JP6297376B2 - Rebuilt parts delivery and core change recovery system for vehicles - Google Patents

Description

The present invention relates to a vehicle rebuilt part delivery and a core change collecting system in which delivery of a rebuilt part for a vehicle, which is an up-cycle reclaimed part, and recovery of a core change, which is a used part to be returned, are performed by an efficient transportation means.

In recent years, the average number of years of use of automobiles has steadily increased with the improvement and improvement of road conditions in Japan, and the number of cases in which users are not satisfied with the replacement of frequently used auto parts has increased. ing. In addition, according to the Kyoto Protocol, the deadline for deciding to reduce CO ₂ reduction by a predetermined amount by 2012 compared to 1990 is over, and the target is a significant reduction of 25% by 2020. As it is, it is difficult to reduce CO ₂ , and there is no prospect of achieving the target.

  However, the use of rebuilt parts (parts) that are recycled parts as automobile parts to be repaired or replaced is significantly more than 85% energy used compared to new parts and new products made from new materials. It is known to save money.

  On the other hand, the demand for automobile repair parts used for maintenance, inspection, and repair is about 95% to 5% in Japan when the ratio of new parts to recycled parts (recycled parts) is 40% to 40% in Western countries. Compared to about%, the difference in environmental awareness is shown. In Japan, it is almost new.

A used part becomes an up-cycle rebuilt part (part) that is regenerated with a small amount of energy consumption without refining (referred to as a down cycle) that consumes a large amount of energy. Compared to new products, rebuilt parts can be greatly reduced in CO ₂ production and reuse, helping to preserve the environment, and can be offered at a low price of about 30% to 70% of new products. Resources (materials) and cost can be saved, which can bring great benefits to society.

  A used part (defective part) that is a target of a repair part of an automobile is called a core, and is an input and a raw material that is the center of the remanufacturing (regeneration) industry. The production of rebuilt parts (parts) that are regenerated using the returned core always requires the core, and the core is an indispensable raw material. For rebuilt parts (parts) used for automobile maintenance, inspection, and repair, it is essential to collect the cores that are taken out during car repairs, and a raw material called a core is indispensable for reworking the rebuilt parts.

  For this reason, in the repair work of the automobile using the rebuilt parts (parts), it is indispensable to collect the core taken out from the repair target vehicle. Collecting, storing, and reclaiming the returned core (hereinafter referred to as “core hen”) and obtaining a rebuilt part by re-production requires the construction of a circulation cycle between the core hen and the rebuilt part.

  Rebuilt parts (parts) remanufactured by Coachen at a remanufacturing company (rebuilt manufacturer) are shipped and stored in a parts distributor's distribution warehouse (storage warehouse). Stored rebuilt parts are shipped and delivered to the maintenance factory by the logistics company's transport vehicle based on an order (shipment request) from the car dealer's maintenance factory. At the maintenance factory, the car is maintained, inspected, and repaired. This is done using rebuilt parts that require work. In car repair work, the cores of used parts are taken out by replacing them with rebuilt parts. The taken-out core becomes core change, is collected from a maintenance factory by a transport company's transport vehicle, transported to a distribution warehouse, and collected and stored.

  On the other hand, in the BtoC business field of the transportation industry, luggage collection and delivery systems such as golf courier and ski courier have been developed. In this baggage collection and delivery system, the logistics (transportation) company transports and transports golf equipment and ski equipment to golf courses and ski resorts on behalf of the user. To the user's home.

JP 2004-262663 A JP 2007-137076 A

  In the conventional luggage collection and delivery system, the logistics (transportation) company transports golf equipment and ski equipment to the golls and ski resorts on behalf of the user and delivers it by the outbound flight. I'm going home. After the play, the logistics company's outbound flight goes to the golf course and ski resort in an empty state, collects and collects luggage at this golf course and ski resort, and delivers it to the user's home on the return flight It has become. Logistics companies are required to deliver, collect, and collect golf equipment and ski equipment, and the outbound and return flights must be in one-way condition, and the remaining one-way condition must be left empty. did not become.

  In addition, even in the case of delivery of rebuilt parts and recovery of core changes, the logistics company's transport vehicle delivers the rebuilt parts from the distribution warehouse to the maintenance factory, and the return flight after delivery of the rebuilt parts is It comes back in an empty state. Then, when the repair work of the vehicle is completed using the rebuilt parts at the maintenance shop, the cores of the used parts taken out by the repair become core changes and are transported to the distribution warehouse. This core hen is received a transport request from a maintenance factory, and a transport vehicle of a logistics company is transported to a logistics warehouse and collected and stored in the logistics warehouse.

  In the BtoB business field, where rebuilt parts are delivered and core changes are recovered, the core (used parts) is the main raw material for the remanufacturing industry. Coachen is collected and repaired by a remanufacturing company, finished to a quality close to new, and recycled to become a rebuilt part of a recycled part. Recycled parts are rebuilt parts that are handled by the service provider of the goods sales company, and the reclaimed parts are required to collect core change. Rebuilt parts are recycled parts that have been disassembled, cleaned, inspected, repaired, processed, replaced with consumable / defective parts, and finished to the same quality as new parts. And reused.

  However, in the BtoB business field where conventional rebuilt parts delivery and core change collection are performed, there are one way each for the outbound delivery from the distribution warehouse to the maintenance shop and the return flight for collecting and collecting the core change after the repair is completed. Because of this work, the logistics company was unable to get a round trip job to secure return flights for shipping and delivery of rebuilt parts, and the return flights had to run empty. In addition, it is necessary to ask for collection / collection when the outgoing flight is empty on the return flight of Coachen. Logistics companies have traveled in an empty state on both the outbound and return flights, making it difficult to ensure efficient and economical driving due to cost and labor issues.

