JP5558912B2 - Laminated battery pack and laminated outer packaging material for battery pack - Google Patents

Laminated battery pack and laminated outer packaging material for battery pack Download PDF

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JP5558912B2
JP5558912B2 JP2010113846A JP2010113846A JP5558912B2 JP 5558912 B2 JP5558912 B2 JP 5558912B2 JP 2010113846 A JP2010113846 A JP 2010113846A JP 2010113846 A JP2010113846 A JP 2010113846A JP 5558912 B2 JP5558912 B2 JP 5558912B2
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広治 南谷
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Showa Denko Packaging Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/10Energy storage using batteries

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Description

本発明は、ハイブリッド自動車、電気自動車等の電源に使用される組電池、或いは風力発電、太陽光発電、夜間電気の蓄電用に使用される組電池の本体部を包むラミネート外装材と、該ラミネート外装材を用いたラミネート組電池に関する。   The present invention relates to a laminate exterior material that wraps a main body of an assembled battery used for a power source of a hybrid vehicle, an electric vehicle or the like, or an assembled battery used for wind power generation, solar power generation, or night electricity storage, and the laminate The present invention relates to a laminated battery pack using an exterior material.

なお、この明細書及び特許請求の範囲において、「アルミニウム」の語は、アルミニウム及びアルミニウム合金の両方を含む意味で用いる。   In this specification and claims, the term “aluminum” is used to include both aluminum and aluminum alloys.

近年、モバイル電気機器の小型化、軽量化に伴い、これらに搭載されるリチウムイオン電池やリチウムポリマー電池の外装材としては、従来の金属缶に代えて、厚さ20〜100μm程度のアルミニウム箔の両面にプラスチックフィルムを貼り合わせたラミネート外装材が用いられて軽量化が図られている。また、その応用として電気自動車等の電源や蓄電用途の大型電池、キャパシタ等もこのような構成のラミネート外装材で外装することが検討されている。   In recent years, with the miniaturization and weight reduction of mobile electrical devices, as an exterior material for lithium ion batteries and lithium polymer batteries mounted on them, aluminum foil having a thickness of about 20 to 100 μm is used instead of conventional metal cans. The weight reduction is achieved by using a laminate exterior material in which a plastic film is bonded to both sides. In addition, as an application thereof, it has been studied to coat a power source for electric vehicles, a large battery for power storage, a capacitor, and the like with a laminate sheath material having such a configuration.

上記大型電池は、大容量であり、長期間使用することが多く、充放電を繰り返す頻度が高いことから、内圧が発生しやすく、このため、特にモジュール化により電池を積層した構成を採用した場合には、モジュール全体が大きく変形することが生じやすかった。   The large battery has a large capacity, is often used for a long period of time, and has a high frequency of repeated charge and discharge, so internal pressure is likely to occur.For this reason, especially when a configuration in which batteries are stacked by modularization is adopted However, the entire module is likely to be greatly deformed.

そこで、内圧が発生しても、電池を積層したモジュールが変形しないようにすることを目的として、モジュールのカバーと扁平型二次電池の間に押さえ板とゴムシートを配置せしめた構成(特許文献1参照)、モジュールの積層電池の中央部に帯状の環状枠体が取り付けられた構成(特許文献2参照)が提案されている。   Therefore, a configuration in which a pressing plate and a rubber sheet are arranged between the cover of the module and the flat secondary battery in order to prevent deformation of the module in which the batteries are stacked even if internal pressure is generated (Patent Document) 1), and a configuration in which a belt-like annular frame is attached to the central portion of the module laminated battery (see Patent Document 2).

特開2003−203615号公報JP 2003-203615 A 特開2009−259581号公報JP 2009-259581 A

しかしながら、上記特許文献1、2に記載の構成では、部品点数が多くなるという問題があるし、部品点数の増加により結果として十分な軽量化を図ることができないという問題もあった。   However, the configurations described in Patent Documents 1 and 2 have a problem that the number of parts is increased, and there is a problem that a sufficient weight reduction cannot be achieved as a result of an increase in the number of parts.

また、モジュール化により電池を積層した構成を採用した場合には、電池が充放電を繰り返すことで電池内部において発熱が生じ、このような発熱によって電池性能に劣化を生じやすいことから、ラミネート組電池の放熱性を向上させることが求められていた。   In addition, when adopting a configuration in which batteries are stacked by modularization, heat is generated inside the battery due to repeated charging and discharging, and the battery performance is likely to deteriorate due to such heat generation. It has been demanded to improve the heat dissipation performance.

本発明は、かかる技術的背景に鑑みてなされたものであって、押さえ板や環状枠体等の追加の部品を要することなく、電池内部の内圧による膨れ、変形を防止することができると共に、電池内部の熱を外部に逃がす放熱性に優れたラミネート組電池及び組電池用ラミネート外装材を提供することを目的とする。   The present invention has been made in view of such a technical background, and can prevent swelling and deformation due to internal pressure inside the battery without requiring additional parts such as a pressing plate and an annular frame, It is an object of the present invention to provide a laminated battery pack and a laminated outer packaging material for a battery pack, which are excellent in heat dissipation to release the heat inside the battery to the outside.

前記目的を達成するために、本発明は以下の手段を提供する。   In order to achieve the above object, the present invention provides the following means.

[1]複数個の電池で構成される組電池本体部と、
少なくとも軟質アルミニウム箔及び熱可塑性樹脂フィルムを構成層として含む第一外装材と、
少なくとも硬質金属箔及び熱可塑性樹脂フィルムを構成層として含む第二外装材とを備え、
前記第一外装材は、前記組電池本体部を収容し得る収容ケースと、該収容ケースの上面開放口の周縁から略水平方向の外方に向けて延ばされた封止用周縁部とを有する立体形状に成形され、
前記第二外装材は、平面状であり、
前記第一外装材の収容ケース内に前記組電池本体部が収容され、該組電池本体部の上に前記第二外装材が配置され、該第二外装材の周縁部と前記第一外装材の封止用周縁部とが接合されて封止されていることを特徴とするラミネート組電池。
[1] an assembled battery main body composed of a plurality of batteries;
A first exterior material comprising at least a soft aluminum foil and a thermoplastic resin film as constituent layers;
A second exterior material comprising at least a hard metal foil and a thermoplastic resin film as constituent layers,
The first exterior material includes a housing case that can house the assembled battery main body portion, and a sealing peripheral portion that extends outward in a substantially horizontal direction from the peripheral edge of the upper surface opening of the housing case. Molded into a three-dimensional shape,
The second exterior material is planar,
The assembled battery body is housed in the housing case of the first exterior material, the second exterior material is disposed on the assembled battery body, and the peripheral portion of the second exterior material and the first exterior material A laminated battery pack characterized by being sealed by being joined to a sealing peripheral portion.

[2]前記軟質アルミニウム箔の厚さが15〜120μmであり、前記硬質金属箔の厚さが30〜300μmである前項1に記載のラミネート組電池。   [2] The laminated assembled battery according to item 1 above, wherein the thickness of the soft aluminum foil is 15 to 120 μm and the thickness of the hard metal foil is 30 to 300 μm.

[3]前記硬質金属箔として、ステンレス箔、鉄箔、銅箔、ニッケル箔または硬質アルミニウム箔が用いられている前項1または2に記載のラミネート組電池。   [3] The laminated battery assembly according to item 1 or 2, wherein a stainless steel foil, an iron foil, a copper foil, a nickel foil or a hard aluminum foil is used as the hard metal foil.

