JP7090028B2 - Disposable items and manufacturing methods - Google Patents

Disposable items and manufacturing methods Download PDF

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JP7090028B2
JP7090028B2 JP2018551556A JP2018551556A JP7090028B2 JP 7090028 B2 JP7090028 B2 JP 7090028B2 JP 2018551556 A JP2018551556 A JP 2018551556A JP 2018551556 A JP2018551556 A JP 2018551556A JP 7090028 B2 JP7090028 B2 JP 7090028B2
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waist circumference
joint
elastic member
expansion
continuous
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JPWO2018092559A1 (en
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豊志 梅林
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Zuiko Corp
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/496Absorbent articles specially adapted to be worn around the waist, e.g. diapers in the form of pants or briefs

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Description

本発明はいわゆるパンツ型の使い捨て着用物品および製造方法に関する。 The present invention relates to so-called pants-type disposable wear articles and manufacturing methods.

下記の特許文献1の発明では、2枚のシート間に複数の弾性部材を挟み込み、弾性部材の伸縮方向と交差する方向に連続する多数の接合部において2枚のシートおよび弾性部材を溶着している。 In the invention of Patent Document 1 below, a plurality of elastic members are sandwiched between two sheets, and the two sheets and the elastic members are welded at a large number of joints continuous in a direction intersecting the expansion / contraction direction of the elastic members. There is.

JP2014-198180A(フロントページ)JP2014-198180A (front page)

この先行技術の伸縮シートをパンツ型の着用物品の胴回り部に用いた場合、胴回り部の各端部において、前後の胴回り部が互いにサイドシールにより連結される。前記サイドシール後の個分け時の切断の際に、弾性部材が切断され、各端部に最も近接した接合部まで、弾性部材が収縮(いわゆるスナップバック)することがある。When the stretchable sheet of the prior art is used for the waistline portion of the pants-type worn article, the front and rear waistline portions are connected to each other by side seals at each end portion of the waist circumference portion. At the time of cutting at the time of individual separation after the side seal, the elastic member may be cut, and the elastic member may shrink (so-called snapback) to the joint portion closest to each end portion.

端部に最も近接した接合部において弾性部材が十分な接合力でシートに固定されていないと、スナップバックの際に、隣の接合部まで弾性部材が更に収縮してスナップバックの連鎖が生じる。このような現象で着用物品の歩留りが低下したり、品質のバラツキが生じる。If the elastic member is not fixed to the sheet with sufficient bonding force at the joint closest to the end, the elastic member further contracts to the adjacent joint during snapback, resulting in a chain of snapbacks. Due to such a phenomenon, the yield of worn items decreases and the quality varies.

前記先行技術では、弾性部材の固定力を確保するため、接着剤により弾性部材の固定を補強することが提案されている。しかし、接着剤を用いると、通気性が損なわれる上、胴回り部となる伸縮シートが接着剤で柔軟性を失う。そのため、着用感の低下する要因となる。In the prior art, it has been proposed to reinforce the fixation of the elastic member with an adhesive in order to secure the fixing force of the elastic member. However, when an adhesive is used, the air permeability is impaired, and the elastic sheet around the waist loses flexibility due to the adhesive. Therefore, it becomes a factor that reduces the wearing feeling.

本発明の目的は、着用物品の歩留まりの低下や品質のバラツキを抑制でき、かつ、着用感が優れた使い捨て着用物品および製造方法を提供することである。An object of the present invention is to provide a disposable wearable article and a manufacturing method which can suppress a decrease in the yield of the wearable article and a variation in quality and have an excellent wearing feeling.

パンツ型の使い捨て着用物品であって、
着用物品1は、着用者の胴を覆うように適合された前胴回り部3および後胴回り部3と、前記前後の胴回り部3に架設された吸収性本体2とを包含し、
前記前後の胴回り部3の各々は、胴回り方向Xに延びる複数の弾性部材32が2枚のシート片31の間に挟まれて形成されており、
前記2枚のシート片31同士を互いに溶着構造で接合し、前記弾性部材32を前記2枚のシート片31に固定する3本以上のストライプ状の接合部41,42,43が、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられ、
前記弾性部材32が収縮している状態において、前記3本以上のストライプ状の接合部41,42,43の間に複数の襞Pが現れるように構成され、
前記前後の胴回り部3は互いに重ね合わされ、前記前胴回り部3の前記胴回り方向Xの端部E3と前記後胴回り部3の前記胴回り方向Xの端部E3とが互いにサイドシール5により溶着構造で接合されており、
前記3本以上のストライプ状の接合部41,42,43のうち前記サイドシール5に最も近接した第1接合部41と前記サイドシール5との前記伸縮方向Dfの第1間隔S1が、前記3本以上のストライプ状の接合部41,42,43のうち前記胴回り部3の前記端部E3,E3間の中間部分において互いに隣り合う複数の第2接合部42同士の前記伸縮方向Dfの第2間隔S2よりも小さい。
Pants-type disposable wearable items
The worn article 1 includes a front waist circumference portion 3 and a rear waist circumference portion 3 adapted to cover the wearer's torso, and an absorbent main body 2 erected on the front and rear waist circumference portions 3.
Each of the front and rear waist circumference portions 3 is formed by sandwiching a plurality of elastic members 32 extending in the waist circumference direction X between two sheet pieces 31.
Three or more striped joint portions 41, 42, 43 for joining the two sheet pieces 31 to each other in a welded structure and fixing the elastic member 32 to the two sheet pieces 31 are the elastic member. It is continuously provided in the direction Dp intersecting the expansion / contraction direction Df of 32, and is provided continuously.
In a state where the elastic member 32 is contracted, a plurality of folds P are configured to appear between the three or more striped joints 41, 42, 43.
The front and rear waist circumferences 3 are overlapped with each other, and the end portion E3 of the front waist circumference portion 3 in the waist circumference direction X and the end portion E3 of the rear waist circumference portion 3 in the waist circumference direction X are welded to each other by a side seal 5. It is joined and
Of the three or more striped joints 41, 42, 43, the first distance S1 in the expansion / contraction direction Df between the first joint 41 closest to the side seal 5 and the side seal 5 is the third. The second of the expansion / contraction direction Df between the plurality of second joints 42 adjacent to each other in the intermediate portion between the ends E3 and E3 of the waistline 3 among the striped joints 41, 42, 43 of the present or more. It is smaller than the interval S2.

本発明によれば、前記第1間隔S1が前記第2間隔S2よりも小さい。そのため、サイドシールによる弾性部材32の溶断やサイドシール後の個分けの切断の際に弾性部材がスナップバックしても、スナップバック時の収縮力が小さい。したがって、スナップバックした弾性部材32を第1接合部41で固定して、スナップバックの連鎖を抑制することができる。According to the present invention, the first interval S1 is smaller than the second interval S2. Therefore, even if the elastic member snaps back when the elastic member 32 is blown by the side seal or when the elastic member is individually cut after the side seal, the contraction force at the time of snapback is small. Therefore, the snapback elastic member 32 can be fixed at the first joint portion 41 to suppress the snapback chain.

