JPH03106691A - Production of thermal transfer sheet and card - Google Patents

Production of thermal transfer sheet and card

Info

Publication number
JPH03106691A
JPH03106691A JP1241929A JP24192989A JPH03106691A JP H03106691 A JPH03106691 A JP H03106691A JP 1241929 A JP1241929 A JP 1241929A JP 24192989 A JP24192989 A JP 24192989A JP H03106691 A JPH03106691 A JP H03106691A
Authority
JP
Japan
Prior art keywords
thermal transfer
layer
transfer sheet
adhesive layer
dye
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1241929A
Other languages
Japanese (ja)
Other versions
JP2967538B2 (en
Inventor
Katsuyuki Oshima
克之 大嶋
Mitsuhiko Ando
実彦 安藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26499990&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=JPH03106691(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from JP1180471A external-priority patent/JPH0345391A/en
Priority to JP1241929A priority Critical patent/JP2967538B2/en
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to EP19900910943 priority patent/EP0487727B1/en
Priority to DE1990632843 priority patent/DE69032843T2/en
Priority to PCT/JP1990/000909 priority patent/WO1991001223A1/en
Priority to EP94111077A priority patent/EP0625429B1/en
Priority to DK90910943T priority patent/DK0487727T3/en
Priority to DE1990616438 priority patent/DE69016438T2/en
Priority to ES90910943T priority patent/ES2070327T3/en
Publication of JPH03106691A publication Critical patent/JPH03106691A/en
Priority to US08/022,865 priority patent/US5427997A/en
Priority to US08/396,791 priority patent/US5527759A/en
Priority to US08/451,971 priority patent/US5646089A/en
Priority to US08/588,705 priority patent/US5728645A/en
Priority to US09/437,279 priority patent/US6291062B1/en
Publication of JP2967538B2 publication Critical patent/JP2967538B2/en
Application granted granted Critical
Priority to US09/885,094 priority patent/US6946423B2/en
Priority to US10/635,675 priority patent/US6786993B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Thermal Transfer Or Thermal Recording In General (AREA)

Abstract

PURPOSE:To enable both excellent gradational images and high-density images, e.g. characters or symbols, to be formed simultaneously and easily, by composing a base sheet of a polyester film treated for easy adhesion, at least on the side on which a thermal transfer layer is to be provided. CONSTITUTION:Polyester film treated for easy adhesion is used as a base sheet, whereby a thermal transfer sheet can be obtained which is capable of formation of both clear gradational images and clear characters or other similar images. The treated polyester film is a polyester film provided with an extremely thin, uniform adhesive layer thereon. The adhesive layer is formed, for example, by preparing an aqueous dispersion or organic solvent solution of a heat- curable, catalytically curable, ionizing radiation-curable or other type of cross- linkable polyurethane resin, acrylic resin or the like, applying the resultant coating liquid to the film, for example by blade coating, and drying the coating liquid thus applied. The thickness of the adhesive layer is 0.001 to 1 mum.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は熱転写シートに関し、更に詳しくは1種の熱転
写シートで鮮明な階調性画像及び鮮明な文字等の高濃度
画像形成が可能である熱転写シート及びこれを用いるカ
ードの製造方法に関する。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a thermal transfer sheet, and more specifically, it is possible to form high-density images such as clear gradation images and clear characters with one type of thermal transfer sheet. The present invention relates to a thermal transfer sheet and a method for manufacturing cards using the same.

