JPH0586749B2 - - Google Patents

Info

Publication number
JPH0586749B2
JPH0586749B2 JP62308820A JP30882087A JPH0586749B2 JP H0586749 B2 JPH0586749 B2 JP H0586749B2 JP 62308820 A JP62308820 A JP 62308820A JP 30882087 A JP30882087 A JP 30882087A JP H0586749 B2 JPH0586749 B2 JP H0586749B2
Authority
JP
Japan
Prior art keywords
silicone foam
mat
sheet according
foam sheet
silicone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62308820A
Other languages
Japanese (ja)
Other versions
JPS63173629A (en
Inventor
Shimon Razano Jon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of JPS63173629A publication Critical patent/JPS63173629A/en
Publication of JPH0586749B2 publication Critical patent/JPH0586749B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/22Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/326Joining the preformed parts, e.g. to make flat or profiled sandwich laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/12Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
    • B29K2105/128Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles in the form of a mat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明はマツト強化シリコーンフオームシート
に関するものである。更に詳しく言えば、本発明
は、不燃性かつ非融解性の補強マツトを含んだシ
リコーンフオーム防火材シートに関する。 〔従来の技術〕 難燃性を必要とする多くの用途のため、保護用
および断熱用のシリコーンフオームが要望されて
いる。今日、シリコーンフオームは電気機器、建
物、飛行機、自動車および家具の防火材として効
果的に使用されている。 シリコーンフオームに火炎が直接に接触して
も、ある程度の時間ならば火炎の侵入は防止され
る。すなわち、シリコーンフオームは火炎または
熱の接触点において炭化して保護用の灰層を生成
する傾向がある。かかる保護用の灰層はフオーム
本体中への火炎の侵入を防止すると共に、それの
厚さの増大に伴つてシリコーンフオームの分解灰
化をも抑制するようになる。 シリコーンフオームはフイルムまたはシートと
して使用することができる。かかるシリコーンフ
オームはゴム状弾性を有するため、そのシートは
曲げたり緊張させたりして各種の形状に適合させ
ることが可能である。しかしながら、シリコーン
フオームシートに鋭い屈曲部が存在すると応力が
発生し、そのために酸化や熱分解の際に亀裂が生
じることになる。その結果、シリコーンフオーム
シートの屈曲部が火炎に暴露された場合、表面が
酸化して脆いシリカとなり、屈曲部の応力のため
にシート中に亀裂が生じ、そしてシート中に火炎
が侵入することになるのである。 〔発明が解決しようとする課題〕 本発明の目的の1つは、屈曲部(すなわち応力
発生部)における火炎の侵入に対して改善された
抵抗性を示すシリコーンフオームシートを提供す
ることにある。 また、酸化状態で応力を受けた場合に亀裂を生
じる傾向の低減を示すシリコーンフオームシート
を提供することも本発明の目的の1つである。 〔課題を解決するための手段〕 本発明に従えば、成形品のかど部が火炎侵入に
対する改善された抵抗性を有するように該成形品
上に積層する用途に用いられ、且つ該成形品のか
ど部で屈曲されることが可能なシリコーンフオー
ムシートにおいて、 (a) 白金硬化触媒の残留物を含み、25℃で500〜
100000センチポアズの範囲内の粘度を有する弾
性シリコーンフオームと、 (b) 短繊維の織布で不燃性かつ非融解性の繊維の
マツトであつて、1×10-3〜5×10-1g/cm2
繊維含量を有するマツトと から成り、シリコーンフオームaはマツトbの片
面または両面上に層状に形成され、更にマツトb
は部分的または全体的にシリコーンフオームaを
含浸していることを特徴とするシリコーンフオー
ムシートが提供される。 本発明において使用されるシリコーンフオーム
aは、現在、2つの基本的な方法によつて製造さ
れている。いずれの方法も、その場で水素ガスを
発生させると同時に、シリコーンエラストマーの
架橋を行うことに基づいている。それほど好適で
はないが、発泡剤を用いてシリコーンエラストマ
ーを発泡させる方法も使用可能である。 本発明において使用するのに適したシリコーン
フオーム組成物の一例は、(A)式
[Industrial Field of Application] The present invention relates to mat-reinforced silicone foam sheets. More particularly, the present invention relates to a silicone foam fire retardant sheet containing a non-combustible and non-melting reinforcing mat. BACKGROUND OF THE INVENTION Protective and insulating silicone foams are desired for many applications requiring flame retardancy. Today, silicone foams are effectively used as fire protection materials in electrical equipment, buildings, airplanes, automobiles, and furniture. Even if flame comes into direct contact with the silicone foam, the flame will be prevented from penetrating for a certain amount of time. That is, silicone foam tends to char at the point of flame or heat contact, creating a protective ash layer. Such a protective ash layer prevents flame from penetrating into the foam body, and as its thickness increases, it also inhibits decomposition and ashing of the silicone foam. Silicone foams can be used as films or sheets. Because such silicone foams have elastomeric properties, the sheets can be bent and stretched to conform to various shapes. However, the presence of sharp bends in silicone foam sheets creates stresses that can lead to cracking during oxidation and thermal decomposition. As a result, when a bend in a silicone foam sheet is exposed to flame, the surface oxidizes to a brittle silica, cracks form in the sheet due to stress at the bend, and flame penetration into the sheet. It will become. SUMMARY OF THE INVENTION One of the objects of the present invention is to provide a silicone foam sheet that exhibits improved resistance to flame penetration at bends (i.e. stress generating areas). It is also an object of the present invention to provide a silicone foam sheet that exhibits a reduced tendency to crack when subjected to stress in oxidative conditions. [Means for Solving the Problems] According to the present invention, the corner portion of the molded product is used for lamination on the molded product so that the corner portion thereof has improved resistance to flame penetration, and In a silicone foam sheet that can be bent at the corners, (a) it contains a residue of a platinum curing catalyst and is
an elastic silicone foam having a viscosity in the range of 100,000 centipoise; (b) a mat of woven, non-combustible and non-melting fibers of short fibers, comprising 1 x 10 -3 to 5 x 10 -1 g/ pine having a fiber content of cm 2 , silicone foam a is formed in a layer on one or both sides of pine b, and pine b
Provided is a silicone foam sheet, characterized in that it is partially or totally impregnated with silicone foam a. The silicone foam a used in the present invention is currently manufactured by two basic methods. Both methods are based on the simultaneous generation of hydrogen gas in situ and the simultaneous crosslinking of the silicone elastomer. Although less preferred, it is also possible to foam the silicone elastomer using a blowing agent. An example of a silicone foam composition suitable for use in the present invention is of formula (A)

