JP4991461B2 - Rice ball production equipment - Google Patents

Rice ball production equipment Download PDF

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JP4991461B2
JP4991461B2 JP2007236200A JP2007236200A JP4991461B2 JP 4991461 B2 JP4991461 B2 JP 4991461B2 JP 2007236200 A JP2007236200 A JP 2007236200A JP 2007236200 A JP2007236200 A JP 2007236200A JP 4991461 B2 JP4991461 B2 JP 4991461B2
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雄二 市川
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この発明は,例えば,梅干し,鮭,昆布,鰹節等の具を包み込んだ米飯を,成形に当たって押し硬めることなく,あたかも人が手で握ったようなふっくらとした食感の良いおにぎりに形成することができるおにぎり製造装置に関する。   In this invention, for example, cooked rice wrapped with ingredients such as pickled plums, rice cakes, kelp, bonito, etc. is formed into a rice ball that has a plump texture and feels as if it is held by the hand without being hardened during molding. The present invention relates to a rice ball manufacturing apparatus.

従来,各コンビニエンスストアー, スーパー等のおにぎり販売区画で販売されているおにぎりを製造する場合には, 主として,おにぎりを成形するため成型円盤を用いたおにぎり製造装置が使用されている。おにぎり製造装置の各関連機械メーカーにおいても, 食感の良いおにぎりを製造することへの要望に応えるため装置そのものを如何に構成すれば良いかの検討が始められており, 現在では各種の特許文献が公開されている現状である。   Conventionally, when manufacturing rice balls sold in onigiri sales sections such as convenience stores and supermarkets, rice ball manufacturing equipment using a molded disk is mainly used to form rice balls. Each related machine manufacturer of rice ball manufacturing equipment has also begun to consider how to configure the equipment itself to meet the demand for producing rice balls with a good texture. Is currently open to the public.

また,おにぎり製造装置として,梅干し,鮭,昆布,鰹節等の具を米飯内に包み込んで,人手の握りによるおにぎりに近い品質のおにぎりを製造するものが知られている。該おにぎり製造装置は,周囲に成型孔を有すると共に間歇回動する成型円盤の周囲に前記成型孔の停止時に作動する米飯装置,具穴形成装置及び具供給部を順次設けたものであり,具供給部に引き続いて成型孔の下方位置に成型孔内の米飯を扛上する米飯リフターを設けると共に,該米飯リフターに対向して成型孔の上方位置に扛上された米飯の上端を中央部に寄せ集めて具穴を閉鎖する包み込み装置を設けたものである。該おにぎり製造装置は, 間欠的に回動する成型円盤の成型孔に定量の米飯を供給し,成型円盤の周囲に配設した成形ユニットにより, おにぎりを所定の形状に成形するものである(例えば,特許文献1参照)。   In addition, as a rice ball manufacturing apparatus, a rice ball is produced that wraps rice pickles, rice cakes, kelp, bonito, and other ingredients in the cooked rice, and has a quality similar to that of a hand-made rice ball. The rice ball manufacturing apparatus is provided with a rice cooker, a tool hole forming device, and a tool supply unit that are operated when the molding hole is stopped around a molding disk that has a molding hole around and rotates intermittently. A rice lifter for raising the rice in the molding hole is provided at the lower position of the molding hole subsequent to the supply section, and the upper end of the rice cooked at the upper position of the molding hole in the center is opposed to the rice lifter. A wrapping device for closing and closing the tool hole is provided. The rice ball manufacturing apparatus supplies a fixed amount of cooked rice to a molding hole of a molding disk that rotates intermittently, and molds the rice ball into a predetermined shape by a molding unit disposed around the molding disk (for example, , See Patent Document 1).

また,手作り感の高いおにぎり製造装置を製造可能にした食品成形装置が知られている。該食品成形装置は,所定量に計量された食材を下方に投下する供給部と,該供給部から投下された食材を中央成形型枠と,該中央成形型枠の左側に設けた左側成形型枠と,前記中央成形型枠の右側に設けた右側成形型枠とで受け止めると共に,前記左側成形型枠上の米飯と前記右側成形型枠上の米飯を中央成形型枠上に折り返して前記食材を所定形状に成形する成形部とを備えているものである。該食品成形装置において,左側成形型枠は,水平状態に突出させた左側回転軸に装着した左側支持型枠と左側押圧型枠とで構成され,右側成形型枠は,水平状態に突出させた右側回転軸に装着した右側支持型枠と右側押圧型枠とで構成され,左側回転軸及び右側回転軸の回転に基づいて左側押圧型枠及び右側押圧型枠を回転させ,それによって,左側押圧型枠と,右側押圧型枠と,中央成形型枠とで食材を所定形状に押圧成形するように構成したものである(例えば,特許文献2参照)。   There is also known a food molding apparatus that makes it possible to manufacture a handmade rice ball manufacturing apparatus. The food molding apparatus includes: a supply unit that drops food that has been weighed in a predetermined amount; a central mold that includes the food dropped from the supply unit; and a left mold that is provided on the left side of the central mold The food is received by a frame and a right mold frame provided on the right side of the central mold frame, and the rice on the left mold frame and the cooked rice on the right mold frame are folded back onto the central mold frame. And a forming part for forming the shape into a predetermined shape. In the food molding apparatus, the left mold is composed of a left support mold and a left pressing mold mounted on a left rotation shaft that projects horizontally, and the right mold is projected horizontally. It consists of a right support mold and a right pressing mold mounted on the right rotating shaft, and the left pressing mold and the right pressing mold are rotated based on the rotation of the left rotating shaft and the right rotating shaft. The food is pressed into a predetermined shape with the mold, the right pressing mold, and the center molding mold (see, for example, Patent Document 2).

特許第3717900号公報Japanese Patent No. 3717900 特開2007−49937号公報JP 2007-49937 A

ところで,本出願人に係る上記おにぎり製造装置では,成型円盤を用いるものであって,均一な品質のおにぎりを大量に製造する装置としては, 非常に優れた装置であるが,おにぎりの成形工程では, 米飯を成型孔内の周囲の壁と成型孔内で作動する上下の成形ユニットにより, 米飯が型内で全く逃げ場のない状態にして圧縮し成形するので, 出来上がったおにぎりが, 手で握ったおにぎりに比較して硬く,ふっくら感に欠ける傾向があった。また,上記のおにぎり製造装置では,米飯へ具を供給する作業が米飯に具穴を空け,該具穴の中に所定の具を人が手で供給しているので,具入れ作業に熟練を要し,具入れ作業の負担が大きくなっていた。また,上記おにぎり製造装置は,米飯の具穴に具を入れた具入り米飯を,成型円盤上に形成した成型孔内で一度に圧縮成形しているので,出来上がったおにぎりが硬く食感が良いとは言えないものであった。   By the way, the above-mentioned rice ball manufacturing apparatus according to the present applicant uses a molding disk, and is an excellent apparatus for mass-producing rice balls of uniform quality. The cooked rice is compressed and molded by the surrounding wall in the molding hole and the upper and lower molding units that operate in the molding hole so that there is no escape in the mold. There was a tendency to be harder and less plump than rice balls. Moreover, in the above rice ball manufacturing apparatus, the operation of supplying the rice to the cooked rice has a hole in the cooked rice, and a person is manually supplying a predetermined tool in the cooked hole. Needless to say, the burden of putting the equipment in was increased. In addition, the above rice ball manufacturing apparatus compresses the cooked cooked rice with the cooked rice in the mold hole at once in the molding hole formed on the molded disk, so the resulting rice ball is hard and has a good texture. It could not be said.