  On the other hand, in the logistics (maintenance) warehouse of an article sales company, it is not possible to secure a round-trip job because the return flight of the rebuilt parts and the return flight of the collection of the core change are one-way work. The work efficiency is poor, and there is a need to improve the work efficiency.

The present invention has been made in consideration of the above-described circumstances, and ensures a round-trip work between the return flight of the rebuilt parts for the vehicle and the return flight of the collection and collection of core change, and CO ₂ reduction efficiency. It is an object of the present invention to provide a rebuilt parts delivery and core change collection system for a vehicle that greatly improves the above.

Another object of the present invention is to enable a virtuous cycle up-cycle operation for the delivery and delivery of rebuilt parts for vehicles and the collection and collection of core changes in automobile districts, and at the same time improve the work efficiency through the operation of dedicated vehicles. Another object of the present invention is to provide a rebuilt parts delivery and core change recovery system for a vehicle that has a large CO ₂ reduction effect.

Rebuilt parts delivery and Koahen recovery system for a vehicle according to the present invention, in order to solve the above problems, development with orders rebuilt parts for vehicles from the factory, the recovery of Koahen after repair work is completed by rebuilt parts for the vehicle Based on the information received by the service provider that receives the reservation data, the delivery information of the rebuild parts for the vehicle and the instruction information on the scheduled collection date of the core change are output to the distribution warehouse computer In addition, delivery of the rebuilt parts for the vehicle to the distribution company's computer and transmission means of the service provider that outputs the request information for the scheduled collection date of the core change, and the information stored in accordance with the instruction information to the computer of the distribution warehouse The rebuilt parts for the vehicle are taken out from the stock and loaded on the transport vehicle, while the The vehicle is loaded with the rebuilt parts for the vehicle and shipped to the maintenance shop by the outbound flight, and the rebuilt parts delivery means for delivering, and the outbound flight for delivering the vehicle rebuilt part to the maintenance factory, Recover the core hen collected by the repair work of the maintenance shop using the rebuilt parts for the vehicle delivered last time, transported to the logistics warehouse on the return flight for collecting and collecting the core hen. In the business field of BtoB, in which when the service provider receives an order for the rebuilt parts for the vehicle of the service provider, the vehicle is sent from the distribution warehouse side to the maintenance shop in the business field of BtoB for sending and delivering the rebuilt parts for the vehicle and collecting and collecting the corehen. For the delivery and delivery of rebuilt parts, and for collecting and collecting the core change from the maintenance shop to the distribution warehouse Reciprocal of work by the transport vehicle with flights Ri is characterized in that it has a structure that is secured in the actual vehicle state.

The vehicle rebuilt parts delivery and core change recovery system according to the present invention is a repair work using the previously delivered vehicle rebuilt parts delivered from the distribution warehouse to the maintenance factory side by the outbound and delivery of the vehicle rebuilt parts. The core vehicle picked up in the previous step is collected on the return flight, and the transport vehicle secures round-trip work on the return flight of the rebuilt parts delivery for the vehicle and the return flight of the core change to prevent the vehicle from running in an empty state. The transportation efficiency can be improved, the energy consumption of the transportation vehicle can be reduced, the labor and cost can be reduced, and the significant CO ₂ reduction efficiency can be improved.

In addition, the vehicle rebuilt parts delivery and core change collection system according to the present invention is a collection / recovery system for receiving core changes obtained by repair and delivery of rebuilt parts for vehicles in the automobile district and using the rebuilt parts of the previous delivery. collection sequentially performed can used more efficiently by the greatly reduces the energy consumption of the transport vehicle, further improving the efficiency of work by operating in place of dedicated vehicle courier vehicle, CO ₂ Operation with a large reduction effect can be achieved.

1 is a configuration diagram showing a first embodiment of a rebuilt parts delivery and core change collection system. The figure which displays the list | wrist of the rebuild parts example for motor vehicles. (A) and (B) is a diagram illustrating each "CO ₂ saving Card" maintenance company for the customers to be enclosed in the packing container pay rebuilt parts. The block diagram which shows 2nd Embodiment of rebuilding parts delivery and a core change collection system. The flowchart which shows the flow of the rebuilding part delivery by the rebuilding part delivery and a core change collection system, and a core change collection service.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

[First Embodiment]
FIG. 1 is a configuration diagram showing a first embodiment of a vehicle rebuilt parts delivery and core change recovery system according to the present invention.

  The rebuilt parts delivery and core change collection system (hereinafter referred to as this parts delivery collection system) of this embodiment is indicated by reference numeral 10 in FIG. In this parts delivery and collection system 10, a parts sales company 11 that handles rebuilt parts includes a distribution warehouse 12 and stores rebuilt parts of various repair parts for automobiles. From the rebuilt parts group in stock stored in the distribution warehouse 12, the required rebuilt parts are sent and delivered from the distribution warehouse 12 to the car dealer's maintenance factory 13 by the rebuilt parts delivery means 15 equipped with the transport vehicle 14. . In the maintenance shop 13, maintenance, inspection, and repair work of the vehicle 16 to be repaired are performed using the rebuilt parts, and the core of the failed part (used part) is taken out. The core taken out by the repair work of the maintenance factory 13 becomes core change (returned core) and is collected and collected by the transport vehicle 14 constituting the core change collecting means 17 and is transported and stored in the distribution warehouse 12. ing.

