JPH0572939A - Fixing device - Google Patents

Abstract

PURPOSE:To attain stable glossy fixing where the thermal fixing of a toner image does not depend on the quality and the thickness of a transfer material and to obtain a high-quality color toner image where image staining caused by offset transfer does not occur. CONSTITUTION:In this fixing device provided with an endless belt 25 wound around a heating roller 11, a peeling roller 21 and a tension roller 22, and a pressure roller 31 pressing toward the heating roller 11 through the belt 25 or a fixing device where the endless belt 25B is laid between the pressure roller 31 and the peeling roller 21A so that both endless belts 25 and 25B contact with each other; air cooling devices 40 and 50 are provided on both sides of the endless belt 25 or the endless belts 25 and 25B where the transfer material is led from an entrance to an exit by a fixing device, temperature detecting sensors 19 and 39 are respectively provided on both heating and pressure rollers, sensors 25A and 25C are provided on the back side of the endless belt near the peeling roller 21, and the temperature of the back surface of the heating endless belt 25 or the pressuring endless belt 25B is decided by mainly controlling the calorific value of the heating roller 11. The glossy color image which is fully melted and soaked into the transfer material is obtained.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a fixing device for electrophotography, and more particularly to an improvement in a belt type fixing device.

[0002]

2. Description of the Related Art A heat fixing device for fixing a toner image, particularly a fixing device using a belt, is disclosed in Japanese Patent Application Laid-Open No. 49-36342. The transfer material carrying the toner image is sandwiched between the pressure roller and the belt to be fed and fixed. However, a sufficient nip area N ₁ was not obtained, the supply of heat from the upper heating roller via the belt was not guaranteed, and the toner was not melted to such an extent that the toner image became glossy.

Further, Japanese Patent Application Laid-Open No. 61-122665 also describes a fixing device for performing heat fixing via a belt, but a nip area N ₂ is sufficient due to an independent holding angle of the belt with respect to the pressure roller. Since the length is not long, a sufficient melting time cannot be obtained and heating of the transfer material is insufficient.
In the end, the fixing property depends on the material and thickness of the recording paper (transfer material), resulting in unstable thermal fixing.

If both the heating roller and the pressure roller are hard rollers, it is considered that the endless belt is thin and almost hard, and the recording paper on which the toner image is adhered is conveyed between them. In the cross section perpendicular to the axis, the part that receives the contact pressure is almost a point-shaped narrow part, and the contacting method is often uneven due to floating vibration, etc., and the thermal expansion state of the recording paper (transfer material) is It will vary. As a result, the recording paper is likely to be wrinkled.

[0005]

SUMMARY OF THE INVENTION According to the present invention, stable wrinkle-free gloss fixing can be performed without the thermal fixing property of the toner image being dependent on the material and thickness of the recording paper (transfer material), and the offset can be obtained. An object of the present invention is to provide a fixing device which can obtain a high-quality color toner image without transfer.

[0006]

This object is achieved by the following technical means a or b.

(A) A heating endless belt including an internal heating roller and a peeling roller, and a pressure roller contacting the internal heating roller via the belt, and heats and pressurizes a transfer material carrying a toner image. When the plain paper is used as the transfer material, the heat generation of the pressure roller is stopped or reduced to mainly reduce the heat generation amount of the heating roller. When special paper is used as the transfer material, the heat generation amount of both rollers is controlled to control the surface temperature of both rollers and the back surface temperature of the endless heating belt to appropriate values according to the transfer material. A fixing device characterized by performing.

(B) There are an endless heating belt including an inner heating roller and a peeling roller, a pressure roller and a pressure endless belt stretched between the corresponding rollers, and the inner heating roller and the pressure roller are provided. Is a fixing device that is in pressure contact with the heating endless belt via the pressure endless belt, and the outer peripheral portion of the internal heating roller is a soft roller, and when the plain paper is used as the transfer material, the pressing force is applied. The heat generation of the rollers is stopped or reduced to mainly control the heat generation amount of the heating roller. When special paper is used as the transfer material, the heat generation amounts of the both rollers are controlled to control the surface temperature of the soft roller and the pressure roller. And a fixing device which controls the temperature of the back surfaces of the heating endless belt and the pressure endless belt to be appropriate values according to the transfer material.

