JP6778752B2 - Two-stage electronic expansion valve - Google Patents

Two-stage electronic expansion valve Download PDF

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Publication number
JP6778752B2
JP6778752B2 JP2018530573A JP2018530573A JP6778752B2 JP 6778752 B2 JP6778752 B2 JP 6778752B2 JP 2018530573 A JP2018530573 A JP 2018530573A JP 2018530573 A JP2018530573 A JP 2018530573A JP 6778752 B2 JP6778752 B2 JP 6778752B2
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valve
cavity
electronic expansion
valve body
expansion valve
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JP2019504253A (en
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小輝 舒
小輝 舒
宇棟 王
宇棟 王
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Zhejiang Sanhua Intelligent Controls Co Ltd
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Zhejiang Sanhua Intelligent Controls Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof
    • F25B41/31Expansion valves
    • F25B41/34Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/52Means for additional adjustment of the rate of flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K47/00Means in valves for absorbing fluid energy
    • F16K47/02Means in valves for absorbing fluid energy for preventing water-hammer or noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof
    • F25B41/31Expansion valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Details Of Valves (AREA)
  • Lift Valve (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Mechanically-Actuated Valves (AREA)
  • Magnetically Actuated Valves (AREA)

Description

関連出願の相互参照
本願は、2015年12月9日にて中国特許庁へ出願した、出願番号が201510908144.1で、発明の名称が「2段階式電子膨張弁」である中国特許出願の優先権を主張し、その内容を全て参照により本願に組み込むものとする。
Cross-reference of related applications This application is prioritized for a Chinese patent application filed with the China Patent Office on December 9, 2015, with an application number of 2015109081844.1 and an invention named "two-stage electronic expansion valve". Claim the right and incorporate all its contents into the present application by reference.

技術分野
本発明は、冷凍装置の技術分野に関し、特に、インバータエアコンに用いられる電子膨張弁に関する。
Technical Field The present invention relates to the technical field of refrigeration equipment, and more particularly to electronic expansion valves used in inverter air conditioners.

電子膨張弁は、主として、インバータエアコンシステムに用いられ、高パルス周波数電流によって、モータが回動するように駆動し、減速機を直接動かし、ねじ継手、弁棒の伝達によって弁ニードルを昇降させ、弁口の開度を変えることにより、冷媒の流量を自動的に調節し、冷媒回路システムを始終最高の状態に保つ。 The electronic expansion valve is mainly used in an inverter air-conditioning system, and a high pulse frequency current drives the motor to rotate, directly moves the speed reducer, and raises and lowers the valve needle by transmitting a screw joint and a valve rod. By changing the opening of the valve port, the flow rate of the refrigerant is automatically adjusted to keep the refrigerant circuit system in the best condition from beginning to end.

図1を参照し、図1は、従来技術における電子膨張弁の構造模式図である。 With reference to FIG. 1, FIG. 1 is a schematic structural diagram of an electronic expansion valve in the prior art.

図1に示すように、該電子膨張弁は、主として、流量調節用の弁本体部分と駆動用のコイル部分とからなる。コイル部分は、モータ1’、減速機2’、モータ1’の回転運動をねじ3’の垂直運動に変換するねじ継手構造5’、ナット4’、減速機2’の外の歯車箱9’の外側にかしめられるモータハウジング6’を含む。弁本体部分は、弁座14’、弁棒15’、及び弁ニードル12’の昇降を制御するベローズ11’などの主要部材を含む。その動作原理は、モータ1’のローターが回転し、減速機2’が回動するように動かし、ねじ継手5’の伝達によって、ねじ3’が下向きに運動し、力伝達部材であるブッシュ16’及び弁棒15’を保持することで、弁ニードル12’が下向きに運動し、この場合、ベローズ11’が伸長しつつある状態にあることである。逆パルスが印加されると、ねじ3’が上向きに運動し、弁ニードル12’は、ベローズ11’の回復弾力及びシステムの圧力作用によって、連続して上向きに運動し、これにより、弁口13’の開度を変えて流路面積を変化させ、そこで、流量を制御し、システムの加熱を調整する目的を達成する。 As shown in FIG. 1, the electronic expansion valve mainly includes a valve body portion for adjusting the flow rate and a coil portion for driving. The coil portion includes a screw joint structure 5'that converts the rotational movement of the motor 1', the speed reducer 2', and the motor 1'to the vertical movement of the screw 3', a nut 4', and a gear box 9'outside the speed reducer 2'. Includes motor housing 6'caulked to the outside of. The valve body portion includes main members such as a valve seat 14', a valve rod 15', and a bellows 11'that controls the elevation of the valve needle 12'. The principle of operation is that the rotor of the motor 1'rotates and the speed reducer 2'rotates, and the screw 3'moves downward by the transmission of the screw joint 5', and the bush 16 which is a force transmission member. By holding the'and the valve stem 15', the valve needle 12'moves downward, in which case the bellows 11'is in an elongated state. When a reverse pulse is applied, the screw 3'moves upwards and the valve needle 12' continuously moves upwards due to the recovery elasticity of the bellows 11'and the pressure action of the system, thereby causing the valve opening 13'. The opening of the'is changed to change the flow path area, where the purpose of controlling the flow rate and adjusting the heating of the system is achieved.

このような電子膨張弁構造において、全閉状態から初期段階の小流量調節まで、即ち、弁ニードル12’が弁口13’に接触してから徐々に弁口13’から離れていく間、弁口13’の開度が小さく、顕著に絞られるため、弁口部分を流れる流体が大幅に加速され、特定頻度の渦に起因する異常な騒音が発生し、ユーザの快適度を損なう。また、該構造の電子膨張弁は弁口13’が大きいため、小流量時の調節範囲が狭く、より高い精度の調節に不利である。 In such an electronic expansion valve structure, the valve is valved from the fully closed state to the initial stage of small flow rate adjustment, that is, while the valve needle 12'contacts the valve port 13'and gradually separates from the valve port 13'. Since the opening of the mouth 13'is small and is remarkably throttled, the fluid flowing through the valve mouth portion is significantly accelerated, abnormal noise due to a vortex of a specific frequency is generated, and the comfort level of the user is impaired. Further, since the electronic expansion valve having this structure has a large valve opening 13', the adjustment range at the time of a small flow rate is narrow, which is disadvantageous for adjustment with higher accuracy.

よって、初期段階の小流量調節範囲内の異常な騒音を低減することができるとともに、小流量調節の幅及び精度を向上させることができる電子膨張弁をどのように構成するかは、当業者が緊急に解決すべき課題である。 Therefore, those skilled in the art will determine how to configure an electronic expansion valve that can reduce abnormal noise within the small flow rate adjustment range in the initial stage and improve the width and accuracy of the small flow rate adjustment. This is an urgent issue to be resolved.

本発明の解决しようとする課題は、小流量調節範囲内に異常な騒音を低減することができるとともに、小流量調節時の調節精度を向上させることができる、インバータエアコンに用いられる電子膨張弁を提供することである。このため、本発明は、次の構成となる。 The problem to be solved by the present invention is to provide an electronic expansion valve used in an inverter air conditioner, which can reduce abnormal noise within the small flow rate adjustment range and improve the adjustment accuracy at the time of small flow rate adjustment. Is to provide. Therefore, the present invention has the following configuration.

