JPH08104875A - Device for inserting heat insulating box for hot repairing construction for coke oven into coke oven - Google Patents
Device for inserting heat insulating box for hot repairing construction for coke oven into coke ovenInfo
- Publication number
- JPH08104875A JPH08104875A JP27821294A JP27821294A JPH08104875A JP H08104875 A JPH08104875 A JP H08104875A JP 27821294 A JP27821294 A JP 27821294A JP 27821294 A JP27821294 A JP 27821294A JP H08104875 A JPH08104875 A JP H08104875A
- Authority
- JP
- Japan
- Prior art keywords
- coke oven
- box
- cable
- pulley
- carbonization chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、コークス炉の炭化室両
側の炉壁崩壊穴を生じたとき、コークス炉の操業中に行
う熱間補修工事に際し、コークス炉の炭化室内において
炉壁を補修する作業を行うため、内部に作業者を収容
し、炭化室の余熱から保護して作業環境を確保するため
の断熱ボックスを炭化室内へ挿入する装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention repairs a furnace wall in a coke oven in the coke oven during hot repair work during the operation of the coke oven when a collapse wall is formed on both sides of the coke oven. The present invention relates to a device for accommodating a worker inside for carrying out the above-mentioned work, and inserting a heat insulating box for protecting the residual heat of the carbonization chamber to secure a working environment into the carbonization chamber.
【0002】[0002]
【従来の技術】従来、コークス炉の炭化室両側の炉壁崩
壊穴を生じたとき、同崩壊穴補修工事はコークス炉の操
業停止時に行うか、崩壊穴のフリュー(燃焼室)側には
崩壊穴を覆うキャスタブルモルタル打設用型枠をフリュ
ー点検口より吊し入れ、炭化室側には型枠の代わりに装
炭口より同穴の頂部付近まで断熱煉瓦積を設けて崩壊穴
を囲み、装炭口からモルタル注入パイプを同穴の頂部付
近へ挿入し同穴へキャスタブルモルタルを注入して補修
していた。2. Description of the Related Art Conventionally, when a collapse wall on both sides of a carbonization chamber of a coke oven is generated, the collapse hole repair work is performed when the coke oven is shut down, or the collapse hole is collapsed on the flue (combustion chamber) side. A castable mortar casting formwork that covers the hole was hung from the flue inspection port, and instead of the formwork on the carbonization chamber side, an insulating brick product was installed from the coal charging port to the top of the hole to enclose the collapse hole. A mortar injection pipe was inserted near the top of the hole from the coal charging port, and castable mortar was injected into the hole for repair.
【0003】このようなキャスタブルモルタルの注入法
によれば、炉壁は原形状に復旧できるが、フリューの底
部ないしフリューポート管路に残留する崩壊穴の煉瓦破
片及びモルタル等の工事残材の除去清掃が困難で不十分
になり、崩壊補修部を含むフリューの温度が低下するた
め、製品の炭化が不均一となり、崩壊補修部を含む炭化
室の窯出し作業は定常の作業とは区別して行う必要があ
った。According to such a castable mortar injection method, the furnace wall can be restored to its original shape, but the brick fragments in the collapse holes remaining in the bottom of the flue or in the flue port pipe and the residual work such as mortar are removed. Cleaning is difficult and inadequate, and the temperature of the flue including the collapse repair part decreases, so carbonization of the product becomes uneven, and the kiln removal work of the carbonization chamber including the collapse repair part is performed separately from the steady work. There was a need.
