JPH01242669A - Coating composition - Google Patents
Coating compositionInfo
- Publication number
- JPH01242669A JPH01242669A JP7114788A JP7114788A JPH01242669A JP H01242669 A JPH01242669 A JP H01242669A JP 7114788 A JP7114788 A JP 7114788A JP 7114788 A JP7114788 A JP 7114788A JP H01242669 A JPH01242669 A JP H01242669A
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- parts
- film
- crosslinking agent
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000008199 coating composition Substances 0.000 title claims description 30
- 229920000642 polymer Polymers 0.000 claims abstract description 52
- 229920005989 resin Polymers 0.000 claims abstract description 42
- 239000011347 resin Substances 0.000 claims abstract description 42
- 239000000203 mixture Substances 0.000 claims abstract description 39
- 239000000178 monomer Substances 0.000 claims abstract description 20
- 239000003085 diluting agent Substances 0.000 claims abstract description 19
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 17
- 239000002245 particle Substances 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 229920006243 acrylic copolymer Polymers 0.000 claims abstract description 5
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims abstract description 5
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 4
- 125000000524 functional group Chemical group 0.000 claims abstract description 4
- 229920003180 amino resin Polymers 0.000 claims abstract description 3
- 239000010419 fine particle Substances 0.000 claims description 23
- -1 isocyanate compound Chemical class 0.000 claims description 19
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 6
- 229920000058 polyacrylate Polymers 0.000 claims description 5
- 125000001424 substituent group Chemical group 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000001338 aliphatic hydrocarbons Chemical group 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 229910052755 nonmetal Inorganic materials 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract description 31
- 238000000576 coating method Methods 0.000 abstract description 25
- 239000011248 coating agent Substances 0.000 abstract description 23
- 238000002156 mixing Methods 0.000 abstract description 3
- 239000003960 organic solvent Substances 0.000 abstract description 2
- 239000003125 aqueous solvent Substances 0.000 abstract 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 19
- 239000000243 solution Substances 0.000 description 19
- 239000002253 acid Substances 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 14
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- 239000003973 paint Substances 0.000 description 12
- 238000003756 stirring Methods 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 10
- 150000003839 salts Chemical class 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 239000004925 Acrylic resin Substances 0.000 description 7
- 229920000178 Acrylic resin Polymers 0.000 description 7
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 6
- 239000012046 mixed solvent Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 229920003270 Cymel® Polymers 0.000 description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
- 238000007665 sagging Methods 0.000 description 5
- 239000002841 Lewis acid Substances 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 150000007517 lewis acids Chemical class 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 229960002887 deanol Drugs 0.000 description 3
- 239000012972 dimethylethanolamine Substances 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 125000001453 quaternary ammonium group Chemical group 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000000908 ammonium hydroxide Substances 0.000 description 2
- LGFYIAWZICUNLK-UHFFFAOYSA-N antimony silver Chemical compound [Ag].[Sb] LGFYIAWZICUNLK-UHFFFAOYSA-N 0.000 description 2
- 229940058548 b-12 resin Drugs 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- VHRYZQNGTZXDNX-UHFFFAOYSA-N methacryloyl chloride Chemical compound CC(=C)C(Cl)=O VHRYZQNGTZXDNX-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 238000007142 ring opening reaction Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003460 sulfonic acids Chemical class 0.000 description 2
- 229960003080 taurine Drugs 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- 125000003161 (C1-C6) alkylene group Chemical group 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- SHDZTIZBSYDZSH-UHFFFAOYSA-N 2-methylprop-2-enoyl bromide Chemical compound CC(=C)C(Br)=O SHDZTIZBSYDZSH-UHFFFAOYSA-N 0.000 description 1
- KFVIYKFKUYBKTP-UHFFFAOYSA-N 2-n-(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCNC1=NC(N)=NC(N)=N1 KFVIYKFKUYBKTP-UHFFFAOYSA-N 0.000 description 1
- CTRPRMNBTVRDFH-UHFFFAOYSA-N 2-n-methyl-1,3,5-triazine-2,4,6-triamine Chemical compound CNC1=NC(N)=NC(N)=N1 CTRPRMNBTVRDFH-UHFFFAOYSA-N 0.000 description 1
- AHWAAQOJHMFNIV-UHFFFAOYSA-N 2-tert-butylperoxy-2-ethylhexanoic acid Chemical compound CCCCC(CC)(C(O)=O)OOC(C)(C)C AHWAAQOJHMFNIV-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- RBWNDBNSJFCLBZ-UHFFFAOYSA-N 7-methyl-5,6,7,8-tetrahydro-3h-[1]benzothiolo[2,3-d]pyrimidine-4-thione Chemical compound N1=CNC(=S)C2=C1SC1=C2CCC(C)C1 RBWNDBNSJFCLBZ-UHFFFAOYSA-N 0.000 description 1
- 229910021630 Antimony pentafluoride Inorganic materials 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- CTKCOPAADROAMP-UHFFFAOYSA-N CS(O)(=O)=O.Cl.Cl.Cl Chemical compound CS(O)(=O)=O.Cl.Cl.Cl CTKCOPAADROAMP-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- HFBMWMNUJJDEQZ-UHFFFAOYSA-N acryloyl chloride Chemical compound ClC(=O)C=C HFBMWMNUJJDEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- VBVBHWZYQGJZLR-UHFFFAOYSA-I antimony pentafluoride Chemical compound F[Sb](F)(F)(F)F VBVBHWZYQGJZLR-UHFFFAOYSA-I 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 159000000009 barium salts Chemical class 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- FBYUNLMTXMFAQK-UHFFFAOYSA-N butyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCCCC.CCCCCCCCCCCC(=O)OCCCC FBYUNLMTXMFAQK-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- KWKXNDCHNDYVRT-UHFFFAOYSA-N dodecylbenzene Chemical compound CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- FIWHJQPAGLNURC-UHFFFAOYSA-N oxiran-2-ylmethyl 7,7-dimethyloctanoate Chemical compound CC(C)(C)CCCCCC(=O)OCC1CO1 FIWHJQPAGLNURC-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- VWQXLMJSFGLQIT-UHFFFAOYSA-N prop-2-enoyl bromide Chemical compound BrC(=O)C=C VWQXLMJSFGLQIT-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 229910001494 silver tetrafluoroborate Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】
技 術 分 野
本発明は塗料組成物にががり、さらに詳しくは自動車用
あるいはその他の装飾用塗料として有用な架橋共重合体
1紋粒子を含む塗料組成物に関するものである。[Detailed Description of the Invention] Technical Field The present invention relates to a coating composition, and more particularly to a coating composition containing crosslinked copolymer particles useful as an automotive or other decorative coating. .
従 来 技 術
自動車、家電製品、装飾用品などの」二値とし゛Cフィ
ルム形成性重合体、有機溶剤、架橋剤を主成分とし、必
要に応じて硬化触媒を用いる溶剤型の塗料組成物が広く
用いられているが、かがる塗料では作業性と共に塗膜の
平滑性、光沢などの仕上がり外観ならびに各種所望物性
が常に問題とされている。Conventional Technology Solvent-type coating compositions containing a binary C film-forming polymer, an organic solvent, and a crosslinking agent as main components and using a curing catalyst as necessary are widely used for automobiles, home appliances, decorative items, etc. However, in the case of darkening paints, there are always problems with workability, finished appearance such as smoothness of the coating film, gloss, and various desired physical properties.