モータと、モータの出力側に接続される減速機とを含み、弁棒にベローズが外挿し、ベローズは弁棒の往復運動に伴って伸縮する2段階式電子膨張弁であって、弁棒に動かされて第1弁口を開閉する弁体をさらに含み、弁体の内部に小流量調節機構がさらに設けられ、小流量調節機構は、弁棒の下端部と弁体の内部に設けられた第2弁口とからなる。 A two-stage electronic expansion valve that includes a motor and a speed reducer connected to the output side of the motor, has a bellows externally attached to the valve stem, and expands and contracts with the reciprocating motion of the valve stem. A valve body that is moved to open and close the first valve port is further included, a small flow rate adjusting mechanism is further provided inside the valve body, and the small flow rate adjusting mechanism is provided at the lower end of the valve stem and inside the valve body. It consists of a second valve port.

弁体は筒状をなしており、その両端にそれぞれ第1のキャビティ及び第2のキャビティが設けられ、第2弁口が、第1のキャビティと第2のキャビティとの間に開設されている。 The valve body has a tubular shape, and a first cavity and a second cavity are provided at both ends thereof, and a second valve port is opened between the first cavity and the second cavity, respectively. ..

第1のキャビティ内に遮断部がさらに設けられ、弁棒の端部が遮断部を通って第1のキャビティ内に伸び、弁棒と遮断部とが互いに運動可能に連結されているのを回り止め部材によって実現する。 A blocking portion is further provided in the first cavity, the end of the valve stem extends through the blocking portion into the first cavity, and the valve rod and the blocking portion are movably connected to each other. It is realized by a stopper member.

回り止め部材がガスケットであり、弁棒に環状溝が設けられ、ガスケットが環状溝上に挟まれている。 The detent member is a gasket, the valve stem is provided with an annular groove, and the gasket is sandwiched on the annular groove.

遮断部と弁体とが、溶接若しくは圧着により固定されている。 The cutoff portion and the valve body are fixed by welding or crimping.

弁体は、大径部と小径部を含み、大径部の外周壁に流通部が設けられている。 The valve body includes a large-diameter portion and a small-diameter portion, and a distribution portion is provided on the outer peripheral wall of the large-diameter portion.

弁体には、第1のキャビティと弁体の外部空間とを連通させる流通孔が設けられている。 The valve body is provided with a flow hole for communicating the first cavity and the external space of the valve body.

第1のキャビティ内に第1の消音部材が設けられ、流通孔から流入する流体が、第1の消音部材によって消音された後、第2弁口から流出する。 A first muffling member is provided in the first cavity, and the fluid flowing in from the flow hole is muffled by the first muffling member and then flows out from the second valve port.

第2のキャビティ内に第2の消音部材が設けられている。 A second muffling member is provided in the second cavity.

弁体の底部を圧着変形させることで、第2の消音部材を第2のキャビティ内に固定する。 By crimping and deforming the bottom of the valve body, the second sound deadening member is fixed in the second cavity.

弁体の底部には、弁体に密に嵌合し、第2の消音部材を第2のキャビティ内に固定する圧接部材が設けられている。 The bottom of the valve body is provided with a pressure contact member that is tightly fitted to the valve body and fixes the second sound deadening member in the second cavity.

第2の消音部材は、上部消音部材及び下部消音部材を含む。 The second muffling member includes an upper muffling member and a lower muffling member.

第1のキャビティと第2のキャビティとの間に常時流通装置がさらに設けられ、第1のキャビティと第2のキャビティとの間に一定の流量が常時保持されている。 A constant flow device is further provided between the first cavity and the second cavity, and a constant flow rate is constantly maintained between the first cavity and the second cavity.

ガスケットは、開口部及び当接部を有し、当接部が環状溝の周壁に当接する。 The gasket has an opening and a contact portion, and the contact portion contacts the peripheral wall of the annular groove.

本発明に提供される2段階式電子膨張弁によれば、小流量調節段階において、弁体の下端部と第1弁口とが始終接触状態にあり、流体は、網目状の消音部材によってその内部の渦、泡が大幅に除去され分散されるため、従来の電子膨張弁では、初期段階の小流量調節時に異常な騒音が生じる問題を解決する。同時に、小流量調節は、主として弁体の内部に設けられた第2弁口によって行われるため、同じパルス数の条件下で、流量調節範囲がより広く、精度がより高い。 According to the two-stage electronic expansion valve provided in the present invention, the lower end of the valve body and the first valve port are in constant contact with each other in the small flow rate adjusting stage, and the fluid is brought into contact with each other by a mesh-like sound deadening member. Since the internal vortices and bubbles are largely removed and dispersed, the conventional electronic expansion valve solves the problem of abnormal noise generated when adjusting the small flow rate in the initial stage. At the same time, since the small flow rate adjustment is mainly performed by the second valve port provided inside the valve body, the flow rate adjustment range is wider and the accuracy is higher under the condition of the same number of pulses.

従来技術における電子膨張弁の構造模式図である。It is a structural schematic diagram of the electronic expansion valve in the prior art. 本発明に提供される2段階式電子膨張弁の第1の具体的な実施形態の構造模式図である。It is a structural schematic diagram of the 1st specific embodiment of the two-stage electronic expansion valve provided in this invention. 本発明の第1の実施形態の局所構造断面図である。It is a local structure sectional view of 1st Embodiment of this invention. 本発明の第1の実施形態のガスケットの構造模式図である。It is a structural schematic diagram of the gasket of the 1st Embodiment of this invention. 本発明に提供される2段階式電子膨張弁の第2の具体的な実施形態の局所構造断面図である。FIG. 5 is a local structural sectional view of a second specific embodiment of the two-stage electronic expansion valve provided in the present invention. 本発明に提供される2段階式電子膨張弁の第3の具体的な実施形態の局所構造断面図である。FIG. 5 is a local structural sectional view of a third specific embodiment of the two-stage electronic expansion valve provided in the present invention. 本発明に提供される2段階式電子膨張弁の第4の具体的な実施形態の局所構造断面図である。FIG. 5 is a local structural sectional view of a fourth specific embodiment of the two-stage electronic expansion valve provided in the present invention.

当業者に本発明の技術的構成をよりよく理解してもらうために、以下、図面及び具体的な実施例を結合して本発明をさらに詳しく説明する。 In order for those skilled in the art to better understand the technical configuration of the present invention, the present invention will be described in more detail below by combining drawings and specific examples.

(第1の実施形態)
図2、図3を参照し、図2は、本発明に提供される2段階式電子膨張弁の第1の具体的な実施形態の構造模式図である。図3は、本発明の第1の実施形態の弁体の構造模式図である。
(First Embodiment)
With reference to FIGS. 2 and 3, FIG. 2 is a schematic structural diagram of a first specific embodiment of the two-stage electronic expansion valve provided in the present invention. FIG. 3 is a schematic structural diagram of a valve body according to the first embodiment of the present invention.