[0009]

1 is a side view showing the nip region of FIG. 1, a partially enlarged view of FIG. 2, a side sectional view of FIG. 3, and FIG.
5 is an exploded perspective view of the cooling unit of FIG. 5, a sectional view of the heating roller of FIG. 5, a sectional view of the layer structure of the belt of FIG. 6, a toner viscosity / temperature characteristic curve of FIG. This will be described with reference to the cross-sectional view and the temperature control circuit diagram of FIG.

A heating roller 11 having a heat source heater 14 of about 300 to 600 W in its core, a peeling roller 21 and a tension roller.
An endless belt 25 is wound so as to enclose 22. The tension roller 22 can also be used to control the skew of the belt 25. The outer diameters of the peeling roller 21 and the tension roller 22 are 5 to 20 mm, and in this embodiment, 10 mm.
I am doing it. The pressure roller 31 is pressed against the heating roller 11 via the belt 25. Further, air cooling devices 40 and 50 are arranged above and below the belt 25 between the pressure roller 31 and the downstream separation roller 21, respectively.

As shown in FIG. 5, on the surface of the heating roller 11, a soft roller having an outer diameter of 40 mm is formed by coating a core metal 13 with a synthetic rubber layer 12 having a thickness of about 5 mm. The soft roller surface is easily crushed by the pressure roller 31, which forms a nip region N ₁ sandwiching the angle θ ₁ as shown in FIGS. 1 and 2.
Further, the behavior of the pressure contact portion nip region is as shown in the cross-sectional view of FIG. 8, and there is no variation in thermal expansion of the recording paper (transfer material) so that a constant value can be maintained. Wrinkles are eliminated. A heater 34 is also provided on the core of the pressure roller 31. When special paper is used as the transfer material, the heater 34 causes the heating roller 11
The heater 34 is switched so as to generate the same amount of heat as the heater 14. However, when plain paper is used, the heater 34 stops the heat generation or makes it very small.

Further, as compared with the heating roller 11, a pressure roller
The arrangement angle 31 forms the holding angle θ ₂ by the endless belt 25, and the endless belt 25 forms the nip region N ₂ . The length of the nip region N ₁ is 3 to 20 mm, more preferably 3 to 10 mm, and the length of the nip region N ₂ is 5 to 50 mm, more preferably 10 to 35 mm.

Then, a complementary angle α of an angle formed by a straight line connecting the axes of the heating roller 11 and the pressure roller 31 and a straight line portion of the heating endless belt running from both rollers toward the peeling roller 21.
Has been decided. The angle α is larger than 15 ° as a result of the experiment
Less than 40 ° is desirable and 30 ° is most suitable.

The recording paper (transfer material) 61 carrying the toner 62 is moved along the inlet guide 18 by the pressure roller 31 and the belt 25.
The belt 25 is interposed between the guide plate 51 with the opening hole (louver) 57 provided in the upper part of the air cooling box 52 having the fan 53 of the lower air cooling device 50 and the endless belt 25. Peeling roller 21
At this point, the upper and lower guides 23 are separated from the belt 25.
It advances between A and 23B and is collected by the discharge roller pair 24. An upper air cooling device 40 that blows air from the fan 43 to the duct 41 is provided above the lower air cooling device 50 and beyond the endless belt 25. As described above, the intermediate recording paper (transfer material) 61 and the toner 62 are cooled from the outside and the inside of the endless belt 25, and are easily separated and collected from the belt 25.

Further, the outer diameter is 20 mm above the heating roller 11.
A cleaning roller 16 and a small amount of oil roller 17 are provided.
36 are provided.

Further, static elimination brushes 26, 27 are provided immediately after the return belt portion near the peeling roller and the discharge roller pair 24 are discharged.

In a portion of the lower air cooling device 50 near the pressure roller 31, a gap 56 formed between the air cooling box 52 and a guide plate 51 having an opening (louver) 57 and a duct 41 of the upper air cooling device 40. Endless belt closer to heating roller 11
Since the gap 46 with respect to 25 is made small, it is possible to prevent the cooling air from being jetted toward the heating roller 11 and the pressure roller 31 to cool the surface of those rollers and reduce the heating efficiency. There is.

A temperature sensor 25A is provided near the peeling roller 21 on the upstream side (back surface) of the endless belt, and temperature detecting sensors 19 and 39 are provided near the surface of the heating roller 11 and the surface of the pressure roller 31. Each is provided.

