JPH01500044A - Panel and method of forming it - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed description of the invention] ・Panel and its formation method The present invention relates to panels for use in structures such as architectural structures. ξ channel according to the present invention The present invention is particularly suitable for use as roof and wall panels of buildings. An example of this will be described below.

The roof and walls of a building are formed using various methods depending on the size and nature of the building. residence Home roofs are typically constructed by connecting a series of tiles or a series of metal sheets. It is formed by Tile is generally aesthetically pleasing, but is inconvenient to install and has poor weather resistance. There is a problem. Metal sheets are generally easier to install than tiles, but they are less aesthetically pleasing. In addition, the strength is low so that it can be bent and distorted under load.

Walls supporting large loads may be formed as an integral part of the main structure of the building or At least they have an integrally formed frame or core. Furthermore, many walls is not constructed as a single unit, but may include additional surface materials or several other surfaces. Requires processing. That is, walls are formed at the construction site and generally undergo several processes. configured.

The purpose of the present invention is to be relatively strong, easy to install, and provide colored or patterned parts in visible positions. Our aim is to provide panels that can Furthermore, the purpose of the present invention is to An object of the present invention is to provide a method for forming a nogune 2. Another object of the invention is building structures. The objective is to provide architectural panels that can be supplied as a complete unit to be connected to. Change It is an object of the invention to provide a wall or wall section that can be formed and that supports loads. Our aim is to provide panels that can

According to the present invention, a relatively stiff layer forming opposing wide surfaces and a layer inserted between the glabella. a core of foam polymer fixed to the core, at least one of the layers is formed integrally with the core from the same material and has a substantially greater density than the core An architectural panel is provided that is comprised of a skin that includes:

Brief description of the drawing FIG. 1 is a schematic diagram of a mold for making a panel according to the present invention, and FIG. 2 is a schematic diagram of a mold for making a panel according to the present invention. Fig. 3 is a perspective view of one form of the flannel, and Fig. 4 is an enlarged sectional view taken along the line ■-■ in Fig. 2. FIG. 2 is an enlarged sectional view taken along the line IV-IV, and FIG. A schematic diagram of the end of the building, Figure 6 is an enlarged cross-sectional view of the ■-■ line in Figure 5. Figure 7 is in Figure 5. A schematic diagram of the corner of the building structure shown, Figure 8 is a cross-sectional view of the enlarged line ■-■ of Figure 7. Figure 9 is an enlarged cross-sectional view taken along the line ■-X of Figure 7. Figure 10 is a cross-sectional view taken along the line X-X of Figure 7. FIG. 1 is a sectional view showing another form of the panel according to the present invention.

Example Panels according to the invention are characterized by a relatively stiff and/or dense exterior. formed as a composite with a layer and an intermediate core of less dense material. That's true. Preferably the core and at least one outer layer are made of e.g. silicic acid. It shall be formed of a polymer such as a salt polymer. Such a panel is an example For example, applying a silicate polymer to a preformed molding 1 as shown in FIG. Toyoshi, a relatively dense film was created on the surface 2 of the mold 1, and then 4 The composition of the polymer is varied to create a controlled foaming condition on the film. like this Methods for creating synthetic silicate polymer structures are known, so we will not discuss them further here. I won't go into details.

When Tsuknel is used as a building panel, e.g. a roof panel, the plastic A sheet 3 made of a relatively rigid material such as starboard is shown in Figure 1. It is desirable to apply it on the mold 1 before the foaming process so that the foaming process is performed. appropriate size and shape A shaped cavity 4 is connected to the plasterboard sheet 3 and the surface 2 of the mold 1. It will be possible to do it in between. The above-mentioned film is formed on this surface 2. The film is When formed, it does not fill the cavity 4, but fills the space inside the cavity 4. by means of a polymer which is then fired and adhered to the plasterboard sheet 3. Buried. To facilitate this adhesion, the inside surface of the sheet 3 of plasterboard is may be processed in advance.

FIG. 2 shows a panel 5 formed in the manner described above, and the associated FIGS. 3 and 4, which are cross-sectional views, show a dense coating 6 and a low-density core 7. is shown together with sheet 3 of plaster boat 9. A special rectangular pattern In the case of panel 5, coating 6 is applied to one of the wide surfaces of panel 5 and to each of the four peripheral edges. (see Figures 3 and 4).

Panels made in the manner described above are very strong and relatively bulky.