図2に示すように、本発明に提供される2段階式電子膨張弁は、主として、流量調節用の弁本体部分と駆動用のコイル部分とからなる。コイル部分は、モータ1と、モータ1の出力側に接続され、下端にねじ継手構造5を介してねじ3が連結されている減速機2と、モータ1の回転運動をねじ3の往復運動に変換するねじ継手構造5とを含み、ねじ3と歯車箱9との間にナット4が連結され、減速機2に歯車箱9が外挿し、モータ1のモータハウジング6が歯車箱9の外側にかしめられる。 As shown in FIG. 2, the two-stage electronic expansion valve provided in the present invention mainly includes a valve body portion for adjusting the flow rate and a coil portion for driving. The coil portion is connected to the motor 1 and the output side of the motor 1, and the speed reducer 2 to which the screw 3 is connected to the lower end via the screw joint structure 5. The rotational movement of the motor 1 is changed to the reciprocating movement of the screw 3. A nut 4 is connected between the screw 3 and the gear box 9, including the screw joint structure 5 to be converted, the gear box 9 is externally inserted into the speed reducer 2, and the motor housing 6 of the motor 1 is outside the gear box 9. Be crimped.

弁本体部分は弁座14、弁棒15を含み、弁棒15にベローズ11が外挿し、ベローズ11が弁棒15の往復運動に伴って伸縮し、弁体12と弁棒15とが互いに運動可能に連結されているため、弁棒の昇降によって弁体12を昇降させることにより、弁座14に設けられた第1弁口13を開閉する。 The valve body includes the valve seat 14 and the valve rod 15, and the bellows 11 is externally inserted into the valve rod 15, the bellows 11 expands and contracts with the reciprocating motion of the valve rod 15, and the valve body 12 and the valve rod 15 move with each other. Since the valve body 12 is raised and lowered by raising and lowering the valve stem, the first valve port 13 provided in the valve seat 14 is opened and closed.

本発明でいう「互いに運動可能に連結されている」とは、弁体と弁棒の両方が動作中に相対運動することができるが、お互いから脱出することができないことを意味する。 The term "movably connected to each other" as used in the present invention means that both the valve body and the valve stem can move relative to each other during operation, but cannot escape from each other.

弁体12の外観は、略筒状をなしており、大径部121と小径部122を有し、大径部121寄りの一端に第1のキャビティ123が開設され、小径部122寄りの一端に第2のキャビティ124が開設され、第1のキャビティ123と第2のキャビティ124との間に第2弁口125が開設されている。 The appearance of the valve body 12 has a substantially tubular shape, has a large diameter portion 121 and a small diameter portion 122, and a first cavity 123 is opened at one end near the large diameter portion 121, and one end near the small diameter portion 122. A second cavity 124 is opened in, and a second valve port 125 is opened between the first cavity 123 and the second cavity 124.

大径部121の外周壁には流通部1211が設けられ、本実施形態において、図3に示すように、該流通部1211は、流体が流通するために大径部121の外周壁に加工された若干の平面である。もちろん、当業者が本発明の発想に基づいて、流通部1211の形状を様々な設計、例えば、溝堀り、穴あけ等の方式により形成することができ、大径部121の上下両端間を流体が通過することを可能にすればよい。 A distribution section 1211 is provided on the outer peripheral wall of the large diameter portion 121, and in the present embodiment, as shown in FIG. 3, the distribution section 1211 is processed into the outer peripheral wall of the large diameter portion 121 for fluid to flow. It is just a little flat. Of course, those skilled in the art can form the shape of the distribution unit 1211 by various designs such as grooving and drilling based on the idea of the present invention, and a fluid can be formed between the upper and lower ends of the large diameter portion 121. Should be allowed to pass.

弁棒15の下端部152が第1のキャビティ123内に伸びて第2弁口125に嵌合し、接触又は離反によって、第2弁口125の開閉を実現し、これにより流量調節を行う。弁棒15と弁体12とを連結するために、第1のキャビティ123内には遮断部126がさらに設けられ、遮断部126が大径部121の内壁に固定連結され、両者は溶接、圧着若しくは他の方式により固定されてもよい。 The lower end portion 152 of the valve stem 15 extends into the first cavity 123 and fits into the second valve port 125, and the second valve port 125 is opened and closed by contact or separation, whereby the flow rate is adjusted. In order to connect the valve rod 15 and the valve body 12, a blocking portion 126 is further provided in the first cavity 123, and the blocking portion 126 is fixedly connected to the inner wall of the large diameter portion 121, and both are welded and crimped. Alternatively, it may be fixed by another method.

弁棒15の端部寄りの位置に環状溝151が設けられ、環状溝151内に回り止め部材が設けられ、回り止め部材によって、弁棒15と遮断部126とが相対運動可能に連結されている状態を保つことが可能になる。本実施形態において、回り止め部材は具体的にはガスケット127であり、具体的には、弁棒15が遮断部126による規制から解放されないように、ガスケット127が、環状溝151内に挟まれている。具体的な組立時に、弁棒15を遮断部126に取り付けてから、ガスケット127を環状溝151に入れ、そして、遮断部126を弁体の大径部121に固定することができ、遮断部126及びガスケット127の双方によって、弁棒15が上向きに移動する極限位置が制限されている。 An annular groove 151 is provided at a position near the end of the valve stem 15, a detent member is provided in the annular groove 151, and the detent member connects the valve rod 15 and the blocking portion 126 so as to be relatively movable. It becomes possible to keep the state of being. In the present embodiment, the detent member is specifically a gasket 127, and specifically, the gasket 127 is sandwiched in the annular groove 151 so that the valve stem 15 is not released from the regulation by the blocking portion 126. There is. At the time of specific assembly, the valve rod 15 can be attached to the cutoff portion 126, the gasket 127 can be inserted into the annular groove 151, and the cutoff portion 126 can be fixed to the large diameter portion 121 of the valve body, so that the cutoff portion 126 can be fixed. And the gasket 127 both limit the extreme position where the valve stem 15 moves upwards.

図4は、本発明の第1の実施形態のガスケットの構造模式図である。ガスケット127は、略「C」字形をなしており、開口部1272を有し、弁棒の環状溝151に挿入される。ガスケット127の内部に3つの当接部1271が設けられ、組立後に環状溝151の周壁に密着し、隣接する当接部1271間に切り欠き部がさらに設けられている。もちろん、図4は、具体的な一実施形態として、当業者が該技術的示唆に基づいて、若干の変動が可能であり、例えば、切り欠き部を省略して、当接部1271が一体となるように繋がり、これによっても同様に発明の目的を実現することができる。また、環状溝151への挟持又は固定は、ガスケットを用いることに限らず、例えば、環状溝151に貫通孔を設けて、位置決めピンを用いることによっても、同様に弁棒15と遮断部126とを制限連結することができる。このような位置決め方式も、明らかに本発明の保護範囲内に含まれるべきである。 FIG. 4 is a schematic structural diagram of the gasket according to the first embodiment of the present invention. The gasket 127 has a substantially "C" shape, has an opening 1272, and is inserted into the annular groove 151 of the valve stem. Three contact portions 1271 are provided inside the gasket 127, and after assembly, they are in close contact with the peripheral wall of the annular groove 151, and a notch portion is further provided between the adjacent contact portions 1271. Of course, FIG. 4 shows, as a specific embodiment, a person skilled in the art can make slight variations based on the technical suggestion. For example, the notch portion is omitted and the contact portion 1271 is integrated. It is possible to realize the object of the invention in the same manner. Further, the sandwiching or fixing to the annular groove 151 is not limited to using a gasket, and for example, by providing a through hole in the annular groove 151 and using a positioning pin, the valve rod 15 and the blocking portion 126 can be similarly used. Can be restricted and concatenated. Such a positioning method should also be clearly included within the protection scope of the present invention.

