the transfer control of sinter ore continuously produced in a sinter plant from a plurality of sinter plants to a plurality of blast furnace plants in a raw material yard facility of an iron mill. To provide a sinter ore transportation plan control system which solves various problems in the method by the operator.

【0011】[0011]

【課題を解決するための手段】上記課題を解決する本発
明は、製鉄所における、複数の焼結工場から連続的に生
産される焼結鉱を複数の高炉工場焼結鉱槽へ搬送する作
業に関して、プロセス制御用計算機により搬送計画を作
成し自動設定制御を行うための焼結鉱搬送計画制御シス
テムにおいて、下記のA〜Iの手段を備えることを特徴
とする焼結鉱搬送制御システムである。
According to the present invention for solving the above-mentioned problems, an operation for transporting sinter ore continuously produced from a plurality of sinter plants to a plurality of sinter ore tanks in a blast furnace factory in a steel mill is carried out. With regard to the above, in a sintered ore transportation plan control system for creating a transportation plan by a process control computer and performing automatic setting control, the sintered ore transportation control system is provided with the following means A to I. .

【0012】(1) 焼結工場休止計画,高炉工場休止計
画,搬送設備修理計画,焼結工場生産現況,高炉工場槽
在庫現況,ヤード現況,搬送設備現況,操業者からの操
業前提条件情報を計算機に取り込む入力手段A;
(1) Sintering plant suspension plan, blast furnace plant suspension plan, transfer equipment repair plan, sintering factory production status, blast furnace factory tank inventory status, yard status, transfer equipment status, operation precondition information from operators Input means A to be taken into the computer;

【0013】(2) 入力情報に基づいて各高炉工場焼結
鉱槽現況から焼結鉱槽在庫推移計算を行い、焼結鉱槽在
庫が管理上限値を越えないように、中間ヤード出し時間
範囲を各焼結工場出側搬送系統で干渉が起こらないよう
に計算する手段B;
(2) Based on the input information, the sinter tank inventory transition calculation is performed from each blast furnace factory sinter tank current condition, and the intermediate yard time range is set so that the sinter tank inventory does not exceed the control upper limit value. Means B for calculating so that interference does not occur in the delivery system of each sintering plant;

【0014】(3) 入力情報に基づいて、各高炉工場の
入槽中でない焼結鉱の在庫推移計算より、工場休止・搬
送設備修理時間帯の搬送作業を回避し、かつ休止・修理
があっても焼結鉱槽在庫が管理下限値を下回らないよう
な入槽開始時刻範囲を計算する手段C;
(3) Based on the input information, the inventory transition calculation of the sinter that is not in the tank of each blast furnace factory is carried out to avoid the transportation work during the factory suspension / transportation equipment repair time, and the suspension / repair. Even if the sintering ore stock is not below the control lower limit, means C for calculating the starting time range of the tank;

【0015】(4) 現作業,前記(2) で計算したヤード
出し時間範囲,前記(3) で計算した入槽開始時刻範囲か
ら、各焼結工場出側の次の搬送作業の向先,時刻を、搬
送効率が最大になるように切替え回数を最小とするよう
に割り付け決定する手段D;
(4) From the present work, the yarding time range calculated in (2) above, and the entry start time range calculated in (3) above, the destination of the next transfer work on the exit side of each sintering plant, Means D for allocating and determining the time so as to maximize the transfer efficiency and minimize the number of times of switching;

【0016】(5) 前記(4) で割り付けた各高炉向け入
槽作業に関して、最小作業時間から満槽入槽時刻までの
終了時刻範囲を計算する手段E;
(5) Means E for calculating the end time range from the minimum work time to the full tank entry time for each blast furnace entry task assigned in (4) above;

【0017】(6) 前記(4) ,(5) で計算した各焼結工
場からの次作業の終了時刻範囲を俯瞰して、作業が確定
している時刻まで、計画作成シミュレーション用基準時
刻を後戻りなく確定的に未来へ更新する手段F;
(6) Looking over the end time range of the next work from each sintering plant calculated in (4) and (5) above, the reference time for planning simulation is set until the time when the work is confirmed. Means F for surely updating to the future without turning back;

【0018】(7) 前記(6) で更新した基準時刻におい
て、前記(2) から(6) までの一連の処理を計画作成時間
まで繰り返して行うことにより、複数各焼結工場からの
複数各高炉工場向け、あるいは中間ヤード向けの搬送作
業計画を作成する手段G;
(7) At the reference time updated in (6) above, by repeating the series of processing from (2) to (6) until the planning time, a plurality of sintering plants Means G for creating a transfer work plan for a blast furnace factory or for an intermediate yard;

【0019】(8) 計算結果を操業者に提示出力する手
段H;
(8) Means H for presenting and outputting the calculation result to the operator;

【0020】(9) 計算結果に基づいて、焼結鉱搬送設
備制御情報を設定する手段I;
(9) Means I for setting sinter ore transport facility control information based on the calculation result;

【0021】[0021]

【作用】本焼結鉱搬送制御システムは、製鉄所の原料ヤ
ード設備において、複数の焼結工場から複数の高炉工場
へ向けた焼結鉱搬送制御に関して、予め必要な操業条件
を入力するだけで、各工場の休止時間帯,搬送設備の修
理時間帯の搬送作業を回避し、各高炉の焼結鉱槽在庫を
管理上下限範囲内におさめ、休止・修理があっても焼結
鉱槽在庫が管理下限値を下回らないようにする。
[Operation] This sinter transfer control system requires only inputting the necessary operating conditions in advance for sinter transfer control from multiple sinter plants to multiple blast furnace plants in the raw material yard equipment of the steel mill. By avoiding the transfer work during the downtime of each factory and the repair time of the transfer equipment, the sintered ore stock of each blast furnace is kept within the upper and lower limits of the management, and the sintered ore stock is maintained even if there is an outage or repair. Does not fall below the control lower limit.

【0022】さらに計画的に中間ヤードの仮置焼結鉱在
庫を備蓄できるように、各焼結工場と各高炉工場あるい
は中間ヤード間の焼結鉱搬送効率を最適にした搬送計画
を、確定的にシミュレーションしながら立案し自動設定
制御を行う。
Further, in order to systematically store the temporary sinter ore stock in the intermediate yard, a transfer plan that optimizes the transfer efficiency of the sinter ore between each sinter plant and each blast furnace plant or the intermediate yard is deterministic. Plan and perform automatic setting control while simulating.