図1は本発明の実施例1にかかり、弾性部材を胴回り方向に引き延ばした状態で示す着用物品の正面図である。FIG. 1 is a front view of a worn article according to the first embodiment of the present invention, in which the elastic member is stretched in the waist direction. 図2は同着用物品の端部がサイドシールにより接合されていない展開状態で示される正面図である。FIG. 2 is a front view showing an unfolded state in which the ends of the worn article are not joined by side seals. 図3Aは着用物品の中間部分の拡大正面図、図3Cは着用物品の端部の拡大正面図、図3Bおよび図3Dは、それぞれ、前後の胴回り部の襞を示す概念的な断面図である。3A is an enlarged front view of the middle portion of the worn article, FIG. 3C is an enlarged front view of the end portion of the worn article, and FIGS. 3B and 3D are conceptual cross-sectional views showing the front and rear waistline folds, respectively. .. 図4は一連の製造方法を示す概略平面図である。FIG. 4 is a schematic plan view showing a series of manufacturing methods. 図5は胴回り連続体の生成方法を示す平面図である。FIG. 5 is a plan view showing a method of generating a waistline continuum. 図6は胴回り連続体からパンツ型着用物品を生成する方法を示す平面図である。FIG. 6 is a plan view showing a method of producing a pants-type worn article from a girth continuous body. 図7Aは着用物品の他の例を示す正面図、図7Bは着用物品の端部の拡大正面図である。FIG. 7A is a front view showing another example of the worn article, and FIG. 7B is an enlarged front view of an end portion of the worn article.

図1~図3A、図3C、図7Aおよび図7Bにおいて各接合部はグレーで表記されている。
図1、図2、図3C、図7Aおよび図7Bにおいてサイドシールはグレーで表記されている。
図4においては各接合部およびサイドシールの図示が省略されている。
図を見易くするために、各図において、サイドシールおよび接合部の数を減らして図示されている。また、各図において、着用物品の大きさに対する各接合部の幅や間隔を実際よりも大きくして図示している。
In FIGS. 1 to 3A, FIGS. 3C, 7A and 7B, each joint is shown in gray.
In FIGS. 1, 2, 3C, 7A and 7B, the side seals are shown in gray.
In FIG. 4, the joints and side seals are not shown.
In order to make the figure easier to see, the number of side seals and joints is reduced in each figure. Further, in each figure, the width and spacing of each joint with respect to the size of the worn article are shown larger than they actually are.

好ましくは、前記3本以上のストライプ状の接合部41~43のうち前記第1接合部41に隣り合う第3接合部43と前記第1接合部41との前記伸縮方向Dfの第3間隔S3が前記第2間隔S2よりも小さい。Preferably, among the three or more striped joints 41 to 43, the third spacing S3 in the expansion / contraction direction Df between the third joint 43 adjacent to the first joint 41 and the first joint 41. Is smaller than the second interval S2.

この場合、サイドシール近傍の接合部同士の間隔が狭い。そのため、サイドシール近傍の第1または第3接合部で弾性部材を固定することができる可能性が高い。したがって、サイドシール時のスナップバックを小さく抑制することができる。In this case, the distance between the joints near the side seals is narrow. Therefore, there is a high possibility that the elastic member can be fixed at the first or third joint near the side seal. Therefore, the snapback at the time of side sealing can be suppressed to be small.

好ましくは、前記2枚のシート片31同士を互いに溶着構造で接合し、前記弾性部材32を前記2枚のシート片31に固定する複数の第4接合部44が、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられ、
前記サイドシール5が配置された前記端部E3のシール領域A5において、前記第4接合部44は前記サイドシール5の一部に重なるように配置されている。
この場合、スナップバックを更に抑制できるだろう。
なお、この場合、通常、サイドシール5の剛性の方が接合部の剛性よりも大きく、そのため、前記シール領域において襞は形成されないだろう。
Preferably, a plurality of fourth joint portions 44 for joining the two sheet pieces 31 to each other by a welding structure and fixing the elastic member 32 to the two sheet pieces 31 in the expansion / contraction direction of the elastic member 32. It is continuously provided in the direction Dp intersecting Df, and is provided continuously.
In the seal region A5 of the end portion E3 where the side seal 5 is arranged, the fourth joint portion 44 is arranged so as to overlap a part of the side seal 5.
In this case, snapback could be further suppressed.
In this case, the rigidity of the side seal 5 is usually larger than the rigidity of the joint portion, so that folds will not be formed in the seal region.

好ましくは、前記サイドシール5が配置された前記端部E3のシール領域A5において、前記3本以上のストライプ状の接合部41~43の全てが前記サイドシール5に重なることなく配置されている
この場合、前記端部において剛性が小さく、たとえば、着用者が横臥した際の着用感が向上するだろう。
Preferably, in the seal region A5 of the end portion E3 where the side seal 5 is arranged, all of the three or more striped joint portions 41 to 43 are arranged without overlapping the side seal 5. In the case, the rigidity at the end portion will be small, and for example, the wearing feeling when the wearer lies down will be improved.

好ましくは、前記2枚のシート片31同士を互いに溶着構造で接合し、前記弾性部材32を前記2枚のシート片31に固定する複数の第5接合部45が、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられ、
前記複数の第5接合部45は前記第3接合部43に対し前記第1接合部41とは前記伸縮方向向Dfの反対側に配置され、
前記複数の第5接合部45のうち前記第3接合部43に隣り合う第5接合部45と前記第3接合部との前記伸縮方向Dfの第4間隔S4、ならびに、前記第3接合部43の近傍の前記複数の第5接合部45同士の前記伸縮方向Dfの第4間隔S4のうちの少なくとも一方が前記第2間隔S2よりも小さい。
たとえば前記シール領域に接合部が設けられていない場合、同領域に接合部が設けられている場合に比べ、スナップバックの際に弾性部材が前記第3接合部よりも中央側に収縮し易いかもしれない。したがって、前記第1接合部とは反対側の前記第3接合部の近傍に前記第5接合部を設けるのが好ましいだろう。
Preferably, a plurality of fifth joining portions 45 for joining the two sheet pieces 31 to each other by a welding structure and fixing the elastic member 32 to the two sheet pieces 31 in the expansion / contraction direction of the elastic member 32. It is continuously provided in the direction Dp intersecting Df, and is provided continuously.
The plurality of fifth joints 45 are arranged with respect to the third joint 43 on the opposite side of the expansion / contraction direction Df from the first joint 41.
Of the plurality of fifth joint portions 45, the fourth joint portion S4 in the expansion / contraction direction Df between the fifth joint portion 45 adjacent to the third joint portion 43 and the third joint portion, and the third joint portion 43. At least one of the fourth spacing S4 in the expansion / contraction direction Df between the plurality of fifth joining portions 45 in the vicinity of is smaller than the second spacing S2.
For example, when the joint portion is not provided in the seal region, the elastic member may be more likely to shrink toward the center side than the third joint portion during snapback as compared with the case where the joint portion is provided in the same region. unknown. Therefore, it would be preferable to provide the fifth joint in the vicinity of the third joint on the opposite side of the first joint.

これらの場合、サイドシール近傍の接合部同士の間隔が狭いことから、伸縮シート(2枚のシート片およびその間の弾性部材)の収縮時に形成される襞の高さは、中間部分に形成される襞に比べて、サイドシール近傍の襞の方が小さい(高さが低い)。そのため、僅かに伸縮シートを伸張させるだけでサイドシール近傍は簡単に平坦化する。したがって、サイドシール近傍においてシートを貫通する方向の通気性は、高い襞が密集する中間部分よりも良好であろう。In these cases, since the distance between the joints near the side seals is narrow, the height of the folds formed when the elastic sheet (two sheet pieces and the elastic member between them) contracts is formed in the intermediate portion. The folds near the side seals are smaller (lower in height) than the folds. Therefore, the vicinity of the side seal can be easily flattened by slightly stretching the elastic sheet. Therefore, the air permeability in the direction of penetrating the sheet in the vicinity of the side seal will be better than that of the intermediate portion where the high folds are densely packed.