また,最近では,おにぎりを食する消費者も含め, おにぎり製造業界の関係者の声として「手作り感のあるふっくらとしたおにぎり」の製造を機械でできないかという声が強まっているのが現状である。そこで,本出願人は,上記の課題を考慮して, 人が手でおにぎりを握るときの動作を改めて細かく分析してみて, 特に,米飯上に所定の具を載せた後に, 具を米飯で包み込むように,米飯を折り込む時の動きと,米飯を所定形状に成形しておにぎりを成形する時の成形型の動きについては, 出来るだけ人の手の動きに近づけることにより,手作り感のあるふっくらとしたおにぎりを製造することができるのではないかとの結論に至った。   In addition, recently, the voice of people involved in the rice ball manufacturing industry, including consumers who eat rice balls, has been growing as to whether or not it is possible to produce “handmade plump rice balls” with machines. is there. Therefore, in consideration of the above-mentioned problems, the present applicant re-analyzes the movement of a person holding a rice ball by hand, and in particular, after placing a predetermined ingredient on the cooked rice, As for the movement when folding the rice so as to wrap it and the movement of the mold when forming the rice ball after shaping the rice into a predetermined shape, it is as fluffy as handmade by bringing it as close to the movement of the human hand as possible. I came to the conclusion that I could make a rice ball.

この発明の目的は,上記の課題を解決することであり,梅干し,鮭,昆布,鰹節等の具を包み込んだ米飯を成形型によって押し硬めることなく,成形型によって具入り米飯を所定の形状のおにぎりに形作るように構成し,あたかも人が手で握ったようなふっくらとした食感の良いおにぎりを製造すると共に,おにぎりの形状を変更する場合には,所定の成形型に単に交換するのみで,おにぎりの形状を変更できるように構成し,また,具供給ステーションをロータリテーブルに設けることによって,おにぎりを高効率に製造して大量生産を可能にし,コストダウンを図ることができるおにぎり製造装置を提供することである。   The object of the present invention is to solve the above-mentioned problems, and the rice containing the ingredients such as umeboshi, rice cake, kelp, bonito and the like is not pressed and hardened by the forming die, and the cooked rice is given a predetermined shape by the forming die. It is configured to be shaped into a rice ball, and it produces a plump and textured rice ball as if it was held by a hand. To change the shape of the rice ball, simply replace it with a predetermined mold. Onigiri manufacturing equipment that can change the shape of the rice balls, and can provide mass production by making the rice balls highly efficient by providing a rotary table on the rotary table. Is to provide.

この発明は,おにぎり1個分の予め決められた所定量の米飯塊を供給コンベヤ上に順次供給する定量米飯塊供給装置,走行状態の前記米飯塊上で転動して前記供給コンベア上の前記米飯塊を所定形状に解し広げて具載置部を備えた平らな米飯を形成する複数のローラを備えた解し広げ装置,前記平らな米飯の前記具載置部に所定の具をそれぞれ載置して具載置米飯を形成するための具供給ステーション,前記具載置米飯上の前記具を前記米飯で包み込むため前記米飯内に前記具を折り込む米飯折込み装置,前記具が包み込まれた具入り米飯を成形コンベヤ上で予め決められた所定形状に成形するため前記具入り米飯に接離可能な複数の成形型から成る成形装置,及び前記具入り米飯を成形して構成されたおにぎりを送り出す送出装置から構成されており,
前記具供給ステーションは,前記供給コンベヤから送り込まれる前記平らな米飯を受け取るロータリテーブル上に設けられており,
前記米飯折込み装置は,前記ロータリテーブルの周辺に隣接して前記ロータリテーブルとほぼ同一面に設置された反転自在な折込み型と,前記ロータリテーブル上の前記具載置米飯のほぼ半分を前記折込み型上にスライドガイドに沿って移動させる寄せ型から成り,前記具載置米飯のほぼ半分を前記折込み型上に移動させた状態で前記折込み型を反転させて前記具の載置した半分の前記米飯上に折り込むことによって具入り米飯が形成されていることを特徴とするおにぎり製造装置に関する。
This invention is a fixed-quantity cooked rice lump supply device that sequentially feeds a predetermined amount of cooked rice lump for one rice ball onto a supply conveyor, and rolls on the cooked rice lump in a running state, and An unrolling device having a plurality of rollers for forming a flat cooked rice having a tool placement portion by unraveling and spreading the cooked rice lump into a predetermined shape, and a predetermined tool on the tool placement portion of the flat cooked rice, respectively. A tool supply station for mounting and forming tool-equipped cooked rice, a rice-folding device for folding the tool in the cooked rice to wrap the tool on the tool-mounted cooked rice with the cooked rice, and the tool was wrapped A molding apparatus comprising a plurality of molds that can be brought into and out of contact with the above-mentioned cooked rice to form the cooked rice into a predetermined shape on a molding conveyor, and a rice ball that is formed by molding the above-mentioned cooked rice. Consists of sending out device It has been,
The ingredient supply station is provided on a rotary table for receiving the flat cooked rice fed from the supply conveyor;
The cooked rice folding device includes a reversible folding mold installed on the same surface as the rotary table adjacent to the periphery of the rotary table, and a folding mold for almost half of the cooked rice on the rotary table. The cooked rice that is moved along the slide guide and that has half of the cooked rice placed on the folding mold is turned over and the half of the cooked rice placed on the tool is reversed. It is related with the rice ball manufacturing apparatus characterized by the rice rice with an ingredient being formed by folding up .

また,この発明は,おにぎり1個分の予め決められた所定量の米飯塊を供給コンベヤ上に順次供給する定量米飯塊供給装置,走行状態の前記米飯塊上で転動して前記供給コンベア上の前記米飯塊を所定形状に解し広げて具載置部を備えた平らな米飯を形成する複数のローラを備えた解し広げ装置,前記平らな米飯の前記具載置部に所定の具をそれぞれ載置して具載置米飯を形成するための具供給ステーション,前記具載置米飯上の前記具を前記米飯で包み込むため前記米飯内に前記具を折り込む米飯折込み装置,前記具が包み込まれた具入り米飯を成形コンベヤ上で予め決められた所定形状に成形するため前記具入り米飯に接離可能な複数の成形型から成る成形装置,及び前記具入り米飯を成形して構成されたおにぎりを送り出す送出装置から構成されおり,
前記具供給ステーションは,前記供給コンベヤから送り込まれる前記平らな米飯を受け取る具供給コンベヤ上に設けられており,
前記米飯折込み装置は,前記具供給コンベヤの端部に設置されたスライド自在なシャッタ,及び前記シャッタの下方に設置された互いに逆方向に回転する一対の折込みローラから成り,前記シャッタ上に送り込まれた前記具載置米飯を前記シャッタを引き込めることによって前記具載置米飯が落下して前記折込みローラ間を通過する際に前記具が前記米飯で折り込まれて前記具入り米飯に成形されて前記成形コンベヤ上に送り出されることを特徴とするおにぎり製造装置に関する
The present invention also provides a fixed-quantity cooked rice lump supply device for sequentially supplying a predetermined amount of rice balls of rice balls on a supply conveyor, rolling on the cooked rice lump in a running state, on the supply conveyor. The unrolling and spreading device comprising a plurality of rollers for unfolding and spreading the cooked rice lump into a predetermined shape to form a flat cooked rice having a tool mounting portion, and a predetermined tool on the tool mounting portion of the flat cooked rice A rice-feeding device for folding the rice into the cooked rice so as to wrap the rice on the rice-mounted rice with the cooked rice. In order to form the cooked cooked rice into a predetermined shape on a molding conveyor, a molding apparatus comprising a plurality of molds capable of contacting and separating from the cooked cooked rice, and the cooked cooked rice is formed. Is it a delivery device that sends out rice balls? Is configured,
The tool supply station is provided on a tool supply conveyor for receiving the flat cooked rice fed from the supply conveyor,
The cooked rice folding device comprises a slidable shutter installed at an end of the tool supply conveyor, and a pair of folding rollers installed below the shutter and rotating in opposite directions, and is fed onto the shutter. Further, when the tool mounted rice is dropped and passed between the folding rollers by retracting the shutter, the tool is folded with the cooked rice and formed into the cooked rice. The present invention relates to a rice ball manufacturing apparatus which is fed onto a forming conveyor.

