JPH02124344A - Roof wire harness - Google Patents
Roof wire harnessInfo
- Publication number
- JPH02124344A JPH02124344A JP63276005A JP27600588A JPH02124344A JP H02124344 A JPH02124344 A JP H02124344A JP 63276005 A JP63276005 A JP 63276005A JP 27600588 A JP27600588 A JP 27600588A JP H02124344 A JPH02124344 A JP H02124344A
- Authority
- JP
- Japan
- Prior art keywords
- wire harness
- unit
- units
- switch unit
- switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000005286 illumination Methods 0.000 abstract 3
- 238000009413 insulation Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 235000021189 garnishes Nutrition 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
Landscapes
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)
- Installation Of Indoor Wiring (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、自動車の天井に配設するルーフワイヤーハー
ネスに関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a roof wire harness disposed on the ceiling of an automobile.
第６図に示すように、自動車の天井部Ｒにはルームラン
プ、スポットライトなどのランプとそのスイッチとを組
合わせたランプユニットｌが取付けられ、そのための電
気配線（ルーフワイヤーハ−ネス２）が行われる。As shown in Fig. 6, a lamp unit 1 that combines lamps such as room lamps and spotlights with their switches is installed on the ceiling R of the automobile, and electrical wiring (roof wire harness 2) for this unit is installed. will be held.
従来のルーフワイヤーハーネス２は、第７図に示すよう
に、複数の電線をテープ３で集束した形状であり、要所
要所にクランプ４が固定され、各枝線部２ａの端末には
コネクタ５が装着されている。As shown in FIG. 7, the conventional roof wire harness 2 has a shape in which a plurality of electric wires are bundled with tape 3, clamps 4 are fixed at key points, and connectors 5 are attached to the terminals of each branch wire portion 2a. is installed.
ハーネス２の組立手順は、まずクランプ４でハーネスを
天井部Ｒに固定し、成形天井６を組付ける。成形天井６
は複数の取付穴７を有し、該穴にコネクタ５を予め通し
ておく。そして、各コネクタ５をスポットライトユニッ
トＩＡ、ルームランプユニソ）ＩＢと接続した後、取付
穴７を介して各ユニッ）ＩＡ、１Ｂを車体（天井部Ｒ）
にポルト８で強固に固定し、ランプカバー９を被せる。The procedure for assembling the harness 2 is to first fix the harness to the ceiling R using the clamp 4, and then assemble the molded ceiling 6. molded ceiling 6
has a plurality of mounting holes 7, and the connector 5 is passed through the holes in advance. After connecting each connector 5 to the spotlight unit IA and room lamp unit IB, connect each unit) IA and 1B to the vehicle body (ceiling R) through the mounting hole 7.
firmly fix it with the port 8 and cover it with the lamp cover 9.
なお、成形天井６は例えば第８図に示すように、ポリウ
レタンのようなフオーム材６ａの両面を表皮６ｂで保護
し、片面に不織布６Ｃを張ったものが用いられる。As shown in FIG. 8, for example, the molded ceiling 6 is made of a foam material 6a made of polyurethane, both sides of which are protected by skins 6b, and one side covered with a nonwoven fabric 6C.
従来の電線集束形状のルーフワイヤーハーネス２などの
組付は多くの工程を要し、時間がかかり、自動化が困難
である。また、各ユニットＩＡ、ｌＢはスイッチと一体
に形成されているから、スイッチ操作時の荷重がライト
にかかり、ボルト等で天井部Ｒへ強く固定する必要があ
り、作業工数が増える。Assembling a conventional roof wire harness 2 having a wire convergence shape requires many steps, is time consuming, and is difficult to automate. Furthermore, since each unit IA, IB is formed integrally with the switch, a load is applied to the light when the switch is operated, and it is necessary to firmly fix it to the ceiling R with bolts or the like, which increases the number of work steps.
本発明の課題は、上記の問題点を解決し、組付けが簡単
で作業性がよく、自動化による組付けが可能な形態をも
つルーフワイヤーハーネスを提供することにある。An object of the present invention is to provide a roof wire harness that solves the above problems, is easy to assemble, has good workability, and has a form that allows automated assembly.