As shown in FIG. 6, the endless belt 25 has a release layer 29 made of silicone rubber on a polyimide substrate 28.
The thickness of the polyimide layer is 25 ~
The thickness is 75 μm, the total thickness is 25 to 150 μm, and the belt width is 310 mm.

Next, the operation of the fixing device 1 thus constructed will be described.

First, the viscosity / temperature characteristic curves of the linear polyester toner and the general polyester toner shown in FIG. 7 will be described.

In this graph, the vertical axis is the scale of viscosity in common logarithmic values in Poise units, and the horizontal axis is the scale of temperature. The linear polyester toner is shown by a solid line, and the general polyester toner is shown by a chain line. Both toners have a high viscosity of about 100,000 poise around 100 ° C, that is, a glass transition state, and both toners are in a molten state when the temperature exceeds 100 ° C. The optimum molten state has a viscosity of 5000
It's about Poise. As for the viscous state, the heating temperature of a general polyester toner reaches 150 ° C., but that of a linear polyester toner is 120 ° C., which is a much lower temperature.

Further, in the present invention, an endless belt 25 is interposed in the present invention, as compared with a conventional fixing device in which heat fixing is performed by a nip of only two roller pairs of two fixing rollers. Since time can be secured, the melting temperature can be expanded to a higher temperature than ever, and the heating region can be made much wider. In this heating region, the unfixed image is sufficiently melted by a toner such as a linear polyester resin which is melted at a low temperature. Toner 62 in this molten state and recording paper (transfer material)
Cooling fan that is applied from the adhesive force of 61 and the back side of the transfer material
Due to the airflow from 53, the recording paper (transfer material) 61 and the toner 62 are conveyed while adhering to the endless belt 25, and the temperature is lowered by the temperature drop of the belt itself and the cooling effect by the airflow.

In this area, the toner 62 and the recording paper (transfer material) 61, which have been sufficiently cooled to have a high viscosity and become glass transition, are transferred to the endless belt 25 supported by the peeling roller 21.
Is peeled off from the belt 25 at the end of the. At this time, toner 62
Is almost in the solidified glass transition state,
By maintaining the surface property of 25 as it is, a glossy surface close to a mirror surface can be obtained. In this way, the toner 62 is solidified after it is sufficiently melted, so that color reproducibility by melting and mixing a plurality of color toners can be ensured, and the transparency when fixed on OHP or the like can also be stably ensured. Here, as described above, since the surface material forming the endless belt 25 is a material such as silicone rubber which is a release agent, since the release layer itself has elasticity as well as releasability, the toner is uniformly heated and applied. Even if a toner that can realize pressure and has a very small damper effect between the toner 62 and the base material of the endless belt 25 is used, it is easy to melt at a relatively low temperature such as a linear polyester toner. The offset state does not occur at all, or even if the offset state occurs, it can be kept at a level within a range where cleaning is possible.

Further, temperature control is performed by contact of a sensor 19 as a temperature detecting means provided along the outer peripheral surface of the heating roller 11 on the side where the endless belt 25 is hung, which does not correspond to the belt conveying path. As a non-dropping advantage, the surface of the endless belt 25 is not scratched by the sensor 19. On the contrary, since the belt 25 is in contact with the toner 62 only on the front surface of the endless belt 25 and the toner does not wrap around to the back surface, the toner 62 does not adhere to the sensor 19 to cause a detection failure.

Further, in the case of the fixing device using the endless belt 25, the temperature of the fixing portion is easily influenced by the states of the upper air cooling device 40 and the lower air cooling device 50, but the temperature applied to the pressure roller 31 to be pressure-bonded. By controlling the heating of the heater by matching the reading value of the sensor 39 as the detection means with the reading value of the sensor 19, it becomes possible to keep the temperature of the fixing portion within a stable range.

The nip length N ₁ is required as follows.
This is to prevent the thermal expansion of the recording paper (transfer material) 61 from being uniformly distributed to prevent wrinkles, and to uniformly press and melt the recording paper (transfer material) 61 from the upper side (inside) of the endless belt 25. When heated, melting at the interface between the toner 62 and the endless belt 25 is guaranteed. However, if excessively heated, the toner 62 spreads and the toner image is disturbed. And cooling becomes difficult.

Next, the reason why the nip length N ₂ is required is that the transfer material 61 is sufficiently heated to melt the toner 62 and soak into the transfer material 61 to improve the fixing property. It seems to be from.