  In the parts delivery and collection system 10, the rebuilt parts are shipped and delivered by the rebuilt parts delivery means 15 between the distribution warehouse 12 that stores the rebuilt parts and the maintenance factory 13 that performs maintenance, inspection, and repair work of the automobile. On the other hand, the core change picked up by the repair work is collected and collected by the return flight by the core change collecting means 17 and is transported to the distribution warehouse 12 and stored there.

  The maintenance factory 13 is a car dealer configured by a sales company of an automobile manufacturer, and an automobile town 19 is configured by gathering car dealers of various automobile manufacturers in a specific area. A repair target vehicle is brought into the maintenance shop 13 from a customer 20 of a car user, and maintenance, inspection, and repair work are performed for vehicle inspection and the like. The maintenance factory 13 is intended for an example in which rebuilt parts are used instead of new parts for maintenance, inspection, and repair work. Since the core of the used part taken out by the repair work is an indispensable part for the reproduction of the next rebuilt part, it is collected as core change.

The core hung is collected and collected by the core hung collecting means 17 and stored in the distribution warehouse 12 or is transported to the remanufacturing company 21 by a shipping request (request) from the remanufacturing company 21. The vehicle is rebuilt and the rebuilt parts (parts) for the vehicle are reproduced.

  Reference numeral 18 denotes a logistics company that arranges the transport vehicle 14 in response to a request for delivery of a rebuilt part from the side of the parts sales company 11 or a request for collecting the core change.

  The remanufacturing company 21 completely disassembles and cleans core changes, replaces consumables and defectives, repairs them, and regenerates them into rebuilt parts. Coachen is an indispensable raw material for the regeneration of rebuilt parts. Rebuilt parts are remanufactured parts that have the same quality and function as new parts, but are rebuilt parts that can contribute to environmental conservation by making maximum use of resources that can be used from the core parts that have been used. The rebuilt rebuilt parts are shipped to and stored in the distribution warehouse 12 and prepared for the next vehicle to be repaired. The remanufacturing company 21 is a rebuild manufacturer, and about 80% of the core opium collected from the maintenance factory 13 is the raw material of the remanufacturing business.

  By the way, as shown in FIG. 2, the rebuilt parts for automobiles include a large drive engine, transmission, small drive shaft, rack and pinion gear, power steering vane pump, turbocharger, electrical system alternator and There are starters.

Among them, the most frequently remanufactured automobile parts include electrical component alternators and starters. The rebuilt alternator, which is a remanufactured product, is reproduced with about 14% energy compared to the new product alternator, and the rebuilt starter is also regenerated with 9% energy compared to the new product starter. In this way, the rebuilt parts can save energy significantly compared to the corresponding new product, and can contribute to a significant CO ₂ reduction.

Further, in the case of a rebuilt engine, for example, in a 1500 cc class gasoline engine, energy consumption per unit can be reduced, and about 39.8 kg of CO ₂ can be generated. A significant CO ₂ reduction effect of 182.7 kg / unit can be obtained as compared with the case where 222.5 kg of CO ₂ generation is required when a new product is made. Moreover, although the rebuilt engine, the rebuilt alternator, and the rebuilt starter are recycle parts, the same quality and performance as the new products are guaranteed, and a long-term guarantee can be given to the car user.

According to a calculation by the Waseda University Environmental Research Center, an average of 182.7 kg / unit of CO ₂ can be reduced with a 1500 cc class rebuilt engine, and a large rebuilt engine can reduce CO ₂ of 500 kg / unit or more. it can. Focusing on this point, the applicant has come up with the idea of a CO ₂ saving (SAVE) system by the rebuilt parts available, in parts sales company 11 side issues a _"CO 2 SAVE CARD", CO ₂ in a variety of Rebuilt Parts Cards that describe the amount of reduction are distributed to the maintenance shop 13 and the customer 20 side, and efforts are being made actively on environmental issues.

For example, FIG. 3 (A) and FIG. 3 (B) show examples of numerical values for CO ₂ reduction of “CO ₂ SAVE CARD” when a rebuilt engine is used. FIG. 3A shows an example of “CO ₂ SAVE CARD” 23 for the person in charge of the maintenance shop 13. In this CO ₂ save card 23, 510.90 kg is displayed in the CO ₂ reduction numerical value display column 25. In addition, an explanation column 26 for the person in charge is provided. The person in charge for explanation, for example, Thank you for using rebuilt parts of the "dragon parts. CO ₂ reduction of rebuilt engine who use today, the CO ₂ generated than if you use a complete new 510. it is possible to 90kg reduction. This is equivalent to the CO ₂ of the same amount as when the car runs 10km in one liter of gasoline ran 1139.36km. "effect is displayed.

In addition, in the “CO ₂ SAVE CARD” 24 for the user of the customer 20, 510.90 kg is displayed in the CO ₂ reduction numerical value display column 27 and the annual amount of cedar trees equivalent to this CO ₂ reduction amount is displayed. The CO ₂ absorption amount is displayed in the equivalent conversion display field 28. In the equivalent conversion display column 28, the number of cedar trees corresponding to the CO ₂ reduction amount and the description thereof are added. In the description, for example, “converting 510.90 kg of CO ₂ corresponds to the amount of CO ₂ that 37 cedar trees can absorb per year” is displayed.

Regarding this CO ₂ reduction problem, the use of recycled parts has been evaluated by the Ministry of the Environment for reducing CO ₂ and helping to prevent global warming.

However, in our current country, the usage rate of recycled parts is only 5%, which is inferior to the recycling usage rate of 40% to 50% in Western countries. The present applicant believes that by using the CO ₂ save cards 23 and 24, the use of the rebuilt parts helps to reduce CO ₂ and waste, and the user can be aware that CO ₂ and cost can be reduced. Think. For this reason, since it is a good deal for the customer side, we are actively working in consideration of measures against environmental problems.