塗料組成物の固形分含量を大にするハイソリッド化は特
に重要で、例えば自動車用塗料の場合、ポリエステル系
樹脂にあっては樹脂の低分子量化をはかるとか、所謂ソ
フI−モノマーを組み込むことにより樹脂を容積固形分
比(VolNV )で50〜52%程度まで含むものが
用いられている。しかしながら従来技術によるハイソリ
ッド化はそれが限度で、さらに固形分を増量することは
外観低下、塗膜性能の低下などで自動車用塗料としては
不適当となる。他方アクリル系樹脂においても、例えば
数平均分子量を1000〜2000程度にする低分子量
化とか、ガラス転移温度を低下せしめるなどによりハイ
ソリッド化が意図されているが、クリヤー塗料で容積固
形分比45〜50%、カラーベース塗料で40へ一45
%程度が限度であり、これ以上のハイソリッド化は塗膜
性能の低下などで不適当とされている。さらにポリエス
テル系樹脂あるいはアクリル系樹脂と他の低粘性ポリマ
ーのブレンドも試みられているが、容積固形分比をあま
り大となし得ぬばかりか、相溶性とか塗膜性能低下など
でいずれも所期の目的を達成し得ていない。It is particularly important to increase the solids content of coating compositions.For example, in the case of automotive coatings, in the case of polyester resins, it is necessary to reduce the molecular weight of the resin or incorporate so-called soft I-monomers. Accordingly, those containing resin in a volumetric solid content ratio (VolNV) of about 50 to 52% are used. However, the conventional technology has reached its limit in producing high solids, and further increasing the solid content deteriorates the appearance and film performance, making it unsuitable for automotive paints. On the other hand, in the case of acrylic resins, it is intended to make them highly solid by reducing the number average molecular weight to about 1,000 to 2,000 or by lowering the glass transition temperature. 50%, 40 to 45 with color base paint
The upper limit is approximately %, and increasing solidity higher than this is considered inappropriate because of deterioration in coating film performance. Furthermore, attempts have been made to blend polyester resins or acrylic resins with other low-viscosity polymers, but not only are they unable to achieve a very high volumetric solids ratio, but they also fail to achieve the desired results due to problems such as compatibility and poor coating performance. have not achieved their objectives.
そこで従来塗料よりも遥かに大なるハイソリッド化が可
能で、塗膜外観、塗膜性能に優れ、自動車、家電製品用
などの上塗りに有用な塗l!14組成物を提供すること
が要望されており、かかる課題に応えるため本発明者ら
は鋭意研究の結果、式%式%
(式中nは3〜50の実数)
で表される側鎖を有する数平均分子11000〜・−]
−0000のアクリル重合体もしくは共重合体をフィル
ム形成性樹脂として用い、これと有機液体希釈剤、架橋
剤および必要に応じて硬化触媒とからなる塗料組成物が
上記目的に合致することを知り、本願と同日付で、発明
の名称[塗料組成物J(特許願(1))として特許出願
しな。Therefore, it is possible to achieve a much higher solidity than conventional paints, and it has excellent paint film appearance and film performance, making it a useful top coat for automobiles, home appliances, etc.! In response to this problem, the present inventors have conducted intensive research and found that the side chain represented by the formula % (where n is a real number from 3 to 50) number average molecule of 11,000~・-]
I found out that a coating composition using an acrylic polymer or copolymer of -0000 as a film-forming resin, an organic liquid diluent, a crosslinking agent, and optionally a curing catalyst meets the above purpose, A patent application was filed on the same date as the present application under the title of the invention [Coating Composition J (Patent Application (1))].
上記出願にかかる塗料組成物では主樹脂成分として、低
粘性、高架橋反応性、高弾性のアクリル樹脂組成物をフ
ィルム形成性樹脂として用いるなめ、従来の溶剤型塗料
組成物よりは遥かに固形分含量の大なる塗料組成物が得
られ、しかも塗膜化した場合、外観、膜物性の優れた塗
膜を与えることができるが、塗装ラインにおいてはさら
に固形分を大にし、中上塗りとして使用してもタレ問題
を生じるおそれのない、作業性、膜物性、仕−上外観の
良好なハイソリッド塗料が要望されている。The coating composition according to the above application uses an acrylic resin composition with low viscosity, high crosslinking reactivity, and high elasticity as a film-forming resin as the main resin component, and therefore has a much higher solids content than conventional solvent-based coating compositions. When a coating composition with a large amount of water is obtained and is formed into a coating film, it can provide a coating film with excellent appearance and film properties, but in the coating line, the solid content is further increased and used as an intermediate top coat. There is a need for a high-solid paint with good workability, film properties, and finished appearance without the risk of sagging problems.
発明が解決しようとする問題点
そこで、より厚膜に塗装される自動車用中上塗り用とし
て、タレを生じることなく、作業性の点で特段に優れた
ハイソリッド塗料であって外観、膜物性に優れた塗膜を
与えうる塗料組成物が要望されており、かかる課題に応
えることが本発明目的である。Problems to be Solved by the Invention Therefore, we have developed a high-solid paint that does not cause sagging and is particularly excellent in terms of workability, and has excellent appearance and film properties as an intermediate top coat for automobiles that is coated in a thicker film. There is a need for a coating composition that can provide an excellent coating film, and it is an object of the present invention to meet this problem.
問題点を解決するための手段
本発明に従えば、上記発明目的が架橋剤と反応しうる官
能基を有するフィルム形成性重合体(〜)、該重合体を
担持する揮発性の有機液体希釈剤CB>、前記重合体と
希釈剤の組合せ体に不溶性で安定に分散している重合体
微粒子〈C)、および、該希釈−剤中に溶解している架
橋剤(D>とがらなり、前記の重合体微粒子(C)が分
子中に、式
%式%
(式中、Rは置換基を有することもあるC1〜c6のア
ルキレンもしくはフェニレン基、Yは−C00I+また
は一5o3H)
で示される基を有する樹脂の存在下、水性あるいは有機
媒体中で、2種以上のα、β−エチレン性不飽和基を有
する単量体を共重合させて得られる架橋共重合体微粒子
であり、フィルム形成性重合体く、へ)が、式
%式%
〈式中nは3〜50の実数)
で表される側鎖を有する数平均分子量1000〜100
00のアクリル重合体もしくは共重合体であることを特
徴とする塗料組成物により達成せられる。Means for Solving the Problems According to the present invention, the object of the invention is to provide a film-forming polymer (-) having a functional group capable of reacting with a crosslinking agent, and a volatile organic liquid diluent supporting the polymer. CB>, polymer fine particles insoluble and stably dispersed in the combination of the polymer and diluent (C), and a crosslinking agent dissolved in the diluent (D>), and the above-mentioned The polymer fine particles (C) have a group in the molecule represented by the formula % (wherein R is a C1 to C6 alkylene or phenylene group that may have a substituent, and Y is -C00I+ or -5o3H). It is a crosslinked copolymer fine particle obtained by copolymerizing two or more monomers having α,β-ethylenically unsaturated groups in an aqueous or organic medium in the presence of a resin having a film-forming polymer. The number average molecular weight is 1000 to 100 and has a side chain represented by the formula % (in the formula, n is a real number from 3 to 50).
This can be achieved using a coating composition characterized by being a 00 acrylic polymer or copolymer.
自動車塗装その他の分野で、ミクロゲルと称せられる架
橋重合体微粒子を分散含有させてハイソリッド化をはか
り、塗装作業性の改善された塗料組成物を使用すること
が今日広く行われている。BACKGROUND ART Today, in automobile painting and other fields, it is widely practiced to use coating compositions that have improved coating workability by dispersing crosslinked polymer fine particles called microgels to achieve high solidity.
しかしながら、ミクロゲルの製造あるいは塗料中への分
散には乳化剤、界面活性剤などが通常必要とされ、それ
らが塗膜性能に悪影響を及ぼすためその問題解決をはか
り、各種の提案がなされている。出願人はさきに、架橋
剤と反応しうる官能基を有するフィルム形成性重合体(
A)、該重合体を担持する揮発性の有機液体希釈剤(B
)、前記重合体と希釈剤の組合せ体に不溶性で安定に分
散している重合体微粒子(C)および該希釈剤中に溶解
している架橋剤(D)とからなるハイソリッド塗料組成
物で、前記の重合体微粒子(C)として分子中に式
%式%
(式中、Rは置換基を有することもあるC、〜C6のア
ルキレンもしくはフェニレン基、Yは−COOHまたは
−5o3)1 )
で示される基を有する樹脂の存在下、水性あるいは有機
媒体中で、2種以上のα、β−エチレン性不飽和基を有
する単量体を共重合させて得られる架橋共重合体微粒子
を使用したものが、作業性および塗膜性能などの点で極
めて有用であることを見出し、特許出願したく特開昭5
8−129066号)。However, emulsifiers, surfactants, and the like are usually required for the production of microgels or their dispersion in paints, and these have an adverse effect on coating film performance, so various proposals have been made to solve this problem. The applicant first developed a film-forming polymer (
A), a volatile organic liquid diluent (B) supporting the polymer;
), a high solid coating composition comprising polymer fine particles (C) insoluble and stably dispersed in the combination of the polymer and diluent and a crosslinking agent (D) dissolved in the diluent. , the above polymer fine particles (C) have the formula % in the molecule (wherein R is C, which may have a substituent, a ~C6 alkylene or phenylene group, Y is -COOH or -5o3)1) Using crosslinked copolymer fine particles obtained by copolymerizing two or more monomers having α, β-ethylenically unsaturated groups in an aqueous or organic medium in the presence of a resin having a group represented by We discovered that this product was extremely useful in terms of workability and coating performance, and we wanted to apply for a patent.