【0023】[0023]

【実施例】次に本発明の製鉄所原料ヤードにおける一実
施例について説明する。図1に本発明の一実施例のシス
テム構成を示す。
EXAMPLE Next, an example of the raw material yard of an iron mill of the present invention will be described. FIG. 1 shows the system configuration of an embodiment of the present invention.

【0024】図1において、10は生産管理用計算機
(ビジコン)であり、ここで高炉工場・焼結工場生産計
画、高炉工場・焼結工場休止計画などの月次日単位の原
料ヤード計画が作成される。
In FIG. 1, reference numeral 10 is a production control computer (Visicon), in which a raw material yard plan for each day such as a blast furnace factory / sintering factory production plan and a blast furnace factory / sintering plant suspension plan is prepared. To be done.

【0025】20は原料ヤードプロセス制御用計算機
(原料プロコン)であり、上記生産計画情報は原料プロ
コンに送信入力され、受信編集処理21を介して需給計
画機能群22に入力される。
Reference numeral 20 is a raw material yard process control computer (raw material processing computer), and the production plan information is transmitted and input to the raw material processing computer, and is input to the supply and demand planning function group 22 through the reception edit processing 21.

【0026】50は原料プロコンと操業者とのインタフ
ェースをとりもつ入出力用CRT端末装置,25はCR
Tの入出力を制御する操業者の入出力処理機能であり、
操業者は、日毎時分単位の設備修理計画や、槽/銘柄の
割付計画などの操業条件を、計画立案機能22及び23
の前提条件情報としてCRT端末装置50より入力する
ことができる。
Reference numeral 50 is an input / output CRT terminal device having an interface between a raw material processing container and an operator, and 25 is a CR.
The operator's input / output processing function for controlling the input / output of T,
The operator can set facility repair plans on a hourly / minute basis, operating conditions such as tank / brand allocation plans, and other planning functions 22 and 23.
Can be input from the CRT terminal device 50 as the precondition information.

【0027】需給計画22において、原料ヤード配置計
画は日単位の入出荷原料のヤード山推移の計画,焼結鉱
需給計画は日単位の焼結鉱払出/備蓄計画をそれぞれ作
成する。
In the supply and demand plan 22, a raw material yard allocation plan is a daily yard mountain shift plan for incoming and outgoing raw materials, and a sinter ore supply and demand plan is a daily sinter ore stock / stockpile plan.

【0028】他方40は、原料ヤードの現場設備機器群
のブロック図であり、41が移動機群(受入機及び払出
機),42がコンベア群,53が秤量機群を示す。
On the other hand, 40 is a block diagram of a field equipment group in the raw material yard, 41 is a group of mobile machines (accepting machine and paying machine), 42 is a conveyor group, and 53 is a weighing machine group.

【0029】30は現場設備機器制御用下位コントロー
ラであり、現場設備機器40を制御し、その稼働実績及
び現況を管理する。コントローラ機器は、移動機群の制
御に移動機制御用PC(プログラマブルコントローラ)
31,コンベア群の制御はコンベア制御用PC32によ
り構成される。
Reference numeral 30 is a lower-level controller for controlling on-site equipment, which controls the on-site equipment 40, and manages its operation record and current status. The controller device is a mobile device control PC (programmable controller) for controlling the mobile device group.
31, the conveyor group is controlled by the conveyor control PC 32.

【0030】この現場機器制御用下位コントローラ30
は、搬送,秤量実績情報,設備稼働,故障実績情報を原
料プロコン20にリアルタイムで送信する。原料プロコ
ン20は、実績収集・編集処理29にて該当情報を受信
入力し、設備現況情報27として設備稼働現況及び設備
故障現況,操業情報28として搬送作業実績,ヤード現
況及び槽現況情報としてデータファイルに格納する。
The lower controller 30 for controlling the field equipment
Transmits the transportation, weighing performance information, equipment operation, and failure performance information to the raw material processing container 20 in real time. The raw material process control 20 receives and inputs the relevant information in the performance collection / editing processing 29, and the equipment operation status and equipment failure status as the equipment status information 27, the transfer work performance as the operation information 28, and the data file as the yard status and tank status information. To store.

【0031】本発明の中心機能である焼結鉱搬送制御計
画立案機能23は、上述した需給計画機能群の原料ヤー
ド配置計画,焼結鉱需給計画22,設備修理計画や槽銘
柄変更予定などの操業前提条件24,設備稼働現況や設
備故障現況などの設備現況27,ヤード現況,槽在庫現
況,搬送作業実績などの操業現況28の各情報を入力
し、焼結鉱搬送制御計画を立案する。
The sinter ore transportation control planning function 23, which is the central function of the present invention, includes a raw material yard arrangement plan, a sinter ore supply and demand plan 22, a facility repair plan and a tank brand change plan of the above-mentioned supply and demand planning function group. Information on the operation preconditions 24, the equipment current status 27 such as the equipment operation status and the equipment failure status, the yard status, the tank inventory status, and the operation status 28 such as the transfer work result are input, and a sinter transfer control plan is prepared.

【0032】これをオペレータ入出力処理25を介して
CRT端末装置50に表示して、同時に設定制御処理2
6を介して現場機器制御用下位コントローラ30に搬送
制御情報として送信設定出力する。
This is displayed on the CRT terminal device 50 via the operator input / output processing 25, and at the same time, the setting control processing 2
The transmission setting information is output as the transport control information to the field device control lower controller 30 via 6.

【0033】現場機器制御用下位コントローラ30は、
この搬送制御情報に従って搬送制御を行い、その搬送実
績情報を原料プロコン20に送信する。原料プロコン2
0では、該当実績情報を基に搬送制御計画立案機能23
によりリアルタイムで必要都度計画を見直し、搬送制御
情報を現場機器制御用下位コントローラ30に送信設定
出力する、というサイクルを繰り返すことから自動搬送
制御を行う。
The field device control lower controller 30 is
The transport control is performed according to the transport control information, and the transport record information is transmitted to the raw material process control 20. Raw material process 2
0, the transport control planning function 23 based on the corresponding performance information
Thus, the automatic transfer control is performed by repeating the cycle of reviewing the plan in real time as needed and transmitting and outputting the transfer control information to the field device control lower controller 30.