The parts sales company 11 side distributes “CO ₂ SAVE CARD” 23 and 24 in which CO ₂ reduction values are specified to customers (car users) 20 and maintenance shops (card dealers) 13 that use the rebuilt parts. By looking at “CO ₂ SAVE CARD” 23, 24, the customer 20 and the maintenance shop 13 can confirm the amount of CO ₂ reduction due to the use of the rebuilt parts, and the customer 20 and the maintenance shop 13 also contribute to CO ₂ reduction. Can help to raise awareness of environmental protection. In addition, CO ₂ reduction data describing the total CO ₂ reduction amount for each month is sent from the parts sales company 11 side to the maintenance factory 13 side of each card dealer. “CO ₂ SAVE CARD” 23 and 24 are enclosed in the necessary documents containing delivery notes and the like. For example, when the rebuilt parts are shipped and delivered from the distribution warehouse 12 to the maintenance shop 13, the rebuilt parts of the items are stored. The pallets and containers are transported in a packed container.

  By the way, in the reproduction work of the rebuilt parts (parts), the core which is the used parts taken out from the target vehicle as described above is indispensable. The core is a raw material that is central to the remanufacturing industry. The core is at the center of the life cycle of the rebuilt part (part). A rebuilt part is a rebuilt part that is regenerated by the re-production of corehen, but the rebuilt part does not waste energy when a new product is first manufactured, and requires little additional energy. Rebuilt parts of recycled up-cycle recycled parts are obtained by remanufacturing the returned core (core change). This recovery of core opium is important for the production of rebuilt parts.

Repair of the vehicle 16 to be repaired using the rebuilt parts (parts) that are recycle parts that are up-cycles has great advantages for CO ₂ reduction, cost reduction, and resource (material) saving.

  Next, the operation of the rebuilt parts delivery and the core recovery system will be described.

  This embodiment describes the operation of the rebuilt parts delivery and core recovery system.

  1. In the rebuilt parts delivery and core change collection system 10 according to the present embodiment, first, a repair target vehicle 16 is brought into a maintenance shop 13 from a customer 20 of a car user. In the maintenance factory 13, vehicle maintenance / inspection such as vehicle inspection or regular inspection is performed, and the failure location of the vehicle 16 to be repaired is specified. For example, the engine is judged to be defective when abnormal noise is generated from the engine of the vehicle to be repaired, the oil consumption is excessive, or the fuel consumption is deteriorated. Also, abnormalities such as the battery is normal but the battery has gone up, the indicator sign on the meter does not disappear, etc., the alternator is defective, and when the handle is turned to the left or right, a rattling sound or grease Is scattered around the drive shaft, the drive shaft is defective. If defective or faulty parts are found at the time of vehicle inspection or regular inspection, they are removed and replaced with new or rebuilt parts to ensure the safety and security of the vehicle. In this embodiment, a case where a used part which is a faulty part is replaced with a rebuilt part is targeted.

  When the repair location of the target vehicle is specified, the maintenance factory 13 side orders (orders) rebuilt parts corresponding to the vehicle type, displacement, etc. of the target vehicle from the parts sales company 11. Simultaneously with this ordering, for example, the planned return (desired) date (date and time) of the core, which is a failed part after vehicle repair is completed, is notified. The order (order) of the rebuilt parts and the scheduled return date of the core are performed by e-mail, FAX or telephone.

  Accordingly, the maintenance shop 13 simultaneously notifies the parts dealer (company) 11 of the scheduled return date of the rebuilt parts and the corresponding core, and the parts dealer 11 receives an order from the maintenance shop 13, checks the inventory list, Go to the step.

2. The parts distributor 11 receives notification of the order of the rebuild parts for the vehicle and the scheduled return date (date) of the core. This notification is received by the receiving means 11a such as a personal computer, a FAX, or a telephone. Upon receipt of this information, after confirming the inventory list, the distribution warehouse 12 is instructed to deliver the rebuild parts for the vehicle and the information on the return date of the core (core change) to be returned is sent by e-mail or FAX (transmission means) Call 11b. In warehouse 12 when the rebuilt parts delivery instruction information for a vehicle to the receiving computer (PC) 12a of the OHT server, from the rebuilt parts group inventory removed rebuilt parts for vehicles ordered, rebuilt parts for this vehicle Is placed in a packing container such as a pallet or container to prepare for shipment. The packing container has a destination label, a rebuilt part name for the vehicle, a scheduled delivery (shipping) date and time, a return label, a name of the core change, a recovery (return) scheduled date (date), etc. Attached. Further, “CO ₂ SAVE CARD” 23 and 24 corresponding to the rebuilt parts for the vehicle , and delivery documents and warranty documents enclosing delivery slips are also enclosed in the packaging container.

  In addition, the parts distributor (company) 11 notifies the distribution company 18 of a request for delivery of a rebuilt part and a request for a scheduled date of recovery of the core change to the distribution company 18 by the transmission means 11b simultaneously with a delivery instruction to the distribution warehouse 12. The logistics company 18 receives a request for delivery of the rebuilt parts, and gives an instruction to the delivery warehouse 14 to receive the rebuilt parts from the nearest sales office to the logistics warehouse 12. In response to this instruction, the transport vehicle 14 of the logistics company 18 moves to the logistics warehouse 12 where the rebuilt parts are received and loaded.

