JP5707840B2 - Method and apparatus for forming a pneumatic tire - Google Patents

Description

  The present invention relates to a method for molding a pneumatic tire, and more particularly, an air that can join splices at both ends of a rubber member wound around a tire molding drum without generating wrinkles without increasing the size of the apparatus. The present invention relates to a method and apparatus for forming a tire.

  In a pneumatic tire molding process, both ends of a belt-shaped rubber member wound around a tire molding drum are joined to be molded into a cylindrical shape. This joining operation is performed by bringing the pressure roller into contact with the splice portion where both ends of the rubber member are butted or overlapped, and rolling in the drum axis direction while pressing with the pressure roller (for example, (See Patent Document 1).

  However, when the pressure roller is brought into direct contact with the rubber member and rolled in this manner, the rubber member is deformed by the locally applied pressing force and is lifted from the splice portion. If the pressure roller rolls in this state, the rolling resistance increases, and the rolling resistance causes the rubber member to be handled in the drum axis direction, which causes wrinkles at the joint and affects the tire performance. there were.

  In order to prevent the occurrence of such wrinkles, it is considered to use a block body extending in the longitudinal direction of the drum in place of the pressure roller and press the entire splice portion at once so that the rubber member does not float up. It is done. However, when the tire size becomes large, such as a bus or a truck tire, the size and weight of the block body become very large, which causes a problem that the apparatus becomes large.

Japanese Patent Laid-Open No. 11-5261

  An object of the present invention is to provide a pneumatic tire molding method and apparatus capable of joining the splices at both ends of a rubber member wound around a tire molding drum without generating wrinkles without increasing the size of the apparatus. There is to do.

The pneumatic tire molding method of the present invention that achieves the above object is the pneumatic tire molding method in which the splice portions at both ends of a rubber member wound around a tire molding drum are pressed and joined by a pressure roller. A belt-like material is stretched so as to extend in the drum axial direction of the drum, the splicing portion is pressed from above by the stretched belt-like material, and the splicing portion is pressed along the belt-like material via the belt-like material. It is characterized by pressing and joining by rolling ,
Further, after being pressed by the pressure roller, both sides of the splice portion pressed by the pressure roller via the band material are pressed by rolling a pair of re-pressure rollers along the band material, Alternatively, the band-shaped material is heated in the splicing portion joining step .

Further, the pneumatic tire molding apparatus of the present invention that achieves the above object has a pressure roller that can press the surface of the tire molding drum and is movable along the drum axial direction of the tire molding drum. In the pneumatic tire molding apparatus, a belt-like material stretched in the drum axial direction of the tire molding drum and capable of pressing the surface of the tire molding drum, the pressure roller and the surface of the tire molding drum characterized in that disposed between the,
Furthermore, a pair of recompression rollers are disposed on both sides in the rotational axis direction of the pressure roller and behind the direction of travel of the pressure roller, or heating means for heating the belt-like material is provided. It is what.

  According to the method and apparatus for forming a pneumatic tire of the present invention, since the splice portion is rolled while pressing the splice portion with the pressure roller via the belt-like material holding the splice portion from above, the pressing force by the pressure roller Since the rubber member does not float from the splice portion even if the pressure is applied, and the pressing force by the pressure roller is dispersed through the belt-like material, it is possible to prevent wrinkles from occurring at the joint portion. Moreover, since the process and function which hold | suppress a splice part from a top with a strip | belt-shaped material are each added to the conventional shaping | molding method and apparatus, an apparatus does not enlarge.

  After pressing the splice part with the pressure roller, it is desirable to press both sides of the pressed splice part by rolling a pair of re-pressure rollers through a belt-like material. By doing so, the joining at the splice part can be strengthened.

  Moreover, it is desirable that the pressure roller and the re-pressure roller are reciprocally rolled along the belt-like material. By doing so, the joining at the splice part can be further strengthened.

  It is desirable to heat the strip. By doing so, since joining by heating can be performed together, joining at the splice part can be further strengthened.

It is a side view which shows the shaping | molding apparatus of the pneumatic tire which consists of embodiment of this invention. It is a side view explaining the 1st process of the formation method of the pneumatic tire which consists of an embodiment of the present invention. It is a side view explaining the 2nd process following FIG. It is a side view explaining the 3rd process following FIG. It is a side view explaining the 4th process following FIG. It is a side view which shows the shaping | molding apparatus of the pneumatic tire which consists of another embodiment of this invention. It is sectional drawing in the XX arrow shown in FIG.

  Embodiments of the present invention will be described below with reference to the drawings.

  FIG. 1 shows a pneumatic tire molding apparatus according to an embodiment of the present invention.