(従来の技術) 従来の一般的印字方法や印刷方法に代えて、優れたモノ
カラー或いはフルカラー画像を簡便且つ高速に与える方
法として、インクジェット方式や熱転写方式等が開発さ
れているが、これらの中では、優れた連続階調性を有し
、カラー写真に匹敵するフルカラー画像を与えるものと
して昇華性染料を用いた、いわゆる昇華熱転写方式が最
も優れている. 上記の昇華型熱転写方式で使用する熱転写シートは、ポ
リエステルフィルム等の基材シートの一方の面に昇華性
染料を含む染料層を形成し、他方、サーマルヘッドの粘
着を防止する為に基材シートの他の面に耐熱滑性層を設
けたものが一般に用いられている. この様な熱転写シートの染料層面をポリエステル樹脂や
塩化ビニル樹脂等からなる染料受容層を有する被転写材
に重ね、熱転写シートの背面からサーマルヘツ・ドによ
り画像状に加熱することによって、染料層中の染料が被
転写材に移行して所望の画像が形成される. 以上の如き熱転写シートは種々の用途に使用される様に
なっているが、特に塩化ビニル樹脂等の合成樹脂シート
等の表面に直接階調性に優れた顔写真等が容易に且つ簡
便に形成可能であることから、各種の身分証明書等のI
Dカードの作成に使用される様になった. しかしながら、カードに記録する情報として文字、記号
、バーコード等は、階調性よりもむしろ均一な高濃度の
黒色が要求されることから、これらの情報は熱溶融型の
熱転写シートを使用して記録することが望ましく、この
様な目的で同一基材シートの面に昇華タイプの染料層と
熱溶融タイプのインキ層とを面順次に設けたミックスタ
イプの熱転写シートが提案されている(特開昭63−9
574号公報参照). これらのミックスタイプの熱転写シートによれば、同一
のプリンターで顔写真等の優れた階調画像と、文字、記
号等の高濃度の単色画像が同時に形成される. (発明が解決しようとしている問題点)以上の如きミッ
クスタイプの熱転写シートにおいては、昇華タイプの染
料層は染料のみが被転写材に移行し、そのバインダーは
基材シート側に残ること、即ち染料層と基材シートとの
間に良好な接着性が要求され、一方、熱溶融タイプのイ
ンキ層の場合には、インキ層の厚み全部が被転写材に転
写されること、即ちインキ層と基材シートとの間に良好
な剥離性が要求される. この様な要求に対しては、剥離性の良好な基材シートを
使用して熱溶融性のインキ層を形成し、昇華タイプの染
料層を形成する領域には接着剤層を形成する方法、或い
は逆に接着剤層を形成した基材シートに剥離層を形成し
、そこに熱溶融性のインキ層を形成する方法が考えられ
るが,この様な接着剤層を形成した場合には、昇華性染
料層の熱転写には熱溶融性インキ層の転写よりも一般に
大きな熱エネルギーが要求されることから、昇華性染料
層の熱感度が著しく低下し、階調性画像が良好に形成出
来ないという問題がある.この為に接着剤層を出来るだ
け薄く設けることが必要であるが、これまではサブミク
ロンの厚みの接着剤層を均一に設けることが困難で、そ
の結果印字ムラや染料層の異常転写(染料層全体が転写
される)といった問題が発生している. 従って、本発明の目的は、上記の如き問題を生じること
なく優れた階調性画像と文字、記号等の高濃度画像を同
時に容易に形成することが出来る熱転写シートを提供す
ることである。
(Prior art) Inkjet methods, thermal transfer methods, etc. have been developed as methods for providing excellent monochrome or full-color images easily and at high speed in place of conventional general printing methods. The most superior method is the so-called sublimation thermal transfer method, which uses sublimable dyes, as it has excellent continuous gradation properties and can produce full-color images comparable to color photographs. The thermal transfer sheet used in the above-mentioned sublimation type thermal transfer method has a dye layer containing a sublimable dye formed on one side of a base sheet such as a polyester film, and a dye layer containing a sublimable dye on one side of the base sheet to prevent the thermal head from sticking. A heat-resistant slip layer is generally used on the other side. The dye layer surface of such a thermal transfer sheet is placed on a transfer material having a dye-receiving layer made of polyester resin, vinyl chloride resin, etc., and the dye layer in the dye layer is heated imagewise from the back side of the thermal transfer sheet using a thermal head. The dye transfers to the transfer material to form the desired image. Thermal transfer sheets such as those described above are being used for various purposes, and in particular, they can easily and conveniently form facial photographs with excellent gradation directly on the surface of synthetic resin sheets such as vinyl chloride resin. Since it is possible, I
It is now used to create D cards. However, since the information recorded on cards, such as characters, symbols, and barcodes, requires uniform, high-density black rather than gradation, these types of information are recorded using heat-melting thermal transfer sheets. It is desirable to record information, and for this purpose, a mixed type thermal transfer sheet has been proposed in which a sublimation type dye layer and a heat melting type ink layer are sequentially provided on the surface of the same base sheet (Unexamined Japanese Patent Publication No. 1986-9
(See Publication No. 574). With these mixed-type thermal transfer sheets, excellent gradation images such as facial photographs and high-density single-color images such as letters and symbols can be simultaneously formed using the same printer. (Problem to be Solved by the Invention) In the mixed type thermal transfer sheet as described above, in the sublimation type dye layer, only the dye transfers to the transfer material, and the binder remains on the base sheet side. Good adhesion is required between the layer and the base sheet. On the other hand, in the case of a hot-melt type ink layer, the entire thickness of the ink layer must be transferred to the transfer material, that is, the ink layer and the base sheet must be bonded together. Good releasability is required between the material and the material sheet. To meet these demands, there is a method in which a heat-melt ink layer is formed using a base sheet with good releasability, and an adhesive layer is formed in the area where a sublimation type dye layer is to be formed. Alternatively, it is conceivable to form a release layer on a base sheet on which an adhesive layer has been formed, and then form a hot-melt ink layer thereon, but when such an adhesive layer is formed, sublimation Thermal transfer of a sublimable dye layer generally requires greater thermal energy than transfer of a heat-fusible ink layer, which significantly reduces the thermal sensitivity of the sublimable dye layer, making it impossible to form good gradation images. There's a problem. For this reason, it is necessary to provide the adhesive layer as thin as possible, but until now it has been difficult to provide a uniform adhesive layer with a submicron thickness, resulting in uneven printing and abnormal transfer of the dye layer (dye The problem is that the entire layer is transferred). Therefore, an object of the present invention is to provide a thermal transfer sheet that can easily form images with excellent gradation and high-density images such as characters and symbols at the same time without causing the above-mentioned problems.

(問題点を解決する為の手段) 上記目的は以下の本発明によって達成される。(Means for solving problems) The above objects are achieved by the present invention as described below.

即ち、本発明は、加熱により移行する染料と非転写性バ
インダーとからなる第一の熱転写層と、染料又は顔料に
よって着色された加熱溶融性バインダーからなる第二の
熱転写層とを基材シートの同一面上に設けてなる熱転写
シートにおいて、基材シートがその少なくとも熱転写層
を設ける面が易接着処理されたポリエステルフィルムで
あることを特徴とする熱転写シートである. (作  用) 基材シートとして易接着処理されたポリエステルフィル
ムを使用することによって、1種の熱転写シートで鮮明
な階調性画像及び鮮明な文字等の画像形成が可能である
熱転写シートが提供され、且つ該熱転写シートを用いる
ことによって優れたカードが提供される。
That is, in the present invention, a first thermal transfer layer consisting of a dye that transfers by heating and a non-transferable binder, and a second thermal transfer layer consisting of a heat-melting binder colored with a dye or pigment are applied to a base sheet. A thermal transfer sheet provided on the same surface, characterized in that the base sheet is a polyester film treated to facilitate adhesion at least on the surface on which the thermal transfer layer is provided. (Function) By using a polyester film treated for easy adhesion as a base sheet, a thermal transfer sheet is provided that is capable of forming images such as clear gradation images and clear characters with one type of thermal transfer sheet. , and an excellent card is provided by using the thermal transfer sheet.