No. 8-129066).
本発明にあっては上記発明での重合体微粒子が塗膜性能
に悪影響を及ぼさぬ樹脂フィラーとして特異的なもので
ある点に着目し、低粘性、高架橋反応性の新規なるアク
リル樹脂組成物をフィルム形成性樹脂として用いる前記
特許願(1)の塗料組成物と組み合わせることにより、
タレ性など作業性の格段に改善された、塗膜外観、膜物
性に優れた塗膜を与えうる新規な塗料組成物を提供する
もので、自動車用の中塗りとしても上塗りとしても極め
で優れた塗料組成物ということができる。In the present invention, we have focused on the fact that the polymer fine particles of the above invention are unique as resin fillers that do not adversely affect coating performance, and have developed a novel acrylic resin composition with low viscosity and high crosslinking reactivity. By combining with the coating composition of the above patent application (1) used as a film-forming resin,
This product provides a new coating composition that can provide a coating film with significantly improved workability such as sagging resistance, excellent coating appearance and physical properties, and is extremely excellent as both an intermediate coating and a top coating for automobiles. It can be said that the coating composition
本発明で使用せられるフィルム形成性重合体(^)は、
式
%式%
(式中nは3〜50の実数〉
で表される特徴的な側鎖を有する新規アクリル重合体も
しくは共重合体であって、本発明者らにより下記方法で
初めて合成されたものである。すなわち、先ず(メタ)
アクリル酸ハロゲン化物とルイス酸金属塩によりテトラ
ヒドロフランを開環重合させ、水あるいはアルカリ水溶
液あるいは水酸化4級アンモニウムで重合反応を停止せ
しめる方法、あるいは強プロトン酸によりテトラヒドロ
フランを開環重合させ、(メタ)アクリル酸金属塩ある
いは(メタ)アクリル酸アミン塩により重合反応を停止
せしめる方法のいずれかにより、式%式%
(式中Rは水素またはメチル基;nは3〜50の実数)
で表されるオキシテトラメチレンの繰り返し単位を有す
る末端ヒドロキシル基を含む単量体が作られ、該単量体
20〜100モル%とその他のα、β−エチレン性不飽
和単量体80〜0モル%とを常法に従い重合せしめ、数
平均分子量1000〜tooooの樹脂組成物を得、こ
れをフィルム形成性重合体としで使用する。The film-forming polymer (^) used in the present invention is:
A novel acrylic polymer or copolymer having a characteristic side chain represented by the formula % (wherein n is a real number from 3 to 50), which was synthesized for the first time by the inventors by the following method. That is, first of all (meta)
A method in which tetrahydrofuran is ring-opening polymerized using an acrylic acid halide and a Lewis acid metal salt, and the polymerization reaction is stopped with water, an aqueous alkali solution, or quaternary ammonium hydroxide, or a method in which tetrahydrofuran is ring-opening polymerized with a strong protic acid, and (meth) Either a method of stopping the polymerization reaction with an acrylic acid metal salt or a (meth)acrylic acid amine salt is used, and the polymerization reaction is expressed by the formula % (wherein R is hydrogen or a methyl group; n is a real number from 3 to 50). A monomer containing a terminal hydroxyl group having a repeating unit of oxytetramethylene is prepared, and 20 to 100 mol% of the monomer and 80 to 0 mol% of other α,β-ethylenically unsaturated monomers are prepared. Polymerization is carried out according to a conventional method to obtain a resin composition having a number average molecular weight of 1,000 to too much, which is used as a film-forming polymer.
上記単量体の製法において、(メタ)アクリル酸ハロゲ
ン化物としては、例えばアクリル酸クロライド、メタク
リル酸クロライド、アクリル酸ブロマイド、メタクリル
酸ブロマイドなどが用いられ、まなルイス酸の金属塩と
しては6フツ化アンチモン銀、4フツ化ホウ素酸銀、過
塩素酸銀などが用いられる。In the above method for producing the monomer, examples of the (meth)acrylic acid halide used include acrylic acid chloride, methacrylic acid chloride, acrylic acid bromide, and methacrylic acid bromide, and examples of the metal salt of Mana Lewis acid include hexafluoride. Silver antimony, silver tetrafluoroborate, silver perchlorate, etc. are used.
反応は常法に従い、例えば(メタ)アクリル酸ハロゲン
化物とルイス酸金属塩を含む溶液に、テ1〜うしドロフ
ランの所定量を滴下し、加熱攪拌することにより実施さ
れ、水あるいはアルカリ水溶液あるいは水酸化4級アン
モニウムを滴下してオキシテI・ラメチレンの所望重合
度の段階で反応を停止せし、ぬれば、1:い。アルカリ
水溶液としては水酸化す1−リウム、水酸化カリウム、
水酸化リチウム、水酸化カルシウムなどの、それぞれ水
溶液が挙げられ、水酸化4級アンモニウムとしては水酸
化テトラメチルアンモニウム、水酸化テトラエチルアン
モニウムなどが挙げられる。また」−記反応において所
望によりジクロロメタンなど反応に影響を及ぼさぬ溶剤
を使用することもできる。The reaction is carried out according to a conventional method, for example, by dropping a predetermined amount of Te1-Cow Dorofuran into a solution containing a (meth)acrylic acid halide and a Lewis acid metal salt, heating and stirring, and adding water, an aqueous alkali solution, or an aqueous aqueous solution. The reaction is stopped at the desired degree of polymerization of oxyteI/ramethylene by dropwise addition of quaternary ammonium oxide. As alkaline aqueous solutions, sodium hydroxide, potassium hydroxide,
Examples include aqueous solutions of lithium hydroxide, calcium hydroxide, etc. Examples of quaternary ammonium hydroxide include tetramethylammonium hydroxide and tetraethylammonium hydroxide. Furthermore, in the above reaction, a solvent such as dichloromethane which does not affect the reaction may be used if desired.
第2の方法によれば、かかる単量体組成物は強プロ1ヘ
ン酸によりテトラヒドロフランを開環重合させ、(メタ
)アクリル酸金属塩、あるいは(メタ)アクリル酸アミ
ン塩により重合反応を停止せしめる方法により製造する
ことができる。ここで強プロI−ン酸としては、例えば
3フツ化メタンスルホン酸、3塩化メタンスルボン酸、
過塩素酸、フッ酸、硫酸、塩化スルボン酸、フッ化スル
ホン酸などが用いられる。また」1記の強プロトン酸と
5フツ化アンチモンの如きルイス酸の組合せも用いるこ
とができる。また(メタ)アクリル酸金属塩としてはア
クリル酸あるいはメタクリル酸のナトリウム塩、カリウ
ム塩、リチウム塩、マグネシウム塩、カルシウム塩、バ
リウム塩、スI−ロンチウム塩などが用いられ、(メタ
)アクリル酸アミン塩としては(メタ)アクリル酸アン
モニウム塩などが挙げられる。According to the second method, such a monomer composition is subjected to ring-opening polymerization of tetrahydrofuran with strong pro-1-henic acid, and the polymerization reaction is stopped with a metal salt of (meth)acrylate or an amine salt of (meth)acrylate. It can be manufactured by a method. Examples of the strong propionic acid include trifluoromethanesulfonic acid, trichloride methanesulfonic acid,
Perchloric acid, hydrofluoric acid, sulfuric acid, chlorinated sulfonic acid, fluorinated sulfonic acid, etc. are used. It is also possible to use a combination of the strong protic acid described in item 1 above and a Lewis acid such as antimony pentafluoride. In addition, (meth)acrylic acid metal salts include sodium salts, potassium salts, lithium salts, magnesium salts, calcium salts, barium salts, and sulfontium salts of acrylic acid or methacrylic acid, and (meth)acrylic acid amines. Examples of the salt include (meth)acrylic acid ammonium salt.
反応は第1の方法に準じ、常法により実施せられる。The reaction is carried out in a conventional manner according to the first method.