【0034】次に実施例における焼結工場と高炉工場の
搬送系統図を図2に示す。実施例においては、図2のよ
うに焼結工場2つすなわち1焼結60(1DLという)
と2焼結70(2DLという)、高炉工場2つすなわち
1高炉90(1BFという)と2高炉100(2DLと
いう)と、焼結鉱を仮置する共通の中間ヤード80があ
り、1DLから1BF,1DLから2BF,2DLから
1BF,2DLから2BF,1DLから中間ヤード,2
DLから中間ヤード,中間ヤードから1BF,中間ヤー
ドから2BFという焼結鉱搬送系統があり、中間ヤード
出しにおいては設備干渉により同時には実行できないも
のとする。
Next, FIG. 2 shows a transfer system diagram of the sintering plant and the blast furnace plant in the embodiment. In the embodiment, two sintering plants, that is, one sintering 60 (referred to as 1DL) as shown in FIG.
There are 2 sinters 70 (called 2DL), 2 blast furnace factories, namely 1 blast furnace 90 (called 1BF) and 2 blast furnaces 100 (called 2DL), and a common intermediate yard 80 for temporary placement of sinter. , 1DL to 2BF, 2DL to 1BF, 2DL to 2BF, 1DL to intermediate yard, 2
There is a sinter transfer system from DL to intermediate yard, intermediate yard to 1BF, and intermediate yard to 2BF, and it is not possible to simultaneously execute intermediate yard delivery due to equipment interference.

【0035】次に本発明の中心処理である原料プロコン
による焼結鉱搬送計画立案機能(図1−23)の処理手
順について、図3のフローチャートに従って説明する。
本処理は、任意のタイミングに計画立案を行う時に、操
業者が原料ヤードプロコンに作成要求入力を行うことに
より実行処理される。
Next, the processing procedure of the sintering ore transportation planning function (FIG. 1-23) by the raw material process which is the central processing of the present invention will be described with reference to the flowchart of FIG.
This process is executed by the operator inputting a production request to the raw material yard process control when making a plan at an arbitrary timing.

【0036】(a) データ入力,初期値,条件設定
(110)について、本処理に必要な情報(高炉/焼結
生産計画,高炉/焼結休止計画,設備修理計画,槽銘柄
変更予定などの操業前提条件,原料ヤード配置計画,焼
結鉱需給計画,設備稼働現況,設備故障現況,ヤード現
況,高炉工場焼結鉱槽在庫現況,搬送作業実績,計画作
成時間)を各ファイルから入力し編集する。
(A) Data input, initial value, condition setting (110), necessary information for this process (blast furnace / sinter production plan, blast furnace / sinter suspension plan, equipment repair plan, tank brand change schedule, etc.) Input operating conditions, raw material yard layout plan, sinter ore supply and demand plan, equipment operation status, equipment failure status, yard status, blast furnace factory sinter tank inventory status, transfer work results, planning time) from each file and edit To do.

【0037】(b) 1DL,2DLヤード出し判定
(120)について、ヤード出し管理範囲上下限値をも
とに、1DL及び2DLのヤード出し時刻と量を計算す
る。
(B) For 1DL and 2DL yarding determination (120), yarding times and amounts of 1DL and 2DL are calculated based on the upper and lower limits of the yarding management range.

【0038】1DLの場合を計算式で説明すると、図4
に示すように、24時間後の1DL焼結鉱トータル槽在
庫量Z241 を下記(1)式により計算し、基準値である
ヤード出し開始レベル1(Zu11 )及び2(Zu21 )を
超えるか否かで判定し、超える場合に図5に示すよう
に、そのヤード出し開始時刻範囲(ts11,s21 )及び
ヤード出し終了時刻範囲(te11,e21 )を、下記
(2),(3),(4),(5)式により計算する。
Explaining the case of 1DL with a calculation formula, FIG.
As shown in Fig. 1, the 1DL sintered ore total tank inventory Z 241 after 24 hours is calculated by the following formula (1), and exceeds the standard value of yarding start levels 1 (Z u11 ) and 2 (Z u21 ). If it exceeds, as shown in FIG. 5, the yarding start time range (t s11, t s21 ) and the yarding end time range (t e11, t e21 ) are set to the following (2), It is calculated by the equations (3), (4) and (5).

【0039】[0039]

【数1】 Z241 =Z01+P1D−β11(t1 −SD1B)−β21(t1 −SD2B)…(1)[Number 1] Z 241 = Z 01 + P 1D -β 11 (t 1 -SD 1B) -β 21 (t 1 -SD 2B) ... (1)

【0040】上記(1)式において、 Z241 ;24時間後1DL焼結鉱トータル槽在庫量
(t), Z01 ;計算対象時点1DL焼結鉱トータル槽在庫量
(t), P1D ;1DL日間生産量(t), α1 ;1DL焼結鉱入槽t/H(t/H), β11 ;1BFの1DL焼結鉱トータル切り出しt/H
(t/H), β21 ;2BFの1DL焼結鉱トータル切り出しt/H
(t/H), t1 ;24H後までの残り時間(h), SD1B;24H後までの残り時間内の1BF休止時間
(h), SD2B;24H後までの残り時間内の2BF休止時間
(h)
In the above equation (1), Z 241 ; 1DL sinter ore total tank inventory (t) after 24 hours, Z 01 ; 1DL sinter ore total tank inventory (t), P 1D ; 1DL Daily production (t), α 1 ; 1DL sintered ore entry tank t / H (t / H), β 11 ; 1BF 1DL sintered ore total cutout t / H
(T / H), β 21 ; Total cutout of 1BF sinter of 2BF t / H
(T / H), t 1 ; Remaining time before 24H (h), SD 1B ; 1BF rest time within the remaining time until 24H (h), SD 2B ; 2BF rest within the remaining time after 24H Time (h)

【0041】[0041]

【数2】 ts11 =t0 +(Zu11 −Z01)/(α1 −β11−β21) ………(2)[Number 2] t s11 = t 0 + (Z u11 -Z 01) / (α 1 -β 11 -β 21) ......... (2)

【0042】[0042]

【数3】 te11 =ts11 +(Zu11 −ZL1)/(β11+β21) ………(3)[ Equation 3] t e11 = t s11 + (Z u11 −Z L1 ) / (β 11 + β 21 ) ... (3)

【0043】[0043]

【数4】 ts21 =t0 +(Zu21 −Z01)(α1 −β11−β21) ………(4)(4) t s21 = t 0 + (Z u21 −Z 01 ) (α 1 −β 11 −β 21 ) ... (4)