This is because the core 7 is made of foam. The membrane 6 or the outer layer of the panel is Various patterns can be taken depending on the appropriate configuration of the mold 1. example For example, the coating 6 is shaped so as to follow the contours of the interconnected tiles, as shown in FIG. You can also do this. In addition, the polymer may be colored with a pigment or the like so that the film 6 has a desired color. Materials may also be included.

Note that plasterboard is an example of a material that forms one layer of synthetic nominel. I just mentioned it. Other sheet materials can also be used for similar purposes. However, the sheet itself may be a synthetic sheet. For example, plasterboard at least a portion of the inner surface has a galvanized iron plate, such as a galvanized iron plate This may make it easier to securely attach screws and other devices.

The roof panel 5 formed according to the present invention has a rectangular peripheral shape as shown in FIG. It has a length and width suitable for the intended use of the panel 5. typical In this case, the length of panel 5 is from the top ridge of the roof to the outer (below the tab) perimeter. The width of the roof is determined by arranging a plurality of panels 5 horizontally as shown in Figure 3. It should be of such a level that it can be used as a whole. Such a configuration is an aspect of the present invention. An example is given below.

The longitudinally extending side edges 8 and 9 of each roof panel 5 have two adjacent When the adjoining panels 5 are joined together, a weatherproof seal is formed between them. It is preferable that the configuration is as follows. In the illustrated embodiment, one longitudinal length of the panel 5 The directional edge 8 has a tongue 10 extending along its length, and the opposite edge 9 has a groove 11 for receiving the tongue 10 of the adjacent panel 5 (see FIG. 3). ). Each of the edges 8 and 9 is separated from the main portion of the coating 6 forming the outer layer of the panel 5. Preferably, it is protected by an extension 12 of. As shown in Figure 3, The extension 12 of each membrane 6 follows the contours of the respective edges 8 and 9. .

In the preferred embodiment shown in FIG. in the longitudinal direction formed adjacent to the surface (the surface on which the polymer film 6 is formed) It has an extending slot 13. This slot 13, as shown in FIG. The adjacent section receives a lateral extension of the coating 6 on the outer surface of the flannel 5, that is, a flange 14. It is desirable that adjacent panels 5 are continuous. make it look like a sea urchin.

When two roof panels 5 as described above are connected laterally, as shown in FIG. The tongue 10 of one panel 5 is positioned within the groove 11 of the other panel 5. Ma In addition, the flange 14 of the other panel 5 is approximately connected to the longitudinal slot of the one panel 5. 13 (see Figure 3). suitable bonding such as mastic and/or The sealing compound is placed in the slot 13 and by the furan:) 14. It is also possible to fill in spaces that cannot be filled. Also, closed cell materials (Kiat The strips 15 of material such as It may be carried between 9 and 9 hours and used as a dust guard. In the configuration shown in Figure 3, such a strip One of the tips 15 is provided above and below the tongue-groove joint.

The upper part of the panel 5, that is, the ridge line 16 (FIG. 4) is connected to the continuous part 17 of the coating 6 on the outer surface. Therefore, it may be protected. Further, as shown in FIG. 4, the connecting rib 18 and 19 on each of the upper and lower sides of the panel 5 or on the ridge. Adjacent to line 16, it may extend across the panel. upper rib 18 may be part of the molded contour of panel 5, while the lower rib 19 may be formed by the inwardly bent edge portion of the continuous portion 17 of the film. good.

In a typical construction as shown in FIG. It seats in or on a suitable shelf portion 20 formed by a portion of. Appropriate A cap portion 22 of the shape and type is positioned above the upper rib 18. , if desired, by a set screw 23 or other fastening means to the rib 18 of the Alternatively, it may be attached to another part of the panel 5.

Figure 5 schematically shows a part of a building containing a roof panel 5 as described above. . FIG. 6 shows one example in which such a panel 5 is connected to a wall 24 of a building. There is. In the configuration shown, the walls 24 are constructed in a manner similar to that described for the roof panel 5. It includes a panel 25 formed in a similar manner. That is, the core 26, the dense outer side skin 27 and a rigid sheet 28 made of plasterboard or other material Contains an inner layer formed by The continuous portion 29 of the outer coating 27 is Both extend across the upper edge 30 of the wall panel 25.

The wall 24 can be made up of one panel 25 or can be made up of panels connected to each other at the edges. It may also be composed of a number of ・ξ channels.

In the configuration shown in FIG. 6, a reinforcing piece 31 is provided at the upper edge portion of the panel 25. , abutting the inner surface of the sheet 28.

The reinforcing piece 31 may be formed from a length of wood (eg plywood). Also, It has an opening or recess (not shown) for keying to the door 26.