かくして得られる単量体組成物はテトラヒドロフランの
開環重合法を用いるため、単一化合物ではなく、オキシ
テトラメチレン鎖の繰り返し単位数が幾分異なるものの
混合物として得られるが5、アクリル重合体製造原料と
して用いる場合にそれらを分離、精製することはあまり
意義もないし、また重合性ビニル基の保護目的がらして
も好ましくないので、上記オキシテトラメチレン鎖の繰
り返し単位数nは平均値としてとらえれば充分である。Since the monomer composition thus obtained uses a ring-opening polymerization method using tetrahydrofuran, it is obtained not as a single compound but as a mixture of substances with somewhat different numbers of repeating units in the oxytetramethylene chain. It is not very meaningful to separate and purify them when used as a polymer, and it is also not preferable for the purpose of protecting the polymerizable vinyl group, so it is sufficient to take the number n of repeating units of the oxytetramethylene chain as an average value. It is.
また、この繰り返し単位数nは3以」−であれば柔軟性
という所期の目的を達成しうるのでかなり大きい数値ま
で取りうるが、nが大になるに従い液状から固体状へと
変化し、また溶剤にも溶は難くなるので実用上は約10
0まで、好ましくは3〜50の範囲内で選択せられる。In addition, if the number of repeating units n is 3 or more, the desired purpose of flexibility can be achieved and it can be taken to a fairly large number, but as n increases, the state changes from liquid to solid. In addition, it is difficult to dissolve in solvents, so in practice it is about 10
0, preferably within the range of 3 to 50.
本発明で使用せられるアクリル樹脂は−J−記の式%式
%
(式中Rは水素またはメチル基;nは3〜5oの実数)
で表される単量体(組成物として)20〜100モル%
と他のα、β−エチレン性不飽和単量体80ヘー〇モル
%とを重合させることにより得られる。重合は乳化重合
、溶液重合、NAD法など任意の手法により実施され、
何ら特殊な手段を必要としないが、溶剤型塗料組成物を
得る本発明目的に対してはフィルム形成性重合体を担持
する有機液体希釈剤乃至はそれと相溶性のある有機液体
を使用する溶液重合乃至はNADf法によることが好都
合である。塗料目的に対し、上記アクリル重合体の数平
均分子量は約1000〜10000の範囲内にあること
が好ましい。かくして得られるアクリル樹脂組成物は樹
脂骨格に、式
で表される柔軟構造のオキシテトラメチレン鎖を有し、
ま/;:その側鎖末端に反応性のヒドロキシル基を有す
るため、樹脂自体に極めて望ましい柔軟性が付与されて
おり、高架橋反応性であり、さらにまたnが3−50程
度においては塗料用として極めて望ましい低粘性で、し
かも高弾性塗膜を与えうる特徴を有している。The acrylic resin used in the present invention is a monomer (as a composition) represented by the formula -J- (wherein R is hydrogen or a methyl group; n is a real number of 3 to 5o). 100 mol%
and 80 mol% of other α,β-ethylenically unsaturated monomers. Polymerization is carried out by any method such as emulsion polymerization, solution polymerization, NAD method, etc.
Although no special means are required, for the purpose of the present invention to obtain a solvent-based coating composition, solution polymerization using an organic liquid diluent carrying a film-forming polymer or an organic liquid compatible therewith can be used. It is convenient to use the NADf method. For coating purposes, the number average molecular weight of the acrylic polymer is preferably within the range of about 1,000 to 10,000. The acrylic resin composition thus obtained has an oxytetramethylene chain with a flexible structure represented by the formula in the resin skeleton,
Since it has a reactive hydroxyl group at the end of its side chain, the resin itself is given extremely desirable flexibility and is highly cross-linkable. Furthermore, when n is about 3-50, it is suitable for paints. It has the characteristics of providing highly desirable low viscosity, yet highly elastic coatings.
本発明においては−に述のフィルム形成性重合体の使用
と共に、架橋樹脂粒子として特開昭58−129066
号にしめされている、分子中に式−々−R−Y
(式中、Rは置換基を有することもあるC1〜C6のア
ルキレンもしくはフェニレン基、Yは−Coo)Iまた
は一3o3H)
で示される基を有する樹脂の存在下、水性あるいは有機
媒体中で2種以上のα、β−エチレン性不飽和基を有す
る単量体を共重合させて得られる、架橋樹脂粒子を用い
ることを特徴とするものである。かかる樹脂粒子は特異
的な両イオン性基を有する樹脂を乳化剤乃至は分散剤と
して存在させ、乳化重合法あるいはNAD法により好都
合に製造され、しかもこの両イオン性基を有する樹脂が
付着された形で得られ、この樹脂がハイソリ・ンド塗料
組成物の調製において、塗料組成物の揮発性有機希釈剤
に対しても親媒性を示し、したがって系内での粒子の安
定な分散にも役立つとの特異的効果をも有する。したが
って架橋粒子を塗料組成物中に安定に分散させるため、
予め特殊な改質処理を施す必要は全くない。In the present invention, in addition to the use of the film-forming polymer described in -, as crosslinked resin particles
The molecule has the formula -R-Y (wherein R is a C1-C6 alkylene or phenylene group which may have a substituent, Y is -Coo)I or -3o3H) as shown in the molecule. It is characterized by using crosslinked resin particles obtained by copolymerizing two or more monomers having α, β-ethylenically unsaturated groups in an aqueous or organic medium in the presence of a resin having the groups shown below. That is. Such resin particles are conveniently produced by an emulsion polymerization method or a NAD method in which a resin having a specific amphoteric group is present as an emulsifier or a dispersant, and the resin particles have a form to which the resin having a specific amphoteric group is attached. In the preparation of high-solid paint compositions, this resin exhibits affinity for volatile organic diluents in paint compositions and is therefore useful for stable dispersion of particles within the system. It also has specific effects. Therefore, in order to stably disperse the crosslinked particles in the coating composition,
There is no need to perform any special modification treatment in advance.
本発明では上記以外に架橋剤としてアミノプラスト樹脂
例えば、ブトキシメチルメラニン、メトキシメチルメラ
ミン、メトキシブトキシ混合エーテル化メチルメラミン
の様なアルキルエーテル化メラミン樹脂、尿素樹脂など
、あるいは、イソシアネート茎がフリーまたは保護され
ていてもよいポリイソシアネート化合物が、また有機液
体希釈剤として脂肪族炭化水素、芳香族炭化水素、エス
テル、ケトン、アルコールあるいはそれらの混合物が用
いられ、必要に応じて硬化触媒として、パラトルエンス
ルホン酸、ドデシルベンゼン、スルホン酸などの有機酸
類及びそのアミン塩、またはジブチルスズオキシサイド
、ジブチルジラウレートなどの有機金属化合物などが配
合せられる。これら各成分の配合量は所望の使用目的な
どにより大幅に変更可能であるが通常、重合体成分が重
量比で、フィルム形成性重合体(A) 50〜99,5
部と架橋共重合体微粒子(C) 50〜0.5部からな
り、架橋剤(D)が重合体成分(^)+(C) 100
部当たり5〜100部であり、有機液体希釈剤(B)が
重合体成分と架橋剤の合計量(A>+ (C)+(D)
100部当たり10〜2000の重量割合に配合され
る。In the present invention, in addition to the above-mentioned crosslinking agents, aminoplast resins such as alkyl etherified melamine resins such as butoxymethyl melanine, methoxy methyl melamine, methoxy butoxy mixed etherified methyl melamine, urea resins, etc., or isocyanate stems free or protected are used. The polyisocyanate compound may also be used as an organic liquid diluent, such as an aliphatic hydrocarbon, an aromatic hydrocarbon, an ester, a ketone, an alcohol or a mixture thereof, and optionally para-toluenesulfone as a curing catalyst. Acids, organic acids such as dodecylbenzene and sulfonic acid and their amine salts, or organic metal compounds such as dibutyltin oxide and dibutyl dilaurate are blended. Although the blending amount of each of these components can be changed significantly depending on the desired purpose of use, etc., the weight ratio of the polymer components is usually 50 to 99.5% for the film-forming polymer (A).
part and crosslinked copolymer fine particles (C) 50 to 0.5 parts, and the crosslinking agent (D) is the polymer component (^) + (C) 100 parts.
