JP6511608B2 - Isostatic pressure device and pressure processing method using the same - Google Patents

Isostatic pressure device and pressure processing method using the same Download PDF

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JP6511608B2
JP6511608B2 JP2015099661A JP2015099661A JP6511608B2 JP 6511608 B2 JP6511608 B2 JP 6511608B2 JP 2015099661 A JP2015099661 A JP 2015099661A JP 2015099661 A JP2015099661 A JP 2015099661A JP 6511608 B2 JP6511608 B2 JP 6511608B2
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pressure
bucket
treated
pressure vessel
pressure medium
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JP2016215209A (en
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新和 岸
新和 岸
大基 三浦
大基 三浦
孝紀 山内
孝紀 山内
鈴木 隆志
隆志 鈴木
功次 三浦
功次 三浦
彰 齋藤
彰 齋藤
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to TW105106911A priority patent/TWI568661B/en
Priority to KR1020160057346A priority patent/KR101747602B1/en
Priority to CN201610314528.5A priority patent/CN106142636B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/001Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a flexible element, e.g. diaphragm, urged by fluid pressure; Isostatic presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/001Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a flexible element, e.g. diaphragm, urged by fluid pressure; Isostatic presses
    • B30B11/002Isostatic press chambers; Press stands therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

Description

本発明は、圧力容器の中に入れられた被処理物を液体の圧力媒体で加圧処理する等方圧加圧装置、およびそれを用いた加圧処理方法に関するものである。   The present invention relates to an isotropic pressure pressurizing apparatus for pressurizing an object to be treated contained in a pressure vessel with a liquid pressure medium, and a pressure treatment method using the same.

この種の装置には、従来では、例えば下記の特許文献1に記載されたものがある。その従来技術は、次のように構成されている。下端開口が下蓋で閉止された円筒形状の圧力容器の中に水などの圧力媒体とともに被処理物を入れ、上端開口からピストンを押し込むことで圧力容器の中の被処理物を圧力媒体で等方圧にて加圧処理する。ピストンを用いた当該装置は、ピストン直圧式等方圧加圧装置と呼ばれる。上端開口をピストンに代えて上蓋で閉止し、圧力容器の中に外部から圧力媒体を押し込んで被処理物を等方圧にて加圧処理する形式の装置もあり、当該装置は、外部昇圧式等方圧加圧装置と呼ばれる。被処理物としては、金属粉末・セラミック粉末、食品などが挙げられる。金属粉末・セラミック粉末を等方圧にて加圧処理すると、均質な(方向性のない)圧縮成形品が得られる。   An apparatus of this type is conventionally known, for example, in Patent Document 1 below. The prior art is configured as follows. Put the object with pressure medium such as water in the cylindrical pressure vessel whose lower end opening is closed by the lower lid, and push the piston from the upper end opening, and so on the object in the pressure vessel with pressure medium etc Pressurize with directional pressure. The device using a piston is called a piston direct pressure isotropic pressure device. There is also a device in which the upper end opening is replaced by a piston and closed by an upper lid, and a pressure medium is pushed into the pressure vessel from the outside to pressurize the processing object with isotropic pressure. It is called isotropic pressure pressurizing device. The objects to be treated include metal powder, ceramic powder, food and the like. By pressing metal powder and ceramic powder under isotropic pressure, a homogeneous (non-directional) compression molded article can be obtained.

特開2010−94709号公報Unexamined-Japanese-Patent No. 2010-94709

しかしながら、被処理物を等方圧にて加圧処理する上記した装置には次のような解決すべき課題が残されていた。加圧処理の過程で被処理物から異物が生じる。この異物は、比重の小さいものと、比重の大きいものとに大別され、比較的比重の小さい異物は特に問題ないが、比重の大きい異物は、圧力容器のシール部分や増圧機(高圧ポンプ)、減圧弁等に損傷を与える可能性がある。そのため、比重の大きい異物は、圧力容器などの等方圧加圧装置を構成する機器に直接触れにくくする必要がある。なお、金属粉末・セラミック粉末などが被処理物の場合は、生じる異物は、その破片やホコリなどであり、食品が被処理物の場合は、生じる異物は、例えば殻やコケ(貝など殻つきの食品の場合)などである。上記した異物のうち金属粉末・セラミック粉末の破片や貝の殻は、比重の大きい異物であり、ホコリやコケは、比重の小さい異物である。   However, the above-described apparatus for pressure-processing an object with isotropic pressure still has the following problems to be solved. Foreign matter is generated from the object in the process of pressure treatment. The foreign matter is roughly divided into those with small specific gravity and those with high specific gravity, and foreign matter with a relatively low specific gravity is not particularly problematic, but foreign matter with a high specific gravity is the seal portion of the pressure vessel or pressure booster (high pressure pump) , Damage to the pressure reducing valve etc. Therefore, it is necessary to make it hard to directly touch the apparatus which comprises an isotropic pressure pressurization apparatus, such as a pressure vessel, with the foreign material with large specific gravity. In the case of a metal powder, ceramic powder, etc. to be treated, the foreign matter produced is fragments or dust thereof, and when the food is a matter to be treated, the produced foreign matter is, for example, shell or moss (shell etc. In the case of food). Among the above-mentioned foreign substances, fragments of metal powder and ceramic powder and shells of shellfish are foreign substances having a high specific gravity, and dust and moss are foreign substances having a low specific gravity.

本発明は、上記実情に鑑みてなされたものであり、その目的は、被処理物から生じる異物を圧力容器などの装置を構成する機器に直接触れにくくすることができる構成を備えた等方圧加圧装置、およびそれを用いた加圧処理方法を提供することである。   The present invention has been made in view of the above-described circumstances, and an object thereof is to provide an isotropic pressure having a configuration capable of making it difficult to directly touch foreign matter generated from an object to be processed with a device such as a pressure vessel. It is providing a pressurization apparatus and a pressurization processing method using the same.