【0004】[0004]
【発明が解決しようとする課題】上記のように、コーク
ス炉の炭化室両側の炉壁崩壊穴を生じたとき、同崩壊穴
補修工事の工事をコークス炉の操業停止時に行うとき
は、操業停止による熱量損失のみならず、準備作業及び
操業再開の作業が煩雑となり、また、上記のキャスタブ
ルモルタルの注入法によれば、炉壁は原形状に復旧でき
るが、フリュー内ないしフリューポート管路に残留する
崩壊穴の煉瓦破片及びモルタル等の工事残材の除去清掃
が困難なため不完全となり、崩壊補修部を含むフリュー
の温度が低下するため、製品の炭化が不均一となって崩
壊補修部を含む炭化室の窯出し作業は定常の作業とは区
別して行う必要があり、従って、同崩壊穴の補修工事を
操業中、コークス炉の熱間環境において補修工事を行う
ことにより、これらに関する不具合事項を除去すること
が課題となり、ことに、迅速且つ容易に断熱ボックスを
炭化室内へ挿入する装置の開発が望まれていた。As described above, when furnace wall collapse holes on both sides of the coking chamber of the coke oven are created, when the collapse hole repair work is performed when the coke oven is shut down, the operation is stopped. Not only the heat loss due to the heat but also the preparation work and the work for restarting the work become complicated, and according to the above castable mortar injection method, the furnace wall can be restored to its original shape, but it remains in the flue or in the fluport pipe It is incomplete because it is difficult to remove and clean the work pieces such as brick fragments and mortar in the collapse hole, and the temperature of the flue including the collapse repair part decreases, resulting in uneven carbonization of the product and the collapse repair part. It is necessary to perform the kiln removal work of the carbonization chamber, including the above, separately from the normal work.Therefore, by performing the repair work in the hot environment of the coke oven during the repair work of the collapse hole, Be removed Bugs concerning be a challenge, particularly, the development of quickly and easily insert the insulation box to carbonization chamber device has been desired.
【0005】これに対処するため、本発明は、コークス
炉の操業中、炭化室の熱間環境において補修工事を行う
ため、補修作業者を内部に収容し、炭化室の余熱から保
護して作業環境を確保する断熱ボックスを、迅速且つ容
易に炭化室に挿入・脱出するためのコークス炉の熱間補
修工事用断熱ボックスの炉内への挿入装置を提供するこ
とを目的とする。In order to cope with this, the present invention carries out repair work in the hot environment of the carbonization chamber during operation of the coke oven. Therefore, a repair worker is housed inside and protected from residual heat in the carbonization chamber. It is an object of the present invention to provide a device for inserting a heat insulation box for hot repair work of a coke oven into the furnace for quickly and easily inserting and evacuating a heat insulation box that secures the environment.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
に、コークス炉の炉壁熱間補修工事に際し、コークス炉
の炭化室のプツシャーサイド又はコークサイドの開口部
外へ突設したガイドデッキの炭化室側端部付近に滑車を
付設し、同ガイドデッキ上には、炭化室内に挿脱可能な
断熱ボックスを載置し、同ボックスの底部に繋着したケ
ーブルを上記の滑車及び炉外に設置したウインチへ巻き
掛けて成るコークス炉の熱間補修工事用断熱ボックスの
炉内への挿入装置を提供する。[Means for Solving the Problems] In order to achieve the above object, a guide deck protruding outside the opening of the pusher side or coke side of the coking chamber of the coke oven during hot repair work of the coke oven wall. A pulley is attached near the end on the carbonization chamber side, and a heat insulation box that can be inserted into and removed from the carbonization chamber is placed on the guide deck, and the cable connected to the bottom of the box is connected to the pulley and outside the furnace. Provided is a device for inserting a heat insulation box for hot repair work of a coke oven, which is wound around a winch installed in the furnace, into the furnace.
【0007】[0007]
【作用】上記手段により、コークス炉の炭化室のプツシ
ャーサイド又はコークサイドの開口部外へ突設したガイ
ドデッキの上に断熱ボックスを載置し、炉外のウインチ
でケーブルを巻取るとき、同ボックスの底部に繋着した
ケーブルは滑車を経て折り返し状にウインチへ巻取るの
で、ウインチの張力により断熱ボックスは滑車寄りに牽
引され、従って炉内の炭化室へ誘導されて挿入すること
ができる。With the above-mentioned means, the heat insulation box is placed on the guide deck projecting outside the opening of the pusher side or coke side of the coke oven of the coke oven, and when the cable is wound by the winch outside the oven, The cable attached to the bottom of the box is wound around the winch in a folded shape through a pulley, so the insulation box is pulled toward the pulley by the tension of the winch, and thus can be guided and inserted into the carbonization chamber in the furnace. .