[4]前記第二外装材の周縁部と前記第一外装材の封止用周縁部とが接合された封止部の幅が1mm以上である前項1〜3のいずれか1項に記載のラミネート電池。   [4] The method according to any one of items 1 to 3, wherein the width of the sealing portion in which the peripheral edge portion of the second exterior material and the sealing peripheral edge portion of the first external material are joined is 1 mm or more. Laminated battery.

[5]複数個の電池で構成される組電池本体部の周囲を外装するのに用いられる外装材であって、立体形状に成形されて用いられる第一外装材と、平面状で用いられる第二外装材とを備え、
前記第一外装材は、少なくとも軟質アルミニウム箔及び熱可塑性樹脂フィルムを含む積層体からなり、
前記第二外装材は、少なくとも硬質金属箔及び熱可塑性樹脂フィルムを含む積層体からなることを特徴とする組電池用ラミネート外装材。
[5] An exterior material used to externally surround the assembled battery main body composed of a plurality of batteries, and a first exterior material formed into a three-dimensional shape and used in a planar shape. With two exterior materials,
The first exterior material comprises a laminate including at least a soft aluminum foil and a thermoplastic resin film,
Said 2nd exterior material consists of a laminated body containing a hard metal foil and a thermoplastic resin film at least, The laminated exterior material for assembled batteries characterized by the above-mentioned.

[6]前記軟質アルミニウム箔の厚さが15〜120μmであり、前記硬質金属箔の厚さが30〜300μmである前項5に記載の組電池用ラミネート外装材。   [6] The laminate outer packaging material for an assembled battery according to item 5 above, wherein the thickness of the soft aluminum foil is 15 to 120 μm and the thickness of the hard metal foil is 30 to 300 μm.

[7]前記硬質金属箔として、ステンレス箔、鉄箔、銅箔、ニッケル箔または硬質アルミニウム箔が用いられている前項5または6に記載の組電池用ラミネート外装材。   [7] The laminate outer packaging material for an assembled battery according to [5] or [6], wherein a stainless steel foil, an iron foil, a copper foil, a nickel foil or a hard aluminum foil is used as the hard metal foil.

[1]の発明では、組電池本体部の上に配置される第二外装材は、硬質金属箔を含んでいるから、電池内部の内圧による膨れ、変形を防止することができると共に、放熱性に優れていて電池内部の熱を外部に効率良く逃がすことができる。これにより、ラミネート組電池の高寿命化を図ることができる。また、立体形状に成形された第一外装材は、その収容ケース内に組電池本体部を収容できるから、硬質金属箔を含んでいることでプレス成形等の成形が困難である第二外装材を平面状のままで封止に供することができる利点がある。   In the invention of [1], since the second exterior material disposed on the assembled battery main body portion includes a hard metal foil, it is possible to prevent swelling and deformation due to internal pressure inside the battery, and heat dissipation. The heat inside the battery can be efficiently released to the outside. Thereby, the lifetime improvement of a laminated assembled battery can be achieved. In addition, since the first exterior material molded into a three-dimensional shape can accommodate the assembled battery main body in the accommodation case, the second exterior material is difficult to be molded such as press molding by including a hard metal foil. There is an advantage that can be used for sealing in a flat state.

[2]の発明では、軟質アルミニウム箔の厚さが15〜120μmであるから、第一外装材はピンホール等がない良好な状態に立体成形されたものとなる。また、硬質金属箔の厚さが30〜300μmであるから、電池内部の内圧による膨れ、変形を十分に防止できると共に、電池内部の熱を外部により効率良く逃がすことができる(放熱性能をさらに向上させることができる)。   In the invention of [2], since the thickness of the soft aluminum foil is 15 to 120 μm, the first exterior material is three-dimensionally molded in a good state without pinholes or the like. In addition, since the thickness of the hard metal foil is 30 to 300 μm, it is possible to sufficiently prevent swelling and deformation due to internal pressure inside the battery and to efficiently release the heat inside the battery to the outside (further improving heat dissipation performance). Can be made).

[3]の発明では、硬質金属箔として、ステンレス箔、鉄箔、銅箔、ニッケル箔または硬質アルミニウム箔が用いられており、これらの硬質金属箔はより強度が大きいので、電池内部の内圧による膨れ、変形をより十分に防止できる。中でも、ステンレス箔、鉄箔、銅箔、ニッケル箔は、硬質アルミニウム箔よりも材料強度がさらに大きいので、第二外装材をより薄くして用いることが可能となる。   In the invention of [3], stainless steel foil, iron foil, copper foil, nickel foil or hard aluminum foil is used as the hard metal foil. Since these hard metal foils have higher strength, they depend on the internal pressure inside the battery. Swelling and deformation can be prevented more sufficiently. Among these, stainless steel foil, iron foil, copper foil, and nickel foil have higher material strength than hard aluminum foil, so that the second exterior material can be used with a thinner thickness.

[4]の発明では、第二外装材の周縁部と前記第一外装材の封止用周縁部とが接合された封止部の幅が1mm以上であるから、封止接合をより確実に行うことができる上に、放熱性能をさらに向上させることができる。   In invention of [4], since the width | variety of the sealing part where the peripheral part of the 2nd exterior material and the peripheral part for sealing of the said 1st exterior material were joined is 1 mm or more, sealing joining is more reliable. In addition to this, the heat dissipation performance can be further improved.

[5]の発明では、組電池本体部の周囲を外装するのに平面状で用いられる第二外装材は、硬質金属箔を含んでいるから、電池内部の内圧による膨れ、変形を防止することができると共に、放熱性に優れていて電池内部の熱を外部に効率良く逃がすことができる。これにより、ラミネート組電池の高寿命化を図ることができる。また、立体形状に成形される第一外装材は、その立体形状内に組電池本体部を収容することが可能であるから、硬質金属箔を含んでいることでプレス成形等の成形が困難である第二外装材を平面状のままで封止接合に供することができる。   In the invention of [5], since the second exterior material used in a planar shape to enclose the periphery of the assembled battery main body portion includes the hard metal foil, the battery is prevented from being swelled or deformed due to internal pressure. In addition, the heat dissipation is excellent and the heat inside the battery can be efficiently released to the outside. Thereby, the lifetime improvement of a laminated assembled battery can be achieved. In addition, since the first exterior material molded into a three-dimensional shape can accommodate the assembled battery main body within the three-dimensional shape, it is difficult to form such as press molding by including a hard metal foil. A certain 2nd exterior material can be used for sealing joining with planar shape.

[6]の発明では、軟質アルミニウム箔の厚さが15〜120μmであるから、第一外装材はピンホール等がない良好な状態に立体成形され得る。また、硬質金属箔の厚さが30〜300μmであるから、電池内部の内圧による膨れ、変形を十分に防止できると共に、電池内部の熱を外部により効率良く逃がすことができる(放熱性能をさらに向上させることができる)。   In the invention of [6], since the thickness of the soft aluminum foil is 15 to 120 μm, the first exterior material can be three-dimensionally molded in a good state with no pinholes or the like. In addition, since the thickness of the hard metal foil is 30 to 300 μm, it is possible to sufficiently prevent swelling and deformation due to internal pressure inside the battery and to efficiently release the heat inside the battery to the outside (further improving heat dissipation performance). Can be made).