好ましくは、前記接合部のうち少なくとも1以上の接合部の前記伸縮方向Dfの幅Δが0.2mm以上1.0mm未満に設定されている。
好ましくは、前記接合部のうち少なくとも前記第1接合部41の前記伸縮方向Dfの幅Δが0.2mm以上1.0mm未満に設定されている。
好ましくは、前記接合部のうち少なくとも第1および第3接合部41,43の前記伸縮方向Dfの幅Δが0.2mm以上1.0mm未満に設定されている。
Preferably, the width Δ of the expansion / contraction direction Df of at least one of the joint portions is set to 0.2 mm or more and less than 1.0 mm.
Preferably, the width Δ of the expansion / contraction direction Df of at least the first joint portion 41 of the joint portions is set to 0.2 mm or more and less than 1.0 mm.
Preferably, the width Δ of the expansion / contraction direction Df of at least the first and third joint portions 41 and 43 of the joint portions is set to 0.2 mm or more and less than 1.0 mm.

これらの場合、各接合部の幅Δが小さいため、隣り合う接合部の間で形成される襞のピッチを小さくすることができる。In these cases, since the width Δ of each joint is small, the pitch of the folds formed between the adjacent joints can be reduced.

特に、接合部同士の間隔が小さいサイドシール近傍においては、前記幅Δが小さいことで、小さい襞を美しく形成することができるであろう。In particular, in the vicinity of the side seal where the distance between the joints is small, the small width Δ will make it possible to beautifully form small folds.

また、弾性部材は超音波溶着装置のホーンなどの溶着装置に対し所定の速度で移動しており、そのため、個々の部分を観ると、前記幅とは関係なく、一定時間だけ加熱される。しかし、前記幅が大きいと、加熱される部分が連続して長くなる。そのため、熱が蓄積されて、シートや弾性部材が過剰に加熱されるおそれがある。Further, the elastic member moves at a predetermined speed with respect to a welding device such as a horn of an ultrasonic welding device, and therefore, when the individual parts are viewed, they are heated for a certain period of time regardless of the width. However, if the width is large, the portion to be heated becomes continuously long. Therefore, heat may be accumulated and the sheet or the elastic member may be excessively heated.

ここで、各接合部の伸縮方向の幅Δが0.2mm以上1.0mm未満とは、少なくとも弾性部材と交差する部位での接合部の幅Δが0.2mm以上1.0mm未満であって、弾性部材間においては、接合部の長さ方向の過半(半分以上)の長さの部分について前記幅Δが0.2mm以上1.0mm未満であることを意味し、好ましくは、接合部の長さ方向の大半(80%以上)の長さの部分について前記幅Δが0.2mm以上1.0mm未満に設定される。 Here, when the width Δ in the expansion / contraction direction of each joint is 0.2 mm or more and less than 1.0 mm, the width Δ of the joint at least at the portion intersecting the elastic member is 0.2 mm or more and less than 1.0 mm. It means that the width Δ is 0.2 mm or more and less than 1.0 mm for a portion having a majority (half or more) in the length direction of the joint portion between the elastic members, and is preferably the joint portion. The width Δ is set to 0.2 mm or more and less than 1.0 mm for a portion having a length of most (80% or more) in the length direction.

すなわち、接合部の幅Δは、一部において1.0mm以上であってもよい。例えば、2条の接合部が互いに交差する場合、当該交差する部分の接合部の幅Δは1.0mm以上であってもよい。
一方、接合部の幅Δは、一部において0.2mm未満であってもよい。
That is, the width Δ of the joint portion may be 1.0 mm or more in some parts. For example, when the two joints intersect with each other, the width Δ of the joints of the intersecting portions may be 1.0 mm or more.
On the other hand, the width Δ of the joint portion may be less than 0.2 mm in some parts.

図1に示すように、前記接合部の前記伸縮方向Dfの幅Δは0.2mm以上1.0mm未満に設定されている。この例の場合、接合部において2枚のシート同士やシートと弾性部材Fとが美しく均質に接合されるであろう。 As shown in FIG. 1, the width Δ of the expansion / contraction direction Df of the joint portion is set to 0.2 mm or more and less than 1.0 mm. In the case of this example, the two sheets or the sheets and the elastic member F will be beautifully and uniformly bonded to each other at the joint.

シートや弾性部材が過剰に加熱されるおそれがあるという前述の観点から、前記接合部の幅Δは0.95mm以下が好ましく、0.9mm以下がより好ましく、0.85mm以下が最も好ましいだろう。 From the above-mentioned viewpoint that the sheet and the elastic member may be excessively heated, the width Δ of the joint portion is preferably 0.95 mm or less, more preferably 0.9 mm or less, and most preferably 0.85 mm or less. ..

一方、一般に、弾性部材と両シート片との接合力はシート片同士の接合力に比べ弱いだろう。したがって、接合部の幅Δが小さすぎると、弾性部材と両シート片との接合力が不足し易い。
かかる観点から前記接合部の幅Δは0.3mm以上が好ましく、0.35mm以上がより好ましく、0.4mm以上が最も好ましいだろう。
On the other hand, in general, the bonding force between the elastic member and both sheet pieces will be weaker than the bonding force between the sheet pieces. Therefore, if the width Δ of the joint portion is too small, the joint force between the elastic member and both sheet pieces tends to be insufficient.
From this point of view, the width Δ of the joint portion is preferably 0.3 mm or more, more preferably 0.35 mm or more, and most preferably 0.4 mm or more.

弾性部材は、線状または索状であってもよい。例えば、弾性部材は、複数の糸ゴム(繊維状弾性体)が束状に集合したマルチストランドであってもよい。糸ゴムの材質としては、例えば、ポリウレタンが挙げられる。The elastic member may be linear or cord-shaped. For example, the elastic member may be a multi-strand in which a plurality of rubber threads (fibrous elastic bodies) are assembled in a bundle. Examples of the material of the rubber thread include polyurethane.

前記弾性部材の収縮力により、各胴回り部のシート片は前記弾性部材が収縮した状態で、多数の襞Pを形成する。前記シート片は、例えば多数の熱可塑性の繊維が積層された熱可塑性の不織布であってもよい。Due to the contraction force of the elastic member, the sheet pieces around the waist form a large number of folds P in a state where the elastic member is contracted. The sheet piece may be, for example, a thermoplastic non-woven fabric in which a large number of thermoplastic fibers are laminated.

本着用物品の製造方法は、複数の連続弾性部材Fが2枚の連続シートW4の間に挟まれ、前記前後の胴回り部3となる一対の胴回り連続体40を生成する工程と、
前記一対の胴回り連続体40を互いに平行に前記胴回り方向Xに沿った搬送方向Lに搬送する工程と、
前記搬送中に前記吸収性本体2が前記一対の胴回り連続体40に架設されるように前記吸収性本体2を配置して連続積層体W1を生成する工程と、
前記一対の胴回り連続体40同士が互いに重なるように、前記吸収性本体2において前記連続積層体W1を2つに折る折り工程と、
前記前後の胴回り部3の前記搬送方向Lの端部E3となる部位において、前記一対の胴回り連続体40同士を互いに溶着して2列の前記サイドシール5,5を次々に形成する工程と、
前記2列のサイドシール5,5の間において、前記一対の胴回り連続体40を次々に切断して、個々の着用物品1を得る工程とを備え、
前記各胴回り連続体40を生成する工程は、
前記搬送方向Lに間欠的に、かつ、前記複数の連続弾性部材Fを横断するように、かつ、前記第1間隔S1が前記第2間隔S2よりも小さくなるように、前記連続シートW4同士を3本以上のストライプ状の接合部41~43で互いに溶着接合する。
The method for manufacturing the worn article includes a step in which a plurality of continuous elastic members F are sandwiched between two continuous sheets W4 to generate a pair of waistline continuous bodies 40 serving as the front and rear waistline portions 3.
A step of transporting the pair of waistline continuous bodies 40 in a transport direction L along the waistline direction X in parallel with each other.
A step of arranging the absorbent main body 2 so that the absorbent main body 2 is erected on the pair of waistline continuous bodies 40 during the transportation to generate a continuous laminated body W1.
A folding step of folding the continuous laminated body W1 in two in the absorbent main body 2 so that the pair of waistline continuous bodies 40 overlap each other.
A step of welding the pair of waist circumference continuous bodies 40 to each other to form two rows of the side seals 5 and 5 one after another at a portion of the front and rear waist circumference portions 3 at the end portion E3 in the transport direction L.
A step of cutting the pair of waistline continuums 40 one after another between the two rows of side seals 5 and 5 to obtain individual worn articles 1 is provided.
The step of generating each waist circumference continuous body 40 is
The continuous sheets W4 are connected to each other intermittently in the transport direction L, so as to cross the plurality of continuous elastic members F, and so that the first interval S1 is smaller than the second interval S2. Three or more striped joints 41 to 43 are welded to each other.