更に,このおにぎり製造装置において,前記成形装置における前記成形型は,前記成形コンベヤ上で走行する前記具入り米飯に対して,走行方向の前面を成形する成形前面型,走行方向の後面を成形する成形後面型,及び走行方向の両側面を成形する一対の成形側面型から構成され,対向状態の前記成形前面型と前記成形後面型とが前記具入り米飯を位置決め保持して相対的に近接移動すると共に,前記一対の成形側面型が互いに対向して小刻みに接離しながら近接移動して前記具入り米飯を所定の形状のおにぎりに成形するものである。Furthermore, in this rice ball manufacturing apparatus, the forming mold in the forming apparatus forms a forming front mold for forming the front surface in the traveling direction and the rear surface in the traveling direction for the cooked rice traveling on the forming conveyor. It consists of a rear mold and a pair of molded side molds that mold both sides of the running direction, and the molded front mold and the molded rear mold facing each other position and hold the cooked rice relatively close to each other. At the same time, the pair of molded side dies face each other and move close to each other while making contact with each other in small increments, thereby forming the cooked rice into rice balls having a predetermined shape.

このおにぎり製造装置は,上記のように構成されているので,おにぎりが押し硬められることなく,おにぎりの中に入れられる具を米飯が包み込む状態がふっくらとした状態に成形でき,ふっくら感のあるおにぎりに製造することができる。即ち,このおにぎり製造装置は,具供給ステーションに送り込まれた解し広げられた具載置部が形成された平らな米飯上に所定の具を載置するだけの作業であり,米飯への具の供給作業が容易になり,作業者の負担を軽減することができ,おにぎりの成形工程の動きを前後面型と両側面型とから成る成形型によってあたかも人が両手の平で米飯に具を包み込んで握る時と同じように, 成形型が細かい接離の往復運動を繰り返しながら所定の形状に成形し,それによって,出来上がったおにぎりが「ふっくら」とした食感の良いおにぎりになる。更に,このおにぎり製造装置は,おにぎりの形状の変更,例えば, 三角形, たわら形,丸形等の所望の形状に,成形型のみを単に交換するだけで容易に対応することができるものである。   Since this rice ball manufacturing apparatus is configured as described above, the rice balls can be formed into a plump state in which the rice is wrapped in the rice balls without the rice balls being pressed and hardened. Can be manufactured. In other words, this rice ball manufacturing apparatus is simply an operation of placing a predetermined tool on the flat cooked rice on which the unwound and spread tool placing portion is sent to the tool supply station. The rice ball can be fed easily, and the burden on the worker can be reduced. The movement of the rice ball molding process is controlled by a mold consisting of a front and back mold and a double mold. Just as when wrapping and grasping, the mold is molded into a predetermined shape while repeating the reciprocating motion of fine contact and separation, so that the resulting rice ball becomes a “fluffy” rice ball with a good texture. Furthermore, this rice ball manufacturing apparatus can easily cope with changes in the shape of the rice balls, for example, by simply exchanging the mold only to a desired shape such as a triangle, a straw shape, or a round shape. .

以下,図面を参照して,この発明によるおにぎり製造装置の実施例を説明する。このおにぎり製造装置の実施例では,概して,図1に示す米飯を搬送するのにベルトコンベヤ即ちコンベヤを使用したコンベヤ式おにぎり製造装置と,図2に示す米飯を搬送するのにロータリテーブルを使用したロータリテーブル式おにぎり製造装置とについて説明している。従来の成型円盤を用いるおにぎり製造装置の場合には,おにぎりの形状を変更する場合に,成形型を変更する型換えの時に,成形円盤全体を交換していたが,この発明によるおにぎり製造装置は,複数の対になった成形型を用いる成形装置であり,おにぎりの形状を変更する場合には,成形型のみの交換で対応することができ,それ故に,おにぎりの成形型の交換が従来のものに比較して型換えがシンプルになり,おにぎりの形状変更を容易に行うことができ,また,おにぎりの多品種少量生産を要求されるおにぎり製造工場にとっては, 作業面のスペース上の問題, 費用面で大幅なコストダウンが可能になり,大きなメリットを発揮するものである。   Embodiments of a rice ball manufacturing apparatus according to the present invention will be described below with reference to the drawings. In this embodiment of the rice ball manufacturing apparatus, generally, a conveyor-type rice ball manufacturing apparatus using a belt conveyor or a conveyor is used to convey the cooked rice shown in FIG. 1, and a rotary table is used to convey the cooked rice shown in FIG. A rotary table type rice ball manufacturing apparatus is described. In the case of a conventional rice ball manufacturing apparatus that uses a molded disk, when the shape of the rice ball is changed, the entire formed disk is replaced when the mold is changed. , It is a molding device that uses a plurality of pairs of molds. When changing the shape of a rice ball, it can be handled by replacing only the mold. Compared to rice balls, the type change is simple and the shape of the rice balls can be changed easily, and for the rice ball manufacturing plant that requires the production of small and high-mixed rice balls, there is a problem in terms of work space. The cost can be greatly reduced, and a great merit is exhibited.

このおにぎり製造装置は,図1又は図2に示すように,概して,(A)米飯容器即ちホッパ44に収容される米飯を計量して所定量の米飯塊aを供給コンベヤ7上に供給する定量米飯供給装置1,(B)供給コンベヤ7上の米飯塊aを解しながら広げて具載置部gを備えた平らな米飯bに成形するローラ8,9から成る解し広げ装置2,(C)広げた平らな米飯b上に所定の具cを人の手で載置する具供給ステーション3B,3R(総称は3),(D)具cが載せられた具載置米飯dを該米飯で具cを包み込みながら折り込んで包み込む米飯折込み装置4B,4R(総称は4),(E)具入り米飯eを成形型12で所定の形状のおにぎりfに成形する成形装置5,及び(F)具入り米飯eを成形して完成したおにぎりfを搬出する送出コンベヤ28から成る送出装置(図示せず)から構成されている。   As shown in FIG. 1 or FIG. 2, this rice ball manufacturing apparatus generally (A) measures the amount of cooked rice stored in a cooked rice container, that is, a hopper 44, and supplies a predetermined amount of cooked rice lump a onto the feed conveyor 7. Uncooked rice supply device 1, (B) Uncooking device 2, 9 comprising rollers 8 and 9 for unrolling cooked rice a on the supply conveyor 7 and forming it into a flat cooked rice b having a tool mounting portion g. C) Tool supply stations 3B and 3R (generally 3) for placing a predetermined tool c on the spread flat cooked rice b by human hand, (D) The tool-mounted cooked rice d on which the tool c is placed Rice cooker 4B, 4R (generic name is 4) which wraps and wraps the ingredient c while wrapping the ingredient c with the cooked rice, (E) Molding apparatus 5, which molds the cooked cooked rice e into a rice ball f of a predetermined shape with the molding die 12. ) Sending conveyor to carry out rice balls f that are formed by forming cooked rice e And a delivery device consisting of 28 (not shown).

このおにぎり製造装置の一実施例として,特に,図1を参照して,定量米飯供給装置1,解し広げ装置2,具供給ステーション3B,米飯折込み装置4B,及び成形装置5について説明する。   As an embodiment of this rice ball manufacturing apparatus, a fixed-quantity cooked rice supply device 1, a spreader device 2, an ingredient supply station 3B, a cooked rice folding device 4B, and a molding device 5 will be described with reference to FIG.

