JPH0742300A - Production of panel body - Google Patents

Abstract

PURPOSE:To make easy the production of different kinds of panel bodies having different thicknesses, by a method wherein the panel body installing a surface member on at least one face of a skeleton frame is formed, and the skeleton frame and a dressing member part are used as common parts and are combined with the surface members each having different kinds of thicknesses. CONSTITUTION:Surface members 3, each of which is integrally formed with an outside board 10 made of plywood and a gypsum board 11, are installed on a skeleton frame 2 with metallic fittings 14 as engaged parts and metallic fittings 15 as engaging parts. The skeleton frame 2 is held between the surface members 3, and the reverse surfaces of the surface members 3 each are brought into close contact with contact surfaces 13 on a dressing member part 4, and disconnection-preventing sealers 22, which are also used for soundproofing, and each of which is placed between the contact surface 13 and the reverse surface of the surface member 3. After that, when a panel body 1 having a different kind of a thickness 'a' is required, the same members as the skeleton frame 2 and the dressing member part 4 are used and only a thickness 'b' of the surface member 3 is varied, and thus the panel bodies 1 having different kinds of the thicknesses are formed. In this way, by making common the skeleton frames 2 and dressing member parts 4 comprising the panel bodies having different kinds of the thicknesses, the cost of production can be reduced.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing panel bodies having various thicknesses such as sliding wall unit panels and partition unit panels.

[0002]

2. Description of the Related Art A panel body such as a unit panel of a sliding wall or a unit panel of a partition is usually provided with a bone frame for maintaining the shape as a whole and a surface material for making up the outer surface. Then, a decorative member is provided as necessary, and the decorative member is attached so as to cover the bone frame and the peripheral surface of the surface material. Since the total thickness of the panel body is determined by the thickness-direction dimensions of the bone frame and the surface material, the respective members are designed for each target panel thickness including the decorative member.

For this reason, conventionally, even panel bodies belonging to the same series are uneconomical because the frame, surface material and decorative member have no commonality when the thickness is different. In other words, when it is necessary to use different panel thicknesses for the existing panel in the same series, the design should be redone and redesigned so that the bone frame, surface material, and decorative material are all dimensionally matched. There is the inconvenience of newly preparing the bone frame, the surface material, and the decorative member of the respective sizes obtained in Step 2.

[0004]

SUMMARY OF THE INVENTION An object of the present invention is to provide a manufacturing method capable of easily producing panel bodies having different thicknesses.

[0005]

A panel body having a structure in which a surface material is attached to at least one surface of a bone frame. The same bone frame is combined with surface materials of different thickness. The engaging portion provided on the back surface of the surface material is attached to the engaging receiving portion of the bone frame. The gap between the outer frame and the surface material may be covered with the decorative member.

[0006]

The means for combining surface materials having different thicknesses on the same bone frame facilitates setting the thickness of the panel body, and
The bone frame and the decorative member are shared. The engaging portion and the engaging receiving portion facilitate the attachment of the surface material and the change of the thickness at the construction site. The means for shielding the gap on the peripheral surface with the decorative member enables common use of the decorative member.

[0007]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The drawings show a panel body 1 as a unit panel constituting a sliding wall, and a plurality of panel bodies 1 are connected to form a sliding wall, which is a movable partition.

The panel body 1 is basically composed of an internal frame 2 and surface materials 3 attached to both surfaces thereof as shown in FIG. In this embodiment, a decorative member 4 that shields the gap between the frame 2 and the surface material 3 is further provided. The thickness of the panel body 1 is a.

The frame 2 is constructed by assembling upper and lower horizontal frames 5 and 6 made of hollow steel, left and right vertical frames 7 and 8 and a plurality of middle frames 9 and fixed by welding. The surface material 3 has a thickness of b, and in this embodiment, the veneer plate 10 and the gypsum board 1 on the outer surface side.
1 is a plate body integrally formed. The surface of the veneer board 10 is decorated with a cloth cloth or a plastic film.
The decorative member 4 is an extruded material having a groove-shaped cross section, and is arranged around the bone frame 2 with the open side of the groove facing the outer peripheral direction.
It is fixed to the bone frame 2 at 2. On the open side of the groove of the decorative member 4, side walls on both sides are bent outward to form contact surfaces 13, 13 parallel to the front and back surfaces of the panel body 1. Abutment surface 1
The dimension between 3 and 13 is c.

The surface material 3 is attached to the bone frame 2 by a receiving metal fitting 14 as an engaging receiving portion and an engaging metal fitting 15 as an engaging portion (FIG. 2). The bracket 14 has a vertical piece 16 and a horizontal piece 17, and the vertical piece 16 allows the left and right vertical frames 7 in the bone frame 2,
It is fixed to the inner surface of 8, and the horizontal hole 17 has a receiving hole 1
Two 8 are formed. Engagement fitting 15 is a face piece 1
9 and the prospective face piece 20 and the surface piece 3 with the found face piece 19
An engaging projection 21 that is fixed to the back surface of the projection surface piece 20 and fits into the receiving hole 18 is formed in the lower portion on the tip end side of the prospective surface piece 20. Two engaging metal fittings 15, 15 are paired with one receiving metal fitting 14 and are arranged at two positions in the vertical direction of the left and right vertical frames 7, 8.

