JP4917188B2 - Coke oven gas way repair method and gas way repair device - Google Patents

Coke oven gas way repair method and gas way repair device Download PDF

Info

Publication number
JP4917188B2
JP4917188B2 JP2011528124A JP2011528124A JP4917188B2 JP 4917188 B2 JP4917188 B2 JP 4917188B2 JP 2011528124 A JP2011528124 A JP 2011528124A JP 2011528124 A JP2011528124 A JP 2011528124A JP 4917188 B2 JP4917188 B2 JP 4917188B2
Authority
JP
Japan
Prior art keywords
pipe
gas passage
mortar
peripheral surface
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2011528124A
Other languages
Japanese (ja)
Other versions
JPWO2011126043A1 (en
Inventor
行良 服部
隆太郎 上野
一則 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2011528124A priority Critical patent/JP4917188B2/en
Application granted granted Critical
Publication of JP4917188B2 publication Critical patent/JP4917188B2/en
Publication of JPWO2011126043A1 publication Critical patent/JPWO2011126043A1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B45/00Other details
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B29/00Other details of coke ovens
    • C10B29/06Preventing or repairing leakages of the brickwork

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Description

本発明は、コークス炉のガス道内補修方法およびガス道内補修装置に関する。
本願は、2010年4月6日に、日本に出願された特願2010−087954号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a repair method and a repair device in a gas passage for a coke oven.
This application claims priority in 2010/4/6 based on Japanese Patent Application No. 2010-087954 for which it applied to Japan, and uses the content for it here.

コークス炉として、60〜110個の炉が集まって1つの炉団を構成したものが知られている。前記各炉は、炉幅方向に交互に複数列配列された炭化室と燃焼室との対からなる。燃焼室は、煉瓦からなる炉壁を介して炭化室に隣接するとともに、炉長方向に20〜30個の小燃焼室(フリュー)に仕切られている。各小燃焼室の底部は予熱用蓄熱室に通じており、燃料ガスコックにより流量が調整された燃料ガスと、空気コックにより流量が調整された空気とが、アンダージェットパイプからガス道を通じて各予熱用蓄熱室に供給される。その後、各小燃焼室に送られた燃料ガスと空気とが燃焼することによって、燃焼室の炉幅方向両側の炭化室が炉壁を通じて加熱される。これにより、炭化室内の石炭の乾留が行われる。   As a coke oven, one in which 60 to 110 furnaces are gathered to form one furnace group is known. Each furnace consists of a pair of carbonization chambers and combustion chambers arranged in a plurality of rows alternately in the furnace width direction. The combustion chamber is adjacent to the carbonization chamber via a furnace wall made of brick, and is partitioned into 20 to 30 small combustion chambers (flues) in the furnace length direction. The bottom of each small combustion chamber leads to a preheating heat storage chamber. Fuel gas whose flow rate is adjusted by the fuel gas cock and air whose flow rate is adjusted by the air cock are used for each preheating through the gas path from the under jet pipe. It is supplied to the heat storage chamber. Thereafter, the fuel gas and air sent to each small combustion chamber are combusted, whereby the carbonization chambers on both sides in the furnace width direction of the combustion chamber are heated through the furnace wall. Thereby, dry distillation of the coal in a carbonization chamber is performed.

そして、各々の小燃焼室で生成された排ガスは、熱回収用蓄熱室に溜められると共に熱回収される。その後、排ガスは、炉底部に設けられている水平煙道(ソールフリュー)に排出され、集合煙道に集められる。この排ガスは、コークスサイド(CS)とプッシャーサイド(PS)との2箇所にそれぞれ設けられている両煙道に分配された後、煙突から大気中に排出される。
一般的に、予熱用蓄熱室は「立ち側」、熱回収用蓄熱室は「引き側」と称されており、立ち側と引き側は、燃焼サイクル(例えば、20〜30分の制御周期)毎に交互に切り替えられる(例えば、特許文献1参照)。
And the exhaust gas produced | generated in each small combustion chamber is heat-recovered while it is stored in the heat-recovery heat storage chamber. Thereafter, the exhaust gas is discharged to a horizontal flue (sole flue) provided at the bottom of the furnace and collected in the collecting flue. The exhaust gas is distributed to the two flues provided at two locations, the coke side (CS) and the pusher side (PS), and then discharged from the chimney to the atmosphere.
In general, the preheating storage chamber is called “standing side”, and the heat recovery storage chamber is called “pulling side”, and the standing side and the drawing side have a combustion cycle (for example, a control cycle of 20 to 30 minutes). It is switched alternately every time (for example, refer to Patent Document 1).

燃焼室に供給される燃料ガスとしては、通常BFG(Blast Furnace Gas)とCOG(Coke Oven Gas)とを混合したミックスガス(MG)が用いられている。これら燃料ガスは、地面に対して垂直方向に立設された燃焼室へ、コークス炉の地下室からガス道を通じて供給される。このようにアンダージェット方式で供給された燃料ガスは燃焼室において燃焼されることで、各燃焼室を所定の温度に保っている。   As the fuel gas supplied to the combustion chamber, a mixed gas (MG) in which BFG (Blast Furnace Gas) and COG (Coke Oven Gas) are usually used is used. These fuel gases are supplied from a basement of the coke oven through a gas passage to a combustion chamber standing vertically to the ground. Thus, the fuel gas supplied by the underjet method is combusted in the combustion chamber, thereby maintaining each combustion chamber at a predetermined temperature.