本発明に係る等方圧加圧装置は、開口部が軸方向両端に設けられた横置き配置される筒状の圧力容器を備え、当該開口部が閉止された前記圧力容器の中に外部から液体の第1圧力媒体を押し込んで、または、前記圧力容器の中に入れられた液体の第1圧力媒体を前記開口部に挿入したピストンで押圧して、前記圧力容器の中に入れられた被処理物を加圧処理する等方圧加圧装置であって、上部に孔を有し、前記被処理物を収容して前記圧力容器内部に設置されるバケットを備え、前記バケット内には少なくとも第2圧力媒体が入れられ、前記第1圧力媒体の比重は前記被処理物の比重よりも小さく、前記第2圧力媒体の比重は前記第1圧力媒体の比重以上であることを特徴とする。   The isostatic pressure device according to the present invention includes a cylindrical pressure vessel whose opening is disposed at both ends in the axial direction, and is disposed from the outside in the pressure vessel whose opening is closed. The first pressure medium of liquid is pushed in, or the first pressure medium of liquid placed in the pressure vessel is pressed by a piston inserted into the opening, and the object placed in the pressure vessel is An isotropic pressure pressurizing apparatus for pressurizing and treating a processing object, comprising: a bucket having a hole at an upper portion and accommodating the object to be processed and installed inside the pressure vessel; A second pressure medium is contained, and a specific gravity of the first pressure medium is smaller than a specific gravity of the object, and a specific gravity of the second pressure medium is equal to or more than a specific gravity of the first pressure medium.

また、本発明に係る加圧処理方法は、上記した等方圧加圧装置を用いた加圧処理方法であって、前記被処理物および前記第2圧力媒体を前記バケットの中に入れる被処理物収容工程と、前記被処理物および前記第2圧力媒体が入れられた前記バケットを前記開口部から前記圧力容器の中に入れるバケット格納工程と、前記開口部が閉止された前記圧力容器の中に外部から前記第1圧力媒体を押し込んで、または、前記圧力容器の中に入れられた前記第1圧力媒体を前記開口部に挿入したピストンで押圧して、前記バケットとともに前記圧力容器の中に入れられた前記被処理物を加圧処理する加圧処理工程と、加圧処理された前記被処理物が入れられた前記バケットを前記圧力容器の中から取り出すバケット取出し工程と、加圧処理された前記被処理物を前記バケットの中から取り出す被処理物取出し工程と、を備えることを特徴とする。   Further, a pressure treatment method according to the present invention is a pressure treatment method using the above-mentioned isotropic pressure pressurization apparatus, wherein the object to be treated and the second pressure medium are introduced into the bucket. An object storage step, a bucket storage step in which the bucket containing the object to be processed and the second pressure medium is put into the pressure vessel from the opening, and the pressure vessel in which the opening is closed By pushing the first pressure medium from the outside, or by pressing the first pressure medium placed in the pressure vessel with a piston inserted into the opening, into the pressure vessel together with the bucket A pressure treatment step of subjecting the placed object to be subjected to pressure treatment; a bucket taking out step of taking out the bucket containing the object to be treated subjected to pressure treatment from the pressure container; Said The treated product, characterized in that it comprises a treatment object extraction step of taking out of the bucket.

本発明によれば、被処理物の比重よりも小さい比重の第1圧力媒体を圧力容器の中に入れ、且つ、第1圧力媒体の比重以上の比重の第2圧力媒体を、上部に孔を有するバケット内に被処理物とともに収容し、このバケットを圧力容器内部に設置するという構成をとることで、被処理物から生じる異物をバケット内に閉じ込めることができ、その結果、圧力容器などの装置を構成する機器に異物を直接触れにくくすることができる。これにより、圧力容器などの機器が被処理物から生じる異物で損傷することを防止することができるのである。   According to the present invention, the first pressure medium having a specific gravity smaller than the specific gravity of the object to be treated is placed in the pressure vessel, and the second pressure medium having a specific gravity greater than the specific gravity of the first pressure medium is By accommodating the object to be treated together with the object to be treated and installing the bucket inside the pressure vessel, foreign matter generated from the object to be treated can be confined in the bucket, and as a result, the device such as a pressure vessel Can make it hard to touch foreign matter directly on the devices that make up the Thereby, it is possible to prevent the equipment such as the pressure vessel from being damaged by the foreign matter generated from the object to be treated.

本発明の一実施形態に係る等方圧加圧装置を示す斜視図である。It is a perspective view showing the isotropic pressure pressurization device concerning one embodiment of the present invention. 図2Aは、バケットの平面図であり、図2Bは、図2AのX−X断面図である。2A is a plan view of the bucket, and FIG. 2B is a cross-sectional view of FIG. 2A taken along line XX. バケットを回転装置とともに示す断面図であり、図3A、図3B、図3Cとしてバケットを軸回転させる(裏返す)方法を計3例示している。It is a sectional view showing a bucket with a rotation device, and a total of three methods of pivoting (turning over) a bucket are illustrated as Drawing 3A, Drawing 3B, and Drawing 3C. 牡蠣および塩水が入れられたバケットが圧力容器の中に入れられて当該圧力容器に真水が注入された状態を示す断面図であり、図4Aは圧力容器内に圧がかけられていない状態を示し、図4Bは圧力容器内に圧がかけられている状態を示す。FIG. 4A is a cross-sectional view showing a bucket filled with oysters and saltwater in a pressure vessel and fresh water is injected into the pressure vessel, and FIG. 4A shows a state where pressure is not applied in the pressure vessel. FIG. 4B shows the pressure vessel being pressurized. 図2に示すバケットの変形例を示す図であり、図5Aは、バケットの平面図であり、図5Bは、図5AのY−Y断面図である。It is a figure which shows the modification of the bucket shown in FIG. 2, FIG. 5A is a top view of a bucket, FIG. 5B is YY sectional drawing of FIG. 5A.