弁体12の小径部122の外周壁に流通孔1221が開設され、流通孔1221の数は、1つ又は複数であることができ、流通孔1221は、第1のキャビティ123と弁体12の外部空間とを連通させることで、流体が流通孔1221から第1のキャビティ123に流入することができる。流通孔1221と弁口125との間の第1のキャビティ123内に第1の消音部材128がさらに設けられ、流通孔1221から流入する流体は、第1の消音部材128によって消音された後、第2弁口125から流出する。第1の消音部材128は環状体とされることができ、図3に示すように、第1のキャビティ123に充填される。 A flow hole 1221 is opened in the outer peripheral wall of the small diameter portion 122 of the valve body 12, and the number of the flow holes 1221 can be one or more. The flow hole 1221 is the first cavity 123 and the valve body 12. By communicating with the external space, the fluid can flow into the first cavity 123 from the flow hole 1221. A first muffling member 128 is further provided in the first cavity 123 between the flow hole 1221 and the valve port 125, and the fluid flowing in from the flow hole 1221 is muffled by the first muffling member 128 and then. It flows out from the second valve port 125. The first muffling member 128 can be an annular body and fills the first cavity 123 as shown in FIG.

小径部122の下端部に第2のキャビティ124が設けられ、第2のキャビティ124内に第2の消音部材129が設けられ、組立時に、圧着方式により小径部122の下端部を変形させて、第2の消音部材129を第2のキャビティ124内に固定することができる。 A second cavity 124 is provided at the lower end of the small diameter portion 122, a second muffling member 129 is provided in the second cavity 124, and the lower end of the small diameter portion 122 is deformed by a crimping method at the time of assembly. The second muffling member 129 can be fixed in the second cavity 124.

上記第1の消音部材128及び第2の消音部材129は、多孔質のふるい網若しくは巻回された金属線、粉末焼結などの方式で作ることができ、本発明では、消音部材の材質又は形状を一切限定していない。 The first sound deadening member 128 and the second sound deadening member 129 can be made by a method such as a porous sieve net, a wound metal wire, or powder sintering. In the present invention, the material of the sound deadening member or The shape is not limited at all.

2段階式電子膨張弁が除湿機能を持つように、通常、弁体12は、第1弁口13が閉じられた時にも一定の流量を有するようにされる必要がある。この目的を実現するために、本実施形態において、第1のキャビティ123と第2のキャビティ124との間に常時流通装置がさらに設けられ、本実施形態において、常時流通装置は常時流通孔130であり、このように、2段階式電子膨張弁の2本の連結管の間には一部の流量が常時流通中である。もちろん、第1弁口13が閉じられた時にも一定の流量があるように、その方法は上記常時流通孔130を開設することに限らず、これに基づいて、様々な技術的手段に置き換えてもよく、例えば、小径部122に斜孔を加工し、第2のキャビティ124を直接弁体12の外部に連通させるか、或いは、溝を開設することで、第1弁口13の内周壁に若干の流通溝を加工することによっても、同様に、弁本体が閉じられた時にも一定の流量を有することを実現することができる。このような本発明の発想に基づく若干の置き換え手段の使用も、本発明の保護範囲内にあることは、当業者が理解すべきである。 Normally, the valve body 12 needs to have a constant flow rate even when the first valve port 13 is closed so that the two-stage electronic expansion valve has a dehumidifying function. In order to realize this object, in the present embodiment, a constant flow device is further provided between the first cavity 123 and the second cavity 124, and in the present embodiment, the constant flow device is a constant flow hole 130. As described above, a part of the flow rate is constantly flowing between the two connecting pipes of the two-stage electronic expansion valve. Of course, the method is not limited to opening the constant flow hole 130 so that there is a constant flow rate even when the first valve port 13 is closed, and based on this, it is replaced with various technical means. Also, for example, an oblique hole is formed in the small diameter portion 122 so that the second cavity 124 is directly communicated with the outside of the valve body 12, or a groove is formed in the inner peripheral wall of the first valve port 13. Similarly, by processing a small amount of the flow groove, it is possible to realize that the valve body has a constant flow rate even when the valve body is closed. Those skilled in the art should understand that the use of some replacement means based on the idea of the present invention is also within the scope of protection of the present invention.

このように、弁棒15の下端部152と弁体12における第2弁口125との間に小流量調節機構が形成されている。 As described above, a small flow rate adjusting mechanism is formed between the lower end portion 152 of the valve stem 15 and the second valve port 125 in the valve body 12.

弁棒15が上から下へ変位する場合、ベローズ11が伸長状態にあり、弁体12は圧力差作用を受け、遮断部126の下端面が、始終、ガスケット127の上端面に貼り合わせられ、弁体12が極限位置まで下向きに移動し、第1弁口13と接触した後、弁棒15は下向きに移動し続け、この場合、ガスケット127は、弁棒15とともに下へ移動し、弁棒15の下端部152が第2弁口125に接触してシールを形成するまで、遮断部126への貼り合わせから解放され、この場合、2段階式電子膨張弁が閉状態にある。 When the valve stem 15 is displaced from top to bottom, the bellows 11 is in an extended state, the valve body 12 is subjected to a pressure difference action, and the lower end surface of the blocking portion 126 is stuck to the upper end surface of the gasket 127 from beginning to end. After the valve body 12 moves downward to the extreme position and comes into contact with the first valve port 13, the valve stem 15 continues to move downward, in which case the gasket 127 moves downward with the valve stem 15 and the valve stem. Until the lower end portion 152 of 15 comes into contact with the second valve port 125 to form a seal, it is released from the bonding to the blocking portion 126, in which case the two-stage electronic expansion valve is in the closed state.

弁開時に、モータ1に通電し、ベローズ11が収縮し、弁棒15を下から上へ変位するように動かし、弁体12は圧力差作用を受けているため、弁体12の下端面が依然として第1弁口13と接触を保ち、弁棒15は、ガスケット127の上端面が遮断部126の下端面に接触するまで、上へ移動し続ける。弁棒15が上へ移動し続けると、遮断部126を連れて上へ移動させ、この場合、弁体全体が上向きに移動し始める。モータ1が全開パルスとなるように開かれた場合、2段階式電子膨張弁全体が全開状態になる。 When the valve is opened, the motor 1 is energized, the bellows 11 contracts, the valve rod 15 is moved so as to be displaced from the bottom to the top, and the valve body 12 is subjected to a pressure difference action, so that the lower end surface of the valve body 12 is affected. Still in contact with the first valve port 13, the valve stem 15 continues to move upwards until the upper end surface of the gasket 127 contacts the lower end surface of the blocking portion 126. As the valve stem 15 continues to move upwards, it moves upwards with the blocking portion 126, in which case the entire valve body begins to move upwards. When the motor 1 is opened so as to have a fully open pulse, the entire two-stage electronic expansion valve is fully opened.

