JP5124188B2 - Disposable diapers - Google Patents

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JP5124188B2
JP5124188B2 JP2007181590A JP2007181590A JP5124188B2 JP 5124188 B2 JP5124188 B2 JP 5124188B2 JP 2007181590 A JP2007181590 A JP 2007181590A JP 2007181590 A JP2007181590 A JP 2007181590A JP 5124188 B2 JP5124188 B2 JP 5124188B2
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elastic
sheet
elastic member
inner layer
outer layer
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JP2008154998A (en
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広幸 矢野
貞直 真鍋
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Daio Paper Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/086Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using a rotary anvil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/344Stretching or tensioning the joint area during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/433Casing-in, i.e. enclosing an element between two sheets by an outlined seam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729Textile or other fibrous material made from plastics
    • B29C66/7294Non woven mats, e.g. felt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83415Roller, cylinder or drum types the contact angle between said rollers, cylinders or drums and said parts to be joined being a non-zero angle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0046Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4871Underwear
    • B29L2031/4878Diapers, napkins

Description

本発明は、紙おむつに関し、詳しくは胴回り部に弾性伸縮部材を配した伸縮部を有するパンツ型紙おむつに関するものである。   The present invention relates to a paper diaper, and more particularly to a pants-type paper diaper having an expansion / contraction part in which an elastic expansion / contraction member is arranged on a waist part.

例えば、吸収性物品であるパンツ型の紙おむつにおいて、図1及び図6に示すように、フィット機能を付加させるため、伸縮部として腹及び腰回りにシャーリングSを形成する場合がある(例えば、特許文献1参照)。このシャーリングSは、2枚または3枚以上の通気・撥水性の不織布を積層固定してなる外装シート1で糸ゴム等の弾性伸縮部材2,2,…を挟み込み、弾性伸縮部材2,2,…を引張った状態で、間欠的に弾性伸縮部材2,2,…と外装シート1とをホットメルト等の接着剤で固定し、この弾性伸縮部材2,2,…を収縮させて形成されるものである。なお、図1において、WOはウエスト開口部、LOはレッグ開口部を示している。
弾性伸縮部材2,2,…を不織布等のシート1に固定するための公知の技術として、オンラインで弾性伸縮部材2,2,…若しくは外装シートのどちらか一方、又は弾性伸縮部材2,2,…及び外装シート1の両方にホットメルト等の接着剤を塗布し、その後、弾性伸縮部材2,2,…を挟み込んだ状態でニップすることにより固着させるのが一般的である。
また近年では、間欠的に配置され、接着面となる突起によって構成されたアンビルロール(図示せず)と、これに対向する位置に配置された熱融着装置(図示せず)との間に、シート1で弾性伸縮部材2,2,…を挟み込んだ状態で連続供給し、外装シート1と弾性伸縮部材2,2,…とを機械的に挟み潰した状態で固定する技術も紹介されている。
特開2002−172132号公報 特開2004−330777号公報
For example, in a pants-type paper diaper that is an absorbent article, as shown in FIGS. 1 and 6, a shearing S may be formed around the abdomen and waist as an expansion / contraction part in order to add a fitting function (for example, Patent Documents). 1). This shearing S sandwiches elastic elastic members 2, 2,..., Such as thread rubber, with an exterior sheet 1 formed by laminating and fixing two or three breathable / water-repellent nonwoven fabrics, and elastic elastic members 2, 2,. The elastic elastic members 2, 2,... And the exterior sheet 1 are intermittently fixed with an adhesive such as hot melt and the elastic elastic members 2, 2,. Is. In FIG. 1, WO indicates a waist opening, and LO indicates a leg opening.
As a known technique for fixing the elastic elastic members 2, 2,... To the sheet 1 such as the nonwoven fabric, either the elastic elastic members 2, 2,. In general, an adhesive such as hot melt is applied to both the outer sheet 1 and the exterior sheet 1 and then fixed by niping the elastic elastic members 2, 2,.
Further, in recent years, an anvil roll (not shown) that is intermittently arranged and is constituted by a protrusion that becomes an adhesive surface, and a heat fusion device (not shown) arranged at a position facing the anvil roll (not shown). In addition, a technique for continuously supplying the elastic stretchable members 2, 2,... Between the sheets 1 and fixing the exterior sheet 1 and the elastic stretchable members 2, 2,. Yes.
JP 2002-172132 A JP 2004-330777 A

しかしながら、ホットメルト接着剤を使用する場合には、接着剤の接着力を一定に保つため接着剤の温度管理等の製造設備の煩雑化を招くと共に、ゴム等の弾性伸縮部材に塗着しなかった接着剤が加圧ロール、移設ベルト等の製造設備に塗着するため、製造設備の摺動部の抵抗を大きくする等のマシントラブルや製品への異物混入の原因となる虞があった。また、ホットメルトを溶解させるための熱(150〜200℃)によって、機械部品が劣化したり、周辺気温の上昇を招いたりという弊害もあった。
一方、ホットメルト以外の接着剤は、揮発性の溶媒が人体に有害であったり、常温でも流動性があり十分な接着強度が発揮できなかったりするため、好ましくない。
また、紙おむつの製品として、接着剤によって弾性伸縮部材と不織布(外装シート)を固着して伸縮部を形成する場合、伸縮部の通気性や柔らかさが失われるという問題もある。
さらに、特許文献2記載の発明の挟み潰した状態で固定する方法では、ゴム等の弾性伸縮部材が劣化して、弾性伸縮部材の強度や伸縮性が低下してしまうという問題があった。
このように、伸縮部形成方法において上記のような問題があるばかりでなく、従来のパンツ型の紙おむつの伸縮部においても通気性や柔らかさ、伸縮性等に改善の余地がある。
そこで、本発明の主たる課題は、伸縮部において接着剤を使用せずに弾性伸縮部材と外装シートを固定し、通気性や柔らかさ、伸縮性等を向上させた紙おむつを提供することにある。
However, when a hot melt adhesive is used, the adhesive strength of the adhesive is kept constant, resulting in complicated manufacturing equipment such as temperature control of the adhesive and not being applied to elastic elastic members such as rubber. In addition, since the adhesive is applied to manufacturing equipment such as a pressure roll and a transfer belt, there is a risk of causing machine troubles such as increasing the resistance of the sliding portion of the manufacturing equipment and mixing of foreign substances into the product. In addition, there is a problem that mechanical parts are deteriorated or the ambient temperature is increased by heat (150 to 200 ° C.) for dissolving the hot melt.
On the other hand, an adhesive other than hot melt is not preferable because a volatile solvent is harmful to the human body or it is fluid at room temperature and cannot exhibit sufficient adhesive strength.
Moreover, when the elastic stretchable member and the nonwoven fabric (exterior sheet) are fixed with an adhesive to form the stretchable portion as a paper diaper product, there is a problem that the breathability and softness of the stretchable portion are lost.
Furthermore, in the method of fixing in the pinched state of the invention described in Patent Document 2, there is a problem that the elastic stretchable member such as rubber is deteriorated and the strength and stretchability of the elastic stretchable member are lowered.
As described above, the stretchable portion forming method has not only the above-described problems, but also the stretchability of the conventional pant-type paper diaper has room for improvement in air permeability, softness, stretchability, and the like.
Then, the main subject of this invention is providing the paper diaper which fixed the elastic elastic member and the exterior sheet | seat, without using an adhesive agent in an expansion-contraction part, and improved air permeability, softness, stretchability, etc.

上記課題を解決した本発明は、次のとおりである。
<請求項1記載の発明>
請求項1記載の発明は内側層と外側層とを有する外装シートと、この外装シートの身体側に設けられた、対象物を吸収し保持する吸収部と、を備え、
胴回り部における前記内側層と外側層との間に、平行に並べた複数の弾性伸縮部材が挟み込まれた伸縮部を有する紙おむつであって、
前記弾性伸縮部材に引張力をかけた状態で、前記弾性伸縮部材の直径方向両側部近傍において、前記内側層と外側層とを前記供給方向に間欠的に溶着し、
その後に、前記内側層と外側層との溶着部分によって閉鎖された断面空間内において、前記弾性伸縮部材に引張力を解放して前記弾性伸縮部材の断面外径を拡大させ、前記弾性伸縮部材の外面と前記閉鎖された空間を形成する層シートとの摩擦力によって、前記弾性伸縮部材をシートに固定することにより前記伸縮部を形成した、
ことを特徴とする紙おむつである。
The present invention that has solved the above problems is as follows.
<Invention of Claim 1>
The invention according to claim 1 includes an exterior sheet having an inner layer and an outer layer, and an absorption portion that is provided on the body side of the exterior sheet and absorbs and holds an object.
A paper diaper having a stretchable part in which a plurality of elastic stretchable members arranged in parallel are sandwiched between the inner layer and the outer layer in the waistline part,
With the tensile force applied to the elastic elastic member , the inner layer and the outer layer are intermittently welded in the supply direction in the vicinity of both sides in the diameter direction of the elastic elastic member,
Thereafter, in the cross-sectional space closed by the welded portion between the inner layer and the outer layer, the elastic elastic member is released with a tensile force to increase the cross-sectional outer diameter of the elastic elastic member. The elastic part was formed by fixing the elastic elastic member to the sheet by the frictional force between the outer surface and the layer sheet forming the closed space,
It is a paper diaper characterized by that.

<請求項2記載の発明>
請求項2記載の発明は内側層と外側層とを有する外装シートと、この外装シートの身体側に設けられた、対象物を吸収し保持する吸収部と、を備え、
胴回り部における前記内側層と外側層との間に、平行に並べた複数の弾性伸縮部材が挟み込まれた伸縮部を有する紙おむつであって、
前記弾性伸縮部材に引張力をかけた状態で、前記弾性伸縮部材の直径方向両側部近傍及び前記弾性伸縮部材と重なる両側部において、前記内側層と外側層とを前記供給方向に間欠的に溶着し、
その後に、前記内側層と外側層との溶着部分によって閉鎖された断面空間内において、前記弾性伸縮部材に引張力を解放して前記弾性伸縮部材の断面外径を拡大させ、前記弾性伸縮部材の外面と前記閉鎖された空間を形成する層シートとの摩擦力、並びに前記側部におけるシートとの接合力によって、記弾性伸縮部材をシートに固定することにより前記伸縮部を形成した、
ことを特徴とする紙おむつである。
<Invention of Claim 2>
The invention according to claim 2 includes an exterior sheet having an inner layer and an outer layer, and an absorption portion that is provided on the body side of the exterior sheet and absorbs and holds an object.
A paper diaper having a stretchable part in which a plurality of elastic stretchable members arranged in parallel are sandwiched between the inner layer and the outer layer in the waistline part,
Wherein while applying a tensile force to the resilient and elastic members, the side portions overlapping the sides and near the resilient and elastic members in the diametrical direction of the resilient and elastic members, and said inner and outer layers intermittently to the feed direction Welded,
Thereafter, in the cross-sectional space closed by the welded portion between the inner layer and the outer layer, the elastic elastic member is released with a tensile force to increase the cross-sectional outer diameter of the elastic elastic member. The elastic part was formed by fixing the elastic elastic member to the sheet by the frictional force between the outer surface and the layer sheet forming the closed space, and the joining force with the sheet at the side part,
It is a paper diaper characterized by that.

<請求項3記載の発明>
請求項3記載の発明は、前記弾性伸縮部材は、平行に配設された複数の弾性糸とこれらに直交する複数の弾性糸とによりネット状に構成されたものである、請求項1又は2記載の紙おむつ。
<Invention of Claim 3>
According to a third aspect of the present invention, the elastic elastic member is configured in a net shape by a plurality of elastic yarns arranged in parallel and a plurality of elastic yarns orthogonal to the elastic yarns. The paper diaper described.