【0044】[0044]

【数5】 te21 =ts21 +(Zu21 −ZL1)/(β11+β21) ………(5)[ Equation 5] t e21 = t s21 + (Z u21 −Z L1 ) / (β 11 + β 21 ) ... (5)

【0045】上記(2),(3),(4),(5)式に
おいて、 t0 ;現在時刻, ts11 ;1DLヤード出し1の開始時刻, te11 ;1DLヤード出し1の終了時刻, ts21 ;1DLヤード出し2の開始時刻, te21 ;1DLヤード出し2の終了時刻, Zu11 ;1DLヤード出し開始レベル1(t), Zu21 ;1DLヤード出し開始レベル2(t), ZL1 ;1DLヤード出し終了レベル(t)
In the above equations (2), (3), (4) and (5), t 0 : current time, t s11 ; start time of 1DL yard start 1, t e11 ; end time of 1DL yard start 1, t s21; 1DL yards out second start time, t e21; 1DL yards out second end time, Z u11; 1DL yards out starting level 1 (t), Z u21; 1DL yards out starting level 2 (t), Z L1 ; 1DL Yard end level (t)

【0046】2DLの場合も全く同様に、図6,図7の
通り定義した場合に、上記(2),(3),(4),
(5)式と同様の計算式で、 ts12 ;2DLヤード出し1の開始時刻, te12 ;2DLヤード出し1の終了時刻, ts22 ;2DLヤード出し2の開始時刻, te22 ;2DLヤード出し2の終了時刻 を求める。
Similarly, in the case of 2DL, when the definitions are made as shown in FIGS. 6 and 7, the above (2), (3), (4),
With the same calculation formula as the equation (5), t s12 ; start time of 2DL yard start 1, t e12 ; end time of 2DL yard start 1, t s22 ; start time of 2DL yard start 2, t e22 ; 2DL yard start Find the end time of 2.

【0047】(c) ヤード出し干渉調整(130)に
ついて、1DLと2DLのヤード出しが重なった場合、
干渉調整を行う。調整の方法としては図8に示す通り、
避けられる範囲で最も余裕のある組み合わせとして、先
行するヤード出し1と後のヤード出し2を選択する。調
整できなかった時はアクションガイドを行う。
(C) Regarding the yarding interference adjustment (130), when yarding of 1DL and 2DL overlap,
Adjust interference. As the adjustment method, as shown in FIG.
The leading yarding 1 and the trailing yarding 2 are selected as the combination with the largest margin in the avoidable range. If it is not possible to adjust, we will provide action guidance.

【0048】(d) 1BF,2BF入槽開始範囲計算
(140)について、1BF及び2BF向けの銘柄毎ト
ータルの次の入槽開始時刻範囲を、搬送設備の修理計
画,故障,高炉工場・焼結工場の休止を考慮して計算す
る。
(D) Regarding 1BF, 2BF bath entry start range calculation (140), the total next bath entry start time range for each brand for 1BF and 2BF is defined as the repair plan, failure, blast furnace factory, and sintering of the transportation equipment. Calculate in consideration of factory shutdown.

【0049】1BF向けの場合の計算式をケース毎に説
明する。図9に示すように、搬送系統に修理計画がない
通常ケースでは、次(6),(7)式のようになる。2
BFも全く同様の式となる。
The calculation formula for 1BF will be described for each case. As shown in FIG. 9, in the normal case where the carrier system has no repair plan, the following equations (6) and (7) are obtained. Two
BF has the same formula.

【0050】[0050]

【数6】 t11={ZS1−Zu1+(α1 −β1 )tmin1}/β1 ………(6)T 11 = {Z S1 −Z u1 + (α 1 −β 1 ) t min1 } / β 1 ……… (6)

【0051】[0051]

【数7】 t31=(ZS1−ZL1)/β1 ………(7)[Expression 7] t 31 = (Z S1 −Z L1 ) / β 1 ……… (7)

【0052】上記(6),(7)式において、 t11 ;1BF最小入槽開始時刻, t21 ;1BF最小入槽終了時刻, t31 ;1BF最大入槽開始時刻, t41 ;1BF最大入槽開始時刻, α1 ;1BFトータル入槽t/H(t/H), β1 ;1BFトータル切り出しt/H(t/H), tmin1;1BF最小入槽作業時間(定数)(H), Zu1 ;1BF銘柄毎トータル上限在庫量(t), ZL1 ;1BF銘柄毎トータル下限在庫量(t), ZS1 ;1BF銘柄毎基準時刻トータル在庫量(t)In the above formulas (6) and (7), t 11 ; 1BF minimum bath start time, t 21 ; 1BF minimum bath end time, t 31 ; 1BF maximum bath start time, t 41 ; 1BF maximum bath time. Tank start time, α 1 ; 1BF total tank t / H (t / H), β 1 ; 1BF total cutting t / H (t / H), t min1 ; 1BF minimum tank working time (constant) (H) , Z u1 ; Total upper limit inventory amount for each 1BF issue (t), Z L1 ; Total lower limit inventory amount for each 1BF issue (t), Z S1 ; Reference time total inventory amount for each 1BF issue (t)

【0053】また図10に示すように修理予定がある場
合は、修理時間帯には入槽できないため、その時間帯で
下限切れしないように(8),(9)式のようになる。
Further, as shown in FIG. 10, when there is a repair schedule, it is impossible to enter the tank during the repair time zone, and therefore, equations (8) and (9) are used so that the lower limit is not exceeded during that time zone.

【0054】[0054]

【数8】 t11=〔(α1 −β1 ){te1−(Zu1−ZL1)/β1 } −Zu1+Zs1〕/α1 ………(8)T 11 = [(α 1 −β 1 ) {t e1 − (Z u1 −Z L1 ) / β 1 } −Z u1 + Z s1 ] / α 1 ... (8)

【0055】[0055]

【数9】 t31=(ZS1−ZL1)/β1 ………(9)[Formula 9] t 31 = (Z S1 −Z L1 ) / β 1 ………… (9)

【0056】ここで、 ts1;1BF銘柄毎搬送系統修理開始時刻, te1;1BF銘柄毎搬送系統修理終了時刻Here, t s1 ; carrier system repair start time for each 1BF brand, t e1 ; carrier system repair end time for each 1BF brand

【0057】(e) 1DL,2DL搬送作業割り付け
(150)について、1DL及び2DLを起点とする今
回搬送作業(1BF向け、2BF向け、またはヤード出
し)と、次回搬送作業(1BF向け、2BF向け、また
はヤード出し)の切り替えタイミングを、今回は搬送作
業の終了時刻範囲と、次回搬送作業の開始時刻範囲を満
足させながら割り付ける。
(E) Regarding 1DL and 2DL transport work allocation (150), the current transport work (for 1BF, 2BF, or yard) starting from 1DL and 2DL and the next transport work (for 1BF, 2BF) Or, the yarding) switching timing is assigned while satisfying the end time range of the transfer work this time and the start time range of the next transfer work.