(好ましい実施態様) 次に好ましい実施態様を挙げて本発明を更に詳しく説明
する. 本発明で使用する易接着処理されたポリエステルフィル
ムとは、非常に薄く均一な接着剤層を設けたポリエステ
ルフィルムであって、この様な接着剤層は好ましくは、
例えば、熱硬化型、触媒硬化型、電離放射線硬化型等の
架橋型ポリウレタン系樹脂、アクリル樹脂、メラミン樹
脂又はエボキシ樹脂等の水分散体又は有機溶剤溶液を調
製し、この塗工液を、例えば、ブレードコーティング方
法,グラビアコーティング方法、ロッドコーティング方
法、ナイフコーティング方法、リバースロールコーティ
ング方法、スプレーコーティング方法、オフセットグラ
ビアコーティング方法、モスコーティング方法等、任意
の塗布方法により上記のフイルム上に塗布し乾燥するこ
とによって形成される. この際形成される接着剤層の厚みが重要であって、接着
剤層が厚すぎると、昇華タイプの染料層の熱感度が低下
し、一方、薄すぎると前記の様な染料層の異常転写が発
生する.従って、接着剤層は0.001乃至1μm、好
ましくは0.05乃至0.5μmの厚みとするべきであ
る。
(Preferred Embodiments) Next, the present invention will be explained in more detail by citing preferred embodiments. The adhesive-treated polyester film used in the present invention is a polyester film provided with a very thin and uniform adhesive layer, and such an adhesive layer preferably has
For example, an aqueous dispersion or an organic solvent solution of a crosslinked polyurethane resin such as a thermosetting type, a catalyst curing type, an ionizing radiation curing type, an acrylic resin, a melamine resin, an epoxy resin, etc. is prepared, and this coating liquid is applied, for example. , coated on the above film by any coating method such as blade coating method, gravure coating method, rod coating method, knife coating method, reverse roll coating method, spray coating method, offset gravure coating method, moss coating method, etc. and drying. It is formed by The thickness of the adhesive layer formed at this time is important; if the adhesive layer is too thick, the thermal sensitivity of the sublimation type dye layer will decrease, while if it is too thin, the above-mentioned abnormal transfer of the dye layer will occur. occurs. Therefore, the adhesive layer should have a thickness of 0.001 to 1 μm, preferably 0.05 to 0.5 μm.

特にこれらの接着剤層は均一な厚みに形成するのが好ま
しく、ポリエステルフィルムの延伸処理前に数μmの厚
みの接着剤層を形成しておき、その後にフイルムを2軸
延伸処理することによって、接着剤層の厚みをlμm以
下として均一な薄膜の接着剤層とすることが出来る. 上記ポリエステルフィルムとして特に好適・なフイルム
は、ポリエチレンテレフタレートフィルム又はポリエチ
レンナフタレートフィルムであり、これらの易接着処理
フイルムは市場から入手して使用出来ると共に、公知の
方法で製造して使用することも出来る(例えば、特開昭
62−204939号、同62−257844号公報等
を参照)。
In particular, it is preferable to form these adhesive layers to have a uniform thickness, and by forming an adhesive layer several μm thick before stretching the polyester film, and then subjecting the film to biaxial stretching, By setting the thickness of the adhesive layer to 1 μm or less, a uniform thin adhesive layer can be obtained. Particularly suitable films for the above-mentioned polyester film are polyethylene terephthalate film or polyethylene naphthalate film, and these easily adhesion-treated films can be obtained from the market and used, and they can also be manufactured and used by known methods. (For example, see JP-A-62-204939, JP-A-62-257844, etc.).

以上の様な基材シートの厚みは、ある程度の耐熱性と強
度を有する様に、例えば、0.5乃至50μm、好まし
くは3乃至10μm程度の厚さである。
The thickness of the base sheet as described above is, for example, about 0.5 to 50 μm, preferably about 3 to 10 μm, so as to have a certain degree of heat resistance and strength.

上記基材シートの表面に形成する第一の熱転写層である
昇華タイプの染料層は、昇華性染料を任意のバインダー
樹脂で担持させた層である。
The sublimation type dye layer, which is the first thermal transfer layer formed on the surface of the base sheet, is a layer in which a sublimable dye is supported by an arbitrary binder resin.

使用する染料としては、従来公知の熱転写シートに使用
されている染料はいずれも本発明に有効に使用可能であ
り、特に限定されない。例えば、幾つかの好ましい染料
としては、赤色染料として、MS Red G, Ma
crolex Red Violet R.Ceres
Red7B. Samaron Red l{BSL.
 Resolin Red F3BS等が挙げられ、又
、黄色の染料としては、ホロンブリリアントイエロー6
GL. PTY−52、マクロレックスイエロー6G等
が挙げられ、又、青色染料としては、カヤセットブル−
714、 ワクソリンブルーAP−FW、ホロンブリリ
アントブルーS−R,  MSブルー100等が挙げら
れる. 上記の如き染料を担持する為のバインダー樹脂としては
、従来公知のものがいずれも使用でき、好ましいものを
例示すれば、エチルセルロース、ヒドロキシエチルセル
ロース、エチルヒドロキシセルロース、ヒドロキシブロ
ビルセルロース、メチルセルロース、酢酸セルロース、
酢酩酸セルロース等のセルロース系樹脂、ポリビニルア
ルコール、ポリ酢酸ビニル、ポリビニルブチラール、ポ
リビニルアセクール、ポリビニルビロリドン、ポリアク
リルアミド等のビニル系樹脂、ポリエステル等が挙げら
れるが、これらの中では、セルロース系、アセタール系
、ブチラール系及びポリエステル系等が耐熱性、染料の
移行性等の点から好ましいものである。
The dye to be used is not particularly limited, and any dye used in conventionally known thermal transfer sheets can be effectively used in the present invention. For example, some preferred dyes include MS Red G, Ma
crolex Red Violet R. Ceres
Red7B. Samaron Red l{BSL.
Examples of yellow dye include Resolin Red F3BS, and examples of yellow dye include Holon Brilliant Yellow 6.
GL. PTY-52, Macrolex Yellow 6G, etc., and blue dyes include Kaya Set Blue.
714, Vaxolin Blue AP-FW, Holon Brilliant Blue S-R, MS Blue 100, etc. As the binder resin for supporting the above dyes, any conventionally known binder resin can be used, and preferred examples include ethyl cellulose, hydroxyethyl cellulose, ethyl hydroxy cellulose, hydroxybrobyl cellulose, methyl cellulose, cellulose acetate,
Examples include cellulose resins such as cellulose acetate, vinyl resins such as polyvinyl alcohol, polyvinyl acetate, polyvinyl butyral, polyvinyl acecool, polyvinyl pyrrolidone, polyacrylamide, and polyester. From the viewpoint of heat resistance, dye migration, etc., preferred are acetal-based, butyral-based, butyral-based, polyester-based, etc.