5 to 100 parts per part, and the organic liquid diluent (B) contains the total amount of polymer component and crosslinking agent (A>+ (C) + (D)
It is blended in a weight ratio of 10 to 2000 parts per 100 parts.
尚、本発明の塗料組成物はクリヤーとしても用いられる
が、金属あるいは非金属顔料を含有させカラーベース塗
料としても用いることができ、また所望により表面調整
剤、紫外性吸収剤、酸化防止剤その他任意の塗料添加剤
を加えることもできる。The coating composition of the present invention can be used as a clear coating, but it can also be used as a color base coating by containing metal or non-metallic pigments, and can also be used as a color base coating if desired. Paint additives may also be added.
すでに述べた如く、本発明の塗料組成物は低粘性、高架
橋反応性、高弾性の新規樹脂を用いるため、従来のアク
リル系樹脂を用いる容積固形分45〜50%限界よりも
遥かに大なるソリッド化が可能であるばかりか、膜物性
に悪影響を及ぼさぬ特殊製法にかかる架橋樹脂粒子が加
えられるため、フィルム形成性樹脂の低粘性にかかわら
ず樹脂粒子のフィラー効果でタレ性の格段に改善された
ハイソリッド塗料が提供され、また前記フィルム形成性
樹脂の特性故に、平滑性、強靭性、外観に優れた塗膜を
与えることができ、自動車用、家電用などの上塗りとし
ても中塗りとしても極めて理想的な塗料組成物が得られ
るのである。As already mentioned, since the coating composition of the present invention uses a new resin with low viscosity, high crosslinking reactivity, and high elasticity, the solid content is much larger than the 45-50% volumetric solid content limit using conventional acrylic resins. Not only is this possible, but because cross-linked resin particles are added using a special manufacturing method that does not adversely affect the physical properties of the film, the filler effect of the resin particles can significantly improve sagging properties despite the low viscosity of the film-forming resin. Moreover, due to the characteristics of the film-forming resin, it is possible to provide a coating film with excellent smoothness, toughness, and appearance, and it can be used as a top coat or intermediate coat for automobiles, home appliances, etc. An extremely ideal coating composition can be obtained.
以下、実施例により本発明を説明する。The present invention will be explained below with reference to Examples.
(以下余白)
以下実施例ζこ従って本発明の詳細な説明するが、本発
明の技術的範囲をこれら実施例に限定するものではない
ことはいうまでもない。(Left space below) The present invention will be described in detail below using Examples ζ, but it goes without saying that the technical scope of the present invention is not limited to these Examples.
(フィルム形成性重合体を構成する七ツマ−aの製造) モノマーaは下記の構造式で表される化合物を示す。(Manufacture of Nanatsumer-a constituting a film-forming polymer) Monomer a represents a compound represented by the following structural formula.
ここで
R:Hor Cll3
n:3〜50の実数
製造例1゜
よく乾燥させた31フラスコに水分量が1.ppm以下
の高純度窒素ガスで充分窒素置換した後、蒸留したT
HF 13部gと6フツ化アンチモン銀73.8gを水
分を持ぢ込まないよう注意深く仕込み、攪拌しながら一
40°Cに冷却した。所定の温度に達し/こt麦、T
HF +8fにン下I解さぜf::メタクリル酸クロラ
イド22.5gを添加1〜な6同温度で反応を継続し、
180分後にイオン交換水450m1を加え反応を停止
させた。反応終了後、反応液を分液ロートに取り、エー
テルを加えた後イオン交換水を加えて激L <震とうし
た。静置復水層を除去した。その後水洗を数回繰り返し
、エーテル層を分離した。Here, R: Hor Cll3 n: Actual production example 1° of 3 to 50 A well-dried 31 flask has a water content of 1. After sufficient nitrogen substitution with high-purity nitrogen gas of ppm or less, distilled T
13 parts g of HF and 73.8 g of silver antimony hexafluoride were carefully charged so as not to bring in moisture, and the mixture was cooled to -40°C while stirring. Reaching the specified temperature / wheat, T
Add 22.5 g of methacrylic acid chloride to HF+8F and continue the reaction at the same temperature.
After 180 minutes, 450 ml of ion-exchanged water was added to stop the reaction. After the reaction was completed, the reaction solution was taken into a separating funnel, ether was added thereto, ion-exchanged water was added thereto, and the mixture was shaken vigorously. The standing condensate layer was removed. Thereafter, washing with water was repeated several times, and the ether layer was separated.
無水硫酸すI−リウムで脱水後エバポレーターを用いて
20°Cでエーテルを減圧下に除去し、モノマーa−1
を得た。After dehydration with anhydrous sodium sulfate, the ether was removed under reduced pressure at 20°C using an evaporator, and monomer a-1
I got it.
IRおよび H−N M R,で測定した結果、モノマ
ーa−1のT HF平均重合度nは6であった。As a result of measurement by IR and H-NMR, the THF average degree of polymerization n of monomer a-1 was 6.
製造例2
製造例1と同様にして、−20°C1】0分の重合条件
で反応を行い、74 gしてモノマーa−2を得た。Production Example 2 In the same manner as in Production Example 1, the reaction was carried out under polymerization conditions of -20°C and 0 minutes to obtain 74 g of monomer a-2.
IRおよび H−NMRで測定した結果、モノマーa、
−2のTHF平均重合度nは10であっlコ。As a result of measurement by IR and H-NMR, monomer a,
The THF average degree of polymerization n of -2 was 10.
(フィルム形成性重合体の製造)
製造例3
攪拌機、温度計、還流冷却器、窒素ガス導入管および滴
下ロー1へを備えた反応容器にツルペッツ−100(注
1)90部を仕込み、窒素ガスを導入しつつ150°C
に加熱17た後下記混合物を滴下ロートにより3時間で
等速滴下した。(Production of film-forming polymer) Production Example 3 90 parts of Tsurupez-100 (Note 1) was charged into a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a nitrogen gas introduction tube, and a dropping row 1, and nitrogen gas 150°C while introducing
After heating for 17 minutes, the following mixture was added dropwise at a constant rate over 3 hours using a dropping funnel.
混合物A
モノマーミー160部
メチルメタクリレ−1−40部
t−ブチルパーオキシ 5部−2−エチルヘ
キサノエイト
上記混合物の滴下終了後、30分保温し、t−ブチルパ
ーオキシ−2−エチルヘキサノエイト0.5部、゛ノル
ペッツー100 10部の混合液を30分で等速滴下i
−な。滴下終了後、150°Cで1時間熟成の後冷却し
た。Mixture A: 160 parts of monomer, 1-40 parts of methyl methacrylate, 5 parts of t-butylperoxy, 2-ethylhexanoate. Drop a mixture of 0.5 parts of Noeito and 10 parts of Norpetzu 100 at a constant speed over 30 minutes.
-Na. After the addition was completed, the mixture was aged at 150°C for 1 hour and then cooled.
得られた溶液をエバポ1/−ターを用いて所定の固形分
濃度になるように溶剤を除去し、樹脂溶液A−1を得た
。The solvent was removed from the obtained solution using an evaporator to obtain a predetermined solid content concentration to obtain a resin solution A-1.
得られた樹脂及び樹脂溶液の特性を表2に示す。Table 2 shows the properties of the obtained resin and resin solution.
製造例4〜7
表】に示す組成、及び反応温度で実施例1と同様の反応
容器、同様の方法で反応を行い、脱溶剤した後、樹脂溶
液A−2〜A−5を得た。得られた樹脂及び樹脂溶液の
特性を表2に示す。Production Examples 4 to 7 The reaction was carried out in the same reaction vessel and in the same manner as in Example 1 using the composition and reaction temperature shown in Table 1, and after removing the solvent, resin solutions A-2 to A-5 were obtained. Table 2 shows the properties of the obtained resin and resin solution.