一般的に、コークス炉は耐火物煉瓦からなる構築物であり、ガス道もコークス炉と同様に耐火物煉瓦で構築されている。
図4は、コークス炉200の模式図である。各炭化室105は、燃焼室103に隣接するように配置され、それらの上部から供給された粉炭(粗粒炭)106が装入される。
コークス炉200においてコークスを製造する場合、まず、燃料ガス101を、コークス炉200の下方に設けられた地下室(不図示)より、ガス道102を通じて燃焼室103に供給する。次いで、この燃料ガス101を燃焼室103において燃焼104させ、燃焼室103内が約1200℃の温度に保たれるように燃料ガス101供給量を管理する。燃焼室103がこの温度に保たれることにより、粉炭106は乾留され、コークスが形成される。この後、コークスは図示しない押出し機により炭化室5から炉外に押出される。
In general, a coke oven is a structure made of refractory bricks, and a gas passage is also made of refractory bricks like a coke oven.
FIG. 4 is a schematic diagram of the coke oven 200. Each of the carbonization chambers 105 is disposed adjacent to the combustion chamber 103 and is charged with pulverized coal (coarse coal) 106 supplied from above.
When coke is produced in the coke oven 200, first, the fuel gas 101 is supplied from the basement (not shown) provided below the coke oven 200 to the combustion chamber 103 through the gas passage 102. Next, the fuel gas 101 is combusted 104 in the combustion chamber 103, and the supply amount of the fuel gas 101 is managed so that the inside of the combustion chamber 103 is maintained at a temperature of about 1200 ° C. By maintaining the combustion chamber 103 at this temperature, the pulverized coal 106 is dry-distilled to form coke. Thereafter, the coke is extruded out of the furnace from the carbonization chamber 5 by an unillustrated extruder.

図5は、ガス道102の断面模式図である。図示しない燃料ガスは、アンダージェットパイプ107を介してガス道102に供給される。ガス道102は煉瓦108(耐火物煉瓦)により構築されている。このガス道102の内周面102aは、燃料ガス101の燃焼の際に1000℃以上の高温に曝される。このため、経年変化や長時間の燃焼により、内周面102aに露出する煉瓦108に、亀裂や目地切れといった損傷部110が発生する。このように煉瓦108に損傷部110が発生すると、そこから燃料ガス101のガスリークが生じるために、フリューの温度が上がらない(ガス道102内の温度が十分に昇温されない)状態となる。
その結果、炭化室105での石炭のコーク化が不十分となり、コークスをコークス炉200から排出する(押し出す)際、コークスがコークス炉200内に詰まって押し出されなくなることがある。このため、コークス炉200の操業に悪影響を及ぼす可能性が生じる。
FIG. 5 is a schematic cross-sectional view of the gas passage 102. A fuel gas (not shown) is supplied to the gas passage 102 through the under jet pipe 107. The gas passage 102 is constructed of bricks 108 (refractory bricks). The inner peripheral surface 102 a of the gas passage 102 is exposed to a high temperature of 1000 ° C. or higher when the fuel gas 101 is burned. For this reason, a damaged portion 110 such as a crack or a joint breakage occurs in the brick 108 exposed on the inner peripheral surface 102a due to aging or long-time combustion. When the damaged portion 110 is generated in the brick 108 in this manner, the fuel gas 101 leaks from the damaged portion 110, so that the temperature of the flue does not rise (the temperature in the gas passage 102 is not sufficiently raised).
As a result, coking of coal in the carbonization chamber 105 becomes insufficient, and when the coke is discharged (extruded) from the coke oven 200, the coke may be clogged into the coke oven 200 and not extruded. For this reason, the operation of the coke oven 200 may be adversely affected.

したがって、ガス道103の内周面102aを定期的に点検し、損傷部110を部分的に補修する必要がある。
従来、耐火物煉瓦からなる構築物の亀裂や目地切れなど損傷部の補修方法としては、目視或いはカメラやファイバースコープ等により損傷部を確認した後に、その箇所に例えばモルタルを吹付けたり、ドライシールといった補修剤を塗布したりすることが通常行われていた(例えば、特許文献2参照)。
Therefore, it is necessary to periodically inspect the inner peripheral surface 102a of the gas passage 103 and partially repair the damaged portion 110.
Conventionally, as a repair method of a damaged part such as a crack or joint breakage of a structure made of a refractory brick, after confirming the damaged part by visual observation or a camera or a fiber scope, for example, mortar is sprayed on the part, dry seal, etc. Ordinarily, a repair agent is applied (see, for example, Patent Document 2).

日本国特開平11−35944号公報Japanese Unexamined Patent Publication No. 11-35944 日本国特開平7−278554号公報Japanese Unexamined Patent Publication No. 7-278554

しかし、ガス道102は狭い空間であるため、上記の補修方法では補修作業が困難である。また、補修剤を高い押圧力で損傷部に吹付けたり塗布したりすることができないため、補修剤が損傷部の奥深くまで十分に浸透しない。このため、損傷部の補修効果が不十分になるという問題があった。そして、コークス炉のガス道内補修方法については、これまで施工が容易な方法が提案されていないのが実情である。   However, since the gas passage 102 is a narrow space, it is difficult to perform repair work by the above repair method. Further, since the repair agent cannot be sprayed or applied to the damaged part with a high pressing force, the repair agent does not penetrate deeply into the damaged part. For this reason, there existed a problem that the repair effect of a damaged part became inadequate. As for the method for repairing the coke oven in the gas passage, no actual method has been proposed so far.

本発明は、このような実情に鑑みてなされたもので、ガス道内の煉瓦の亀裂や目地切れといった損傷部を補修する際の施工が容易であり、かつ、損傷部の奥深くまでモルタルを浸透させることができるコークス炉のガス道内補修方法および補修用装置の提供を目的とする。   The present invention has been made in view of such a situation, and it is easy to repair a damaged portion such as a brick crack or a joint cut in a gas passage, and allows the mortar to penetrate deeply into the damaged portion. An object of the present invention is to provide a method and apparatus for repairing a coke oven gas passage.