上記過程において、ガスケット127の上端面と遮断部126の下端面とが接触するまでの調節距離において、流量は、主として弁棒15の下端部152と弁体上の第2弁口125との間の開度によって制御され、即ち、小流量調節段階であり、弁口が小さくなるため、同じパルス数の条件下で、流量の調節範囲がより広い。一方、弁棒15は、弁体12を連れて全体として上向きに移動し、この場合、流量は、主として弁体12と第1弁口13との間の開度によって制御され、即ち、大流量調節段階である。 In the above process, the flow rate is mainly between the lower end portion 152 of the valve stem 15 and the second valve port 125 on the valve body in the adjustment distance until the upper end surface of the gasket 127 and the lower end surface of the blocking portion 126 come into contact with each other. The flow rate adjustment range is wider under the same pulse number condition because it is controlled by the opening degree of, that is, in the small flow rate adjustment stage and the valve port becomes smaller. On the other hand, the valve rod 15 moves upward as a whole with the valve body 12, and in this case, the flow rate is mainly controlled by the opening degree between the valve body 12 and the first valve port 13, that is, a large flow rate. It is an adjustment stage.

上述したように、小流量調節段階では、弁体12の下端部と第1弁口13とが、始終、接触状態にあり、この場合、流体が流通孔1221から流入し、第1の消音部材128によって消音された後、第2弁口125を流れ、そして、第2の消音部材129によって再消音され、流体が消音部材を流れる時、複数層の網目の作用により十分に分散され、これにより、ハウリングのような渦を除去し、騒音を低減する。 As described above, in the small flow rate adjusting stage, the lower end of the valve body 12 and the first valve port 13 are in contact with each other from beginning to end, and in this case, the fluid flows in from the flow hole 1221 and the first sound deadening member. After being muted by 128, it flows through the second valve port 125 and is re-silented by the second muffling member 129, and when the fluid flows through the muffling member, it is sufficiently dispersed by the action of a multi-layered mesh. , Eliminate howling-like vortices and reduce noise.

つまり、本発明に提供される2段階式電子膨張弁によれば、流体は、網目状の消音部材によってその内部の渦、泡が大幅に除去され分散されるため、従来の電子膨張弁では、初期段階の小流量調節時に異常な騒音が生じる問題を解決する。同時に、小流量調節は、主として弁体12の内部に設けられた第2弁口125によって行われるため、同じパルス数の条件下で、流量調節範囲がより広く、精度がより高い。 That is, according to the two-stage electronic expansion valve provided in the present invention, the fluid is dispersed by largely removing the vortices and bubbles inside the fluid by the mesh-like sound deadening member. Solves the problem of abnormal noise generated when adjusting the small flow rate in the initial stage. At the same time, since the small flow rate adjustment is mainly performed by the second valve port 125 provided inside the valve body 12, the flow rate adjustment range is wider and the accuracy is higher under the condition of the same number of pulses.

(第2の実施形態)
以下、図5を結合しながら本発明の第2の実施形態を説明する。図5は、本発明に提供される2段階式電子膨張弁の第2の具体的な実施形態の構造模式図である。本実施形態と第1の実施形態との相違を説明するために、構造及び機能が同じな部材は、同一の符号で示される。
(Second Embodiment)
Hereinafter, the second embodiment of the present invention will be described with reference to FIG. FIG. 5 is a schematic structural diagram of a second specific embodiment of the two-stage electronic expansion valve provided in the present invention. To illustrate the differences between this embodiment and the first embodiment, members having the same structure and function are designated by the same reference numerals.

2段階式電子膨張弁は、モータ1と、モータ1の出力側に接続され、下端にねじ継手構造5を介してねじ3が連結されている減速機2と、モータ1の回転運動をねじ3の往復運動に変換するねじ継手構造5とを含み、ねじ3と歯車箱9との間にナット4が連結され、減速機2に歯車箱9が外挿し、モータ1のモータハウジング6が歯車箱9の外側にかしめられる。 The two-stage electronic expansion valve has a motor 1, a speed reducer 2 connected to the output side of the motor 1 and a screw 3 connected to the lower end via a screw joint structure 5, and a screw 3 for the rotational movement of the motor 1. A nut 4 is connected between the screw 3 and the gear box 9, the gear box 9 is externally inserted into the speed reducer 2, and the motor housing 6 of the motor 1 is the gear box. It is crimped to the outside of 9.

弁本体部分は、弁座14、弁棒15を含み、弁棒15にベローズ11が外挿し、ベローズ11が弁棒15の往復運動に伴って伸縮し、弁体12Aと弁棒15とが互いに運動可能に連結されているため、弁棒の昇降によって弁体12Aを昇降させることにより、弁座14に設けられた第1弁口13を開閉する。 The valve body portion includes the valve seat 14 and the valve rod 15, and the bellows 11 is externally inserted into the valve rod 15, the bellows 11 expands and contracts with the reciprocating motion of the valve rod 15, and the valve body 12A and the valve rod 15 mutually. Since they are movably connected, the valve body 12A is moved up and down by raising and lowering the valve stem to open and close the first valve port 13 provided in the valve seat 14.

上記部材のうち、弁体12の構造以外の部材は、第1の実施形態と同様であり、図2を参照して理解することができ、ここではその説明を省略する。 Among the above members, the members other than the structure of the valve body 12 are the same as those in the first embodiment and can be understood with reference to FIG. 2, and the description thereof will be omitted here.

本実施形態において、弁体12A全体の外観も、略2段式の筒状構造をなしており、大径部121Aと小径部122Aを有し、弁体12Aの上下両端にそれぞれ第1のキャビティ123A及び第2のキャビティ124Aが開設され、第1のキャビティ123Aと第2のキャビティ124Aとの間に第2弁口125Aが開設されている。 In the present embodiment, the appearance of the entire valve body 12A also has a substantially two-stage tubular structure, has a large diameter portion 121A and a small diameter portion 122A, and has first cavities at the upper and lower ends of the valve body 12A, respectively. The 123A and the second cavity 124A are opened, and the second valve port 125A is opened between the first cavity 123A and the second cavity 124A.

大径部121Aの外周壁には流通部1211Aが設けられ、本実施形態において、流通部1211Aは、流体が流通するために大径部121Aの外周壁に加工された若干の平面である。もちろん、当業者が本発明の発想に基づいて、流通部1211Aの形状を様々な設計、例えば、溝堀り、穴あけ等の方式により形成することができ、大径部121Aの上下両端間を流体が通過することを可能にすればよい。 A distribution section 1211A is provided on the outer peripheral wall of the large diameter portion 121A, and in the present embodiment, the distribution section 1211A is a slightly flat surface processed on the outer peripheral wall of the large diameter portion 121A for the flow of fluid. Of course, those skilled in the art can form the shape of the distribution unit 1211A by various designs, for example, grooving, drilling, etc., based on the idea of the present invention, and a fluid can be formed between the upper and lower ends of the large diameter portion 121A. Should be allowed to pass.