[7]の発明では、硬質金属箔として、ステンレス箔、鉄箔、銅箔、ニッケル箔または硬質アルミニウム箔が用いられており、これらの硬質金属箔はより強度が大きいので、電池内部の内圧による膨れ、変形をより十分に防止できる。中でも、ステンレス箔、鉄箔、銅箔、ニッケル箔は、硬質アルミニウム箔よりも材料強度がさらに大きいので、第二外装材をより薄くして用いることが可能となる。   In the invention of [7], stainless steel foil, iron foil, copper foil, nickel foil or hard aluminum foil is used as the hard metal foil. Since these hard metal foils have higher strength, they depend on the internal pressure inside the battery. Swelling and deformation can be prevented more sufficiently. Among these, stainless steel foil, iron foil, copper foil, and nickel foil have higher material strength than hard aluminum foil, so that the second exterior material can be used with a thinner thickness.

本発明に係るラミネート組電池の一実施形態を示す断面図(図2(D)におけるX−X線の断面図に相当する)である。It is sectional drawing (equivalent to sectional drawing of the XX line in FIG.2 (D)) which shows one Embodiment of the laminated assembled battery which concerns on this invention. 本発明に係るラミネート組電池の製造工程の一例を示す斜視図であって、(A)は成形前の第一外装材、(B)は第一外装材からなる立体成形体、(C)は第一外装材の収容ケース内に組電池本体部が収容された状態、(D)はさらに第二外装材を重ね合わせて封止した状態をそれぞれ示す。It is a perspective view which shows an example of the manufacturing process of the laminated battery assembly which concerns on this invention, Comprising: (A) is the 1st exterior material before shaping | molding, (B) is the three-dimensional molded object which consists of 1st exterior materials, (C) is A state in which the assembled battery main body is housed in the housing case of the first exterior material, and (D) shows a state in which the second exterior material is further overlapped and sealed. 第一外装材を示す断面図である。It is sectional drawing which shows a 1st exterior material. 第二外装材を示す断面図である。It is sectional drawing which shows a 2nd exterior material. 変形防止性能評価試験の試験方法の説明図である。It is explanatory drawing of the test method of a deformation | transformation prevention performance evaluation test.

本発明に係るラミネート組電池1の一実施形態を図1及び図2(D)に示す。このラミネート組電池1は、組電池本体部2と、第一外装材10からなる立体成形体10Aと、第二外装材20とを備える。   One embodiment of a laminated battery pack 1 according to the present invention is shown in FIG. 1 and FIG. The laminated battery assembly 1 includes an assembled battery body 2, a three-dimensional molded body 10 </ b> A composed of a first exterior material 10, and a second exterior material 20.

前記組電池本体部2は、複数個の電池(単電池)が積層配置されて構成されたものであり、本実施形態では2個の単電池が積層されたものからなる(図1参照)。即ち、本実施形態では、前記組電池本体部2は、第二外装材20側に配置されたセパレータ42Aと、該セパレータ42Aの下面(第一外装材10側の面)側に配置された負極41と、該負極41の下面側に配置されたセパレータ42Bと、該セパレータ42Bの下面側に配置された正極43と、該正極43の下面側に配置されたセパレータ42Cと、該セパレータ42Cの下面側に配置された負極41と、該負極41の下面側に配置されたセパレータ42Dと、該セパレータ42Dの下面側に配置された正極43と、該正極43の下面側に配置されたセパレータ42Eとからなる(図1参照)。   The assembled battery main body 2 is configured by laminating and arranging a plurality of batteries (unit cells), and in the present embodiment, the unit cell body unit 2 is composed of two unit cells (see FIG. 1). That is, in the present embodiment, the assembled battery body 2 includes the separator 42A disposed on the second exterior member 20 side and the negative electrode disposed on the lower surface (surface on the first exterior member 10 side) of the separator 42A. 41, a separator 42B disposed on the lower surface side of the negative electrode 41, a positive electrode 43 disposed on the lower surface side of the separator 42B, a separator 42C disposed on the lower surface side of the positive electrode 43, and a lower surface of the separator 42C A negative electrode 41 disposed on the lower side, a separator 42D disposed on the lower surface side of the negative electrode 41, a positive electrode 43 disposed on the lower surface side of the separator 42D, and a separator 42E disposed on the lower surface side of the positive electrode 43 (See FIG. 1).

前記第一外装材10は、少なくとも軟質アルミニウム箔11及び熱可塑性樹脂フィルム12を構成層として含む積層体からなる(図3参照)。本実施形態では、前記第一外装材10として、図3に示すように、軟質アルミニウム箔11の一方の面に第一接着剤層15を介して未延伸樹脂フィルム13(12)が積層され、前記軟質アルミニウム箔11の他方の面に第二接着剤層16を介して延伸樹脂フィルム14(12)が積層されてなる積層体が用いられている。   The said 1st exterior material 10 consists of a laminated body which contains the soft aluminum foil 11 and the thermoplastic resin film 12 as a structural layer at least (refer FIG. 3). In the present embodiment, as the first exterior material 10, as shown in FIG. 3, an unstretched resin film 13 (12) is laminated on one surface of the soft aluminum foil 11 via the first adhesive layer 15, A laminate in which the stretched resin film 14 (12) is laminated on the other surface of the soft aluminum foil 11 with the second adhesive layer 16 interposed therebetween is used.

しかして、前記第一外装材10は、冷間プレス成形等のプレス成形等により、前記組電池本体部2を収容し得る収容凹部17aを有する収容ケース17と、該収容ケース17の上面側の開放口の周縁から略水平方向の外方に向けて延ばされた封止用周縁部18とを備えた立体成形体10Aに形成されている(図2(B)参照)。前記収容ケース17は、平面視略矩形状の底面壁17Xの四辺のそれぞれから側面壁17Yが立設されてなり、上面が開口されている。前記立体成形体10Aの収容ケース17の内面を構成している(収容ケース17の内部空間に露出している)のが未延伸樹脂フィルム13であり、前記収容ケース17の外面を構成している(外部に露出している)のが延伸樹脂フィルム14である(図1、図2(B)参照)。   Thus, the first exterior member 10 includes a housing case 17 having a housing recess 17a capable of housing the assembled battery main body 2 by press molding such as cold press molding, and an upper surface side of the housing case 17. It is formed in a three-dimensional molded body 10 </ b> A including a sealing peripheral edge 18 that extends outward from the peripheral edge of the opening in a substantially horizontal direction (see FIG. 2B). The storage case 17 has side walls 17Y erected from each of the four sides of the bottom wall 17X having a substantially rectangular shape in plan view, and has an upper surface opened. The inner surface of the housing case 17 of the three-dimensional molded body 10A (exposed to the inner space of the housing case 17) is the unstretched resin film 13 and the outer surface of the housing case 17. What is exposed to the outside is the stretched resin film 14 (see FIGS. 1 and 2B).

前記第二外装材20は、少なくとも硬質金属箔21及び熱可塑性樹脂フィルム22を構成層として含む積層体からなる(図4参照)。前記第二外装材20は、(立体成形等されることなく)平面状の状態で用いられる。本実施形態では、前記第二外装材20として、図4に示すように、硬質金属箔21の一方の面に第一接着剤層25を介して未延伸樹脂フィルム23(22)が積層され、前記硬質金属箔21の他方の面に第二接着剤層26を介して延伸樹脂フィルム24(22)が積層されてなる積層体が用いられている。   The second exterior material 20 is composed of a laminate including at least a hard metal foil 21 and a thermoplastic resin film 22 as constituent layers (see FIG. 4). The second exterior member 20 is used in a planar state (without being three-dimensionally molded or the like). In this embodiment, as said 2nd exterior material 20, as shown in FIG. 4, the unstretched resin film 23 (22) is laminated | stacked through the 1st adhesive bond layer 25 on the one surface of the hard metal foil 21, A laminate in which the stretched resin film 24 (22) is laminated on the other surface of the hard metal foil 21 with the second adhesive layer 26 interposed therebetween is used.