【0058】例として、1DL(または2DL)からの
搬送作業で、現作業が2BF向けで次作業が1BF向け
の場合の、ケース毎の割り付け方法を図11で説明す
る。図において、Jtmin は現作業の最小終了時刻と
し、Jtmax は現作業の最大終了時刻とし、またt11
次作業1BF向け最小入槽開始時刻,t31は次作業1B
F向け最大入槽開始時刻とする。
As an example, FIG. 11 illustrates the allocation method for each case when the current work is for 2BF and the next work is for 1BF in the transfer work from 1DL (or 2DL). In the figure, Jt min is the minimum end time of the current work, Jt max is the maximum end time of the current work, t 11 is the minimum bath start time for the next work 1BF, and t 31 is the next work 1B.
The maximum bathing start time for F is set.

【0059】ケースとしては、図11のようにJ
min ,Jtmax ,t11,t31の大小関係で6通りあ
り、割付としては作業効率上切替回数を最小にするため
に、現作業をJtmax かt31の小さい方で切り替えるこ
ととする。
As a case, as shown in FIG.
There are 6 types depending on the magnitude relation of t min , Jt max , t 11 and t 31 , and the assignment is to switch the current work by the smaller of Jt max or t 31 in order to minimize the number of switching times in terms of work efficiency. .

【0060】また次の例として、1 DL( または2D
L) からの搬送作業で、現作業が2BF向けで、次作業
がヤード出しの場合のケース毎の割付け方法を図12で
説明する。次作業がヤード出しの場合は下限切れを起こ
すわけではなく、現状入槽作業が優先されるので、図1
2のようにいかなるケースでも現状入槽作業をJtmax
まで行い、ヤード出しは計算量だけを合わせる事とす
る。
As another example, 1 DL (or 2D
An assignment method for each case when the current work is for 2BF and the next work is for yarding will be described with reference to FIG. If the next work is out of the yard, the lower limit will not be exceeded, and the current tank work is given priority.
In any case like J. 2, Jt max
Up to the yard, and only the calculation amount will be adjusted for yarding.

【0061】(f) 1BF,2BF入槽終了範囲計算
(160)について、F50で決定した次回が入槽作業
の場合の入槽搬送作業終了時刻範囲を計算する。1BF
の場合で説明すると、通常のケースでは(10)〜(1
3)式のように表される。
(F) In 1BF and 2BF tank entry end range calculation (160), the tank entry work ending time range is calculated when the next tank entry operation determined in F50. 1BF
The case of (10) to (1
It is expressed as in equation 3).

【0062】[0062]

【数10】 Jtmin1=tmin1 ………(10)[ Equation 10] Jt min1 = t min1 (10)

【0063】[0063]

【数11】 Jtmax1=(Zu1−Zs1+β1 ・tn1)/(α1 −β1 )………(11)[Equation 11] Jt max1 = (Z u1 −Z s1 + β 1 · t n1 ) / (α 1 −β 1 ) ... (11)

【0064】[0064]

【数12】 t21=tn1+Jtmin1 ………(12)[Number 12] t 21 = t n1 + Jt min1 ......... (12)

【0065】[0065]

【数13】 t41=tn1+Jtmax1 ………(13)[Mathematical formula-see original document] t 41 = t n1 + Jt max1 (13)

【0066】ここで、tn1;1BF今回入槽決定開始時
刻である。
Here, t n1 is the 1BF current entry determination start time.

【0067】また図10のように、入槽搬送系統に修理
があるケースでは(14)〜(17)となる。2BFの
場合も全く同様に計算する。
Further, as shown in FIG. 10, the cases (14) to (17) are performed in the case where there is a repair in the tank transfer system. The same calculation is performed in the case of 2BF.

【0068】[0068]

【数14】 Jtmin1=te1−(Zu1−ZL1)/β1 −t1 ………(14)[ Equation 14] Jt min1 = t e1 − (Z u1 −Z L1 ) / β 1 −t 1 ……… (14)

【0069】[0069]

【数15】 Jtmax1=(Zu1−Zs1+β1 ・tn1)/(α1 −β1 )………(15)[Equation 15] Jt max1 = (Z u1 −Z s1 + β 1 · t n1 ) / (α 1 −β 1 ) ... (15)

【0070】[0070]

【数16】 t21=tn1+Jtmin1 ………(16)(16) t 21 = t n1 + Jt min1 (16)

【0071】[0071]

【数17】 t41=tn1+Jtmax1 ………(17)[Expression 17] t 41 = t n1 + Jt max1 (17)

【0072】(g) 基準時刻更新(170)につい
て、シミュレーション計算のキーである基準時刻を更新
する。基準時刻の更新は、1DLまたは2DLの次搬送
作業終了時刻範囲の小さい方の最小時刻に更新する。そ
の例を図13で説明する。
(G) Regarding the reference time update (170), the reference time which is the key of the simulation calculation is updated. The reference time is updated to the minimum time of the smaller one of the 1DL or 2DL next transfer work end time range. An example thereof will be described with reference to FIG.

【0073】図13で、現時刻をt0 として、基準時刻
をt1 ,t2 ,t3 ,t4 と更新する方法を説明する。
現時刻t0 において、1DL現搬送作業と2DL現搬
送作業は確定している。1DL次搬送作業と、2D
L次搬送作業の開始時刻範囲Jtmin ,Jtmax を各
々計算する。
Referring to FIG. 13, a method of updating the reference time to t 1 , t 2 , t 3 and t 4 with the current time t 0 will be described.
At the current time t 0 , the 1DL current transfer work and the 2DL current transfer work are confirmed. 1DL next transfer work and 2D
The start time ranges Jt min and Jt max of the L-th transport work are calculated.

