JP6532290B2 - Automatic ice machine - Google Patents

Automatic ice machine Download PDF

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JP6532290B2
JP6532290B2 JP2015100495A JP2015100495A JP6532290B2 JP 6532290 B2 JP6532290 B2 JP 6532290B2 JP 2015100495 A JP2015100495 A JP 2015100495A JP 2015100495 A JP2015100495 A JP 2015100495A JP 6532290 B2 JP6532290 B2 JP 6532290B2
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ice making
side plate
plate
making chamber
mounting plate
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JP2016217574A (en
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輝道 原
輝道 原
野津 真澄
真澄 野津
誠治 小林
誠治 小林
門脇 静馬
静馬 門脇
稔 中尾
稔 中尾
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HOSHIZAKI KABUSHIKI KAISHA
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Description

本発明は、蒸発管がろう付け接合される製氷室と、前記製氷室の温度を検知する温度検知手段と、前記温度検知手段を前記製氷室に取付ける取付補助部材とを備える自動製氷機に関して、前記取付補助部材を前記製氷室の所要個所に位置決め固定し得る構造に関するものである。   The present invention relates to an automatic ice making machine comprising an ice making chamber in which evaporation tubes are brazed and joined, a temperature detecting means for detecting the temperature of the ice making chamber, and a mounting assisting member for attaching the temperature detecting means to the ice making chamber. The present invention relates to a structure capable of positioning and fixing the mounting support member at a required position of the ice making chamber.

氷塊を連続的に製造する自動製氷機が、喫茶店、レストランおよびその他の各種施設で好適に使用されている。この自動製氷機は、氷塊を生成する製氷室と、該製氷室の外面に取付けられた蒸発管を有する冷却機構とを備えている。すなわち、製氷運転においては、冷却機構から導出した蒸発管により冷却された製氷室に製氷水を供給して氷塊を生成し、製氷運転完了後の除氷運転においては、前記冷却機構からのホットガスを前記蒸発管に供給して前記製氷室を加温し、生成された氷塊を該製氷室から離脱させるようになっている。   Automatic ice making machines that continuously produce ice blocks are preferably used in coffee shops, restaurants and various other facilities. The automatic ice making machine includes an ice making chamber for producing an ice block, and a cooling mechanism having an evaporation tube attached to the outer surface of the ice making chamber. That is, in the ice making operation, ice making water is supplied to the ice making chamber cooled by the evaporation tube derived from the cooling mechanism to generate ice blocks, and in the deicing operation after completion of the ice making operation, the hot gas from the cooling mechanism Is supplied to the evaporation tube to heat the ice making chamber, and the generated ice block is released from the ice making chamber.

前記自動製氷機では、製氷完了による製氷運転から除氷運転への切替えや、前記製氷室からの氷塊の離脱による除氷運転から製氷運転への切替えは、該製氷室に取付けたサーミスタ(温度検知手段)で検知した製氷室温度に基づく信号を、該自動製氷機の制御手段に送信することで行われる。ここで、特許文献1には、サーミスタを保持したセンサ取付け板を、製氷室の天板に固定した断面L字状の取付補助部材にネジで固定することで、該サーミスタを製氷室に取付けるようにした製氷用冷却器が開示されている。   In the automatic ice making machine, the thermistor (temperature detection attached to the ice making chamber) is switched from ice making operation to ice removing operation due to completion of ice making, and switching from ice removing operation to ice making operation by detachment of ice blocks from the ice making chamber. Means for transmitting a signal based on the temperature of the ice making chamber detected to the control means of the automatic ice making machine. Here, in Patent Document 1, the thermistor is attached to the ice making chamber by fixing the sensor attachment plate holding the thermistor to the L-shaped attachment assisting member fixed to the top plate of the ice making chamber with a screw. An ice making cooler is disclosed.

実開平4−32468号公報Japanese Utility Model Application Publication No. 4-32468

前記蒸発管および取付補助部材は、製氷室における天板の上面に対して、例えば、加熱により溶融するろう材を接合剤とする「ろう付け」によって接合固定して取付けられる。ろう付け方法としては、作業者の手作業によるトーチろう付け方法や、還元炉による炉中ろう付け方法などがある。   The evaporation tube and the mounting support member are attached to and fixed to the upper surface of the top plate in the ice making chamber, for example, by "brazing" using a brazing material melted by heating as a bonding agent. As a brazing method, there are a torch brazing method by a worker's manual operation, a furnace brazing method using a reduction furnace, and the like.

ここで、特許文献1の図1に示す前記取付補助部材は断面L字状に形成されているため、炉中ろう付けを行うに際し、前記製氷室の天板に対して安定姿勢に保持することが困難である。このため、前記天板に対する取付補助部材の取付けは、専らトーチろう付けにより作業員の手作業で行われる。しかし、手作業によるトーチろう付けは、そのろう付け作業時に、前記天板にセットした取付補助部材の定位置からのずれを生じ易く、該取付補助部材の位置を修正する煩わしい作業が伴って作業効率が低下する課題がある。   Here, since the attachment assisting member shown in FIG. 1 of Patent Document 1 is formed to have an L-shaped cross section, when performing brazing in a furnace, it is held in a stable posture with respect to the top plate of the ice making chamber. Is difficult. For this reason, the attachment of the mounting support member to the top plate is performed manually by the operator only by torch brazing. However, manual torch brazing tends to cause deviation from the fixed position of the mounting support member set on the top plate at the time of the brazing work, and is accompanied by a troublesome operation of correcting the position of the mounting support member. There is a problem of reduced efficiency.

本発明は、前述した従来の技術に内在している前記課題に鑑み、温度検知手段を製氷室に配設する取付補助部材を該製氷室に対し正確な位置で取付け得ると共に、その作業効率の向上を図り得る自動製氷機を提供することを目的とする。   In view of the problems inherent in the above-described prior art, the present invention can attach a mounting assisting member for arranging a temperature detecting means in an ice making chamber at an accurate position with respect to the ice making chamber, and An object of the present invention is to provide an automatic ice making machine which can be improved.

前記課題を解決し、所期の目的を達成するため、本願の請求項1に記載の発明は、
蒸発管が取付けられる矩形状の天板および該天板を囲む各側板からなる箱状の製氷室と、前記製氷室の温度を検知する温度検知手段と、前記温度検知手段を前記製氷室に取付ける取付補助部材とを備える自動製氷機において、
前記取付補助部材は、前記製氷室の前記側板に取付けられる装着板と、前記温度検知手段を該装着板との間で挟むホルダとからなり、
前記側板は、前記装着板が取付けられる予定位置に第1係合部を有すると共に、前記装着板は、前記側板の前記第1係合部に対応して係合可能な第2係合部を有し、
前記側板の第1係合部に前記装着板の第2係合部を係合させて、該装着板を該側板に位置決め固定するよう構成し
前記装着板は、前記側板に接触する領域の外縁全周に亘り、該側板に接合されることを要旨とする。
請求項1に係る発明によれば、製氷室の側板に設けた第1係合部に、温度検知手段を該製氷室に取付ける取付補助部材の一部をなす装着板に設けた第2係合部を係合させることで、該側板に対して該装着板を適切に位置決めすることができる。これにより、側板における装着板が接合されるべき予定位置に該装着板を正確に取付けることができる。また、製氷室の側板に対する装着板の取付け作業時に、該側板に対して該装着板が位置ずれすることがないので、該装着板の位置を修正する煩わしい作業を必要とせず、作業効率の低下を防止し得る。更に、装着板と側板とが接触する領域の外縁全周に亘って該装着板が該側板に接合されているので、装着板と側板との間に製氷水が入り込んで凍結することがなく、該側板と装着板との接触状態を維持し得る。これにより、側板と装着板との熱交換が円滑かつ適切になされ、温度検知手段によって製氷室温度を正確に検知可能となり、製氷室温度に基づいた製氷運転と除氷運転との切替えを適切に行うことができる。また、製氷室の表面処理に使用される薬液等が、装着板と側板との間に入り込んで残留することも防止し得る。
In order to solve the problems and achieve the intended purpose, the invention according to claim 1 of the present application is:
A box-like ice making chamber comprising a rectangular top plate to which an evaporation tube is attached and side plates surrounding the top plate, a temperature detecting means for detecting the temperature of the ice making chamber, and the temperature detecting means attached to the ice making chamber In an automatic ice making machine provided with a mounting support member,
The mounting support member includes a mounting plate mounted on the side plate of the ice making chamber, and a holder for holding the temperature detection means between the mounting plate and the mounting plate.
The side plate has a first engagement portion at a planned position to which the mounting plate is attached, and the mounting plate is a second engagement portion that can be engaged corresponding to the first engagement portion of the side plate. Have
The second engaging portion of the mounting plate is engaged with the first engaging portion of the side plate, and the mounting plate is positioned and fixed to the side plate .
The attachment plate may be joined to the side plate over the entire outer periphery of the region in contact with the side plate .
According to the first aspect of the present invention, the first engagement portion provided on the side plate of the ice making chamber is provided with the second engagement provided on the mounting plate forming a part of the attachment assisting member for attaching the temperature detecting means to the ice making chamber. By engaging the parts, the mounting plate can be properly positioned relative to the side plate. This allows the mounting plate to be accurately mounted at the planned position where the mounting plate in the side plate is to be joined. In addition, since the mounting plate is not displaced with respect to the side plate during the mounting operation of the mounting plate to the side plate of the ice making chamber, a troublesome operation for correcting the position of the mounting plate is not required, and the working efficiency is reduced. Can be prevented. Furthermore, since the mounting plate is joined to the side plate over the entire outer periphery of the region where the mounting plate and the side plate are in contact, ice water does not enter between the mounting plate and the side plate and freeze it, The contact between the side plate and the mounting plate can be maintained. As a result, heat exchange between the side plate and the mounting plate is smoothly and appropriately performed, and the temperature detection means can accurately detect the temperature of the ice making chamber, and switching between the ice making operation and the deicing operation based on the ice making chamber temperature is properly made. It can be carried out. Moreover, it can also prevent that the chemical | medical solution etc. which are used for the surface treatment of an ice making room entrap and remain between a mounting board and a side plate.