2列のサイドシール5,5の間において胴回り連続体40を次々に切断する際に、連続弾性部材Fも切断される。切断された連続弾性部材Fは第1接合部41までスナップバックする。この第1接合部41の接合力が十分な大きさでない場合、前記スナップバックの連鎖が生じ易い。
これに対し前記第1間隔S1が小さいことで、前記スナップバックの連鎖を抑制し得る。
When the waistline continuous body 40 is cut one after another between the two rows of side seals 5 and 5, the continuous elastic member F is also cut. The cut continuous elastic member F snaps back to the first joint portion 41. If the joining force of the first joining portion 41 is not large enough, the snapback chain is likely to occur.
On the other hand, when the first interval S1 is small, the snapback chain can be suppressed.

1つの前記各実施態様または下記の実施例に関連して説明/およびまたは図示した特徴は、1つまたはそれ以上の他の実施態様または他の実施例において同一または類似な形で、および/または他の実施態様または実施例の特徴と組み合わせて、または、その代わりに利用することができる。The features described / and illustrated in connection with each of the above embodiments or the following embodiments are the same or similar in one or more other embodiments or other embodiments, and / or It can be used in combination with or in place of the features of other embodiments or examples.

本発明は、添付の図面を参考にした以下の好適な実施例の説明からより明瞭に理解されるであろう。しかし、実施例および図面は単なる図示および説明のためのものであり、本発明の範囲を定めるために利用されるべきものではない。本発明の範囲は請求の範囲によってのみ定まる。添付図面において、複数の図面における同一の部品番号は、同一または相当部分を示す。 The present invention will be more clearly understood from the following description of preferred embodiments with reference to the accompanying drawings. However, the examples and drawings are for illustration and illustration purposes only and should not be used to define the scope of the invention. The scope of the present invention is determined only by the claims. In the accompanying drawings, the same part number in multiple drawings indicates the same or equivalent part.

以下、本発明の実施例1にかかる着用物品1の構造が図面にしたがって説明される。
図1~図3Dは実施例1を示す。
Hereinafter, the structure of the worn article 1 according to the first embodiment of the present invention will be described with reference to the drawings.
1 to 3D show Example 1.

図1および図2に示すように、本実施例1の着用物品1は、左右対称の形状および構造を有し、吸収性本体2および前後の胴回り部3を備えている。前記吸収性本体2は、着用者の前胴を覆い胴回り方向Xに延びる胴部、着用者の後胴を覆い胴回り方向Xに延びる胴部、ならびに、前記両胴部の間の股間を覆う股部22を有している。 As shown in FIGS. 1 and 2, the worn article 1 of the first embodiment has a symmetrical shape and structure, and includes an absorbent main body 2 and front and rear waist circumferences 3. The absorbent body 2 covers the front torso of the wearer and extends in the waist circumference direction X, the torso that covers the rear torso of the wearer and extends in the waist circumference direction X, and the crotch that covers the crotch between the two torso parts. It has a part 22.

前記股部22は前記胴回り方向Xに直交する縦方向Yに延びる。前記吸収性本体2は股部22の一部又は全部を構成する。 The crotch portion 22 extends in the vertical direction Y orthogonal to the waist circumference direction X. The absorbent body 2 constitutes part or all of the crotch portion 22.

図1のように、完成品の状態では、前記股部22は前記胴回り方向Xに平行なラインにおいて2つに折られている。これにより、図2の前記前後の胴回り部3の胴回り方向Xの端部E3同士が図1のように互いに重なっている。本着用物品はパンツ型であり、前胴回り部3と後胴回り部3の胴回り方向Xの端部同士が互いに溶着されている。 As shown in FIG. 1, in the state of the finished product, the crotch portion 22 is folded in two at a line parallel to the waist circumference direction X. As a result, the ends E3 of the front and rear waist circumference portions 3 in FIG. 2 in the waist circumference direction X overlap each other as shown in FIG. The worn article is a pants type, and the ends of the front waist circumference portion 3 and the rear waist circumference portion 3 in the waist circumference direction X are welded to each other.

図2の前記吸収性本体2には図示しない吸収コアが設けられている。この吸収コアは体液を吸収する。前記吸収コアは、トップシートとバックシートとの間で挟まれている。各シートおよび吸収コアは互いに積層されている。 The absorbent body 2 of FIG. 2 is provided with an absorbent core (not shown). This absorption core absorbs body fluids. The absorption core is sandwiched between the top sheet and the back sheet. Each sheet and absorption core are laminated to each other.

前記トップシートは透液性の薄い不織布からなり、吸収コアの肌面を覆う。このトップシートの上には、図示しないカフが設けられていてもよい。 The top sheet is made of a thin liquid-permeable non-woven fabric and covers the skin surface of the absorbent core. A cuff (not shown) may be provided on the top sheet.

前記バックシートは吸収コアの非肌面を覆い、液不透過性の樹脂シートからなる。前記吸収性本体2の前記縦方向Yの各端部には、前記各胴回り部3が貼り付けられている。
The back sheet covers the non-skin surface of the absorbent core and is made of a liquid-impermeable resin sheet. Each waistline portion 3 is attached to each end portion of the absorbent body 2 in the vertical direction Y.

前記各胴回り部3は、前記吸収性本体2から胴回り方向Xに突出している。つまり、前記胴回り部3は、股部22よりも胴回り方向Xに突出し吸収性本体2の両縁部(胴回り方向の端部)E2から胴回り方向Xに延び出している。 Each waistline portion 3 projects from the absorbent body 2 in the waistline direction X. That is, the waist circumference portion 3 protrudes from the crotch portion 22 in the waist circumference direction X and extends in the waist circumference direction X from both edge portions (ends in the waist circumference direction) E2 of the absorbent main body 2.

各胴回り部3には、着用物品1を着用者にフィットさせるための弾性部材32が設けられている。この弾性部材32としては、たとえば、複数本の糸ゴムや平ゴムまたは熱可塑性樹脂を含む材料などを採用することができる。また、弾性部材32は吸収性本体2と重なる部分において、無効化され(収縮力がない状態とされ)ていてもよい。各弾性部材32は互いに平行に胴回り方向Xに延びていてもよい。Each waistline 3 is provided with an elastic member 32 for fitting the worn article 1 to the wearer. As the elastic member 32, for example, a material containing a plurality of thread rubbers, flat rubbers, or thermoplastic resins can be adopted. Further, the elastic member 32 may be invalidated (there is no contraction force) at the portion overlapping with the absorbent main body 2. Each elastic member 32 may extend in the waist circumference direction X in parallel with each other.