  The rebuilt parts delivery request and the core change collection date (date / time) request from the parts distributor 11 to the distribution company 18 by the transmission means 11b are made almost simultaneously with the rebuild parts delivery instruction and the core change collection schedule instruction to the distribution warehouse 12. At that time, if there is an order for a rebuilt part from another maintenance factory 13, 13,... In the automobile town 19, the parts distributor 11 sends a delivery instruction of the rebuilt part to the distribution warehouse 12 each time or in a batch. Information on the instruction for the scheduled collection date of the core change is sent. In the distribution warehouse 12, the instructed rebuilt parts are sequentially packed and prepared for shipment.

  3. When the distribution company 18 receives a request for delivery of a rebuilt part from the computer 18a of the reception center, the logistics company 18 moves the transport vehicle 14 from the nearest sales office to the distribution warehouse 12, and accommodates the rebuilt part (parts) from the distribution warehouse 12. Receive the packed containers and load them sequentially. The loaded rebuilt parts are transported by the transporting vehicle 14 of the rebuilt parts delivery means 15 on the outgoing flight, and are sent to the required maintenance factory 13 for delivery. At this time, the package label of the rebuilt parts to be delivered is affixed with a package label describing return information such as the name of the core change for the return flight and the scheduled date (date and time) of recovery of the core change. For this reason, the person in charge at the maintenance factory 13 can confirm the scheduled recovery date of the core change, perform repair work using the rebuilt parts, and take out the core change.

  A warranty card for the rebuilt parts is enclosed in the delivery document enclosed in the packaging container. The request form includes warranty terms such as warranty period, warranty details, handling in case of failure, and matters not covered by warranty, guaranteeing the quality of the rebuilt parts, and giving the user a sense of security It is like that. In addition, the warranty card shall be accompanied by a written document that contains notices. For example, immediately after the arrival of a part, a request for checking the status of the rebuilt part, points to be taken into consideration when disassembling / repairing the rebuilt part, and points to note when handling a malfunction or the like are described.

  In the rebuilt parts delivery and core change collection system 10 of the present embodiment, the time from when the maintenance shop 13 requests the parts dealer 11 to send the rebuilt parts to the delivery to the maintenance shop 13 until the delivery is received is: It is about 1 day at the latest from 2-3 hours.

  4). On the other hand, in the case of outgoing flights where rebuilt parts are shipped and delivered, the repair (repair) work with the rebuilt parts that have been delivered last time has been completed, and there is core hen that has been generated by replacement with the rebuilt parts that have been delivered last time Occasionally, the distribution warehouse 12 contacts the maintenance shop 13 with confirmation items such as the date and time for collecting the core change using the communication means 22 such as telephone, FAX, and e-mail. Notification of confirmation items will be made before shipping and delivery of new rebuilt parts, and when recovery of core change has not been collected. The transport container containing the core change is the packing container used to deliver the rebuilt parts that were delivered last time, and this packing (transfer) container contains the destination of the return flight, the name of the core change, and the recovery (return) schedule. The packaging label which described the date (date and time) etc. is described beforehand.

Therefore, the vehicle rebuilt parts delivery and core change collection system 10 includes the transport vehicle 14, and the rebuilt parts delivery means 15 and the core change collection means 17 make it possible to send and return the vehicle rebuild parts and deliver the core change. The return flight can be performed in one round trip, and the round trip work by the transport vehicle can be ensured in the actual vehicle state .

  In addition, even when there is no outbound service for shipping / delivery of the rebuilt parts, if there is a corehen that has been repaired by a previously delivered rebuilt part at one maintenance shop 13, the rebuilt parts are sent to another maintenance shop 13 Pick up and drop off on the outbound flight to deliver and collect the corehen. Also in this case, the maintenance shop 13 where the core hen is present is notified in advance from the distribution warehouse 12 side to ask for the collection / collection of the core hen.

  Furthermore, when the rebuilt parts are shipped and delivered, if the logistics company 18 has not finished the repair work with the rebuilt parts that have been delivered last time, it is only necessary to send and return the rebuilt parts. It is suitable for shipment and delivery of the rebuilt parts to the logistics company 18 or for collecting and collecting Coachen.

  In the rebuilt parts delivery and core change collection system of the present embodiment, when the delivery vehicle of the logistics company 18 has the core change at the maintenance shop 13, it collects and collects the core change by the outbound flight. In addition, when there is a remaining core at the maintenance shop 13 in the automobile district 19 due to the replacement of the previously delivered rebuilt parts, the outgoing flights for delivery and delivery of the rebuilt parts to the automobile district 19 are performed. Even when no new rebuilt parts are shipped or delivered, we drop in to collect and collect Koahen and collect Koahen.

  5. The collected core hull collected from each maintenance factory 13 in the automobile town 19 is put into a packing container by the transport vehicle 14 of the logistics company 18, transported to the logistics warehouse 12 by the core steam collecting means 17, and stored in the logistics warehouse 12. The In the distribution warehouse 12, other than the previous core change stored by collecting and collecting the previous core change is also stored as stock, and the distribution warehouse 12 functions as a storage warehouse for the parts distributor 11.

  6). When a required amount of core change stored in the distribution warehouse 12 is stored and stored, the core change requiring urgency is transported to the remanufacturing company 21 of the rebuilt manufacturer whenever necessary. Here, Core Hen is a rebuilt part that has been disassembled and cleaned, repaired worn parts and missing parts, replaced with consumable parts, and remanufactured, and has the same quality and function as new products. Recycled into parts. The rebuilt parts that have been regenerated are shipped from the remanufacturing company 21 to the distribution warehouse 12 and stored in the distribution warehouse 12.

  Since the rebuilt parts (parts) stored in the distribution warehouse 12 are intended for vehicles produced by domestic and foreign automobile manufacturers, tens of thousands of parts are stored in stock.