本願請求項に記載の発明では、前記第1係合部は、前記側板に塑性加工を施して形成される凹凸部であることを要旨とする。
請求項に係る発明によれば、側板に塑性加工を施して凹凸部である第1係合部が該側板の外面に形成されるので、該側板の内面が凹凸に変形していない。従って、側板に接触した状態で製氷室で生成された氷塊が、該製氷室から円滑に離脱するようになり、除氷運転の時間が長くなることを防止し得る。
In the invention according to claim 2 of the present application, the first engaging portion is a concavo-convex portion formed by subjecting the side plate to plastic processing.
According to the invention of claim 2 , the side plate is plastic-worked to form the first engaging portion which is the uneven portion on the outer surface of the side plate, so the inner surface of the side plate is not deformed into the unevenness. Therefore, the ice block produced | generated by the icemaker in the state which contacted the side plate comes to detach | leave from this icemaker smoothly, and it can prevent that the time of a deicing operation | movement becomes long.

本願請求項に記載の発明では、前記装着板を前記側板に位置決め固定したもとで、前記蒸発管を前記製氷室に取付け得るよう構成したことを要旨とする。
請求項に係る発明によれば、製氷室に対する蒸発管および装着板の取付けを、同一工程で行うことが可能である。従って、製氷室に対して蒸発管および装着板を別工程で取付ける場合と比べて、作業効率を向上することができる。
The invention according to claim 3 of the present application is characterized in that the evaporation tube can be attached to the ice making chamber while the mounting plate is positioned and fixed to the side plate.
According to the invention which concerns on Claim 3 , it is possible to perform attachment of the evaporation pipe | tube and mounting plate with respect to an ice making room at the same process. Therefore, the working efficiency can be improved as compared with the case where the evaporation pipe and the mounting plate are attached to the ice making chamber in separate steps.

本発明に係る自動製氷機によれば、温度検知手段を製氷室に配設する取付補助部材を該製氷室に対し正確な位置で取付け得ると共に、その作業効率の向上を図り得る。   According to the automatic ice making machine according to the present invention, the mounting assisting member for arranging the temperature detecting means in the ice making chamber can be attached to the ice making chamber at an accurate position, and the working efficiency can be improved.

本発明の好適な実施例に係る製氷室の側板と、該側板に接合される取付補助部材の位置決め構造を示す斜視図であって、(a)は、取付補助部材を構成する装着板と製氷室とを分離した状態を示し、(b)は、製氷室の側板にろう付け接合した装着板と、該取付補助部材のホルダおよびサーミスタとを分離した状態を示している。It is a perspective view showing the side plate of the ice room according to the preferred embodiment of the present invention, and the positioning structure of the attachment assistant member joined to the side plate, wherein (a) is a mounting plate and ice making member constituting the attachment assistant (B) shows a state in which the mounting plate brazed to the side plate of the ice making chamber and the holder of the mounting support member and the thermistor are separated. 実施例の取付補助部材によりサーミスタを製氷室に取付けた自動製氷機を、製氷室の一部破断すると共に水皿を傾動させた状態で示す縦断正面図である。It is a longitudinal cross-sectional front view which shows the automatic ice making machine which attached the thermistor to the ice making chamber by the mounting assistance member of the Example in the state which cut a part of the ice making room and inclined a water tray. 図2のA部拡大図である。It is the A section enlarged view of FIG. 製氷室の側板に、取付補助部材の装着板を接合した状態を示す全体斜視図である。It is a whole perspective view which shows the state which joined the mounting board of the attachment auxiliary member to the side plate of the icemaker. (a)は、側板に取付補助部材の装着板を接合した製氷室の部分平面図であり、(b)は、側板に取付補助部材の装着板を接合した製氷室の右側板図である。(a) is a partial plan view of the ice making chamber in which the mounting plate of the mounting support member is joined to the side plate, and (b) is a right side view of the ice making chamber in which the mounting plate of the mounting support member is joined to the side plate. (a)は、取付補助部材における装着板の正面図であり、(b)は、装着板の右側板図である。(a) is a front view of the mounting board in a mounting assistance member, (b) is a right side board figure of a mounting board. 図1(a)のX1−X1線断面図であって、側板に設けた第1係合部の断面形状を示している。It is the X1-X1 line sectional view of Drawing 1 (a), and shows the section shape of the 1st engaging part provided in the side plate. 製氷室の側板の外面に第1係合部を成形する成形装置の概略構成図である。It is a schematic block diagram of the shaping | molding apparatus which shape | molds a 1st engaging part in the outer surface of the side plate of an icemaker. 図8に示す成形装置により製氷室の側板の外面に第1係合部を成形する工程を示す説明図であって、(a)は、成形装置のダイにセットした右側板部に対してダイヘッドを近接移動させる状態を示し、(b)は、ダイおよびダイヘッドで挟持した右側板部の外面にエジェクターチップを押付け、該右側板部の外面に第1係合部を成形した状態を示し、(c)は、第1係合部の成形完了後に、ダイからダイヘッドを離間移動させた状態を示している。It is explanatory drawing which shows the process of shape | molding a 1st engaging part on the outer surface of the side plate of an ice making room by the shaping | molding apparatus shown in FIG. 8, Comprising: (a) is a die head with respect to the right side plate part set to the die of a shaping | molding apparatus. (B) shows a state in which the ejector chip is pressed against the outer surface of the right side plate part held between the die and the die head, and the first engaging part is formed on the outer side of the right side plate ((b) c) shows a state in which the die head is moved away from the die after the formation of the first engagement portion is completed.

次に、本発明に係る自動製氷機について、好適な実施例を挙げて、添付図面を参照して以下に説明する。実施例では、噴射式の自動製氷機に設けられた製氷室を例示して、該製氷室に対して温度検知手段を取付ける取付補助部材について説明する。なお、実施例において特に指示がない場合は、図2の左右方向を自動製氷機10の左右方向とし、該左右方向と水平に直交する方向を該自動製氷機10の前後方向とし、図2の上下方向が自動製氷機10の上下方向とし、図2の手前側を自動製氷機10の前側とする。   Next, an automatic ice making machine according to the present invention will be described below by way of preferred embodiments with reference to the accompanying drawings. In the embodiment, an ice making chamber provided in a jet-type automatic ice making machine is exemplified, and a mounting assisting member for attaching a temperature detection means to the ice making chamber will be described. In the embodiment, unless otherwise specified, the left and right direction of FIG. 2 is taken as the left and right direction of the automatic ice making machine 10, and the direction orthogonal to the left and right direction is taken as the front and back direction of the automatic ice making machine 10. The vertical direction is the vertical direction of the automatic ice making machine 10, and the front side of FIG. 2 is the front side of the automatic ice making machine 10.

(自動製氷機10の概要)
図2に示すように、実施例の自動製氷機10は、矩形状に形成された断熱箱体12を備えている。断熱箱体12の内部上方には、氷塊を形成する製氷機構20が配設される機構室14が画成されると共に、該断熱箱体12の内部下方(機構室14の下方)に、製氷機構20で形成された氷塊を一時的に貯氷する貯氷室16が画成されている。断熱箱体12の内部上方には、製氷機構20を支持する一対の機構部枠18が、左右方向へ水平に延在した状態で配設されている。
(Overview of Automatic Ice Maker 10)
As shown in FIG. 2, the automatic ice making machine 10 of the embodiment includes a heat insulation box 12 formed in a rectangular shape. A mechanism chamber 14 in which an ice making mechanism 20 for forming an ice block is disposed is defined above the inside of the heat insulation box 12, and ice is formed below the inside of the heat insulation box 12 (below the mechanism room 14). An ice storage chamber 16 is defined which temporarily stores ice masses formed by the mechanism 20. A pair of mechanism part frames 18 supporting the ice making mechanism 20 is disposed above the inside of the heat insulation box 12 in a state of extending horizontally in the left-right direction.