前記吸収性本体2には、着用者の脚部に沿って括れた脚回り部(図示せず)が形成されてもよい。前記脚回り部や、前記胴回り部3の脚回り部に連なる部位には、着用者の脚回りに沿うように、たとえば、糸ゴムなどからなる別の弾性部材が設けられていてもよい。 The absorbent body 2 may be formed with a leg circumference portion (not shown) confined along the wearer's leg portion. Another elastic member made of, for example, rubber thread may be provided along the leg circumference and the portion connected to the leg circumference of the waist circumference portion 3 along the leg circumference of the wearer.

前記吸収性本体2は前記胴回り部3の肌面に付着されている。
本明細書において、「肌面」とは着用物品1の着用時において着用者の肌に対面する面をいい、「非肌面」とは前記肌面とは反対の面をいう。
The absorbent main body 2 is attached to the skin surface of the waist circumference portion 3.
In the present specification, the "skin surface" refers to the surface facing the wearer's skin when the worn article 1 is worn, and the "non-skin surface" refers to the surface opposite to the skin surface.

つぎに、本着用物品1の更なる詳細について説明される。 Next, further details of the worn article 1 will be described.

図2において、前記前後の胴回り部3の各々は、胴回り方向Xに延びる複数の弾性部材32が2枚の不織布シート片31の間に挟まれて形成されている。グレーで表記された多数の第1~第3および第5接合部41~43、45において、前記2枚のシート片31は互いに溶着接合されている。図3Aおよび図3Cのように、前記多数の各接合部41~43、45は前記弾性部材32に重なっており、図3Bおよび図3Dに示すように、接合部41~43、45で互いに接合された各胴回り部の2枚のシート片31は弾性部材32の収縮力により襞(ギャザー)Pを形成する。すなわち、前記弾性部材32が収縮している状態において、前記複数の接合部41,42,43,45の間に複数の襞Pが現れるように構成されている。なお、図3Bおよび図3Dにおいて2枚のシート片の間に挟まれる弾性部材の図示は省略されている。In FIG. 2, each of the front and rear waist circumference portions 3 is formed by sandwiching a plurality of elastic members 32 extending in the waist circumference direction X between two non-woven fabric sheet pieces 31. In a large number of first to third and fifth joint portions 41 to 43, 45 shown in gray, the two sheet pieces 31 are welded to each other. As shown in FIGS. 3A and 3C, the large number of joint portions 41 to 43, 45 overlap with the elastic member 32, and as shown in FIGS. 3B and 3D, the joint portions 41 to 43, 45 join each other. The two sheet pieces 31 around each waist are formed with folds (gathers) P by the contraction force of the elastic member 32. That is, in a state where the elastic member 32 is contracted, a plurality of folds P appear between the plurality of joint portions 41, 42, 43, 45. In addition, in FIGS. 3B and 3D, the illustration of the elastic member sandwiched between the two sheet pieces is omitted.

図2に示すように、前記多数の各接合部41~43、45は、胴回り方向X(弾性部材32の伸縮方向Df)に直交する縦方向Y(交差する方向Dp)に互いに平行に(前記胴回り方向に互いに離間して)ストライプ状に配列されている。すなわち、前記多数の各接合部41~43、45は、前記胴回り方向Xに間欠的に配置され、かつ、前記複数の弾性部材32に直交する前記縦方向Yに連続的に(連続して)配置されている。As shown in FIG. 2, the large number of the joint portions 41 to 43, 45 are parallel to each other in the vertical direction Y (intersection direction Dp) orthogonal to the waist circumference direction X (expansion / contraction direction Df of the elastic member 32) (the above). They are arranged in stripes (separated from each other in the waist direction). That is, the large number of the joint portions 41 to 43, 45 are intermittently arranged in the waist circumference direction X, and are continuously (continuously) in the vertical direction Y orthogonal to the plurality of elastic members 32. Have been placed.

図1に示すように、グレーで表記した多数のサイドシール5において、前記前後の胴回り部3が互いに溶着接合されている。前記多数のサイドシール5は前記前後の胴回り部3の前記胴回り方向Xの端部E3において前記縦方向Yに間欠的に配置されている。
本例の場合、縦方向Yに延びる第1~第3、第5接合部41~43、45およびサイドシール5の各列は胴回り方向Xに互いに平行に、かつ、離間して配置されている。
As shown in FIG. 1, in a large number of side seals 5 shown in gray, the front and rear waist circumference portions 3 are welded and joined to each other. The large number of side seals 5 are intermittently arranged in the vertical direction Y at the end portion E3 of the waist circumference direction X of the front and rear waist circumference portions 3.
In the case of this example, the rows of the first to third and fifth joints 41 to 43, 45 extending in the vertical direction Y and the side seals 5 are arranged parallel to each other and separated from each other in the waist circumference direction X. ..

各着用物品が個々の着用物品の単位に切断される際に、弾性部材32も切断され、サイドシール5と弾性部材32とが重なっていない部位では、いわゆるスナップバックが生じ、弾性部材32が収縮する。
また、図3Cに示すように、前記サイドシール5は縦方向Y(交差する方向Dp)に密に間欠的に配置されており、一部において弾性部材32と配置が重なっている。そのため、弾性部材32はサイドシール5において溶断されている場合があり、このような場合、弾性部材32の端部は、スナップバックにより収縮する。
When each worn article is cut into units of individual worn articles, the elastic member 32 is also cut, so-called snapback occurs at a portion where the side seal 5 and the elastic member 32 do not overlap, and the elastic member 32 contracts. do.
Further, as shown in FIG. 3C, the side seals 5 are densely and intermittently arranged in the vertical direction Y (intersecting direction Dp), and partially overlap with the elastic member 32. Therefore, the elastic member 32 may be blown at the side seal 5, and in such a case, the end portion of the elastic member 32 contracts due to the snapback.

図1において、第1接合部41と前記サイドシール5との間には、第1間隔S1が設定されている。第2接合部42同士の間には第2間隔S2が設定されている。In FIG. 1, a first interval S1 is set between the first joint portion 41 and the side seal 5. A second interval S2 is set between the second joint portions 42.

図1の前記第1間隔S1は前記複数の接合部41,42,43,45のうち前記サイドシール5に最も近接した第1接合部41と前記サイドシール5との前記伸縮方向Dfの第1間隔S1である。前記第2間隔S2は前記複数の接合部41,42,43,45のうちの、前記胴回り部3の前記端部E3,E3間の中間部分において互いに隣り合う第2接合部42同士の前記伸縮方向Dfの第2間隔S2である。
なお、中間部分とは前記端部E3およびその近傍を除く前記胴回り部の胴回り方向Xの中央領域を意味する。たとえば、図1において、前記吸収性本体2の前記胴回り方向Xの幅に対応する前記胴回り部の領域において複数の前記第2接合部42が設けられている。
The first interval S1 in FIG. 1 is the first of the expansion / contraction direction Df between the first joint portion 41 closest to the side seal 5 and the side seal 5 among the plurality of joint portions 41, 42, 43, 45. The interval S1. The second interval S2 is the expansion and contraction of the second joint portions 42 adjacent to each other in the intermediate portion between the end portions E3 and E3 of the waist circumference portion 3 among the plurality of joint portions 41, 42, 43, 45. The second interval S2 in the direction Df.
The intermediate portion means a central region of the waist circumference portion in the waist circumference direction X excluding the end portion E3 and its vicinity. For example, in FIG. 1, a plurality of the second joint portions 42 are provided in the region of the waist circumference portion corresponding to the width of the waist circumference direction X of the absorbent main body 2.

前記第1間隔S1は前記第2間隔S2よりも小さい。なお、前記第2間隔S2は例えば4~6mm程度に設定されてもよい。The first interval S1 is smaller than the second interval S2. The second interval S2 may be set to, for example, about 4 to 6 mm.