本発明は、上記課題を解決して係る目的を達成するために以下の手段を採用した。
(1)本発明の一態様に係るガス道内補修方法は、コークス炉のガス道の損傷部を補修する方法であって、前記ガス道の内周面に対して所定の隙間を保ってかつ、このガス道内に上端が位置するように第1パイプを挿入配置するとともに、前記第1パイプをその周囲より所定間隔を空けて覆うともに先端に雄螺子部を有する第2パイプと、前記第2パイプの下端における内周面と前記第1パイプの外周面との間を閉じるリング状の板材と、を備えた封止部の前記第2パイプを、前記ガス道の下端に挿入する工程と;前記第2パイプの前記雄螺子部と、前記ガス道の内周面の下端に設けられた雌螺子部とを螺合して、前記ガス道の下端と前記第1パイプの下部との間を封止する工程と;鉛直方向下方から上方に向けて前記隙間内にモルタルを圧入する工程と;前記第1パイプの上端を乗り越えてこの第1パイプ内に入り込んだ前記モルタルを回収する工程と;を有する。
The present invention employs the following means in order to solve the above problems and achieve the object.
(1) A gas passage repair method according to an aspect of the present invention is a method of repairing a damaged portion of a gas passage of a coke oven, maintaining a predetermined gap with respect to the inner peripheral surface of the gas passage, and A first pipe is inserted and disposed so that the upper end is located in the gas passage, and the second pipe covers the first pipe with a predetermined interval from the periphery thereof and has a male screw part at the tip, and the second pipe Inserting the second pipe of the sealing portion provided with a ring-shaped plate member that closes between the inner peripheral surface at the lower end of the gas pipe and the outer peripheral surface of the first pipe into the lower end of the gas passage; The male screw portion of the second pipe and the female screw portion provided at the lower end of the inner peripheral surface of the gas passage are screwed together to seal between the lower end of the gas passage and the lower portion of the first pipe. pressure mortar into the gap toward the vertically lower side to the upper side; and a step of stopping Step of the; and recovering the first rides over the upper end of the pipe the mortar that has entered into the first pipe; having.

)本発明の一態様に係るガス道内補修装置は、コークス炉のガス道の損傷部を補修する装置であって、前記ガス道の内周面に対して所定の隙間を保ってかつ、このガス道内に上端が位置するように配置される第1パイプと;この第1パイプの下部と前記ガス道の下端との間を封止する封止部と;この封止部を貫通して前記隙間に連通する圧入部と;この圧入部を介して前記隙間にモルタルを圧入するモルタル供給部と;前記第1パイプの下部に設けられ、この第1パイプの上端を乗り越えた残余の前記モルタルを回収する回収部と;を有し、前記封止部が、前記第1パイプをその周囲より所定間隔を空けて覆うともに、前記ガス道の内周面の前記下端の雌螺子部に螺合する雄螺子部を有する第2パイプと;前記第2パイプの下端における内周面と前記第1パイプの外周面との間を閉じるリング状の板材と;を有する。 ( 2 ) A gas passage repair device according to an aspect of the present invention is a device for repairing a damaged portion of a gas passage of a coke oven, maintaining a predetermined gap with respect to the inner peripheral surface of the gas passage, and A first pipe disposed so that an upper end is located in the gas passage; a sealing portion that seals between a lower portion of the first pipe and a lower end of the gas passage; penetrating through the sealing portion A press-fit portion communicating with the gap; a mortar supply portion for press-fitting mortar into the gap through the press-fit portion; the remaining mortar provided at the lower portion of the first pipe and overcoming the upper end of the first pipe a recovery unit for recovering; have a, the sealing portion, wherein the first pipe together cover at a predetermined distance from the periphery thereof, screwed into the female thread portion of the lower end of the inner peripheral surface of the gas passage a second pipe having a male screw portion that; put on the lower end of the second pipe To have a; close a ring-shaped plate member between the inner peripheral surface and the outer peripheral surface of the first pipe.

)上記()に記載のガス道内補修装置では、前記ガス道の内径が前記2パイプの外径と等しくてもよい。 ( 3 ) In the gas passage repair apparatus according to ( 2 ), the inner diameter of the gas passage may be equal to the outer diameter of the two pipes.

上記(1)に係るガス道内補修方法によれば、ガス道の下方から上方にかけて隙間内にモルタルを圧入することにより、モルタルに圧力が加えられる。このため、煉瓦の亀裂や目地切れといった損傷部に対し、モルタルが高い押圧力を受けながら接触する。よって、モルタルを損傷部の奥深くまで浸透させることができ、高い補修効果を得ることができる。また、第1パイプの上端がガス道内に位置した状態で隙間内にモルタルを圧入するため、モルタルによる損傷部の補修は、第1パイプの上端の高さまでの範囲で行われる。よって、第1パイプの上端位置を調整することで、ガス道内の補修範囲を容易に設定できる。   According to the gas passage repair method according to the above (1), pressure is applied to the mortar by press-fitting the mortar into the gap from below to above the gas passage. For this reason, the mortar comes into contact with a damaged part such as a brick crack or joint breakage while receiving a high pressing force. Therefore, the mortar can be penetrated deep into the damaged portion, and a high repair effect can be obtained. In addition, since the mortar is pressed into the gap with the upper end of the first pipe positioned in the gas passage, the damaged portion is repaired by the mortar up to the height of the upper end of the first pipe. Therefore, the repair range in the gas passage can be easily set by adjusting the upper end position of the first pipe.

また、上記()に係るガス道内補修方法によれば、第1パイプの外周面とガス道の内周面との間からのモルタルの漏出が防がれる。このため、ガス道内の補修作業を容易に行うことができる。 Moreover, according to the repair method in gas passage which concerns on said ( 1 ), the leakage of the mortar from between the outer peripheral surface of a 1st pipe and the inner peripheral surface of a gas passage is prevented. For this reason, the repair work in the gas passage can be easily performed.