【化】 [式中、RおよびR1は炭素原子数1〜8のア
ルキル基、アリール基、ビニル基、および炭素原
子数3〜8のフルオロアルキル基から成る群より
選ばれた基であつて、該重合体は0.0002〜3重量
%のビニル基を含有し、またxは25℃で100〜
1000000センチポアズの範囲内の粘度を該重合体
に付与するような値である]で表わされる100重
量部のビニル基含有基礎重合体、(B)0〜200重量
部の充填剤、(C)100ppm〜1.5重量部の水、(D)式
[Formula, R and R 1 are groups selected from the group consisting of an alkyl group having 1 to 8 carbon atoms, an aryl group, a vinyl group, and a fluoroalkyl group having 3 to 8 carbon atoms, and , the polymer contains 0.0002-3% by weight of vinyl groups, and x is 100-3% at 25°C.
100 parts by weight of a vinyl group-containing base polymer, (B) 0 to 200 parts by weight of filler, (C) 100 ppm; ~1.5 parts by weight of water, formula (D)

〔発明の効果〕〔Effect of the invention〕

以上説明した様に本発明のシリコーンフオーム
シートは、成形品のかど部において屈曲して積層
された場合であつてもそのかど部における耐火炎
性を十分に改善でき、酸化状態で応力を受けても
亀裂が生じ難いものである。
As explained above, even when the silicone foam sheet of the present invention is laminated with bending at the corner of a molded product, the flame resistance at the corner can be sufficiently improved, and the silicone foam sheet can sufficiently improve the flame resistance at the corner of the molded product. Also, cracks are less likely to occur.

【図面の簡単な説明】[Brief explanation of drawings]

第1図〜第3図は、本発明のシリコーンフオー
ムシートの態様を示す模式的断面図である。第4
図は、実施例において行つた屈曲部の耐火炎試験
の状態を示す模式的断面図である。 1……シリコーンフオーム層、2……マツト、
3……含浸シリコーンフオーム、4……屈曲部
位。
1 to 3 are schematic cross-sectional views showing aspects of the silicone foam sheet of the present invention. Fourth
The figure is a schematic cross-sectional view showing the state of a flame resistance test of a bent portion conducted in an example. 1...Silicone foam layer, 2...Matsuto,
3... Impregnated silicone foam, 4... Bent portion.