(重合体微粒子の製造)
製造例8
(a)両イオン性基を有するポリエステル樹脂の製造
攪拌機、窒素導入管、温度制御装置、コンデンサー、デ
カンタ−を備えた21コルベンにビスヒドロキシエチル
タウリン134部、ネオペンチルグリコール130部、
アゼライン酸236部、無水フタル酸186部、及びキ
ジロール27部を仕込み、昇温する。反応により生成す
る水をキジロールと共沸させ除去する。還流開始より約
2時間かけて温度を190℃にし、カルボン酸相当の酸
価が145になるまで攪拌と脱水を継続し、次に140
°Cまで冷却する。ついで140℃の温度を保持し、カ
ージュラE10(シェル社製パーサティック酸グリシジ
ルエステル)3部4部を30分で滴下し、その後2時
7間攪拌を継続し、反応を終了する。得られたポリ
とエステル樹脂は酸価59、ヒドロキシル価90、
口数平均分子量1054であった。
1(b)重合体微粒子の製造
攪拌機、冷却管、温度制御装置を備えた11の反応容器
に、脱イオン水282部、上記の(a>で得なポリエス
テル樹脂1o部及びジメチルエタノールアミン0.75
部を仕込み、攪拌下温度を80℃に保持しながら溶解し
、これにアゾビスシアノ吉草酸4.5部を脱イオン水4
5部とジメチルエタノールアミン4.3部に溶解した液
を添加する。次いでメチルメタクレレート7o、7部、
n−ブチルアクリレート94.2部、スチレン70.7
部、2−ヒドロキシエチルアクリレート30部及びエチ
レングリコールジメタクリレート4.5部からなる混合
溶液を60分間を要して滴下する。滴下後さらにアゾビ
スシアノ吉草酸1.5部を脱イオン水15部とジメチル
エタノールアミン1.4部に溶がしたものを添加して8
0°Cで60分間攪拌を続けたところ、不揮発分!5%
、pb ?、2、粘度92cps(25℃)、粒子G、
156 μつエマルジョンが得られる。このエマルジョ
ンを噴霧乾燥して重合0体微粒子B−1を得た。(Production of polymer fine particles) Production Example 8 (a) Production of polyester resin having an amphoteric group In a 21-kolben equipped with a stirrer, a nitrogen introduction pipe, a temperature control device, a condenser, and a decanter, 134 parts of bishydroxyethyl taurine, 130 parts of neopentyl glycol,
236 parts of azelaic acid, 186 parts of phthalic anhydride, and 27 parts of quijirole are charged, and the temperature is raised. Water produced by the reaction is removed by azeotroping with quijirole. The temperature was raised to 190°C over about 2 hours from the start of reflux, and stirring and dehydration were continued until the acid value equivalent to carboxylic acid reached 145.
Cool to °C. Then, while maintaining the temperature at 140°C, 3 parts and 4 parts of Cardura E10 (Persatic acid glycidyl ester manufactured by Shell) were added dropwise over 30 minutes, and then at 2 o'clock.
Stirring was continued for 7 days to complete the reaction. The resulting poly
and ester resin have an acid value of 59, a hydroxyl value of 90,
The number average molecular weight was 1054.
1(b) Production of polymer fine particles Into 11 reaction vessels equipped with a stirrer, a cooling tube, and a temperature control device, 282 parts of deionized water, 10 parts of the above polyester resin (a>), and 0.0 parts of dimethylethanolamine were added. 75
4.5 parts of azobiscyanovaleric acid and 4.4 parts of deionized water were added to the mixture and dissolved while stirring while maintaining the temperature at 80°C.
A solution of 5 parts and 4.3 parts of dimethylethanolamine is added. Then methyl methacrylate 7o, 7 parts,
94.2 parts of n-butyl acrylate, 70.7 parts of styrene
A mixed solution of 30 parts of 2-hydroxyethyl acrylate and 4.5 parts of ethylene glycol dimethacrylate was added dropwise over a period of 60 minutes. After the addition, 1.5 parts of azobiscyanovaleric acid dissolved in 15 parts of deionized water and 1.4 parts of dimethylethanolamine was added.
When stirring was continued for 60 minutes at 0°C, non-volatile content was removed! 5%
,pb? , 2, viscosity 92 cps (25°C), particle G,
A 156 μm emulsion is obtained. This emulsion was spray-dried to obtain zero-polymer fine particles B-1.
凝造例9
(a>両イオン性基を有する変性エポキシ樹脂の製造
製造例8と同様な装置を用い、タウリンのすl−リウム
塩73.5部、エチレングリコール100部、エチトン
グリコールモノメチルエーテル200部を仕込み、かき
混ぜながら加熱して温度を120°Cに上げる。内容物
が均一な溶解状態に達した後、エピコート1001 (
シェル社製ビスフェノールAのジクリシジエーテル型エ
ボキシ樹脂、エポキシ当量470 ) 470部とエチ
レングリコール400部からなる溶液を2時間で滴下す
る。滴下後、20時間(責拌と加熱とを継続し、反応を
終了する。反応物を精製後、乾燥して変性エポキシ樹脂
518部を得た。この樹脂の酸価は49.4であった。Coagulation Example 9 (a> Production of modified epoxy resin having amphoteric group) Using the same equipment as in Production Example 8, 73.5 parts of taurine sulium salt, 100 parts of ethylene glycol, and ethitone glycol monomethyl ether were added. Add 200 parts and heat while stirring to raise the temperature to 120°C. After the contents reach a uniform state of dissolution, add Epicote 1001 (
A solution consisting of 470 parts of bisphenol A dicrycidether type epoxy resin manufactured by Shell Co., Ltd. (epoxy equivalent: 470) and 400 parts of ethylene glycol was added dropwise over 2 hours. After dropping, the reaction was completed by continuing stirring and heating for 20 hours. The reaction product was purified and dried to obtain 518 parts of a modified epoxy resin. The acid value of this resin was 49.4. .
(Iつ〉重合体微粒子の製造
ステンレス容器に脱、イオン水200部、1−リエチル
アミン0.2部を加え、デイスパーでかき混ぜなから上
記(a、 )で得た変性エポキシ樹脂5部を加え、混合
物の温度を′70°Cに上げ、10分間かき混ぜたとこ
ろ、わずかに白濁した水溶液が得られた。次にこの水溶
液を製造例8で用いたのと同様の反応容器に仕込み、脱
イオン水106部を加えかき混ぜながら温度を80°C
に保持した。これにアゾビスシアノ吉草酸4.5部、I
・リエチルアミン・1.9部および脱イオン水45部か
らなる混合水溶液を加え、80°Cの温度を保持しなが
らメチルメタクリレート150部、n−ブチルアクリレ
−)142部、メタクリル酸グリシジル1.8部、メタ
クリル酸1.2部からなる混合溶液を120分要して滴
下した。滴下後さらに同温度でアゾビスシアノ吉草酸1
35部、トリエチスアミン1.5部、および脱イオン水
15部からなる混合水溶液を添加し、60分間攪拌を継
続して、不揮発分45%、ph 7.2、粘度69e
ps (25°C)、粒子径0.172 Jlのエマ
ルジョンを得な。このエマルジョンを噴霧乾燥して重合
体微粒子B−2を得た。(I) Production of polymer fine particles Add 200 parts of deionized water and 0.2 parts of 1-ethylamine to a stainless steel container, stir with a disper, then add 5 parts of the modified epoxy resin obtained in (a) above. The temperature of the mixture was raised to 70°C and stirred for 10 minutes, resulting in a slightly cloudy aqueous solution.Then, this aqueous solution was charged into a reaction vessel similar to that used in Production Example 8, and deionized. Add 106 parts of water and raise the temperature to 80°C while stirring.
was held at To this, 4.5 parts of azobiscyanovaleric acid, I
・Add a mixed aqueous solution consisting of 1.9 parts of ethylamine and 45 parts of deionized water, and while maintaining the temperature at 80°C, add 150 parts of methyl methacrylate, 142 parts of n-butyl acrylate, and 1.8 parts of glycidyl methacrylate. A mixed solution consisting of 1.2 parts of methacrylic acid was added dropwise over a period of 120 minutes. After dropping, add azobiscyanovaleric acid 1 at the same temperature.
35 parts of triethylamine, and 15 parts of deionized water was added and stirring was continued for 60 minutes to obtain a solution with a non-volatile content of 45%, a pH of 7.2, and a viscosity of 69e.
ps (25°C), obtain an emulsion with a particle size of 0.172 Jl. This emulsion was spray-dried to obtain polymer fine particles B-2.
実施例1
ステンレス容器に下記組成の材料を秤取し、実験室用攪
拌機で攪拌1〜で塗料組成物を調製した。Example 1 Materials having the following composition were weighed into a stainless steel container and stirred using a laboratory stirrer to prepare a coating composition.