(作用効果)
伸縮部は、弾性伸縮部材に引張力をかけた状態で、弾性伸縮部材の直径方向両側部近傍で前記内側層と外側層とが所定の間隔をもって溶着されることにより、弾性伸縮部材が外装シートとの摩擦力によって固定される構成とすることで、接着剤による劣化を防止することができる。また、弾性伸縮部材が接着されていないことにより、通気性や柔らかさが確保された伸縮部を形成することができる。溶着は、超音波溶着又は熱溶着とすることができる。ただし、弾性伸縮部材や外装シート周辺部に与える熱及び圧力の影響が熱溶着よりも超音波溶着の方が少ないため、超音波溶着を用いることがより好適である。
また、伸縮部を、弾性伸縮部材に引張力をかけた状態で、弾性伸縮部材の直径方向両側部と、前記内側層と外側層とが所定の間隔をもって溶着されることにより、弾性伸縮部材が外装シートとの摩擦力及び弾性伸縮部材の直径方向両側部の接着力によって外装シートに固定される構成とすることにより、外装シートとの摩擦力に加えて弾性伸縮部材の幅方向の端部の接着力によって弾性伸縮部材がより強固に固定される。なお、接着は弾性伸縮部材の幅方向の端部だけのため、弾性伸縮部材の劣化や切断の虞はない。
なお、弾性伸縮部材が外装シートとの摩擦力によって固定される仕組は、弾性伸縮部材に引張力をかけた状態で、弾性伸縮部材の幅方向の両端部近傍で内側層と外側層とを間欠的に溶着し、弾性伸縮部材を外装シートに固定することで、その後に負荷をなくすと(ノーテンション)、弾性伸縮部材の断面外径が大きくなり、内側層と外側層との溶着部分により弾性伸縮部材の直径方向両側部から挟むように押圧力がかかるようになる。その結果、弾性伸縮部材を接着剤で固定することなく、シートとの摩擦力のみによって弾性伸縮部材が固定されるものである。
弾性伸縮部材としては、平行に配設された複数の弾性糸とこれらに直交する複数の弾性糸とによりネット状に構成されたものを用いてもよい。
(Function and effect)
The stretchable part is welded with a predetermined distance between the inner layer and the outer layer in the vicinity of both sides in the diameter direction of the elastic stretchable member in a state where a tensile force is applied to the elastic stretchable member, so that the elastic stretchable member is mounted on the exterior. By setting it as the structure fixed with the frictional force with a sheet | seat, deterioration by an adhesive agent can be prevented. Moreover, since the elastic elastic member is not bonded, an expansion / contraction part in which air permeability and softness are ensured can be formed. The welding can be ultrasonic welding or heat welding. However, it is more preferable to use ultrasonic welding because the influence of heat and pressure on the elastic stretchable member and the outer periphery of the exterior sheet is less than that of ultrasonic welding.
In addition, the elastic expansion / contraction member is formed by welding the elastic expansion / contraction member with a predetermined interval between the both sides in the diameter direction of the elastic expansion / contraction member and the inner layer and the outer layer in a state where a tensile force is applied to the elastic expansion / contraction member. Is fixed to the exterior sheet by the frictional force with the exterior sheet and the adhesive force of the both sides in the diametrical direction of the elastic expansion / contraction member, in addition to the frictional force with the exterior sheet, the end in the width direction of the elastic expansion / contraction member The elastic elastic member is more firmly fixed by the adhesive force of the part. In addition, since adhesion is only the end portion in the width direction of the elastic elastic member, there is no risk of deterioration or cutting of the elastic elastic member.
The mechanism in which the elastic elastic member is fixed by the frictional force with the exterior sheet is such that the inner layer and the outer layer are intermittently provided in the vicinity of both end portions in the width direction of the elastic elastic member with a tensile force applied to the elastic elastic member. If the load is removed thereafter (no tension), the outer diameter of the cross section of the elastic expansion / contraction member increases, and the inner layer and the outer layer are more elastic. A pressing force is applied so as to sandwich the elastic member from both sides in the diameter direction . As a result, the elastic elastic member is fixed only by the frictional force with the sheet without fixing the elastic elastic member with an adhesive.
As an elastic expansion-contraction member, you may use what was comprised by the net shape by the some elastic yarn arrange | positioned in parallel, and the some elastic yarn orthogonal to these.

<請求項4記載の発明>
請求項4記載の発明は、前記溶着は超音波溶着又は熱溶着による構成である、請求項1乃至3のいずれか1項記載の紙おむつである。
<Invention of Claim 4>
The invention according to claim 4 is the paper diaper according to any one of claims 1 to 3, wherein the welding is constituted by ultrasonic welding or heat welding .

<請求項5記載の発明>
請求項5記載の発明は、前記外装シートにおける前記吸収部と重なる部分で、前記弾性伸縮部材が切断されているか、または設けられていない、請求項1乃至4のいずれか1項記載の紙おむつである。
<Invention of Claim 5>
Invention of Claim 5 is a paper diaper of any one of Claims 1 thru | or 4 by which the said elastic elastic member is cut | disconnected or not provided in the part which overlaps with the said absorption part in the said exterior sheet | seat. is there.

<請求項6記載の発明>
請求項6記載の発明は、前記弾性伸縮部材の長手方向の少なくとも一方端部において、弾性伸縮部材を縦断する溶着線により、弾性伸縮部材と外装シートの内側層及び外側層とが溶着固定された構成である、請求項1乃至5のいずれか1項記載の紙おむつである。
<Invention of Claim 6>
According to a sixth aspect of the present invention, at least one end in the longitudinal direction of the elastic stretchable member is welded and fixed to the elastic stretchable member and the inner layer and the outer layer of the exterior sheet by a welding line that vertically cuts the elastic stretchable member. It is a paper diaper of any one of Claims 1 thru | or 5 which is a structure.

(作用効果)
伸縮部における内側層と外側層とを、接着剤を使用せずに、超音波溶着又は熱溶着により貼り合わされた構成とすることにより、伸縮部の通気性や柔らかさがより向上する。
また、外装シートにおける吸収部と重なる部分で、背側弾性伸縮部材及び/又は腹側弾性伸縮部材が切断されているか、または設けられていない構成とすることで、吸収部に対して作用する収縮力が弱くなるあるいは無くなり、吸収部が収縮することによる吸収阻害が発生し難くなる。
さらに、弾性伸縮部材の長手方向の少なくとも一方端部において、平行に配設された弾性伸縮部材を縦断する溶着線により、弾性伸縮部材と外装シートの内側層及び外側層とが溶着固定された構成とすることによって、弾性伸縮部材の長手方向の両端部における固定がより確実になる。
(Function and effect)
By adopting a configuration in which the inner layer and the outer layer in the stretchable part are bonded together by ultrasonic welding or heat welding without using an adhesive, the breathability and softness of the stretchable part are further improved.
Moreover, the shrinkage | contraction which acts with respect to an absorption part by setting it as the structure which the back side elastic elastic member and / or abdominal elastic elastic member are cut | disconnected or not provided in the part which overlaps with the absorption part in an exterior sheet | seat. The force becomes weak or disappears, and absorption inhibition due to the contraction of the absorption part is less likely to occur.
Furthermore, at least one end portion in the longitudinal direction of the elastic elastic member is configured such that the elastic elastic member and the inner layer and the outer layer of the exterior sheet are welded and fixed by a welding line that vertically cuts the elastic elastic member arranged in parallel. By doing so, fixing at both end portions in the longitudinal direction of the elastic stretchable member becomes more reliable.

本発明によれば、伸縮部において接着剤を使用せずに弾性伸縮部材と外装シートを固定し、通気性や柔らかさ、伸縮性等を向上させることができる等の利点がもたらされる。   According to the present invention, the elastic stretchable member and the exterior sheet can be fixed without using an adhesive in the stretchable portion, and the air permeability, softness, stretchability, and the like can be improved.

以下、本発明の実施の形態を説明する。
<パンツ型の紙おむつの全体構成>
図1〜図5には、パンツ型使い捨ておむつの例が示されている。このパンツ型使い捨ておむつ10は、外装部を構成する外装シート12と、その身体側(内面側)に固定された吸収部20とを備えている。吸収部20は、尿や軟便などの排泄物(後述する生理用ナプキンでは経血)を受け止めて吸収保持する部分であり、外装シート12は吸収部20を着用者に対して支持するための部分である。
Embodiments of the present invention will be described below.
<Overall configuration of pants-type disposable diapers>
An example of a pants-type disposable diaper is shown in FIGS. The pants-type disposable diaper 10 includes an exterior sheet 12 constituting an exterior part, and an absorption part 20 fixed to the body side (inner surface side). The absorption part 20 is a part that receives and absorbs excrement such as urine and loose stool (menstrual blood in the case of a sanitary napkin described later), and the exterior sheet 12 is a part for supporting the absorption part 20 to the wearer. It is.

(外装シート)
外装シート12は、前端側部分W、後端側部分Wおよびこれらの間の中間部Lを有し、前端側部分Wおよび後端側部分Wが被着者の胴回りに沿う胴回り部として形成されており、中間部Lの両側縁が被着者の脚周りに沿うように括れた脚周り縁12Eとしてそれぞれ形成されており、ここが着用者の脚を入れる部位となる。この結果、外装シート12は、全体としては略砂時計形状をなしている。吸収部20は任意の形状を採ることができるが、図示の形態では長方形である。なお、外装シート12の中間部Lは、必須のものではなく、前端側部分Wと後端側部分Wのみで構成されるものであってもよい。
外装シート12は、図2に示すように吸収部20が所定位置に設置固定され、その前後端部が吸収部20の前端部および後端部上に折り返されて固定された後、腹側12Fと背側12Bとが重なるように前後に折り畳まれ、外装シート12の腹側12F及び背側12Bの両側部の接合領域12Aが熱融着やフック材、ボタン、ファスナーなどにより接合される。これによって、図1に示す構造の、ウエスト開口部WOと一対のレッグ開口部LOを有するパンツ型使い捨ておむつとなる。
図示例では、吸収部20の前後方向(長手方向。すなわち図2の上下方向)中間部の幅が、外装シート12の脚周り縁を繋ぐ幅より長くされているが、この幅の関係は逆でもよいし、同一の幅でもよい。
外装シート12は、図5にも示されるように、胴回り部における前端側部分Wおよび後端側部分Wにおいて、通気性の外側層12Sと通気性の内側層12Hとの間に弾性伸縮部材12C,12C…が伸張状態で挟まれ、且つ後述するように、この状態で両層12S,12Hは超音波溶着又は熱溶着で固定されている。これにより、胴回り部にシャーリングSが形成される。なお、弾性伸縮部材12C,12C…が設けられていない部分においては、ホットメルト等の接着剤を用いてもよいが、この部分においても超音波溶着又は熱溶着で固定することが好ましい。
柔らかい風合いを得るために、弾性伸縮部材12C,12C…が設けられていない部分における、全面積に対する溶着部の面積の割合は、20%以下が好ましく、10%以下がより好ましい。また、外側層12Sと内側層12Hの貼り合せ強度を維持するため、溶着部の面積の割合は、2%以上あることが好ましい。
外装シート12の外側層12S及び内側層12Hとしては、通気性素材である限り特に限定無く使用できるが、肌触りや防水性の観点から撥水性不織布を用いるのが好ましい。外側層12S、内側層12Hの各々は、複数の素材を積層してなるものであっても良い。不織布は、例えば、ポリプロピレン樹脂(PP)、ポリエチレン樹脂(PE)、ポリエチレンテレフタレート樹脂(PET)やこれらを複合したもの等を用いることができる。さらに、不織布の層間にポリエチレン樹脂等からなるフィルムを挟み込んでもよい。外側層12S及び内側層12Hの各厚さは適宜定めることができるが、外側層12Sの厚さが内側層12Hの厚さ以上であるのが好ましい。外側層12S及び内側層12Hは、それぞれ坪量5〜30g/m2の範囲内にあるのが好ましい。また、外側層12Sの厚さは5mm以下が好ましく、内側層12Hの厚さは1mm以下が好ましい。
(Exterior sheet)
The exterior sheet 12 includes a front end side portion W, a rear end side portion W, and an intermediate portion L between them, and the front end side portion W and the rear end side portion W are formed as a waistline portion along the waistline of the adherend. In addition, both side edges of the intermediate portion L are formed as leg circumference edges 12E that are constricted along the circumference of the legs of the wearer, and this is a portion into which the wearer's legs are put. As a result, the exterior sheet 12 has a substantially hourglass shape as a whole. Although the absorption part 20 can take arbitrary shapes, in the form of illustration, it is a rectangle. The intermediate portion L of the exterior sheet 12 is not essential and may be configured only by the front end portion W and the rear end portion W.
As shown in FIG. 2, the exterior sheet 12 has the absorption portion 20 installed and fixed at a predetermined position, and its front and rear end portions are folded and fixed on the front end portion and the rear end portion of the absorption portion 20, and then the ventral side 12 </ b> F. Are folded back and forth so that the back side 12B and the back side 12B overlap each other, and the joint regions 12A on both sides of the abdomen 12F and the back side 12B of the exterior sheet 12 are joined by heat fusion, hook material, buttons, fasteners or the like. Thus, the pants-type disposable diaper having the structure shown in FIG. 1 and having a waist opening WO and a pair of leg openings LO is obtained.
In the illustrated example, the width of the intermediate portion of the absorbent portion 20 in the front-rear direction (longitudinal direction, ie, the vertical direction in FIG. 2) is longer than the width connecting the edges around the legs of the exterior sheet 12. However, it may be the same width.
As shown in FIG. 5, the exterior sheet 12 has an elastic elastic member 12 </ b> C between the air permeable outer layer 12 </ b> S and the air permeable inner layer 12 </ b> H in the front end side portion W and the rear end side portion W in the waistline portion. 12C... Are sandwiched in an expanded state, and as described later, both layers 12S and 12H are fixed by ultrasonic welding or heat welding in this state. Thereby, the shearing S is formed in the waist portion. It should be noted that an adhesive such as hot melt may be used in a portion where the elastic elastic members 12C, 12C... Are not provided, but it is preferable that this portion is also fixed by ultrasonic welding or heat welding.
In order to obtain a soft texture, the ratio of the area of the welded portion to the total area in the portion where the elastic elastic members 12C, 12C... Are not provided is preferably 20% or less, and more preferably 10% or less. Moreover, in order to maintain the bonding strength of the outer layer 12S and the inner layer 12H, the ratio of the area of the welded portion is preferably 2% or more.
The outer layer 12S and the inner layer 12H of the outer sheet 12 can be used without any limitation as long as they are breathable materials. However, it is preferable to use a water-repellent nonwoven fabric from the viewpoint of touch and waterproofness. Each of the outer layer 12S and the inner layer 12H may be formed by laminating a plurality of materials. As the non-woven fabric, for example, polypropylene resin (PP), polyethylene resin (PE), polyethylene terephthalate resin (PET), or a composite of these can be used. Furthermore, a film made of polyethylene resin or the like may be sandwiched between the layers of the nonwoven fabric. The thicknesses of the outer layer 12S and the inner layer 12H can be determined as appropriate, but the thickness of the outer layer 12S is preferably equal to or greater than the thickness of the inner layer 12H. The outer layer 12S and the inner layer 12H are each preferably in the range of 5 to 30 g / m 2 in basis weight. The thickness of the outer layer 12S is preferably 5 mm or less, and the thickness of the inner layer 12H is preferably 1 mm or less.