Claims (1)

【特許請求の範囲】 1 成形品のかど部が火炎侵入に対する改善され
た抵抗性を有するように該成形品上に積層する用
途に用いられ、且つ該成形品のかど部で屈曲され
ることが可能なシリコーンフオームシートにおい
て、 (a) 白金硬化触媒の残留物を含み、25℃で500〜
100000センチポアズの範囲内の粘度を有する弾
性シリコーンフオームと、 (b) 短繊維の織布で不燃性かつ非融解性の繊維の
マツトであつて、1×10-3〜5×10-1g/cm2
繊維含量を有するマツトと から成り、シリコーンフオームaはマツトbの片
面または両面上に層状に形成され、更にマツトb
は部分的または全体的にシリコーンフオームaを
含浸していることを特徴とするシリコーンフオー
ムシート。 2 前記マツトbを構成する繊維が少なくとも
300℃もしくはそれ以上の温度に暴露された場合
に燃焼も融解もしない特許請求の範囲第1項記載
のシリコーンフオームシート。 3 前記マツトbを構成する繊維が少なくとも
400℃もしくはそれ以上の温度に暴露された場合
に燃焼も融解もしない特許請求の範囲第1項記載
のシリコーンフオームシート。 4 前記マツトbを構成する繊維が無機繊維であ
る特許請求の範囲第2項記載のシリコーンフオー
ムシート。 5 前記マツトbを構成する繊維が耐熱性有機繊
維である特許請求の範囲第2項記載シリコーンフ
オームシート。 6 前記マツトbが部分的に前記シリコーンフオ
ームaを含浸している特許請求の範囲第1項記載
のシリコーンフオームシート。 7 前記マツトbが全体的に前記シリコーンフオ
ームaを含浸している特許請求の範囲第1項記載
のシリコーンフオームシート。 8 前記マツトb上に層状に形成されたシリコー
ンフオームaの層厚が、少なくとも1.5mmである
特許請求の範囲第1項記載のシリコーンフオーム
シート。 9 前記マツトb上に層状に形成されたシリコー
ンフオームaの層厚が、6〜51mmである特許請求
の範囲第1項記載のシリコーンフオームシート。 10 前記シリコーンフオームaが0.08〜0.4g/
cm3の密度を有する特許請求の範囲第1項記載のシ
リコーンフオームシート。
[Scope of Claims] 1. Used for lamination on a molded article so that the corner portion of the molded article has improved resistance to flame penetration, and that can be bent at the corner of the molded article. Possible silicone foam sheets include: (a) Containing residues of platinum curing catalyst,
an elastic silicone foam having a viscosity in the range of 100,000 centipoise; (b) a mat of woven, non-combustible and non-melting fibers of short fibers, comprising 1 x 10 -3 to 5 x 10 -1 g/ pine having a fiber content of cm 2 , silicone foam a is formed in a layer on one or both sides of pine b, and pine b
A silicone foam sheet characterized in that it is partially or completely impregnated with silicone foam a. 2 The fibers constituting the mat b are at least
A silicone foam sheet according to claim 1 which does not burn or melt when exposed to temperatures of 300°C or higher. 3 The fibers constituting the mat b are at least
A silicone foam sheet according to claim 1 which does not burn or melt when exposed to temperatures of 400°C or higher. 4. The silicone foam sheet according to claim 2, wherein the fibers constituting the mat b are inorganic fibers. 5. The silicone foam sheet according to claim 2, wherein the fibers constituting the mat b are heat-resistant organic fibers. 6. The silicone foam sheet according to claim 1, wherein the mat b is partially impregnated with the silicone foam a. 7. The silicone foam sheet according to claim 1, wherein the mat b is entirely impregnated with the silicone foam a. 8. The silicone foam sheet according to claim 1, wherein the layer thickness of the silicone foam a formed in a layer on the mat b is at least 1.5 mm. 9. The silicone foam sheet according to claim 1, wherein the silicone foam a formed in a layer on the mat b has a layer thickness of 6 to 51 mm. 10 The silicone foam a is 0.08 to 0.4 g/
A silicone foam sheet according to claim 1 having a density of cm 3 .
JP62308820A 1986-12-22 1987-12-08 Mat reinforcing silicone foam Granted JPS63173629A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US94593686A 1986-12-22 1986-12-22
US945936 2001-09-04