前記製氷機構20は、下方に開口した複数の製氷小室28が多数画成された製氷室22と(図4参照)、この製氷室22の直下に配設された水皿32とを備える。水皿32は、機構部枠18に対して支軸33により傾動可能に枢支され、製氷水を貯留する製氷水タンク34を下方に一体的に備えている。また、水皿32には循環ポンプ31が配設され、該循環ポンプ31の駆動により、製氷水タンク34に貯留された製氷水を、水皿32の図示しない小孔を介して各製氷小室28に噴射して供給するようになっている。そして、水皿32および製氷水タンク34は、製氷運転時に、製氷室22と平行に保持されて各製氷小室28を閉成する。また、水皿32および製氷水タンク34は、除氷運転時に、水皿傾動機構35により支軸33を中心として右下がりの傾斜姿勢に傾動して、各製氷小室28を開放する。   The ice making mechanism 20 includes an ice making chamber 22 (see FIG. 4) in which a plurality of ice making compartments 28 opened downward are defined in large numbers (see FIG. 4) and a water tray 32 disposed immediately below the ice making chamber 22. The water tray 32 is pivotably supported by the support shaft 33 with respect to the mechanism section frame 18, and integrally includes an ice making water tank 34 for storing ice making water below. In addition, a circulation pump 31 is disposed in the water tray 32. The ice making water stored in the ice making water tank 34 is driven by the circulation pump 31, and the ice making chamber 28 is made through small holes (not shown) of the water tray 32. It is injected and supplied to the The water tray 32 and the ice making water tank 34 are held in parallel with the ice making chamber 22 during the ice making operation to close each ice making chamber 28. Further, during the deicing operation, the water tray 32 and the ice making water tank 34 are tilted by the water tray tilting mechanism 35 about the support shaft 33 in a downward sloping posture to open the ice making compartments 28.

(製氷室22について)
前記製氷室22は、図2〜図5に示すように、スペーサ19,19を介して機構部枠18,18に固定され、機構室14内において水平に配置される矩形状の天板24と、該天板24の外縁から下方へ延出して該天板24を囲む側板25とを備える。また製氷室22は、天板24および側板25で囲まれた内側に、格子状に配設された複数の仕切板26を備えている。すなわち製氷室22は、左右方向が長手となる矩形箱体に構成され、前後方向へ延在すると共に左右方向へ所要間隔毎に配設された複数(実施例では5枚)の第1仕切板26aと、左右方向へ延在すると共に前後方向へ所要間隔毎に配設された複数(実施例では2枚)の第2仕切板26bとを有する。これにより製氷室22は、左右方向および前後方向に整列した複数(実施例では、左右方向に6列、前後方向に3列、合計18個)の製氷小室28が、下方に開口した状態で画成されている。
(About icemaker 22)
The ice making chamber 22, as shown in FIGS. 2 to 5, is fixed to the mechanism section frames 18, 18 via the spacers 19, 19, and is provided with a rectangular top plate 24 arranged horizontally in the mechanism chamber 14. And a side plate 25 extending downward from the outer edge of the top plate 24 and surrounding the top plate 24. Further, the ice making chamber 22 is provided with a plurality of partition plates 26 arranged in a grid shape inside the top plate 24 and the side plate 25. That is, the ice making chamber 22 is configured in a rectangular box whose longitudinal direction is long, and extends in the longitudinal direction and is provided with a plurality of (five in the embodiment) first partition plates disposed at predetermined intervals in the lateral direction. 26a and a plurality of (two in the embodiment) second partition plates 26b extending in the left-right direction and disposed at required intervals in the front-rear direction. As a result, the ice making chamber 22 is drawn in a state where the plurality of ice making compartments 28 aligned in the left and right direction and the front and back direction (in the embodiment, 6 rows in the left and right direction and 3 rows in the front and back direction, total 18) It is made.

図4および図5(a)に示すように、前記第1仕切板26aおよび第2仕切板26bは、夫々の長手側の両端部に凸部30が形成され、該凸部30は、側板25の下端に形成された凹部29に嵌合可能になっている。各凸部30は、前記第1仕切板26aおよび第2仕切板26bの長手側の両端部において、該第1仕切板26aおよび第2仕切板26bの下端に隣接した位置に形成されている。また、各凹部29は、前記側板25の下端に開口すると共に、該側板25の外面および内面に開口している。従って、各第1仕切板26aは、側板25における対応の凹部29,29に各凸部30,30を嵌合することで、該側板25に対して位置決めが図られる。また、各第2仕切板26bは、各凸部30,30を、側板25における対応の凹部29,29に嵌合することで、該側板25に対して位置決めが図られる。   As shown in FIGS. 4 and 5 (a), the first partition plate 26a and the second partition plate 26b have convex portions 30 formed at both longitudinal end portions, respectively. It can be fitted into a recess 29 formed at the lower end of the. Each convex portion 30 is formed at a position adjacent to the lower end of the first partition plate 26a and the second partition plate 26b at both longitudinal end portions of the first partition plate 26a and the second partition plate 26b. Each recess 29 is open at the lower end of the side plate 25 and is open at the outer surface and the inner surface of the side plate 25. Therefore, each first partition plate 26 a can be positioned with respect to the side plate 25 by fitting the convex portions 30, 30 to the corresponding concave portions 29, 29 in the side plate 25. Further, each second partition plate 26 b can be positioned with respect to the side plate 25 by fitting the convex portions 30, 30 into the corresponding concave portions 29, 29 in the side plate 25.

前記製氷室22を構成する天板24、側板25および仕切板26は、例えば銅や耐熱銅等から形成されて、熱伝導性および耐熱性が優れている。また、天板24と仕切板26との当接部分、天板24と側板25との当接部分、側板25と仕切板26との当接部分は、ろう材により隙間なくろう付け接合されている。また、天板24には、各製氷小室28に対応した空気孔24aが開設されている(図1、図4、図5参照)。これにより、各製氷小室28内において氷塊が生成される際に、該製氷小室28内の空気が空気孔24aを介して製氷室22の外へ排出し得るようになっている。   The top plate 24, the side plate 25 and the partition plate 26 constituting the ice making chamber 22 are made of, for example, copper, heat-resistant copper or the like, and are excellent in heat conductivity and heat resistance. Further, the contact portion between the top plate 24 and the partition plate 26, the contact portion between the top plate 24 and the side plate 25, and the contact portion between the side plate 25 and the partition plate 26 are brazed by brazing without any gap. There is. Further, air holes 24a corresponding to the respective ice making compartments 28 are opened in the top plate 24 (see FIGS. 1, 4 and 5). Thus, when an ice block is generated in each ice making chamber 28, the air in the ice making chamber 28 can be discharged out of the ice making chamber 22 through the air holes 24a.

(蒸発管38について)
前記製氷室22の天板24には、図1〜図5に示すように、圧縮機、凝縮器および膨張弁(何れも図示せず)と共に冷却機構36を構成する蒸発管38が配設されている。蒸発管38は、例えば銅や耐熱銅等から形成されたパイプ材を蛇行状に曲げて形成したものであり、天板24の上面に接触した状態で該天板24に接合されている。蒸発管38には、凝縮器で冷却された冷媒が循環したり、圧縮機で加圧された高温のホットガスが循環される。これにより、冷却した冷媒を蒸発管38に循環させた場合には、該蒸発管38が冷却されることで製氷室22が冷却され、高温のホットガスを蒸発管38に循環させた場合には、該蒸発管38が加熱されることで製氷室22が加温される。なお、蒸発管38は、所定温度に加熱することで溶融するろう材Pが硬化することで、天板24に対してろう付け接合して取付けられている。
(About the evaporation tube 38)
On the top plate 24 of the ice making chamber 22, as shown in FIGS. 1 to 5, an evaporation tube 38 constituting a cooling mechanism 36 together with a compressor, a condenser and an expansion valve (all not shown) is disposed. ing. The evaporation tube 38 is formed by bending a pipe material made of, for example, copper, heat-resistant copper, or the like in a meandering manner, and is joined to the top plate 24 in a state of being in contact with the top surface of the top plate 24. In the evaporation pipe 38, the refrigerant cooled by the condenser is circulated, and a high temperature hot gas pressurized by the compressor is circulated. Thereby, when the cooled refrigerant is circulated to the evaporation pipe 38, the ice making chamber 22 is cooled by cooling the evaporation pipe 38, and when the high temperature hot gas is circulated to the evaporation pipe 38 The ice making chamber 22 is heated by the evaporation tube 38 being heated. The evaporation tube 38 is attached by brazing to the top plate 24 by curing the brazing material P that is melted by heating to a predetermined temperature.