(弾性伸縮部材)
弾性伸縮部材12Cは、弾性性質を備え、かつ取り囲む不織布とともに張力がかかった状態で固定できるものであれば、公知の弾性糸を用いることができる。材質としては、天然ゴム、ポリウレタン、ブロックポリエーテルアミド、ブロックポリエーテルエステル、ポリウレタン尿素、弾性ポリオレフィン、熱可塑性スチレン−ブタジエン−スチレン(SBS)、スチレン−イソプレン−スチレン、スチレン−エチレン/プロピレン−スチレン、スチレン−エチレン−ブタジエン−スチレン(SEBS)、水素添加スチレン−ブタジエン−ゴムならびにこれらと他のポリマー、例えばポリスチレンまたはポリオレフィンとの混合物を基礎とするエラストマー等を用いることができる。また、セグメント化されたポリエステルもしくはポリエーテルウレタン−尿素からの弾性糸も使用できる。
弾性伸縮部材12Cの太さは、任意に設定できる。また、断面形状は円形だけでなく、楕円、矩形、その他の幾何学的形状など、自由に選択できる。
さらに、弾性伸縮部材12Cは糸状のものに限られず、図示はしないが、幅広なリボン状やネット形状のものも採用できる。リボン状の場合は、幅方向の両端部が内外シートともにシートに溶着されるのが好ましい。ネット状の場合は、引張方向の弾性糸だけでなく、それと直交する弾性糸についても幅方向の両端部近傍において内外シートを溶着したほうが好ましい。この場合、直交する弾性糸と溶着部は離れていてもよいが、溶着部が弾性糸の幅方向の両端部だけでなく中央部まで溶着すると、弾性糸が切れたり溶着部が硬くなったりする虞があるため好ましくない。
弾性伸縮部材12Cが、胴回り領域Wの全体に設けられていると、弾性伸縮部材12C自体の収縮力が弱いとしても、全体で腰下領域に当たるので、製品が着用者に好適にフィットする。
(Elastic elastic member)
The elastic elastic member 12 </ b> C may be made of a known elastic yarn as long as it has elasticity and can be fixed in tension with the surrounding nonwoven fabric. Materials include natural rubber, polyurethane, block polyether amide, block polyether ester, polyurethane urea, elastic polyolefin, thermoplastic styrene-butadiene-styrene (SBS), styrene-isoprene-styrene, styrene-ethylene / propylene-styrene, Styrene-ethylene-butadiene-styrene (SEBS), hydrogenated styrene-butadiene-rubber and elastomers based on these and other polymers such as polystyrene or polyolefins can be used. Also, elastic yarns from segmented polyester or polyether urethane-urea can be used.
The thickness of the elastic elastic member 12C can be arbitrarily set. Further, the cross-sectional shape is not limited to a circle, but can be freely selected from an ellipse, a rectangle, and other geometric shapes.
Furthermore, the elastic elastic member 12C is not limited to a thread-like member, and although not shown, a wide ribbon-like member or a net-like member can be employed. In the case of a ribbon shape, it is preferable that both ends in the width direction are welded to the sheet together with the inner and outer sheets. In the case of the net shape, it is preferable to weld the inner and outer sheets not only on the elastic yarn in the tensile direction but also on the elastic yarn orthogonal to the tensile yarn in the vicinity of both ends in the width direction. In this case, the orthogonal elastic yarn and the welded portion may be separated from each other, but if the welded portion is welded not only to both ends in the width direction of the elastic yarn but also to the central portion, the elastic yarn breaks or the welded portion becomes hard. Since there is a possibility, it is not preferable.
If the elastic elastic member 12C is provided in the entire waist region W, the elastic elastic member 12C itself hits the lower waist region even if the elastic force of the elastic elastic member 12C itself is weak, so that the product fits the wearer suitably.

なお、図示形態のように、後述する吸収体56と重なる部分において、背側及び腹側弾性伸縮部材12C,12C,…を切断するのも好ましい形態である。これに代えて、吸収体56と重なる部分に背側及び腹側弾性伸縮部材12C,12C,…を設けない形態も採用することができる。この切断方法については、特開2002‐178428号公報に示されるように、幅方向に所定の間隔で多数箇所切断しても良く、また一箇所だけ切断しても良い。このように、吸収体56と重なる部分において弾性伸縮部材12Cが不連続になっていると、吸収体56に対して作用する収縮力が弱くなるあるいは無くなり、吸収体56が収縮することによる吸収阻害が発生し難くなる。また、背側及び腹側弾性伸縮部材12Cのいずれか一方のみ、弾性伸縮部材12Cを不連続にしたり、背側又は腹側弾性伸縮部材12Cの一部のみを不連続にしたり、これらを組み合わせて背側及び腹側のいずれか一方の一部の弾性伸縮部材12Cのみ不連続にしたりする等、適宜の変更が可能である。   As shown in the figure, it is also preferable to cut the dorsal and ventral elastic elastic members 12C, 12C,... It can replace with this and the form which does not provide the back side and the abdominal side elastic elastic members 12C, 12C, ... in the part which overlaps with absorber 56 is also employable. As for this cutting method, as disclosed in Japanese Patent Application Laid-Open No. 2002-178428, a plurality of points may be cut at a predetermined interval in the width direction, or only one point may be cut. As described above, when the elastic elastic member 12C is discontinuous at the portion overlapping the absorber 56, the contraction force acting on the absorber 56 is weakened or eliminated, and the absorption inhibition due to the absorber 56 contracting. Is less likely to occur. Further, only one of the backside and ventral elastic elastic members 12C, the elastic elastic member 12C is discontinuous, only a part of the backside or ventral elastic elastic member 12C is discontinuous, or a combination thereof. Appropriate changes can be made, such as discontinuity of only one part of the elastic elastic member 12C on either the back side or the ventral side.

またこのように、吸収体56と重なる部分において弾性伸縮部材12Cを不連続にした場合、より幅の狭い伸縮部で装着時のズレ落ちを防止することになるため、高い伸長率で弾性伸縮部材12Cを固定するのが好ましい。具体的には、弾性伸縮部材12Cの伸張率は250%以上であるのが好ましく、特に270%以上であるのが好ましい。一方、吸収体56と重なる部分において弾性伸縮部材12Cを不連続にしない場合、弾性伸縮部材12Cの伸張率は150〜250%程度とするのが好ましく、それ以上にすると胴回りが収縮しすぎてきつくなり、装着者が不快に感じるので好ましくない。   Further, in this way, when the elastic elastic member 12C is discontinuous in the portion overlapping the absorber 56, the elastic expansion / contraction member with a high elongation rate is prevented because the narrow expansion / contraction part prevents the slippage during mounting. It is preferable to fix 12C. Specifically, the expansion ratio of the elastic elastic member 12C is preferably 250% or more, and particularly preferably 270% or more. On the other hand, when the elastic stretchable member 12C is not discontinuous in the portion overlapping with the absorbent body 56, the stretch rate of the elastic stretchable member 12C is preferably about 150 to 250%. This is not preferable because the wearer feels uncomfortable.

さらに、弾性伸縮部材12Cを高い伸長率、特に250%以上の伸張状態で固定し、切断等による不連続部分を設けると、弾性伸縮部材12Cの強い収縮により、弾性伸縮部材12Cにおける不連続部分側の端部において引き込み(弾性伸縮部材2がシート1A,1Bにより固定されずにズレながら収縮してしまう現象)が発生するおそれがある。このような引き込みは長時間の装着により徐々に進行し、胴回りの締め付けが緩み、おむつのズレ落ちが発生する起因となる。従来は、このような現象を防止するために多量の接着剤を使用していたため、風合いが悪化し易かった。特に300%以上の伸長率では、引き込みを抑えつつ製造することさえ困難であった。これに対して本発明では、弾性伸縮部材12Cの伸張率が高くても、特に300%以上の伸長率においても弾性伸縮部材12Cの引き込みの発生が殆どなく、且つ接着剤の使用量が激減することにより風合いや通気性に優れたものとなる。なお、外側層12S及び内側層12Hの摩擦抵抗が低く且つ弾性伸縮部材12Cの伸長率が高い場合は、本願発明の固定構造をもってしても引き込みが発生することがありうるが、その際には少量の接着剤を併用することで風合いや通気性を殆ど損ねることなく引き込みを防止することが可能である。   Further, when the elastic elastic member 12C is fixed at a high elongation rate, particularly in an extended state of 250% or more, and a discontinuous portion is provided by cutting or the like, the elastic elastic member 12C is contracted strongly, so that the elastic elastic member 12C has a discontinuous portion side. There is a possibility that retraction (a phenomenon in which the elastic elastic member 2 contracts while shifting without being fixed by the sheets 1A and 1B) may occur at the end portion. Such pull-in gradually proceeds with long-time wearing, loosening the tightening around the waist and causing the diaper to fall off. Conventionally, since a large amount of adhesive was used to prevent such a phenomenon, the texture was easily deteriorated. In particular, at an elongation rate of 300% or more, it was difficult to manufacture while suppressing pulling. On the other hand, in the present invention, even if the expansion rate of the elastic elastic member 12C is high, the elastic elastic member 12C is hardly pulled even at an elongation rate of 300% or more, and the amount of adhesive used is drastically reduced. As a result, the texture and breathability are excellent. If the outer layer 12S and the inner layer 12H have low frictional resistance and the elastic member 12C has a high elongation rate, pulling may occur even with the fixing structure of the present invention. By using a small amount of adhesive in combination, it is possible to prevent the pull-in without substantially damaging the texture and air permeability.