この様な染料層は、好ましくは適当な溶剤中に前記の昇
華性染料、バインダー樹脂及びその他離型剤等の任意成
分を加えて各成分を溶解又は分散させて染料層形成用塗
料又はインキを調製し、これを上記の基材シート上に塗
布及び乾燥させて形成する. この様にして形成する染料層は、0.2乃至5.0μm
,好ましくは0.4乃至2.0um程度の厚さであり、
又、染料層中の昇華性染料は、染料層の重量の5乃至9
0重量%、好ましくは10乃至70重量%の量で存在す
るのが好適である。
Such a dye layer is preferably formed by adding optional components such as the sublimable dye, binder resin, and other release agents to a suitable solvent and dissolving or dispersing each component to form a dye layer-forming coating or ink. This is prepared by coating and drying it on the above base sheet. The dye layer formed in this way has a thickness of 0.2 to 5.0 μm.
, preferably has a thickness of about 0.4 to 2.0 um,
Moreover, the sublimable dye in the dye layer is 5 to 9 of the weight of the dye layer.
Suitably it is present in an amount of 0% by weight, preferably 10 to 70% by weight.

形成する染料層は所望の画像がモノカラーである場合は
前記染料のうちから1色を選んで形成してもよく、又、
所望の画像がフルカラー画像である場合には、例えば、
適当なシアン、マゼンタ及びイエロー(更に必様に応じ
てブラック)を選択してイエロー、マゼンタ及びシアン
(更に必様に応じてブラック)の染料層を形成する.本
発明では上記染料層に加えて,これらの染料層に並列に
熱溶融性インキ層を形成する。形成する順序は特に限定
されないが、例えば、A4版のサイズにイエロー、マゼ
ンタ、シアンの染料層及び黒色の熱溶融性インキ層を面
順次に形成する如くである. これらのインキ層は、染料又は顔料で着色された熱溶融
性バインダーから形成する。好ましい着色剤はカーボン
ブラックであるが、これに限定されず、各色相の他の染
料及び顔料も使用することが出来る. 又、バインダーとしては、比較的低融点の熱可塑性樹脂
、ワックス或はこれらの混合物であるが、被転写材との
接着性を考慮して選択することが好ましく、例えば、被
転写材がIDカード等に多く使用されている塩化ビニル
樹脂の場合には、(メタ)アクリル酸エステル、塩化ビ
ニル/酢酸ビニル共重合体、エチレン/酢酸ビニル共重
合体、ポリエステル等の熱可塑性樹脂が好適である. 基材シート上に熱溶融性インキ層を形成する方法として
は、ホットメルトコートの外、ホットラッカーコート、
グラビアコート、グラビアリバースコート、ロールコー
トその他多くの手段で上記インキを塗布する方法等が挙
げられる.形成されるインキ層の厚さは、必様な濃度と
熱感度との調和がとれる様に決定すべきであって、好ま
しくは0.2乃至3.0μmの範囲であり、インキ層が
薄すぎると、転写画像の反射濃度が不足し、一方、厚す
ぎると印字時の箔切れが悪く、印字画像のシャープ性が
低下する. 本発明では、上記インキ層の形成に際して、基材表面に
剥離保護層を予め形成することが好ましい.この剥離保
護層はインキ層の剥離性を向上させると共に、インキ層
と共に転写され、転写画像の表面保護層となるものであ
って、転写画像の耐摩耗性等を向上させるものである.
かかる剥離保護層は、例えば、(メタ)アクリル系樹脂
、シリコーン系樹脂、弗素系樹脂、酢酸セルロース等の
セルロース系樹脂、スチレン系樹脂、エボキシ系樹脂、
ポリビニルアルコール等にワックス、有機顔料、無機顔
料等を添加したもの、或はポリエチレンワックス、カル
ナウバワックス、バラフィンワックス等のワックス等が
あげられ、形成される剥離保護層の厚さは、好ましくは
0.2乃至1.5μmの範囲であり、薄すぎる之耐スク
ラッチ性等の保護効果が十分でなく、一方、厚すぎると
印字時の箔切れが悪くなる. 又、本発明においては前記インキ層上に更に感熱接着剤
層を形成することが好ましく,この接着剤層も被転写材
との接着性を考慮して選択し、例えば、被転写材が塩化
ビニル系樹脂からなるカード基材である場合には、前記
の如き接着性が良好な熱可塑性樹脂を使用することが好
ましい。形威される接着剤層の厚さは、好ましくは0.
05乃至1.0μmの範囲であり、薄すぎると所望の接
着性が得難く、一方、厚すぎると印字時の箔切れが悪く
なる。
The dye layer to be formed may be formed by selecting one color from among the above dyes when the desired image is monochrome, or
If the desired image is a full color image, for example,
Appropriate cyan, magenta, and yellow (and black, if necessary) are selected to form yellow, magenta, and cyan (and black, if necessary) dye layers. In the present invention, in addition to the dye layers described above, a heat-fusible ink layer is formed in parallel to these dye layers. Although the order of formation is not particularly limited, for example, yellow, magenta, and cyan dye layers and a black heat-melting ink layer are sequentially formed on an A4 size plate. These ink layers are formed from hot-melt binders colored with dyes or pigments. The preferred colorant is carbon black, but is not limited thereto, and other dyes and pigments of each hue can also be used. The binder is a thermoplastic resin with a relatively low melting point, wax, or a mixture thereof, but it is preferable to select it in consideration of adhesiveness to the material to be transferred.For example, if the material to be transferred is an ID card, etc. In the case of vinyl chloride resin, which is widely used in polyester resins, thermoplastic resins such as (meth)acrylic esters, vinyl chloride/vinyl acetate copolymers, ethylene/vinyl acetate copolymers, and polyesters are suitable. Methods for forming a hot-melt ink layer on a base sheet include hot melt coating, hot lacquer coating,
Examples include gravure coating, gravure reverse coating, roll coating, and many other methods of applying the above ink. The thickness of the ink layer formed should be determined to balance the required density and thermal sensitivity, and is preferably in the range of 0.2 to 3.0 μm, so that the ink layer is too thin. If the foil is too thick, the reflection density of the transferred image will be insufficient, and on the other hand, if the foil is too thick, the foil will not cut easily during printing and the sharpness of the printed image will deteriorate. In the present invention, it is preferable to form a release protective layer on the surface of the substrate in advance when forming the ink layer. This release protective layer improves the releasability of the ink layer, is transferred together with the ink layer, becomes a surface protective layer of the transferred image, and improves the abrasion resistance of the transferred image.
Such a peelable protective layer is made of, for example, (meth)acrylic resin, silicone resin, fluorine resin, cellulose resin such as cellulose acetate, styrene resin, epoxy resin,
Examples include polyvinyl alcohol and the like to which wax, organic pigments, inorganic pigments, etc. are added, or waxes such as polyethylene wax, carnauba wax, paraffin wax, etc., and the thickness of the peelable protective layer formed is preferably The foil is in the range of 0.2 to 1.5 μm, and if it is too thin, the protective effects such as scratch resistance will not be sufficient, while if it is too thick, the foil will not easily cut during printing. Further, in the present invention, it is preferable to further form a heat-sensitive adhesive layer on the ink layer, and this adhesive layer is also selected in consideration of adhesion to the transfer material. For example, when the transfer material is vinyl chloride. When the card base material is made of a resin, it is preferable to use a thermoplastic resin having good adhesive properties as described above. The thickness of the adhesive layer formed is preferably 0.
If it is too thin, it will be difficult to obtain the desired adhesiveness, while if it is too thick, it will be difficult to cut the foil during printing.