(位置決め突部40について)
図1、図4および図5に示すように、製氷室22の側板25は、取付補助部材48を構成する装着板50が接合される予定位置に、位置決め突部(第1係合部)40を有している。すなわち、側板25における右側板部25aの外面には、該右側板部25aの外面よりも外方へ突出した位置決め突部40が、複数(実施例では2つ)設けられている。この位置決め突部40は、側板25の右側板部25aにおける装着板50が接合される予定位置に該装着板50を接合するに先立ち、該装着板50を位置決めするためのものである。各位置決め突部40は、上下方向において天板24から等距離に離間すると共に、前後方向において所要間隔に離間した位置に形成されている。そして、各位置決め突部40は、後述するように、図8に示す成形装置70を使用して、右側板部25aの外面に塑性加工を施して形成されたもので、図7に示すように凹凸部となっている。すなわち、位置決め突部40は、右側板部25aの外面よりも外方へ円形状に突出すると共に、突出端の中央に、半球状の凹部41が形成されている。また、側板25の右側板部25aには、位置決め突部40の周囲に、位置決め突部40を囲む溝部42が形成されている。
(About the positioning projection 40)
As shown in FIG. 1, FIG. 4 and FIG. 5, the side plate 25 of the ice making chamber 22 is provided with a positioning projection (first engagement portion) 40 at a planned position where the mounting plate 50 constituting the mounting auxiliary member 48 is joined. have. That is, on the outer surface of the right side plate portion 25a of the side plate 25, a plurality of (two in the embodiment) positioning projections 40 are provided which protrude outward beyond the outer surface of the right side plate portion 25a. The positioning projection 40 is for positioning the mounting plate 50 prior to bonding the mounting plate 50 to a position where the mounting plate 50 in the right side plate portion 25a of the side plate 25 is to be bonded. The positioning protrusions 40 are spaced apart from the top plate 24 in the vertical direction at equal distances, and are formed at positions spaced apart from each other in the front-rear direction by a required distance. Each positioning projection 40 is formed by plastic working on the outer surface of the right side plate 25a using the forming device 70 shown in FIG. 8 as described later, as shown in FIG. It is an uneven part. That is, while the positioning protrusion 40 circularly protrudes outward rather than the outer surface of the right side plate part 25a, the hemispherical recessed part 41 is formed in the center of a protrusion end. Further, in the right side plate portion 25 a of the side plate 25, a groove portion 42 surrounding the positioning protrusion 40 is formed around the positioning protrusion 40.

(取付補助部材48について)
図1、図4および図5に示すように、実施例の製氷室22は、該製氷室22の温度を検知する温度検知手段80が取付補助部材48により取付けられる。前記温度検知手段80の測温素子は、白金測温抵抗体、熱電対(サーモカップル)、サーミスタ等の中から選択されるが、本実施例ではサーミスタが使用される。取付補助部材48は、製氷室22の側板25に接合される装着板50と、該装着板50に着脱可能に取付けられて、該装着板50との間で温度検知手段としてのサーミスタ80を挟むホルダ60とを備えている。ここで、ホルダ60は、ボルト65により装着板50に固定されるよう構成されている。
(About the mounting support member 48)
As shown in FIGS. 1, 4 and 5, in the ice making room 22 of the embodiment, a temperature detection means 80 for detecting the temperature of the ice making room 22 is attached by a mounting auxiliary member 48. The temperature measuring element of the temperature detecting means 80 is selected from a platinum temperature measuring resistor, a thermocouple (thermocouple), a thermistor and the like, but a thermistor is used in this embodiment. The attachment assisting member 48 is detachably attached to the attaching plate 50 joined to the side plate 25 of the ice making chamber 22 and the attaching plate 50, and sandwiches the thermistor 80 as a temperature detecting means with the attaching plate 50. And a holder 60. Here, the holder 60 is configured to be fixed to the mounting plate 50 by a bolt 65.

前記装着板50は、図1、図4および図5に示すように、製氷室22において、蒸発管38が接合される天板24とは異なる側板25に接合される。実施例では、装着板50が、側板25における右側板部25aの外面に、ろう材Pによってろう付け接合して取付けられる。すなわち、製氷室22における異なる方向を向いた天板24および側板25に対し、蒸発管38および装着板50がろう付け接合して取付けられるよう構成されている。従って、後述するように、還元炉による雰囲気内でろう付けを行う炉中ろう付け方法により、同一工程において、蒸発管38および装着板50を製氷室22にろう付け接合することが可能となっている。   The mounting plate 50 is joined to the side plate 25 different from the top plate 24 to which the evaporation tube 38 is joined in the ice making chamber 22 as shown in FIG. 1, FIG. 4 and FIG. In the embodiment, the mounting plate 50 is attached by brazing to the outer surface of the right side plate portion 25 a of the side plate 25 with the brazing material P. That is, the evaporation tube 38 and the mounting plate 50 are attached by brazing to the top plate 24 and the side plate 25 facing in different directions in the ice making chamber 22. Therefore, as described later, it becomes possible to braze and connect the evaporation tube 38 and the mounting plate 50 to the ice making chamber 22 in the same process by the furnace brazing method in which brazing is performed in the atmosphere of a reduction furnace There is.

前記装着板50は、図1〜図6に示すように、製氷室22の側板25における右側板部25aの外面に接触可能な板状材である。すなわち装着板50は、右側板部25aの外面に接触する接触板部51と、該接触板部51から上方へ延出した取付板部52とを備えている。装着板50は、例えば銅や耐熱銅等から形成されて、熱伝導性および耐熱性に優れており、製氷室22の右側板部25aに取付けた際に、接触した該製氷室22との間で効率的な熱交換が可能となっている。   The said mounting plate 50 is a plate-shaped material which can contact the outer surface of the right side plate part 25a in the side plate 25 of the ice making chamber 22, as shown in FIGS. That is, the mounting plate 50 includes a contact plate portion 51 in contact with the outer surface of the right side plate portion 25 a and a mounting plate portion 52 extending upward from the contact plate portion 51. The mounting plate 50 is made of, for example, copper, heat-resistant copper, etc., and is excellent in thermal conductivity and heat resistance, and when attached to the right side plate portion 25 a of the ice making chamber 22, the mounting plate 50 is in contact with the ice making chamber 22. Efficient heat exchange is possible.

前記接触板部51は、図1、図3〜図6に示すように、略矩形状でかつ平坦に形成されており、右側板部25aと相対する裏面51aの全面が、該右側板部25aの外面に面接触可能となっている。接触板部51は、側板25の右側板部25aの位置決め突部40,40と係合可能な第2係合部としての位置決め孔部54,54を、サーミスタ80が接触する部位から外れた位置に設け得る大きさに形成されている。一方、取付板部52は、装着板50を製氷室22に固定した際に、該製氷室22の天板24から上方へ延出した状態となる。そして、取付板部52には、表裏に貫通した挿通孔53が形成されている。この挿通孔53には、ホルダ60を装着板50に固定するボルト65が挿通可能となっている。   The contact plate 51 is substantially rectangular and flat as shown in FIGS. 1 and 3 to 6, and the entire surface 51a opposite to the right plate 25a corresponds to the right plate 25a. It is possible to make surface contact with the outer surface of. The contact plate portion 51 is a position where the positioning hole portions 54, 54 as the second engaging portions engageable with the positioning protrusions 40, 40 of the right side plate portion 25a of the side plate 25 are out of the portion where the thermistor 80 contacts. It is formed in the size which can be provided. On the other hand, when the mounting plate 50 is fixed to the ice making chamber 22, the mounting plate portion 52 extends upward from the top plate 24 of the ice making chamber 22. And in the attachment plate part 52, the penetration hole 53 penetrated on the front and back is formed. A bolt 65 for fixing the holder 60 to the mounting plate 50 can be inserted into the insertion hole 53.

(位置決め孔部54について)
図1および図4〜図6に示すように、装着板50は、製氷室22の右側板部25aの外面に設けられた位置決め突部40,40が係合可能な位置決め孔部(第2係合部)54,54を有している。各位置決め孔部54は、装着板50の接触板部51に形成されている。各位置決め孔部54は、上下方向において接触板部51の下縁から等距離に離間すると共に、前後方向において各位置決め突部40の配設間隔と同じ間隔に離間して形成されている。位置決め孔部54は、位置決め突部40の外縁形状に合わせて円形状に形成されており、かつ該位置決め突部40の外径と同一ないし僅かに大きい内径に形成されている。従って、各位置決め孔部54を各位置決め突部40に係合させることで、製氷室22の右側板部25aにおける装着板50が接合される予定位置において該装着板50が正確に位置決めされる。これにより、装着板50を、右側板部25aに対して適切な位置および姿勢でろう付け接合することが可能となっている。
(About the positioning hole 54)
As shown in FIGS. 1 and 4 to 6, the mounting plate 50 has a positioning hole portion (second engagement portion) engageable with the positioning projections 40 and 40 provided on the outer surface of the right side plate portion 25 a of the ice making chamber 22. Joint portion) 54, 54 is provided. Each positioning hole 54 is formed in the contact plate portion 51 of the mounting plate 50. The positioning holes 54 are spaced equally from the lower edge of the contact plate 51 in the vertical direction, and at the same distance as the spacing between the positioning projections 40 in the front-rear direction. The positioning hole portion 54 is formed in a circular shape in accordance with the outer edge shape of the positioning protrusion 40, and is formed in an inner diameter equal to or slightly larger than the outer diameter of the positioning protrusion 40. Therefore, by engaging the positioning holes 54 with the positioning projections 40, the mounting plate 50 is accurately positioned at the planned position where the mounting plate 50 in the right side plate 25a of the ice making chamber 22 is joined. Thus, the mounting plate 50 can be brazed to the right side plate 25a at an appropriate position and posture.