(透過性向上部)
また、図示しないが、弾性伸縮部材12Cを配置した部分以外の部分、すなわち外装シート12における前後方向中間部Lの前後縁部を除く殆ど全てが、全幅にわたり、外側層12Sは有するものの、内側層12H及び弾性伸縮部材12Cを有しない透過性向上部12Pとしてもよい。この場合、内側層12Hは、外装シート12の前端側部分W及び後端側部分Wのそれぞれに、個別に設けられているが、内側層12H,12H相互は重なっていない。この結果、股間部及びその近傍の蒸れ易い部分における通気性が飛躍的に向上し、蒸れ防止が図られるようになる。また、12Pにおける外装シート12の内側層12Hと外側層12Sを貼り合せるホットメルトが存在しないため、柔らかさも向上する。しかも、本形態では、弾性伸縮部材12Cが胴回り領域Wの全体にわたり設けられており、フィット性を低下させずに蒸れ防止を図ることができる。さらに通気性と柔らかさを向上させるために、12Pにおける外側層12Sも省略し、前後方向中間部Lにおいて外装シート12を備えない構成としてもよい。この場合、中間部Lにおいては、吸収部20の体液不透過性シート70を不織布等の布様素材で被覆することが好ましいが、その際、布様素材は外装シート12素材のように溶着や弾性伸縮部材12Cとの摩擦に関する特性を考慮せず、自由に選択することができるため、例えば風合いや柔らかさ、通気性といったその他の物性に特化した素材とすることができる。
透過性向上部12Pの前後方向の長さは、物品の前後方向長さの30%以上、特に35〜65%以上とするのが好ましい。また、吸収部20の裏面に重なる部分の面積率でみると、透過性向上部12Pが、吸収部20の裏面全体に対して30%以上、特に35〜50%重なるように構成されていると好ましい。通気性向上の観点からは、透過性向上部12Pは大きいほど良いが、過度に大きくすると弾性伸縮部材12Cを設ける部分がなくなり、フィット性を損ねることになりかねない。
(Transparency improvement part)
Although not shown in the drawing, almost all parts other than the part where the elastic elastic member 12C is arranged, that is, almost all except the front and rear edges of the intermediate part L in the front-rear direction of the exterior sheet 12, have the outer layer 12S over the entire width. It is good also as the permeability improvement part 12P which does not have 12H and the elastic elastic member 12C. In this case, the inner layer 12H is individually provided on each of the front end side portion W and the rear end side portion W of the exterior sheet 12, but the inner layers 12H and 12H do not overlap each other. As a result, the air permeability in the crotch part and the part near the crotch where it is easily sultry is drastically improved, and sultry is prevented. Moreover, since there is no hot melt for bonding the inner layer 12H and the outer layer 12S of the exterior sheet 12 in 12P, the softness is also improved. And in this form, 12 C of elastic elastic members are provided over the whole trunk periphery area | region W, and it can aim at prevention of dampness, without reducing fit property. Furthermore, in order to improve air permeability and softness, the outer layer 12S in 12P may be omitted, and the exterior sheet 12 may not be provided in the middle portion L in the front-rear direction. In this case, in the intermediate part L, it is preferable to coat the body fluid impermeable sheet 70 of the absorbent part 20 with a cloth-like material such as a nonwoven fabric. Since it can be freely selected without considering the characteristics related to friction with the elastic elastic member 12C, a material specialized in other physical properties such as texture, softness, and air permeability can be obtained.
The length in the front-rear direction of the permeability improving portion 12P is preferably 30% or more, particularly 35-65% or more of the length in the front-rear direction of the article. Further, in terms of the area ratio of the portion that overlaps the back surface of the absorbing portion 20, the transparency improving portion 12P is configured to overlap 30% or more, particularly 35 to 50%, with respect to the entire back surface of the absorbing portion 20. preferable. From the viewpoint of improving air permeability, the larger the permeability improving portion 12P is, the better. However, if it is excessively large, there is no portion where the elastic elastic member 12C is provided, which may impair the fit.

(吸収部)
吸収部20としては、図3に示されるように、使用面側から順に、体液を透過させるたとえば不織布などからなるトップシート30と、吸収要素50とを備えたものを用いることができる。通常の場合、吸収要素50の裏面側にはプラスチックシートなどからなる体液不透過性シート(バックシートとも呼ばれる)70が設けられる。この体液不透過性シート70の裏面側は外装シート12の身体側面に接合されている。また、トップシート30を透過した体液を速やかに吸収要素50へ移行させるために、トップシート30と吸収要素50との間に、中間シート(セカンドシートとも呼ばれる)40を設けることができる。さらに、吸収部20の両脇に排泄物が漏れるのを防止するために、吸収部20の両側に起立するバリヤーカフス60、60を設けることができる。
(Absorption part)
As shown in FIG. 3, the absorbent portion 20 may include a topsheet 30 made of, for example, a nonwoven fabric that allows body fluid to permeate, and an absorbent element 50 in order from the use surface side. In a normal case, a body fluid impermeable sheet (also called a back sheet) 70 made of a plastic sheet or the like is provided on the back side of the absorbent element 50. The back side of the body fluid impermeable sheet 70 is joined to the body side surface of the exterior sheet 12. In addition, an intermediate sheet (also referred to as a second sheet) 40 can be provided between the top sheet 30 and the absorbent element 50 in order to quickly transfer body fluid that has passed through the top sheet 30 to the absorbent element 50. Furthermore, in order to prevent excrement from leaking on both sides of the absorption part 20, barrier cuffs 60, 60 standing on both sides of the absorption part 20 can be provided.

(トップシート)
トップシート30は、体液を透過する性質を有する。したがって、トップシート30の素材は、この体液透過性を発現するものであれば足り、例えば、有孔又は無孔の不織布や、多孔性プラスチックシートなどを例示することができる。また、このうち不織布は、その原料繊維が何であるかは、特に限定されない。例えば、前述したようなポリプロピレン樹脂(PP)、ポリエチレン樹脂(PE)、ポリエチレンテレフタレート樹脂(PET)やこれらを複合したもの等を用いることができる。さらに、不織布は、どのような加工によって製造されたものであってもよい。加工方法としては、公知の方法、例えば、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法等を例示することができる。例えば、柔軟性、ドレープ性を求めるのであれば、スパンボンド法、スパンレース法が、嵩高性、ソフト性を求めるのであれば、エアスルー法、ポイントボンド法、サーマルボンド法が、好ましい加工方法となる。
また、トップシート30は、1枚のシートからなるものであっても、2枚以上のシートを貼り合せて得た積層シートからなるものであってもよい。同様に、トップシート30は、平面方向に関して、1枚のシートからなるものであっても、2枚以上のシートからなるものであってもよい。
(Top sheet)
The top sheet 30 has a property of transmitting body fluid. Accordingly, the material of the top sheet 30 is sufficient if it exhibits this body fluid permeability, and examples thereof include a porous or non-porous nonwoven fabric and a porous plastic sheet. Of these, the nonwoven fabric is not particularly limited as to what the raw fiber is. For example, the above-described polypropylene resin (PP), polyethylene resin (PE), polyethylene terephthalate resin (PET), or a composite of these can be used. Furthermore, the nonwoven fabric may be manufactured by any processing. Examples of the processing method include known methods such as a spunlace method, a spunbond method, a thermal bond method, a melt blown method, and a needle punch method. For example, if flexibility and drapeability are required, the spunbond method and spunlace method are preferable. If bulkiness and softness are required, the air-through method, point bond method, and thermal bond method are preferable processing methods. .
The top sheet 30 may be composed of a single sheet or a laminated sheet obtained by bonding two or more sheets. Similarly, the top sheet 30 may be composed of one sheet or two or more sheets in the planar direction.

(中間シート)
トップシート30を透過した体液を速やかに吸収体へ移行させるために、トップシート30より体液の透過速度が速い、通常「セカンドシート」と呼ばれる中間シート40を設けることができる。この中間シート40は、体液を速やかに吸収体へ移行させて吸収体による吸収性能を高めるばかりでなく、吸収した体液の吸収体からの「逆戻り」現象を防止し、トップシート30上を常に乾燥した状態とすることができる。中間シート40は省略することもできる。
中間シート40としては、トップシート30と同様の素材や、スパンレース、パルプ不織布、パルプとレーヨンとの混合シート、ポイントボンド又はクレープ紙を例示できる。特にエアスルー不織布及びスパンボンド不織布が好ましい。
図示の形態の中間シート40は、吸収体56の幅より短く中央に配置されているが、全幅にわたって設けてもよい。中間シート40の長手方向長さは、吸収体56の長さと同一でもよいし、体液を受け入れる領域を中心にした短い長さ範囲内であってもよい。中間シート40の代表的な素材は体液の透過性に優れる不織布である。
(Intermediate sheet)
In order to quickly transfer the body fluid that has permeated through the top sheet 30 to the absorbent body, an intermediate sheet 40 that is generally referred to as a “second sheet” that has a higher body fluid permeation rate than the top sheet 30 can be provided. The intermediate sheet 40 not only improves the absorption performance by the absorbent body by quickly transferring the body fluid to the absorbent body, but also prevents the “reversal” phenomenon of the absorbed body fluid from the absorbent body, and the top sheet 30 is always dried. It can be made into the state which carried out. The intermediate sheet 40 can be omitted.
Examples of the intermediate sheet 40 include the same materials as the top sheet 30, spunlace, pulp nonwoven fabric, a mixed sheet of pulp and rayon, point bond, or crepe paper. In particular, an air-through nonwoven fabric and a spunbond nonwoven fabric are preferable.
The intermediate sheet 40 in the illustrated form is disposed in the center shorter than the width of the absorber 56, but may be provided over the entire width. The length of the intermediate sheet 40 in the longitudinal direction may be the same as the length of the absorbent body 56 or may be within a short length range centered on the region that receives the body fluid. A typical material for the intermediate sheet 40 is a nonwoven fabric having excellent body fluid permeability.

(体液不透過性シート)
体液不透過性シート70は、単に吸収体56の裏面側に配されるシートを意味し、本実施の形態においては、トップシート30との間に吸収体56を介在させるシートとなっている。したがって、本体液不透過性シートは、その素材が、特に限定されるものではない。具体的には、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂や、ポリエチレンシート等に不織布を積層したラミネート不織布、防水フィルムを介在させて実質的に不透液性を確保した不織布(この場合は、防水フィルムと不織布とで体液不透過性シートが構成される。)などを例示することができる。もちろん、このほかにも、近年、ムレ防止の観点から好まれて使用されている不透液性かつ透湿性を有する素材も例示することができる。この不透液性かつ透湿性を有する素材のシートとしては、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を混練して、シートを成形した後、一軸又は二軸方向に延伸して得られた微多孔性シートを例示することができる。
体液不透過性シート70は、いわゆる額巻きする形態で使用面に延在させる(図示せず)ことで、体液の横漏れを防止できるが、実施の形態においては、横漏れについては、バリヤーカフス60を形成する二重のバリヤーシート64間に第2体液不透過性シート72を介在させることにより防止している。この形態によれば、バリヤーカフス60の起立まで第2体液不透過性シート72が延在しているので、トップシート30を伝わって横に拡散した体液やバリヤーカフス60、60間の軟便の横漏れを防止できる利点もある。
体液不透過性シート70には、商品名、機能説明、キャラクター、模様等の表示部を設けることができ、この表示部は、排尿があったことを知らせるお知らせ機能を有していても良い。
(Body fluid impermeable sheet)
The body fluid impermeable sheet 70 simply means a sheet disposed on the back surface side of the absorber 56, and in the present embodiment, is a sheet in which the absorber 56 is interposed between the top sheet 30. Therefore, the material of the main body liquid impermeable sheet is not particularly limited. Specifically, for example, an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric obtained by laminating a nonwoven fabric on a polyethylene sheet or the like, a nonwoven fabric that substantially ensures liquid impermeability by interposing a waterproof film (in this case, A body fluid impermeable sheet is comprised with a waterproof film and a nonwoven fabric.) Etc. can be illustrated. Of course, in addition to this, materials having liquid impermeability and moisture permeability, which have been used and used in recent years from the viewpoint of preventing stuffiness, can also be exemplified. As the sheet of the material having liquid impermeability and moisture permeability, for example, an inorganic filler is kneaded in an olefin resin such as polyethylene or polypropylene, and the sheet is formed, and then stretched in a uniaxial or biaxial direction. Examples of the microporous sheet obtained in this way can be given.
The body fluid impervious sheet 70 can be prevented from side leakage of body fluid by extending it to the use surface in a so-called forehead form (not shown). This is prevented by interposing a second body fluid impermeable sheet 72 between the double barrier sheets 64 forming 60. According to this embodiment, since the second body fluid impermeable sheet 72 extends until the barrier cuff 60 stands up, the body fluid diffused laterally through the top sheet 30 and the side of the soft stool between the barrier cuffs 60, 60 There is also an advantage that leakage can be prevented.
The bodily fluid impermeable sheet 70 can be provided with a display section for a product name, a function description, a character, a pattern, and the like, and this display section may have a notification function for informing that urination has occurred.

(バリヤーカフス)
製品の両側に設けられたバリヤーカフス60、60は、トップシート30上を伝わって横方向に移動する尿や軟便を阻止し、横漏れを防止するために設けられているが、付加的な要素である。
図示のバリヤーカフス60は、撥水性不織布シートを二重にしたものであり、吸収体56の裏面側からトップシート30の下方への折り込み部分を覆って、表面側に突出するように形成されている。トップシート30上を伝わって横方向に移動する尿を阻止するために、バリヤーカフス60を形成する二重のバリヤーシート64間に第2体液不透過性シート72を介在させている。また、二重のバリヤーシート64間に体液不透過性シート70の側部が挿入され、表面側に突出するバリヤーカフス60の途中まで延在する構造を取ってもよい。
また、バリヤーカフス60自体の形状は適宜に設計可能であるが、図示の例では、バリヤーカフス60の突出部の先端部及び中間部に弾性伸縮部材、たとえば糸ゴム62が伸張下で固定され、使用状態においてその収縮力により、バリヤーカフス60が起立するようになっている。中間部の糸ゴム62が先端部の糸ゴム62、62よりも中央側に位置してトップシート30の前後端部に固定される関係で、図3のように、バリヤーカフス60の基部側は中央側に向かって斜めに起立し、中間部より先端部は外側に斜めに起立する形態となる。
(Barrier cuffs)
Barrier cuffs 60, 60 provided on both sides of the product are provided to prevent urine and soft stool that travel laterally along the top sheet 30 and prevent side leakage. It is.
The illustrated barrier cuff 60 is a doubled water-repellent non-woven sheet, and is formed so as to protrude from the back side of the absorbent body 56 to the lower side of the top sheet 30 and to protrude to the front side. Yes. In order to prevent urine from moving laterally on the top sheet 30, a second body fluid impermeable sheet 72 is interposed between the double barrier sheets 64 forming the barrier cuff 60. Alternatively, a structure may be adopted in which the side portion of the body fluid impermeable sheet 70 is inserted between the double barrier sheets 64 and extends to the middle of the barrier cuff 60 projecting to the surface side.
The shape of the barrier cuff 60 itself can be designed as appropriate. However, in the example shown in the drawing, an elastic elastic member, for example, a rubber thread 62 is fixed to the tip and middle of the protruding portion of the barrier cuff 60 under stretch, The barrier cuff 60 stands up due to the contraction force in use. As shown in FIG. 3, the base side of the barrier cuff 60 is positioned so that the middle rubber thread 62 is positioned at the center side of the front rubber thread 62, 62 and fixed to the front and rear end portions of the top sheet 30. It rises diagonally toward the center side, and the tip part stands up diagonally outward from the intermediate part.