また、上記()に係るガス道内補修装置によれば、前記隙間にモルタルを圧入することにより、モルタルは圧力が加えられた状態でガス道の下方から上方にかけて押し上げられる。このため、モルタルを煉瓦の損傷部の奥深くまで浸透させることができ、高い補修効果を得ることができる。また、第1パイプの上端位置を調整することで、ガス道内の補修範囲の上端位置を容易に設定できる。 Further, according to the gas passage repair device according to the above ( 2 ), by pressing the mortar into the gap, the mortar is pushed up from the lower side to the upper side of the gas passage with pressure applied. For this reason, the mortar can be penetrated deep into the damaged part of the brick, and a high repair effect can be obtained. Moreover, the upper end position of the repair range in the gas passage can be easily set by adjusting the upper end position of the first pipe.

また、上記()に係るガス道内補修装置によれば、第1パイプの下部と前記ガス道の下端との間が強固に封止される。このため、封止部からのモルタルの漏出を防止できる。 Further, according to the gas passage repair device according to ( 2 ) above, the space between the lower portion of the first pipe and the lower end of the gas passage is firmly sealed. For this reason, leakage of mortar from the sealing portion can be prevented.

また、上記()に係るガス道内補修装置によれば、第2パイプがガス道の下端に螺合されることで、ガス道の内周面と第2パイプの外周面とが密着する。このため、封止部からのモルタルの漏出を効果的に防止できる。 Further, according to the gas canal repair apparatus according to the above (3), the second pipe by being screwed to the lower end of the road gas, close contact and the outer peripheral surface of the inner peripheral surface and the second pipe gas canal. For this reason, leakage of mortar from the sealing portion can be effectively prevented.

本発明の一実施形態に係るガス道内補修装置の縦断面図である。It is a longitudinal cross-sectional view of the gas passage repair apparatus which concerns on one Embodiment of this invention. 同ガス道内補修装置を上方向から見た場合の平面図である。It is a top view at the time of seeing the same gas way repair apparatus from the upper direction. 同ガス道内補修装置を用いた、ガス道の補修方法を示す縦断面図である。It is a longitudinal cross-sectional view which shows the repair method of a gas path using the same gas path repair apparatus. ガス道の補修前後における、ガス道内のフリュー温度の状態を示すグラフである。It is a graph which shows the state of the flue temperature in a gas path before and behind repair of a gas path. ガス道を通じて燃焼室に供給された燃料ガスを燃焼させて炭化室の石炭を乾留するコークス炉の縦断面模式図である。It is a longitudinal cross-sectional schematic diagram of the coke oven which burns the fuel gas supplied to the combustion chamber through the gas path, and carbonizes the coal of a carbonization chamber. 損傷部が発生したガス道の内周面を示す断面斜視図である。It is a cross-sectional perspective view which shows the internal peripheral surface of the gas path which the damaged part generate | occur | produced.

以下、本発明の一実施形態に係るガス道内補修装置30と、このガス道内補修装置30を用いたガス道内補修方法とについて、図面を参照して説明する。なお、以下の図面において、各部材を認識可能な大きさとするために縮尺を適宜変更している。   Hereinafter, a gas passage repair device 30 according to an embodiment of the present invention and a gas passage repair method using the gas passage repair device 30 will be described with reference to the drawings. In the following drawings, the scale is appropriately changed to make each member a recognizable size.

図1Aは、ガス道内補修装置30を示す縦断面図、図1Bはガス道内補修装置30を上から見た場合の平面図である。
図1A,1Bに示すように、ガス道内補修装置30は、第1パイプ11と、封止部15と、から概略構成されている。
第1パイプ11の外径D11は、後述するガス道2の内径Dよりも小さい。第1パイプ11の下部には、モルタルを回収可能な回収部23が設けられている。
FIG. 1A is a longitudinal sectional view showing the gas passage repair device 30, and FIG. 1B is a plan view of the gas passage repair device 30 as viewed from above.
As shown in FIGS. 1A and 1B, the gas passage repair device 30 is schematically configured from a first pipe 11 and a sealing portion 15.
Outer diameter D 11 of the first pipe 11 is smaller than the inner diameter D 2 of the gas path 2 which will be described later. A recovery unit 23 capable of recovering mortar is provided below the first pipe 11.

封止部15は、第2パイプ12と底板13とからなり、第1パイプ11の下部と、後述するガス道2の下端2bとの間を封止している。
第2パイプ12は、第1パイプ11の周囲(外周面11b)を所定の間隔を空けて覆うように配置されている。これにより、第2パイプ12の内周面12bと第1パイプ11の外周面11bとの間に隙間12cが生じている。第2パイプ12の内径D12は、第1パイプ11の外径D11よりも大きく、平面視すると図1Bに示すように、第2パイプ12と第1パイプ11とが同心円状になるよう配置されている。また、第2パイプ12の外径D13は、後述するガス道2の内径Dと等しいことが好ましい。
The sealing part 15 consists of the 2nd pipe 12 and the baseplate 13, and seals between the lower part of the 1st pipe 11, and the lower end 2b of the gas path 2 mentioned later.
The 2nd pipe 12 is arrange | positioned so that the circumference | surroundings (outer peripheral surface 11b) of the 1st pipe 11 may be covered at predetermined intervals. Thereby, a gap 12 c is generated between the inner peripheral surface 12 b 2 of the second pipe 12 and the outer peripheral surface 11 b of the first pipe 11. The inner diameter D 12 of the second pipe 12 is larger than the outer diameter D 11 of the first pipe 11, as shown in FIG. 1B in plan view, arranged to the second pipe 12 and the first pipe 11 is concentrically Has been. The outer diameter D 13 of the second pipe 12 is preferably equal to the inner diameter D 2 of the gas path 2 which will be described later.