(嵌合凹部55について)
図1および図4〜図6に示すように、前記装着板50の接触板部51には、複数(実施例では2つ)の嵌合凹部55が形成されている。これら嵌合凹部55は、製氷室22の側板25における右側板部25aから突出した第2仕切板26bの凸部30に嵌合するよう構成されている。各嵌合凹部55は、接触板部51の下縁に開口すると共に、該接触板部51の裏面51aおよび表面51bに開口している。また、各嵌合凹部55は、前後方向において各第2仕切板26bの配設間隔と同じ間隔に離間して形成されている。これにより、各位置決め孔部54と各位置決め突部40とを係合することで、各第2仕切板26bの凸部30が各嵌合凹部55に嵌合する。従って、図1に示すように、各位置決め孔部54と各位置決め突部40,40とが係合すると共に、各嵌合凹部55と第2仕切板26bの各凸部30とが嵌合することで、製氷室22の右側板部25aに対して装着板50を適切に位置決めし得る。
(About the fitting recess 55)
As shown in FIG. 1 and FIGS. 4 to 6, a plurality of (two in the embodiment) fitting recesses 55 are formed in the contact plate portion 51 of the mounting plate 50. These fitting recesses 55 are configured to be fitted to the convex portions 30 of the second partition plate 26 b that protrudes from the right side plate portion 25 a of the side plate 25 of the ice making chamber 22. Each fitting recess 55 opens at the lower edge of the contact plate 51 and opens at the back surface 51 a and the surface 51 b of the contact plate 51. Further, the fitting recesses 55 are formed at the same intervals as the disposition intervals of the second partition plates 26 b in the front-rear direction. Thereby, the convex part 30 of each 2nd partition plate 26b fits in each fitting recessed part 55 by engaging each positioning hole 54 and each positioning protrusion 40. As shown in FIG. Therefore, as shown in FIG. 1, while each positioning hole part 54 and each positioning protrusion 40 and 40 engage, each fitting recessed part 55 and each convex part 30 of the 2nd partition plate 26 fit. Thus, the mounting plate 50 can be properly positioned with respect to the right side plate portion 25 a of the ice making chamber 22.

(製氷室22に対する装着板50の接合について)
前記装着板50は、図1(b)および図5に示すように、製氷室22の右側板部25aと該装着板50とが接触した領域の外縁全周が、ろう材Pにより該右側板部25aに接合された状態で該製氷室22に固定されている。実施例では、装着板50の接触板部51の裏面51aの全面と、製氷室22の右側板部25aの外面とが、面接触するようになっている。従って、図1(b)および図5に示すように、接触板部51の外縁全周が、ろう材Pによって製氷室22の外面に対して隙間なくろう付け接合されている。また、互いに係合した位置決め突部40の外縁と位置決め孔部54の内縁とが、ろう材Pによって隙間なくろう付け接合されている(図5(b))。これにより、側板25の右側板部25aの外面と装着板50の接触板部51の裏面51aとの間に、製氷水が入り込むことを阻止可能に構成される。すなわち、側板25の右側板部25aと接触板部51の裏面51aとの間に入り込んだ製氷水が凍結して、該右側板部25aと該接触板部51とが離間することがない。従って、製氷運転および除氷運転において右側板部25aと装着板50との接触状態が維持され、該右側板部25aと該接触板部51との間で円滑な熱交換が可能である。
(About joining of the mounting plate 50 to the ice making chamber 22)
As shown in FIG. 1 (b) and FIG. 5, the outer periphery of the region where the right side plate portion 25 a of the ice making chamber 22 contacts the mounting plate 50 is brazed with the brazing material P as the mounting plate 50. It is being fixed to this icemaker 22 in the state joined to the part 25a. In the embodiment, the entire surface of the back surface 51a of the contact plate portion 51 of the mounting plate 50 is in surface contact with the outer surface of the right side plate portion 25a of the ice making chamber 22. Therefore, as shown in FIG. 1 (b) and FIG. 5, the entire outer periphery of the contact plate portion 51 is brazed to the outer surface of the ice making chamber 22 by the brazing material P without any gap. Further, the outer edge of the positioning projection 40 engaged with each other and the inner edge of the positioning hole 54 are brazed and joined by the brazing material P without a gap (FIG. 5 (b)). Thereby, it is possible to prevent the ice making water from entering between the outer surface of the right side plate portion 25a of the side plate 25 and the back surface 51a of the contact plate portion 51 of the mounting plate 50. That is, the ice making water that has entered between the right side plate portion 25a of the side plate 25 and the back surface 51a of the contact plate portion 51 freezes, and the right side plate portion 25a and the contact plate portion 51 do not separate. Therefore, the contact state between the right side plate 25a and the mounting plate 50 is maintained in the ice making operation and the deicing operation, and a smooth heat exchange is possible between the right side plate 25a and the contact plate 51.

ここで、「ろう付け」について説明する。本願における「ろう付け」とは、母材(実施例では、天板24と蒸発管38、側板25と装着板50)よりも融点の低い合金であるろう材Pを加熱溶融させ、該ろう材Pを接合剤として使用することにより、母材を溶融させることなく接合して取付ける方法である。そして、本願が対象とするろう付けには、融点が450℃以上の硬ろうを使用して母材を接合する接合方法と、融点が450℃未満の軟ろうを使用して母材を接合する接合方法(はんだ付け)とが含まれる。   Here, "brazing" will be described. "Brazing" in the present application refers to heating and melting the brazing material P which is an alloy having a melting point lower than that of the base material (in the example, the top plate 24 and the evaporation tube 38, the side plate 25 and the mounting plate 50). By using P as a bonding agent, it is a method of joining and attaching without melting the base material. Then, in the brazing targeted by the present application, a joining method of joining base materials using a brazing solder having a melting point of 450 ° C. or higher and a joining method using soft solder having a melting point of less than 450 ° C. And a bonding method (soldering).

(サーミスタ80について)
図1および図3に示すように、サーミスタ80は、温度変化に対して電気抵抗が変化する白金測温抵抗体を内部に備えた感温筒81と、感温筒81の側端から外方へ延出した配線82とを備えている。感温筒81は、細長い丸棒状に構成されている。配線58は、図示しない制御手段側に接続され、製氷室22の温度変化に伴って感温筒81が温度変化した際における測温抵抗体の抵抗値の変化が、該配線82を介して制御手段に送信される。そして、制御手段では、サーミスタ80から受信した抵抗値に基づいて、所定の換算式により製氷室22の温度を把握する。
(About thermistor 80)
As shown in FIGS. 1 and 3, the thermistor 80 has a temperature sensing cylinder 81 internally provided with a platinum temperature measuring resistor whose electric resistance changes with temperature change, and a side end of the temperature sensing cylinder 81. And the wiring 82 extended to the end. The temperature sensing cylinder 81 is configured in an elongated round bar shape. The wire 58 is connected to the control means (not shown) side, and the change in the resistance value of the resistance temperature detector when the temperature of the temperature sensing cylinder 81 changes due to the temperature change of the ice making chamber 22 is controlled via the wire 82 Sent to the means. Then, in the control means, based on the resistance value received from the thermistor 80, the temperature of the ice making room 22 is grasped by a predetermined conversion formula.

(ホルダ60について)
図1および図3に示すように、取付補助部材48を構成する前記ホルダ60は、サーミスタ80を保持する保持部61と、該保持部61に一体に形成されて、装着板50の取付板部52にボルト65で取付けられる取付片部62とを備えている。保持部61は、サーミスタ80の感温筒81を収容して保持可能な半樋状に形成されて、装着板50の接触板部51側に開口している。また取付片部62は、装着板50の取付板部52に接触可能な平坦状に形成されており、ボルト65が挿通可能な挿通孔63が形成されている。そして、ホルダ60は、保持部61にサーミスタ80の感温筒81を保持させた状態で、ボルト65によって取付片部62を装着板50の取付板部52に固定すると、装着板50の接触板部51における略中央部分に、サーミスタ80の感温筒81を接触させ得るように構成されている。
(About holder 60)
As shown in FIGS. 1 and 3, the holder 60 constituting the mounting assisting member 48 is integrally formed with the holding portion 61 for holding the thermistor 80 and the holding portion 61, and the mounting plate portion of the mounting plate 50. And a mounting piece 62 attached to the housing 52 by bolts 65. The holding portion 61 is formed in a semicircular shape capable of accommodating and holding the temperature sensitive cylinder 81 of the thermistor 80, and is open on the side of the contact plate portion 51 of the mounting plate 50. Further, the mounting piece portion 62 is formed flat so as to be able to contact the mounting plate portion 52 of the mounting plate 50, and an insertion hole 63 through which the bolt 65 can be inserted is formed. The holder 60 fixes the mounting piece 62 to the mounting plate 52 of the mounting plate 50 with the bolt 65 in a state where the temperature sensing cylinder 81 of the thermistor 80 is held by the holding portion 61, the contact plate of the mounting plate 50 The temperature sensitive cylinder 81 of the thermistor 80 can be brought into contact with the substantially central portion of the portion 51.

実施例の自動製氷機10では、製氷運転においては、冷却機構36の蒸発管38に冷却された冷媒を供給して製氷室22を強制冷却すると共に、水皿32に配設された循環ポンプ31の駆動により、水皿32の小孔を介して各製氷小室28に製氷水を供給する。これにより、各製氷小室28に氷塊が生成される。一方、除氷運転においては、製氷水の供給を停止し、冷却機構36の蒸発管38にホットガスを供給して製氷室22が加温する。これにより、各製氷小室28に生成された氷塊が、製氷小室28から離脱して貯氷室16に貯留される。   In the ice making operation of the automatic ice making machine 10 of the embodiment, the cooled refrigerant is supplied to the evaporation pipe 38 of the cooling mechanism 36 to forcibly cool the ice making chamber 22 and the circulation pump 31 disposed in the water tray 32. The ice making water is supplied to each ice making chamber 28 through the small holes of the water tray 32 by the drive of Thereby, an ice block is generated in each ice making chamber 28. On the other hand, in the deicing operation, the supply of ice making water is stopped, and the hot gas is supplied to the evaporation pipe 38 of the cooling mechanism 36 to heat the ice making chamber 22. Thereby, the ice block generated in each ice making chamber 28 is released from the ice making chamber 28 and stored in the ice storage chamber 16.