以下、本発明を実施するための形態について図面を参照しつつ説明する。なお、以下の説明では、処理対象である被処理物を殻つきの牡蠣(食品)としているが、当該牡蠣は処理対象である被処理物の一例であり、処理対象である被処理物は、牡蠣に限定されるものではない。牡蠣以外の食品であってもよいし、金属粉末・セラミック粉末といった無機物(無機粉末)を被処理物としてもよい。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, the object to be treated is a shelled oyster (food), but the oyster is an example of the object to be treated, and the object to be treated is an oyster It is not limited to Foods other than oysters may be used, and inorganic substances (inorganic powders) such as metal powder and ceramic powder may be treated.

(等方圧加圧装置の構成)
図1に基づき、本発明の一実施形態に係る等方圧加圧装置100の構成について説明する。本発明の一実施形態に係る等方圧加圧装置100は、横置き配置される円筒形状の圧力容器1、プレスフレーム2、タンク3aを有する給排水ユニット3、高圧ポンプユニット4、これらを制御する制御盤5、処理対象である牡蠣が入れられるバケット6などから構成される。バケット6は、供給コンベア7にて圧力容器1の中に入れられ、排出コンベア8にて圧力容器1の外へ出される。また、圧力容器1は、スライド装置9にてプレスフレーム2内と、コンベア7,8側との間を移動させられる。
(Configuration of isotropic pressure pressurizing device)
The configuration of an isotropic pressure pressurizing apparatus 100 according to an embodiment of the present invention will be described based on FIG. An isotropic pressure pressurizing apparatus 100 according to an embodiment of the present invention controls a cylindrical pressure vessel 1, a press frame 2, a water supply and drainage unit 3 having a tank 3a, and a high pressure pump unit 4, which are disposed horizontally. The control board 5 is composed of a bucket 6 into which an oyster to be treated is placed. The bucket 6 is put into the pressure vessel 1 by the feed conveyor 7 and is taken out of the pressure vessel 1 by the discharge conveyor 8. Further, the pressure vessel 1 is moved by the slide device 9 between the inside of the press frame 2 and the side of the conveyors 7 and 8.

圧力容器1の軸方向両端に設けられた開口部1a、bは、プレスフレーム2に取り付けられた第1蓋10、第2蓋11で閉止されるようになっている。図1に示したように、第2蓋11は、大径部11b(鍔部)と小径部11aとを有し、圧力容器1の開口部1bに、小径部11aが保密状に挿入される。第1蓋10の構成は、第2蓋11と同じであり、圧力容器1の開口部1aには、第1蓋10の小径部10aが保密状に挿入される。開口部1a、bが蓋10、11で閉止された状態で、タンク3aに蓄えられている第1圧力媒体としての真水が高圧ポンプユニット4により圧力容器1の中に押し込まれ、圧力容器1の中の被処理物(本実施形態では、牡蠣O(図4A参照))が等方圧にて加圧処理される。すなわち、等方圧加圧装置100は、圧力容器の中に外部から第1圧力媒体を押し込んで被処理物を等方圧にて加圧処理する外部昇圧式等方圧加圧装置の一つである。なお、高圧ポンプユニット4からの真水は、例えば第1蓋10に形成された注入通路(不図示)より圧力容器1の中に押し込まれる。   Openings 1 a and 1 b provided at both axial ends of the pressure vessel 1 are closed by a first lid 10 and a second lid 11 attached to the press frame 2. As shown in FIG. 1, the second lid 11 has a large diameter portion 11 b (bowl portion) and a small diameter portion 11 a, and the small diameter portion 11 a is inserted in a closed manner into the opening 1 b of the pressure vessel 1. . The configuration of the first lid 10 is the same as that of the second lid 11, and the small diameter portion 10a of the first lid 10 is inserted into the opening 1a of the pressure vessel 1 in a sealed manner. With the openings 1a and 1b closed by the lids 10 and 11, fresh water as a first pressure medium stored in the tank 3a is pushed into the pressure vessel 1 by the high pressure pump unit 4 and An object to be treated (in the present embodiment, oyster O (see FIG. 4A)) is subjected to pressure treatment with isotropic pressure. That is, the isostatic pressure-applying device 100 is one of the external pressure-rising isotropic pressure-applying devices that press the first pressure medium from the outside into the pressure vessel and pressurize the object with isotropic pressure. It is. Fresh water from the high pressure pump unit 4 is pushed into the pressure vessel 1 from an injection passage (not shown) formed in the first lid 10, for example.

なお、ピストン直圧式等方圧加圧装置を用いてもよい。この場合、例えば第2蓋11がピストンとなる。第2蓋11の小径部11aの長さは設計により決定される。第1蓋10で開口部1aが閉止された状態で、もう一方の開口部11bから油圧シリンダ(不図示)などでピストン(第2蓋11の小径部11a)が押し込まれることで圧力容器1の中の被処理物は圧力媒体で等方圧にて加圧処理される。   In addition, a piston direct pressure type isotropic pressure pressurizing device may be used. In this case, for example, the second lid 11 is a piston. The length of the small diameter portion 11 a of the second lid 11 is determined by design. In a state where the opening 1a is closed by the first lid 10, the piston (small diameter portion 11a of the second lid 11) is pushed from the other opening 11b with a hydraulic cylinder (not shown) or the like. The object to be treated is pressurized with a pressure medium under isotropic pressure.