弁棒15の下端部152Aが第1のキャビティ123A内に伸びて、第2弁口125Aとの間に流量調節機構が形成され、下端部152Aと第2弁口125Aとの接触又は離反によって、第2弁口125Aの開閉を実現し、これにより流量調節を行う。弁棒15と弁体12Aとを連結するために、第1のキャビティ123A内には遮断部126Aがさらに設けられ、遮断部126Aが大径部121Aの内壁に固定連結され、両者は溶接、カシメ若しくは他の方式により固定されてもよい。 The lower end portion 152A of the valve stem 15 extends into the first cavity 123A to form a flow rate adjusting mechanism between the lower end portion 152A and the second valve opening 125A, and the contact or separation between the lower end portion 152A and the second valve opening 125A causes the lower end portion 152A to extend into the first cavity 123A. The second valve port 125A is opened and closed, thereby adjusting the flow rate. In order to connect the valve rod 15 and the valve body 12A, a blocking portion 126A is further provided in the first cavity 123A, the blocking portion 126A is fixedly connected to the inner wall of the large diameter portion 121A, and both are welded and crimped. Alternatively, it may be fixed by another method.

弁棒15の下端部寄りの位置に環状溝151Aが設けられ、環状溝151A内に回り止め部材が設けられ、回り止め部材によって、弁棒15と遮断部126Aとが相対運動可能に連結されている状態を保つことが可能になる。第1の実施形態に類似して、本実施形態の回り止め部材も、ガスケット127Aであることができ、その構造は第1の実施形態におけるガスケット127と同様であり、図4を参照して理解することができ、ここではその説明を省略する。遮断部126A及びガスケット127Aの双方によって、弁棒15が上向きに移動する極限位置が制限されている。 An annular groove 151A is provided at a position near the lower end of the valve stem 15, a detent member is provided in the annular groove 151A, and the detent member connects the valve rod 15 and the blocking portion 126A so as to be relatively movable. It becomes possible to keep the state of being. Similar to the first embodiment, the detent member of the present embodiment can also be the gasket 127A, the structure of which is similar to the gasket 127 of the first embodiment, which is understood with reference to FIG. This can be done, and the description thereof will be omitted here. Both the blocking portion 126A and the gasket 127A limit the extreme position in which the valve stem 15 moves upward.

もちろん、第1の実施形態と同様に、当業者が該技術的示唆に基づいて、回り止め部材に対して若干の変動が可能であり、環状溝151への挟持又は固定も、ガスケットを用いることに限らず、例えば、環状溝151に貫通孔を設けて、位置決めピンを用いることによっても、同様に弁棒15と遮断部126とを制限連結することができる。このような位置決め方式も、明らかに本発明の保護範囲内に含まれるべきである。 Of course, as in the first embodiment, those skilled in the art can make slight variations with respect to the detent member based on the technical suggestion, and a gasket is also used for sandwiching or fixing to the annular groove 151. For example, by providing a through hole in the annular groove 151 and using a positioning pin, the valve rod 15 and the blocking portion 126 can be similarly restricted and connected. Such a positioning method should also be clearly included within the protection scope of the present invention.

弁体12Aの大径部121Aの外周壁に流通孔1212Aが開設され、流通孔1212Aの数は、1つ又は複数であることができ、流通孔1212Aは、第1のキャビティ123Aと弁体12Aの外部空間とを連通させることで、流体が弁体12Aの外部から流通孔1212Aを経て第1のキャビティ123Aに流入することができる。 A flow hole 1212A is opened in the outer peripheral wall of the large diameter portion 121A of the valve body 12A, and the number of the flow holes 1212A can be one or more. The flow holes 1212A are the first cavity 123A and the valve body 12A. By communicating with the external space of the valve body 12A, the fluid can flow into the first cavity 123A from the outside of the valve body 12A through the flow hole 1212A.

小径部122Aの下端部に第2のキャビティ124Aが設けられ、第2のキャビティ124A内に第2の消音部材128Aが設けられ、第2の消音部材128Aを第2のキャビティ124A内に固定するために、圧接部材129Aがさらに設けられ、圧接部材129Aが小径部122Aの下端の内壁に密に嵌合し、これにより、第2の消音部材128Aを第2のキャビティ124A内に固定する。 A second cavity 124A is provided at the lower end of the small diameter portion 122A, a second muffling member 128A is provided in the second cavity 124A, and the second muffling member 128A is fixed in the second cavity 124A. A pressure welding member 129A is further provided, and the pressure welding member 129A is tightly fitted to the inner wall of the lower end of the small diameter portion 122A, whereby the second sound deadening member 128A is fixed in the second cavity 124A.

第2の消音部材128Aは、多孔質のふるい網若しくは巻回された金属線、粉末焼結などの方式で作ることができ、本発明では、消音部材の材質又は形状を一切限定していない。 The second sound deadening member 128A can be made by a method such as a porous sieve net, a wound metal wire, or powder sintering, and the present invention does not limit the material or shape of the sound deadening member at all.

第1の実施形態と同様に、2段階式電子膨張弁が除湿機能を持つように、弁体12Aは、第1弁口13が閉じられた時にも一定の流量を有するようにされる必要がある。この目的を実現するために、第1のキャビティ123と第2のキャビティ124との間に常時流通孔(図示せず)が設けられてもよく、このように、2段階式電子膨張弁の2本の連結管の間には一部の流量が常時流通中である。もちろん、第1弁口13が閉じられた時にも一定の流量があるように、その方法は上記常時流通孔を開設することに限らず、これに基づいて、様々な技術的手段に置き換えてもよく、例えば、小径部122Aに斜孔を加工し、第2のキャビティ124Aを直接弁体12Aの外部に連通させるか、或いは、溝を開設することで、第1弁口13の内周壁に若干の流通溝を加工することによっても、同様に、弁本体が閉じられた時にも一定の流量を有することを実現することができる。このような本発明の発想に基づく若干の置き換え手段の使用も、本発明の保護範囲内にあることは、当業者が理解すべきである。 Similar to the first embodiment, the valve body 12A needs to have a constant flow rate even when the first valve port 13 is closed so that the two-stage electronic expansion valve has a dehumidifying function. is there. In order to achieve this purpose, a constant flow hole (not shown) may be provided between the first cavity 123 and the second cavity 124, and thus the two-stage electronic expansion valve 2 A part of the flow rate is always in circulation between the connecting pipes of the books. Of course, the method is not limited to the constant flow hole so that there is a constant flow rate even when the first valve port 13 is closed, and based on this, it may be replaced with various technical means. Often, for example, by forming an oblique hole in the small diameter portion 122A and allowing the second cavity 124A to communicate directly with the outside of the valve body 12A, or by opening a groove, the inner peripheral wall of the first valve port 13 is slightly formed. Similarly, by processing the flow groove of the above, it is possible to realize that the valve body has a constant flow rate even when the valve body is closed. Those skilled in the art should understand that the use of some replacement means based on the idea of the present invention is also within the scope of protection of the present invention.

このように、弁棒15の下端部152Aと弁体12Aにおける第2弁口125Aとの間に小流量調節機構が形成されている。 As described above, a small flow rate adjusting mechanism is formed between the lower end portion 152A of the valve stem 15 and the second valve port 125A in the valve body 12A.