The heating of the toner side is carried out in a relatively short time to suppress the deterioration of the image quality. Therefore, a large pressurization of the nip portion is not required, and the toner 62 may be melted. It is important to slowly heat the substrate side of 25 to obtain sufficient toner adhesion.

The lower limit of the complement angle α is set to 15 ° because N ₁
And N _{2 are} about the same length,
Experimental results indicated that N ₂ was less than N ₁ . The reason for limiting the upper limit to 40 ° is that if the angle is set to a value larger than 40 °, N ₂ becomes too large with respect to N ₁ , and the toner image is also excessively melted and the quality deteriorates.

If N ₂ / N ₁ becomes too large, the transfer material 6
The angle between the inlet and outlet of 1 is too large.

Further, N ₂ / N ₁ is not so large in order to secure a sufficient cooling area of the recording paper (transfer material) 61. Making it too large leads to hindering the miniaturization of the device. Then, depending on the type of recording material, the occurrence of curls and wrinkles becomes more remarkable as N ₂ / N ₁ increases.

Further, if N ₂ is made too large, the driving torque becomes large, so it is desirable to avoid it.

By setting 15 ° <α <40 ° as described above, it becomes possible to stably achieve sufficient penetration of the toner 62 onto the transfer material and fixing with sufficient gloss, so that the toner is sufficiently supplied. Despite good melting and gloss, offset transfer of toner to the endless belt 25 is eliminated, and there is practically no possibility of causing surface stains on the subsequent recording paper (transfer material) 61 based on the offset transfer. It was possible to be in the state of. Then, high-quality image fixing can be stably achieved.

Then, a temperature detection sensor 19 provided on the circumference of the internal heating roller 11 at a position not covered by the endless belt 25 and a temperature provided in the vicinity of the peeling roller 21 so as to contact the upstream side of the heating endless belt 25 on the back side thereof. Temperature sensor provided so as to contact the sensor 25A on the circumference of the pressure roller 31
According to the detection information with 39, when plain paper is used, the heater 34 of the heating roller 31 is mainly heated to control each of the sensors to have an appropriate value, and as a transfer material,
When a special paper such as thick paper or envelope is used, both the heaters 14 and 34 of both rollers are heated to control the respective sensors so as to have proper values.

That is, the heater 34 at the core of the pressure roller 31 is controlled in two or three stages depending on the type of recording paper (transfer material) 61 (plain paper or transparent plastic sheet for OHP) and paper thickness. Let That is, the heater voltage is selected so that it is almost OV for plain paper, and for special paper such as thick paper, an appropriate set voltage is provided for switching. The main control is that the voltage of the heater 14 at the core of the heating roller 11 is set to an appropriate set voltage for each transfer material, and the air-blowing control of the air cooling devices 40 and 50 is set to an appropriate value for each transfer material. In the first embodiment, the temperature control of the whole is performed.

Further, in the present invention, the internal heating roller 11
The outermost layer is covered with a rubbery soft layer 12 as shown in the sectional view of FIG. As a result, the pressure roller 31 having a hard surface is pressed through the endless belt and the recording paper (transfer material) 61, the soft layer is dented to form the nip portion, and the heat transfer capacity is sufficient. In the sufficiently large state, the endless belt 25 overlaps the fixing roller composed of the heating roller 11 and the pressure roller 31 and passes through the nip portion, so that there is no sudden temperature change after exiting the nip. Therefore, the recording sheet (transfer material) 61 is stably fixed without passing through the fixing device without being wrinkled.

In addition to the above means for softening the outer peripheral layer of the heating roller 11 to increase the nip amount, the endless belt 25 in which the center lines of the roller 11 and the pressure roller 31 run from the pressure roller 31 to the peeling roller 21 If a complementary angle α to the straight line part is added, the nip amount will increase further, so the heat capacity will increase further, the thermal expansion change of the transfer paper will be moderated, and it will be more stable against wrinkles, and the thermal efficiency will also increase. It tends to be higher.

Although the heating endless belt 25 is wound between the internal heating roller 11 and the peeling roller 21 and the like, as another embodiment, the endless belt 25 is the same as in the first embodiment. In addition to being hung, the pressure endless belt 25B is also hung on the pressure roller 31 and its peeling roller 21A as shown in FIG. By doing so, the conveyance of the recording paper (transfer material) 61 is further stabilized.

A circuit diagram of the above temperature control is shown in FIG.