In the rebuilt parts delivery and core change collection system of this embodiment, the rebuilt parts for automobiles such as a rebuilt engine, a rebuilt alternator , a rebuilt starter, etc. are stored in the distribution warehouse 12 in advance. In addition, the maintenance factory 13 returns the core parts of the failed parts to be reproduced. For this reason, the core exchange method is adopted for rebuilt parts and core change.

  An exchange system is adopted for the rebuilt parts and the core hens, and a large number of rebuilt parts are stored in advance in the distribution warehouse 12 in advance. For this reason, the repair shop 13 prepares the rebuilt parts necessary for car maintenance, inspection, and repair work in a short time from the distribution warehouse 12 by the parts delivery and collection system 10, and delivers the repair parts to the maintenance shop 13 within one day at the latest. Can be delivered. Therefore, repair work is quickly performed at the maintenance factory 13. The vehicle entry period of the target vehicle, the occupation period of the lift for maintenance work, and the like can be shortened, and for the customer 20, the vehicle non-use period can be shortened.

In the parts delivery and collection system 10, the parts distributor 11 takes the repair (recovery) scheduled (desired) date (date / time) of the core hen in advance in consideration of the repair time of the rebuilt parts when receiving an order for the rebuilt parts from the maintenance shop 13. ) For this reason, the distribution warehouse 12 operates the transportation vehicle 14 of the distribution company 18 by adjusting the outbound flight of the rebuilt parts delivery and the return flight of the core change collection, so that the round trip flight of the outbound flight and the return flight is performed once. Can be handled. A round trip job can be secured on the outgoing flight and the return flight, and efficient operation can be achieved to improve work efficiency. A round-trip job between the outbound flight and the return flight is ensured in the distribution warehouse 12 of the parts distributor 11, and it is possible to suppress unnecessary travel in the empty state in the transport vehicle 14 of the distribution company 18. .

  Rebuilt parts delivery and core change collection can be secured with a single round trip, which greatly reduces transportation costs (cost) and labor. The parts dealer 11 can efficiently transport the rebuilt parts and core changes within the contract fee contracted with the logistics company 18, and can greatly reduce the cost of the transport fee.

  Conventionally, the delivery of the rebuilt parts is performed on the outbound flight of the logistics company 18, and the return flight is operated in an empty state. In addition, the recovery of the core hench after the repair work of the vehicle to be repaired is performed because the transport vehicle 14 of the logistics company 18 goes to the maintenance factory 13 in an empty state and collects it and transports it to the logistics company 18 of the return flight. This service cannot be transported within the contract range with the logistics company 18, and a courier vehicle must be used, which requires labor and cost and is a high transport charge.

On the other hand, in Japan, car dealers from various places are gathered in a specific area, and an automobile town 19 is being constructed or is being built. In the automobile town 19, the maintenance factories 13 of each automobile manufacturer run along one or both sides of the road. A gathered area is formed. As the use of rebuilt parts becomes widespread at maintenance shops 13 in various automobile districts 19, it is expected that the rebuilt parts will be frequently shipped and delivered and the core hung will be collected and collected. When the rebuilt parts delivery and core change collection system 10 of the present embodiment is applied, more efficient operation can be achieved . Efficient and economical operation is possible for the delivery and delivery of rebuilt parts and the collection and collection of core changes. Instead of a courier vehicle that costs rebuilt parts shipment / delivery and core change collection / collection, it is possible to operate a dedicated vehicle, which can further reduce the labor and cost and further improve the conveyance efficiency. . In addition, the widespread use of rebuilt parts can lead to significant cost reduction, CO ₂ reduction, and resource reduction.

  Furthermore, in the rebuilt parts delivery and core change collection system 10 of this embodiment, the parts distributor 11 distributes the rebuilt parts produced by the remanufacturing company 21 in advance before ordering the rebuilt parts from the maintenance factory 13. It can be stored in the warehouse 12. In particular, the rebuilt parts for automobiles that are most often remanufactured, such as the rebuilt alternator and the rebuilt starter, can be stored in the distribution warehouse 12 in a certain amount and a large amount.

  Upon receiving an order for a rebuilt part from the maintenance factory 13, the parts distributor 11 issues a rebuilt part delivery instruction to the distribution warehouse 12 at almost the same time, and the rebuilt parts delivery means 15 uses the transport vehicle 14 from the distribution warehouse 12 to the maintenance factory 13. The rebuilt parts required for the product can be shipped and delivered in a short time.

Therefore, in the maintenance factory 13, it is possible to shorten the storage period of the repair target vehicle necessary for the maintenance work and the occupation period of the work lift, and the work efficiency on the maintenance factory 13 side can be greatly improved. On the other hand, on the customer 20 side, the non-use period of the car is shortened, and convenience is improved. Furthermore, the use of rebuilt parts for car repair work has resulted in a significant CO ₂ reduction effect, and that the maintenance shop 13 staff and car user customers are actively participating in environmental issues. You can be aware and take pride.

At that time, by issuing “CO ₂ SAVE CARD” 23, 24 to the customer 20 who uses the rebuilt parts or the maintenance shop 13 side, it is possible to realize that it is making a great contribution to the environmental problem of CO ₂ reduction. In addition, by notifying specific numerical values of CO ₂ reduction, it is possible to realize that environmental issues are being actively addressed at individual levels.

[Second Embodiment]
Next, a second embodiment of the rebuilt parts delivery and core change collection system will be described with reference to FIGS. 4 and 5.