又、本発明においては、前記基材シートの背面に、印字
時のサーマルヘッドの粘着を防止し、且つその滑り性を
良くする為に耐熱滑性層を設けるこども好ましい. 上記の如き熱転写シートを用いて、画像を形成する為に
使用する被転写材は、その記録面が前記の染料に対して
染料受容性を有するものであればいかなるものでもよく
、又、染料受容性を有しない紙、金属、ガラス、合成樹
脂等である場合には、その少なくとも一方の表面に染料
受容層を形成すればよい. 特に本発明の熱転写シートは、ポリ塩化ビニル樹脂から
なるカードの作成に適しており、これらのカード基材に
は特別の染料受容層を形成することなく、昇華染料層か
らなる階調性画像及び溶融性インキ層からなる文字、記
号、バーコード等を直接印字することが出来る. 本発明において特に好ましいカード基材は、ポリ塩化ビ
ニル100重量部当り0.1乃至10重量部、更に好ま
しくは1乃至5重量部の可塑剤を含有するものであって
、該カード基材が昇華性染料に対して十分な染看性を有
すると共に溶融性インキに耐しても良好な接着性を有す
る.又、本発明の好ましい態様では、上記可塑剤に加え
て、更にポリ塩化ビニル100重量部当りO.l乃至5
重量部の滑剤を包含させることによって、可塑剤を比較
的多量に、例えば、l乃至5重量部の割合でポリ塩化ビ
ニルに包含させても、転写時に熱転写シートとのプロツ
キングが無く、又、得られるカード基材の昇華性染料に
よる染着性が更に向上することを見い出した.以上の如
き塩化ビニル樹脂製のカード基材は上記の如き必様な成
分をブレンドし、このブレンド物をカレンダー法、押出
法等の如き周知の形成方法によって、例えば、0.05
乃至1mm程度の厚みのシート状に成形することによっ
て得られ、いわゆるカードサイズに裁断する前のシート
でもカードサイズに裁断したものでもよい.又、これら
のカード基材は単層構或でもよいし、例えば,白色顔料
を含むセンターコアの少なくとも一方の面に透明樹脂層
を設けた多層構成であってもよい. 勿論、本発明の熱転写シートは塩化ビニル樹脂製カード
の作成に限定されず、ポリエステル製等の他のカード基
材は勿論、パスポート等のカード以外の被転写材にも有
用であり、更に簡単なカタログ等の如く階調性画像と文
字、記号、バーコード等の単色画像が同時に要求される
各種印刷物の作成にも有用である. 上記の熱転写シート及び上記の如き被記録材を使用して
熱転写を行う際に使用する熱エネルギーの付与手段は、
従来公知の付与手段がいずれも使用出来、例えば、サー
マルプリンター(例えば、■日立製、ビデオプリンター
 VY−100)等の記録装置によって、記録時間をコ
ントロールすることにより、5乃至100mJ/m一程
度の熱エネルギーを付与することによって、所望の画像
が形成される. (効  果) 以上の如き本発明によれば、基材シートとして易接着処
理されたポリエステルフィルムを使用することによって
、1種の熱転写シートで鮮明な階調性画像及び鮮明な文
字等の画像形成が可能である熱転写シートが提供され、
且つ該熱転写シートを用いることによって優れたカード
が提供される. (実施例) 次に実施例及び比較例を挙げて本発明を更に具体的に説
明する.尚、文中、部又は%とあるのは特に断りの無い
限り重量基準である. 実施例1 基材シートとして背面に耐熱滑性層を形成し、表面に熱
硬化性アクリル樹脂からなる0.1μmの易接着処理を
施した6μm厚のポリエチレンテレフタレートフィルム
の易接着処理面に、3個分の八4版サイズの領域を残し
てTR−64ニス(大日本インキ■製)10部とトルエ
ン40部とからなるアクリル系樹脂のトルエン溶液を乾
燥時厚み0.7μmとなる様に塗布及び乾燥してA4版
のサイズに剥離保護層を形成した. 続けてその表面にMSF(東洋インキ■製)lO部とト
ルエン40部からなる黒色インキを乾燥時厚みが2μm
になる様に塗布及び乾燥して熱溶融性インキ層を形成し
、更にその表面にTR−64ニス(大日本インキ■製)
10部とトルエン40部とからなるアクリル系樹脂のト
ルエン溶液を乾燥時厚み0.5μmとなる様に塗布及び
乾燥して感熱接着剤層を形成した. 更に、上記インキ層の間に、下記の3色の染料層形成用
インキ組戒物を乾燥時厚みが1.0g/rrrになる様
に夫々A4版サイズにグラビア印刷にてイエロー、マゼ
ンタ及びシアンの面順次に塗布及び乾燥して連続フイル
ム状の本発明の熱転写シートを調製した. Lと旦二立 PTY−52 (三菱化成製、C.I.ディスバーズイ
エロー141)         5.50部ポリビニ
ルブチラール樹脂(積水化学工業製、エスl/ックBX
−1)       4. 80部メチルエチルケトン
     55.00部トルエン          
34.70部離型剤            1.03
部ヱ竺之之負 MSレッドG(三井東圧製、C.I.デイスバーズレッ
ド60)           2.60部マクロレッ
クスレッドバイオレットR(バイエル製、C.I.ディ
スバーズバイオレット26)1.40部 ポリビニルブチラール樹脂(エスレツクBX−1)  
          3.92部メチルエチルケトン 
    43.34部トルエン           
43.34部離型剤            0.40
部之ヱ2造 カヤセットブルー714(日本化薬製、C.I.ソルベ
ントブル−63)       5.50部ポリビニル
ブチラール樹脂(エスレツクBX−1)       
     3.92部メチルエチルケトン     2
2.54部トルエン          68.18部
離型剤            0.94部実施例2 実施例1において、剥離保護層をMCS−5065(大
日本インキ■製)10部とトルエン40部とからなるア
クリル/ビニル系樹脂溶液から乾燥時厚み0.5μmに
形成した以外は実施例lと同様に本発明の熱転写シート
を得た. 実施例3 実施例lにおいて、剥離保護層をTR−15ニス(大日
本インキ■製)10部とトルエン40部とからなる塩素
化ポリオレフイン系樹脂溶液から乾燥時厚み0.5μm
に形成した以外は実施例1と同様に本発明の熱転写シー
トを得た。
Further, in the present invention, it is preferable to provide a heat-resistant slipping layer on the back surface of the base sheet in order to prevent the thermal head from sticking during printing and to improve its slipperiness. The transfer material used to form an image using the thermal transfer sheet as described above may be any material as long as its recording surface has dye receptivity to the above-mentioned dyes. In the case of paper, metal, glass, synthetic resin, etc. that do not have any properties, a dye-receiving layer may be formed on at least one surface thereof. In particular, the thermal transfer sheet of the present invention is suitable for producing cards made of polyvinyl chloride resin, and gradation images and images made of a sublimation dye layer can be printed on these card base materials without forming a special dye-receiving layer. Characters, symbols, barcodes, etc. made of a layer of fusible ink can be printed directly. A particularly preferred card base material in the present invention is one containing 0.1 to 10 parts by weight, more preferably 1 to 5 parts by weight of a plasticizer per 100 parts by weight of polyvinyl chloride, and the card base material is one that contains a plasticizer in an amount of 0.1 to 10 parts by weight, more preferably 1 to 5 parts by weight. It has sufficient dyeability against synthetic dyes and good adhesion even when resistant to meltable inks. In a preferred embodiment of the present invention, in addition to the above plasticizer, O. l to 5
By including 1 part by weight of a lubricant, even if a relatively large amount of plasticizer is included in polyvinyl chloride, for example, 1 to 5 parts by weight, there will be no blocking with the thermal transfer sheet during transfer, and there will be no gain. We have found that the dyeability of the card base material with sublimable dyes is further improved. The above-mentioned vinyl chloride resin card base material is prepared by blending the above-mentioned necessary components, and then using a well-known forming method such as a calendering method, an extrusion method, etc., to obtain a