Publications (2)

Publication Number Publication Date
JPS63173629A JPS63173629A (en) 1988-07-18
JPH0586749B2 true JPH0586749B2 (en) 1993-12-14

Family

ID=25483733

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62308820A Granted JPS63173629A (en) 1986-12-22 1987-12-08 Mat reinforcing silicone foam

Country Status (5)

Country Link
JP (1) JPS63173629A (en)
CA (1) CA1295783C (en)
DE (1) DE3742006A1 (en)
FR (1) FR2608504B1 (en)
GB (1) GB2199262B (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE9110061U1 (en) * 1990-11-20 1992-04-16 R.M.T. Glider Manufacturers Cc, Mandini, Za
DE4100274C2 (en) * 1991-01-07 1994-10-20 Biw Isolierstoffe Gmbh Process for producing an elongated profile part
DE4101884C2 (en) * 1991-01-23 2001-05-03 Sonderhoff Ernst Fa Process for the production of foam coatings or for surface bonding of materials and its use
USRE35771E (en) * 1992-10-22 1998-04-14 H. B. Fuller Licensing & Financing, Inc. Process for producing a fine pored silicone foam
DE4235638A1 (en) * 1992-10-22 1994-04-28 Sonderhoff Ernst Fa Process for producing a fine-pored silicone foam
DE4235639A1 (en) * 1992-10-22 1994-04-28 Sonderhoff Ernst Fa Process for the production of silicone foam molded parts by injection molding

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3923705A (en) * 1974-10-30 1975-12-02 Dow Corning Method of preparing fire retardant siloxane foams and foams prepared therefrom
JPS5242826A (en) * 1975-10-03 1977-04-04 Asahi Chem Ind Co Ltd Separation process for aromatic hydrocarbon
JPS59104934A (en) * 1982-11-26 1984-06-18 ストウドスビツク・フイレシ−ル・アクチ−ボラグ Composite product in which foamed member is joined with fiber mat and its manufacture
JPS61173937A (en) * 1985-01-29 1986-08-05 東レ・ダウコーニング・シリコーン株式会社 Refractory silicone group laminate
JPS61185442A (en) * 1985-02-14 1986-08-19 平岡織染株式会社 Heat-resistant sheet

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3511788A (en) * 1965-02-03 1970-05-12 Dow Corning Foams,compositions,method for making foams and foam covered substrate ii
CA1088409A (en) * 1976-01-19 1980-10-28 Donald E. Hipchen Glass fibre reinforced foam and method of making same
DE2718224A1 (en) * 1976-05-28 1977-12-15 Rubber Electronic Ind PRINTING FELT AND PROCESS FOR ITS MANUFACTURING
US4189545A (en) * 1978-03-13 1980-02-19 General Electric Company Silicone foam composition which has burn resistant properties
US4438166A (en) * 1983-02-04 1984-03-20 The Celotex Corporation Structural laminate and method for making same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3923705A (en) * 1974-10-30 1975-12-02 Dow Corning Method of preparing fire retardant siloxane foams and foams prepared therefrom
JPS5242826A (en) * 1975-10-03 1977-04-04 Asahi Chem Ind Co Ltd Separation process for aromatic hydrocarbon
JPS59104934A (en) * 1982-11-26 1984-06-18 ストウドスビツク・フイレシ−ル・アクチ−ボラグ Composite product in which foamed member is joined with fiber mat and its manufacture
JPS61173937A (en) * 1985-01-29 1986-08-05 東レ・ダウコーニング・シリコーン株式会社 Refractory silicone group laminate
JPS61185442A (en) * 1985-02-14 1986-08-19 平岡織染株式会社 Heat-resistant sheet

Also Published As

Publication number Publication date
JPS63173629A (en) 1988-07-18
DE3742006A1 (en) 1988-06-30
GB2199262B (en) 1990-11-28
FR2608504A1 (en) 1988-06-24
CA1295783C (en) 1992-02-11
FR2608504B1 (en) 1990-06-29
GB8720409D0 (en) 1987-10-07
GB2199262A (en) 1988-07-06

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