  This pneumatic tire molding device (hereinafter simply referred to as “molding device”) 1A includes a pressure roller 4 that is moved by a driving means (not shown) along a guide rail 3 attached to a side surface of a rectangular parallelepiped arm 2. A pair of extendable pressers 5 and 5 each having an air cylinder standing on both sides of the both ends of the guide rail 3, and the guide rail 3 between the pair of pressers 5 and 5 are parallel to the guide rail 3. And a belt-like material 6 stretched on the surface. With respect to the tire forming drum 7, the arm 2 is positioned parallel to the drum axis direction, and the pressure roller 4 and the drum surface 7 a are opposed to each other with the belt-like material 6 interposed therebetween.

  The length of the guide rail 3 is larger than the axial length of the tire molding drum 7. In addition, a small actuator 8 is interposed between the guide rail 3 and the pressure roller 4 so that the pressure roller 4 can be pressed against or pulled away from the drum surface 7a. The belt-like material 6 is formed from a releasable fiber material, a metal belt, or the like that has low adhesion to a rubber member 9 described later. In the case of using a metal belt, it is preferable to perform knurling, teflon processing, blasting, tack-free processing, etc. on the surface in order to reduce the adhesiveness to the rubber member 9.

  The molding operation using such a molding apparatus is performed according to the following procedure.

  [First Step] (see FIG. 2) The air cylinder of the presser 5 is expanded and contracted to position the strip 6 at a predetermined distance (for example, 5 to 10 mm) from the drum surface 7a, and the press roller 4 is moved. It moves to the position corresponding to the one end part of the tire shaping | molding drum 7, and makes the shaping | molding apparatus 1A a standby state. Then, the rubber member 9 is wound around the tire molding drum 7, and the splice portions 10 at both ends thereof are positioned immediately below the pressure roller 4 and the belt-like material 6. The rubber member 9 is formed only from a rubber composition, and examples thereof include an inner liner.

  [Second Step] (Refer to FIG. 3) The air cylinder of the presser 5 is extended, and the splice portion 10 is pressed from above with a certain force by the belt-like material 6. The force of each air cylinder of the left and right pressing members 5 needs to be large enough to prevent the splice 10 from being deformed, for example, in the range of 100 to 200N.

  [Third Step] (See FIG. 4) The pressure roller 4 is pressed against the drum surface 7a through the belt 6 and moved along the guide rail 3 toward the other end of the tire molding drum 7. In the portion around which the rubber member 9 is wound, the pressure roller 4 rolls while pressing the splice portion 10 via the belt-like material 6. The moving speed of the pressure roller 4 is normally constant, but may be changed during the rolling depending on the shape and state of the rubber member 9.

  [Fourth Step] (see FIG. 5) After the pressure roller 4 is separated from the drum surface 7a at the other end of the tire molding drum 7, it is moved along the guide rail 3 toward one end. Then, the air cylinder of the presser 5 is expanded and contracted so that the strip 6 is positioned away from the drum surface 7a, and the molding apparatus 1A is returned to the standby state to prepare for the next molding operation.

  By doing in this way, even if a pressing force is locally applied by the pressure roller 4, the rubber member 9 does not float because the splice portion 10 is pressed from above by the strip-like material 6. Further, since the pressing force by the pressure roller 4 is distributed through the belt-like material 6, the rubber member 9 of the splice portion 10 is not locally deformed. For this reason, it is possible to prevent wrinkles from occurring at the joint portion. Moreover, since only the process and the function which hold down the splice part 10 from the top with the strip | belt-shaped material 6 are added to the conventional shaping | molding method and apparatus, respectively, a shaping | molding apparatus does not enlarge but can perform a shaping | molding operation easily. .

  In the third step, after the pressure roller 4 reaches the other end portion of the tire forming drum 7, it is preferable to further roll it toward the one end portion. By reciprocating the pressure roller 4 in this manner, the joining at the splice portion 10 can be made strong.

  Further, when the pressure roller 4 is reciprocated as described above, the speed of the pressure roller 4 in the forward path and the return path is preferably the same. It can also be made different from each other in consideration. For example, when the joining of the splice part 10 becomes substantially sufficient due to the forward rolling of the pressure roller 4, it is possible to improve the productivity while strengthening the joining by increasing the moving speed of the return path. become.

  When the pressure roller 4 is reciprocated, in the fourth step, the pressure roller 4 returned to one end of the tire molding drum 7 is separated from the drum surface 7a, and the molding apparatus 1A is returned to the standby state. Become.

  In the above molding operation, particularly in the third step, it is desirable to heat the strip 6 by a heating means (not shown) such as a heater. By doing so, the pressing force of the pressure roller 4 can be applied while the rubber member 9 is heated, so that the joining at the splice portion 10 can be further strengthened.

  6 and 7 show a molding apparatus for carrying out a pneumatic tire molding method according to another embodiment of the present invention.