バケット6について説明する。図2Aおよび図2Bに示すように、バケット6は、軸方向両端が閉止されるとともに上部が開口する円筒形状のバケット本体12と、ヒンジ14を介してバケット本体12の上部に取り付けられる断面円弧形状の蓋体13とで構成される。蓋体13には、複数の孔13aがあけられている。なお、バケット6の変形例に係るバケット18を図5Aおよび図5Bに示している。図5Aおよび図5Bに示したように、複数の孔19aを有する蓋体19は、平らな板形状とされている。このように、断面円弧形状の蓋体13に代えて平らな板形状の蓋体としてもよい。また、蓋体19は、ヒンジを介してバケット本体12に取り付けられるのではなく、単に、バケット本体12の上に載せられているのみである。このように、バケット本体12の上部に着脱自在に取り付けられる蓋体19であってもよい。   The bucket 6 will be described. As shown in FIGS. 2A and 2B, the bucket 6 has a cylindrical bucket body 12 closed at both axial ends and an open top, and a cross-sectional arc shape attached to the top of the bucket body 12 via a hinge 14 And the lid 13 of the The lid 13 is provided with a plurality of holes 13a. A bucket 18 according to a modification of the bucket 6 is shown in FIGS. 5A and 5B. As shown in FIGS. 5A and 5B, the lid 19 having the plurality of holes 19a has a flat plate shape. Thus, instead of the lid 13 having a circular arc shape in cross section, a flat plate lid may be used. Also, the lid 19 is not attached to the bucket body 12 via a hinge, but is merely placed on the bucket body 12. As described above, the lid 19 may be detachably attached to the upper portion of the bucket body 12.

排出コンベア8の下流側には、図3Aに示すローラ15が配置される。排出コンベア8にて圧力容器1の中から取り出されたバケット6は、排出コンベア8で運ばれて図3Aに示すように左右一対のローラ15の上に載置される(図3Aに示す状態)。この状態でバケット6は、機械的に(動力を使って)または人力でその軸心まわりに180°回転させられる。すると、図3A中の右に示したように、蓋体13は自重でヒンジ14まわりに回転して開く。ローラ15は、圧力容器1の中から取り出したバケット6を回転させるための回転装置の一例である。   The roller 15 shown in FIG. 3A is disposed downstream of the discharge conveyor 8. The bucket 6 taken out of the pressure vessel 1 by the discharge conveyor 8 is carried by the discharge conveyor 8 and placed on the pair of left and right rollers 15 as shown in FIG. 3A (state shown in FIG. 3A) . In this state, the bucket 6 is rotated 180 degrees around its axis mechanically (with power) or manually. Then, as shown on the right in FIG. 3A, the lid 13 rotates around the hinge 14 by its own weight and opens. The roller 15 is an example of a rotating device for rotating the bucket 6 taken out of the pressure vessel 1.

バケット6を回転させるための上記以外の方法(装置)を図3B、図3Cに示している。図3Bに示す回転装置16は、バケット6の蓋体13の寸法分、上部が開口した、バケット本体12よりも径が一回り大きい円筒形状のバケット保持体16aと、バケット保持体16aの外面に固定された回転支点部材16bとで構成される。なお、回転支点部材16bは、動かない静止物に固定される。前記したローラ15と同様、回転装置16は、排出コンベア8の下流側に配置される(図3Cに示す回転装置17についても同様)。   Other methods (devices) for rotating the bucket 6 are shown in FIGS. 3B and 3C. The rotating device 16 shown in FIG. 3B has a cylindrical bucket holding body 16a having a diameter larger than that of the bucket main body 12 and opened at the top by the dimension of the lid 13 of the bucket 6, and the outer surface of the bucket holding body 16a. It is comprised with the fixed rotation fulcrum member 16b. The rotation fulcrum member 16b is fixed to a stationary object that does not move. Similar to the roller 15 described above, the rotating device 16 is disposed downstream of the discharge conveyor 8 (the same applies to the rotating device 17 shown in FIG. 3C).

排出コンベア8にて圧力容器1の中から取り出されたバケット6は、バケット保持体16aの中に入れられる(図3B中の左の状態)。この状態でバケット保持体16aは、機械的に(動力を使って)または人力で回転支点部材16bまわりに180°回転させられる(ひっくり返される)。すると、蓋体13は自重でヒンジ14まわりに回転して開く(図3B中の右の状態)。バケット本体12とバケット保持体16aとは、その接触摩擦力により、大きく相対移動することはない。なお、バケット保持体16aに対してバケット本体12が動かないように、バケット本体12とバケット保持体16aとは、一時的に相互に連結されてもよい。   The bucket 6 taken out of the pressure vessel 1 by the discharge conveyor 8 is put into the bucket holder 16a (left state in FIG. 3B). In this state, the bucket holder 16a is rotated 180 degrees around the rotation fulcrum member 16b mechanically (with power) or manually. Then, the lid 13 rotates about the hinge 14 by its own weight and opens (right state in FIG. 3B). The bucket body 12 and the bucket holder 16a do not move relatively largely due to the contact frictional force. The bucket body 12 and the bucket holder 16a may be temporarily connected to each other so that the bucket body 12 does not move with respect to the bucket holder 16a.