【0074】1DL次搬送作業のJtmin21 と、2D
L次搬送作業のJtmin22 を比較し、Jtmin22 <J
min21 のため、2DLのJtmin22 まで作業が確定
することになり、基準時刻t0 をt1 に更新する(1回
目の基準時刻更新)。
Jt min21 of 1DL next transfer work and 2D
Comparing Jt min22 for L-th transport work, Jt min22 <J
Since t min21, the work is settled until Jt min22 of 2DL, and the reference time t 0 is updated to t 1 (first reference time update).

【0075】次に基準時刻t1 において、1DL次搬送
作業と2DL次搬送作業の開始時刻範囲Jtmin
Jtmax を各々計算する。1DL次搬送作業のJt
min31と2DL次搬送作業のJtmin32 を比較し、J
min32 <Jtmin31 のため、2DLのJtmin32
で作業が確定することになり、基準時刻t1 をt2 に更
新する(2回目の基準時刻更新)。
Next, at the reference time t 1 , the start time range Jt min of the 1DL-th transfer work and the 2DL-th transfer work,
Calculate each Jt max . Jt of 1DL next transfer work
Compare min31 and Jt min32 of 2DL next transfer work,
Since t min32 <Jt min31, the work is settled until Jt min32 of 2DL, and the reference time t 1 is updated to t 2 (second reference time update).

【0076】基準時刻t2 において、1DL次搬送作業
の開始時刻範囲Jtmin31 ,Jtmax31 は計算済であ
り、2DL次搬送作業の開始時刻範囲Jtmin42 ,J
max42 を計算する。
At the reference time t 2 , the start time range Jt min31 , Jt max31 of the 1DL next transfer work has been calculated, and the start time range Jt min42 , J of the 2DL next transfer work has been calculated.
Calculate t max42 .

【0077】1DL次搬送作業のJtmin31 と、2D
L次搬送作業のJtmin42 を比較し、Jtmin42 <J
min31 のため2DLのJtmin42 まで作業が確定す
ることになり、基準時刻t2 をt3 に更新する(3回目
の基準時刻更新)。
Jt min31 of 1DL next transfer work and 2D
Compare Jt min42 of L-th transport work, Jt min42 <J
Since t min31, the work is decided up to Jt min42 of 2DL, and the reference time t 2 is updated to t 3 (third reference time update).

【0078】基準時刻t3 において、1DL次搬送作業
の開始時刻範囲Jtmin31 ,Jtmax31 は計算済であ
り、2DL次搬送作業の開始時刻範囲Jtmin52 ,J
max52 を計算する。
At the reference time t 3 , the start time range Jt min31 , Jt max31 of the 1DL next transfer work has been calculated, and the start time range Jt min52 , J of the 2DL next transfer work has been calculated.
Calculate t max52 .

【0079】次に1DL次搬送作業のJtmin31 と2
DL次搬送作業のJtmin52 を比較し、Jtmin31
Jtmin52 のため、2DLのJtmin31 まで作業が確
定することになり、基準時刻t3 をt4 に更新する(4
回目の基準時刻更新)。このようなアルゴリズムによ
り、シミュレーションを確定的かつ効率的に計算機処理
することが可能である。
Next, Jt min31 and 2 of the 1DL next transfer work
Comparing Jt min52 of DL next transfer work, Jt min31 <
Since it is Jt min52, the work is decided until Jt min31 of 2DL, and the reference time t 3 is updated to t 4 (4
Update the reference time for the second time). Such an algorithm allows the simulation to be deterministically and efficiently computer processed.

【0080】以上のような処理フローを繰り返してシミ
ュレーションを行う。
The simulation is performed by repeating the processing flow as described above.

【0081】(h) 1BF,2BFビン在庫量更新
(180)について、新たな基準時刻における槽在庫量
を計算,更新する。
(H) Regarding the 1BF and 2BF bin inventory amount update (180), the tank inventory amount at the new reference time is calculated and updated.

【0082】(i) 計画範囲終了判定(190)につ
いて、指定された計画作成時間分の計画を作成したかど
うか判断する。
(I) Regarding the plan range end determination (190), it is determined whether or not a plan for the designated plan creation time has been created.

【0083】このようにして、焼結鉱の搬送制御に関し
てその計画をシステムで自動的に立案することができ、
図1に示した搬送制御システムによって自動搬送設定制
御を実施することができる。
In this way, the system can automatically formulate a plan for the transfer control of the sinter,
Automatic transfer setting control can be performed by the transfer control system shown in FIG.

【0084】[0084]

【発明の効果】以上説明したように、製鉄所の原料ヤー
ド設備において、複数の焼結工場で連続的に生産される
焼結鉱を、複数の高炉工場へ搬送する焼結鉱の搬送制御
に関して、本発明の搬送計画制御システムにより以下の
ような効果が実現できた。
INDUSTRIAL APPLICABILITY As described above, in the raw material yard equipment of an iron mill, the sinter ore that is continuously produced at a plurality of sinter factories is conveyed to a plurality of blast furnace factories with regard to the transfer control of the sinter ore. The following effects can be realized by the transport planning control system of the present invention.

【0085】(1) 従来熟練操業者でなければ立案でき
なかった計画が、計算機により自動システム化され、個
人差もなくなって熟練操業者以外でも円滑な操業ができ
るようになり、操業者の負荷の軽減とともに作業性の向
上を図り得る。
(1) A plan that could not be planned by a skilled operator in the past is automatically computerized by a computer, and there is no individual difference, so that even a non-skilled operator can perform a smooth operation. And workability can be improved.

【0086】(2) 自動搬送計画制御において、各工場
の休止時間帯,搬送設備の修理時間帯の搬送作業を回避
し、各高炉工場の焼結鉱槽在庫を管理上下限範囲内にお
さめ、焼結工場の生産を不用意に停止させずに、計画的
に中間ヤードの仮置焼結鉱在庫を備蓄できるようにな
り、設備管理と在庫管理の効率化を図り得る。
(2) In the automatic transfer planning control, avoid the transfer work during the downtime of each factory and the repair time of the transfer equipment, and keep the sintered ore tank inventory of each blast furnace factory within the lower limit range of management. The temporary sinter ore stock in the intermediate yard can be systematically stockpiled without inadvertently stopping production at the sinter plant, and the efficiency of equipment management and stock management can be improved.