また、実施例の自動製氷機10は、製氷運転において、全ての製氷小室28に所定形状の氷塊が生成された際の製氷室22の温度(製氷完了温度)を、取付補助部材48の装着板50およびホルダ60により挟んで製氷室22に取付けたサーミスタ80が検出した際に、図示しない制御手段が製氷運転から除氷運転に切替える。また、除氷運転において、全ての製氷小室28からの氷塊の脱氷が完了した際の製氷室22の温度(除氷完了温度)を、サーミスタ80が検出した際に、制御手段が除氷運転から製氷運転に切替える。このように自動製氷機10は、製氷機構20や冷却機構36の各種機器が、サーミスタ80が検出した製氷室22の温度に基づいて、制御手段が所定の動作を実施する。   In the ice making operation of the automatic ice making machine 10 of the embodiment, the temperature (ice making completion temperature) of the ice making chamber 22 at the time when ice blocks having a predetermined shape are produced in all ice making small chambers 28. When the thermistor 80 attached to the ice making chamber 22 sandwiching the space 50 and the holder 60 detects it, the control means (not shown) switches from the ice making operation to the deicing operation. In the deicing operation, when the thermistor 80 detects the temperature (deicing completion temperature) of the ice making chamber 22 when deicing of ice blocks from all the ice making compartments 28 is completed, the control means performs the deicing operation Switch to ice-making operation. As described above, in the automatic ice making machine 10, the control means carries out a predetermined operation based on the temperature of the ice making chamber 22 detected by the thermistor 80 in the various devices of the ice making mechanism 20 and the cooling mechanism 36.

(成形装置70について)
図8は、製氷室22の側板25における右側板部25aの外面に、前述した位置決め突部40を成形する成形装置70の構成を概略的に示している。この成形装置70は、製氷室22に組立て前の板状の右側板部25aに塑性加工を施すことで、該右側板部25aの外面位置決め突部40を形成することを可能とする。また、成形装置70は、右側板部25aの内面(製氷小室28に臨む面)に凹凸が形成されることなく、該右側板部25aの外面に位置決め突部40を成形することが可能となっている。すなわち、成形装置70は、右側板部25aの内面に凹凸が形成されないように該右側板部25aに塑性加工を施して、凹凸部である位置決め突部40を該右側板部25aに形成する。
(About the molding apparatus 70)
FIG. 8 schematically shows the structure of a forming apparatus 70 for forming the above-mentioned positioning projection 40 on the outer surface of the right side plate portion 25a of the side plate 25 of the ice making chamber 22. As shown in FIG. The forming device 70 makes it possible to form the outer surface positioning protrusion 40 of the right side plate portion 25 a by plastically processing the plate-like right side plate portion 25 a before assembling in the ice making chamber 22. In addition, the forming apparatus 70 can form the positioning projection 40 on the outer surface of the right side plate 25a without forming irregularities on the inner surface (the surface facing the ice making chamber 28) of the right side plate 25a. ing. That is, the forming apparatus 70 plastically processes the right side plate portion 25a so that the inner surface of the right side plate portion 25a is not uneven, thereby forming the positioning projection 40 as the uneven portion on the right side plate portion 25a.

前記成形装置70は、図8に示すように、エジェクターチップ73を備えたダイヘッド71と、該ダイヘッド71と対向して配置されたダイ72とを備えている。ダイヘッド71には、加工対象である右側板部25aを、ダイ72と共に挟持するパンチチップ74を備えると共に、エジェクターチップ73を下方へ押圧するパンチ75を備えている。また、エジェクターチップ73の先端(下端)は、図9に示すように、加工対象である右側板部25aに押し付けられることで、該右側板部25aの外面に、図7に示す断面形状の位置決め突部40を形成可能な形状に形成されている。すなわち、エジェクターチップ73の先端は、下方へ環状に突出した環状突部76と、該環状突部76で囲まれた内側の中央において、下方へ半球面状に突出した球状突部77とを備えている。そして、環状突部76の内径が、位置決め突部40の外径と同じに設定されていると共に、環状突部76と球状突部77との間に、下方へ開口すると共に上方に凹んだ逃がし部78が画成されている。   As shown in FIG. 8, the forming apparatus 70 includes a die head 71 provided with an ejector chip 73, and a die 72 disposed to face the die head 71. The die head 71 is provided with a punch tip 74 for holding the right side plate portion 25a to be processed together with the die 72, and a punch 75 for pressing the ejector tip 73 downward. Further, as shown in FIG. 9, the front end (lower end) of the ejector tip 73 is pressed against the right side plate 25a to be processed, thereby positioning the sectional shape shown in FIG. 7 on the outer surface of the right side plate 25a. It is formed in the shape which can form the protrusion 40. As shown in FIG. That is, the tip of the ejector tip 73 is provided with an annular projection 76 projecting annularly downward and a spherical projection 77 projecting hemispherically downward at the inner center surrounded by the annular projection 76. ing. The inner diameter of the annular projection 76 is set to be the same as the outer diameter of the positioning projection 40, and it is open downward and recessed upward between the annular projection 76 and the spherical projection 77. Part 78 is defined.

(成形装置70による位置決め突部40の成形方法について)
図9は、前記成形装置70により、右側板部25aの外面に位置決め突部40を成形する過程を概略的に示している。先ず、図9(a)に示すように、ダイヘッド71を上昇移動させてダイ72から離間させたもとで、外面を上方に向けた右側板部25aを、該ダイ72の上面にセットする。次いで、図9(b)に示すように、ダイヘッド71を下降移動させて、ダイ72とパンチチップ74とで右側板部25aを厚み方向から挟持したもとで、ダイヘッド71に設けられたパンチ75により、エジェクターチップ73の先端を右側板部25aの外面に押し付ける。これにより、右側板部25aの内面がダイ72により変形が規制された状態で、該右側板部25aの外面がエジェクターチップ73により塑性変形する。
(About the forming method of the positioning protrusion 40 by the forming apparatus 70)
FIG. 9 schematically shows a process of forming the positioning projection 40 on the outer surface of the right side plate 25a by the forming apparatus 70. As shown in FIG. First, as shown in FIG. 9A, the die head 71 is moved upward to be separated from the die 72, and the right side plate 25a whose outer surface is directed upward is set on the upper surface of the die 72. Next, as shown in FIG. 9B, the die head 71 is moved downward to sandwich the right side plate portion 25a in the thickness direction between the die 72 and the punch tip 74, and the punch 75 provided on the die head 71. Thus, the tip of the ejector tip 73 is pressed against the outer surface of the right side plate 25a. As a result, the outer surface of the right side plate portion 25 a is plastically deformed by the ejector tip 73 in a state where the deformation of the inner surface of the right side plate portion 25 a is restricted by the die 72.

前記エジェクターチップ73が右側板部25aに押し付けられることで、該エジェクターチップ73の先端に形成された環状突部76および球状突部77が、右側板部25a内に食い込むようになる。これにより、環状突部76および球状突部77が食い込んだ部分が、環状突部76および球状突部77の間に位置する逃がし部78側へ移動して、該逃がし部78内へ迫り出すようになる。   When the ejector chip 73 is pressed against the right side plate 25a, the annular projection 76 and the spherical projection 77 formed at the tip of the ejector chip 73 bite into the right side plate 25a. As a result, the portion into which the annular projection 76 and the spherical projection 77 bite is moved to the side of the relief portion 78 located between the annular projection 76 and the spherical projection 77 and is pushed out into the escape portion 78. become.

前記エジェクターチップ73が所定位置まで下降移動したら、図9(c)に示すように、ダイヘッド71を上昇移動させ、エジェクターチップ73およびパンチチップ74を、右側板部25aから離間させる。これにより、右側板部25aの外面側には、該外面より突出した位置決め突部40が形成される。そして、エジェクターチップ73の環状突部76により、位置決め突部40の周囲に溝部42が形成されると共に、該エジェクターチップ73の球状突部77により、該位置決め突部40の先端に凹部41が形成される。   When the ejector tip 73 moves downward to a predetermined position, the die head 71 is moved upward to separate the ejector tip 73 and the punch tip 74 from the right side plate 25a, as shown in FIG. 9C. Thereby, the positioning protrusion 40 protruded from this outer surface is formed in the outer surface side of the right side plate part 25a. The annular protrusion 76 of the ejector chip 73 forms a groove 42 around the positioning protrusion 40, and the spherical protrusion 77 of the ejector chip 73 forms a recess 41 at the tip of the positioning protrusion 40. Be done.

なお、成形装置70による位置決め突部40の形成に際しては、作業に先立って、右側板部25aを適度に加熱するようにしてもよい。右側板部25aを加熱した場合には、該右側板部25aが適度に軟化することで、エジェクターチップ73による加圧力を低く抑えても位置決め突部40の形成が可能となる。   When the positioning projection 40 is formed by the forming device 70, the right side plate 25a may be appropriately heated prior to the operation. When the right side plate portion 25 a is heated, the right side plate portion 25 a is appropriately softened, so that the positioning protrusion 40 can be formed even if the pressing force by the ejector chip 73 is suppressed to a low level.