A temperature detecting sensor 25A and a heating roller provided in contact with the back surface of the heating endless belt 25 near the peeling portion.
11. The voltage of the heater 14 at the core of the heating roller 11 and the voltage of the heater 34 at the core of the pressure roller 31 are controlled by reading the temperature detection sensors 19 and 39 provided in contact with the pressure roller 31. Then, the temperature detection sensor 19, 25A, 39
The temperature is controlled so that each temperature is maintained in a predetermined region. However, the control of the heater 34 is such that depending on the type and thickness of the recording paper (transfer material) 61, the SW is switched to OV which is an appropriate value for each transfer material or some low voltage. Also, if necessary, air-cooling device 40,5
0 fan ON / OFF control is incorporated, and endless belt drive M ON / OFF is also incorporated.

Further, ON / OFF control is performed according to the preparation, the printing, the printing and the like.

Further, in another embodiment shown in FIG. 10, the sensor 39
Is moved to the position of 39A, the temperature detecting sensor 25C is provided on the back surface of the pressureless endless belt 25B, and temperature control is carried out almost in the same manner as in the first embodiment. In that case, the temperature sensor 25C is also controlled to be in a predetermined region as shown in the parentheses in FIG. Further, the peeling properties are improved by shifting the positions of the peeling rollers 21 and 21A in the horizontal direction and lengthening the pressureless endless belt 25B.

[0044]

According to the fixing device of the present invention, high-quality image transfer without offset stain transfer and gloss and bleeding, especially color image transfer, depends on the material and thickness of the recording paper (transfer material). In other words, it was possible to achieve stable and stable fixing, and to make the fixing device compact and low cost.

[Brief description of drawings]

FIG. 1 is a side view showing a nip area in the present invention.

FIG. 2 is a partially enlarged view of FIG.

FIG. 3 is a side sectional view of an embodiment of the present invention.

FIG. 4 is an exploded perspective view of a cooling unit according to this embodiment.

FIG. 5 is a sectional view of a heating roller.

FIG. 6 is a cross-sectional view of the layer structure of an endless belt.

FIG. 7 is a toner viscosity / temperature characteristic curve.

FIG. 8 is a cross-sectional view of a heating and pressing roller pressing portion.

FIG. 9 is a circuit diagram of temperature control.

FIG. 10 is a sectional view of another embodiment.

[Explanation of symbols]

 1 Fixing device 11 Heating roller 14,34 Heater 16,36 Cleaning roller 17 Small amount oil roller 18 Entrance guide 19,39 Temperature detection sensor 21,21A Peeling roller 22 Tension roller 23A, 23B Vertical guide 24 Discharge roller pair 25 Endless belt (heating) Endless belt) 26,27 Static elimination brush 31 Pressure roller 40,50 Air cooling device 41 Duct 43 Fan 46,56 Gap 51 Guide plate 52 Air cooling box 53 Fan 57 Opening hole (louver) 61 Recording paper (transfer material) 62 Toner

Claims (2)

[Claims] 1. A transfer material carrying a toner image is heated and pressed by an endless heating belt containing an internal heating roller and a peeling roller and a pressure roller pressed against the internal heating roller via the belt. In the fixing device for fixing, the outer peripheral portion of the internal heating roller is a soft roller, and when plain paper is used as the transfer material, the heat generation of the pressure roller is stopped or reduced to mainly reduce the heat generation amount of the heat roller. When special paper is used as the transfer material, the heat generation amount of both rollers is controlled to control the surface temperature of both rollers and the back surface temperature of the endless heating belt to appropriate values according to the transfer material. A fixing device characterized by performing. 2. A heating endless belt including an internal heating roller and a peeling roller, a pressure roller and a pressure endless belt stretched between the corresponding rollers, the internal heating roller and the pressure roller. Is a fixing device that is in pressure contact with the heating endless belt via the pressure endless belt, and the outer peripheral portion of the internal heating roller is a soft roller, and when plain paper is used as the transfer material, the pressure roller The heat generation amount of the heating roller is mainly controlled by stopping or reducing the heat generation of the heating roller. When special paper is used as the transfer material, the heat generation amount of both rollers is controlled so that the surface temperature of the soft roller and the pressure roller and the A fixing device, wherein temperature control is performed so that the backside temperatures of the heating endless belt and the pressure endless belt are set to appropriate values according to the transfer material.