第2パイプ12には、その外周面12bを囲むように螺合部(雄螺子部15a)が設けられている。雄螺子部15aは、後述するガス道2の下端2bに螺合される。第2パイプ12の下部には、モルタル圧入用の圧入部14が、底板13を貫通して隙間12cに連通するように設けられている。また、隙間12cに圧入部14を介してモルタルを圧入可能なモルタル供給部19が、圧入部14の下端に設けられている。
第2パイプ12の外周面12bには、ストッパー16と取手17とが設けられている。ストッパー16は例えばリング状の板材からなり、雄螺子部15aの下方に設けられている。取手17はストッパー16の下方に設けられており、第2パイプ12を軸中心に回転可能なものであれば、その形状は限定されない。
底板13は、例えばリング状の板材からなり、第2パイプ12の下端12aにおける内周面12bと第1パイプ11の外周面11bとを閉じるように設けられている。
The second pipe 12, engagement portion so as to surround the outer peripheral surface 12b 1 (male screw portion 15a) is provided. Male screw portion 15a is screwed to the lower end 2b of the gas passage 2 which will be described later. A press-fit portion 14 for press-fitting mortar is provided at the lower portion of the second pipe 12 so as to penetrate the bottom plate 13 and communicate with the gap 12c. In addition, a mortar supply unit 19 capable of press-fitting mortar into the gap 12 c via the press-fit part 14 is provided at the lower end of the press-fit part 14.
A stopper 16 and a handle 17 are provided on the outer peripheral surface 12 b 1 of the second pipe 12. The stopper 16 is made of, for example, a ring-shaped plate material, and is provided below the male screw portion 15a. The shape of the handle 17 is not limited as long as the handle 17 is provided below the stopper 16 and can rotate around the second pipe 12.
The bottom plate 13 is made of, for example, a ring-shaped plate material, and is provided so as to close the inner peripheral surface 12b 2 and the outer peripheral surface 11b of the first pipe 11 at the lower end 12a 2 of the second pipe 12.

図2は、図1A,1Bに示すガス道内補修装置30を用いた、コークス炉50のガス道2の補修方法を示す断面模式図である。以下、図2を用いて、ガス道2の補修方法の一例について説明する。
まず、ガス道2の下部に固定されている、図示しないアンダージェットパイプを取り外す。ガス道2の下部には炉床盤18が設けられており、アンダージェットパイプは、ガス道2の下端2bに、雌螺子部15bによって螺子止めされている。
次いで、ガス道内補修装置30の第1パイプ11の上端11aおよび第2パイプ12の上端12aを、ガス道2に下方から挿入する。次いで、雌螺子部15bに、第2パイプ12の雄螺子部15aを螺合し、第2パイプ12をガス道2の下端2bに固定する。このとき、取手17を操作することで雄螺子部15aと雌螺子部15bの螺合を容易に行なうことができる。この雄螺子部15aと雌螺子部15bとの螺合により、ストッパー16が炉床盤18の下面18aに接するまで、第2パイプ12がガス道2に挿入される。
FIG. 2 is a schematic cross-sectional view showing a method for repairing the gas passage 2 of the coke oven 50 using the in-gas passage repair device 30 shown in FIGS. 1A and 1B. Hereinafter, an example of a method for repairing the gas passage 2 will be described with reference to FIG.
First, an under jet pipe (not shown) fixed to the lower part of the gas passage 2 is removed. A hearth bed 18 is provided at the lower part of the gas passage 2, and the under jet pipe is screwed to the lower end 2 b of the gas passage 2 by a female screw portion 15 b.
Then, the upper end 12a 1 of the upper end 11a and the second pipe 12 of the first pipe 11 of the gas canal repair device 30 is inserted from below into the gas path 2. Next, the male screw portion 15 a of the second pipe 12 is screwed into the female screw portion 15 b, and the second pipe 12 is fixed to the lower end 2 b of the gas passage 2. At this time, by operating the handle 17, the male screw portion 15a and the female screw portion 15b can be easily screwed together. The second pipe 12 is inserted into the gas passage 2 until the stopper 16 comes into contact with the lower surface 18a of the hearth plate 18 by screwing the male screw portion 15a and the female screw portion 15b.

なお、炉床盤18の内周面18bには雌螺子部15bが設けられていることが、第2パイプ12とガス道2との固定の容易性の面から望ましいが、第2パイプ2の外周面12bとガス道2の内周面2aとが密着可能であれば、雌螺子部15bが内周面18bに設けられていなくても構わない。このような場合には例えば、例えばゴムやプラスチックからなる弾性体を第2パイプ12の外周面12bに設けて内周面18bと密着させることで、第2パイプ12と炉床盤18とを固定すればよい。
このように第2パイプ12をガス道2に固定することにより、第1パイプ11がガス道2内に挿入配置される。これにより第1パイプ11は、その外周面11bが、ガス道2の内周面2aとの間に所定の隙間11cを保つように配置される。また、第1パイプ11の上端11aは、ガス道2内に位置するように配置される。また、第2パイプ12の上端12aは、例えば炉床盤18内に位置するように配置される。
In addition, it is desirable that the female screw portion 15b is provided on the inner peripheral surface 18b of the hearth plate 18 from the viewpoint of ease of fixing the second pipe 12 and the gas passage 2, but the second pipe 2 As long as the outer peripheral surface 12b and the inner peripheral surface 2a of the gas passage 2 can be in close contact with each other, the female screw portion 15b may not be provided on the inner peripheral surface 18b. For example such a case, for example, an elastic body made of rubber or plastic that is brought into close contact with the inner peripheral surface 18b is provided on the outer peripheral surface 12b 1 of the second pipe 12, and a second pipe 12 and the hearth plate 18 Fix it.
By fixing the second pipe 12 to the gas passage 2 in this way, the first pipe 11 is inserted and arranged in the gas passage 2. Thereby, the 1st pipe 11 is arrange | positioned so that the outer peripheral surface 11b may maintain the predetermined clearance gap 11c between the internal peripheral surfaces 2a of the gas path 2. FIG. Further, the upper end 11 a of the first pipe 11 is arranged so as to be located in the gas passage 2. The upper end 12a 1 of the second pipe 12 is arranged so as to be positioned for example within the hearth plate 18.