前記の課題を達成するため、本発明にあっては、複数の
照明ユニットと、該照明ユニットの操作スイ・ノチを集
約して設けたスイッチユニットと、前記照明ユニットお
よびスイッチユニットの入出力用の配線パターンを形成
した回路体を平板状に絶縁固定したフラットワイヤーハ
ーネスとから成り、前記スイッチユニットおよび（また
は）照明ユニットが車体への係止手段を備えてなる構成
を採用した。In order to achieve the above-mentioned object, the present invention includes a plurality of lighting units, a switch unit in which the operation switches and notches of the lighting units are integrated, and a switch unit for input/output of the lighting units and the switch unit. The present invention is comprised of a flat wire harness in which a circuit body on which a wiring pattern is formed is insulated and fixed in a flat plate shape, and the switch unit and/or lighting unit is provided with means for locking onto the vehicle body.
以下、上記構成を実施例を示す図面を参照して具体的に
説明する。The above configuration will be specifically described below with reference to drawings showing examples.
第１図および第２図において、１０はスポットライトユ
ニット、１１はルームランプユニットであって、各ユニ
ットの外周には溝１２が凹設されるとともに上面に車体
へ係止するためのクランプ１３が突設されている。In FIGS. 1 and 2, 10 is a spotlight unit, and 11 is a room lamp unit. Each unit has a groove 12 recessed in the outer periphery and a clamp 13 on the top surface for securing to the vehicle body. It is installed protrudingly.
１４は上記照明ユニット１０．．１１の操作スイッチを
集約して設けたスイッチユニットであって、上記と同様
にクランプ１３を備えている。１５はスイッチユニット
１４のユニットカバーである。14 is the lighting unit 10. ．． This is a switch unit in which 11 operation switches are collectively provided, and the clamp 13 is provided in the same manner as above. 15 is a unit cover of the switch unit 14.
１６はフラットワイヤーハーネスであって、上記各ユニ
ッ）１０，１１．１４の入出力用の配線パターンを構成
する複数の回路体１７を絶縁シート１８で平板状に絶縁
固定してなる。回路体１７は銅箔のような偏平導体を絶
縁シート１８で被覆固定するか、導電性ペーストの塗布
、硬化等により形成される。また、フラットワイヤーハ
ーネスとして、第５図に示すように、複数の絶縁被覆電
線１７′を平板状にモールドしたフラットケーブル１６
′を用いることもできる。Reference numeral 16 denotes a flat wire harness, which is formed by insulating and fixing a plurality of circuit bodies 17 constituting input/output wiring patterns of the units 10, 11, and 14 in a flat plate shape with an insulating sheet 18. The circuit body 17 is formed by covering and fixing a flat conductor such as a copper foil with an insulating sheet 18, or by applying and curing a conductive paste. In addition, as a flat wire harness, as shown in FIG.
′ can also be used.
１９は自動車の天井部に内張される成形天井であって、
第８図と同様の断面構造を有し、前記照明ユニッ１−１
０．１１に対する取付穴２０を備え、該穴２０の内縁に
は第３図に拡大して示すように前記溝１２と係合する嵌
合突起２１が形成されている。19 is a molded ceiling lined in the ceiling of an automobile,
The lighting unit 1-1 has a cross-sectional structure similar to that shown in FIG.
A mounting hole 20 with a diameter of 0.11 mm is provided, and a fitting protrusion 21 that engages with the groove 12 is formed on the inner edge of the hole 20, as shown enlarged in FIG.
２２はフラットワイヤーハーネス１６を図示しないボデ
ーハーネスと接続するためのコネクタであって、前記各
ユニットと同様にクランプ１３を備えている。22 is a connector for connecting the flat wire harness 16 to a body harness (not shown), and is provided with a clamp 13 similarly to each of the units described above.
ルーフワイヤーハーネスＷは、フラットワイヤーハーネ
ス１６の幹線部１６Ａに前記コネクタ２２を、また枝線
部１６Ｂに照明ユニットｔｏ、１１を接続するとともに
、幹線部のピラー配設部位１６Ｃにスイッチユニット１
４を接続することにより、回路体１７と各種ユニッ１−
１０．１１等が一体化して構成される。The roof wire harness W connects the connector 22 to the main line portion 16A of the flat wire harness 16, the lighting unit to, 11 to the branch line portion 16B, and connects the switch unit 1 to the pillar installation portion 16C of the main line portion.
By connecting 4, the circuit body 17 and various units 1-
10, 11, etc. are integrated into one.