(吸収要素)
吸収要素50は、吸収体56と、この吸収体56の少なくとも裏面及び側面を包む包被シート58とを有する。包被シート58は省略することもできる。さらに、図示形態では、吸収体56と包被シート58の裏面側部位(下側の部分)との間に保持シート80が設けられているが、この保持シート80は省略することもできる。
(Absorption element)
The absorbent element 50 includes an absorbent body 56 and a covering sheet 58 that wraps at least the back and side surfaces of the absorbent body 56. The covering sheet 58 can be omitted. Further, in the illustrated embodiment, the holding sheet 80 is provided between the absorber 56 and the back surface side portion (lower part) of the covering sheet 58, but the holding sheet 80 may be omitted.

(吸収体)
吸収体56としては、綿状パルプからなるものの他、フィラメント52,52…の集合体からなるもの等を使用できる。
(Absorber)
As the absorbent body 56, a thing made of an aggregate of filaments 52, 52.

<本発明に係る伸縮部形成方法及びこの伸縮部を有するパンツ型の紙おむつ>
さて、以下では、本発明に係る伸縮部形成方法及びこの伸縮部を有するパンツ型の紙おむつについて図7乃至図14に基づき説明する。
本発明に係る伸縮部形成装置は、図7に示すように、超音波振動源2と、この超音波振動源2に連結され、超音波振動源2からの振動振幅を増大させるホーン3と、このホーン3に対向配置されたアンビルロール4と、を備えている。超音波振動源2は加圧アーム(図示せず)に固定されており、高さ調節が可能となっている。また、アンビルロール4の前後には、弾性伸縮部材2,2,…を不織布で挟み込んだ状態の連続シート1の弛み等の防止ためのガイドロール5,5が配設されている。なお、連続シート1は、外装シート12の原シートである。
また、図示していないが、弾性伸縮部材12C,12C,…を不織布で挟み込んだ状態の連続シート1の弛み等の防止ため、ガイドロールの側外方には、連続シート1の張力を一定に保つため、段差ロール等の張力コントロールを用いることがより好適である。
<The stretchable part forming method according to the present invention and a pants-type disposable diaper having the stretchable part>
Now, a stretchable part forming method according to the present invention and a pants-type paper diaper having the stretchable part will be described with reference to FIGS.
As shown in FIG. 7, the stretchable part forming apparatus according to the present invention includes an ultrasonic vibration source 2, a horn 3 that is connected to the ultrasonic vibration source 2 and increases the vibration amplitude from the ultrasonic vibration source 2, And an anvil roll 4 disposed to face the horn 3. The ultrasonic vibration source 2 is fixed to a pressure arm (not shown), and the height can be adjusted. Further, before and after the anvil roll 4, guide rolls 5 and 5 are provided for preventing loosening of the continuous sheet 1 in a state where the elastic elastic members 2, 2,. The continuous sheet 1 is an original sheet of the exterior sheet 12.
Although not shown, in order to prevent loosening of the continuous sheet 1 in a state where the elastic elastic members 12C, 12C,... In order to maintain, it is more preferable to use tension control such as a step roll.

アンビルロール4の外周面には、図8(1)及び(2)に示すように、超音波溶着の溶着面となる複数の突起4A,4A,…が形成されており、これらの突起4A,4A,…間には所定の深さを有する溝が形成されている。ホーン3とアンビルロール4の突起4Aとが連続シート1を挟圧し、図9(1)及び(2)に示すように、連続シート1の内側層12Hと外側層12Sとを溶着部11により溶着するが、突起4Aと突起4Aとの間に形成された溝部分では融着せず、折り重ねた連続シート1には間隙が形成される。なお、図では上部に内側層12H、下部に外側層12Sが位置しているが、下部に内側層12H、上部に外側層12Sを位置させてもよい。この点については、以下同様である。
アンビルロール4の幅方向(軸方向)の突起4Aと突起4Aとの間隔は、図8(1)及び(2)に示すように、長手方向に引張力をかけた状態の弾性伸縮部材12Cの断面外径(幅)と略同じ長さに形成されているのが好適である。紙おむつにおいては、弾性伸縮部材として、400〜1000デシテックス程度の太さのポリウレタン糸ゴムを2〜3倍に伸張させた状態でシートに固定することが一般的であるが、この範囲では引っ張った状態での弾性伸縮部材12Cの断面外径はおよそ0.18〜0.22mmであり、突起4A,4A,…の間隔は、その0.9〜1.1倍に設定するのが好ましい。より好適には、長手方向に引っ張った状態の弾性伸縮部材12Cの断面外径の0.9〜1倍(1を含まず)とするのが好ましい。
As shown in FIGS. 8 (1) and 8 (2), a plurality of projections 4A, 4A,... Serving as ultrasonic welding surfaces are formed on the outer peripheral surface of the anvil roll 4, and these projections 4A, 4A,. A groove having a predetermined depth is formed between 4A,. The horn 3 and the protrusion 4A of the anvil roll 4 sandwich the continuous sheet 1, and the inner layer 12H and the outer layer 12S of the continuous sheet 1 are welded by the welded portion 11 as shown in FIGS. 9 (1) and (2). However, the groove formed between the protrusion 4A and the protrusion 4A is not fused, and a gap is formed in the folded continuous sheet 1. In the drawing, the inner layer 12H is located at the upper portion and the outer layer 12S is located at the lower portion, but the inner layer 12H may be located at the lower portion and the outer layer 12S may be located at the upper portion. The same applies to this point.
The distance between the protrusion 4A in the width direction (axial direction) of the anvil roll 4 and the protrusion 4A is, as shown in FIGS. 8 (1) and (2), the elastic elastic member 12C in a state where a tensile force is applied in the longitudinal direction. It is preferable that the length is substantially the same as the outer diameter (width) of the cross section. In a paper diaper, it is common to fix a polyurethane thread rubber having a thickness of about 400 to 1000 dtex as an elastic stretch member to a sheet in a stretched state 2 to 3 times. The outer diameter of the cross section of the elastic elastic member 12C is approximately 0.18 to 0.22 mm, and the interval between the protrusions 4A, 4A,. More preferably, it is preferably 0.9 to 1 times (excluding 1) the outer diameter of the cross section of the elastic elastic member 12 </ b> C pulled in the longitudinal direction.

図8(1)及び(2)に示すように、突起4A,4A,…間の溝は、弾性伸縮部材12Cが突起によって狭圧されないように、弾性伸縮部材12Cを収めるためのものである。したがって、隣接する溝の間隔は連続シート1における隣接する弾性伸縮部材12C,12C,…の配置間隔と一致している。また、突起4A,4A,…間の溝の深さは、弾性伸縮部材12Cを収めることが可能な深さで、かつ連続シート1がたるみ過ぎない程度の深さでよい。
図8(1)及び(2)に示すように、突起4Aを格子状に配置し、かつアンビルロール4の幅方向の突起4Aと突起4Aとの間隔を、長手方向に引張力の負荷をかけた状態の弾性伸縮部材12Cの断面外径の1〜1.1倍とした場合、突起4Aを格子状に配置したアンビルロール4とホーン3との間に導かれると、弾性伸縮部材12Cが溝に収まった状態で、連続シート1の内側層12Hと外側層12Sとが狭圧されて突起4Aとホーン3によって超音波溶着する。当然のことながら、弾性伸縮部材12Cが溝に収まっているので、張力のかかった弾性伸縮部材12Cは突起4とホーン3によって狭圧されることはない。
As shown in FIGS. 8A and 8B, the grooves between the protrusions 4A, 4A,... Are for accommodating the elastic elastic member 12C so that the elastic elastic member 12C is not narrowed by the protrusions. Therefore, the space | interval of an adjacent groove | channel corresponds with the arrangement | positioning space | interval of the elastic elastic members 12C, 12C, ... which adjoins in the continuous sheet 1. FIG. Further, the depth of the groove between the protrusions 4A, 4A,... May be deep enough to accommodate the elastic elastic member 12C and deep enough that the continuous sheet 1 does not sag excessively.
As shown in FIGS. 8 (1) and 8 (2), the protrusions 4A are arranged in a lattice pattern, and the distance between the protrusions 4A and 4A in the width direction of the anvil roll 4 is applied with a tensile force in the longitudinal direction. When the outer diameter of the elastic elastic member 12C is 1 to 1.1 times the outer diameter of the elastic elastic member 12C, when the protrusion 4A is guided between the anvil roll 4 and the horn 3, the elastic elastic member 12C is grooved. The inner layer 12 </ b> H and the outer layer 12 </ b> S of the continuous sheet 1 are narrowly pressed and are ultrasonically welded by the protrusion 4 </ b> A and the horn 3. As a matter of course, since the elastic elastic member 12 </ b> C is received in the groove, the tensioned elastic elastic member 12 </ b> C is not compressed by the protrusion 4 and the horn 3.

この溶着は、図9(1)及び(2)に示すように、弾性伸縮部材12Cに張力がかけられた状態で、かつ弾性伸縮部材12Cの幅方向の両端部近傍で行なわれるため、その後に、負荷をなくすと(ノーテンション)、図10(1)及び(2)に示すように、弾性伸縮部材12Cの断面外径が大きくなり、内側層12Hと外側層12Sとの溶着部11により弾性伸縮部材12Cの幅方向を両側部から挟むように押圧力がかかるようになる。その結果、接着剤を使用することなく、内外側層12H,12Sとの摩擦力のみによって弾性伸縮部材12Cが固定されるようになる。
これにより、弾性伸縮部材12Cの接着剤による劣化を防止することができる。また、弾性伸縮部材12Cが接着されていないことにより、通気性や柔らかさが確保されたシャーリングSを形成することができる。また、素材自体を溶かして接着するため、ホットメルトの変動費を低減できると共に、ホットメルトに起因するマシントラブルを防止することができる。
As shown in FIGS. 9 (1) and (2), this welding is performed in a state where tension is applied to the elastic elastic member 12C and in the vicinity of both ends in the width direction of the elastic elastic member 12C. When the load is removed (no tension), as shown in FIGS. 10 (1) and (2), the outer diameter of the cross section of the elastic elastic member 12C increases, and the elastic portion is elastic by the welded portion 11 between the inner layer 12H and the outer layer 12S. A pressing force is applied so as to sandwich the width direction of the elastic member 12C from both sides. As a result, the elastic elastic member 12C is fixed only by the frictional force with the inner and outer layers 12H and 12S without using an adhesive.
Thereby, deterioration by the adhesive of 12 C of elastic elastic members can be prevented. Moreover, since the elastic elastic member 12C is not bonded, the shearing S in which air permeability and softness are ensured can be formed. Moreover, since the raw material itself is melted and bonded, the fluctuation cost of hot melt can be reduced, and machine troubles caused by hot melt can be prevented.