It is obtained by forming a sheet into a sheet with a thickness of about 1 mm to 1 mm, and it may be a sheet before being cut into a so-called card size or a sheet cut into a card size. Further, these card base materials may have a single-layer structure or may have a multi-layer structure, for example, a center core containing a white pigment and a transparent resin layer provided on at least one side of the center core. Of course, the thermal transfer sheet of the present invention is not limited to the production of cards made of vinyl chloride resin, and is useful not only for other card base materials such as polyester, but also for transfer materials other than cards such as passports. It is also useful for creating various printed materials such as catalogs that require gradation images and monochromatic images such as characters, symbols, and barcodes at the same time. The means for applying thermal energy used when performing thermal transfer using the above-mentioned thermal transfer sheet and the above-mentioned recording material are as follows:
Any conventionally known application means can be used; for example, by controlling the recording time using a recording device such as a thermal printer (for example, Video Printer VY-100 manufactured by Hitachi), a A desired image is formed by applying thermal energy. (Effects) According to the present invention as described above, by using a polyester film treated for easy adhesion as a base sheet, images such as clear gradation images and clear characters can be formed with one type of thermal transfer sheet. A thermal transfer sheet is provided that is capable of
Moreover, by using the thermal transfer sheet, an excellent card can be provided. (Example) Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples. In the text, parts or percentages are based on weight unless otherwise specified. Example 1 A heat-resistant slipping layer was formed on the back surface as a base sheet, and 3. Apply a toluene solution of acrylic resin consisting of 10 parts of TR-64 varnish (manufactured by Dainippon Ink ■) and 40 parts of toluene to a dry thickness of 0.7 μm, leaving an area the size of 84 individual plates. It was then dried to form a peelable protective layer on an A4 size plate. Next, black ink consisting of 1 part MSF (manufactured by Toyo Ink ■) and 40 parts toluene was applied to the surface to a dry thickness of 2 μm.
A heat-melting ink layer is formed by applying and drying the ink layer, and then TR-64 varnish (manufactured by Dainippon Ink) is applied on the surface.
A toluene solution of acrylic resin consisting of 10 parts and 40 parts of toluene was applied and dried to a dry thickness of 0.5 μm to form a heat-sensitive adhesive layer. Furthermore, between the above ink layers, the following three colors of ink composition for forming a dye layer were gravure printed on A4 size paper so that the dry thickness was 1.0 g/rrr. A continuous film-like thermal transfer sheet of the present invention was prepared by sequentially coating and drying the sheets. L and Danjiritsu PTY-52 (manufactured by Mitsubishi Kasei, C.I. Disbirds Yellow 141) 5.50 parts polyvinyl butyral resin (manufactured by Sekisui Chemical Co., Ltd., S/C BX
-1) 4. 80 parts methyl ethyl ketone 55.00 parts toluene
34.70 parts Mold release agent 1.03
MS Red G (manufactured by Mitsui Toatsu, C.I. Daybirds Red 60) 2.60 parts Macrolex Red Violet R (manufactured by Bayer, CI. Daybirds Violet 26) 1.40 parts Polyvinyl butyral resin (Eslec BX-1)
3.92 parts methyl ethyl ketone
43.34 parts toluene
43.34 parts Mold release agent 0.40
Part No.2 Kayaset Blue 714 (Nippon Kayaku, C.I. Solvent Blue-63) 5.50 parts Polyvinyl butyral resin (Eslec BX-1)
3.92 parts methyl ethyl ketone 2
2.54 parts Toluene 68.18 parts Mold release agent 0.94 parts Example 2 In Example 1, the release protective layer was made of acrylic/vinyl consisting of 10 parts of MCS-5065 (manufactured by Dainippon Ink ■) and 40 parts of toluene. A thermal transfer sheet of the present invention was obtained in the same manner as in Example 1, except that it was formed from a resin solution to a dry thickness of 0.5 μm. Example 3 In Example 1, a peelable protective layer was formed from a chlorinated polyolefin resin solution consisting of 10 parts of TR-15 varnish (manufactured by Dainippon Ink ■) and 40 parts of toluene to a dry thickness of 0.5 μm.
A thermal transfer sheet of the present invention was obtained in the same manner as in Example 1 except that it was formed as follows.