A similar reinforcing piece 32 is provided across the roof panel 5, said reinforcing piece The downwardly protruding portion 33 of 32 is exposed, and the positioning provided on the upper edge 30 of the wall is recessed. You can receive it within 34 days. An opening (not shown) passes through the reinforcing piece 32. However, the core 26 is not divided into two separate parts.

As shown in FIG. 6, the wall panel 25 and roof panel 5 are secured by fixing screws 35. can be connected together.

The connection shown in Figure 6 may not be suitable for the ends of gable roofs. child In this case, the connecting portion is constructed as shown in FIGS. 7 and 8.

FIG. 7 shows a gable infill placed on the upper edge 37 of a building wall 38. ) portion 36 is shown. The infill portion 36 and the wall 38 are located at the front as shown in FIG. As mentioned above, it is made from a polymer. Each of them has a heartwood of 39.40 and an outer skin of 41.4 2. It has inner rigid plates 43, 44 made of plasterboard or other suitable material.

Also, in each case each skin is preferably continuous on the edge of a particular panel.

According to the configuration of FIG. The upper edge 37 of 38 is keyed. The tongs 45 are attached to a piece of wood fixed to the upper edge 37. molded from other suitable material parts. Its installation work consists of walls 38 This is done after forming the panel. For that purpose, wood or other suitable Two reinforcements 46, 47 of the material are provided within the still molded upper part. It will be done. These reinforcements 46, 47 are secured to the tongues 45 by the use of tightening screws 48. facilitates installation. The common groove is a preformed depression in the lower edge 50 of the infill portion 36. Mi49 is also fine.

The infill portion 36 is attached to the wall 38 by means of a tightening screw 51, as shown in FIG. Fixed. A reinforcement 52 of wood or other suitable material improves the safety of its installation. Infill portion 36 may be provided as shown to improve performance.

The lower edge of the can wall 24.38 is fixed to the base 53, as shown in FIG. 9th As shown, the lower edge of the wall 24 is divided into two sections 54 of wood or other suitable material. ．． 55, and these portions 54.55 are reinforced within the skin 27 of the wall 24. surrounded by.

A positioning groove 56 is provided in the lower edge 57 of the wall 24. Wall 38 is similarly constructed .

Base 53 is made of concrete, wood or other suitable material. wood or other suitable material such that the locating ribs 58 extend along the line of the wall 24. is fixed to the base 53.

A similar rib 59 is also provided on the wall 38. In the configuration shown, each positioning The blocks 58 and 59 are wooden blocks fixed to the concrete base 53 by bolts 60. It is a wood stud. Wood Stuff) #58 or 59 is the related wall 24 or 38 It is sized to fit properly within the positioning groove 56 of. For this reason, support The position of the wall is fixed on the holding base 53. The wall 24 or 38 has a tightening screw 6 1 or other fastenings extending transversely into the wall and studs as shown are by hand. It is fixed to the wood stuff r58 or 59 by steps.

As shown in FIG. 9, the flange-like portion 62 overlaps the outer edge 63 of the base 53. It protrudes downward from the outer edge 57. The flange 62 is used as an inner wall of a building. It is not normally required for panels intended for

The skin or surface of the can wall 24.38 may exhibit any of a variety of surface finishes. It is molded into a sea urchin. For example, having the appearance of brick, stone, wood, or cement. Can be done. The wall skin may be colored if desired.

Special heads 64 are used over wall openings such as window and door openings, and also 4 is shown in FIG. 7 and FIG. 1O. The head 64 includes a heartwood 65, an outer skin 66, and an inner It is formed in the same manner as the panel described above so as to have a rigid plate 67. Shown in Figure 10 As such, the upper edge 68 of the head 64 is preferably formed similarly to the upper edge 30 of the wall panel 25. Shaped.

The head 64 is located on the window or door frame 69 to improve its load-bearing capacity. reinforced to make it stronger. In the illustrated example, the head 64 is a reinforcing member 70.71.72.73. have. These reinforcements may be made from wood or other suitable materials. Ru. Each reinforcement 70, 71, 72, 73 preferably extends to the entire length or width of the head 64. It also has a recess or opening (not shown) through which the core 65 extends.

Both ends 74 (FIG. 7) of the head 64 extend through respective recesses 75/ Figure 7). The head 64 is connected to the frame 69 rather than the wall 24. It is configured to be supported. The screw 76 or other tightening means It is used to be fixed to the wall 24.