図1において前記複数の接合部41~43のうち前記第1接合部41に隣り合う第3接合部43と前記第1接合部41との前記伸縮方向Dfの間には第3間隔S3が設定されている。また、前記第3接合部43に隣り合う第5接合部45と前記第3接合部との前記伸縮方向Dfの間、および、前記第3接合部43の近傍の前記第5接合部45同士の前記伸縮方向Dfの間には第4間隔S4が設定されている。In FIG. 1, a third interval S3 is set between the expansion / contraction direction Df between the third joint portion 43 adjacent to the first joint portion 41 and the first joint portion 41 among the plurality of joint portions 41 to 43. Has been done. Further, between the fifth joint portion 45 adjacent to the third joint portion 43 and the expansion / contraction direction Df between the third joint portion, and between the fifth joint portions 45 in the vicinity of the third joint portion 43. A fourth interval S4 is set between the expansion and contraction directions Df.

これらの第3間隔S3および第4間隔S4は前記第2間隔S2よりも小さい。なお、前記第3間隔S3および第4間隔S4は例えば2~3mm程度に設定されてもよい。These third interval S3 and fourth interval S4 are smaller than the second interval S2. The third interval S3 and the fourth interval S4 may be set to, for example, about 2 to 3 mm.

図1において、前記各接合部41~43、45の前記伸縮方向Dfの幅Δは例えば0.5~0.7mm程度に設定されてもよい。In FIG. 1, the width Δ of the expansion / contraction direction Df of each of the joint portions 41 to 43 and 45 may be set to, for example, about 0.5 to 0.7 mm.

つぎに、本着用物品1の製造方法が説明される。Next, a method for manufacturing the worn article 1 will be described.

図4に示すように、搬送方向Lに延びる複数本の連続弾性部材Fが搬送方向Lに伸張された状態で搬送方向Lに搬送される。 As shown in FIG. 4, a plurality of continuous elastic members F extending in the transport direction L are transported in the transport direction L in a state of being stretched in the transport direction L.

図示しないニップロールは前記搬送方向Lに延びる一対の側縁部4Eを有する2枚の連続シート(例えば連続不織布)W4の間に前記連続弾性部材Fを挟むと共に、前記連続シートW4が互いに重なるように接合して連続体40を生成する。 In the nip roll (not shown), the continuous elastic member F is sandwiched between two continuous sheets (for example, continuous non-woven fabric) W4 having a pair of side edge portions 4E extending in the transport direction L, and the continuous sheets W4 overlap each other. Join to form a continuum 40.

すなわち、図5の前記搬送方向Lに間欠的に、かつ、前記複数の連続弾性部材Fを横断するように前記複数の連続シートW4同士が多数の第1~第3、第5接合部41~43、45で互いに溶着接合される。ここで、図1に示すように、前記第1間隔S1、前記第3間隔S3および前記第4間隔S4が前記第2間隔S2よりも小さくなるように前記溶着接合が実行される。なお、この溶着接合はヒートシール(熱溶着)であってもよいし、超音波エネルギーによる溶着であってもよい。That is, the plurality of continuous sheets W4 are connected to each other intermittently in the transport direction L of FIG. 5 and so as to cross the plurality of continuous elastic members F. At 43 and 45, they are welded and joined to each other. Here, as shown in FIG. 1, the welding joint is executed so that the first interval S1, the third interval S3, and the fourth interval S4 are smaller than the second interval S2. The welded joint may be heat-sealed (heat welded) or welded by ultrasonic energy.

前記連続体40は前記吸収性本体2と重なる部位において、前記連続弾性部材Fの一部が切断等されて無効化されてもよい。なお、無効化された領域には吸収性本体2が後の工程で貼付けられる。The continuous body 40 may be invalidated by cutting a part of the continuous elastic member F at a portion overlapping the absorbent main body 2. The absorbent body 2 is attached to the invalidated area in a later step.

図5に示すように、前記一対の側縁部4Eを有する連続体40は搬送方向Lに搬送されながら搬送方向Lに沿ってスリッタ(図示せず)でスリットされる。これにより、前記連続体40は前後の胴回り部となる一対の胴回り連続体40となる。前記スリット後、前記搬送方向Lに直交する縦方向Yに互いに離間するように、前記2つの胴回り連続体40が前記縦方向Yに相対移動される。As shown in FIG. 5, the continuum 40 having the pair of side edge portions 4E is slit by a slitter (not shown) along the transport direction L while being transported in the transport direction L. As a result, the continuous body 40 becomes a pair of waistline continuous bodies 40 which are front and rear waistline portions. After the slit, the two girth continuums 40 are relatively moved in the vertical direction Y so as to be separated from each other in the vertical direction Y orthogonal to the transport direction L.

その後、前記一対の胴回り連続体40が互いに概ね平行に前記搬送方向Lに搬送されながら、前記吸収性本体2が前記一対の胴回り連続体40に跨り、かつ、前記各胴回り連続体40に一部において重なるように前記吸収性本体2が配置(架設)されて、連続積層体W1が生成される。After that, while the pair of waistline continuous bodies 40 are transported in the transport direction L substantially in parallel with each other, the absorbent main body 2 straddles the pair of waistline continuous bodies 40 and is partially connected to each of the waistline continuous bodies 40. The absorbent main body 2 is arranged (erected) so as to overlap each other, and a continuous laminated body W1 is generated.

その後、図6に示すように、前記連続積層体W1は前記一対の胴回り連続体40同士が互いに重なるように、前記吸収性本体2において2つに折り畳まれる。After that, as shown in FIG. 6, the continuous laminated body W1 is folded in two in the absorbent main body 2 so that the pair of waistline continuous bodies 40 overlap each other.

図6に示すように、前記前後の胴回り部3となる部分の前記搬送方向Lの端部E3(図1)において、かつ、前記複数の接合部のうちの互いに隣り合う第1接合部41同士の間のサイドシール5において、前記一対の胴回り連続体40同士が互いに溶着接合される。なお、この溶着接合は超音波ホーンの超音波エネルギーによる溶着であってもよいし、ヒートシールであってもよい。As shown in FIG. 6, the first joint portions 41 adjacent to each other among the plurality of joint portions at the end E3 (FIG. 1) of the portion serving as the front and rear waist circumference portions 3 in the transport direction L. In the side seal 5 between the two, the pair of waistline continuous bodies 40 are welded and joined to each other. The welded joint may be welded by the ultrasonic energy of the ultrasonic horn or may be heat-sealed.

その後、図6の前記連続積層体W1は一点鎖線で示す仮想の切断線に沿って個々の着用物品1ごとの大きさ(単位)に切り取られる。すなわち、個々の着用物品1を次々に生成するために、連続積層体W1が前記搬送方向Lに互いに隣り合う吸収性本体2同士の間において縦方向Yに次々に切断される。こうして、着用物品1の胴回り方向X(図1)の端部E3となる位置において、かつ、2列のサイドシール5,5の間において、一対の胴回り連続体40が次々に切断される。これにより、図1に示す個々のパンツ型着用物品1が得られる。After that, the continuous laminated body W1 of FIG. 6 is cut into a size (unit) for each worn article 1 along a virtual cutting line shown by a long-dotted chain line. That is, in order to generate individual worn articles 1 one after another, the continuous laminated body W1 is cut one after another in the vertical direction Y between the absorbent main bodies 2 adjacent to each other in the transport direction L. In this way, the pair of waistline continuums 40 are cut one after another at the position of the end portion E3 in the waistline direction X (FIG. 1) of the worn article 1 and between the side seals 5 and 5 in the two rows. As a result, the individual pants-type worn article 1 shown in FIG. 1 is obtained.