次いで、図示しないモルタル圧入機を用いて、圧入部14のモルタル供給部19より、鉛直方向下方から上方に向けてモルタル20を圧入する。これによりモルタル20は、第1パイプ11の外周面11bと第2パイプ12の内周面12bとの間の隙間12cと、第1パイプ11の外周面11bとガス道2の内周面2aとの間の隙間11cと、に順次押上げられる。
このように、モルタル20を下方から上方に向けて隙間11c内に圧入することにより、モルタル20に圧力が加えられる。このため、モルタル20が、コークス炉50の煉瓦8の亀裂や目地切れといった損傷部10に対し、高い押圧力で接触する。これにより、モルタル20が損傷部10の奥まで浸透21する。
Next, the mortar 20 is press-fitted from the vertical direction downward to the upper side from the mortar supply part 19 of the press-fitting part 14 using a mortar press-fitting machine (not shown). As a result, the mortar 20 has a gap 12c between the outer peripheral surface 11b of the first pipe 11 and the inner peripheral surface 12b 2 of the second pipe 12, and the outer peripheral surface 11b of the first pipe 11 and the inner peripheral surface 2a of the gas passage 2. Are sequentially pushed up to the gap 11c.
Thus, pressure is applied to the mortar 20 by press-fitting the mortar 20 into the gap 11c from below to above. For this reason, the mortar 20 contacts the damaged portion 10 such as a crack or a joint breakage of the brick 8 of the coke oven 50 with a high pressing force. As a result, the mortar 20 penetrates 21 to the back of the damaged portion 10.

本実施形態で用いるモルタル20としては、公知のモルタルを使用することができる。モルタル20の水分量は、モルタル20を隙間11c内に圧入する際に、損傷部10に浸透するだけの流動性とポンプ圧送性とを保てるように、適宜調整すればよい。特に、損傷部10が大きい場合には、モルタル20が損傷部10を閉塞しきれずに流れてしまうことを防ぐために、モルタル20の水分量を必要に応じて調節することが好ましい。   As the mortar 20 used in the present embodiment, a known mortar can be used. The amount of water in the mortar 20 may be adjusted as appropriate so as to maintain fluidity and pumpability to penetrate the damaged portion 10 when the mortar 20 is press-fitted into the gap 11c. In particular, when the damaged portion 10 is large, it is preferable to adjust the water content of the mortar 20 as necessary in order to prevent the mortar 20 from flowing without completely closing the damaged portion 10.

また、モルタル20をガス道2に圧入する際の圧力は、モルタル20を押し上げる高さやモルタル20の水分量に応じて適宜調整すればよい。この圧力が低すぎると、モルタル20をガス道2内の所定の高さ(例えば、炉床盤18の上端から2m以上の高さ)まで押し上げることができないため、作業性が低下して好ましくない。一方、モルタル20をガス道2に圧入する際の圧力が高すぎると、必要な高さ(例えば、炉床盤18から5.5mまでの高さ)以上の高さまでモルタル20を押し上げてしまう可能性があり、好ましくない。   Moreover, what is necessary is just to adjust suitably the pressure at the time of press-fitting the mortar 20 into the gas path 2 according to the height which pushes up the mortar 20, and the moisture content of the mortar 20. If the pressure is too low, the mortar 20 cannot be pushed up to a predetermined height in the gas passage 2 (for example, a height of 2 m or more from the upper end of the hearth bed 18), which is not preferable because workability decreases. . On the other hand, if the pressure when the mortar 20 is pressed into the gas passage 2 is too high, the mortar 20 may be pushed up to a height higher than a necessary height (for example, a height from the hearth 18 to 5.5 m). This is undesirable.

その後、第1パイプ11の上端11aの高さまで押し上げられたモルタル20は、上端11aを乗り越えて第1パイプ内11dにオーバーフローする(入り込む)。第1パイプ内11dに入り込んだモルタル20は、第1パイプ内11dを通じてモルタル排出口22に移動した後、回収部23により回収される。
モルタル排出口22からモルタル20が回収され始めたら、隙間11c内へのモルタル20の圧入を停止する。その後、隙間11c内のモルタル20が固まりだしたところで、ガス道内補修装置30をガス道2から取り外す。これにより、余剰のモルタル20がガス道2の下方に排出される。次いで、図示しない掃除用の番線により、ガス道2内部に留まっている余剰のモルタル20を除去し、燃料性ガスの流通性を確保する。この際、モルタル20は、損傷部10の奥まで浸透しているため、損傷部10内のモルタル20は除去されずに留まる。
Thereafter, the mortar 20 pushed up to the height of the upper end 11a of the first pipe 11 gets over the upper end 11a and overflows (enters) into the first pipe 11d. The mortar 20 that has entered the first pipe 11d moves to the mortar outlet 22 through the first pipe 11d, and is then collected by the collection unit 23.
When the mortar 20 starts to be recovered from the mortar discharge port 22, the press-fitting of the mortar 20 into the gap 11c is stopped. Thereafter, when the mortar 20 in the gap 11 c starts to harden, the gas passage repair device 30 is removed from the gas passage 2. Thereby, surplus mortar 20 is discharged below the gas path 2. Next, surplus mortar 20 staying inside the gas passage 2 is removed by a cleaning wire (not shown) to ensure the flowability of the fuel gas. At this time, since the mortar 20 has penetrated deep into the damaged portion 10, the mortar 20 in the damaged portion 10 remains without being removed.