  The rebuilt parts delivery and core change recovery system 10A according to the second embodiment is an online or wireless communication means, and has the same configuration as the rebuild parts delivery and core change recovery system 10 according to the first embodiment. The description which attaches a code | symbol and overlaps is abbreviate | omitted.

  The rebuilt parts delivery and core change collection system (hereinafter, this parts delivery collection system) 10A of the second embodiment includes a computer (personal computer) 31 of a parts sales company (trader) 11 as a service provider, and A computer (distribution transport server) 32 provided in the distribution warehouse 12, a personal computer (maintenance factory terminal) 33 installed in each maintenance factory 13,... And a computer (personal computer) 34 installed in the reception center of the distribution company 18. And the personal computer 35 of the remanufacturing company 21 is communicably connected via a communication network 37 such as the Internet or the cloud. One of the computer 31 of the parts sales company 11 and the computer 32 of the distribution warehouse 12 is composed of, for example, a personal computer as a host computer. In addition to receiving means 11a and sending means 11b, the computer 31 of the parts sales company 11 is provided with a user management database 11c and an inventory management database 11d, a rebuilt parts delivery file, a core change collection file, and the like.

  In addition, the logistics company 18 includes a transport vehicle 14 disposed in each sales office, and the transport vehicle 14 receives a request for delivery of a rebuilt parts delivery request and a core change collection request from the computer 34 of the logistics company 18. Is provided. The portable terminal 38 may be a cell phone or a mobile phone, and is not only capable of communicating with the computer 34 of the logistics company 18 but also with the computer 32 on the logistics warehouse 12 side.

  The parts delivery and collection system 10A according to the second embodiment communicates with each computer and personal computers 31, 32, 33, and 34 installed in the parts sales company 11, the distribution warehouse 12, the maintenance factories 13 and 13, and the distribution company 18. The network 37 is connected so as to be able to transmit and receive, and the same operation as that of the rebuilt component delivery and core change collection system 10 of the first embodiment is operated via the communication network 37.

  Specifically, the parts delivery and collection system 10A has the system configuration shown in FIG. 4, and the flow of delivery of rebuilt parts and the collection of core changes are performed according to the operation procedure shown in FIG.

  A repair target vehicle 16 is brought into a maintenance shop 13 from a car user, and a necessary replacement part is specified by maintenance / inspection work of the target vehicle 16, and whether a necessary replacement part is a new part or a rebuilt part. Selected. When a repaired part is selected and repair work is scheduled, the order of the rebuilt part is ordered from the personal computer 33 (which may be a portable terminal) 33 of the maintenance factory 13 to the computer 31 of the parts sales company 11 which is the service provider of the rebuilt part. The scheduled return (desired) date (date) of the core change after the repair work is output and transmitted.

  On the other hand, the goods sales company (contractor) 11 receives information on the order of the rebuilt parts from the maintenance factory 13 and the information on the scheduled date (date and time) for collecting the core change and confirms the inventory status of the rebuilt parts, while operating the transmission means 11b or automatically. By operation, the computer 32 of the distribution warehouse 12 or the computer 34 of the distribution company 18 transmits (outputs) the delivery instruction or request information of the rebuilt parts and the core change collection date instruction or request information.

The computer 32 of the distribution warehouse 12 receives the delivery information of the rebuilt parts from the parts sales company 11 and the instruction information on the scheduled core collection date, and takes out the rebuilt parts required from the rebuilt parts group in stock. The rebuilt parts taken out are stored in a packaging container, and the CO ₂ save cards 23 and 24 and necessary documents such as a warranty are enclosed in the packaging container, and preparation work for shipping is performed.

  On the other hand, the logistics company 18 receives the request for delivery of the rebuilt parts and the request information for the scheduled collection date of the core change and manages the information, and instructs the portable terminal 38 of the transport vehicle 14 of the nearest sales office to move to the logistics warehouse 12. To do. The transport container 14 moved in accordance with the movement instruction is loaded with the packaging container containing the rebuilt parts prepared in the distribution warehouse 12. At that time, if there is a core change from each maintenance factory 13, 13,... In the automobile district 19, the name of the core change in the list and the message information of the scheduled return date are transmitted to the portable terminal 38 of the transport vehicle 14. This message information may be sent to the transport vehicle 14 by hand.

  The transport vehicle 14 on which the rebuilt parts are placed constitutes a rebuilt parts delivery means 15, and the rebuilt parts are shipped and delivered to the required maintenance factory 13 by this rebuilt parts delivery means 15. The maintenance factory 13 collects the corehen from the rebuilt parts delivered last time on the outgoing flight.

  On the other hand, the transport vehicle 14 of the rebuilt parts delivery means 15 that has delivered the rebuilt parts this time, when there are rebuilt parts for other maintenance shops 13, is delivered sequentially by the outgoing flights, while the other maintenance shops 13 If there is core change due to the rebuilt parts delivered last time, the packaging containers containing the core change are sequentially collected. Even if there are no rebuilt parts for delivery this time, if there is Coachen, it will drop in on the outgoing flight and collect Coachen.

  The transport vehicle 14 collects the core changes from the respective maintenance factories 13, 13,... On the outgoing flights and collects them sequentially. The outgoing flights are transported to the distribution warehouse 12 as the return flights of the core change collection means 17. Stored in the distribution warehouse 12.

Accordingly, the transport vehicle 14 of the logistics company 18 travels with the rebuilt parts delivery means 15 and the core change collecting means 17 in the state where the outgoing and return flights are loaded with the vehicle rebuild parts and the core change (the actual vehicle state), respectively. It is possible to effectively prevent traveling in a state, and to provide an efficient and economical parts transport system (transport means).