図1,図8〜図11に示すように,定量米飯供給装置1は,おにぎりfの1個分の予め決められた所定量の米飯塊aを供給コンベヤ7上に順次に供給するものである。定量米飯供給装置1は,コンベヤ45によって米飯hが運び込まれるホッパ44,コンベヤ45からホッパ44に供給される米飯hを検出する米飯センサ47,及び予め決められた所定量の米飯塊aを計量して供給コンベヤ7に米飯塊aを供給するためホッパ44の下端部に設けられた対向状態の一対のシャッタ46を備えている。ホッパ44は,主として,前面プレート57,後面プレート58及び一対の米飯送りプレート48を備えている。一対の米飯送りプレート48は,ホッパ44から米飯hを送り出すため水平方向に接離可能で上下方向に上下動可能に作動される。米飯送りプレート48は,図10に示すように,カム50が回転作動することによってローラ52とレバー51を介して上昇・下降の動きを行っている。また,米飯送りプレート48の下降時には,米飯送りプレート48はカム50の回転作動で強制的に下降するが,米飯送りプレート48の上昇時には,米飯送りプレート48はばね49のばね力で上昇するように構成されている。また,一対の米飯送りプレート48の互いの開閉作動は,図11に示すように,一対のスライドブロック91がスライド軸53上を移動することによって行われている。米飯送りプレート48が閉じる時は,ばね54のばね力により達成され,また,米飯送りプレート48が開く時は,カム55,56(図10)の動きにより達成される。一対の米飯送りプレート48は,互いに離間した開放状態で上昇し,ホッパ44はコンベヤ45から送り込まれた米飯hを受け入れる。この時,シャッタ46はホッパ44の下端を閉鎖した状態である(図8)。次いで,一対の米飯送りプレート48は,互いに近接し,シャッタ46がホッパ44の下端を開放した状態で閉じて下降し,そこで,所定量の米飯hが下方に下降すると,一対のシャッタ46がホッパ44の下端を閉じて所定量の米飯hが切り離され,定量された米飯塊aとして供給コンベヤ7上に落下させられる(図9)。   As shown in FIG. 1 and FIG. 8 to FIG. 11, the fixed-quantity cooked rice feeder 1 sequentially feeds a predetermined amount of cooked rice chunk a corresponding to one rice ball f onto the feed conveyor 7. . The fixed-quantity cooked rice supply device 1 measures a cooked rice sensor 47 for detecting the cooked rice h fed from the conveyor 45 to the hopper 44, and a predetermined predetermined amount of cooked rice lump a. A pair of opposed shutters 46 provided at the lower end of the hopper 44 are provided for supplying the rice mass a to the supply conveyor 7. The hopper 44 mainly includes a front plate 57, a rear plate 58, and a pair of cooked rice feed plates 48. The pair of cooked rice feed plates 48 are operated so as to be able to move in the horizontal direction and move up and down in order to feed the cooked rice h from the hopper 44. As shown in FIG. 10, the cooked rice feed plate 48 moves up and down via a roller 52 and a lever 51 as the cam 50 rotates. When the cooked rice feed plate 48 is lowered, the cooked rice feed plate 48 is forcibly lowered by the rotation of the cam 50. However, when the cooked rice feed plate 48 is raised, the cooked rice feed plate 48 is lifted by the spring force of the spring 49. It is configured. Further, the opening / closing operation of the pair of cooked rice feed plates 48 is performed by moving the pair of slide blocks 91 on the slide shaft 53 as shown in FIG. When the cooked rice feed plate 48 is closed, it is achieved by the spring force of the spring 54, and when the cooked rice feed plate 48 is opened, it is achieved by the movement of the cams 55 and 56 (FIG. 10). The pair of cooked rice feed plates 48 rises in an open state apart from each other, and the hopper 44 receives the cooked rice h fed from the conveyor 45. At this time, the shutter 46 is in a state where the lower end of the hopper 44 is closed (FIG. 8). Next, the pair of cooked rice feed plates 48 come close to each other, and the shutter 46 closes and lowers with the lower end of the hopper 44 open, and when a predetermined amount of cooked rice h descends downward, the pair of shutters 46 moves to the hopper. A predetermined amount of cooked rice h is cut off by closing the lower end of 44 and dropped onto the supply conveyor 7 as a quantified cooked rice cake a (FIG. 9).

解し広げ装置2は,供給コンベヤ7上に供給された走行状態の米飯塊aを予め決められた所定形状に解して広げられた平らな米飯bに成形するための転動状態のローラ8と,ローラ8の後流に配置され且つ平らな米飯bに縦溝状の具載置部gを形成するための転動状態のローラ9とから構成されている(図3参照)。ローラ8は,進行方向の前後に2個配設されており,2個のローラ8によって米飯塊aが平らな米飯bに確実に成形されるようになっている。ローラ9は,平らな米飯bの中心に溝状の具載置部gを形成する機能を果たしている。具載置部gは,溝状であるので,具cが載置し易くなっている。具載置部gを備えた平らな米飯bは,図1に示すように,供給コンベヤ7から移送部材24の作動によって供給コンベヤ7の端部に隣接して設置された受プレート33に搬送され,次いで, 平らな米飯bは,受プレート33上から移送部材25の作動によって具供給コンベヤ10に搬送される。具供給コンベヤ10には,具供給ステーション3Bが設けられている。具供給ステーション3Bに送られた平らな米飯bは,具供給ステーション3Bで人の手作業により, 平らな米飯bの具載置部gに予め決められた所定の具cが載置される。   The unrolling device 2 is a rolling state roller 8 for forming a running rice lump a supplied on the supply conveyor 7 into a flat cooked rice b that has been unrolled into a predetermined shape. And a roller 9 in a rolling state for forming a vertical groove-shaped tool mounting portion g on the flat boiled rice b (see FIG. 3). Two rollers 8 are disposed in the front and rear in the traveling direction, and the two rice balls 8 ensure that the cooked rice cake a is formed into a flat cooked rice b. The roller 9 fulfills the function of forming a groove-shaped tool placement portion g at the center of the flat cooked rice b. Since the tool placement portion g has a groove shape, the tool c can be easily placed. As shown in FIG. 1, the flat cooked rice b provided with the ingredient placement portion g is conveyed from the supply conveyor 7 to the receiving plate 33 installed adjacent to the end of the supply conveyor 7 by the operation of the transfer member 24. Then, the flat cooked rice b is transported from the receiving plate 33 to the tool supply conveyor 10 by the operation of the transfer member 25. The tool supply conveyor 10 is provided with a tool supply station 3B. The flat cooked rice b sent to the tool supply station 3B is placed on a tool mounting portion g of the flat cooked rice b by a manual operation at the tool supply station 3B.

具供給ステーション3において,平らな米飯bの具載置部gに具cが載置された具載置米飯dは, 具供給コンベヤ10によって運ばれ, 具供給コンベヤ10の先端で米飯センサ32により通過したことが検知される。米飯センサ32による具載置米飯dの検知信号により,具載置米飯dは,予備成形前型30と予備成形後型31とから成る予備成形装置6によって具cを具載置米飯dで包み込み易い所定の形状に予備成形される。まず,具供給コンベヤ10上の具載置米飯dが通過した後に,予備成形前型30が具載置コンベヤ10上の具載置米飯dの後面に向かって下降し, 予備成形前型30によって具載置米飯dを後押しして前方シャッタ21上に送りながら予備成形後型31に押し当てる。予備成形前型30は,エアシリンダ(図示せず)の作動によりレバー(図示せず)を介して具載置米飯dに対して上下動させられ,また,別のエアシリンダ(図示せず)の作動によりスライドガイド(図示せず)を介して予備成形後型31へと進行して具載置米飯dを移動させる。具載置米飯dに予備成形することにより具載置米飯dの周囲は, 具cを折込み易い所定の形状に予備成形される(図4参照, 所定形状は三角)。   In the ingredient supply station 3, the ingredient placing rice d in which the ingredient c is placed on the ingredient placing part g of the flat cooked rice b is carried by the ingredient supply conveyor 10, and the tip of the ingredient supply conveyor 10 is fed by the rice sensor 32. The passage is detected. According to the detection signal of the tool-equipped cooked rice d by the cooked rice sensor 32, the tool-mounted cooked rice d wraps the tool c with the tool-equipped cooked rice d by the preforming device 6 comprising the pre-molding mold 30 and the preformed mold 31. It is preformed into a predetermined shape that is easy. First, after the tool-equipped cooked rice d on the tool feed conveyor 10 passes, the pre-molding mold 30 descends toward the rear surface of the tool-placed cooked rice d on the tool-mounted conveyor 10, The tool-equipped cooked rice d is pushed against the pre-molded die 31 while being fed onto the front shutter 21. The pre-molding mold 30 is moved up and down with respect to the cooked rice d through a lever (not shown) by operation of an air cylinder (not shown), and another air cylinder (not shown). The operation proceeds to the pre-molded mold 31 through a slide guide (not shown) to move the tool-equipped cooked rice d. By pre-molding the tool-equipped cooked rice d, the periphery of the tool-mounted cooked rice d is preformed into a predetermined shape in which the tool c can be easily folded (see FIG. 4, the predetermined shape is a triangle).