FIG. 11 shows a cap portion configured as described above and housed in the upper and lower edge portions. 78.79 shows another configuration of wall panel 77. Each cap part 78.7 9 preferably extends the full width of panel 77 to provide strength to panel 77 and prevent tightening. Made of wood, fiberboard, or other material that provides a solid foundation for the device It will be done.

As noted above, panels formed in accordance with the present invention have numerous uses. It is clear from this. The use of panels as roofs or walls/walls should be strengthened. It is clear that this provides a relatively simple construction of a roof that is visually appealing.

Various alternatives, modifications and/or additions may be made within the spirit of the invention as specified in the claims. It may be introduced into the structure and configuration of the parts described above without departing from it.

IG I Procedural amendment □ September 29, 1988 Commissioner of the Patent Office Yoshi 1) Moon Takeshi Head 1.Display of the incident PCT/AU87100079 2. Name of the invention Panel and method of forming it 3. Person who makes corrections Relationship to the incident: Applicant address Name: Vacutec Holdings Proprietary-φ Limited 4. Agent Address: Shin-Otemachi Building, 206-ku, 2-2-1 Otemachi, Chiyoda-ku, Tokyo 5. Date of amendment order: August 30, 1988 C8) 6. Subject of amendment (1) Domestic document international search report stating the name of the applicant's representative ,-,,within=,,-,,,,,,,,,-,,PCT/ALI 8710007 9GB1254993B! ! 744516 (!2001676ES375436 FR2031632w60188 ML 7000619GB L536876 01 606214 (E 2549296 FR2293299 (I+3 B95086 CA 1004584 Ko 49133484 15 3986 9180 OPλ sound pressure

Claims (15)

[Claims] 1. a relatively stiff layer of a building panel that forms the opposite wide sides of the panel and a foam polymer core inserted between and secured to the layers; At least one of the recording layers comprises a skin, the skin being formed integrally with the core, and The structure is made of the same material as the core and has a density substantially greater than the density of the core. panel of objects. 2. One layer consists of a rigid sheet material, the sheet material having a core and a skin shaped like 2. A panel according to claim 1, wherein the panel is made of different materials. 3. the panel has a rectangular shape with two longitudinal edges and two width edges; Claim 1 or Claim 1, wherein the skin extends across at least one of said edges Section 2 panel. 4. A panel according to claim 3, wherein the skin extends beyond each of the longitudinal edges. Le. 5. Claim 3 or 3, wherein the skin extends beyond at least one of the edges Section 4 Panel. 6. Connecting means are provided along each of the longitudinal edges, one connecting means being connected to the other panel. The claimed invention is arranged to co-operately engage with the connecting means on the longitudinal edge of the Any one panel from range 3 to 5. 7. The connecting means of one longitudinal edge projects from that edge and extends longitudinally of that edge. other longitudinal edge connecting means are formed on the edge and extend along the longitudinal edge of the edge; 7. The panel of claim 6 having grooves extending in the direction. 8. One of the longitudinal edges has a longitudinally extending slot adjacent the skin. the other longitudinal direction so that the flange is engageable into said slot in the other panel. Any one of claims 3 to 7 extending laterally outward from the facing edge. one panel. 9. Claim 8, wherein the flange is formed by an extension of the skin. panel. 10. A skin extends beyond each of the edges and a portion of rigid material is attached to the core adjacent to each edge. 4. The panel according to claim 3 or 4, which is disposed within A. 11. At least close the mold cavity on the open side of the mold cavity. Place the stiff sheet material and introduce the polymer material into the mold cavity The polymer material is cured to form a dense skin on the surface of the mold cavity. the foam in the space between the skin and the sheet material. filling the skin with a foam polymer so that the foam polymer forms an integral structure with the skin; A method for forming a panel, wherein the panel is fixed to the sheet material using the adhesive. 12. The surface of the sheet material is pre-treated to promote adhesion to the foam polymer. 12. The method of claim 11. 13. A building with upwardly opposing shelves formed along the lower edge of each longitudinal side. comprising a root breast beam and a plurality of roof panels, each panel resting on the an edge extending downwardly and outwardly from the hutch and disposed on the beam; an architectural structure having a cap section extending in the longitudinal direction of the beam; 14. An upwardly projecting rib is provided along each edge of the panel, and the cap portion 14. The structure of claim 13, wherein said ribs engage each of said ribs. 15. a base, a plurality of wall panels extending upwardly from the base, and a bottom of each panel; a positioning groove formed on the edge; and a positioning groove attached to the base and within the positioning groove. an engaging locating rib, and a locating rib extending laterally through each panel and within the locating rib. fastening means extending to securely attach the panel to the rib; architectural structure.