本実施形態のガス道内補修方法によれば、ガス道2の隙間11cにモルタル20を圧入し、下方から上方にかけて押し上げることにより、モルタル20に圧力が加えられる。このため、ガス道2の損傷部10に対し、モルタル20が高い押圧力を受けながら接触する。よって、モルタル20を損傷部10の奥深くまで浸透させることができ、損傷部10に対し高い補修効果を得ることができる。
また、第1パイプ11の上端11aがガス道2内に位置するように挿入した状態で隙間11cにモルタル20を圧入することにより、上端11aの高さまで押し上げられたモルタル20は上端11aを越えて第1パイプ内11dに入り込む。これにより、第1パイプ11の上端11aの高さを調整することにより、ガス道2内の補修範囲の上端の高さを容易に設定することができる。
According to the gas passage repair method of the present embodiment, pressure is applied to the mortar 20 by pressing the mortar 20 into the gap 11c of the gas passage 2 and pushing it upward from below. For this reason, the mortar 20 contacts the damaged portion 10 of the gas passage 2 while receiving a high pressing force. Therefore, the mortar 20 can penetrate deeply into the damaged part 10, and a high repair effect can be obtained for the damaged part 10.
Further, by inserting the mortar 20 into the gap 11c with the upper end 11a of the first pipe 11 being positioned in the gas passage 2, the mortar 20 pushed up to the height of the upper end 11a exceeds the upper end 11a. It enters 11d in the first pipe. Thereby, the height of the upper end of the repair range in the gas passage 2 can be easily set by adjusting the height of the upper end 11 a of the first pipe 11.

また、ガス道2の下端2bと第1パイプ11の下部との間が封止部15により封止されているため、封止部15からガス道2の外部へのモルタル20の漏出を防ぐことができる。このため、モルタル20によるガス道2の補修作業を容易に行うことができる。
また、封止部15が、第2パイプ12と底板13とからなることにより、雄螺子部15aを雌螺子部15bに螺合させることで、第2パイプ12の外周面12bをガス道2の内周面2aに強固に固定できる。このため、封止部15からのモルタル20の漏出を効果的に防止できる。さらに、ガス道2の内径Dが第2パイプ12の外径D13と等しいことにより、雄螺子部15aを雌螺子部15bに螺合することで、ガス道2の内周面2aと第2パイプ12の外周面12bとが密着する。このため、封止部15からのモルタル20の漏出を効果的に防止できる。
Further, since the gap between the lower end 2b of the gas passage 2 and the lower portion of the first pipe 11 is sealed by the sealing portion 15, the leakage of the mortar 20 from the sealing portion 15 to the outside of the gas passage 2 is prevented. Can do. For this reason, the repair work of the gas path 2 by the mortar 20 can be easily performed.
Further, since the sealing portion 15 includes the second pipe 12 and the bottom plate 13, the male screw portion 15 a is screwed to the female screw portion 15 b, whereby the outer peripheral surface 12 b 1 of the second pipe 12 is connected to the gas path 2. Can be firmly fixed to the inner peripheral surface 2a. For this reason, leakage of the mortar 20 from the sealing portion 15 can be effectively prevented. Further, by the inner diameter D 2 of the gas passage 2 is equal to the outer diameter D 13 of the second pipe 12, by screwing the male screw portion 15a into the female screw portion 15b, and the inner circumferential surface 2a of the gas path 2 second 2 and the outer peripheral surface 12b 1 of the pipe 12 are in close contact. For this reason, leakage of the mortar 20 from the sealing portion 15 can be effectively prevented.

以下、実施例に基づいて本発明を説明する。
フリュー温度が低下したコークス炉50のガス供給ラインの煉瓦8状態を調査したところ、図3に示すように、部分的にフリュー温度が低下していることが明らかになった。このコークス炉50のガス道2にファイバースコープを挿入して、内周面2aの状態を観察したところ、煉瓦8に損傷部10が見出された。このことより、損傷部10からのガスリークが発生していることが確認された。
Hereinafter, the present invention will be described based on examples.
When the state of the brick 8 in the gas supply line of the coke oven 50 where the flue temperature was lowered was examined, it was found that the flue temperature was partially lowered as shown in FIG. When a fiberscope was inserted into the gas passage 2 of the coke oven 50 and the state of the inner peripheral surface 2a was observed, a damaged portion 10 was found in the brick 8. From this, it was confirmed that a gas leak from the damaged portion 10 occurred.

そこで、図1A及び1Bに示すガス道内補修装置30を用いて、このコークス炉50のガス道2の補修を行なった。
まず、ガス道2から図示しないアンダージェットパイプを取り外した。次いで、ガス道内補修装置30の第1パイプ11の上端11aおよび第2パイプ12の上端12aを、ガス道2に下方から挿入した。第1パイプ11は、炉床盤18の下面18aからの高さ2000mm、外径D11=50mmのものを用いた。次いで雌螺子部15bに雄螺子部15aを螺合し、第2パイプ12をガス道2の下端2bに固定した。これにより、外周面11bがガス道2の内周面2aとの間に所定の隙間11cを保ち、かつ、第1パイプ11の上端11aがガス道2内に位置するように配置された。
Therefore, the gas passage 2 of the coke oven 50 was repaired using the gas passage repair device 30 shown in FIGS. 1A and 1B.
First, an under jet pipe (not shown) was removed from the gas passage 2. Next, the upper end 11 a of the first pipe 11 and the upper end 12 a 1 of the second pipe 12 of the gas passage repair device 30 were inserted into the gas passage 2 from below. As the first pipe 11, a pipe having a height of 2000 mm from the lower surface 18a of the hearth plate 18 and an outer diameter D 11 = 50 mm was used. Next, the male screw portion 15 a was screwed into the female screw portion 15 b, and the second pipe 12 was fixed to the lower end 2 b of the gas passage 2. As a result, the outer peripheral surface 11 b is arranged so as to maintain a predetermined gap 11 c between the outer peripheral surface 11 b and the inner peripheral surface 2 a of the gas passage 2, and the upper end 11 a of the first pipe 11 is positioned in the gas passage 2.