第４図ａ、ｂは前記各ユニッ１−１０．１１および１４
とフラットワイヤーハーネス１６との接続構造を示す。Figures 4a and 4b show each unit 1-10.11 and 14.
The connection structure between and the flat wire harness 16 is shown.
第４図ａにおいて、スイッチユニット１４（前記照明ス
ロット１０．１１も同様である）の−面に断面Ｃ字状の
小孔２３を凹設し、該孔２３にユニット内の回路体２４
を延設した接続部２５が形成されている。１５は針状の
リベット２７を絶縁板２８にモールドしたカバーを示す
。このカバー１５のリベット２７をフラットワイヤーハ
ーネス１６の回路体１７を貫通させて前記接続部２５に
打込むことにより、リベット２７の先端部が押し潰され
、ユニット１４と回路体１７の電気的接続を簡単に行う
ことができる。In FIG. 4a, a small hole 23 having a C-shaped cross section is formed in the negative side of the switch unit 14 (the same applies to the lighting slot 10.11), and the circuit body 23 in the unit is inserted into the hole 23.
A connecting portion 25 is formed by extending. Reference numeral 15 indicates a cover in which needle-shaped rivets 27 are molded onto an insulating plate 28. By driving the rivet 27 of the cover 15 through the circuit body 17 of the flat wire harness 16 and into the connecting portion 25, the tip of the rivet 27 is crushed, thereby establishing an electrical connection between the unit 14 and the circuit body 17. It can be done easily.
第４図すは、スイッチユニット１４に同様に凹設した角
状溝２３′に回路体２４を延設した接続部２５′を形成
しておき、この接続部２５′の一方に回路体１７の端部
を折り曲げて挿入し、カバー１５′の圧縮バネ２７′を
嵌入し、回路体１７゜２４を圧縮バネ２７′を介して接
続したものである。In FIG. 4, a connection part 25' in which the circuit body 24 extends is formed in a square groove 23' similarly recessed in the switch unit 14, and a circuit body 17 is connected to one side of this connection part 25'. The end portion is bent and inserted, the compression spring 27' of the cover 15' is fitted, and the circuit body 17°24 is connected via the compression spring 27'.
第５図はフラットワイヤーハーネス１６の代りにフラッ
トケーブル１６′を用いた場合の接続構造を示す。スイ
ッチユニット１４に予め前記回路体２４と導通する圧接
端子２９を圧入固定しておき、電線押圧突起３１を設け
たユニットカバー１５を加圧しながら被せ、絶縁被覆電
線１７′を圧接端子２９のスロット３０に圧入接続する
。３２はユニットカバー１５をスイッチユニットに係止
するためのクランプである。FIG. 5 shows a connection structure in which a flat cable 16' is used instead of the flat wire harness 16. A pressure contact terminal 29 that is electrically connected to the circuit body 24 is press-fitted into the switch unit 14 in advance, and a unit cover 15 provided with a wire pressing protrusion 31 is placed over the switch unit 14 while applying pressure, and the insulated wire 17' is inserted into the slot 30 of the pressure contact terminal 29. Connect by press fit. 32 is a clamp for locking the unit cover 15 to the switch unit.
［作 用〕
第１図に示されるように、本発明のルーフワイヤーハー
ネスＷは、各種ユニット１０，１１．１４およびコネク
タ２２とこれらの回路体１７とがフラットワイヤーハー
ネス１６を介して一体となって接続されている。また、
各種ユニット１０゜１１．１４およびコネクタ２２はク
ランプ１３を備えている。[Function] As shown in FIG. 1, in the roof wire harness W of the present invention, the various units 10, 11, 14, connector 22, and these circuit bodies 17 are integrated via the flat wire harness 16. connected. Also,
The various units 10° 11.14 and the connector 22 are equipped with clamps 13.
従って、第３図に示すように、各クランプ１３を車体Ｒ
の穴３３に差込むことにより、ルーフワイヤーハーネス
Ｗの配設および固定を行うことができる。次いで、成形
天井１９をその取付穴２゜と照明ユニット１０等との位
置合わせをして矢線方向に押しつけてセットすると、成
形天井１９は嵌合突起２１と溝１２との係合により仮固
定される。この状態で、成形天井１９の外周を不図示の
ガーニッシュと車体Ｒの間にはさみ込んで固定すればよ
い。Therefore, as shown in FIG.