図1、2に示すように、前記第一外装材10からなる立体成形体10Aの収容ケース17内に前記組電池本体部2が収容され、該組電池本体部2の上に前記平面状の第二外装材20が配置され、該第二外装材20の周縁部28と前記第一外装材10(立体成形体10A)の封止用周縁部18とが接合されて封止されることによって、本発明のラミネート組電池1が構成されている。   As shown in FIGS. 1 and 2, the assembled battery body 2 is housed in a housing case 17 of a three-dimensional molded body 10 </ b> A made of the first exterior material 10, and the planar battery body 2 is placed on the assembled battery body 2. The second exterior material 20 is disposed, and the peripheral edge 28 of the second exterior material 20 and the sealing peripheral edge 18 of the first exterior material 10 (three-dimensional molded body 10A) are joined and sealed. The laminated battery pack 1 of the present invention is configured.

図1、2において、31は負極タブ、32は負極用タブフィルム、33は正極タブ、34は正極用タブフィルムである。また、51は負極リード部であり、前記負極タブ31と前記負極41とを電気的に接続している。また、53は正極リード部であり、前記正極タブ33と前記正極43とを電気的に接続している。   1 and 2, 31 is a negative electrode tab, 32 is a negative electrode tab film, 33 is a positive electrode tab, and 34 is a positive electrode tab film. Reference numeral 51 denotes a negative electrode lead portion, which electrically connects the negative electrode tab 31 and the negative electrode 41. Reference numeral 53 denotes a positive electrode lead portion, which electrically connects the positive electrode tab 33 and the positive electrode 43.

前記第二外装材20の周縁部28と前記第一外装材10の封止用周縁部18とが接合された封止部の幅Wは、1mm以上であるのが好ましい(図1参照)。1mm以上である場合には、封止接合をより確実に行うことができるし、放熱性能をさらに向上させることができる利点がある。中でも、前記封止部の幅Wは、3〜15mmであるのが特に好ましい。   The width W of the sealing portion where the peripheral edge portion 28 of the second exterior material 20 and the peripheral edge portion 18 for sealing of the first exterior material 10 are joined is preferably 1 mm or more (see FIG. 1). When it is 1 mm or more, there is an advantage that sealing joining can be performed more reliably and the heat dissipation performance can be further improved. Especially, it is especially preferable that the width W of the sealing portion is 3 to 15 mm.

本発明において、前記第一外装材10は、少なくとも軟質アルミニウム箔11及び熱可塑性樹脂フィルム12を構成層として含む積層体からなる。中でも、前記第一外装材10としては、軟質アルミニウム箔11の一方の面に第一接着剤層15を介して未延伸樹脂フィルム13(12)が積層され、前記軟質アルミニウム箔11の他方の面に第二接着剤層16を介して延伸樹脂フィルム14(12)が積層されてなる積層体(図3参照)を用いるのが好ましい。   In the present invention, the first exterior material 10 is composed of a laminate including at least a soft aluminum foil 11 and a thermoplastic resin film 12 as constituent layers. Especially, as said 1st exterior material 10, unstretched resin film 13 (12) is laminated | stacked through the 1st adhesive bond layer 15 on one side of the soft aluminum foil 11, and the other side of the said soft aluminum foil 11 It is preferable to use a laminate (see FIG. 3) in which the stretched resin film 14 (12) is laminated on the second adhesive layer 16.

前記軟質アルミニウム箔11は、後述する硬質アルミニウム箔以外のアルミニウム箔を意味し、例えば、完全焼き鈍しにより軟化させた状態の箔等が挙げられ、一般的にJIS規格(JIS H0001)でO材と称されているものが挙げられる。   The said soft aluminum foil 11 means aluminum foil other than the hard aluminum foil mentioned later, for example, the foil of the state softened by complete annealing, etc. are mentioned, and is generally called O material by JIS standard (JIS H0001). What is being done is mentioned.

前記軟質アルミニウム箔11の材質としては、特に限定されるものではないが、JIS H4160−A8021H−O、JIS H4160−A8079H−O、JIS H4160−A3003H−O、JIS H4160−A3004H−O等が好ましく用いられる。   The material of the soft aluminum foil 11 is not particularly limited, but JIS H4160-A8021H-O, JIS H4160-A8079H-O, JIS H4160-A3003H-O, JIS H4160-A3004H-O, etc. are preferably used. It is done.

前記軟質アルミニウム箔11の厚さは15〜120μmであるのが好ましい。15μm以上であることで、第一外装材からなる立体成形体10Aは、ピンホール等がない良好な状態に立体成形されたものとなる。また、120μm以下であることで冷間プレス成形等の成形を容易に行うことができる。中でも、前記軟質アルミニウム箔11の厚さは30〜80μmであるのが特に好ましい。   The thickness of the soft aluminum foil 11 is preferably 15 to 120 μm. By being 15 μm or more, the three-dimensional molded body 10A made of the first exterior material is three-dimensionally molded in a good state with no pinholes or the like. Moreover, shaping | molding, such as cold press molding, can be easily performed because it is 120 micrometers or less. Especially, it is especially preferable that the thickness of the said soft aluminum foil 11 is 30-80 micrometers.

前記第一外装材10を構成する未延伸樹脂フィルム13としては、特に限定されるものではないが、未延伸ポリプロピレンフィルム、未延伸酸変性ポリプロピレンフィルム、未延伸ポリエチレンフィルム、未延伸酸変性ポリエチレンフィルム、アイオノマー樹脂フィルム等が好ましく用いられる。これら未延伸フィルムの2種以上を積層した構成としてもよい。前記未延伸樹脂フィルム13の厚さは20〜100μmであるのが好ましい。   The unstretched resin film 13 constituting the first exterior material 10 is not particularly limited, but is unstretched polypropylene film, unstretched acid-modified polypropylene film, unstretched polyethylene film, unstretched acid-modified polyethylene film, An ionomer resin film or the like is preferably used. It is good also as a structure which laminated | stacked 2 or more types of these unstretched films. The unstretched resin film 13 preferably has a thickness of 20 to 100 μm.

前記第一外装材10を構成する延伸樹脂フィルム14としては、特に限定されるものではないが、延伸ナイロンフィルム、延伸ポリエステルフィルム、延伸ポリエチレンナフタレートフィルム、延伸ポリプロピレンフィルム等が好ましく用いられる。自動車用途等では、自動車で使用されるクーラント液やガソリン等が付着しても化学変化が起こり難い延伸ポリエステルフィルムを用いるのが好適である。これら延伸フィルムの2種以上を積層した構成としてもよい。前記延伸樹脂フィルム14の厚さは5〜40μmであるのが好ましい。   Although it does not specifically limit as the stretched resin film 14 which comprises said 1st exterior material 10, A stretched nylon film, a stretched polyester film, a stretched polyethylene naphthalate film, a stretched polypropylene film, etc. are used preferably. In automotive applications, it is preferable to use a stretched polyester film that hardly undergoes a chemical change even when a coolant liquid or gasoline used in an automobile adheres. It is good also as a structure which laminated | stacked 2 or more types of these stretched films. The stretched resin film 14 preferably has a thickness of 5 to 40 μm.