実施例4 実施例1において、基材シートとして熱硬化性エボキシ
樹脂で易接着処理(0.2μm)Lたポリエチレンナフ
タレートフィルム(厚み6μm)を使用した以外は実施
例1と同様に本発明の熱転写シートを得た。
Example 4 The present invention was carried out in the same manner as in Example 1, except that a polyethylene naphthalate film (thickness: 6 μm) treated with a thermosetting epoxy resin for easy adhesion (0.2 μm) was used as the base sheet. A thermal transfer sheet was obtained.

比較例1 実施例lにおいて、基材シートとして易接着処理してい
ない同一のポリエチレンテレフタレートフィルムを使用
した以外は実施例1と同様に比較例の熱転写シートを得
た。
Comparative Example 1 A thermal transfer sheet of a comparative example was obtained in the same manner as in Example 1, except that the same polyethylene terephthalate film that had not been subjected to adhesion-promoting treatment was used as the base sheet in Example 1.

比較例2 実施例4において、基材シートとして易接着処理してい
ない同一のポリエチレンナフタレートフィルムを使用し
た以外は実施例lと同様に比較例の熱転写シートを得た
. 使用例 下記の組成により白色のカード基材コア(厚み0.2m
m、サイズ30X30ca+)を作成した。
Comparative Example 2 A thermal transfer sheet of a comparative example was obtained in the same manner as in Example 1, except that the same polyethylene naphthalate film that had not been subjected to adhesion treatment was used as the base sheet in Example 4. Usage example: White card base material core (thickness 0.2m) with the following composition.
m, size 30x30ca+) was created.

安定剤等の添加剤を約10%含有するポリ塩化ビニル(
重合度800)コンバウンド100部 白色顔料(酸化チタン)       15部次に下記
組或により透明シート(厚み0.15mm)を作成し、
上記白色コアの両面に熱圧着させてカード基材を作威し
た。
Polyvinyl chloride containing about 10% of additives such as stabilizers (
Degree of polymerization: 800) Conbound: 100 parts White pigment (titanium oxide): 15 parts Next, a transparent sheet (thickness: 0.15 mm) was prepared using the following composition.
A card base material was prepared by thermocompression bonding to both sides of the above white core.

安定剤等の添加剤を約10%含有するポリ塩化ビニル(
重合度800)コンバウンド100部 可塑剤(DOP)            3部滑剤(
ステアリン酸アミド)   0.5部上記のカード基材
の面に前記本発明及び比較例の昇華転写シートを重ね、
顔写真を色分解して得たシアン或分の電気信号に連結し
たサーマルヘッドで熱エネルギーを付与しシアン画像を
得た.次いでマゼンタ画像及びイエローの昇華転写を行
い、フルカラーの顔写真を形成し、更に熱溶融インキ層
で氏名、住所、バーコードを形成し、その際の昇華性染
料層の異常転写と形成された画像(顔写真)の解像性を
調べ下記第1表の結果を得た.
Polyvinyl chloride containing about 10% of additives such as stabilizers (
Degree of polymerization 800) Conbound 100 parts Plasticizer (DOP) 3 parts Lubricant (
stearic acid amide) 0.5 parts The sublimation transfer sheets of the present invention and comparative example are superimposed on the surface of the above card base material,
A cyan image was obtained by applying thermal energy with a thermal head connected to a cyan electric signal obtained by color-separating a facial photograph. Next, sublimation transfer of the magenta image and yellow is performed to form a full-color facial photograph, and the name, address, and barcode are further formed with a layer of hot melt ink, and the abnormal transfer of the sublimation dye layer at that time and the formed image We investigated the resolution of (facial photographs) and obtained the results shown in Table 1 below.