By inserting the roof wire harness W into the hole 33, the roof wire harness W can be arranged and fixed. Next, when the molded ceiling 19 is set by aligning its mounting hole 2° with the lighting unit 10 etc. and pressing it in the arrow direction, the molded ceiling 19 is temporarily fixed by engagement with the fitting protrusion 21 and the groove 12. be done. In this state, the outer periphery of the molded ceiling 19 may be inserted and fixed between a garnish (not shown) and the vehicle body R.
一方、第２図に示すように、各照明ユニット１Ｏ５１１
を成形天井１９の取付穴２０に予め嵌着固定しておくこ
ともできる。On the other hand, as shown in FIG. 2, each lighting unit 1O511
It is also possible to fit and fix it into the mounting hole 20 of the molded ceiling 19 in advance.
この場合には、ルーフワイヤーハーネスＷが組付けられ
た成形天井１９を車体Ｒに取付けるだけでよく、各照明
ユニッ１−１０．１１のクランプ１３を省くことも可能
である。In this case, it is sufficient to simply attach the molded ceiling 19 with the roof wire harness W assembled to the vehicle body R, and it is also possible to omit the clamps 13 of each lighting unit 1-10.11.
以上説明したように、本発明のルーフワイヤーハーネス
は、照明ユニットからスイッチを分離したスイッチユニ
ットを設け、これらのユニットをフラットワイヤーハー
ネスと一体に接続しであるので、スイッチ操作時の荷重
が照明ユニットに及ばず、その取付構造（クランプ）が
簡素化され、車体への組付が簡単で作業性がよく、成形
天井との一体化により更に作業性が一層向上するととも
に、ルーフワイヤーハーネスの車体への組付を自動化す
ることも可能となる。As explained above, the roof wire harness of the present invention is provided with a switch unit in which the switch is separated from the lighting unit, and these units are integrally connected to the flat wire harness, so that the load when operating the switch is reduced to the lighting unit. However, the mounting structure (clamp) is simplified, making it easy to assemble to the car body and has good workability.The integration with the molded ceiling further improves workability, and it is also possible to attach the roof wire harness to the car body. It is also possible to automate the assembly.
第１図は本発明の一実施例を示すルーフワイヤーハーネ
スと成形天井の分離した状態の斜視図、
第２図は同上の組合わせ状態の斜視図、第３図は第１図
の照明ユニ・シトと成形天井の車体への取付構造を示す
説明図、
第４図ａ、ｂはそれぞれ第１図のスイッチユニットと回
路体との接続構造を示す説明図、第５図はスイッチユニ
ットと回路体との他の接続構造を示す説明図、
第６図および第７図はそれぞれ従来のルーフワイヤーハ
ーネスの車体への取付方法を示す説明図、
第８図は同上の成形天井の部分拡大断面図である。Fig. 1 is a perspective view of a roof wire harness and a molded ceiling in a separated state showing one embodiment of the present invention, Fig. 2 is a perspective view of the same in combination, and Fig. 3 is a perspective view of the lighting unit shown in Fig. An explanatory diagram showing the mounting structure of the seat and molded ceiling to the vehicle body, Figures 4a and b are explanatory diagrams respectively showing the connection structure between the switch unit and circuit body in Figure 1, and Figure 5 is an explanatory diagram showing the connection structure between the switch unit and the circuit body in Figure 1. Figures 6 and 7 are explanatory diagrams showing the method of attaching the conventional roof wire harness to the vehicle body, respectively. Figure 8 is a partially enlarged cross-sectional view of the molded ceiling of the same. be.
Claims (5)
イッチを集約して設けたスイッチユニットと、前記照明
ユニットおよびスイッチユニットの入出力用の配線パタ
ーンを形成した回路体を平板状に絶縁固定したフラット
ワイヤーハーネスとから成り、前記スイッチユニットお
よび（または）照明ユニットが車体への係止手段を備え
てなることを特徴とするルーフワイヤーハーネス。(1) A plurality of lighting units, a switch unit in which the operation switches of the lighting units are consolidated, and a circuit body in which wiring patterns for input and output of the lighting units and switch units are formed are insulated and fixed in a flat plate shape. 1. A roof wire harness comprising a flat wire harness, wherein the switch unit and/or the lighting unit are provided with means for locking to a vehicle body.