前記第一接着剤層15及び前記第二接着剤層16を構成する接着剤としては、特に限定されるものではないが、例えば、ポリエーテル−ウレタン系接着剤、ポリエステル−ウレタン系接着剤、ポリアクリル−ウレタン系接着剤、ポリアミド−ウレタン系接着剤、ポリイミド−ウレタン系接着剤、エポキシ−ウレタン系接着剤等が挙げられる。   The adhesive constituting the first adhesive layer 15 and the second adhesive layer 16 is not particularly limited, and examples thereof include polyether-urethane adhesives, polyester-urethane adhesives, Examples include acrylic-urethane adhesives, polyamide-urethane adhesives, polyimide-urethane adhesives, and epoxy-urethane adhesives.

本発明において、前記第二外装材20は、少なくとも硬質金属箔21及び熱可塑性樹脂フィルム22を構成層として含む積層体からなる。中でも、前記第二外装材20としては、硬質金属箔21の一方の面に第一接着剤層25を介して未延伸樹脂フィルム23(22)が積層され、前記硬質金属箔21の他方の面に第二接着剤層26を介して延伸樹脂フィルム24(22)が積層されてなる積層体(図4参照)を用いるのが好ましい。   In the present invention, the second exterior material 20 is composed of a laminate including at least a hard metal foil 21 and a thermoplastic resin film 22 as constituent layers. Among them, as the second exterior material 20, an unstretched resin film 23 (22) is laminated on one surface of the hard metal foil 21 via the first adhesive layer 25, and the other surface of the hard metal foil 21. It is preferable to use a laminate (see FIG. 4) in which the stretched resin film 24 (22) is laminated via the second adhesive layer 26.

前記硬質金属箔21としては、特に限定されるものではないが、以下の1)〜3)のいずれかの構成のものを用いるのが好ましい。   Although it does not specifically limit as said hard metal foil 21, It is preferable to use the thing of the structure in any one of the following 1) -3).

1)ステンレス箔、鉄箔、銅箔、ニッケル箔または硬質アルミニウム箔
上記1)の硬質金属箔は、より強度が大きいので、電池内部の内圧による膨れ、変形をより十分に防止できる。
1) Stainless steel foil, iron foil, copper foil, nickel foil or hard aluminum foil Since the hard metal foil of 1) has higher strength, it can more fully prevent swelling and deformation due to internal pressure inside the battery.

2)銅、硬質アルミニウムからなる群より選ばれる少なくとも1種の金属材料と、ステンレス、鉄及びニッケルからなる群より選ばれる少なくとも1種の金属材料とを組み合わせたクラッド材からなる箔
上記2)のクラッド材からなる箔を用いた構成では、熱伝導性の良い銅、硬質アルミニウムの少なくともいずれか1種に、強度の大きいステンレス、鉄、ニッケルの少なくともいずれか1種を組み合わせた材料を用いているから、第二外装材の熱伝導性及び強度をさらに向上させることができる。
2) A foil made of a clad material in which at least one metal material selected from the group consisting of copper and hard aluminum and at least one metal material selected from the group consisting of stainless steel, iron and nickel are combined. In the configuration using the foil made of the clad material, a material in which at least one of high strength stainless steel, iron, and nickel is combined with at least one of copper and hard aluminum having good thermal conductivity is used. Thus, the thermal conductivity and strength of the second exterior material can be further improved.

3)鉄箔、銅箔及び硬質アルミニウム箔からなる群より選ばれる1種の箔の表面に、ニッケルメッキ層、錫メッキ層またはクロムメッキ層が設けられた箔
上記3)の構成では、鉄箔、銅箔、硬質アルミニウム箔は、強度が大きく、これにメッキされたニッケルメッキ層、錫メッキ層またはクロムメッキ層は、熱伝導性が良好であると共に、表面酸化しやすい鉄箔や銅箔の耐蝕性を向上させる役割を果たすので、第二外装材の熱伝導性、強度及び長期耐久性をさらに向上させることができる。
3) A foil in which a nickel plating layer, a tin plating layer or a chrome plating layer is provided on the surface of one type of foil selected from the group consisting of iron foil, copper foil and hard aluminum foil. Copper foil and hard aluminum foil have high strength, and nickel plated layer, tin plated layer or chrome plated layer plated thereon has good thermal conductivity and is easy to oxidize the surface of iron foil or copper foil. Since it plays a role of improving the corrosion resistance, the thermal conductivity, strength and long-term durability of the second exterior material can be further improved.

前記硬質アルミニウム箔21とは、加工(圧延)を施して加工硬化させた状態のアルミニウム箔を意味し、例えば、加工硬化上がりの箔、加工硬化後に適度な熱処理を施した箔等が挙げられ、一般的にJIS規格(JIS H0001)で用いられている質別記号HX1、HX2、HX3、HX4、HX5、HX6、HX7、HX8、HX9のもの(ただし、X:1〜3)が挙げられる。   The hard aluminum foil 21 means an aluminum foil that has been processed (rolled) and work hardened, for example, a foil that has been hardened by work, a foil that has undergone an appropriate heat treatment after work hardening, and the like. Examples of the classification symbols HX1, HX2, HX3, HX4, HX5, HX6, HX7, HX8, and HX9 generally used in the JIS standard (JIS H0001) (where X is 1 to 3).

前記硬質アルミニウム箔21の材質としては、特に限定されるものではないが、JIS H4160−A3003H−H18、JIS H4160−A3004H−H18、JIS H4160−A8021H−H18、JIS H4160−A8079H−H18等が好ましく用いられる。また、熱伝導性の高いJIS H4000の2000系、5000系、6000系のアルミニウム箔を用いてもよい。   The material of the hard aluminum foil 21 is not particularly limited, but JIS H4160-A3003H-H18, JIS H4160-A3004H-H18, JIS H4160-A8021H-H18, JIS H4160-A8079H-H18, etc. are preferably used. It is done. Further, JIS H4000 2000 series, 5000 series, and 6000 series aluminum foils having high thermal conductivity may be used.

前記硬質金属箔21の厚さは30〜300μmであるのが好ましい。30μm以上であることで、電池内部の内圧による膨れ、変形を十分に防止できると共に、電池内部の熱を外部により効率良く逃がすことができる。また、300μm以下であることで、この硬質金属箔21と、未延伸樹脂フィルム23、延伸樹脂フィルム24との貼り合わせ等の積層加工が容易になるし、封止部形成のためのヒートシールも容易化される。中でも、前記硬質金属箔21の厚さは50〜200μmであるのが特に好ましい。   The thickness of the hard metal foil 21 is preferably 30 to 300 μm. When the thickness is 30 μm or more, swelling and deformation due to internal pressure inside the battery can be sufficiently prevented, and heat inside the battery can be efficiently released to the outside. Further, by being 300 μm or less, lamination processing such as bonding of the hard metal foil 21 to the unstretched resin film 23 and the stretched resin film 24 becomes easy, and heat sealing for forming a sealing portion is also possible. Facilitated. Especially, it is especially preferable that the thickness of the said hard metal foil 21 is 50-200 micrometers.