The dimension between the outer surfaces of the fitting surface pieces 19 of the engaging fittings 15 and 15 when the engaging fittings 15 and 15 are firmly engaged with the receiving fitting 14 is determined by the contact of the decorative member 4 on the open side. It is equal to the dimension c between the faces 13, 13.

In the panel body 1, after the decorative member 4 is attached to the outer periphery of the skeleton 2, the surface materials 3, 3 are arranged on both front and back sides of the skeleton 2, and the engagement metal fixed to the back side of these members. This is completed by inserting the engaging projection 21 of the tool 15 into the receiving hole 18 of the receiving fitting 14 fixed to the bone frame 2 and assembling it. The bone frame 2 is sandwiched between front and back surface materials 3, and the back surface of the surface material 3 is in close contact with the contact surface 13 of the decorative member 4 at its peripheral edge. At this time, a sealer 22 is interposed between the abutting surface 13 and the back surface of the surface material 3 for both prevention of disconnection and sound insulation.

When a panel body 1 having a different thickness a is required, the same frame frame 2 and decorative member 4 are used to change the thickness b of the surface material 3. That is, the same bone frame 2 and the decorative member 4 are combined with the surface materials 3 having different thicknesses,
A manufacturing method for obtaining the panel body 1 having various thicknesses by executing the shielding of the gap on the peripheral surface with the decorative member 4 is executed. Therefore, when the thickness a is increased, the surface material 3 having a large thickness b is used, and when the thickness a is decreased, the surface material 3 having a small thickness b is used. Attach to the bone frame 2 with. The dimension between the outer surfaces of the fitting surface pieces 19 of the fittings 15, 15 engaged with the receiving fitting 14 is the dimension c between the contact surfaces 13, 13 on the open side of the decorative member 4.
Therefore, it is not necessary to change the receiving fitting 14 and the stopper fitting 15. In any case, the inner surface of the surface material 3 is the bone frame 2
The abutment surface 13 of the decorative member 4 attached to the abutment is abutted, and the gap between the bone frame 2 and the surface material 3 is reliably shielded by the decorative member 4.

The panel body 1 is suspended by a rail 23 fixed to the ceiling of the building through a suspension rod 24, and is connected to each other to form a sliding wall.
The suspension rod 24 has a base portion fixed to the bone frame 2 of the panel body 1, a roller 25 provided at a tip end portion thereof, and the panel body 1 is movable along the rail 23. In the panel body 1 thus configured as a sliding wall, the seal member 26 is mounted in the groove of the upper and lower decorative members 4 so that the seal member 26 can be projected and retracted in the vertical direction, and a seal member operating mechanism provided inside the panel body 1 (see FIG. (Not shown). Two tight members 27 are attached to the outer peripheral surface of the seal member 26, and when the upper and lower seal members 26 are projected by the seal member operating mechanism,
The ceiling surface 28 and the floor surface 29 are brought into contact with each other to perform the functions of airtightness and sound insulation. The seal member 8 is an accessory member for the panel body 1.

The above is one embodiment, and the method of the present invention is not applied only to the panel body 1 having the illustrated construction, but a panel provided with a frame 2, a surface material 3 and a decorative member 4. It can be applied to the body in general. The decorative member 4 may be formed integrally with the frame 2, and there is also a panel body 1 in which the surface member 3 is attached by directly abutting the frame 2 and the decorative member 4 is not used. The surface material 3 attached to the bone frame 2 may be only one of the front and back surfaces.

[0016]

Industrial Applicability The production of panel bodies having different thicknesses is simplified. The components between the panel bodies with different thickness are made common,
The time and effort for design and material management are reduced. As a result, the cost of the panel body can be reduced. Since the surface material is attached to the aggregate by the engaging portion and the engaging receiving portion, the thickness of the panel body can be easily changed according to demand even after the construction as a sliding wall or the like.

[Brief description of drawings]

FIG. 1 is a vertical sectional view of a panel body.

FIG. 2 is a vertical sectional view when used as a sliding wall unit.

FIG. 3 is a perspective view of a receiving fitting and an engaging fitting.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Panel body 2 Bone frame 3 Surface material 4 Decorative member 13 Contact surface 14 Receiving metal fitting 15 Engaging metal fitting 21 Engaging protrusion

Claims (1)

[Claims] 1. A panel body having a structure in which a surface material is attached to at least one surface of a frame, and an engaging portion in which a surface material having a different thickness is provided on the back surface of the frame for the same frame. A panel body manufacturing method, characterized in that the panel body having various thicknesses is obtained by attaching the assembly body to the engagement receiving portion provided in the.