スのピラー配設部位に接続されている請求項１のルーフ
ワイヤーハーネス。(2) The roof wire harness according to claim 1, wherein the switch unit is connected to a pillar installation portion of the flat wire harness.
イッチを集約して設けたスイッチユニットと、前記照明
ユニットおよびスイッチユニットの入出力用の配線パタ
ーンを形成した回路体を平板状に絶縁固定したフラット
ワイヤーハーネスと、前記照明ユニットの取付穴を有す
る成形天井とから成り、前記照明ユニットと取付穴との
間に係止手段を設けて成ることを特徴とするルーフワイ
ヤーハーネス。(3) A plurality of lighting units, a switch unit in which the operation switches of the lighting units are collectively provided, and a circuit body in which wiring patterns for input and output of the lighting units and switch units are formed are insulated and fixed in a flat plate shape. A roof wire harness comprising a flat wire harness and a molded ceiling having a mounting hole for the lighting unit, the roof wire harness comprising a locking means provided between the lighting unit and the mounting hole.
スのピラー配設部位に接続されている請求項３のルーフ
ワイヤーハーネス。(4) The roof wire harness according to claim 3, wherein the switch unit is connected to a pillar installation portion of the flat wire harness.
ットが車体への係止手段を備えている請求項３のルーフ
ワイヤーハーネス。(5) The roof wire harness according to claim 3, wherein the lighting unit and/or the switch unit are provided with means for locking onto the vehicle body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63276005A JP2726880B2 (en) | 1988-11-02 | 1988-11-02 | Roof wire harness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63276005A JP2726880B2 (en) | 1988-11-02 | 1988-11-02 | Roof wire harness |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02124344A true JPH02124344A (en) | 1990-05-11 |
| JP2726880B2 JP2726880B2 (en) | 1998-03-11 |
Family
ID=17563452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63276005A Expired - Fee Related JP2726880B2 (en) | 1988-11-02 | 1988-11-02 | Roof wire harness |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2726880B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5944414A (en) * | 1996-10-25 | 1999-08-31 | Yazaki Corporation | Ceiling-mounted electric component assembly |
| US6513959B2 (en) | 1999-12-13 | 2003-02-04 | Yazaki Corporation | Vehicle ceiling-mounting electric equipment assembly |
| WO2010061897A1 (en) * | 2008-11-26 | 2010-06-03 | 矢崎総業株式会社 | In-vehicle interior illuminating device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61115749A (en) * | 1984-11-13 | 1986-06-03 | Toyota Motor Corp | Construction for mounting mould ceiling of automobile |
| JPS63107248U (en) * | 1986-12-29 | 1988-07-11 | ||
| JPS63112944U (en) * | 1987-01-17 | 1988-07-20 |
-
1988
- 1988-11-02 JP JP63276005A patent/JP2726880B2/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61115749A (en) * | 1984-11-13 | 1986-06-03 | Toyota Motor Corp | Construction for mounting mould ceiling of automobile |
| JPS63107248U (en) * | 1986-12-29 | 1988-07-11 | ||
| JPS63112944U (en) * | 1987-01-17 | 1988-07-20 |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5944414A (en) * | 1996-10-25 | 1999-08-31 | Yazaki Corporation | Ceiling-mounted electric component assembly |
| US6513959B2 (en) | 1999-12-13 | 2003-02-04 | Yazaki Corporation | Vehicle ceiling-mounting electric equipment assembly |
| DE10061866C2 (en) * | 1999-12-13 | 2003-05-28 | Yazaki Corp | Arrangement on a vehicle ceiling |
| WO2010061897A1 (en) * | 2008-11-26 | 2010-06-03 | 矢崎総業株式会社 | In-vehicle interior illuminating device |
| JP2010125929A (en) * | 2008-11-26 | 2010-06-10 | Yazaki Corp | On-vehicle indoor lighting equipment |
| CN102224037A (en) * | 2008-11-26 | 2011-10-19 | 矢崎总业株式会社 | In-vehicle interior illuminating device |
| US8419245B2 (en) | 2008-11-26 | 2013-04-16 | Yazaki Corporation | On-board interior illumination unit |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2726880B2 (en) | 1998-03-11 |
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| LAPS | Cancellation because of no payment of annual fees |