【0087】(3) 計算機による計画立案作成アルゴリ
ズムとして、従来の試行錯誤的方法ではなく確定的な方
法であるため、極めて短時間で計算処理でき、搬送効率
の向上を図り得る。
(3) Since the computer-aided planning method is a deterministic method rather than a conventional trial-and-error method, calculation processing can be performed in an extremely short time, and transport efficiency can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の焼結鉱搬送計画制御システムのシステ
ム構成の一実施例を示す図面である。
FIG. 1 is a diagram showing an example of a system configuration of a sintered ore transportation plan control system of the present invention.

【図2】焼結工場と高炉工場間の焼結鉱搬送系統の一例
を示す模式図である。
FIG. 2 is a schematic diagram showing an example of a sinter ore transportation system between a sinter plant and a blast furnace plant.

【図3】本発明の中心機能である焼結工場と高炉工場間
の焼結鉱搬送計画を自動立案する処理フローを示すフロ
ーチャートである。
FIG. 3 is a flowchart showing a processing flow for automatically planning a sinter transfer plan between a sinter factory and a blast furnace factory, which is a central function of the present invention.

【図4】高炉における焼結鉱槽トータルの在庫推移及び
ヤード出し開始時刻範囲計算方法の一例を示すグラフで
ある。
FIG. 4 is a graph showing an example of a total inventory transition of a sintering ore tank in a blast furnace and a yarding start time range calculation method.

【図5】高炉における焼結鉱槽トータルの在庫推移及び
ヤード出し開始時刻範囲計算方法の一例を示すグラフで
ある。
FIG. 5 is a graph showing an example of a total inventory change of a sintering ore tank in a blast furnace and a yarding start time range calculation method.

【図6】高炉における焼結鉱槽トータルの在庫推移及び
ヤード出し開始時刻範囲計算方法の一例を示すグラフで
ある。
FIG. 6 is a graph showing an example of a method for calculating a stock transition of a sintered ore tank in a blast furnace and a yarding start time range calculation method.

【図7】高炉における焼結鉱槽トータルの在庫推移及び
ヤード出し開始時刻範囲計算方法の一例を示すグラフで
ある。
FIG. 7 is a graph showing an example of a method for calculating the inventory transition and the yarding start time range of the sintered ore tank in the blast furnace.

【図8】複数の焼結工場のヤード出し時刻範囲が重なる
場合の干渉調整方法の一例を示す図面である。
FIG. 8 is a diagram showing an example of an interference adjustment method when the yarding time ranges of a plurality of sintering plants overlap.

【図9】高炉の焼結鉱槽への入槽開始時刻範囲計算の方
法の一例を示す図面である。
FIG. 9 is a diagram showing an example of a method for calculating a bathing start time range of a sinter of a blast furnace.

【図10】高炉の焼結鉱槽への入槽開始時刻範囲計算の
方法の一例を示す図面である。
FIG. 10 is a diagram showing an example of a method for calculating a bathing start time range of a sinter of a blast furnace.

【図11】焼結工場を起点とした搬送作業の切替タイミ
ングを判定する方法の一例を示す図面である。
FIG. 11 is a diagram showing an example of a method for determining a transfer work switching timing starting from a sintering plant.

【図12】焼結工場を起点とした搬送作業の切替タイミ
ングを判定する方法の一例を示す図面である。
FIG. 12 is a diagram illustrating an example of a method of determining a transfer work switching timing starting from a sintering plant.

【図13】図3に示すフローチャートにおけるシミュレ
ーション計算の基準時刻を更新する方法の一例を示す図
面である。
13 is a diagram showing an example of a method for updating the reference time of the simulation calculation in the flowchart shown in FIG.

【符号の説明】[Explanation of symbols]

10 生産管理用計算機(ビジコン) 20 原料ヤードプロセス制御用計算機(プロコ
ン) 21 ビジコン伝送受信編集処理 22 需給計画機能 23 焼結鉱搬送計画立案機能 24 操業前提条件情報 25 オペレータ入出力処理機能 26 下位コントローラ設定制御処理機能 27 設備現況情報 28 操業現況情報 29 実績収集編集処理機能 30 現場機器制御用下位コントローラ 31 移動機制御用プログラマブルコントローラ 32 コンベア制御用プログラマブルコントローラ 40 原料ヤード現場機器 41 移動機 42 コンベア 43 秤量機 50 原料ヤードプロコン用CRT端末装置 60 1焼結工場 70 2焼結工場 80 中間ヤード 90 1高炉工場 100 2高炉工場
10 Production Management Calculator (Vidicon) 20 Raw Material Yard Process Control Calculator (Procon) 21 Vidicon Transmission Receiving / Editing Processing 22 Supply and Demand Planning Function 23 Sintered Ore Transportation Planning Function 24 Operation Precondition Information 25 Operator Input / Output Processing Function 26 Lower Controller Setting control processing function 27 Facility current status information 28 Operation current status information 29 Actual result collection editing processing function 30 Lower controller for field equipment control 31 Programmable controller for mobile machine control 32 Programmable controller for conveyor control 40 Raw material yard field equipment 41 Mobile machine 42 Conveyor 43 Weighing machine 50 Raw material yard CRT terminal equipment for process control 60 1 Sintering factory 70 2 Sintering factory 80 Intermediate yard 90 1 Blast furnace factory 100 2 Blast furnace factory

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 G06F 17/60 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location G06F 17/60