次いで,図5,図12,図13に示すように,予備成形された具載置米飯dは,その半分を具cを載置した側の半分へと折り込んで具入り米飯eに成形する。米飯折込み装置4Bでは, シャッタ21上の予備成形された米飯dは,シャッタ21が移動して一対の折込みローラ22,23の上面が開くことにより下方に落下する。その時, 一対の折込みローラ22,23の内向きの回転に補助されながら,具載置米飯dが具cを包み込むような状態で中心部から折れ曲がってシュート29に案内されて, 成形コンベヤ17上に落下する。シャッタ21の往復動は,エアシリンダ59の駆動で作動されるローラ60及びレバー61を介してガイド66に案内されて行われる。折込みローラ22,23は,フレーム90に固定された支持台89に設置されているモータ62の駆動で作動される。折込みローラ22,23は,モータ62によって回転するギヤ63,64,65を介して矢印のように互いに逆方向に回転し,具載置米飯dを巻き込んで具cを米飯で包み込んで具入り米飯eとしてシュート29に案内されて下方に落下させ,具入り米飯eを成形コンベヤ17(18,19)へと搬送される。   Next, as shown in FIGS. 5, 12, and 13, the preformed cooked rice d is folded into half on the side on which the tool c is placed, and formed into cooked cooked rice e. In the cooked rice folding device 4B, the preformed cooked rice d on the shutter 21 falls downward as the shutter 21 moves and the upper surfaces of the pair of folding rollers 22 and 23 open. At that time, while being supported by the inward rotation of the pair of folding rollers 22 and 23, the tool-mounted cooked rice d is bent from the center so as to wrap the tool c and guided to the chute 29 on the molding conveyor 17. Fall. The reciprocating motion of the shutter 21 is performed by being guided by a guide 66 through a roller 60 and a lever 61 that are operated by driving an air cylinder 59. The folding rollers 22 and 23 are operated by driving a motor 62 installed on a support base 89 fixed to the frame 90. The folding rollers 22 and 23 rotate in opposite directions as indicated by arrows through gears 63, 64, and 65 rotated by a motor 62, wrap the ingredient mounted rice d, wrap the ingredient c in the rice, and enter the ingredient rice. e is guided by the chute 29 and dropped downward, and the cooked cooked rice e is conveyed to the forming conveyor 17 (18, 19).

次に,成形装置5を,図6,図7,図14〜図17を参照して説明する。具載置米飯dは米飯折込み装置4Bを通って具cが折り込まれた具入り米飯eに成形され,具入り米飯eは, 具供給コンベヤ10から成形コンベヤ17に運ばれ,成形コンベヤ17に設けられた成形装置5によって所定の形状のおにぎりfに最終成形される。成形装置5は,成形前面型13,成形後面型14,及び成形前面型13と成形後面型14との間に位置する一対の成形側面型15,16から成る成形型12から構成されている。成形装置5は,成形コンベヤ17を中心にして両側即ち左右に成形前面型13と成形後面型14を作動する同じ機構がフレーム75に設置されている。成形側面型15,16は,成形コンベヤ17を中心にして両側に分かれて設置されており,揺動装置85によって揺動する。揺動装置85は,図16及び図17に示すように,エアシリンダ80の駆動によりピン78を中心に揺動するレバー76を介してスライドレール77上を往復移動して開閉作動することによって成形側面型15,16を揺動させる。また,このおにぎり製造装置は,人が手で具入り米飯eを握る状態と同じ状態にするため,成形側面型15,16に細かく接離する状態の往復運動をさせており,その機構は図17に示している。成形側面型15,16は,モータ84の駆動によってギヤ82,83を回動させ,その動きはローラ81を介してレバー76からピン79を通じて揺動させられる。成形前面型13と成形後面型14とは,具入り米飯eを介して対向状態になって次いで成形前面型13が成形後面型14へと近づき具入り米飯eを位置決め保持するものであって,エアシリンダ67とラック68による直線往復運動を,ラック68に噛み合うピニオン69とピニオン69の回転で揺動するリンク70,71,72,73及びジョイントプレート74を介して円弧運動をするように構成されている。成形装置5における成形型12の動作は, 図6に示すように,具cが折り込まれた具入り米飯eが定位置に運ばれてくると, 成形後面型14が上方から下方へ移動して接移動し,具入り米飯eの保持し, 次いで,成形前面型13が上方から下方へ移動して, 成形前面型13と成形後面型14とによって具入り米飯eの前後の成形を行う。次いで,具入り米飯eの前後面が成形前面型13と成形後面型14とで位置決め保持されている具入り米飯eに対し, 図7に示すように,一対の成形側面型15,16が小刻みに接離しながら近接移動して,具入り米飯eの成形を行って,具入り米飯eを所定の形状のおにぎりfに成形する。具入り米飯eの本成形が終了して, 完成されたおにぎりfび成形されると,おにぎりfは, 成形前後面型13,14と成形側面型15,16から解放されて送出コンベヤ28への送出される。   Next, the shaping | molding apparatus 5 is demonstrated with reference to FIG. 6, FIG. 7, FIG. The cooked rice d is formed into a cooked cooked rice e in which the cooked c is folded through the cooked rice folding device 4B, and the cooked cooked rice e is transported from the cooker supply conveyor 10 to the molding conveyor 17 and provided on the molded conveyor 17. The formed device 5 is finally formed into a rice ball f having a predetermined shape. The molding device 5 includes a molding die 12 including a molding front die 13, a molding rear surface die 14, and a pair of molding side surface dies 15 and 16 positioned between the molding front die 13 and the molding rear surface die 14. In the molding apparatus 5, the same mechanism that operates the molding front mold 13 and the molding rear mold 14 on both sides, that is, right and left with the molding conveyor 17 as the center, is installed in the frame 75. The molding side molds 15 and 16 are separately provided on both sides with the molding conveyor 17 as the center, and are swung by a swinging device 85. As shown in FIGS. 16 and 17, the swing device 85 is formed by reciprocating on the slide rail 77 via a lever 76 that swings around a pin 78 by driving the air cylinder 80 to open and close. The side molds 15 and 16 are swung. In addition, this rice ball manufacturing apparatus performs a reciprocating motion in a state in which it is in close contact with and separated from the molded side molds 15 and 16 in order to make it the same as when a person holds the cooked cooked rice e by hand. 17. The molding side molds 15 and 16 rotate the gears 82 and 83 by driving the motor 84, and the movement is swung from the lever 76 through the pin 79 via the roller 81. The molded front mold 13 and the molded rear mold 14 are opposed to each other through the cooked rice e, and the molded front mold 13 approaches the molded post mold 14 to position and hold the cooked cooked rice e. The linear reciprocating motion by the air cylinder 67 and the rack 68 is configured to make a circular motion through the link 70, 71, 72, 73 and the joint plate 74 that swing with the rotation of the pinion 69 and the pinion 69 meshing with the rack 68. ing. As shown in FIG. 6, the operation of the forming die 12 in the forming apparatus 5 is as follows. When the cooked cooked rice e into which the tool c is folded is brought to a fixed position, the rear mold 14 moves downward from above. Then, the cooked cooked rice e is held, and then the molded front mold 13 moves downward from above, and the molded cooked rice e is molded before and after the molded front mold 13 and the molded rear mold 14. Next, as shown in FIG. 7, a pair of molded side surface molds 15 and 16 are formed in small increments with respect to the cooked cooked rice e in which the front and rear surfaces of the cooked cooked rice e are positioned and held by the molded front mold 13 and the molded rear mold 14. Then, the cooked cooked rice e is molded into a rice ball f having a predetermined shape. After the main forming of the cooked rice e is finished and the finished rice ball f is formed, the rice ball f is released from the front and rear surface molds 13 and 14 and the molded side surface molds 15 and 16 to the delivery conveyor 28. Sent out.