弁棒15が上から下へ変位する場合、ベローズ11が伸長状態となり、弁体12は圧力差作用を受け、遮断部126の下端面が、始終、回り止め部材(ガスケット127A)の上端に貼り合わせられ、弁体12Aが極限位置まで下向きに移動し、第1弁口13と接触した後、弁棒15は下向きに移動し続け、この場合、ガスケット127Aは、弁棒15とともに下へ移動し、弁棒15の下端部152Aが第2弁口125Aに接触してシールを形成するまで、遮断部126Aへの貼り合わせから解放され、この場合、2段階式電子膨張弁が閉状態にある。 When the valve stem 15 is displaced from top to bottom, the bellows 11 is in an extended state, the valve body 12 is subjected to a pressure difference action, and the lower end surface of the blocking portion 126 is stuck to the upper end of the detent member (gasket 127A) from beginning to end. After being aligned and the valve body 12A moves downward to the extreme position and contacts the first valve port 13, the valve stem 15 continues to move downward, in which case the gasket 127A moves downward with the valve stem 15. , The lower end portion 152A of the valve stem 15 is released from the bonding to the blocking portion 126A until it contacts the second valve port 125A to form a seal, in which case the two-stage electronic expansion valve is in the closed state.

弁開時に、モータ1に通電し、ベローズ11が収縮し、弁棒15が上から下へ変位し、弁体12Aは圧力差作用を受けているため、弁体12Aの下端面が依然として第1弁口13と接触を保ち、弁棒15は、ガスケットの回り止め部材(127A)の上端が遮断部126Aの下端面に接触するまで、上へ移動し続ける。弁棒15が上へ移動し続けると、遮断部126Aを連れて上へ移動させ、この場合、弁体全体が上向きに移動し始める。モータ1が全開パルスとなるように開かれた場合、2段階式電子膨張弁全体が全開状態になる。 When the valve is opened, the motor 1 is energized, the bellows 11 contracts, the valve stem 15 is displaced from top to bottom, and the valve body 12A is subjected to a pressure difference action, so that the lower end surface of the valve body 12A is still the first. Keeping contact with the valve port 13, the valve stem 15 continues to move upward until the upper end of the gasket detent member (127A) comes into contact with the lower end surface of the blocking portion 126A. When the valve stem 15 continues to move upward, the shutoff portion 126A is moved upward, and in this case, the entire valve body starts to move upward. When the motor 1 is opened so as to have a fully open pulse, the entire two-stage electronic expansion valve is fully opened.

上記過程において、回り止め部材(ガスケット127)の上端面と遮断部126Aの下端面とが接触するまでの調節距離において、流量は、主として弁棒15の下端部152Aと弁体上の第2弁口125Aとの間の開度によって制御され、即ち、小流量調節段階であり、弁口が小さくなるため、同じパルス数の条件下で、流量の調節範囲がより広い。一方、弁棒15は、弁体12を連れて全体として上向きに移動し、この場合、流量は、主として弁体12Aと第1弁口13との間の開度によって制御され、即ち、大流量調節段階である。 In the above process, the flow rate is mainly the lower end portion 152A of the valve stem 15 and the second valve on the valve body in the adjustment distance until the upper end surface of the detent member (gasket 127) and the lower end surface of the blocking portion 126A come into contact with each other. It is controlled by the opening degree between the port 125A, that is, it is a small flow rate adjustment stage, and the valve port becomes smaller, so that the flow rate adjustment range is wider under the condition of the same number of pulses. On the other hand, the valve rod 15 moves upward as a whole with the valve body 12, and in this case, the flow rate is mainly controlled by the opening degree between the valve body 12A and the first valve port 13, that is, a large flow rate. It is an adjustment stage.

上述したように、在小流量調節段階では、弁体12の下端部と第1弁口13とが、始終、接触状態にあり、この場合、流体が流通孔1212Aから第1のキャビティ123Aに流入し、絞られた後第2弁口125Aを流れ、そして消音部材128Aによって消音され、流体が消音部材を流れる時、複数層の網目の作用により十分に分散され、これにより、ハウリングのような渦を除去し、騒音を低減する。 As described above, in the small flow rate adjusting stage, the lower end of the valve body 12 and the first valve port 13 are in contact with each other from beginning to end, and in this case, the fluid flows from the flow hole 1212A into the first cavity 123A. After being squeezed, it flows through the second valve port 125A and is muted by the muffling member 128A, and when the fluid flows through the muffling member, it is sufficiently dispersed by the action of a multi-layered mesh, thereby a howling-like vortex. And reduce noise.

つまり、本発明に提供される2段階式電子膨張弁によれば、流体は、網目状の消音部材によってその内部の渦、泡が大幅に除去され分散されるため、従来の電子膨張弁では、初期段階の小流量調節時に異常な騒音が生じる問題を解決する。同時に、小流量調節は、主として弁体12Aの内部に設けられた第2弁口125Aによって行われるため、同じパルス数の条件下で、流量調節範囲がより広く、精度がより高い。 That is, according to the two-stage electronic expansion valve provided in the present invention, the fluid is dispersed by largely removing the vortices and bubbles inside the fluid by the mesh-like sound deadening member. Solves the problem of abnormal noise generated when adjusting the small flow rate in the initial stage. At the same time, since the small flow rate adjustment is mainly performed by the second valve port 125A provided inside the valve body 12A, the flow rate adjustment range is wider and the accuracy is higher under the same pulse number condition.

(第3の実施形態)
第3の実施形態では、第2の消音部材128Aが第2のキャビティ124A内に固定されるのは、圧着方式によって実現され、即ち、図6に示すように、小径部122Aの下端部1222Aを圧着して変形させることで、第2の消音部材128Aを固定し、つまり、第1の実施形態における第2の消音部材の固定方式に類似した方式を用いる点で、第2の実施形態と相違する。本実施形態は、それ以外の部分が第2の実施形態と同様であり、ここではその説明を省略する。
(Third Embodiment)
In the third embodiment, the second sound deadening member 128A is fixed in the second cavity 124A by a crimping method, that is, as shown in FIG. 6, the lower end portion 1222A of the small diameter portion 122A is fixed. It differs from the second embodiment in that the second sound deadening member 128A is fixed by crimping and deforming, that is, a method similar to the fixing method of the second sound deadening member in the first embodiment is used. To do. The other parts of the present embodiment are the same as those of the second embodiment, and the description thereof will be omitted here.

(第4の実施形態)
第4の実施形態では、第2の消音部材が、具体的には、上部消音部材1281A及び下部消音部材1282Aという2層に分けられ、消音部材を第2のキャビティ124A内に固定するために、圧接部材129Aがさらに設けられ、圧接部材129Aが小径部122Aの下端の内壁に密に嵌合し、これにより、上部消音部材1281A及び下部消音部材1282Aを第2のキャビティ124A内に固定する点で、第2の実施形態と相違する。もちろん、消音部材は2層に限らず、2層以上であってもよく、これによっても本発明の目的を実現できることは、当業者が理解することができる。本実施形態は、それ以外の部分について第2の実施形態の対応する説明を参照することができ、ここではその説明を省略する。
(Fourth Embodiment)
In the fourth embodiment, the second muffling member is specifically divided into two layers, an upper muffling member 1281A and a lower muffling member 1282A, in order to fix the muffling member in the second cavity 124A. A pressure welding member 129A is further provided so that the pressure welding member 129A is tightly fitted to the inner wall of the lower end of the small diameter portion 122A, thereby fixing the upper sound deadening member 1281A and the lower sound deadening member 1282A in the second cavity 124A. , Different from the second embodiment. Of course, the sound deadening member is not limited to two layers, and may be two or more layers, and those skilled in the art can understand that the object of the present invention can be realized by this as well. In the present embodiment, the corresponding description of the second embodiment can be referred to for other parts, and the description thereof will be omitted here.