  In this molding apparatus 1B, a pair of recompression rollers 11 and 11 that move along the guide rail 3 are arranged on both sides of the pressure roller 4 in the rotation axis direction. A small actuator 12 is interposed between the pair of recompression rollers 11 and 11 and the guide rail 3, so that the recompression roller 11 can be pressed against or separated from the drum surface 7a. ing.

  In a molding operation using such a molding apparatus 1B, after the rolling of the pressure roller 4 in the third step of the above-described embodiment, the pair of re-pressure rollers 11 and 11 are connected to the drum surface 7a via the belt-like material 6. And is moved along the guide rail 3 toward the other end portion of the tire molding drum 7. In the portion around which the rubber member 9 is wound, the pair of recompression rollers 11 and 11 rolls on both sides of the portion already pressed by the pressure roller 4 via the belt-like material 6.

  As described above, the pair of re-pressing rollers 11, 11 are rolled on both sides of the portion pressed by the pressing roller 4 via the belt-like material 6, thereby further strengthening the joining at the splice portion 10. Can do.

  The movement of the pair of recompression rollers 11, 11 is preferably performed in conjunction with the movement of the compression roller 4 from the viewpoint of shortening the working time. Therefore, in the molding apparatus 1B according to this embodiment, the pair of re-pressing rollers 11 and 11 are arranged at a distance on the rear side in the moving direction with respect to the pressing roller 4, so The re-pressing rollers 11 and 11 are integrally moved.

  In the step corresponding to the fourth step of the above-described embodiment, the pair of recompression rollers 11, 11 are separated from the drum surface 7 a at the other end of the tire molding drum 7 and together with the pressure roller 4, the tire molding drum 7. Is moved to a position corresponding to one end of the molding apparatus 1B to place the molding apparatus 1B in a standby state.

  Further, in order to strengthen the joining at the splice unit 10, it is desirable that the pair of recompression rollers 11 and 11 also roll back and forth. As for the reciprocation of the pair of recompression rollers 11, 11, as in the case of the pressurization roller 4, it is preferable that the moving speeds in the forward path and the return path are the same. Can be made different from each other.

DESCRIPTION OF SYMBOLS 1A, 1B Molding apparatus 2 Arm 3 Guide rail 4 Pressing roller 5 Pressing tool 6 Band-shaped material 7 Tire forming drum 8, 12 Actuator 9 Rubber member 10 Splice part 11 Re-pressing roller

Claims (6)

In the method of molding a pneumatic tire in which the splice portions at both ends of the rubber member wound around the tire molding drum are pressed and joined by a pressure roller,
A belt-shaped material is stretched so as to extend in the drum axial direction of the tire molding drum, and the spliced portion is pressed from above by the stretched belt-shaped material, and the splice portion is moved along the belt-shaped material via the belt-shaped material. Pressing and bonding by rolling the pressure roller ,
After being pressed by the pressure roller, both sides of the splice portion pressed by the pressure roller through the band material are pressed by rolling a pair of re-pressure rollers along the band material. A method for forming a pneumatic tire.   The method for forming a pneumatic tire according to claim 1, wherein the pressure roller is reciprocally rolled along the belt-like material. The method for molding a pneumatic tire according to claim 1 or 2 , wherein the pair of re-press rollers are reciprocally rolled along the belt-like material. In the method of molding a pneumatic tire in which the splice portions at both ends of the rubber member wound around the tire molding drum are pressed and joined by a pressure roller,
A belt-shaped material is stretched so as to extend in the drum axial direction of the tire molding drum, and the spliced portion is pressed from above by the stretched belt-shaped material, and the splice portion is moved along the belt-shaped material via the belt-shaped material. Pressing and bonding by rolling the pressure roller,
The method for forming a pneumatic tire according to claim 1 , wherein the belt-like material is heated in the splicing portion joining step . In a pneumatic tire molding apparatus having a pressure roller capable of pressing the surface of a tire molding drum and movable along the drum axial direction of the tire molding drum,
A belt-like material stretched so as to extend in the drum axial direction of the tire molding drum and capable of pressing the surface of the tire molding drum is disposed between the pressure roller and the surface of the tire molding drum ,
A pneumatic tire molding apparatus , wherein a pair of re- pressurizing rollers are arranged on both sides of the pressing roller in the rotational axis direction and on the rear side in the advancing direction of the pressing roller . In a pneumatic tire molding apparatus having a pressure roller capable of pressing the surface of a tire molding drum and movable along the drum axial direction of the tire molding drum,
A belt-like material stretched so as to extend in the drum axial direction of the tire molding drum and capable of pressing the surface of the tire molding drum is disposed between the pressure roller and the surface of the tire molding drum,
A pneumatic tire molding apparatus comprising heating means for heating the belt-like material.

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