次に,このおにぎり製造装置の別の実施例を,特に図2を参照して説明する。このおにぎり製造装置は,主として,定量米飯供給装置1,解し広げ装置2,具供給ステーション3R,米飯折込み装置4R,及び成形装置5を有している。また,この実施例では,おにぎりfの多量生産のために,解し広げ装置2,具供給ステーション3R,米飯折込み装置4R,及び成形装置5が2列に構成されているが,必ずしも2列に限られる必要はなく,おにぎりfの製造効率に従って,1列,又は3列以上に構成されても良いことは勿論である。この実施例では,定量米飯供給装置1と成形装置5とは,上記実施例のものと実質的に同様であるので,これらの重複する説明は省略する。この実施例は,本体フレーム37上に設置されているロータリテーブル11を用いるものであり,本体フレーム37上には,ロータリテーブル11の他に,一対の成形コンベヤ18,19,これらの集合させるためのコンベヤ43が設置されている。ロータリテーブル11には,具供給ステーション3R,予備成形装置6,及び米飯折込み装置4Rが設置されている。   Next, another embodiment of the rice ball manufacturing apparatus will be described with particular reference to FIG. This rice ball manufacturing apparatus mainly includes a fixed-quantity cooked rice supply device 1, a spreader device 2, an ingredient supply station 3R, a cooked rice folding device 4R, and a molding device 5. In this embodiment, the unfolding device 2, the ingredient supply station 3R, the cooked rice folding device 4R, and the forming device 5 are configured in two rows for mass production of the rice balls f. It is not necessary to be limited, and it is needless to say that one row or three or more rows may be configured according to the manufacturing efficiency of the rice balls f. In this embodiment, the fixed-quantity cooked rice supply device 1 and the molding device 5 are substantially the same as those in the above-described embodiment, and therefore, a duplicate description thereof is omitted. In this embodiment, a rotary table 11 installed on a main body frame 37 is used. In addition to the rotary table 11, a pair of molding conveyors 18 and 19 are assembled on the main body frame 37. The conveyor 43 is installed. The rotary table 11 is provided with a tool supply station 3R, a preforming device 6, and a rice rice folding device 4R.

この実施例の定量米飯供給装置1は,おにぎりfの1個分の予め決められた所定量の米飯塊aを2列にして供給コンベヤ7に送り込むものであり,そのために定量米飯供給装置1と供給コンベヤ7との間にコンベヤ39を組み込んでいる。定量米飯供給装置1からの米飯塊aをコンベヤ39上に供給し,コンベヤ39上の隣接する2個の米飯塊aをコンベヤ39から移送部材38によって一緒に供給コンベヤ7上に順次に送り込む。供給コンベヤ7上に移送された米飯塊aは,移送コンベヤ8に設置された解し広げ装置2によって所定の形状に解し広げられる。解し広げ装置2は,供給コンベヤ7上に2列に載置された走行状態の米飯塊aを予め決められた所定形状に解して広げて平らな米飯bに成形するため転動状態の一対のローラ8と,これらのローラ8の後流に配置された縦溝状の具載置部gを形成するため解して広げられた平らな米飯b上で転動状態の一対のローラ9から構成されている。解し広げ装置2によって解し広げられた2列の平らな米飯bは,供給コンベヤ7から移送部材24によって本体フレーム37に設置されているロータリテーブル11上へ一緒に送り込まれる。   The fixed-quantity cooked rice supply device 1 of this embodiment feeds a predetermined amount of cooked rice lump a for a rice ball f in two rows to the supply conveyor 7, and for that purpose, A conveyor 39 is built in between the supply conveyor 7. The cooked rice chunk a from the fixed-quantity cooked rice feeder 1 is supplied onto the conveyor 39, and the two adjacent cooked rice chunks a on the conveyor 39 are sequentially fed from the conveyor 39 together onto the feed conveyor 7 together. The cooked rice lump a transferred onto the supply conveyor 7 is unrolled into a predetermined shape by the unrolling and spreading device 2 installed on the transfer conveyor 8. The unrolling and unfolding device 2 unrolls the cooked rice lumps a placed in two rows on the supply conveyor 7 into a predetermined shape and spreads them to form a flat cooked rice b. A pair of rollers 8 and a pair of rollers 9 in a rolling state on a flat cooked rice b that has been spread out to form a vertical groove-shaped device mounting portion g disposed downstream of these rollers 8. It is composed of The two rows of flat cooked rice b unrolled and unrolled by the unrolling device 2 are fed together from the supply conveyor 7 onto the rotary table 11 installed on the main body frame 37 by the transfer member 24.

ロータリテーブル11には,具供給ステーション3R,予備成形装置6,及び米飯折込み装置4Rが設けられ,ロータリテーブル11は,米飯の2個を一回で受け入れて運ぶため,間欠的に回動している。具供給ステーション3Rに搬送された平らな米飯bには,人の手作業によって具載置部gに予め決められた所定の具cが供給され,具載置米飯dが形成される。隣接する2個の具載置米飯dは,予備成形装置6によって予備成形され,次いで,ロータリテーブル11上で米飯折込み装置4Rによって具cが具載置米飯dで一緒に包み込まれて具入り米飯eが形成される。予備成形装置6は,具載置米飯を受け入れる一対の底付き凹部36が形成された一対の予備成形型20から成る。予備成形型20は,一方の予備成形型20がロータリテーブル11上の具載置米飯dを凹部36に保持してロータリテーブル11の半径方向外向きに移動する寄せ型41を構成し,他方の予備成形型20は,寄せ型41で移動された具載置米飯dを凹部36で受け止める折込み型40を構成している。具載置米飯dは,寄せ型41で折込み型40の方へ移動させられる際に,具cを具載置米飯dで包み込み易い所定の形状に予備成形される。   The rotary table 11 is provided with a tool supply station 3R, a pre-forming device 6, and a cooked rice folding device 4R. The rotary table 11 receives and carries two pieces of cooked rice at a time, so it rotates intermittently. Yes. To the flat cooked rice b transported to the tool supply station 3R, a predetermined tool c determined in advance by the manual operation of the person is supplied to the tool placing portion g to form a tool-equipped cooked rice d. Two adjacent ingredient-equipped cooked rice d is preformed by the preforming device 6, and then the ingredient c is wrapped together with the ingredient-equipped rice d on the rotary table 11 by the rice rice folding apparatus 4R. e is formed. The preforming device 6 includes a pair of preforming dies 20 in which a pair of bottomed recesses 36 for receiving the tool-mounted rice is formed. The pre-molding mold 20 constitutes a collapsing mold 41 in which one pre-molding mold 20 holds the ingredient-mounted rice d on the rotary table 11 in the recess 36 and moves outward in the radial direction of the rotary table 11. The pre-molding mold 20 constitutes a folding mold 40 that receives the tool-equipped cooked rice d moved by the gathering mold 41 at the recess 36. When the tool-equipped cooked rice d is moved toward the folding mold 40 by the gathering die 41, the tool-carrying cooked rice d is preformed into a predetermined shape that can be easily wrapped with the tool-equipped cooked rice d.