前記第二外装材20を構成する未延伸樹脂フィルム23としては、特に限定されるものではないが、未延伸ポリプロピレンフィルム、未延伸酸変性ポリプロピレンフィルム、未延伸ポリエチレンフィルム、未延伸酸変性ポリエチレンフィルム、アイオノマー樹脂フィルム等が好ましく用いられる。これら未延伸フィルムの2種以上を積層した構成としてもよい。前記未延伸樹脂フィルム23の厚さは20〜100μmであるのが好ましい。   The unstretched resin film 23 constituting the second exterior material 20 is not particularly limited, but is unstretched polypropylene film, unstretched acid-modified polypropylene film, unstretched polyethylene film, unstretched acid-modified polyethylene film, An ionomer resin film or the like is preferably used. It is good also as a structure which laminated | stacked 2 or more types of these unstretched films. The unstretched resin film 23 preferably has a thickness of 20 to 100 μm.

前記第二外装材20を構成する延伸樹脂フィルム24としては、特に限定されるものではないが、延伸ナイロンフィルム、延伸ポリエステルフィルム、延伸ポリエチレンナフタレートフィルム、延伸ポリプロピレンフィルム等が好ましく用いられる。自動車用途等では、自動車で使用されるクーラント液やガソリン等が付着しても化学変化が起こり難い延伸ポリエステルフィルムを用いるのが好適である。これら延伸フィルムの2種以上を積層した構成としてもよい。前記延伸樹脂フィルム24の厚さは5〜40μmであるのが好ましい。   The stretched resin film 24 constituting the second exterior material 20 is not particularly limited, but a stretched nylon film, a stretched polyester film, a stretched polyethylene naphthalate film, a stretched polypropylene film, and the like are preferably used. In automotive applications, it is preferable to use a stretched polyester film that hardly undergoes a chemical change even when a coolant liquid or gasoline used in an automobile adheres. It is good also as a structure which laminated | stacked 2 or more types of these stretched films. The stretched resin film 24 preferably has a thickness of 5 to 40 μm.

前記第一接着剤層25及び前記第二接着剤層26を構成する接着剤としては、特に限定されるものではないが、例えば、ポリエーテル−ウレタン系接着剤、ポリエステル−ウレタン系接着剤、ポリアクリル−ウレタン系接着剤、ポリアミド−ウレタン系接着剤、ポリイミド−ウレタン系接着剤、エポキシ−ウレタン系接着剤等が挙げられる。   Although it does not specifically limit as an adhesive agent which comprises said 1st adhesive bond layer 25 and said 2nd adhesive bond layer 26, For example, polyether-urethane type adhesive, polyester-urethane type adhesive, poly Examples include acrylic-urethane adhesives, polyamide-urethane adhesives, polyimide-urethane adhesives, and epoxy-urethane adhesives.

次に、この発明の具体的実施例について説明するが、本発明はこれら実施例のものに特に限定されるものではない。   Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples.

<実施例1>
厚さ40μmの軟質アルミニウム箔(JIS H4160−A8079H−O)の一方の面に、ポリエステル−ウレタン系接着剤を介して厚さ15μmの延伸ナイロンフィルムを貼合し、さらにこの上にポリエステル−ウレタン系接着剤を介して厚さ12μmの延伸ポリエステルフィルムを貼合した後、前記軟質アルミニウム箔の他方の面に、ポリアクリル系接着剤を介して厚さ80μmの未延伸ポリプロピレンフィルムを貼合して、第一外装材10を得た(図2(A)参照)。
<Example 1>
A stretched nylon film having a thickness of 15 μm is bonded to one surface of a 40 μm-thick soft aluminum foil (JIS H4160-A8079H-O) via a polyester-urethane adhesive, and a polyester-urethane system is further formed thereon. After pasting a stretched polyester film having a thickness of 12 μm via an adhesive, an unstretched polypropylene film having a thickness of 80 μm is pasted on the other surface of the soft aluminum foil via a polyacrylic adhesive, The 1st exterior material 10 was obtained (refer FIG. 2 (A)).

厚さ150μmの硬質アルミニウム箔(JIS H4160−A3004H−H18)の一方の面に、ポリエステル−ウレタン系接着剤を介して厚さ12μmの延伸ポリエステルフィルムを貼合した後、前記硬質アルミニウム箔の他方の面に、ポリアクリル系接着剤を介して厚さ80μmの未延伸ポリプロピレンフィルムを貼合することによって、第二外装材20を得た。   After a stretched polyester film having a thickness of 12 μm is bonded to one surface of a hard aluminum foil having a thickness of 150 μm (JIS H4160-A3004H-H18) via a polyester-urethane adhesive, the other of the hard aluminum foil is bonded. A second exterior material 20 was obtained by bonding an unstretched polypropylene film having a thickness of 80 μm to the surface via a polyacrylic adhesive.

次に、前記平面状の第一外装材10を金型を用いて熱プレス成形することによって、縦145mm、横130mm、深さ5mmの収容ケース17と、該収容ケース17の上面開放口の周縁から略水平方向の外方に向けて延ばされた幅10mmの封止用周縁部18とを有する立体成形体10Aを得た(図2(B)参照)。   Next, the flat first exterior material 10 is hot press-molded using a mold, whereby a housing case 17 having a length of 145 mm, a width of 130 mm, and a depth of 5 mm, and a peripheral edge of the upper surface opening of the housing case 17 A solid molded body 10A having a sealing peripheral edge 18 having a width of 10 mm extended outward in a substantially horizontal direction was obtained (see FIG. 2B).

一方、縦144mm、横129mm、厚さ30μmのアルミニウム箔と、縦144mm、横129mm、厚さ250μmのセルロース製セパレータと、縦144mm、横129mm、厚さ20μmの銅箔とをこの順に重ねたものを1セットとして、15セットを重ねたものを作成して、組電池本体部(模擬品)2を得た。   On the other hand, an aluminum foil having a length of 144 mm, a width of 129 mm, a thickness of 30 μm, a cellulose separator having a length of 144 mm, a width of 129 mm, and a thickness of 250 μm, and a copper foil having a length of 144 mm, a width of 129 mm, and a thickness of 20 μm stacked in this order. As a set, a set of 15 sets was created, and an assembled battery body (simulated product) 2 was obtained.

前記立体成形体10Aの収容ケース17内に前記組電池本体部2を収容せしめ(図2(C)参照)、前記収容ケース17内に電解液20gと純水20mgを投入した後、前記組電池本体部2の上に第二外装材20を未延伸ポリプロピレンフィルム23が内面になるように載置し、該第二外装材20の上面を0.086MPaの減圧下で200℃の熱板で3秒間押圧して、第二外装材の周縁部28と第一外装材の封止用周縁部18とを封止接合することによって、ラミネート組電池1を作製した。   The assembled battery body 2 is accommodated in the accommodating case 17 of the three-dimensional molded body 10A (see FIG. 2C), and 20 g of electrolytic solution and 20 mg of pure water are introduced into the accommodating case 17, and then the assembled battery The second exterior member 20 is placed on the main body 2 so that the unstretched polypropylene film 23 becomes the inner surface, and the upper surface of the second exterior member 20 is 3 with a hot plate at 200 ° C. under a reduced pressure of 0.086 MPa. The laminate assembled battery 1 was produced by pressing for 2 seconds and sealingly joining the peripheral edge portion 28 of the second exterior material and the peripheral edge portion 18 for sealing of the first exterior material.

なお、得られたラミネート組電池1において、第二外装材の周縁部28と第一外装材の封止用周縁部18とが接合された封止部の幅Wは10mmであった。   In the laminated battery assembly 1 obtained, the width W of the sealing portion in which the peripheral edge portion 28 of the second exterior material and the peripheral edge portion 18 for sealing of the first exterior material were joined was 10 mm.