なお、本発明に現れた「上」、「下」、「左」、「右」等の方位を表す用語は、明細書の図面に示す構造に基づくものであり、本発明の保護範囲を制限していると理解するべきではない。 The terms such as "top", "bottom", "left", and "right" appearing in the present invention are based on the structure shown in the drawings of the specification, and limit the scope of protection of the present invention. You should not understand that you are.

以上、本発明に提供されるインバータエアコンに用いられる電子膨張弁を詳しく紹介しした。本文では、具体例を用いて本発明の原理及び実施形態を説明したが、以上の実施例の説明は、本発明の方法及び主旨を理解してもらうためのものに過ぎない。当業者であれば、本発明の原則から逸脱しない前提において本発明に若干の改良や手直しが可能であることは指摘されるべきである。これら改良や手直しも、本発明の権利範囲内に含まれている。 The electronic expansion valve used in the inverter air conditioner provided in the present invention has been introduced in detail above. In this text, the principle and embodiments of the present invention have been described using specific examples, but the above description of the examples is merely for understanding the method and gist of the present invention. It should be pointed out that a person skilled in the art can make some improvements and modifications to the present invention on the premise that the principle of the present invention is not deviated. These improvements and modifications are also included within the scope of the present invention.

Claims (12)

モータと、前記モータの出力側に接続される減速機とを含み、弁棒にベローズが外挿し、前記ベローズは前記弁棒の往復運動に伴って伸縮する2段階式電子膨張弁であって、前記弁棒に動かされて第1弁口を開閉する弁体をさらに含み、前記弁体の内部に小流量調節機構がさらに設けられ、前記小流量調節機構は、前記弁棒の下端部と前記弁体の内部に設けられた第2弁口とからなり、
前記弁体は筒状をなしており、その両端にそれぞれ第1のキャビティ及び第2のキャビティが設けられ、前記第2弁口が、前記第1のキャビティと第2のキャビティとの間に開設されており、
前記弁体は、大径部と小径部を含み、前記大径部の外周壁に流通部が設けられており、前記小径部の外周壁に流通孔が開設されていることを特徴とする2段階式電子膨張弁。
A two-stage electronic expansion valve that includes a motor and a speed reducer connected to the output side of the motor, has a bellows externally attached to the valve stem, and expands and contracts with the reciprocating motion of the valve stem. A valve body that is moved by the valve stem to open and close the first valve opening is further included, and a small flow rate adjusting mechanism is further provided inside the valve body. The small flow rate adjusting mechanism includes a lower end portion of the valve stem and the valve body. Ri Do and a second valve port which is provided in the interior of the valve body,
The valve body has a tubular shape, and a first cavity and a second cavity are provided at both ends thereof, and the second valve port is opened between the first cavity and the second cavity, respectively. Has been
The valve body includes a large diameter portion and a small diameter portion, and said and circulation unit is provided on the outer peripheral wall of the large diameter portion, characterized Rukoto flow holes in the outer peripheral wall of the small diameter portion is opened 2 Staged electronic expansion valve.
前記第1のキャビティ内に遮断部がさらに設けられ、前記弁棒の下端部が前記遮断部を通って前記第1のキャビティ内に伸び、前記弁棒と前記遮断部とが互いに運動可能に連結されているのを回り止め部材によって実現することを特徴とする請求項に記載の2段階式電子膨張弁。 A blocking portion is further provided in the first cavity, the lower end portion of the valve stem extends into the first cavity through the blocking portion, and the valve rod and the blocking portion are movably connected to each other. The two-stage electronic expansion valve according to claim 1 , wherein this is realized by a detent member. 前記回り止め部材がガスケットであり、前記弁棒に環状溝が設けられ、前記ガスケットが前記環状溝上に挟まれていることを特徴とする請求項に記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 2 , wherein the detent member is a gasket, the valve stem is provided with an annular groove, and the gasket is sandwiched on the annular groove. 前記遮断部と前記弁体とが、溶接若しくは圧着により固定されていることを特徴とする請求項に記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 2 , wherein the blocking portion and the valve body are fixed by welding or crimping. 前記弁体には、前記第1のキャビティと前記弁体の外部空間とを連通させる流通孔が設けられていることを特徴とする請求項に記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 1 , wherein the valve body is provided with a flow hole for communicating the first cavity and the external space of the valve body. 前記第1のキャビティ内に第1の消音部材が設けられ、前記流通孔から流入する流体が、第1の消音部材によって消音された後、第2弁口から流出することを特徴とする請求項に記載の2段階式電子膨張弁。 A claim, wherein a first sound deadening member is provided in the first cavity, and a fluid flowing in from the flow hole is sound deadened by the first sound deadening member and then flows out from a second valve port. two-stage electronic expansion valve according to 5. 前記第2のキャビティ内に第2の消音部材が設けられていることを特徴とする請求項に記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 5 , wherein a second sound deadening member is provided in the second cavity. 前記弁体の底部を圧着変形させることで、前記第2の消音部材を前記第2のキャビティ内に固定することを特徴とする請求項7に記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 7, wherein the second sound deadening member is fixed in the second cavity by crimping and deforming the bottom portion of the valve body. 前記弁体の底部には、前記弁体に密に嵌合し、前記第2の消音部材を前記第2のキャビティ内に固定する圧接部材が設けられていることを特徴とする請求項に記載の2段階式電子膨張弁。 7. The seventh aspect of the invention is characterized in that the bottom of the valve body is provided with a pressure welding member that is tightly fitted to the valve body and fixes the second sound deadening member in the second cavity. The two-stage electronic expansion valve described. 前記第2の消音部材は、上部消音部材及び下部消音部材を含むことを特徴とする請求項またはに記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 8 or 9 , wherein the second muffling member includes an upper muffling member and a lower muffling member. 前記第1のキャビティと第2のキャビティとの間に常時流通装置がさらに設けられ、前記第1のキャビティと前記第2のキャビティとの間に一定の流量が常時保持されていることを特徴とする請求項1に記載の2段階式電子膨張弁。 A constant flow device is further provided between the first cavity and the second cavity, and a constant flow rate is constantly maintained between the first cavity and the second cavity. The two-stage electronic expansion valve according to claim 1. 前記ガスケットは、開口部及び当接部を有し、前記当接部が前記環状溝の周壁に当接することを特徴とする請求項に記載の2段階式電子膨張弁。 The two-stage electronic expansion valve according to claim 3 , wherein the gasket has an opening and a contact portion, and the contact portion contacts the peripheral wall of the annular groove.
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