(炉中ろう付け作業について)
実施例の製氷室22における取付補助部材48の取付構造によれば、該製氷室22の天板24に対する蒸発管38のろう付け接合と、該製氷室22の側板25における右側板部25aに対する装着板50のろう付け接合とを、前述した炉中ろう付け方法により、同一工程において行うことが可能である。すなわち、先ず、製氷室22と蒸発管38とをろう付け接合するに先立ち、側板25の右側板部25aに設けられた位置決め突部40に、装着板50に設けられた位置決め孔部54を係合させることで、該右側板部25aの接合予定位置に該装着板50を位置決め固定する。なお、必要に応じて、接触板部51におけるサーミスタ80の接触予定位置および位置決め孔部54から外れた位置において、スポット溶接または超音波接合により、該接触板部51を右側板部25aに仮固定するようにしてもよい。
(About furnace brazing work)
According to the mounting structure of the mounting support member 48 in the ice making chamber 22 of the embodiment, the brazing joint of the evaporation tube 38 to the top plate 24 of the ice making chamber 22 and the mounting of the side plate 25 of the ice making chamber 22 to the right side plate portion 25a It is possible to perform the brazing and joining of the plate 50 in the same process by the above-described furnace brazing method. That is, first, prior to brazing and joining the ice making chamber 22 and the evaporation tube 38, the positioning hole portion 54 provided in the mounting plate 50 is engaged with the positioning protrusion 40 provided in the right side plate portion 25 a of the side plate 25. By fitting them together, the mounting plate 50 is positioned and fixed at the planned joining position of the right side plate 25a. If necessary, the contact plate portion 51 is temporarily fixed to the right side plate portion 25a by spot welding or ultrasonic bonding at the planned contact position of the thermistor 80 and the position away from the positioning hole portion 54 in the contact plate portion 51. You may do it.

前記右側板部25aに対する装着板50の位置決め固定が完了したら、還元炉に製氷室22と蒸発管38とをセットする。そして、蒸発管38に、ろう材Pを塗布すると共に、製氷室22の側板25(右側板部25a)に位置決め固定した装着板50の接触板部51の外縁全周に、ろう材Pを塗布する。この状態で、製氷室22、蒸発管38および装着板50を、所定温度に加熱した還元炉の雰囲気内に所定時間に亘って滞在させることで、蒸発管38が天板24にろう付け接合されて取付けられると共に、右側板部25aの外面に接触した装着板50の接触板部51の外縁全周が、該右側板部25aにろう付け接合されて取付けられる。すなわち、製氷室22の側板25に装着板50を位置決め固定すると共に、該側板25に該装着板50をろう付け接合するよう構成されているので、該天板24に対する蒸発管38のろう付け接合と、側板25の右側板部25aに対する装着板50のろう付け接合とを、同一工程において行うことが可能である。   When the positioning and fixing of the mounting plate 50 with respect to the right side plate portion 25a is completed, the ice making chamber 22 and the evaporation tube 38 are set in the reduction furnace. Then, the brazing material P is applied to the evaporation tube 38, and the brazing material P is applied to the entire outer periphery of the contact plate portion 51 of the mounting plate 50 positioned and fixed to the side plate 25 (right side plate portion 25a) of the ice making chamber 22. Do. In this state, the evaporation tube 38 is brazed and joined to the top plate 24 by allowing the ice making chamber 22, the evaporation tube 38 and the mounting plate 50 to stay in the atmosphere of a reduction furnace heated to a predetermined temperature for a predetermined time. The entire outer periphery of the contact plate portion 51 of the mounting plate 50, which is attached and attached to the outer surface of the right side plate portion 25a, is attached by brazing to the right side plate portion 25a. That is, since the mounting plate 50 is positioned and fixed to the side plate 25 of the ice making chamber 22 and the mounting plate 50 is brazed to the side plate 25, the evaporation pipe 38 is brazed to the top plate 24. It is possible to carry out the brazing and joining of the mounting plate 50 to the right side plate portion 25a of the side plate 25 in the same process.

前述のように構成された実施例の自動製氷機10では、製氷室22の温度を検知するサーミスタ80を取付ける取付補助部材48の装着板50を、製氷室22において、蒸発管38が取付けられる天板24とは異なる側板25に取付けるよう構成した。これにより、炉中ろう付け方法により天板24に蒸発管38をろう付け接合するに先立ち、装着板50を側板25の右側板部25aの接合予定位置に装着しておくことで、天板24に対する蒸発管38のろう付け接合と、側板25の右側板部25aに対する装着板50のろう付け接合とを、同一工程において実施することが可能である。従って、トーチろう付け作業を行う必要がないので、装着板50や製氷室22の外面に酸化膜が形成されることがなく、品質の安定化を図ることができると共に、フラックスの残渣や該酸化膜の除去作業が不要となって作業効率が低下するのを防止し得る。また、製氷室22に対して蒸発管38および装着板50を同一工程で取付けることができるので、製氷室22に対して蒸発管38および装着板50を別工程で取付ける場合と比べて、作業効率が向上すると共に作業工数の減少に伴って製造コストの上昇を抑制し得る。   In the automatic ice making machine 10 of the embodiment configured as described above, the mounting plate 50 of the mounting support member 48 to which the thermistor 80 for detecting the temperature of the ice making room 22 is attached It was configured to be attached to the side plate 25 different from the plate 24. Thus, the mounting plate 50 is attached to the planned joining position of the right side plate portion 25 a of the side plate 25 before the evaporation pipe 38 is brazed to the top plate 24 by the furnace brazing method. It is possible to carry out the brazed joining of the evaporation tube 38 to the above and the brazed joining of the mounting plate 50 to the right side plate portion 25a of the side plate 25 in the same process. Therefore, since it is not necessary to perform the torch brazing operation, an oxide film is not formed on the outer surface of the mounting plate 50 or the ice making chamber 22, and the quality can be stabilized, and the residue of the flux and the oxidation It is possible to prevent the removal of the film from becoming unnecessary and lowering the working efficiency. In addition, since the evaporation tube 38 and the mounting plate 50 can be attached to the ice making chamber 22 in the same process, the working efficiency is higher than in the case where the evaporation tube 38 and the mounting plate 50 are attached to the ice making chamber 22 in a separate process. Can be suppressed and the increase in manufacturing cost can be suppressed with the decrease in the number of operation steps.

また、実施例の自動製氷機10では、製氷室22の側板25の右側板部25aと、装着板50の接触板部51とが接触した領域の外縁(接触板部51の外縁)の全周を、ろう材Pにより隙間なくろう付け接合するよう構成した。これにより、製氷室22の右側板部25aと装着板50の接触板部51との間に、製氷水が入り込むことを規制し得る。従って、右側板部25aと接触板部51との間で製氷水が凍結することを防止でき、右側板部25aと接触板部51との接触状態が常に維持されて、該右側板部25aと接触板部51との間の熱交換が円滑かつ確実になされる。これにより、接触板部51に接触したサーミスタ80によって製氷室22の温度を正確に検知可能となり、該製氷室22の温度に基づく製氷運転と除氷運転との切替えを適切に行うことができる。また、製氷室22の右側板部25aと装着板50の接触板部51との間に、表面処理や該表面処理の前処理に使用される薬液が入り込んで残留することもなく、表面処理の不良が発生することも防止し得る。   Further, in the automatic ice making machine 10 of the embodiment, the entire periphery of the outer edge (the outer edge of the contact plate 51) of the area where the right side plate 25a of the side plate 25 of the ice making chamber 22 and the contact plate 51 of the mounting plate 50 are in contact. Were constructed so as to be brazed by the brazing material P without any gap. Thus, the ice making water can be restricted from entering between the right side plate portion 25 a of the ice making chamber 22 and the contact plate portion 51 of the mounting plate 50. Therefore, the ice making water can be prevented from freezing between the right side plate portion 25a and the contact plate portion 51, and the contact state between the right side plate portion 25a and the contact plate portion 51 is always maintained. Heat exchange with the contact plate portion 51 is performed smoothly and reliably. Thus, the temperature of the ice making chamber 22 can be accurately detected by the thermistor 80 in contact with the contact plate portion 51, and switching between the ice making operation and the deicing operation based on the temperature of the ice making chamber 22 can be appropriately performed. Further, the surface treatment or the chemical solution used for the pretreatment of the surface treatment does not enter between the right side plate portion 25a of the ice making chamber 22 and the contact plate portion 51 of the mounting plate 50 and does not remain there. The occurrence of defects can also be prevented.