【0008】このとき、ケーブルは断熱ボックスの底部
に繋着しているので、ワイヤー張力による同ボックスの
牽引力は底部に作用するだけで、同ボックス底部の炭化
室側端部に関する同牽引力のモーメントを生ずることな
く、従って牽引力は同ボックスの重量と同底部と炭化室
床面との間の摩擦係数との積即ち同ボックス底部におけ
る摩擦力に等しくなり、同ボックスの重量を小さくする
構造に設定することにより、同牽引力を小さくして同ボ
ックスに無理な外力を加えることなく容易に炭化室内へ
誘導して挿入することとしている。At this time, since the cable is connected to the bottom of the heat insulating box, the pulling force of the box due to the wire tension acts only on the bottom, and the moment of the pulling force with respect to the carbonization chamber side end of the bottom of the box is exerted. Therefore, the traction force is equal to the product of the weight of the box and the coefficient of friction between the bottom and the floor of the coking chamber, that is, the friction force at the bottom of the box, and the weight of the box is reduced. As a result, the traction force is reduced so that the box can be easily guided and inserted into the carbonization chamber without applying an excessive external force to the box.
【0009】また、上記挿入時に、ケーブルは滑車を経
て折り返し状にウインチへ巻取るが、炭化室から断熱ボ
ックスを引き出すには、ケーブルの滑車への巻掛を外
し、ケーブルを直接ウインチへ巻取って断熱ボックスを
炭化室外へ牽引して引き出すこととする。Further, at the time of the above insertion, the cable is wound back to the winch through the pulley, but in order to pull out the heat insulation box from the carbonization chamber, the cable is not wound around the pulley and the cable is directly wound onto the winch. The insulation box will be pulled out of the carbonization chamber.
【0010】[0010]
【実施例】実施例について図面を参照して説明すると、
図1において、コークス炉の炉壁崩壊穴2の熱間補修工
事に際し、コークス炉炭化室1のプツシャーサイド開口
部3又はコークサイドの開口部4外へ突設したガイドデ
ッキ6の炭化室側端部付近に滑車7を付設し、同ガイド
デッキ6上には、炭化室内に挿脱可能な断熱ボックス5
を載置し、同ボックスの底部に繋着したケーブル8を上
記の滑車7及び炉外に設置したウインチ9へ巻き掛けて
成り、同ケーブル8をウインチ9へ巻取ることにより、
同ケーブル8の張力にて、同ボックス5を炭化室1内へ
挿入することとしている。EXAMPLES Examples will be described with reference to the drawings.
In FIG. 1, in the hot repair work of the collapse wall 2 of the coke oven wall, the guide deck 6 protruding toward the outside of the pusher side opening 3 or the coke side opening 4 of the coke oven carbonization chamber 1 is the carbonization chamber side. A pulley 7 is attached near the end, and a heat insulating box 5 that can be inserted into and removed from the carbonization chamber is provided on the guide deck 6.
Is placed, and the cable 8 connected to the bottom of the box is wound around the pulley 7 and the winch 9 installed outside the furnace. By winding the cable 8 around the winch 9,
The box 5 is inserted into the carbonization chamber 1 by the tension of the cable 8.
【0011】また、図示していないが、上記の状態から
ケーブル8の滑車7への巻掛を外し、同ケーブルを直接
ウインチ9へ巻掛けることにより、同ウインチによりケ
ーブルを巻取って断熱ボックスを炭化室外へ牽引して引
き出すこととする。Although not shown, the cable 8 is unwound from the pulley 7 from the above state, and the cable is directly wound around the winch 9, so that the winch 9 winds the cable to form the heat insulation box. It will be pulled out of the carbonization chamber.
【0012】[0012]
【発明の効果】本発明は、以上説明したように構成され
ているので、以下に記載されるような効果を奏する。Since the present invention is configured as described above, it has the following effects.
【0013】断熱ボックス底部に繋着したケーブルを滑
車を介して図1のように折返し状にウインチで牽引する
と同ボックスをコークス炉炭化室内へ挿入し、また、図
示していないがケーブルを滑車を介しないで直接ウイン
チにより巻取って同ボックスを炭化室外へ牽引して引き
出すことができる。When the cable connected to the bottom of the heat insulating box is pulled by a winch in a folded shape as shown in FIG. 1 through a pulley, the box is inserted into the coke oven carbonization chamber, and although not shown, the cable is connected to the pulley. The box can be directly wound up by a winch and pulled out by pulling the box out of the carbonization chamber without going through.