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 製鉄所における、複数の焼結工場から連
続的に生産される焼結鉱を複数の高炉工場焼結鉱槽へ搬
送する作業に関して、プロセス制御用計算機により搬送
計画を作成し自動設定制御を行うための焼結鉱搬送計画
制御システムにおいて、 (1) 焼結工場休止計画,高炉工場休止計画,搬送設備
修理計画,焼結工場生産現況,高炉工場槽在庫現況,ヤ
ード現況,搬送設備現況,操業者からの操業前提条件情
報を計算機に取り込む入力手段A; (2) 入力情報に基づいて各高炉工場焼結鉱槽現況から
焼結鉱槽在庫推移計算を行い、焼結鉱槽在庫が管理上限
値を越えないように、中間ヤード出し時間範囲を各焼結
工場出側搬送系統で干渉が起こらないように計算する手
段B; (3) 入力情報に基づいて、各高炉工場の入槽中でない
焼結鉱の在庫推移計算より、工場休止・搬送設備修理時
間帯の搬送作業を回避し、かつ休止・修理があっても焼
結鉱槽在庫が管理下限値を下回らないような入槽開始時
刻範囲を計算する手段C; (4) 現作業,前記(2) で計算したヤード出し時間範
囲,前記(3) で計算した入槽開始時刻範囲から、各焼結
工場出側の次の搬送作業の向先,時刻を、搬送効率が最
大になるように切替え回数を最小とするように割り付け
決定する手段D; (5) 前記(4) で割り付けた各高炉向け入槽作業に関し
て、最小作業時間から満槽入槽時刻までの終了時刻範囲
を計算する手段E; (6) 前記(4) ,(5) で計算した各焼結工場からの次作
業の終了時刻範囲を俯瞰して、作業が確定している時刻
まで、計画作成シミュレーション用基準時刻を後戻りな
く確定的に未来へ更新する手段F; (7) 前記(6) で更新した基準時刻において、前記(2)
から(6) までの一連の処理を計画作成時間まで繰り返し
て行うことにより、複数各焼結工場からの複数各高炉工
場向け、あるいは中間ヤード向けの搬送作業計画を作成
する手段G; (8) 計算結果を操業者に提示出力する手段H; (9) 計算結果に基づいて、焼結鉱搬送設備制御情報を
設定する手段I;を備えることを特徴とする焼結鉱搬送
制御システム。
1. A process control computer automatically prepares a transfer plan for transferring sinter ore continuously produced from a plurality of sinter plants to a plurality of sinter tanks in a blast furnace factory at a steelworks. In the sinter ore transportation plan control system for setting control, (1) sinter factory suspension plan, blast furnace factory suspension plan, transportation facility repair plan, sinter factory production status, blast furnace factory tank inventory status, yard status, transportation Input means A for importing the equipment status and operation prerequisite information from the operator into the computer; (2) Sintering tank inventory transition calculation is performed based on the input information for each blast furnace factory Means B for calculating the intermediate yarding time range so that interference does not occur in the delivery system of each sinter plant so that the inventory does not exceed the control upper limit value; (3) Based on the input information, Inventory transition of sintered ore not in bath From calculation, means C that avoids transportation work during factory suspension / transport facility repair time, and calculates the entry start time range such that the sintered ore stock does not fall below the control lower limit even if there is suspension / repair (4) From the current work, the yarding time range calculated in (2) above, and the entry start time range calculated in (3) above, specify the destination and time of the next transfer work on the outlet side of each sintering plant. , D means for deciding the allocation so as to minimize the number of times of switching so as to maximize the transfer efficiency; (5) Regarding the tank blasting work for each blast furnace allocated in (4) above, from the minimum working time to the full tank entry time Means E for calculating the end time range up to (6) Looking over the end time range of the next work from each sintering plant calculated in (4) and (5) above, until the time when the work is confirmed , Means F for deterministically updating the reference time for planning simulation to the future without going back; (7) above (6) At the reference time updated in, above (2)
Means G for creating a transfer work plan for a plurality of blast furnace plants from a plurality of sintering plants or for an intermediate yard by repeating a series of processes from (1) to (6) until the planning time; (8) A means H for presenting and outputting a calculation result to an operator; (9) A means I for setting sinter ore transportation facility control information based on the result of the calculation;
JP31125394A 1994-11-22 1994-11-22 Sintered ore carriage plan control system Withdrawn JPH08143134A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31125394A JPH08143134A (en) 1994-11-22 1994-11-22 Sintered ore carriage plan control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31125394A JPH08143134A (en) 1994-11-22 1994-11-22 Sintered ore carriage plan control system

Publications (1)

Publication Number Publication Date
JPH08143134A true JPH08143134A (en) 1996-06-04

Family

ID=18014931

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31125394A Withdrawn JPH08143134A (en) 1994-11-22 1994-11-22 Sintered ore carriage plan control system

Country Status (1)

Country Link
JP (1) JPH08143134A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006178756A (en) * 2004-12-22 2006-07-06 Nippon Steel Corp Production/physical distribution planning device and method, process control device and method, and computer program
JP2009098875A (en) * 2007-10-16 2009-05-07 Nippon Steel Corp Method and device for planning tank charge to raw material tank
JP2014218725A (en) * 2013-05-10 2014-11-20 新日鐵住金株式会社 Blast furnace operation method
JP2015193479A (en) * 2014-03-18 2015-11-05 株式会社神戸製鋼所 Transportation support system
CN105084022A (en) * 2015-07-04 2015-11-25 芜湖哈特机器人产业技术研究院有限公司 Lead feeding system for lead-acid storage battery and control method of lead feeding system
JP2016167129A (en) * 2015-03-09 2016-09-15 株式会社神戸製鋼所 Physical distribution processing scheduling apparatus in steelmaking plant
JP2017187854A (en) * 2016-04-01 2017-10-12 Jfeスチール株式会社 Ship assignment plan creation method, iron mill operation method, and ship assignment plan creation device
CN110484714A (en) * 2019-05-17 2019-11-22 宝钢湛江钢铁有限公司 A method of it improving sintered material proportion and promotes sinter quality

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006178756A (en) * 2004-12-22 2006-07-06 Nippon Steel Corp Production/physical distribution planning device and method, process control device and method, and computer program
JP4612409B2 (en) * 2004-12-22 2011-01-12 新日本製鐵株式会社 Production and / or distribution plan creation device and method, process control device and method, and computer program
JP2009098875A (en) * 2007-10-16 2009-05-07 Nippon Steel Corp Method and device for planning tank charge to raw material tank
JP2014218725A (en) * 2013-05-10 2014-11-20 新日鐵住金株式会社 Blast furnace operation method
JP2015193479A (en) * 2014-03-18 2015-11-05 株式会社神戸製鋼所 Transportation support system
JP2016167129A (en) * 2015-03-09 2016-09-15 株式会社神戸製鋼所 Physical distribution processing scheduling apparatus in steelmaking plant
CN105084022A (en) * 2015-07-04 2015-11-25 芜湖哈特机器人产业技术研究院有限公司 Lead feeding system for lead-acid storage battery and control method of lead feeding system
JP2017187854A (en) * 2016-04-01 2017-10-12 Jfeスチール株式会社 Ship assignment plan creation method, iron mill operation method, and ship assignment plan creation device
CN110484714A (en) * 2019-05-17 2019-11-22 宝钢湛江钢铁有限公司 A method of it improving sintered material proportion and promotes sinter quality
CN110484714B (en) * 2019-05-17 2021-04-23 宝钢湛江钢铁有限公司 Method for improving quality of sinter by improving proportion of sinter materials

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