  Coachen stored in the distribution warehouse 12 is transported to the remanufacturing company 21 as in the first embodiment, where it is remanufactured and the rebuilt parts are regenerated.

  The rebuilt component delivery and collection system according to the second embodiment has the same operational effects as those of the first embodiment.

  In the embodiment of the present invention, an example in which a rebuilt part for an automobile is used has been described. However, in addition to an automobile rebuilt part, a rebuilt part of an electric product such as a personal computer or an air conditioner, a bicycle, a motorcycle, an outboard motor, It can also be applied to rebuilt products such as snow vehicles and senior vehicles.

10, 10A ... Rebuilt parts delivery and core change collection system (main (repair) parts delivery / collection system), 11 ... Parts sales company (service provider), 12 ... Distribution warehouse (storage warehouse), 13 ... Maintenance factory (card dealer) ), 14 ... Conveyance vehicle, 15 ... Rebuilt parts delivery means, 16 ... Repair target vehicle, 17 ... Coachen collecting means, 18 ... Logistics company, 19 ... Automobile town, 20 ... Customer, 21 ... Remanufacturing company (rebuilt manufacturer) ), 22 ... Communication means, 23,24 ... CO ₂ save card, 25,27 ... CO ₂ reduction numerical value display column, 26,28 ... Description column, 31 ... Computer (PC) of parts sales company, 32 ... Distribution warehouse Computer (distribution transport server), 33 ... PC of maintenance shop, 34 ... Computer (PC) of logistics company, 35 ... Remanufactured Ring company of a personal computer, 37 ... communication network, 38 ... mobile terminal.

Claims (5)

Along with the orders of the vehicle rebuilt parts from the repair shop, a reception means of the service provider to receive the recovered reservation data of Koahen after the repair work is completed by the rebuilt parts for the vehicle, and,
Based on the information received by the receiving means, the delivery information of the rebuilt parts for vehicles and the instruction information on the scheduled collection date of the core change are output to the computer of the distribution warehouse, and the delivery of the rebuilt parts of the vehicles to the computer of the logistics company A service provider sending means for outputting request information on the expected collection date of the core change,
In accordance with the instruction information to the computer of the distribution warehouse, the rebuilt parts for the vehicle are taken out from the stored inventory and loaded on the transport vehicle, while the transport vehicle is mounted with the rebuilt parts for the vehicle and the maintenance is performed. Rebuilt parts delivery means to ship and deliver to the factory,
Collecting and collecting the core hens received by the repair work of the servicing factory using the previously delivered vehicle refrigeration parts using the last delivery of the vehicle erected parts to the servicing factory. And return to the logistics warehouse, to be transported to and stored in the core storage means to be stored,
In the BtoB business field, where the service provider receives an order for the rebuilt parts for the vehicle, the vehicle rebuilt parts are shipped and delivered, and the core change is collected and collected, and the rebuilt parts for the vehicle are shipped from the distribution warehouse to the maintenance shop. The configuration is such that the round trip work by the transport vehicle is ensured in the actual vehicle state between the outbound flight to be delivered and the return flight to collect and collect the core opium from the maintenance factory to the logistics warehouse side. Rebuilt parts delivery and core change recovery system for vehicles. A CO ₂ save card is prepared on the service provider side for customers of both maintenance shops and users who use the rebuilt parts for vehicles,
The CO ₂ save card displays the amount of CO ₂ reduction for new parts when using rebuilt parts for vehicles.
The CO ₂ save card is enclosed by the customer side of both the maintenance shop and the user in the storage container for the rebuilt parts for the vehicle that is transported from the distribution warehouse to the maintenance shop by the rebuild parts delivery means, and the CO ₂ equivalent terms display field for displaying the CO ₂ reduction with CO ₂ reduction numerical display column equivalent amount of produced CO ₂ or CO ₂ absorption to display the CO ₂ reduction in the save guard are provided respectively,
Furthermore, the in garages side, rebuilt parts delivery and Koahen recovery system for a vehicle according to claim 1, CO ₂ reduction data describing the CO ₂ reduction of each month the total is sent. Prior to the delivery / delivery of the rebuilt parts for vehicles from the distribution warehouse side to the maintenance shop, communication of the scheduled collection date and time of the core change picked up by the repair work of the maintenance shop using the previously delivered vehicle rebuilt parts is communicated. The rebuilt parts delivery and core change recovery system for a vehicle according to claim 1, further comprising communication means for performing the above. The maintenance shop, which consists of car dealers of automobile manufacturers, is arranged in an area gathered along one or both sides of the road to form an automobile town,
The rebuilt parts delivery means sequentially ships and delivers the rebuilt parts for vehicles to the maintenance shops in the automobile district,
The core change collecting means, when there is a core change due to the rebuilt parts for a vehicle delivered last time, stops at the maintenance shop in the automobile district where the core change exists, and receives the core change by the flight of the rebuild part delivery means. The core change collecting means is transported and stored in the distribution warehouse on the return flight for collecting and collecting the core change,
The logistics warehouse side uses the outgoing flight of the rebuilt parts delivery means and the return flight of the core change collecting means that also serves as the return flight of the outgoing flight to ensure round-trip work in an actual vehicle state. The vehicle rebuilt parts delivery and core change recovery system according to claim 1 or 3. The core change that is transported and stored in the distribution warehouse by the core change recovery means is accumulated by the required amount, or the core change for emergency processing is delivered to the remanufacturing company each time and is recycled.
4. The rebuilt parts delivery for vehicles and the core changes according to claim 1, wherein the core changes regenerated at the remanufacturing company are rebuilt as vehicular parts and shipped and stored in a distribution warehouse. Collection system.

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