【0014】また、ケーブルは断熱ボックスの底部に繋
着してウインチにより牽引するので、同ボックス底部の
炭化室側端部に関する同牽引力のモーメントを生ずるこ
となく、また、同ボックスの重量を小さくする構造に設
定することにより、同牽引力を小さくして同ボックスに
無理な外力を加えることなく容易に炭化室内外へ誘導す
ることができて、同ボックスを破損することなく、容易
且つ迅速に挿入脱出することができる。Further, since the cable is connected to the bottom of the heat insulating box and pulled by the winch, the moment of the pulling force with respect to the carbonization chamber side end of the bottom of the box is not generated, and the weight of the box is reduced. By setting it in a structure, the traction force can be reduced and the box can be easily guided into and out of the carbonized room without applying an unnecessary external force, and the box can be easily and quickly inserted and ejected without damage. can do.
【0015】このように、コークス炉炭化室炉壁の部分
的崩壊を生じたとき、コークス炉操業中に崩壊箇所の熱
間補修工事に際し、同ボックスを破損することなく、容
易且つ迅速に挿入脱出することができて、同補修工事の
手間を逓減し、同工事期間を短縮し、操業中の熱量損失
を低減することができる。As described above, when the furnace wall of the coke oven carbonization chamber is partially collapsed, during the hot repair work of the collapsed portion during the operation of the coke oven, the box can be easily and quickly inserted and ejected without damage. It is possible to reduce the time and effort required for the repair work, shorten the work period, and reduce heat loss during operation.
【0016】[0016]
【図1】本発明の実施例を示す立面図であって、コーク
ス炉炭化室部の断面図を含む。FIG. 1 is an elevational view showing an embodiment of the present invention, including a cross-sectional view of a coke oven carbonization chamber portion.
1 コークス炉炭化室 2 炉壁崩壊穴 3 プッシャーサイド開口部 4 コークサイド開口部 5 断熱ボックス 6 ガイドデッキ 7 滑車 8 ケーブル 9 ウインチ 1 Coke oven carbonization chamber 2 Furnace wall collapse hole 3 Pusher side opening 4 Coke side opening 5 Insulation box 6 Guide deck 7 Pulley 8 Cable 9 Winch
───────────────────────────────────────────────────── フロントページの続き (72)発明者 内橋 敏浩 大阪府大阪市大正区南恩加島5丁目4−5 (72)発明者 徳永 泰彦 大阪府茨木市庄1丁目6−4 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Toshihiro Uchihashi 5-4-5 Minamienkajima, Taisho-ku, Osaka City, Osaka Prefecture (72) Inventor Yasuhiko Tokunaga 1-6-4 Sho, Ibaraki City, Osaka Prefecture
Claims (1)
コークス炉の炭化室のプツシャーサイド又はコークサイ
ドの開口部外へ突設したガイドデッキの炭化室側端部付
近に滑車を付設し、同ガイドデッキ上には、炭化室内に
挿脱可能な断熱ボックスを載置し、同ボックスの底部に
繋着したケーブルを上記の滑車及び炉外に設置したウイ
ンチへ巻き掛けて成り、同ケーブルをウインチへ巻取る
ことにより、同ケーブルの張力にて、同ボックスを炭化
室内へ挿入することを特徴とするコークス炉の熱間補修
工事用断熱ボックスの炉内への挿入装置1. A hot wall repair work for a coke oven,
A pulley is installed near the end of the coking chamber side of the coking chamber of the coke oven or the guide deck projecting outside the opening of the coke side. The box is placed and the cable connected to the bottom of the box is wound around the pulley and the winch installed outside the furnace.By winding the cable on the winch, the tension of the cable causes A device for inserting a heat insulation box for hot repair work of a coke oven into the furnace, characterized by inserting the box into the carbonization chamber
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27821294A JPH08104875A (en) | 1994-10-04 | 1994-10-04 | Device for inserting heat insulating box for hot repairing construction for coke oven into coke oven |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27821294A JPH08104875A (en) | 1994-10-04 | 1994-10-04 | Device for inserting heat insulating box for hot repairing construction for coke oven into coke oven |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH08104875A true JPH08104875A (en) | 1996-04-23 |
Family
ID=17594168
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27821294A Pending JPH08104875A (en) | 1994-10-04 | 1994-10-04 | Device for inserting heat insulating box for hot repairing construction for coke oven into coke oven |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH08104875A (en) |
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-
1994
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