また、前記電解液は、LiPF6を混合液(エチレンカーボネート/ジメチレンカーボネート/ジメチルカーボネートが1:1:1の体積比率で混合された液)で1モル/Lに調整した液である。 The electrolytic solution is a solution in which LiPF 6 is adjusted to 1 mol / L with a mixed solution (a solution in which ethylene carbonate / dimethylene carbonate / dimethyl carbonate is mixed at a volume ratio of 1: 1: 1).

<実施例2>
厚さ150μmの硬質アルミニウム箔に代えて、厚さ100μmの硬質アルミニウム箔(JIS H4160−A3004H−H18)を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Example 2>
A laminated battery assembly 1 was produced in the same manner as in Example 1 except that a hard aluminum foil having a thickness of 100 μm (JIS H4160-A3004H-H18) was used instead of the hard aluminum foil having a thickness of 150 μm.

<実施例3>
第二外装材の周縁部28と第一外装材の封止用周縁部18とが接合された封止部の幅Wが2mmになるように設計変更した以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Example 3>
Except that the design was changed so that the width W of the sealing portion where the peripheral edge portion 28 of the second exterior material and the peripheral edge portion 18 for sealing of the first external material were joined was 2 mm, the same as in Example 1. A laminated battery pack 1 was produced.

<実施例4>
厚さ150μmの硬質アルミニウム箔に代えて、厚さ80μmのステンレス箔(JIS304−H)を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Example 4>
A laminated battery assembly 1 was produced in the same manner as in Example 1 except that a stainless steel foil (JIS304-H) having a thickness of 80 μm was used instead of the hard aluminum foil having a thickness of 150 μm.

<実施例5>
厚さ150μmの硬質アルミニウム箔に代えて、厚さ80μmの鉄箔を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Example 5>
A laminated battery assembly 1 was produced in the same manner as in Example 1 except that an iron foil having a thickness of 80 μm was used instead of the hard aluminum foil having a thickness of 150 μm.

<実施例6>
厚さ150μmの硬質アルミニウム箔に代えて、厚さ100μmの銅箔を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Example 6>
A laminated battery assembly 1 was produced in the same manner as in Example 1 except that a copper foil having a thickness of 100 μm was used instead of the hard aluminum foil having a thickness of 150 μm.

<実施例7>
厚さ150μmの硬質アルミニウム箔に代えて、厚さ100μmのニッケル箔を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Example 7>
A laminated battery assembly 1 was produced in the same manner as in Example 1 except that a nickel foil having a thickness of 100 μm was used instead of the hard aluminum foil having a thickness of 150 μm.

<比較例1>
第二外装材として、厚さ40μmの軟質アルミニウム箔(JIS H4160−A8079H−O)の一方の面に、ポリエステル−ウレタン系接着剤を介して厚さ15μmの延伸ナイロンフィルムを貼合し、さらにこの上にポリエステル−ウレタン系接着剤を介して厚さ12μmの延伸ポリエステルフィルムを貼合した後、前記軟質アルミニウム箔の他方の面に、ポリアクリル系接着剤を介して厚さ80μmの未延伸ポリプロピレンフィルムを貼合して得た積層体(実施例1で使用した第一外装材と同一構成のもの)を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Comparative Example 1>
As a second exterior material, a stretched nylon film having a thickness of 15 μm is bonded to one surface of a 40 μm-thick soft aluminum foil (JIS H4160-A8079H-O) via a polyester-urethane adhesive, and this After bonding a stretched polyester film having a thickness of 12 μm via a polyester-urethane adhesive on the other surface, an unstretched polypropylene film having a thickness of 80 μm via a polyacrylic adhesive on the other surface of the soft aluminum foil. A laminated battery assembly 1 was produced in the same manner as in Example 1 except that the laminate (having the same configuration as the first exterior material used in Example 1) obtained by bonding was used.

<比較例2>
第二外装材として、厚さ80μmの軟質アルミニウム箔(JIS H4160−A8079H−O)の一方の面に、ポリエステル−ウレタン系接着剤を介して厚さ12μmの延伸ポリエステルフィルムを貼合した後、前記軟質アルミニウム箔の他方の面に、ポリアクリル系接着剤を介して厚さ80μmの未延伸ポリプロピレンフィルムを貼合して得た積層体を用いた以外は、実施例1と同様にしてラミネート組電池1を作製した。
<Comparative example 2>
After bonding a stretched polyester film having a thickness of 12 μm on one surface of a soft aluminum foil having a thickness of 80 μm (JIS H4160-A8079H-O) as a second exterior material via a polyester-urethane adhesive, A laminated assembled battery in the same manner as in Example 1 except that a laminate obtained by bonding an unstretched polypropylene film having a thickness of 80 μm to the other surface of the soft aluminum foil via a polyacrylic adhesive was used. 1 was produced.

上記のようにして得られたラミネート組電池の変形防止性能及び放熱性能を下記評価法に基づいて評価した。これら評価結果を表1に示す。   The deformation prevention performance and heat dissipation performance of the laminate battery obtained as described above were evaluated based on the following evaluation methods. These evaluation results are shown in Table 1.

<変形防止性能評価法>
実施例1のラミネート組電池を5個準備し、図5に示すように、各組電池の第二外装材20が下面側になるようにしてこれら5個のラミネート組電池1を重ね合わせたものを、上面部が開放されたポリアクリル製の透明ケース61内に配置すると共に、5個積み重ねたうちの最上位置のラミネート組電池1の上面に両面粘着テープ62を介して厚さ150μmの硬質アルミニウム箔63を貼り付けた。この状態で最下位置のラミネート組電池1の下面から最上位置の硬質アルミニウム箔63までの高さHa(冷熱試験前の高さHa)を測定した(図5参照)。
<Deformation prevention performance evaluation method>
Five laminated battery packs of Example 1 were prepared, and as shown in FIG. 5, the five laminated battery packs 1 were overlapped so that the second exterior member 20 of each battery pack was on the lower surface side. Is placed in a transparent case 61 made of polyacryl with an open upper surface portion, and hard aluminum having a thickness of 150 μm is attached to the upper surface of the laminated battery pack 1 at the top of the five stacked layers via a double-sided adhesive tape 62. A foil 63 was attached. In this state, the height Ha from the lower surface of the lowermost laminated battery assembly 1 to the uppermost hard aluminum foil 63 (height before the cooling test) was measured (see FIG. 5).

次に、積み重ねられた5個のラミネート組電池を収容した透明ケースを80℃に設定された恒温槽に入れて8時間静置した後、−30℃の冷凍庫に入れて8時間静置した。このような冷熱サイクルを50回(50サイクル)繰り返した後、前記同様に最下位置のラミネート組電池1の下面から最上位置の硬質アルミニウム箔63までの高さHb(冷熱試験後の高さHb)を測定した(図5参照)。高さの変化量(Hb−Ha)を算出し、これより変形防止性を評価した。   Next, the transparent case containing the five laminated battery packs stacked was placed in a thermostat set at 80 ° C. and allowed to stand for 8 hours, and then placed in a freezer at −30 ° C. for 8 hours. After repeating such a cooling cycle 50 times (50 cycles), the height Hb from the lower surface of the laminated battery pack 1 at the lowest position to the hard aluminum foil 63 at the highest position (the height Hb after the cooling test) is repeated as described above. ) Was measured (see FIG. 5). The amount of change in height (Hb-Ha) was calculated, and the deformation prevention property was evaluated from this.