図7Aおよび図7Bは実施例2を示す。以下、実施例1と異なる構造について主に説明し、実施例1と同様の構造については説明を省略する。7A and 7B show Example 2. Hereinafter, the structure different from that of the first embodiment will be mainly described, and the description of the same structure as that of the first embodiment will be omitted.

本例の場合、図7Bに明示する第4接合部44においても、一対のシート3,3が互いに溶着されている。前記第4接合部44は前記サイドシール5と重なっている。
すなわち、前記第4接合部44は、前記2枚のシート片31同士を互いに溶着し、前記弾性部材32を前記2枚のシート片31に固定し、かつ、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられている。前記サイドシール5が配置された前記端部E3のシール領域A5において、前記第4接合部44は前記サイドシール5の一部に重なるように配置されている。なお、本例の場合、2列の前記第4接合部44が前記シール領域5Aに設けられている。
In the case of this example, the pair of sheets 3 and 3 are welded to each other also in the fourth joint portion 44 shown in FIG. 7B. The fourth joint portion 44 overlaps with the side seal 5.
That is, in the fourth joint portion 44, the two sheet pieces 31 are welded to each other, the elastic member 32 is fixed to the two sheet pieces 31, and the elastic member 32 is in the expansion / contraction direction Df. It is continuously provided in the intersecting direction Dp. In the seal region A5 of the end portion E3 where the side seal 5 is arranged, the fourth joint portion 44 is arranged so as to overlap a part of the side seal 5. In the case of this example, two rows of the fourth joints 44 are provided in the seal region 5A.

一方、実施例1は、図2に示すように、前記サイドシール5が配置された前記端部E3のシール領域A5において、前記複数の接合部の全てが前記サイドシール5に重なることなく配置されている。On the other hand, in the first embodiment, as shown in FIG. 2, in the seal region A5 of the end portion E3 where the side seal 5 is arranged, all of the plurality of joint portions are arranged without overlapping the side seal 5. ing.

なお、前記各例において、各接合部41~45は互いに平行に、かつ、胴回り方向Xに直交する方向に延びている。しかし、ストライプ状の接合部は直交する方向Yに対し傾いた方向に延びていてもよく、更には各接合部同士が互いに交差する方向に斜めの2方向に延びていてもよい。In each of the above examples, the joint portions 41 to 45 extend in a direction parallel to each other and orthogonal to the waist circumference direction X. However, the striped joint may extend in a direction inclined with respect to the orthogonal direction Y, and may further extend in two diagonal directions in the direction in which the joints intersect each other.

以上のとおり、図面を参照しながら好適な実施例を説明したが、当業者であれば、本明細書を見て、自明な範囲で種々の変更および修正を容易に想定するであろう。
たとえば、本着用物品は、カフなどを有していなくてもよい。また、胴回り部材における吸収性本体とラップする部位以外の部位についても、弾性部材の張力が無効化されてもよい。
また、胴回り連続体40は2つにスリットされて生成されなくてもよい。
したがって、そのような変更および修正は、請求の範囲から定まる本発明の範囲内のものと解釈される。
As described above, a suitable embodiment has been described with reference to the drawings, but those skilled in the art will easily assume various changes and modifications to the extent obvious by looking at the present specification.
For example, this worn item may not have a cuff or the like. Further, the tension of the elastic member may be invalidated at a portion of the waist circumference member other than the portion that wraps with the absorbent main body.
Further, the waistline continuous body 40 does not have to be formed by being slit in two.
Accordingly, such changes and amendments are to be construed as being within the scope of the invention as defined by the claims.

本発明はパンツタイプの着用物品に適用できる。The present invention can be applied to pants-type worn articles.

1:着用物品 2:吸収性本体 22:股部
3:胴回り部 31:シート片 32:弾性部材 40:胴回り連続体 41:第1接合部 42:第2接合部 43:第3接合部 44:第4接合部 45:第5接合部
5:サイドシール E2:縁部 E3:端部 A5:シール領域
Df:伸縮方向 F:連続弾性部材 L:搬送方向 P:襞 S1,S2,S3:間隔 X:胴回り方向 Y:直交する方向(縦方向)
W1:連続積層体 W4:連続シート Δ:接合部の幅
1: Worn items 2: Absorbent body 22: Crotch
3: Girth section 31: Sheet piece 32: Elastic member 40: Girth continuum 41: First joint 42: Second joint 43: Third joint 44: Fourth joint 45: Fifth joint 5: Side Seal E2: Edge E3: End A5: Seal area Df: Expansion / contraction direction F: Continuous elastic member L: Transport direction P: Folds S1, S2, S3: Spacing X: Waist circumference direction Y: Orthogonal direction (vertical direction)
W1: Continuous laminate W4: Continuous sheet Δ: Width of joint

Claims (8)