次に、図3Cに示す回転装置17は、バケット本体12よりも径が一回り大きい断面円弧形状の一対のバケット保持体17aと、バケット保持体17aとバケット本体12との間に配設される複数のローラ17bとで構成される。なお、一対のバケット保持体17aは、動かない静止物に固定される。   Next, the rotating device 17 shown in FIG. 3C is disposed between the bucket holder 17a and the bucket body 12 and a pair of bucket holders 17a having a circular arc shape in cross section whose diameter is slightly larger than the bucket body 12 It comprises a plurality of rollers 17b. The pair of bucket holders 17a is fixed to a stationary object that does not move.

排出コンベア8にて圧力容器1の中から取り出されたバケット6は、回転装置17の中に入れられる(図3C中の左の状態)。この状態でバケット6は、機械的に(動力を使って)または人力でその軸心まわりに180°回転させられる。すると、図3C中の右に示したように、蓋体13は自重でヒンジ14まわりに回転して開く。   The bucket 6 taken out of the pressure vessel 1 by the discharge conveyor 8 is put into the rotating device 17 (left state in FIG. 3C). In this state, the bucket 6 is rotated 180 degrees around its axis mechanically (with power) or manually. Then, as shown on the right in FIG. 3C, the lid 13 rotates around the hinge 14 by its own weight and opens.

(等方圧加圧装置を用いた牡蠣の加圧処理方法)
図1、図4A、図4B等を参照しつつ、等方圧加圧装置100を用いた牡蠣Oの加圧処理方法について説明する。
(Pressure treatment method of oyster using isotropic pressure pressurization device)
With reference to FIG. 1, FIG. 4A, FIG. 4B etc., the pressurization processing method of the oyster O using the isotropic pressure pressurization apparatus 100 is demonstrated.

バケット6の蓋体13を開いて、牡蠣Oとともに第2圧力媒体としての塩水(塩水は、真水よりも比重が大きい)をバケット本体12の中に入れる。このとき、牡蠣Oが塩水の中に完全に水没するよう、十分な量の塩水をバケット本体12の中に入れる(被処理物収容工程)。塩水として、例えば海水を用いるが、海水に限られることはない。   The lid 13 of the bucket 6 is opened, and oyster O is put into the bucket body 12 as salt water (salt water has a specific gravity greater than that of fresh water) as a second pressure medium. At this time, a sufficient amount of salt water is put into the bucket body 12 so that the oyster O is completely submerged in the salt water (workpiece accommodation step). For example, seawater is used as the salt water, but it is not limited to seawater.

牡蠣Oおよび塩水が入れられたバケット6を、圧力容器1の開口部1aから圧力容器1の中に入れる(バケット格納工程)。そして、プレスフレーム2の方向へ圧力容器1をスライド移動させ、油圧シリンダ(不図示)などで第1蓋10および第2蓋11を動かして、圧力容器1の開口部1a、1bを第1蓋10および第2蓋11でそれぞれ閉止する。   The bucket 6 containing oyster O and salt water is put into the pressure vessel 1 through the opening 1a of the pressure vessel 1 (bucket storing step). Then, the pressure vessel 1 is slid in the direction of the press frame 2 and the first lid 10 and the second lid 11 are moved by a hydraulic cylinder (not shown) or the like to open the openings 1a and 1b of the pressure vessel 1 as the first lid. 10 and the second lid 11 are closed respectively.

次いで、給排水ユニット3を動作させ、圧力容器1の中に真水51を注入する。圧力容器1の中に真水51が注入された状態を図4Aに示している。塩水52は、真水よりも比重が大きいためバケット6の中に収容された状態を保つので、牡蠣Oはバケット6内で塩水52に浸った状態を保つ。そして、高圧ポンプユニット4を動作させ、圧力容器1の中に真水51を押し込んで、牡蠣Oを等方圧にて所定の時間、加圧する(加圧処理工程)。この状態を図4Bに示している。バケット6の内外は、孔13aで連通しているので圧力は確実に牡蠣Oに作用する。   Then, the water supply and drainage unit 3 is operated to pour fresh water 51 into the pressure vessel 1. A state in which fresh water 51 is injected into the pressure vessel 1 is shown in FIG. 4A. The saltwater 52 is kept contained in the bucket 6 because it has a specific gravity greater than that of fresh water, so the oyster O remains immersed in the saltwater 52 in the bucket 6. Then, the high pressure pump unit 4 is operated to push fresh water 51 into the pressure vessel 1 and pressurize the oyster O with isotropic pressure for a predetermined time (pressure treatment step). This state is shown in FIG. 4B. Since the inside and the outside of the bucket 6 communicate with each other through the holes 13a, the pressure reliably acts on the oyster O.

加圧処理が完了すると、第1蓋10および第2蓋11を圧力容器1に対して後退させることで蓋10、11を外し、圧力容器1をコンベア側へスライド移動させる。そして、加圧処理された牡蠣Oが入れられたバケット6を圧力容器1の中から取り出す(バケット取出し工程)。   When the pressure treatment is completed, the lids 10 and 11 are removed by retracting the first lid 10 and the second lid 11 with respect to the pressure vessel 1, and the pressure vessel 1 is slid to the conveyor side. Then, the bucket 6 containing the pressurized oyster O is taken out of the pressure vessel 1 (bucket taking out step).

排出コンベア8にて左右一対のローラ15(図3A参照)の上にバケット6を載置する。そして、機械的に(動力を使って)または人力でバケット6をその軸心まわりに180°回転させることでバケット6を裏返す。すると、図3A中の右に示したように、蓋体13は自重でヒンジ14まわりに回転して開く。これにより、加圧処理された牡蠣Oは、塩水52とともにバケット本体12の中から落下して取り出される(被処理物取出し工程)。   The bucket 6 is placed on the pair of left and right rollers 15 (see FIG. 3A) by the discharge conveyor 8. Then, the bucket 6 is turned over by rotating the bucket 6 about its axis by 180 degrees mechanically (with power) or manually. Then, as shown on the right in FIG. 3A, the lid 13 rotates around the hinge 14 by its own weight and opens. As a result, the pressurized oyster O is dropped out of the bucket body 12 together with the salt water 52 and taken out (object removal step).