実施例2〜7、比較例1、2のラミネート組電池についても上記と同様にして変形防止性能を評価した。   The deformation prevention performance was evaluated in the same manner as above for the laminated batteries of Examples 2 to 7 and Comparative Examples 1 and 2.

<放熱性能評価法>
ラミネート組電池を第二外装材が下面側になるように80℃に設定された恒温槽に入れて24時間静置した後、取り出して常温の条件下で放置し、ラミネート組電池の本体部の内部の中心部の温度が50℃まで低下するのに要する時間(放置開始から50℃になるまでの時間)、及び30℃まで低下するのに要する時間(放置開始から30℃になるまでの時間)を測定し、これより放熱性能を評価した。
<Heat dissipation performance evaluation method>
The laminated battery is placed in a thermostat set at 80 ° C. so that the second exterior material is on the lower surface side, and left to stand for 24 hours. Then, the laminated battery is taken out and allowed to stand under normal temperature conditions. Time required for the temperature of the inner central portion to decrease to 50 ° C. (time from the start of standing until 50 ° C.) and time required for the temperature to decrease to 30 ° C. (time from the start of leaving to 30 ° C.) ) Was measured, and the heat dissipation performance was evaluated from this.

Figure 0005558912
Figure 0005558912

表1から明らかなように、本発明の実施例1〜7のラミネート組電池は、冷熱試験前後の高さの変化量が小さく、電解液の分解により発生したガスによる組電池の膨れを十分に抑制することができており、変形防止性に優れている。また、本発明の実施例1〜7のラミネート組電池は、組電池本体部の温度の低下が速く、放熱性に優れている。   As is clear from Table 1, the laminated battery packs of Examples 1 to 7 of the present invention have a small amount of change in height before and after the cooling test, and the swelling of the battery pack due to the gas generated by the decomposition of the electrolyte is sufficient. It can be suppressed and is excellent in deformation prevention. Moreover, the laminated battery packs of Examples 1 to 7 of the present invention have a rapid decrease in the temperature of the battery pack body and are excellent in heat dissipation.

これに対し、第二外装材の構成層の1つである金属箔として軟質アルミニウム箔を用いた比較例1、2のラミネート組電池は、変形防止性に劣る上に、放熱性も不十分であった。   On the other hand, the laminated batteries of Comparative Examples 1 and 2 using a soft aluminum foil as a metal foil that is one of the constituent layers of the second exterior material are inferior in deformation prevention and also have insufficient heat dissipation. there were.

本発明に係るラミネート組電池は、ハイブリッド自動車、電気自動車等の電源、或いは風力発電、太陽光発電、夜間電気の蓄電用として好適に用いられる。また、本発明の組電池用ラミネート外装材は、ハイブリッド自動車、電気自動車等の電源に使用される組電池の外装材、或いは風力発電、太陽光発電、夜間電気の蓄電用に使用される組電池の外装材として好適に用いられる。   The laminated assembled battery according to the present invention is suitably used as a power source for a hybrid vehicle, an electric vehicle or the like, or for storing wind power, solar power, or night electricity. Moreover, the laminated outer packaging material for the assembled battery of the present invention is an assembled material for an assembled battery used for a power source of a hybrid vehicle, an electric vehicle or the like, or an assembled battery used for wind power generation, solar power generation, night electricity storage. It is suitably used as an exterior material.

1…ラミネート組電池
2…組電池本体部
10…第一外装材
10A…立体成形体
11…軟質アルミニウム箔
12…熱可塑性樹脂フィルム
17…収容ケース
18…封止用周縁部
20…第二外装材
21…硬質金属箔
22…熱可塑性樹脂フィルム
28…周縁部
DESCRIPTION OF SYMBOLS 1 ... Laminate assembled battery 2 ... Assembly battery main-body part 10 ... 1st exterior material 10A ... 3D molded object 11 ... Soft aluminum foil 12 ... Thermoplastic resin film 17 ... Housing case 18 ... Peripheral part 20 for sealing ... 2nd exterior material 21 ... Hard metal foil 22 ... Thermoplastic resin film 28 ... Peripheral part

Claims (7)

複数個の電池で構成される組電池本体部と、
少なくとも軟質アルミニウム箔及び熱可塑性樹脂フィルムを構成層として含む第一外装材と、
少なくとも硬質金属箔及び熱可塑性樹脂フィルムを構成層として含む第二外装材とを備えたラミネート組電池であって、
前記第一外装材は、前記組電池本体部を収容し得る収容ケースと、該収容ケースの上面開放口の周縁から水平方向の外方に向けて延ばされた封止用周縁部とを有する立体形状に成形され、
前記第二外装材は、平面状であり、
前記第一外装材の収容ケース内に前記組電池本体部が収容され、該組電池本体部の上に前記第二外装材が配置され、該第二外装材の周縁部と前記第一外装材の封止用周縁部とが接合されて封止され、
前記第二外装材の周縁部と前記第一外装材の封止用周縁部とが接合された封止部の幅が1mm以上であり、
前記ラミネート組電池は、重ね合わされて使用されるものであることを特徴とするラミネート組電池。
An assembled battery body comprising a plurality of batteries;
A first exterior material comprising at least a soft aluminum foil and a thermoplastic resin film as constituent layers;
A laminated battery assembly comprising at least a hard metal foil and a second exterior material containing a thermoplastic resin film as a constituent layer,
It said first outer package includes: the set and the battery body portion housing case can accommodate, sealing the peripheral edge portion which extends outwardly of the periphery or et water horizontal direction of the upper surface opening port of the housing case Formed into a three-dimensional shape having
The second exterior material is planar,
The assembled battery body is housed in the housing case of the first exterior material, the second exterior material is disposed on the assembled battery body, and the peripheral portion of the second exterior material and the first exterior material The sealing peripheral edge part is joined and sealed,
The width of the sealing portion where the peripheral edge of the second exterior material and the peripheral edge for sealing of the first external material are joined is 1 mm or more,
The laminate battery pack is used by being laminated.
前記封止部が、前記収容ケースの上面開放口の周縁から水平方向の外方に向けて延ばされている請求項1に記載のラミネート組電池。 The sealing portion is a laminate battery pack according to claim 1 which are extended toward the periphery or et water horizontal direction of the outside of the open top mouth of the housing case. 前記封止部の幅が3〜15mmである請求項1または2に記載のラミネート組電池。   The laminated battery assembly according to claim 1 or 2, wherein a width of the sealing portion is 3 to 15 mm. 前記軟質アルミニウム箔の厚さが40〜120μmである請求項1〜3のいずれか1項に記載のラミネート組電池。   The laminate assembled battery according to any one of claims 1 to 3, wherein a thickness of the soft aluminum foil is 40 to 120 µm. 前記硬質金属箔の厚さが30〜300μmである請求項1〜4のいずれか1項に記載のラミネート組電池。   The laminated battery assembly according to any one of claims 1 to 4, wherein the thickness of the hard metal foil is 30 to 300 µm. 前記硬質金属箔の厚さが50〜200μmである請求項1〜4のいずれか1項に記載のラミネート組電池。   The laminated battery assembly according to any one of claims 1 to 4, wherein the thickness of the hard metal foil is 50 to 200 µm. 前記硬質金属箔として、ステンレス箔、鉄箔、銅箔、ニッケル箔または硬質アルミニウム箔が用いられている請求項1〜6のいずれか1項に記載のラミネート組電池。   The laminated battery assembly according to any one of claims 1 to 6, wherein a stainless steel foil, an iron foil, a copper foil, a nickel foil or a hard aluminum foil is used as the hard metal foil.
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