また、図11(1)及び(2)に示すように、アンビルロール4の突起4Bを格子状に配置し、かつアンビルロール4の幅方向の突起4Bと突起4Bとの間隔を、長手方向に引張力の負荷をかけた状態の弾性伸縮部材12Cの断面外径の0.9〜1倍(1を含まず)とした場合では、弾性伸縮部材12Cの幅方向の両端部がホーン3と突起4Bによって狭圧され、図12(1)及び(2)に示すように、内側層12Hと外側層12Sと共に溶着部11により超音波溶着される。この場合には、図13(1)及び(2)に示すように、負荷をなくすと(ノーテンション)、内外側層12H,12Sとの摩擦力に加えて弾性伸縮部材12Cの幅方向の両端部の接着力によって弾性伸縮部材12Cが固定されるようになる。ここで、溶着は弾性伸縮部材12Cの端部だけのため、通常の場合、弾性伸縮部材12Cの劣化や切断の虞は殆どない。   Further, as shown in FIGS. 11 (1) and 11 (2), the protrusions 4B of the anvil roll 4 are arranged in a lattice shape, and the interval between the protrusions 4B and 4B in the width direction of the anvil roll 4 is set in the longitudinal direction. In the case of 0.9 to 1 times (excluding 1) the cross-sectional outer diameter of the elastic elastic member 12C in a state where a tensile force is applied, both ends in the width direction of the elastic elastic member 12C are connected to the horn 3 and the protrusion. As shown in FIGS. 12A and 12B, the pressure is reduced by 4B, and ultrasonic welding is performed by the welding portion 11 together with the inner layer 12H and the outer layer 12S. In this case, as shown in FIGS. 13 (1) and (2), when the load is removed (no tension), in addition to the frictional force with the inner and outer layers 12H and 12S, both ends in the width direction of the elastic elastic member 12C The elastic elastic member 12C is fixed by the adhesive force of the part. Here, since the welding is performed only at the end portion of the elastic elastic member 12C, there is almost no risk of deterioration or cutting of the elastic elastic member 12C in a normal case.

突起の配置は格子状に限らず、図14に示すように、千鳥状の配列の突起4Cにしてもよい。このとき、アンビルロール4の回転方向に対して斜め方向に隣接する突起4Cと突起4Cとの幅方向の間隔を、長手方向に引張力の負荷をかけた状態の弾性伸縮部材12Cの断面外径の1〜1.1倍とした場合には、接着剤を使用することなく、内外側層12H,12Sとの摩擦力のみによって弾性伸縮部材12Cが固定されるようになる。なお、外装シート12を構成する素材が摩擦力に優れたものである場合は、1.1倍以上であっても固定することは可能である。また、長手方向に引張力の負荷をかけた状態の弾性伸縮部材12Cの断面外径の0.9〜1倍(1を含まず)とした場合には、内外層12H,12Sとの摩擦力に加えて弾性伸縮部材12Cの幅方向の両端部の接着力によって弾性伸縮部材12Cが固定されるようになる。   The arrangement of the protrusions is not limited to the lattice shape, but may be a staggered array of protrusions 4C as shown in FIG. At this time, the outer diameter of the cross section of the elastic expansion / contraction member 12C in a state where a tensile force is applied in the longitudinal direction between the protrusions 4C and 4C adjacent in the oblique direction with respect to the rotation direction of the anvil roll 4 in the width direction. 1 to 1.1 times, the elastic elastic member 12C is fixed only by the frictional force with the inner and outer layers 12H and 12S without using an adhesive. In addition, when the material which comprises the exterior sheet | seat 12 is the thing excellent in the frictional force, even if it is 1.1 times or more, it can fix. In addition, in the case of 0.9 to 1 times (excluding 1) the outer diameter of the cross section of the elastic elastic member 12C in a state where a tensile force is applied in the longitudinal direction, the frictional force with the inner and outer layers 12H and 12S. In addition to this, the elastic elastic member 12C is fixed by the adhesive force at both ends in the width direction of the elastic elastic member 12C.

なお、突起4A〜4Cと突起4A〜4Cとの幅方向の間隔(溝幅)が引張力をかけた状態の弾性伸縮部材12Cの断面外径に対して上記範囲内にあれば、アンビルロール22の突起4A〜4Cの配列パターンは格子状や千鳥状に限られず、他のパターンでもよい。
また、溝幅を伸張状態の弾性伸縮部材12Cの断面外径の0.9〜1倍(1を含まず)として弾性伸縮部材12Cを溶着固定すると、弾性伸縮部材12Cの保持力は非常に高いため好ましいが、伸長率が高い場合には弾性伸縮部材12Cが切断し易くなるため注意を要する。特に伸長率が300%以上の場合には溝幅を0.9〜1倍(1を含まず)とするのは好ましくない。
In addition, if the space | interval (groove width) of protrusion 4A-4C and protrusion 4A-4C in the width direction exists in the said range with respect to the cross-section outer diameter of the elastic expansion-contraction member 12C in the state which applied tension | tensile_strength, anvil roll 22 The arrangement pattern of the protrusions 4A to 4C is not limited to a lattice shape or a staggered shape, and may be another pattern.
Further, when the elastic elastic member 12C is welded and fixed with the groove width being 0.9 to 1 times the outer diameter of the elastic elastic member 12C in an extended state (not including 1), the holding force of the elastic elastic member 12C is very high. Therefore, it is preferable, however, when the elongation rate is high, care should be taken because the elastic elastic member 12C can be easily cut. In particular, when the elongation rate is 300% or more, it is not preferable to make the groove width 0.9 to 1 time (not including 1).

また、弾性伸縮部材12Cを溶着せずに摩擦力のみで固定する場合、弾性伸縮部材12Cや内外層12H,12Sの摩擦抵抗が高い場合や、弾性伸縮部材12Cの伸長率が低い場合には、溝幅を伸張状態の弾性伸縮部材12Cの断面外径の1.3倍程度まで広げることができるが、通常の場合1.0〜1.2倍が好ましく、1.0〜1.1倍が特に好ましい。この場合、1倍に近いほど保持力(摩擦抵抗)は高くなるが、弾性伸縮部材12Cの切断の恐れもある。なお、溝幅は、上記範囲にあると共に、弾性伸縮部材12Cの弛緩時の径より狭いことが必要であるのは言うまでもない。確実に保持力を発揮させる上では、溝幅は弾性伸縮部材2の弛緩時の径の70%以下であることが望ましい。   Further, when the elastic elastic member 12C is fixed only by frictional force without welding, when the elastic elastic member 12C and the inner and outer layers 12H and 12S have high frictional resistance, or when the elastic elastic member 12C has a low elongation rate, Although the groove width can be expanded to about 1.3 times the cross-sectional outer diameter of the elastic elastic member 12C in the expanded state, 1.0 to 1.2 times is preferable in the normal case, and 1.0 to 1.1 times is preferable. Particularly preferred. In this case, the holding force (friction resistance) becomes higher as the value becomes closer to 1 time, but there is also a risk of cutting the elastic elastic member 12C. Needless to say, the groove width needs to be in the above range and narrower than the diameter of the elastic elastic member 12C at the time of relaxation. In order to ensure the holding force, the groove width is desirably 70% or less of the relaxed diameter of the elastic elastic member 2.

溝の深さ(突起4A〜4Cの高さ)も、溝幅と同様の寸法にあることが望ましい。具体的には、溝の深さは伸張状態の弾性伸縮部材12Cの断面外径寸法の0.9〜1.2倍が好ましい。最も好ましいのは1.0〜1.1倍の範囲である。1.0倍より小さいと弾性伸縮部材12Cを保持する力は強くなるが、弾性伸縮部材12C全体が溶着してしまう恐れがある。また、溝の深さが弛緩時の弾性伸縮部材12Cの断面外径寸法よりも大きくなるのは好ましくない。内外層12H,12Sが不織布のようにCD方向(アンビルロールの軸方向)に歪みやすい性質をもつものである場合、溝が深すぎると、内外層12H,12Sが挟圧時に伸ばされて歪んでしまい、弾性伸縮部材12Cを挟持する力が十分に得られなくなるおそれがある。   It is desirable that the depth of the groove (the height of the protrusions 4A to 4C) is also the same size as the groove width. Specifically, the depth of the groove is preferably 0.9 to 1.2 times the outer diameter of the cross section of the elastic elastic member 12C in the expanded state. The most preferable range is 1.0 to 1.1 times. If it is smaller than 1.0 times, the force for holding the elastic elastic member 12C becomes strong, but the entire elastic elastic member 12C may be welded. Further, it is not preferable that the depth of the groove is larger than the cross-sectional outer diameter of the elastic elastic member 12C at the time of relaxation. When the inner and outer layers 12H and 12S have the property of being easily distorted in the CD direction (anvil roll axial direction) like a nonwoven fabric, if the groove is too deep, the inner and outer layers 12H and 12S are stretched and distorted during pinching. Therefore, there is a possibility that sufficient force to sandwich the elastic elastic member 12C cannot be obtained.

また、個々の突起4A〜4Cの形状は、図示例では円形だが、三角形や四角形等の多角形、楕円や星、ハートといった図柄であってもよい。円形や楕円などの角のない形状を用いれば、柔らかい風合いを得ることができる。角のある形状を用い、角が弾性伸縮部材12Cに対向するように配置すれば、弾性伸縮部材12Cの引き込み(弾性伸縮部材12Cが内外層12H,12Sにより固定されずにズレながら収縮してしまう現象)をより確実に防止できる。この場合、弾性伸縮部材12Cに対向する角が鋭角であるほど引き込みが少なくなる。弾性伸縮部材12Cに対向する角の角度は15〜120度であるのが好ましく、特に30〜90度であるのが好ましい。   The shape of each of the protrusions 4A to 4C is circular in the illustrated example, but may be a polygon such as a triangle or a quadrangle, or a pattern such as an ellipse, a star, or a heart. If a shape without corners such as a circle or an ellipse is used, a soft texture can be obtained. If a shape with a corner is used and the corner is disposed so as to face the elastic elastic member 12C, the elastic elastic member 12C is retracted (the elastic elastic member 12C is contracted while being displaced without being fixed by the inner and outer layers 12H and 12S). Phenomenon) can be prevented more reliably. In this case, as the angle facing the elastic elastic member 12C is an acute angle, the pull-in is reduced. The angle of the angle facing the elastic elastic member 12C is preferably 15 to 120 degrees, and particularly preferably 30 to 90 degrees.

突起4A〜4Cの大きさは、円形の場合は直径が0.2〜10mmであるのが好ましく、0.3〜5mmであるのがより好ましく、0.3〜1mmであるのが特に好ましく、0.3〜0.6mmであるのが最も好ましい。直径は小さいほどシートの風合いが向上するが、小さ過ぎると内外層12H,12S同士の接合強度が十分得られない。逆に、突起4A〜4Cが大き過ぎると風合いが低下する。その他の形状に関しては、円形の場合の面積を基準として設定すればよく、縦横の寸法比が極端に異なるものであってもよい。突起4A〜4Cの先端面の面積は0.03〜80mm2であるのが好ましく、0.07〜20mm2であるのがより好ましく、0.07〜0.8mm2であるのが特に好ましく、0.07〜0.3mm2であるのが最も好ましい。 The size of the protrusions 4A to 4C is preferably 0.2 to 10 mm in diameter in the case of a circle, more preferably 0.3 to 5 mm, and particularly preferably 0.3 to 1 mm. Most preferably, it is 0.3 to 0.6 mm. The smaller the diameter, the better the texture of the sheet. However, if the diameter is too small, sufficient bonding strength between the inner and outer layers 12H and 12S cannot be obtained. Conversely, when the protrusions 4A to 4C are too large, the texture is lowered. For other shapes, the area in the case of a circle may be set as a reference, and the dimensional ratio between length and width may be extremely different. Area of the tip surface of the projection 4A~4C is preferably a 0.03~80mm 2, more preferably from 0.07~20mm 2, particularly preferably in the range of 0.07~0.8mm 2, Most preferably, it is 0.07 to 0.3 mm 2 .

MD方向(アンビルロールの周方向、弾性伸縮部材12Cの長手方向)における突起4A〜4Cの間隔は、一般的に0.3〜20mm程度とすることができるが、特にこれに限定されるものではなく、突起4A〜4CがMD方向に条状(線状)に連続したものであってもよい。内外層12H,12Sの風合いと内外層12H,12S同士の接着強度と弾性伸縮部材12Cの固定のバランスを取るならば、例えば突起4A〜4Cが直径0.3〜0.6mmの円形状であるならば、突起4A〜4Cの間隔は、例えばMD方向に0.3〜1.0mm程度、CD方向(アンビルロールの軸方向)に0.3〜1.5mm程度とすればよい。なお、突起4A〜4CのMD方向の間隔及びCD方向の間隔は、図15中にそれぞれ符号DMD及びDCDにより示されている。   The spacing between the protrusions 4A to 4C in the MD direction (the circumferential direction of the anvil roll, the longitudinal direction of the elastic elastic member 12C) can generally be about 0.3 to 20 mm, but is not particularly limited to this. Alternatively, the protrusions 4A to 4C may be continuous in the form of a line (linear shape) in the MD direction. If the balance between the texture of the inner and outer layers 12H and 12S, the adhesive strength between the inner and outer layers 12H and 12S, and the fixing of the elastic elastic member 12C is balanced, for example, the protrusions 4A to 4C have a circular shape with a diameter of 0.3 to 0.6 mm. Then, the interval between the protrusions 4A to 4C may be, for example, about 0.3 to 1.0 mm in the MD direction and about 0.3 to 1.5 mm in the CD direction (axial direction of the anvil roll). Note that the spacing in the MD direction and the spacing in the CD direction of the protrusions 4A to 4C are indicated by reference numerals DMD and DCD, respectively, in FIG.