−辛1 、、、、、、、、、、、n−
一−−火」壇(f勺−↓−比」咬言孕1−)−−−重合
体微粒子B−11
樹脂溶液A−19494
ザイメル303 (注1) 36 36ルチ
ル型酸化チタン 81 811・ルオール
]2 12n−ブタノール
1.2 12モダフロー (注2 )
0.2 0.2バラトルエンスルポン
2.4 2.4酸l−リエチルアミン
塩
このものを酢酸ブチル/キジロール/ツルペッツ−10
0(注3)=2/2/1の混合溶剤を用いて#・−1フ
オードカツプで粘度23秒(20°C)てこ希釈した時
、本実施例]の組成物の容積固形分は61%であり、比
較例]の容積固形分は60%て゛あった。まl:本実施
例1のものはスプレー塗料時のタレ限界膜厚は48μで
あり、比較例コのものは34μて゛あった。-Spicy 1 ,,,,,,,,,,,n-
1--Fire's Dan (f'-↓-ratio's bite 1-)---Polymer fine particles B-11 Resin solution A-19494 Zymel 303 (Note 1) 36 36 Rutile type titanium oxide 81 811 Luol
]2 12n-butanol
1.2 12 Moda Flow (Note 2)
0.2 0.2 Balatoluene sulpone 2.4 2.4 acid l-ethylamine salt This is butyl acetate/kijirole/turpetz-10
When diluted using a mixed solvent of 0 (Note 3) = 2/2/1 with a #-1 food cup at a viscosity of 23 seconds (20°C), the volumetric solid content of the composition of this example] was 61%. The volumetric solid content of Comparative Example was 60%. 1: The film thickness of Example 1 had a sag limit of 48 μm when sprayed, and that of Comparative Example 1 had a film thickness of 34 μm.
実確例2
実施例1と同様の手段を用いて下記組成の塗料組成物を
作成した。Confirmed Example 2 A coating composition having the following composition was prepared using the same method as in Example 1.
−」[−−−−−−−−一−−−−成−−− 実
−施−例4− 比J![2,、、、、−重合体微粒
子B−11
樹脂溶液A−29494
サイメル303 36 36ルチル型
酸化ヂタン 81 8〕ドルオール
1−2 12n−ブタノール
12 12モダフo −0,20,2
パラトルエンスルホン 2.4 2.4酸
トリエチルアミン塩
このものを酢酸ブチル/キジロール、・′ツルペッツー
100=2/2/1の混合溶剤を用いて#4フォードカ
ップで粘度23秒(20℃)に希釈した時、本実施例2
の組成物の容積固形分は5995であり、比較例2の容
積固形分は58%であった。−” [−−−−−−−−1−−−−Serial−−− Implementation−Example 4− Ratio J! [2,,,,, -Polymer fine particles B-11 Resin solution A-29494 Cymel 303 36 36 Rutile type titane oxide 81 8] Doluol
1-2 12n-butanol
12 12Modaf o -0,20,2 Para-toluenesulfone 2.4 2.4 acid triethylamine salt This was mixed in a #4 Ford cup using a mixed solvent of butyl acetate/quidylol, ・'Turupetzu 100 = 2/2/1 When diluted to a viscosity of 23 seconds (20°C), Example 2
The volumetric solids content of the composition was 5995, and the volumetric solids content of Comparative Example 2 was 58%.
また本実施例2のものはスプレー塗料時のタレ限界膜厚
は49μであり、比較例2のものは35μであった。Further, the film thickness of Example 2 had a sag limit of 49μ when sprayed, and that of Comparative Example 2 had a thickness of 35μ.
実施例3
実施例1と同様の手段を用いて下記組成の塗料組成物を
作成した。Example 3 A coating composition having the following composition was prepared using the same method as in Example 1.
え1蝕1 Llll
重合体微粒子B−11
樹脂溶液A−39494
サイメル303 36 36ルチル型
酸化チタン 81 81ドルオール
12 12n−ブタノール 12
12モダフロー 0.2
0.2パラトルエンスルホン 2.4
2.4酸トリエチルアミン塩
このものを酢酸ブチル/キジロール/ツルペッツ−10
0=2/2/1の混合溶剤を用いて#4フォードカップ
で粘度23秒(20℃)に希釈した時、本実施例3の組
成物の容積固形分は60%であり、比較例3の容積固形
分は59%であった。E1 Eclipse 1 Lllll Polymer fine particles B-11 Resin solution A-39494 Cymel 303 36 36 Rutile type titanium oxide 81 81 Doluol
12 12n-butanol 12
12 moda flow 0.2
0.2 para-toluene sulfone 2.4
2.4-acid triethylamine salt This is butyl acetate/Kijirol/Tsurpetz-10
When diluted with a #4 Ford cup to a viscosity of 23 seconds (20°C) using a mixed solvent of 0 = 2/2/1, the volume solids content of the composition of Example 3 was 60%, and that of Comparative Example 3. The solids content by volume was 59%.
また本実施例3のものはスプレー塗料時のタレ限界膜厚
は47μであり、比較例3のものは33μであった。Further, the film thickness of Example 3 had a sag limit of 47μ when sprayed, and that of Comparative Example 3 had a thickness of 33μ.
実施例4
実施例1と同様の手段を用いて下記組成の塗料組成物を
作成した。Example 4 A coating composition having the following composition was prepared using the same method as in Example 1.
え1」支 L1匠支
重合体微粒子B−12
樹脂溶液A−4107107
サイメル30B 24 24アル
ペ一スト1109MA 18 18(注
4)
ドルオール 12 12n−ブタ
ノール 66
酢酸ブチル 66
モダフロー 0.2 0.2
パラトルエンスルホン 2.4 2.
4酸トリエチルアミン塩
このものを酢酸エチル/ドルオール/ツルペッツ−10
0=315/2の混合溶剤を用いて#4フォードカップ
で粘度23秒(20℃)に希釈した時、本実施例4の組
成物の容積固形分は60%であり、比較例4の容積固形
分は59%であった。E1” Support L1 Takumi Support Polymer Fine Particles B-12 Resin Solution A-4107107 Cymel 30B 24 24 Alpeist 1109MA 18 18 (Note 4) Drol 12 12n-Butanol 66 Butyl Acetate 66 Modaflow 0.2 0.2
Paratoluenesulfone 2.4 2.
4-acid triethylamine salt This is ethyl acetate/dolol/Tsurpetz-10
When diluted with a #4 Ford cup to a viscosity of 23 seconds (20°C) using a mixed solvent of 0 = 315/2, the volume solids content of the composition of Example 4 was 60%, and the volume of Comparative Example 4 was Solid content was 59%.
また本実施例4のものはスプレー塗料時のタレ限界膜厚
は45μであり、比較例4のものは34μであった。Further, the film thickness of Example 4 had a sag limit of 45μ when sprayed, and that of Comparative Example 4 had a thickness of 34μ.
また、本実施例4のものはメタルどまりも良好であった
。In addition, the material of Example 4 had good metal retention.
実施例5
実施例1と同様の手段を用いて下記組成の塗料組成物を
作成した。Example 5 A coating composition having the following composition was prepared using the same method as in Example 1.
丸115LIL乱i
重合体微粒子B−12
樹脂溶液A−59494
サイメル303 36 36n−ブ
タノール 66
ソルベツソー100 24 24モダフ
ロー 0.2 0.2パラト
ルエンスルホン 2.4 2.4酸トリ
エチルアミン塩
このものをツルペッツ−100/ツルペッツ−150(
注5)=2/1の混合溶剤を用いて#4フォードカップ
で粘度27秒(20°C)に希釈した時、本実施例5の
組成物の容積固形分は62%であり、比較例5の容積固
形分は61%であった。Round 115LIL Randomi Polymer Fine Particles B-12 Resin Solution A-59494 Cymel 303 36 36n-Butanol 66 Solbetsuso 100 24 24Modaflow 0.2 0.2 Para-Toluenesulfone 2.4 2.4 Acid Triethylamine Salt 100/Tsurupets-150 (
Note 5) When diluted with a #4 Ford cup to a viscosity of 27 seconds (20°C) using a 2/1 mixed solvent, the volumetric solids content of the composition of Example 5 was 62%, compared to the comparative example. The volumetric solids content of No. 5 was 61%.