パンツ型の使い捨て着用物品であって、
着用物品1は、着用者の胴を覆うように適合された前胴回り部3および後胴回り部3と、前記前後の胴回り部3に架設された吸収性本体2とを包含し、
前記前後の胴回り部3の各々は、胴回り方向Xに延びる複数の弾性部材32が2枚のシート片31の間に挟まれて形成されており、
前記2枚のシート片31同士を互いに溶着構造で接合し、前記弾性部材32を前記2枚のシート片31に接合して固定する3本以上のストライプ状の接合部41,42,43が、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられ、
前記弾性部材32が収縮している状態において、前記3本以上のストライプ状の接合部41,42,43の間に複数の襞Pが現れるように構成され、
前記前後の胴回り部3は互いに重ね合わされ、前記前胴回り部3の前記胴回り方向Xの端部E3と前記後胴回り部3の前記胴回り方向Xの端部E3とが互いにサイドシール5により溶着構造で接合されており、
前記弾性部材32を前記胴回り方向Xに引き延ばした状態で、 前記3本以上のストライプ状の接合部41,42,43のうち前記サイドシール5に最も近接した第1接合部41と前記サイドシール5との前記伸縮方向Dfの第1間隔S1が、前記3本以上のストライプ状の接合部41,42,43のうち前記胴回り部3の前記端部E3,E3間の中間部分において互いに隣り合う複数の第2接合部42同士の前記伸縮方向Dfの第2間隔S2よりも小さく、
前記弾性部材32を前記胴回り方向Xに引き延ばした状態で、 前記3本以上のストライプ状の接合部41~43のうち前記第1接合部41に隣り合う第3接合部43と前記第1接合部41との前記伸縮方向Dfの第3間隔S3が前記第2間隔S2よりも小さい、着用物品。
Pants-type disposable wearable items
The worn article 1 includes a front waist circumference portion 3 and a rear waist circumference portion 3 adapted to cover the wearer's torso, and an absorbent main body 2 erected on the front and rear waist circumference portions 3.
Each of the front and rear waist circumference portions 3 is formed by sandwiching a plurality of elastic members 32 extending in the waist circumference direction X between two sheet pieces 31.
Three or more striped joint portions 41, 42, 43, in which the two sheet pieces 31 are joined to each other by a welding structure and the elastic member 32 is joined to and fixed to the two sheet pieces 31, are formed. The elastic member 32 is continuously provided in the direction Dp intersecting the expansion / contraction direction Df.
In a state where the elastic member 32 is contracted, a plurality of folds P are configured to appear between the three or more striped joints 41, 42, 43.
The front and rear waist circumferences 3 are overlapped with each other, and the end portion E3 of the front waist circumference portion 3 in the waist circumference direction X and the end portion E3 of the rear waist circumference portion 3 in the waist circumference direction X are welded to each other by a side seal 5. It is joined and
With the elastic member 32 stretched in the waist circumference direction X, the first joint portion 41 and the side seal 5 closest to the side seal 5 among the three or more striped joint portions 41, 42, 43. A plurality of first intervals S1 in the expansion / contraction direction Df with and on the three or more striped joints 41, 42, 43 adjacent to each other in the intermediate portion between the ends E3 and E3 of the waist circumference 3. It is smaller than the second interval S2 of the expansion / contraction direction Df between the second joint portions 42 of the above.
With the elastic member 32 stretched in the waist circumference direction X, the third joint portion 43 and the first joint portion adjacent to the first joint portion 41 among the three or more striped joint portions 41 to 43. A worn article in which the third interval S3 in the expansion / contraction direction Df with 41 is smaller than the second interval S2.
請求項1において、
前記2枚のシート片31同士を互いに溶着構造で接合し、前記弾性部材32を前記2枚のシート片31に固定する複数の第4接合部44が、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられ、
前記サイドシール5が配置された前記端部E3のシール領域A5において、前記第4接合部44は前記サイドシール5の一部に重なるように配置されている、着用物品。
In claim 1,
A plurality of fourth joints 44 for joining the two sheet pieces 31 to each other in a welded structure and fixing the elastic member 32 to the two sheet pieces 31 intersect in the expansion / contraction direction Df of the elastic member 32. It is provided continuously in the direction Dp,
A worn article in which the fourth joint 44 is arranged so as to overlap a part of the side seal 5 in the seal region A5 of the end portion E3 where the side seal 5 is arranged.
請求項1において、
前記サイドシール5が配置された前記端部E3のシール領域A5において、前記3本以上のストライプ状の接合部41~43の全てが前記サイドシール5に重なることなく配置されている、着用物品。
In claim 1,
A worn article in which all of the three or more striped joints 41 to 43 are arranged without overlapping the side seal 5 in the seal area A5 of the end portion E3 where the side seal 5 is arranged.
請求項3において、
前記2枚のシート片31同士を互いに溶着構造で接合し、前記弾性部材32を前記2枚のシート片31に固定する複数の第5接合部45が、前記弾性部材32の伸縮方向Dfに交差する方向Dpに連続して設けられ、
前記複数の第5接合部45は前記第3接合部43に対し前記第1接合部41とは前記伸縮方向Dfの反対側に配置され、
前記複数の第5接合部45のうち前記第3接合部43に隣り合う第5接合部45と前記第3接合部との前記伸縮方向Dfの第4間隔S4、ならびに、前記第3接合部43の近傍の前記複数の第5接合部45同士の前記伸縮方向Dfの第4間隔S4のうちの少なくとも一方が前記第2間隔S2よりも小さい、着用物品。
In claim 3,
A plurality of fifth joining portions 45 for joining the two sheet pieces 31 to each other by a welding structure and fixing the elastic member 32 to the two sheet pieces 31 intersect with each other in the expansion / contraction direction Df of the elastic member 32. It is provided continuously in the direction Dp,
The plurality of fifth joints 45 are arranged on the opposite side of the expansion / contraction direction Df from the first joint 41 with respect to the third joint 43.
Of the plurality of fifth joint portions 45, the fourth joint portion S4 in the expansion / contraction direction Df between the fifth joint portion 45 adjacent to the third joint portion 43 and the third joint portion, and the third joint portion 43. An article to be worn, wherein at least one of the fourth intervals S4 in the expansion / contraction direction Df between the plurality of fifth joints 45 in the vicinity of is smaller than the second interval S2.
請求項1、3および4のいずれか1項において、
前記各接合部のうち少なくとも1以上の接合部の前記伸縮方向Dfの幅Δが0.2mm以上1.0mm未満に設定されている、着用物品。
In any one of claims 1, 3 and 4,
A worn article in which the width Δ of the expansion / contraction direction Df of at least one of the joints is set to 0.2 mm or more and less than 1.0 mm.
請求項1、3および4のいずれか1項において、
前記各接合部のうち少なくとも前記第1接合部41の前記伸縮方向Dfの幅Δが0.2mm以上1.0mm未満に設定されている、着用物品。
In any one of claims 1, 3 and 4,
A worn article in which at least the width Δ of the expansion / contraction direction Df of the first joint portion 41 of the joint portions is set to 0.2 mm or more and less than 1.0 mm.
請求項1、3および4のいずれか1項において、
前記接合部のうち少なくとも第1および第3接合部41,43の前記伸縮方向Dfの幅Δが0.2mm以上1.0mm未満に設定されている、着用物品。
In any one of claims 1, 3 and 4,
A worn article in which the width Δ of the expansion / contraction direction Df of at least the first and third joints 41 and 43 of the joints is set to 0.2 mm or more and less than 1.0 mm.
請求項1の着用物品の製造方法であって、
複数の連続弾性部材Fが2枚の連続シートW4の間に挟まれ、前記前後の胴回り部3となる一対の胴回り連続体40を生成する工程と、
前記一対の胴回り連続体40を互いに平行に前記胴回り方向Xに沿った搬送方向Lに搬送する工程と、
前記搬送中に前記吸収性本体2が前記一対の胴回り連続体40に架設されるように前記吸収性本体2を配置して連続積層体W1を生成する工程と、
前記一対の胴回り連続体40同士が互いに重なるように、前記吸収性本体2において前記連続積層体W1を2つに折る折り工程と、
前記前後の胴回り部3の前記搬送方向Lの端部E3となる部位において、前記一対の胴回り連続体40同士を互いに溶着して2列の前記サイドシール5,5を次々に形成する工程と、
前記2列のサイドシール5,5の間において、前記一対の胴回り連続体40を次々に切断して、個々の着用物品1を得る工程とを備え、
前記各胴回り連続体40を生成する工程は、
前記搬送方向Lに間欠的に、かつ、前記複数の連続弾性部材Fを横断するように、ならびに、前記弾性部材32を前記胴回り方向Xに引き延ばした状態で、前記第1間隔S1が前記第2間隔S2よりも小さくなるように、かつ、前記弾性部材32を前記胴回り方向Xに引き延ばした状態で、前記第3間隔S3が前記第2間隔S2よりも小さくなるように、前記連続シートW4同士を3本以上のストライプ状の接合部41~43で互いに溶着接合する工程を含む製造方法。
The method for manufacturing a worn article according to claim 1.
A step in which a plurality of continuous elastic members F are sandwiched between two continuous sheets W4 to generate a pair of waist circumference continuous bodies 40 serving as the front and rear waist circumference portions 3.
A step of transporting the pair of waistline continuous bodies 40 in a transport direction L along the waistline direction X in parallel with each other.
A step of arranging the absorbent main body 2 so that the absorbent main body 2 is erected on the pair of waistline continuous bodies 40 during the transportation to generate a continuous laminated body W1.
A folding step of folding the continuous laminated body W1 in two in the absorbent main body 2 so that the pair of waistline continuous bodies 40 overlap each other.
A step of welding the pair of waist circumference continuous bodies 40 to each other to form two rows of the side seals 5 and 5 one after another at a portion of the front and rear waist circumference portions 3 at the end portion E3 in the transport direction L.
A step of cutting the pair of waistline continuums 40 one after another between the two rows of side seals 5 and 5 to obtain individual worn articles 1 is provided.
The step of generating each waist circumference continuous body 40 is
The first interval S1 is the second interval S1 intermittently in the transport direction L, so as to cross the plurality of continuous elastic members F, and in a state where the elastic member 32 is stretched in the waist circumference direction X. The continuous sheets W4 are connected to each other so that the third interval S3 is smaller than the second interval S2 in a state where the elastic member 32 is stretched in the waist circumference direction X so as to be smaller than the interval S2. A manufacturing method including a step of welding and joining to each other at three or more striped joint portions 41 to 43.
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