突起4A〜4Cの配列を上記格子配列とすると、弾性伸縮部材12Cの長手方向に同一の部位においてその幅方向両側に突起4A〜4Cが位置するため、高い保持力が得られる。ただし、弾性伸縮部材12Cが溶着あるいは切断されるリスクも高くなる。これに対して、上記千鳥配列とすると、弾性伸縮部材12Cが溶着あるいは切断されるリスクは低下するが、保持力も低下する。千鳥配列は、MD方向に所定の周期間隔で並ぶ突起の列がCD方向に所定の間隔を空けて設けられるとともに、各列における突起の配置周期の位相が隣接列に対してずれているものであり、図示例のように隣接する突起列に対して位相を1/2ずらすように配置してもよいが、より格子配列に近い配置とするために、例えば位相を1/4ずらした配置にしてもよい。位相のずれを0〜1/4の間で調整することにより、弾性伸縮部材12Cの保持力と切断回避とのバランスを取ることができる。   When the arrangement of the protrusions 4A to 4C is the above-described lattice arrangement, since the protrusions 4A to 4C are located on both sides in the width direction at the same portion in the longitudinal direction of the elastic elastic member 12C, a high holding force can be obtained. However, the risk that the elastic elastic member 12C is welded or cut increases. On the other hand, when the staggered arrangement is used, the risk that the elastic elastic member 12C is welded or cut is lowered, but the holding power is also lowered. In the staggered arrangement, the rows of protrusions arranged in the MD direction at a predetermined periodic interval are provided with a predetermined interval in the CD direction, and the phase of the arrangement period of the protrusions in each row is shifted from the adjacent row. Yes, it may be arranged so that the phase is shifted by 1/2 with respect to the adjacent protrusion rows as shown in the example, but in order to make it closer to the lattice arrangement, for example, the phase is shifted by 1/4. May be. By adjusting the phase shift between 0 and 1/4, it is possible to balance the holding force of the elastic elastic member 12C and the avoidance of cutting.

弾性伸縮部材12Cの固定領域における、全面積に対する溶着部11の面積率は、柔らかい風合いを得るためには40%以下であるのが好ましく、30%以下であるのが特に好ましく、20%以下であるのが最も好ましい。また、弾性伸縮部材12Cの非固定領域では、内外層12H,12Sの貼り合せ強度を維持するため、溶着部11の面積の割合は少なくとも2%は必要である。弾性伸縮部材12Cの固定領域においては、弾性伸縮部材12Cの収縮によりシートが撓むため、弾性伸縮部材12Cの非固定領域以上の貼り合せ強度が必要である。従って、弾性伸縮部材12Cの固定領域においては、溶着部11の面積の割合は5%以上が好ましく、10%以上がより好ましい。   In order to obtain a soft texture, the area ratio of the welded portion 11 to the total area in the fixed region of the elastic elastic member 12C is preferably 40% or less, particularly preferably 30% or less, and 20% or less. Most preferably. In the non-fixed region of the elastic elastic member 12C, the area ratio of the welded portion 11 needs to be at least 2% in order to maintain the bonding strength of the inner and outer layers 12H and 12S. In the fixed region of the elastic elastic member 12C, the sheet bends due to the contraction of the elastic elastic member 12C. Therefore, a bonding strength higher than that of the non-fixed region of the elastic elastic member 12C is required. Therefore, in the fixed region of the elastic elastic member 12C, the area ratio of the welded portion 11 is preferably 5% or more, and more preferably 10% or more.

他方、上記の伸縮部形成方法を用いることにより、紙おむつの第1の形態として、弾性伸縮部材12C,12C,…に引張力をかけた状態で、弾性伸縮部材12C,12C,…の幅方向の両端部近傍で内側層12Hと外側層12Sとが所定の間隔をもって溶着されることにより、弾性伸縮部材12C,12C,…が外装シート12との摩擦力によって外装シート12に固定される構成の伸縮部を有する紙おむつを製造することができる。   On the other hand, by using the stretchable part forming method described above, as a first form of the disposable diaper, the elastic stretchable members 12C, 12C,... In the width direction of the elastic stretchable members 12C, 12C,. The elastic layers 12C, 12C,... Are fixed to the exterior sheet 12 by the frictional force with the exterior sheet 12 by welding the inner layer 12H and the outer layer 12S at predetermined intervals in the vicinity of both ends. The paper diaper which has a part can be manufactured.

また、第2の形態として、弾性伸縮部材12C,12C,…に引張力をかけた状態で、弾性伸縮部材12C,12C,…の幅方向の両端部と、前記内側層12Hと外側層12Sとが所定の間隔をもって溶着されることにより、弾性伸縮部材12C,12C,…が外装シート12との摩擦力及び弾性伸縮部材12Cの幅方向の端部の接着力によって外装シート12に固定される構成の伸縮部を有する紙おむつを製造することができる。   Moreover, as a 2nd form, in the state which applied tension | tensile_strength to elastic elastic member 12C, 12C, ..., the both ends of the width direction of elastic elastic member 12C, 12C, ..., the said inner layer 12H, and outer layer 12S, Are fixed to the exterior sheet 12 by the frictional force with the exterior sheet 12 and the adhesive force at the end in the width direction of the elastic stretch member 12C. The paper diaper which has the expansion-contraction part of this can be manufactured.

本実施形態の胴回り部のように、ある程度広範囲にわたり弾性伸縮部材を設ける場合、図15に示すように、溶着部11により固定する部分を弾性伸縮部材12Cの長手方向(MD方向)に間欠的に設ける(つまり前述の配置・間隔で形成された多数の溶着部11からなる溶着部群領域44と、溶着部を有しない非溶着部領域45とを、弾性伸縮部材12Cの長手方向(MD方向)に交互に形成する)と、伸縮性が向上するとともに溶着部11の面積が減少するため、より柔らかな風合い及びより高い通気性が得られるようになる。もちろん、図16に示すように、溶着部3により固定する溶着部群領域44を弾性伸縮部材2の長手方向(MD方向)全体にわたり連続的に設けることもできる。   In the case where the elastic stretchable member is provided over a wide range as in the case of the waistline portion of this embodiment, as shown in FIG. 15, the portion fixed by the welded portion 11 is intermittently arranged in the longitudinal direction (MD direction) of the elastic stretchable member 12C. Provided (that is, a welded portion group region 44 composed of a large number of welded portions 11 formed at the above-described arrangement / interval and a non-welded portion region 45 having no welded portion are provided in the longitudinal direction (MD direction) of the elastic elastic member 12C. Since the stretchability is improved and the area of the welded portion 11 is reduced, a softer texture and higher air permeability can be obtained. Of course, as shown in FIG. 16, the welded portion group region 44 fixed by the welded portion 3 can be continuously provided over the entire longitudinal direction (MD direction) of the elastic elastic member 2.

このような間欠配置は弾性伸縮部材2を多数並設する場合にも適用できるが、各弾性伸縮部材2の溶着部による固定部分の長手方向(MD方向)位置が異なると、弾性伸縮部材2の収縮により形成される皺が不規則になり、見栄えの悪い凹凸表面が形成されてしまう。よって、上述のような間欠配置を採用する場合、図15に示すように、弾性伸縮部材2の長手方向(MD方向)における溶着部による固定部分の位置を揃えるのが好ましい。具体的には、並設された弾性伸縮部材12Cを縦断する細長状の溶着部群領域44と、並設された弾性伸縮部材12Cを縦断する非溶着部領域45とを弾性伸縮部材12Cの長手方向(MD方向)に交互に形成する。これにより、きれいな皺(襞)のシャーリングが形成されるようになる。溶着部群領域44の幅(両端に位置する溶着部11の中心間距離)W44は2〜10mm程度であるのが好ましく、3〜5mm程度であるのがより好ましい。隣接する溶着部群領域44の中心間隔DCTは5〜20mm程度であるのが好ましい。さらに、DCT/2≧W44の関係を満たすとより好ましい。   Such an intermittent arrangement can also be applied to a case where a large number of elastic elastic members 2 are arranged side by side. However, if the longitudinal direction (MD direction) position of the fixing portion by the welded portion of each elastic elastic member 2 is different, the elastic elastic members 2 The wrinkles formed by the shrinkage become irregular, and an uneven surface with poor appearance is formed. Therefore, when adopting the intermittent arrangement as described above, as shown in FIG. 15, it is preferable to align the position of the fixing portion by the welded portion in the longitudinal direction (MD direction) of the elastic elastic member 2. Specifically, an elongated welded portion group region 44 that vertically cuts the elastic elastic members 12C arranged side by side and a non-welded portion region 45 that cuts the elastic elastic members 12C arranged side by side are arranged in the longitudinal direction of the elastic elastic members 12C. They are formed alternately in the direction (MD direction). As a result, a beautiful shirring of the kites is formed. The width (the distance between the centers of the welded portions 11 located at both ends) W44 of the welded portion group region 44 is preferably about 2 to 10 mm, and more preferably about 3 to 5 mm. It is preferable that the center interval DCT between adjacent welded portion group regions 44 is about 5 to 20 mm. Furthermore, it is more preferable that the relationship of DCT / 2 ≧ W44 is satisfied.

また、本発明の紙おむつにおいては、前述したとおり、伸縮部における内側層12Hと外側層12Sとは、接着剤を全く使用せずに、超音波溶着又は熱溶着により貼り合わされた構成としてもよい。また、前述したとおり、外装シート12における吸収部20と重なる部分で、背側の弾性伸縮部材12C及び/又は腹側の弾性伸縮部材12Cを切断するか、または設けないようにしてもよい。さらに、弾性伸縮部材12Cの伸張倍率が高い上に、使用中に伸縮部にかかる引張り力が大きい場合には、内外側層12H,12Sとの摩擦力のみでは十分に弾性伸縮部材12Cの固定を維持できない虞がある。その場合には、弾性伸縮部材12Cの長手方向の少なくとも一方端部において、平行に配設された弾性伸縮部材12Cを縦断するように配置される略直線状の溶着線12D,12Dにより、弾性伸縮部材12Cと外装シート12の内側層12H及び外側層12Sとを溶着固定し、弾性伸縮部材12Cの固定を確実にしてもよい。   Moreover, in the paper diaper of this invention, as above-mentioned, the inner layer 12H and the outer layer 12S in an expansion-contraction part are good also as a structure bonded together by ultrasonic welding or heat welding, without using an adhesive agent at all. In addition, as described above, the elastic elastic member 12C on the back side and / or the elastic elastic member 12C on the abdominal side may be cut or not provided at the portion of the exterior sheet 12 that overlaps the absorbing portion 20. Further, when the elastic expansion / contraction member 12C has a high expansion ratio and a large tensile force is applied to the expansion / contraction part during use, the elastic expansion / contraction member 12C can be sufficiently fixed only by the frictional force with the inner and outer layers 12H and 12S. There is a risk that it cannot be maintained. In that case, at least one end of the elastic expansion / contraction member 12C in the longitudinal direction is elastically expanded / contracted by the substantially linear welding wires 12D and 12D arranged to cut the elastic expansion / contraction member 12C disposed in parallel. The member 12C and the inner layer 12H and the outer layer 12S of the exterior sheet 12 may be welded and fixed to secure the elastic elastic member 12C.

他方、上記実施形態からも判るように、本発明の伸縮部形成方法を実施するには超音波接着方式が好適であるが、凹凸を備えたエンボスロールと対向するプレーンロールとからなり、熱及び圧力によりシートを圧着する熱エンボス接着方式を用いても実施することが可能である。   On the other hand, as can be seen from the above embodiment, the ultrasonic bonding method is suitable for carrying out the stretchable part forming method of the present invention, but it is composed of an embossed roll provided with unevenness and a plain roll facing the heat, and heat and It can also be carried out using a hot embossing adhesion method in which a sheet is pressure-bonded by pressure.