上記した加圧処理により牡蠣Oは病原菌の滅菌やウイルスの不活性化がなされ、且つ殻が剥がれやすくなる。また、第2圧力媒体としての塩水52は、バケット6の中に収容された状態を保つので、圧力容器1の内面、高圧ポンプユニット4を構成するポンプなどの機器に、塩水52が接触することはほとんどないので、塩水52に含まれる塩分でこれらの機器が腐食することを防止できる。また、バケット6の中に牡蠣Oが収容された状態を保つので剥がれた殻もバケット6の中に収容された状態を保つ。そのため、牡蠣Oの殻が圧力容器に直接触れたり、高圧ポンプユニット4を構成するポンプなどの機器に混入したりすることを防止できる。   As a result of the above-mentioned pressure treatment, oyster O is subjected to sterilization of pathogens and inactivation of virus, and its shell is easily peeled off. Further, since the salt water 52 as the second pressure medium is kept accommodated in the bucket 6, the salt water 52 is in contact with the inner surface of the pressure vessel 1, an apparatus such as a pump constituting the high pressure pump unit 4 Because the salt contained in the salt water 52 can prevent the corrosion of these devices. Further, since the oyster O is stored in the bucket 6, the peeled shells are also stored in the bucket 6. Therefore, it is possible to prevent the shell of the oyster O from coming into direct contact with the pressure vessel or mixing with equipment such as a pump constituting the high pressure pump unit 4.

(変形例)
上記した実施形態では、第1圧力媒体として真水を用い、第2圧力媒体として真水よりも比重が大きい塩水を用いる例、すなわち、第2圧力媒体として第1圧力媒体の比重よりも大きい比重の圧力媒体を用いる例を示したが、第2圧力媒体の比重は、第1圧力媒体の比重と同じであってもよい。図4Aを参照しつつ説明するに、第2圧力媒体の比重が第1圧力媒体の比重よりも小さい場合には、バケット6の孔13aからバケット6外へ第2圧力媒体が出てしまうことが考えられるが、第1圧力媒体の比重と第2圧力媒体の比重とが同じであれば、バケット6内に入れられた第2圧力媒体は、第1圧力媒体による加圧処理の過程で、バケット6の外へは容易に出ないからである。バケット6の外へ第2圧力媒体が容易に出ないということは、被処理物からの異物もバケット6の外へ出にくいということである。
(Modification)
In the above embodiment, fresh water is used as the first pressure medium, and salt water having a specific gravity larger than that of fresh water is used as the second pressure medium, that is, a pressure having a specific gravity larger than the specific gravity of the first pressure medium as the second pressure medium. Although an example using a medium is shown, the specific gravity of the second pressure medium may be the same as the specific gravity of the first pressure medium. As described with reference to FIG. 4A, when the specific gravity of the second pressure medium is smaller than the specific gravity of the first pressure medium, the second pressure medium may come out of the bucket 6 from the hole 13a of the bucket 6 It is conceivable that, if the specific gravity of the first pressure medium and the specific gravity of the second pressure medium are the same, the second pressure medium placed in the bucket 6 is a bucket in the process of pressure treatment by the first pressure medium. It is because it is not easy to go out of 6. The fact that the second pressure medium does not easily come out of the bucket 6 means that foreign matter from the object to be treated is also difficult to come out of the bucket 6.

また上記した実施形態では、第2圧力媒体として塩水(塩分を含む水)を用いているが、真水の比重以上の比重の浸透液を用いてもよい。また、牡蠣Oの塩分調整を行いたい場合には、塩分を調整した塩水を用いてもよい、さらには、牡蠣Oへの香り付けを行いたい場合は、真水の比重以上の比重の香料を添加した水(香料を含む水)を用いてもよい。また、第1圧力媒体としては安価な真水が適しているが、単なる真水に代えて、オゾン殺菌された水などを用いてもよい。   Moreover, in the above-mentioned embodiment, although salt water (water containing salt content) is used as a 2nd pressure medium, you may use the permeation liquid of specific gravity more than the specific gravity of fresh water. In addition, if you want to adjust the salt content of oyster O, you may use salt water with adjusted salt content, and if you want to fragrant oyster O, add a perfume with a specific gravity greater than that of fresh water You may use water (water containing a fragrance). Moreover, although cheap fresh water is suitable as the first pressure medium, ozone-sterilized water may be used instead of simple fresh water.

バケット6の中へ塩水を入れるのは、人力で行う(人が行う)ことを基本とするが、人力に代えて自動でバケット6の中へ塩水を入れるようにしてもよい。この場合、前記した制御盤5により、バケット6の中への塩水の注入をコントロールすることになる。すなわち、制御盤5に、バケット6への塩水の注入タイミング、その注入量を制御する機能を持たせてもよい。   Although putting salt water into the bucket 6 is based on manual operation (man's operation), salt water may be automatically introduced into the bucket 6 instead of human power. In this case, the control board 5 described above controls the injection of salt water into the bucket 6. That is, the control board 5 may have a function of controlling the injection timing of salt water into the bucket 6 and the injection amount thereof.