米飯折込み装置4Rは,特に,図18〜図20に示すように,ロータリテーブル11とほぼ同一面でロータリテーブル11の周辺においてフレーム87に設けられた折込み型40,及びロータリテーブル11上の具載置米飯dをロータリテーブル11の周辺へ移動させる寄せ型41を備えている。寄せ型41は,スライドガイド42に案内されてロータリテーブル11の半径方向外向き即ち周辺へと移動するように構成されている(図18)。折込み型40と寄せ型41とは,互いに対向して2個の具載置米飯dを受け入れる底付き凹部36が形成されている。寄せ型41の作動によって具cが載置されていない具載置米飯dの半分が折込み型40上に移動させられ(図19),次いで,フレーム87に設けられたエアシリンダ88が作動して折込み型40が反転軸86を中心にして反転し,折込み型40上の半分の具載置米飯dがロータリテーブル11上の具載置米飯d上に覆い被さって具入り米飯eに形成される(図20)。具入り米飯eは,ロータリテーブル11から1個ずつ順次受け取るため,ロータリテーブル11に隣接して設けられた2列の成形コンベア18,19上に移送部材26,27によってそれぞれ移送される。   As shown in FIGS. 18 to 20, the cooked rice folding apparatus 4 </ b> R is particularly equipped with a folding mold 40 provided on a frame 87 around the rotary table 11 on the almost same surface as the rotary table 11, and the mounting on the rotary table 11. A gathering die 41 for moving the cooked rice d to the periphery of the rotary table 11 is provided. The assembling die 41 is configured to be guided by the slide guide 42 so as to move outward in the radial direction of the rotary table 11, that is, to move to the periphery (FIG. 18). The folding mold 40 and the gathering mold 41 are formed with a recessed portion 36 with a bottom for receiving two pieces of ingredient-mounted cooked rice d. Half of the tool-carrying cooked rice d on which the tool c is not placed is moved onto the folding die 40 by the operation of the gathering die 41 (FIG. 19), and then the air cylinder 88 provided on the frame 87 is activated. The folding mold 40 is inverted about the reversing shaft 86, and half of the ingredient placed rice d on the folding mold 40 is covered with the ingredient placed rice d on the rotary table 11 to form the ingredient rice e. (FIG. 20). Since the cooked rice e is sequentially received one by one from the rotary table 11, it is transferred by transfer members 26 and 27 onto two rows of forming conveyors 18 and 19 provided adjacent to the rotary table 11.

また,成形コンベア18,19上には,上記実施例と同様の成形装置5がそれぞれ設けられている。成形コンベア18,19上の成形装置5に移送された具入り米飯eは,上記実施例と同様に成形装置5によって所定の形状のおにぎりfにそれぞれ最終成形される。成形コンベア19上のおにぎりfは,移送部材34によってコンベヤ43に移送され,次いで,コンベヤ43から移送部材35によって成形コンベア18上に移送される。両方の成形型12によって具入り具入り米飯eが成形されておにぎりfは,成形コンベア18上に集められ,集められたおにぎりfは,成形コンベア18から送出コンベヤ28に送り込まれ,送出コンベヤ28で所定の場所へ送出される。   Further, on the molding conveyors 18 and 19, molding apparatuses 5 similar to those in the above-described embodiment are provided. The cooked cooked rice e transferred to the molding device 5 on the molding conveyors 18 and 19 is finally formed into rice balls f of a predetermined shape by the molding device 5 in the same manner as in the above embodiment. The rice balls f on the forming conveyor 19 are transferred to the conveyor 43 by the transfer member 34, and then transferred from the conveyor 43 to the forming conveyor 18 by the transfer member 35. Rice balls e containing ingredients are formed by both molds 12 and the rice balls f are collected on the forming conveyor 18, and the collected rice balls f are fed from the forming conveyor 18 to the delivery conveyor 28, and are sent by the delivery conveyor 28. It is sent to a predetermined place.

このおにぎり製造装置は,例えば,具入りおにぎりを押し硬めることなく,ふっくらとした状態に成形しておにぎりを製造する営業用のおにぎり製造装置に適用して好ましいものである。   This rice ball manufacturing apparatus is preferably applied to, for example, a business rice ball manufacturing apparatus for manufacturing rice balls by molding them into a plump state without pressing and hardening the onigiri.

この発明によるおにぎり製造装置について,具供給ステーション及び予備成形型がコンベヤ上に設けられた一実施例を示す概略平面図である。It is a schematic plan view which shows one Example with which the tool supply station and the preforming die were provided on the conveyor about the rice ball manufacturing apparatus by this invention. この発明によるおにぎり製造装置について,具供給ステーション及び予備成形型がロータリテーブル上に設けられた別の実施例を示す概略平面図である。It is a schematic plan view which shows another Example with which the tool supply station and the preforming die were provided on the rotary table about the rice ball manufacturing apparatus by this invention. 解し広げ装置を示す正面図である。It is a front view which shows the unfolding apparatus. 予備成形を示す概略説明図である。It is a schematic explanatory drawing which shows preforming. 米飯折込み装置を示す概略説明図である。It is a schematic explanatory drawing which shows a cooked rice folding apparatus. 成形装置における成形前面型と成形後面型の概略説明図である。It is a schematic explanatory drawing of the shaping | molding front surface type | mold and shaping | molding rear surface type | mold in a shaping | molding apparatus. 成形装置における成形側面型の概略説明図である。It is a schematic explanatory drawing of the shaping | molding side surface type | mold in a shaping | molding apparatus. 定量米飯供給装置の米飯送りプレートの開放時を示す説明図である。It is explanatory drawing which shows the time of open | release of the cooked rice feeding plate of a fixed quantity cooked rice supply apparatus. 定量米飯供給装置の米飯塊を送り出す状態を示す説明図である。It is explanatory drawing which shows the state which sends out the cooked rice lump of a fixed-quantity cooked rice supply apparatus. 定量米飯供給装置を示す断面図である。It is sectional drawing which shows a fixed-quantity cooked rice supply apparatus. 図10のA−A断面における定量米飯供給装置を示す断面図である。It is sectional drawing which shows the fixed quantity rice supply apparatus in the AA cross section of FIG. 図5の米飯折込み装置の具体的構造を示す正面図である。It is a front view which shows the specific structure of the cooked rice folding apparatus of FIG. 図5の米飯折込み装置の具体的構造を示す側面図である。It is a side view which shows the specific structure of the cooked rice folding apparatus of FIG. 図6の成形装置の具体的構造を示す側面図である。It is a side view which shows the specific structure of the shaping | molding apparatus of FIG. 図6の成形装置の具体的構造を示す正面図である。It is a front view which shows the specific structure of the shaping | molding apparatus of FIG. 図7の成形装置の具体的構造を示す平面図である。It is a top view which shows the specific structure of the shaping | molding apparatus of FIG. 成形装置における成形側面型の揺動運動を示す平面図である。It is a top view which shows the rocking | fluctuation motion of the shaping | molding side surface type | mold in a shaping | molding apparatus. 米飯折込み装置における折込み型の作動前の状態を示す側面図である。It is a side view which shows the state before the folding type | mold operation | movement in a cooked rice folding apparatus. 米飯折込み装置における折込み型上に具載置米飯を移動させた状態を示す側面図である。It is a side view which shows the state which moved the ingredient mounting rice on the folding type | mold in a cooked rice folding apparatus. 米飯折込み装置における折込み型を作動して具を米飯で包み込んだ状態を示す側面図である。It is a side view which shows the state which act | operated the folding type | mold in the cooked rice folding apparatus and wrapped the tool with cooked rice.