<評価試験>
超音波溶着を用いた本発明にかかる製造方法により、表1に示す条件で各種の伸縮シートを製造し、「柔らかさ」、「シートの層間接着力」、「抜け難さ(引き込みの起こり難さ」、及び「切断し難さ」について評価した。
なお、内シート及び外シートとしては、スパンボンド不織布(1層、坪量:20g/m2、厚み:0.18mm、繊度2.2dtex、組成:PE(鞘)/PP(芯)=1/1、シート幅:150mm)を用いた。また、弾性伸縮部材2としては、470dtex(直径:0.311mm)のスパンデックスを用い、シートの横方向に沿って270%に伸張(元の長さの2.7倍、直径は0.162mm)した状態で固定した。また弾性伸縮部材2は、5mmの間隔で20本平行に並設した。
また、「柔らかさ」は、従来の接着剤により弾性伸縮部材を固定したシートと比較した官能評価を行い、被験者10名のうち9名以上が柔らかいと評価したものを◎とし、7〜8名が柔らかいと評価したものを○とし、4〜6名が柔らかいと評価したものを△とし、3名以下が柔らかいと評価したものを×とした。「シートの層間接着力」の評価においては、接着したシートを手で引き剥がした際にシート自体が破壊したものを◎とし、シートが部分的に破壊または層間剥離を伴い破壊したものを○とし、僅かな毛羽立ちを残して剥離したものを△とし、実質的に接着しなかったものを×とした。「抜け難さ(引き込みの起こり難さ)の評価においては、シートを切断した時の切断部からの弾性伸縮部材の引き込みが1mm以下のものを◎◎とし、3mm以下のものを◎とし、5mm以下のものを○とし、10mm以下のものを△とし、11mm以上のものを×とした。「切断し難さ」の評価においては、シートの長さ方向100mmの範囲に、切断箇所が1箇所以下のものを◎とし、5箇所以下のものを○とし、10箇所以下のものを△とし、20箇所以下のものを△〜×とし、21箇所以上のものを×とした。
<Evaluation test>
By the manufacturing method according to the present invention using ultrasonic welding, various stretchable sheets are manufactured under the conditions shown in Table 1, and “softness”, “sheet interlayer adhesion”, “difficult to pull out (retraction is difficult to occur) ”And“ difficult to cut ”were evaluated.
In addition, as an inner sheet and an outer sheet, a spunbond nonwoven fabric (one layer, basis weight: 20 g / m 2 , thickness: 0.18 mm, fineness 2.2 dtex, composition: PE (sheath) / PP (core) = 1 / 1, sheet width: 150 mm). Further, as the elastic stretchable member 2, a spandex of 470 dtex (diameter: 0.311 mm) is used, and is stretched to 270% along the lateral direction of the sheet (2.7 times the original length, the diameter is 0.162 mm). Fixed in the state. Further, 20 elastic stretch members 2 were arranged in parallel at intervals of 5 mm.
“Softness” is a sensory evaluation in comparison with a sheet in which an elastic elastic member is fixed with a conventional adhesive, and 9 to 10 test subjects are evaluated as soft. Was evaluated as ◯, 4 to 6 were evaluated as soft, △ was evaluated as 3 or less were evaluated as ×. In the evaluation of “sheet interlayer adhesion”, “◎” indicates that the sheet itself was destroyed when the adhered sheet was peeled off by hand, and “◯” indicates that the sheet was partially broken or accompanied by delamination. In addition, a sample which was peeled off while leaving a slight fluff was represented by Δ, and a sample which did not substantially adhere was represented by ×. “In the evaluation of the difficulty of pulling out (the difficulty of pulling in), when the sheet is cut, the elastic elastic member from the cut part is 1 mm or less, ◎◎, 3 mm or less is ◎, 5 mm The following were marked with ◯, those with 10 mm or less as Δ, and those with 11 mm or more as x: In the evaluation of “difficult to cut”, there was one cut in the range of 100 mm in the length direction of the sheet. The following were evaluated as ◎, those at 5 or less locations as ◯, those at 10 locations or less as Δ, those at 20 locations or less as Δ to ×, and those at 21 locations or more as ×.

Figure 0005124188
Figure 0005124188

パンツ型おむつの斜視図である。It is a perspective view of a pants-type diaper. 展開状態のおむつの身体側平面図である。It is a body side top view of a diaper of a deployment state. 図2のIII−III線矢視断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 2. 展開状態のおむつの外面側平面図である。It is an outer surface side top view of a diaper of a deployment state. 図2のV−V線矢視断面概略図である。It is the VV arrow directional cross-sectional schematic diagram of FIG. シャーリング部分の拡大図である。It is an enlarged view of a shearing part. 伸縮部形成装置を説明するための概要図である。It is a schematic diagram for demonstrating an expansion-contraction part formation apparatus. ホーンとアンビルロールに連続シートが挟まれた状態を示す、第1の実施形態の幅方向断面図及びその横断面図である。It is the width direction sectional view of 1st Embodiment which shows the state where the continuous sheet was pinched | interposed into the horn and the anvil roll, and its cross-sectional view. 弾性伸縮部材に引張力をかけた状態の連続シートの第1の実施形態の幅方向断面図及びその横断面図である。It is the cross-sectional view of the width direction of 1st Embodiment of the continuous sheet of the state which applied the tensile force to the elastic elastic member, and its cross-sectional view. 弾性伸縮部材に引張力をかけない状態の連続シートの第1の実施形態の幅方向断面図及びその横断面図である。It is the cross-sectional view of the width direction of 1st Embodiment of the continuous sheet of the state which does not apply tensile force to an elastic elastic member, and its cross-sectional view. ホーンとアンビルロールに連続シートが挟まれた状態を示す、第2の実施形態の幅方向断面図及びその横断図である。It is the width direction sectional drawing of 2nd Embodiment which shows the state by which the continuous sheet was pinched | interposed into the horn and the anvil roll, and its cross section. 弾性伸縮部材に引張力をかけた状態の連続シートの第2の実施形態の幅方向断面図及びその横断面図である。It is the cross-sectional view of the width direction of 2nd Embodiment of the continuous sheet of the state which applied the tensile force to the elastic elastic member, and its cross-sectional view. 弾性伸縮部材に引張力をかけない状態の連続シートの第2の実施形態の幅方向断面図及びその横断面図である。It is the cross-sectional view of the width direction of 2nd Embodiment of the continuous sheet of the state which does not apply tensile force to an elastic elastic member, and its cross-sectional view. 千鳥状の突起の配列を有するアンビルロールに連続シートが挟まれた状態を示す横断面図である。It is a cross-sectional view showing a state in which a continuous sheet is sandwiched between anvil rolls having an array of staggered protrusions. パンツ型紙おむつの胴回り部シャーリングへの応用例を示す概略図である。It is the schematic which shows the example of application to the trunk part part shirring of a pants-type paper diaper. パンツ型紙おむつの胴回り部シャーリングへの他の応用例を示す概略図である。It is the schematic which shows the other application example to the trunk periphery part shearing of a pants-type paper diaper.

1…連続シート、2…超音波振動源、3…ホーン、4…アンビルロール、4A,4B,4C…突起、10…パンツ型使い捨ておむつ、11…溶着部、12…外装シート、12A…接合領域、12E…脚周り縁、12S…外側層、12H…内側層、12C…弾性伸縮部材、12D…溶着線、12P…透過性向上部、13…表示部、20…吸収部、30…トップシート、40…中間シート(セカンドシート)、50…吸収要素、56…吸収体、58…包被シート、60…バリヤーカフス、64…バリヤーシート、70…体液不透過性シート(バックシート)、72…第2体液不透過性シート、80…保持シート、S…シャーリング。 DESCRIPTION OF SYMBOLS 1 ... Continuous sheet, 2 ... Ultrasonic vibration source, 3 ... Horn, 4 ... Anvil roll, 4A, 4B, 4C ... Projection, 10 ... Underpants type disposable diaper, 11 ... Welding part, 12 ... Exterior sheet, 12A ... Joining area 12E ... Leg circumference edge, 12S ... Outer layer, 12H ... Inner layer, 12C ... Elastic elastic member, 12D ... Welding wire, 12P ... Permeability improving part, 13 ... Display part, 20 ... Absorbing part, 30 ... Top sheet, 40 ... Intermediate sheet (second sheet), 50 ... Absorbing element, 56 ... Absorber, 58 ... Cover sheet, 60 ... Barrier cuff, 64 ... Barrier sheet, 70 ... Body fluid impermeable sheet (back sheet), 72 ... First 2 body fluid impermeable sheet, 80 ... holding sheet, S ... shirring.

Claims (6)

内側層と外側層とを有する外装シートと、この外装シートの身体側に設けられた、対象物を吸収し保持する吸収部と、を備え、
胴回り部における前記内側層と外側層との間に、平行に並べた複数の弾性伸縮部材が挟み込まれた伸縮部を有する紙おむつであって、
前記弾性伸縮部材に引張力をかけた状態で、前記弾性伸縮部材の直径方向両側部近傍において、前記内側層と外側層とを前記供給方向に間欠的に溶着し、
その後に、前記内側層と外側層との溶着部分によって閉鎖された断面空間内において、前記弾性伸縮部材に引張力を解放して前記弾性伸縮部材の断面外径を拡大させ、前記弾性伸縮部材の外面と前記閉鎖された空間を形成する層シートとの摩擦力によって、前記弾性伸縮部材をシートに固定することにより前記伸縮部を形成した、
ことを特徴とする紙おむつ。
An exterior sheet having an inner layer and an outer layer, and an absorption part that is provided on the body side of the exterior sheet and absorbs and holds an object,
A paper diaper having a stretchable part in which a plurality of elastic stretchable members arranged in parallel are sandwiched between the inner layer and the outer layer in the waistline part,
With the tensile force applied to the elastic elastic member , the inner layer and the outer layer are intermittently welded in the supply direction in the vicinity of both sides in the diameter direction of the elastic elastic member,
Thereafter, in the cross-sectional space closed by the welded portion between the inner layer and the outer layer, the elastic elastic member is released with a tensile force to increase the cross-sectional outer diameter of the elastic elastic member. The elastic part was formed by fixing the elastic elastic member to the sheet by the frictional force between the outer surface and the layer sheet forming the closed space,
Paper diapers characterized by that.
内側層と外側層とを有する外装シートと、この外装シートの身体側に設けられた、対象物を吸収し保持する吸収部と、を備え、
胴回り部における前記内側層と外側層との間に、平行に並べた複数の弾性伸縮部材が挟み込まれた伸縮部を有する紙おむつであって、
前記弾性伸縮部材に引張力をかけた状態で、前記弾性伸縮部材の直径方向両側部近傍及び前記弾性伸縮部材と重なる両側部において、前記内側層と外側層とを前記供給方向に間欠的に溶着し、
その後に、前記内側層と外側層との溶着部分によって閉鎖された断面空間内において、前記弾性伸縮部材に引張力を解放して前記弾性伸縮部材の断面外径を拡大させ、前記弾性伸縮部材の外面と前記閉鎖された空間を形成する層シートとの摩擦力、並びに前記側部におけるシートとの接合力によって、記弾性伸縮部材をシートに固定することにより前記伸縮部を形成した、
ことを特徴とする紙おむつ。
An exterior sheet having an inner layer and an outer layer, and an absorption part that is provided on the body side of the exterior sheet and absorbs and holds an object,
A paper diaper having a stretchable part in which a plurality of elastic stretchable members arranged in parallel are sandwiched between the inner layer and the outer layer in the waistline part,
Wherein while applying a tensile force to the resilient and elastic members, the side portions overlapping the sides and near the resilient and elastic members in the diametrical direction of the resilient and elastic members, and said inner and outer layers intermittently to the feed direction Welded,
Thereafter, in the cross-sectional space closed by the welded portion between the inner layer and the outer layer, the elastic elastic member is released with a tensile force to increase the cross-sectional outer diameter of the elastic elastic member. The elastic part was formed by fixing the elastic elastic member to the sheet by the frictional force between the outer surface and the layer sheet forming the closed space, and the joining force with the sheet at the side part,
Paper diapers characterized by that.
前記弾性伸縮部材は、平行に配設された複数の弾性糸とこれらに直交する複数の弾性糸とによりネット状に構成されたものである、請求項1又は2記載の紙おむつ。   The disposable diaper according to claim 1, wherein the elastic elastic member is configured in a net shape by a plurality of elastic yarns arranged in parallel and a plurality of elastic yarns orthogonal to the elastic yarns. 前記溶着は超音波溶着又は熱溶着による構成である、請求項1乃至3のいずれか1項記載の紙おむつ。 The paper diaper according to any one of claims 1 to 3, wherein the welding is configured by ultrasonic welding or heat welding . 前記外装シートにおける前記吸収部と重なる部分で、前記弾性伸縮部材が切断されているか、または設けられていない、請求項1乃至4のいずれか1項記載の紙おむつ。 The paper diaper according to any one of claims 1 to 4, wherein the elastic stretchable member is cut or not provided at a portion of the exterior sheet that overlaps the absorbing portion. 前記弾性伸縮部材の長手方向の少なくとも一方端部において、弾性伸縮部材を縦断する溶着線により、弾性伸縮部材と外装シートの内側層及び外側層とが溶着固定された構成である、請求項1乃至5のいずれか1項記載の紙おむつ。 The elastic elastic member and the inner layer and the outer layer of the exterior sheet are welded and fixed to each other at at least one end in the longitudinal direction of the elastic elastic member by a welding line that vertically cuts the elastic elastic member. The paper diaper according to any one of 5.
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