また本実施例5のものはスプレー塗料時のタレ限界膜厚
は50μであり、比較例5のものは38μであった。Further, the film thickness of Example 5 had a sag limit of 50μ when sprayed, and that of Comparative Example 5 had a thickness of 38μ.
実施例6
実施例1と同様の手段を用いて下記組成の塗料組成物を
作成した。Example 6 A coating composition having the following composition was prepared using the same method as in Example 1.
」−一一一一或一一 実]L例Jし 比−較」
1毛−重合体微粒子B−22
樹脂溶液A71 94 94サイメ
ル303 36 36ルチル型酸化
チタン 81 81ドルオール
]2 12n−ブタノール 1
2 12モダフロー 0.2
0.2パラトルエンスルホン 2.
4 2.4酸トリエチルアミン塩
このものを酢酸ブチル/キジロール/ツルペッツ−10
0=2/2/1の混合溶剤を用いて#4フォードカップ
で粘度23秒(20°C)に希釈した時、本実施例6の
組成物の容積固形分は61%であり、比較例6の容積固
形分は60%であった。” - 1111 or 11 actual] L example J comparison”
1 Hair-polymer fine particles B-22 Resin solution A71 94 94 Cymel 303 36 36 Rutile type titanium oxide 81 81 Doluol
]2 12n-butanol 1
2 12Modaflow 0.2
0.2 para-toluene sulfone 2.
4 2.4 acid triethylamine salt This is butyl acetate/Kijirol/Tsurpetz-10
When diluted in a #4 Ford cup with a 0=2/2/1 mixed solvent to a viscosity of 23 seconds (20°C), the volumetric solids content of the composition of Example 6 was 61%, compared to that of the comparative example. The volumetric solids content of 6 was 60%.
また本実施例6のものはスプレー塗料時のタレ限界膜厚
は48ノlであり、比較例6のものは34 ノiであっ
た。Further, the sagging limit film thickness of the coating of Example 6 during spray coating was 48 noi, and that of Comparative Example 6 was 34 noi.
実施例7
実施例1と同様の手段を用いて下記組成の塗料組成物を
作成した。Example 7 A coating composition having the following composition was prepared using the same method as in Example 1.
一組−1−〜−−成一一−1−−実J1例ニU−比4毛
例−二重合体微粒子B−11
樹脂溶液A−19494
スミジュールN−32002020
(注6)
ルチル型酸化チタン 78 78ドルオー
ル 12 ]2酢酸ブチル
12 12モダフロー
0.2 0.2このものを酢酸ブチル/
キジロール/ツルペッツ−100=2/2/1の混合溶
剤を用いて#4フォードカップで粘度23秒(20°C
)に希釈した時、本実施例7の組成物の容積固形分は6
2%であり、比較例7の容積固形分は61%であった。Set 1-1---Seiichi-1--Real J1 example D-U ratio 4 hair example-Dual coalesced fine particles B-11 Resin solution A-19494 Sumidur N-32002020 (Note 6) Rutile type oxidation Titanium 78 78 Doluol 12 ]butyl diacetate
12 12 moda flow
0.2 0.2 This material is converted into butyl acetate/
Viscosity 23 seconds (20 °C
), the volume solids content of the composition of Example 7 was 6
2%, and the volumetric solid content of Comparative Example 7 was 61%.
また本実施例7のものはスプレー塗料時のタレ限界膜厚
は48μであり、比較例7のものは34ノ1であった。In addition, the film thickness of Example 7 had a sag limit of 48 μm when sprayed, and that of Comparative Example 7 had a thickness of 34 μm.
注1 三井東圧化学製メチル化メラミン注2
モンサンド製しベリング剤注3、注5 エッソスタ
ンダード製芳香族系溶剤注4 東洋アルミ製アル
ミニウム顔料注6 住友バイエル製ビユレット型
ポリイソシアネートNote 1 Methylated melamine manufactured by Mitsui Toatsu Chemical Note 2
Belling agent Note 3, Note 5 manufactured by Monsando Aromatic solvent Note 4 manufactured by Esso Standard Aluminum pigment Note 6 manufactured by Toyo Aluminum Billet type polyisocyanate manufactured by Sumitomo Bayer
Claims (5)
性重合体(A)、該重合体を担持する揮発性の有機液体
希釈剤(B)、前記重合体と希釈剤の組合せ体に不溶性
で安定に分散している重合体微粒子(C)、および該希
釈剤中に溶解している架橋剤(D)とからなり、前記の
重合体微粒子(C)が分子中に、式 −■−R−Y (式中、Rは置換基を有することもあるC_1〜C_6
のアルキレンもしくはフェニレン基、Yは−COOHま
たは−SO_3H) で示される基を有する樹脂の存在下、水性あるいは有機
媒体中で、2種以上のα,β−エチレン性不飽和基を有
する単量体を共重合させて得られる架橋共重合体微粒子
であり、フィルム形成性重合体(A)が、式 ▲数式、化学式、表等があります▼ (式中nは3〜50の実数) で表される側鎖を有する数平均分子量1000〜100
00のアクリル重合体もしくは共重合体であることを特
徴とする塗料組成物。(1) A film-forming polymer (A) having a functional group capable of reacting with a crosslinking agent, a volatile organic liquid diluent (B) supporting the polymer, and insoluble in the combination of the polymer and diluent. It consists of fine polymer particles (C) stably dispersed in the diluent, and a crosslinking agent (D) dissolved in the diluent, and the fine polymer particles (C) have a formula -■- in the molecule. RY (wherein, R is C_1 to C_6 which may have a substituent)
monomer having two or more α,β-ethylenically unsaturated groups in an aqueous or organic medium in the presence of a resin having a group represented by an alkylene or phenylene group, Y is -COOH or -SO_3H) The film-forming polymer (A) is a cross-linked copolymer fine particle obtained by copolymerizing the following: Number average molecular weight 1000-100 with side chains
A coating composition characterized in that it is an acrylic polymer or copolymer of No. 00.
A)50〜99.5部と架橋共重合体微粒子(C)50
〜0.5部からなり、架橋剤(D)が重合体成分(A)
+(C)100部当たり5〜100部であり、有機液体
希釈剤(B)が重合体成分と架橋剤の合計量(A)+(
C)+(D)100部当たり10〜2000の重量割合
である特許請求の範囲第1項記載の組成物。(2) The weight ratio of the polymer components to the film-forming polymer (
A) 50 to 99.5 parts and crosslinked copolymer fine particles (C) 50 parts
~0.5 part, and the crosslinking agent (D) is the polymer component (A)
5 to 100 parts per 100 parts of +(C), and the organic liquid diluent (B) contains the total amount of polymer component and crosslinking agent (A) + (
2. A composition according to claim 1, in a proportion by weight of 10 to 2000 per 100 parts of C)+(D).
香族炭化水素、エステル、ケトン、アルコールあるいは
それらの混合物である特許請求の範囲第1項記載の組成
物。(3) The composition of claim 1, wherein the volatile organic liquid diluent is an aliphatic hydrocarbon, an aromatic hydrocarbon, an ester, a ketone, an alcohol, or a mixture thereof.
ート茎がフリーかまたは保護されていてもよい多価イソ
シアナート化合物である特許請求の範囲第1項記載の組
成物。(4) The composition according to claim 1, wherein the crosslinking agent is an aminoplast resin or a polyvalent isocyanate compound whose isocyanate stems may be free or protected.
1項記載の組成物。(5) The composition according to claim 1, which contains a metal or non-metal content.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7114788A JPH01242669A (en) | 1988-03-24 | 1988-03-24 | Coating composition |
KR1019890002469A KR890013140A (en) | 1988-02-29 | 1989-02-28 | Cover composition |
EP89200496A EP0331266B1 (en) | 1988-02-29 | 1989-02-28 | Coating composition |
DE8989200496T DE68901403D1 (en) | 1988-02-29 | 1989-02-28 | COATING COMPOSITION. |
AU30885/89A AU612241B2 (en) | 1988-02-29 | 1989-03-01 | Coating composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7114788A JPH01242669A (en) | 1988-03-24 | 1988-03-24 | Coating composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01242669A true JPH01242669A (en) | 1989-09-27 |
Family
ID=13452196
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7114788A Pending JPH01242669A (en) | 1988-02-29 | 1988-03-24 | Coating composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01242669A (en) |
-
1988
- 1988-03-24 JP JP7114788A patent/JPH01242669A/en active Pending
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