そして、実施例の自動製氷機10では、製氷室22の右側板部25aにおける装着板50が接合されるべき予定位置に設けた位置決め突部40と、装着板50の接触板部51に設けた位置決め孔部54とを係合させることで、右側板部25aに対して装着板50を正確に位置決め固定することが可能である。従って、ろう付け作業経験が少ない作業者であっても、製氷室22に対して装着板50を正確にろう付け接合して取付けることができる。そして、製氷室側板25の右側板部25aに対する装着板50の取付け作業時に、該右側板部25aに対して該装着板50が位置ずれすることがないので、該装着板50の位置を修正する煩わしい作業を必要とせず、作業効率の低下を防止し得る。   And, in the automatic ice making machine 10 of the embodiment, the positioning projection 40 provided at the planned position where the mounting plate 50 in the right side plate portion 25 a of the ice making chamber 22 is to be joined and the contact plate portion 51 of the mounting plate 50 By engaging with the positioning hole 54, the mounting plate 50 can be accurately positioned and fixed to the right side plate 25a. Therefore, even a worker with little experience in brazing work can exactly attach the mounting plate 50 to the ice making chamber 22 by brazing. Then, the mounting plate 50 is not displaced relative to the right side plate portion 25a when the mounting plate 50 is attached to the right side plate portion 25a of the ice making chamber side plate 25, so the position of the mounting plate 50 is corrected. It is possible to prevent a decrease in work efficiency without requiring troublesome work.

また、位置決め突部40は、右側板部25aの外面側に塑性加工を施して形成された凹凸部であり、該右側板部25aにおける製氷小室28に臨む内面側には、位置決め突部40の形成に伴う凹凸が形成されていない。従って、右側板部25aにより画成される製氷小室28において生成された氷塊を、除氷運転において製氷室22から離脱させる際に、該氷塊が右側板部25aの内面に引っ掛かることなく円滑に離脱するようにし得る。これにより、除氷運転の時間が長くなることを防止し得ると共に、製氷室22と水皿32とによる氷塊の噛み込みが発生せず、製氷室22または水皿32の破損や水皿傾動機構35の故障等を誘発しない。   Further, the positioning projection 40 is an uneven portion formed by plastic working on the outer surface side of the right side plate portion 25a, and on the inner surface side facing the ice making chamber 28 in the right side plate portion 25a, the positioning projection 40 is No unevenness is formed with the formation. Therefore, when the ice block generated in the ice making chamber 28 defined by the right side plate portion 25a is released from the ice making chamber 22 in the deicing operation, the ice block is smoothly released without being caught on the inner surface of the right side plate portion 25a. You can do it. As a result, it is possible to prevent an increase in the time of the deicing operation, and biting of ice blocks by the ice making chamber 22 and the water tray 32 does not occur, and damage to the ice making chamber 22 or the water tray 32 or a water tray tilting mechanism It does not trigger 35 failures.

(変更例)
本発明に係る自動製氷機は、実施例に例示の形態に限らず種々の変更が可能である。
(1)製氷室の側板に対する取付補助部材の装着板の取付位置は、該側板の右側板部に限らず、左側板部、前側板部または後側板部であってもよい。
(2)側板の第1係合部を、該側板の外面から凹んだ凹状部とすると共に、取付補助部材における装着板の第2係合部を、該装着板の裏面から突出して該第1係合部に係合可能な突状部としてもよい。
(3)製氷室の側板から突出する第1係合部は、実施例で例示した断面形状のものに限定されず、成形装置により塑性加工を施して形成可能な形状であれば、実施例とは異なる断面形状をなすものであってもよい。
(4)側板の第1係合部と装着板の第2係合部とを、所謂しまりはめの関係となるよう寸法設定することにより、該第1係合部と第2係合部とを係合させた場合に、該装着板を、側板から容易に脱落することなく安定的に位置決め固定可能である。そして、このように寸法設定した場合には、側板に装着板を取付けるに先立ち、側板と装着板とを、スポット溶接したり超音波接合する作業を不要とし得る。
(5)取付補助部材の装着板の形状は、実施例で例示した矩形状に限るものではなく、側板の外面と面接触可能な面を備えるものであれば、円形状、楕円形状、多角形状等であってもよい。また、取付補助部材のホルダの形状は、装着板に容易に取付け得ると共に、該装着板との間で温度検知手段を適切に保持し得る形状であれば、実施例で例示した形状に限定されない。
(6)製氷室の天板に対する蒸発管の取付けおよび側板に対する装着板の取付けは、実施例で例示したろう付け接合に限るものではなく、溶接や超音波接合により取付けたり、別の取付手段により取付けるようにしてもよい。
(Modification example)
The automatic ice making machine according to the present invention is not limited to the embodiment illustrated in the examples, and various modifications are possible.
(1) The mounting position of the mounting plate of the mounting support member to the side plate of the ice making chamber is not limited to the right side plate portion of the side plate, but may be the left side plate portion, the front side plate portion or the rear side plate portion.
(2) The first engaging portion of the side plate is a concave portion recessed from the outer surface of the side plate, and the second engaging portion of the mounting plate in the mounting auxiliary member is protruded from the back surface of the mounting plate It may be a projecting portion that can be engaged with the engaging portion.
(3) The first engaging portion protruding from the side plate of the ice making chamber is not limited to the cross-sectional shape exemplified in the embodiment, and it is possible to form the plastic working by the forming device. May have different cross-sectional shapes.
(4) The first engaging portion and the second engaging portion are configured by dimensioning the first engaging portion of the side plate and the second engaging portion of the mounting plate so as to have a so-called tight fit relationship. When engaged, the mounting plate can be stably positioned and fixed without easily falling off the side plate. And when dimensioning in this way, prior to attaching a mounting plate to a side plate, the operation | work which carries out spot welding and ultrasonic joining of a side plate and a mounting plate can be made unnecessary.
(5) The shape of the mounting plate of the mounting auxiliary member is not limited to the rectangular shape exemplified in the embodiment, and it may be circular, elliptical or polygonal as long as it has a surface capable of surface contact with the outer surface of the side plate. Or the like. Further, the shape of the holder of the mounting assisting member is not limited to the shape exemplified in the embodiment as long as it can be easily attached to the mounting plate and can appropriately hold the temperature detection means with the mounting plate. .
(6) The attachment of the evaporation tube to the top plate of the ice making chamber and the attachment of the attachment plate to the side plate are not limited to the brazed joints exemplified in the embodiments, but may be attached by welding or ultrasonic joining or by other attachment means You may attach it.

22 製氷室,24 天板24 側板,38 蒸発管,40 位置決め突部(第1係合部)
48 取付補助部材,50 装着板,54 位置決め孔部(第2係合部),60 ホルダ
80 サーミスタ(温度検知手段)
22 ice making chamber, 24 top plate 24 side plate, 38 evaporation tube, 40 positioning projection (first engagement portion)
Reference Signs List 48 attachment auxiliary member, 50 mounting plate, 54 positioning hole (second engaging portion), 60 holder 80 thermistor (temperature detection means)

Claims (3)

蒸発管(38)が取付けられる矩形状の天板(24)および該天板(24)を囲む各側板(25)からなる箱状の製氷室(22)と、前記製氷室(22)の温度を検知する温度検知手段(80)と、前記温度検知手段(80)を前記製氷室(22)に取付ける取付補助部材(48)とを備える自動製氷機において、
前記取付補助部材(48)は、前記製氷室(22)の前記側板(25)に取付けられる装着板(50)と、前記温度検知手段(80)を該装着板(50)との間で挟むホルダ(60)とからなり、
前記側板(25)は、前記装着板(50)が取付けられる予定位置に第1係合部(40)を有すると共に、前記装着板(50)は、前記側板(25)の前記第1係合部(40)に対応して係合可能な第2係合部(54)を有し、
前記側板(25)の第1係合部(40)に前記装着板(50)の第2係合部(54)を係合させて、該装着板(50)を該側板(25)に位置決め固定するよう構成し
前記装着板(50)は、前記側板(25)に接触する領域の外縁全周に亘り、該側板(25)に接合される
ことを特徴とする自動製氷機。
Box-like ice making chamber (22) comprising a rectangular top plate (24) to which the evaporation tube (38) is attached and side plates (25) surrounding the top plate (24), and the temperature of the ice making chamber (22) An automatic ice making machine comprising: temperature detection means (80) for detecting the temperature; and an attachment assisting member (48) for attaching the temperature detection means (80) to the ice making chamber (22);
The attachment assisting member (48) sandwiches the attachment plate (50) attached to the side plate (25) of the ice making chamber (22) and the temperature detection means (80) between the attachment plate (50). Consisting of a holder (60),
The side plate (25) has a first engaging portion (40) at a planned position where the mounting plate (50) is attached, and the mounting plate (50) is a first engagement of the side plate (25). A second engaging portion (54) engageable corresponding to the portion (40);
The second engaging portion (54) of the mounting plate (50) is engaged with the first engaging portion (40) of the side plate (25) to position the mounting plate (50) on the side plate (25) Configured to be fixed ,
The automatic ice maker according to claim 1, wherein the mounting plate (50) is joined to the side plate (25) over the entire outer periphery of the region in contact with the side plate (25) .
前記第1係合部(40)は、前記側板(25)に塑性加工を施して形成される凹凸部である請求項記載の自動製氷機。 It said first engaging portion (40), an automatic ice making machine according to claim 1, wherein an uneven portion formed by performing plastic working on said side plate (25). 前記装着板(50)を前記側板(25)に位置決め固定したもとで、前記蒸発管(38)を前記製氷室(22)に取付け得るよう構成した請求項1または2記載の自動製氷機。 The automatic ice making machine according to claim 1 or 2 , wherein the evaporation tube (38) can be attached to the ice making chamber (22) with the mounting plate (50) positioned and fixed to the side plate (25).
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