(作用・効果)
本発明に係る等方圧加圧装置およびそれを用いた加圧処理方法によれば、圧力媒体として1種の液体のみを用いるのではなく、被処理物の比重よりも小さい比重の第1圧力媒体、および当該第1圧力媒体の比重以上の比重の液体である第2圧力媒体というように2種の圧力媒体を用い、この第1圧力媒体を圧力容器の中に入れ、且つ、上部に孔を有するバケット内に被処理物とともに第2圧力媒体を収容してこのバケットを圧力容器内部に設置している。第1圧力媒体の比重が被処理物の比重よりも小さいことで、被処理物およびそれから生じる異物はバケットの外へ出にくい。また、第2圧力媒体の比重を第1圧力媒体の比重以上とすることによっても、被処理物およびそれから生じる異物はバケットの外へ出にくい。そのため、被処理物から生じる異物をバケット内に閉じ込めることができ、圧力容器などの装置を構成する機器に異物を直接触れにくくすることができる。これにより、圧力容器などの機器が被処理物から生じる異物で損傷することを防止することができる。
(Action / effect)
According to the isotropic pressure pressurizing apparatus and the pressurizing processing method using the same according to the present invention, the first pressure having a specific gravity smaller than the specific gravity of the object to be treated is used instead of using only one kind of liquid as the pressure medium. A medium and two pressure media such as a second pressure medium which is a liquid having a specific gravity equal to or higher than the specific gravity of the first pressure medium, the first pressure medium is placed in a pressure vessel, and a hole is formed at the top The second pressure medium is accommodated together with the object to be treated in a bucket having the above, and the bucket is installed inside the pressure vessel. When the specific gravity of the first pressure medium is smaller than the specific gravity of the object to be treated, the object to be treated and foreign matter generated therefrom are unlikely to come out of the bucket. Also, by setting the specific gravity of the second pressure medium to be equal to or greater than the specific gravity of the first pressure medium, the object to be treated and foreign matter generated therefrom are unlikely to come out of the bucket. Therefore, the foreign matter generated from the object to be treated can be confined in the bucket, and the foreign matter can be made difficult to directly touch the device constituting the device such as the pressure vessel. Thereby, it is possible to prevent equipment such as a pressure vessel from being damaged by foreign matter generated from the object to be treated.

また、圧力容器の中に直接被処理物を入れるのではなく、バケットに入れた状態で圧力容器の中に被処理物を入れるので、被処理物のハンドリング性に優れる。また、被処理物が食品である場合には、バケット内の圧力媒体(第2圧力媒体)を食品加圧処理毎に毎回容易に排出することができるので衛生面でも優れる。   Moreover, since the to-be-processed object is put in a pressure vessel in the state put in the bucket instead of putting a to-be-processed object in a pressure vessel directly, it is excellent in the handling property of a to-be-processed object. Further, when the object to be treated is a food, the pressure medium (second pressure medium) in the bucket can be easily discharged every time the food pressure treatment is performed, which is excellent in terms of hygiene.

ここで、バケットに関しては、被処理物および第2圧力媒体が入れられるバケット本体と、ヒンジを介してまたは着脱自在にバケット本体の上部に取り付けられる孔を有する蓋体とで構成されるバケットとし、且つ、圧力容器の中から取り出したバケットを軸回転させるための回転装置を等方圧加圧装置が備えることが好ましい。これによると、加圧処理された被処理物を圧力容器の中から容易に取り出すことができる。   Here, with respect to the bucket, the bucket includes a bucket body in which the object to be treated and the second pressure medium are placed, and a lid having a hole attached to the top of the bucket body via a hinge or detachably. And, preferably, the isostatic pressing device is provided with a rotating device for pivoting the bucket taken out of the pressure vessel. According to this, it is possible to easily take out the pressure-treated object from the pressure vessel.

被処理物が食品である場合には、塩分または香料を含む水を第2圧力媒体として用いることが好ましい。第2圧力媒体として塩分を含む水や香りを付けた水を用いると、塩分の効いた風味や香りを食品に付けることができ、食品の商品価値を向上させることができる。また、この場合、圧力媒体に塩分等が含まれれば圧力容器、高圧ポンプ、減圧弁などの等方圧加圧装置を構成する機器の耐久性が低下するという不具合が考えられるが、本発明によれば第2圧力媒体はバケットの外へ出にくいので、このような不具合は生じにくい。   When the material to be treated is a food, it is preferable to use water containing salt or flavor as the second pressure medium. By using water containing salt or water having a scent as the second pressure medium, it is possible to give the food a flavor or smell with a salinity, and to improve the commercial value of the food. Also, in this case, it is conceivable that if the pressure medium contains salt and the like, the durability of the device constituting the iso-pressure pressurizing device such as the pressure vessel, high pressure pump, and pressure reducing valve may be reduced. According to the second pressure medium, it is difficult for the second pressure medium to move out of the bucket.

以上、本発明の実施形態およびその変形について説明したが、その他に、当業者が想定できる範囲で種々の変更を行えることは勿論である。   Although the embodiments of the present invention and the modifications thereof have been described above, it goes without saying that various modifications can be made as long as those skilled in the art can conceive.