1 定量米飯供給装置
2 解し広げ装置
3B,3R 具供給ステーション
4B,4R 米飯折込み装置
5 成形装置
7 供給コンベヤ
8,9 ローラ
10 具供給コンベヤ
11 ロータリテーブル
12 成形型
13 成形前面型
14 成形後面型
15,16 成形側面型
17,18,19 成形コンベヤ
21 シャッタ
22,23 折込みローラ
30 予備成形前型
31 予備成形後型
40 折込み型
41 寄せ型
a 米飯塊
b 平らな米飯
c 具
d 具載置米飯
e 具入り米飯
f おにぎり
g 具載置部
DESCRIPTION OF SYMBOLS 1 Fixed rice supply device 2 Unfolding device 3B, 3R Tool supply station 4B, 4R Rice rice folding device 5 Molding device 7 Supply conveyor 8,9 Roller 10 Tool supply conveyor 11 Rotary table 12 Mold 13 Mold front mold 14 Mold rear surface mold 15, 16 Molding side mold 17, 18, 19 Molding conveyor 21 Shutter 22, 23 Folding roller 30 Pre-molding mold 31 Pre-molding mold 40 Folding mold 41 Collapsing mold a Rice cooked b Flat cooked rice c Tool d Tool mounted rice e Rice with ingredients f Rice balls g Equipment placement section

Claims (3)

おにぎり1個分の予め決められた所定量の米飯塊を供給コンベヤ上に順次供給する定量米飯塊供給装置,走行状態の前記米飯塊上で転動して前記供給コンベア上の前記米飯塊を所定形状に解し広げて具載置部を備えた平らな米飯を形成する複数のローラを備えた解し広げ装置,前記平らな米飯の前記具載置部に所定の具をそれぞれ載置して具載置米飯を形成するための具供給ステーション,前記具載置米飯上の前記具を前記米飯で包み込むため前記米飯内に前記具を折り込む米飯折込み装置,前記具が包み込まれた具入り米飯を成形コンベヤ上で予め決められた所定形状に成形するため前記具入り米飯に接離可能な複数の成形型から成る成形装置,及び前記具入り米飯を成形して構成されたおにぎりを送り出す送出装置から構成され
前記具供給ステーションは,前記供給コンベヤから送り込まれる前記平らな米飯を受け取るロータリテーブル上に設けられ,
前記米飯折込み装置は,前記ロータリテーブルの周辺に隣接して前記ロータリテーブルとほぼ同一面に設置された反転自在な折込み型と,前記ロータリテーブル上の前記具載置米飯のほぼ半分を前記折込み型上にスライドガイドに沿って移動させる寄せ型から成り,前記具載置米飯のほぼ半分を前記折込み型上に移動させた状態で前記折込み型を反転させて前記具の載置した半分の前記米飯上に折り込むことによって具入り米飯が形成されていることを特徴とするおにぎり製造装置。
A fixed-quantity cooked rice lump supply device that sequentially feeds a predetermined amount of rice balls for a rice ball onto a supply conveyor, rolls on the cooked rice lump in a running state to predetermine the cooked rice lump on the supply conveyor Unwinding and spreading device comprising a plurality of rollers for forming flat cooked rice having a tool placement portion that is unfolded into a shape, and placing predetermined tools on the tool placement portion of the flat cooked rice. Ingredient supply station for forming ingredient-equipped cooked rice, rice-rice folding device for folding the ingredient in the cooked rice to wrap the ingredient on the ingredient-equipped cooked rice with the rice, and rice with ingredient in which the ingredient is wrapped From a molding device composed of a plurality of molding dies that can be brought into and out of contact with the above-mentioned cooked rice to be molded into a predetermined shape on a molding conveyor, and a delivery device that feeds a rice ball formed by molding the above-mentioned cooked rice Composed ,
The ingredient supply station is provided on a rotary table for receiving the flat cooked rice fed from the supply conveyor;
The cooked rice folding device includes a reversible folding mold installed on the same surface as the rotary table adjacent to the periphery of the rotary table, and a folding mold for almost half of the cooked rice on the rotary table. The cooked rice that is moved along the slide guide and that has half of the cooked rice placed on the folding mold is turned over and the half of the cooked rice placed on the tool is reversed. A rice ball manufacturing apparatus in which cooked rice is formed by folding it upward .
おにぎり1個分の予め決められた所定量の米飯塊を供給コンベヤ上に順次供給する定量米飯塊供給装置,走行状態の前記米飯塊上で転動して前記供給コンベア上の前記米飯塊を所定形状に解し広げて具載置部を備えた平らな米飯を形成する複数のローラを備えた解し広げ装置,前記平らな米飯の前記具載置部に所定の具をそれぞれ載置して具載置米飯を形成するための具供給ステーション,前記具載置米飯上の前記具を前記米飯で包み込むため前記米飯内に前記具を折り込む米飯折込み装置,前記具が包み込まれた具入り米飯を成形コンベヤ上で予め決められた所定形状に成形するため前記具入り米飯に接離可能な複数の成形型から成る成形装置,及び前記具入り米飯を成形して構成されたおにぎりを送り出す送出装置から構成され,
前記具供給ステーションは,前記供給コンベヤから送り込まれる前記平らな米飯を受け取る具供給コンベヤ上に設けられ,
前記米飯折込み装置は,前記具供給コンベヤの端部に設置されたスライド自在なシャッタ,及び前記シャッタの下方に設置された互いに逆方向に回転する一対の折込みローラから成り,前記シャッタ上に送り込まれた前記具載置米飯を前記シャッタを引き込めることによって前記具載置米飯が落下して前記折込みローラ間を通過する際に前記具が前記米飯で折り込まれて前記具入り米飯に成形されて前記成形コンベヤ上に送り出されることを特徴とするおにぎり製造装置。
A fixed-quantity cooked rice lump supply device that sequentially feeds a predetermined amount of rice balls for a rice ball onto a supply conveyor, rolls on the cooked rice lump in a running state to predetermine the cooked rice lump on the supply conveyor Unwinding and spreading device comprising a plurality of rollers for forming flat cooked rice having a tool placement portion that is unfolded into a shape, and placing predetermined tools on the tool placement portion of the flat cooked rice. Ingredient supply station for forming ingredient-equipped cooked rice, rice-rice folding device for folding the ingredient in the cooked rice to wrap the ingredient on the ingredient-equipped cooked rice with the rice, and rice with ingredient in which the ingredient is wrapped From a molding device composed of a plurality of molding dies that can be brought into and out of contact with the above-mentioned cooked rice to be molded into a predetermined shape on a molding conveyor, and a delivery device that feeds a rice ball formed by molding the above-mentioned cooked rice Composed,
The ingredient supply station is provided on an ingredient supply conveyor for receiving the flat cooked rice fed from the supply conveyor,
The cooked rice folding device comprises a slidable shutter installed at an end of the tool supply conveyor, and a pair of folding rollers installed below the shutter and rotating in opposite directions, and is fed onto the shutter. Further, when the tool mounted rice is dropped and passed between the folding rollers by retracting the shutter, the tool is folded with the cooked rice and formed into the cooked rice. Contact gripping manufacturing apparatus characterized in that fed on the molding conveyor.
前記成形装置における前記成形型は,前記成形コンベヤ上で走行する前記具入り米飯に対して,走行方向の前面を成形する成形前面型,走行方向の後面を成形する成形後面型,及び走行方向の両側面を成形する一対の成形側面型から構成され,対向状態の前記成形前面型と前記成形後面型とが前記具入り米飯を位置決め保持して相対的に近接移動すると共に,前記一対の成形側面型が互いに対向して小刻みに接離しながら近接移動して前記具入り米飯を所定の形状のおにぎりに成形することを特徴とする請求項1又は2に記載のおにぎり製造装置 The molding die in the molding apparatus includes a molding front mold that molds the front surface in the traveling direction, a molding rear surface mold that molds the rear surface in the traveling direction, and a traveling direction mold for the cooked rice that travels on the molding conveyor. The molding front mold and the molding rear mold which are formed of a pair of molding side molds for molding both side surfaces move and move relatively close to each other while positioning and holding the cooked cooked rice, and the pair of molding side molds The rice ball manufacturing apparatus according to claim 1 or 2, wherein the molds are opposed to each other and moved close to each other in small increments to form the cooked rice into rice balls having a predetermined shape .
JP2007236200A 2007-09-12 2007-09-12 Rice ball production equipment Expired - Fee Related JP4991461B2 (en)

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