Claims (9)

【特許請求の範囲】[Claims] (1)加熱により移行する染料と非転写性バインダーと
からなる第一の熱転写層と、染料又は顔料によって着色
された加熱溶融性バインダーからなる第二の熱転写層と
を基材シートの同一面上に設けてなる熱転写シートにお
いて、基材シートがその少なくとも熱転写層を設ける面
が易接着処理されたポリエステルフィルムであることを
特徴とする熱転写シート。
(1) A first thermal transfer layer consisting of a dye that transfers when heated and a non-transferable binder, and a second thermal transfer layer consisting of a heat-melting binder colored with a dye or pigment, on the same surface of a base sheet. 1. A thermal transfer sheet comprising a base sheet, wherein at least the surface on which the thermal transfer layer is provided is a polyester film treated to facilitate adhesion.
(2)ポリエステルフィルムがポリエチレンテレフタレ
ートフィルム又はポリエチレンナフタレートフィルムで
ある請求項1に記載の熱転写シート。
(2) The thermal transfer sheet according to claim 1, wherein the polyester film is a polyethylene terephthalate film or a polyethylene naphthalate film.
(3)易接着処理されたポリエステルフィルムが基材シ
ートと同時に延伸処理された接着剤層を有する請求項1
に記載の熱転写シート。
(3) Claim 1 in which the polyester film treated for easy adhesion has an adhesive layer that is stretched at the same time as the base sheet.
Thermal transfer sheet described in .
(4)接着剤層の厚みが0.001乃至1μmの厚みで
ある請求項3に記載の熱転写シート。
(4) The thermal transfer sheet according to claim 3, wherein the adhesive layer has a thickness of 0.001 to 1 μm.
(5)第二の熱転写層と基材シートとの間に剥離保護層
が形成されている請求項1に記載の熱転写シート。
(5) The thermal transfer sheet according to claim 1, wherein a release protective layer is formed between the second thermal transfer layer and the base sheet.
(6)第二の熱転写層の表面に感熱接着剤層が形成され
ている請求項1に記載の熱転写シート。
(6) The thermal transfer sheet according to claim 1, wherein a heat-sensitive adhesive layer is formed on the surface of the second thermal transfer layer.
(7)第二の熱転写層又はその表面の感熱接着剤層が塩
化ビニル系樹脂に良好な接着性を示す請求項1に記載の
熱転写シート。
(7) The thermal transfer sheet according to claim 1, wherein the second thermal transfer layer or the thermal adhesive layer on the surface thereof exhibits good adhesion to vinyl chloride resin.
(8)背面に耐熱滑性層が設けられている請求項1に記
載の熱転写シート。
(8) The thermal transfer sheet according to claim 1, wherein a heat-resistant slipping layer is provided on the back surface.
(9)請求項1に記載の熱転写シートを用い、塩化ビニ
ル樹脂製カード基材表面に階調性画像と非階調性画像を
形成することを特徴とするカードの製造方法。
(9) A method for producing a card, comprising forming a gradation image and a non-gradation image on the surface of a vinyl chloride resin card base material using the thermal transfer sheet according to claim 1.
JP1241929A 1989-07-14 1989-09-20 Thermal transfer sheet and card manufacturing method Expired - Fee Related JP2967538B2 (en)

Priority Applications (15)

Application Number Priority Date Filing Date Title
JP1241929A JP2967538B2 (en) 1989-07-14 1989-09-20 Thermal transfer sheet and card manufacturing method
EP19900910943 EP0487727B1 (en) 1989-07-14 1990-07-13 Thermal transfer cover film
DE1990632843 DE69032843T2 (en) 1989-07-14 1990-07-13 Thermal transfer layer
PCT/JP1990/000909 WO1991001223A1 (en) 1989-07-14 1990-07-13 Thermal transfer cover film
EP94111077A EP0625429B1 (en) 1989-07-14 1990-07-13 Heat transfer sheet
DK90910943T DK0487727T3 (en) 1989-07-14 1990-07-13 For heat treatment transferable cover film
DE1990616438 DE69016438T2 (en) 1989-07-14 1990-07-13 COVER FILM FOR HEAT TRANSFER.
ES90910943T ES2070327T3 (en) 1989-07-14 1990-07-13 THERMOTRANSFER COATING FILM.
US08/022,865 US5427997A (en) 1989-07-14 1993-03-01 Heat transfer cover films
US08/396,791 US5527759A (en) 1989-07-14 1995-03-01 Heat transfer cover films
US08/451,971 US5646089A (en) 1989-07-14 1995-05-26 Heat transfer cover films
US08/588,705 US5728645A (en) 1989-07-14 1996-01-19 Heat transfer cover films
US09/437,279 US6291062B1 (en) 1989-07-14 1997-12-02 Heat transfer cover films
US09/885,094 US6946423B2 (en) 1989-07-14 2001-06-21 Heat transfer cover films
US10/635,675 US6786993B2 (en) 1989-07-14 2003-08-07 Heat transfer cover films

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP1180471A JPH0345391A (en) 1989-07-14 1989-07-14 Thermal transfer cover film
JP1241929A JP2967538B2 (en) 1989-07-14 1989-09-20 Thermal transfer sheet and card manufacturing method

Publications (2)

Publication Number Publication Date
JPH03106691A true JPH03106691A (en) 1991-05-07
JP2967538B2 JP2967538B2 (en) 1999-10-25

Family

ID=26499990

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1241929A Expired - Fee Related JP2967538B2 (en) 1989-07-14 1989-09-20 Thermal transfer sheet and card manufacturing method

Country Status (1)

Country Link
JP (1) JP2967538B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6391441B1 (en) 1997-11-13 2002-05-21 Teijin Limited Adhesive polyester film
JP2003127558A (en) * 2001-10-26 2003-05-08 Dainippon Printing Co Ltd Heat transfer sheet for protective layer and image printed article
CN115157894A (en) * 2022-07-22 2022-10-11 武汉华工图像技术开发有限公司 Holographic anti-counterfeiting film, anti-counterfeiting certificate card and preparation method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6391441B1 (en) 1997-11-13 2002-05-21 Teijin Limited Adhesive polyester film
JP2003127558A (en) * 2001-10-26 2003-05-08 Dainippon Printing Co Ltd Heat transfer sheet for protective layer and image printed article
CN115157894A (en) * 2022-07-22 2022-10-11 武汉华工图像技术开发有限公司 Holographic anti-counterfeiting film, anti-counterfeiting certificate card and preparation method

Also Published As

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