1:圧力容器
1a、1b:開口部
2:プレスフレーム
3:給排水ユニット
4:高圧ポンプユニット
5:制御盤
6:バケット
10:第1蓋
11:第2蓋
12:バケット本体
13:蓋体
13a:孔
14:ヒンジ
15:ローラ(回転装置)
51:真水(圧力媒体)
52:塩水(第2圧力媒体)
100:等方圧加圧装置
O:牡蠣(食品)
1: Pressure vessel 1a, 1b: Opening 2: Press frame 3: Water supply and drainage unit 4: High pressure pump unit 5: Control board 6: Bucket 10: First lid 11: Second lid 12: Bucket body 13: Lid 13a: Hole 14: hinge 15: roller (rotation device)
51: Fresh water (pressure medium)
52: Salt water (second pressure medium)
100: Isostatic pressure device O: Oyster (food)

Claims (6)

開口部が軸方向両端に設けられた横置き配置される筒状の圧力容器を備え、当該開口部が閉止された前記圧力容器の中に外部から液体の第1圧力媒体を押し込んで、または、前記圧力容器の中に入れられた液体の第1圧力媒体を前記開口部に挿入したピストンで押圧して、前記圧力容器の中に入れられた被処理物を加圧処理する等方圧加圧装置であって、
上部に孔を有し、前記被処理物を収容して前記圧力容器内部に設置されるバケットを備え、
前記バケット内には少なくとも第2圧力媒体が入れられ、
前記第1圧力媒体の比重は前記被処理物の比重よりも小さく、
前記第2圧力媒体の比重は前記第1圧力媒体の比重以上であることを特徴とする、等方圧加圧装置。
A first pressure medium of liquid is externally pushed into the pressure vessel whose opening is provided at the both axial ends at the transversely disposed cylindrical pressure vessel and the opening is closed, or The first pressure medium of the liquid contained in the pressure vessel is pressed by a piston inserted into the opening, and isostatic pressing is performed to pressurize the object placed in the pressure vessel. A device,
It has a hole in the upper part and is provided with a bucket that accommodates the object to be treated and is installed inside the pressure vessel,
At least a second pressure medium is contained in the bucket,
The specific gravity of the first pressure medium is smaller than the specific gravity of the object to be treated,
The isotropic pressure pressurizing apparatus, wherein a specific gravity of the second pressure medium is equal to or more than a specific gravity of the first pressure medium.
請求項1に記載の等方圧加圧装置において、
前記バケットは、
前記被処理物および前記第2圧力媒体が入れられるバケット本体と、
ヒンジを介してまたは着脱自在に前記バケット本体の上部に取り付けられる前記孔を有する蓋体と、
を備え、
前記圧力容器の中から取り出した前記バケットを軸回転させるための回転装置をさらに備えることを特徴とする、等方圧加圧装置。
In the isotropic pressure pressurizing apparatus according to claim 1,
The bucket is
A bucket body into which the object to be treated and the second pressure medium are placed;
A lid having the hole attached to the upper portion of the bucket body via a hinge or releasably;
Equipped with
An isostatic pressure-applying device, further comprising a rotating device for axially rotating the bucket taken out of the pressure vessel.
請求項1または2に記載の等方圧加圧装置において、
前記第2圧力媒体が塩分または香料を含む水であるとともに、前記被処理物が食品であることを特徴とする、等方圧加圧装置。
In the isotropic pressure pressurizing apparatus according to claim 1 or 2,
An isotropic pressure pressurizing apparatus characterized in that the second pressure medium is water containing salt or flavor and the object to be treated is a food.
請求項3に記載の等方圧加圧装置において、
前記被処理物が殻つきの食品であることを特徴とする、等方圧加圧装置。
In the isotropic pressure pressurizing apparatus according to claim 3,
An isostatic pressure device, wherein the object to be treated is a shelled food.
請求項1に記載の等方圧加圧装置を用いた加圧処理方法であって、
前記被処理物および前記第2圧力媒体を前記バケットの中に入れる被処理物収容工程と、
前記被処理物および前記第2圧力媒体が入れられた前記バケットを前記開口部から前記圧力容器の中に入れるバケット格納工程と、
前記開口部が閉止された前記圧力容器の中に外部から前記第1圧力媒体を押し込んで、または、前記圧力容器の中に入れられた前記第1圧力媒体を前記開口部に挿入したピストンで押圧して、前記バケットとともに前記圧力容器の中に入れられた前記被処理物を加圧処理する加圧処理工程と、
加圧処理された前記被処理物が入れられた前記バケットを前記圧力容器の中から取り出すバケット取出し工程と、
加圧処理された前記被処理物を前記バケットの中から取り出す被処理物取出し工程と、
を備えることを特徴とする、等方圧加圧装置を用いた加圧処理方法。
It is a pressurization processing method using the isotropic pressure pressurization device according to claim 1,
An object storage step of placing the object and the second pressure medium into the bucket;
A bucket storing step of putting the bucket containing the object to be treated and the second pressure medium into the pressure vessel from the opening;
The first pressure medium is externally pushed into the pressure vessel in which the opening is closed, or the first pressure medium contained in the pressure vessel is pressed by a piston inserted in the opening. A pressure treatment step of subjecting the object to be treated, which is placed in the pressure vessel together with the bucket,
Removing the bucket containing the pressure-treated object from the pressure vessel;
An object removing step of removing the pressurized object from the bucket;
A pressure treatment method using an isotropic pressure pressurization device, comprising:
請求項5に記載の等方圧加圧装置を用いた加圧処理方法であって、
前記被処理物取出し工程において、前記バケットを軸回転させることで前記バケットを裏返し、前記バケットのバケット本体の上部にヒンジを介して取り付けられた前記孔を有する蓋体を自重でヒンジ回りに回転させることで、加圧処理された前記被処理物を前記バケットの中から落下させて取り出すことを特徴とする、等方圧加圧装置を用いた加圧処理方法。
It is a pressurization processing method using the isotropic pressure pressurization device according to claim 5,
In the processing object removal step, the bucket is turned by pivoting the bucket, and the lid having the hole attached to the upper part of the bucket main body of the bucket via the hinge is rotated about the hinge by its own weight. A pressure treatment method using an isostatic pressure device, wherein the object to be treated subjected to pressure treatment is dropped from the bucket and taken out.
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