次いで、SiOを主体とした、水分添加30mass%、ちょう度380に調整されたモルタル20を、図示しないモルタル圧入機を用いて圧入部14のモルタル供給部19より1.5kg/cmの押し上げ圧力で圧入した。これによりモルタル20は、隙間12cと隙間11cとに順次押上げられた。その後、回収部23によりモルタル20が回収され始めたところで、隙間11c内へのモルタル20の圧入を停止した。その後、モルタル20を隙間11c内に押し上げた状態を1分間維持した。
その後、隙間11c内のモルタル20が固まりだしたことを確認し、ガス道内補修装置30をガス道2から取り外した。これにより、余剰のモルタル20をガス道2から下方に排出させた。次いで、掃除用の番線でガス道2内を掃除し、ガス道2内部に留まっていた余剰のモルタル20を除去した。これにより、ガス道2における燃料性ガスの流通性を確保した。
以上により、ガス道2内の煉瓦亀裂補修を終了した。
Next, the mortar 20 mainly composed of SiO 2 and adjusted to a moisture addition of 30 mass% and a consistency of 380 is pushed up by 1.5 kg / cm 2 from the mortar supply unit 19 of the press-in unit 14 using a mortar press-in machine (not shown). Press-fitted with pressure. As a result, the mortar 20 was sequentially pushed up into the gap 12c and the gap 11c. Then, when the mortar 20 began to be collected by the collection unit 23, the press-fitting of the mortar 20 into the gap 11c was stopped. Then, the state which pushed up the mortar 20 in the clearance gap 11c was maintained for 1 minute.
Thereafter, it was confirmed that the mortar 20 in the gap 11c started to harden, and the gas passage repair device 30 was removed from the gas passage 2. Thereby, the surplus mortar 20 was discharged | emitted from the gas path 2 below. Next, the inside of the gas passage 2 was cleaned with a cleaning wire, and the excess mortar 20 remaining inside the gas passage 2 was removed. Thereby, the flowability of the fuel gas in the gas passage 2 was ensured.
Thus, the brick crack repair in the gas passage 2 was completed.

ガス道2の補修後、再度、ファイバースコープをガス道2に挿入して内周面2aの状態を観察したところ、内周面2aの表面全体がモルタル20で覆われていた。また、亀裂9や目地切れ10部、煉瓦の欠けた部分にも、奥深くまでモルタル20が充填されていることが確認された。   After repairing the gas passage 2, the fiberscope was inserted into the gas passage 2 again and the state of the inner peripheral surface 2 a was observed. As a result, the entire surface of the inner peripheral surface 2 a was covered with the mortar 20. In addition, it was confirmed that the mortar 20 was filled deeply into the crack 9, 10 parts of joints, and a portion where the brick was missing.

この補修を行った後にコークス炉50を操業した場合のフリュー温度と、補修前のコークス炉50を操業時した場合のフリュー温度の結果を図3に併せて示す。図3に示すように、補修前のコークス炉50においては、部分的にガスリークが生じており、◇印を付したラインに示すように、燃焼温度が上がらない(熱が付かない)箇所がある。これに対し、ガス道2の補修が行われた後のコークス炉50においては、■印を付したラインに示すように、フリューの燃焼温度の改善が確認できた。   FIG. 3 shows the results of the flue temperature when the coke oven 50 is operated after this repair is performed and the flue temperature when the coke oven 50 is operated before the repair. As shown in FIG. 3, in the coke oven 50 before repair, gas leaks are partially generated, and there are places where the combustion temperature does not rise (not heated) as shown by the line marked with ◇. . On the other hand, in the coke oven 50 after the gas passage 2 was repaired, it was confirmed that the combustion temperature of the flue was improved as indicated by the line marked with ■.

以上、本発明の一実施形態及び実施例を説明したが、本発明はこれらのみに限定されるものではなく、要旨を逸脱しない範囲での変更は本発明に含まれるものである。   As mentioned above, although one Embodiment and the Example of this invention were described, this invention is not limited only to these, The change in the range which does not deviate from a summary is contained in this invention.

2 ガス道
2a ガス道の内周面
2b ガス道の下端
8 煉瓦
10 損傷部
11 第1パイプ
11a 第1パイプの上端
11b 第1パイプの外周面
11c 隙間
11d 第1パイプ内
12 第2パイプ
12a 第2パイプの上端
12a 第2パイプの下端
12b 第2パイプの外周面
12b 第2パイプの内周面
12c 隙間
13 底板
14 圧入部
15 封止部
15a 雄螺子部
15b 雌螺子部
16 ストッパー
17 取手
18 炉床盤
18a 炉床盤の下面
18b 炉床盤の内周面
19 モルタル供給部
20 モルタル
21 浸透
22 モルタル排出口
23 回収部
30 ガス道内補修装置
50 コークス炉
101 燃料ガス
102 ガス道
102a ガス道内周面
103 燃焼室
104 燃焼
105 炭化室
106 粉炭
107 アンダージェットパイプ
108 煉瓦
110 損傷部
200 コークス炉
ガス道の内径
11 第1パイプの外径
12 第2パイプの内径
13 第2パイプの外径
2 Gas passage 2a Inner peripheral surface of gas passage 2b Lower end of gas passage 8 Brick 10 Damaged portion 11 First pipe 11a Upper end of first pipe 11b Outer peripheral surface of first pipe 11c Clearance 11d In the first pipe 12 Second pipe 12a 1 Upper end of second pipe 12a 2 Lower end of second pipe 12b 1 Outer peripheral surface of second pipe 12b 2 Inner peripheral surface of second pipe 12c Clearance 13 Bottom plate 14 Press-fit portion 15 Sealing portion 15a Male screw portion 15b Female screw portion 16 Stopper 17 Handle 18 Hearth plate 18a Bottom surface of hearth plate 18b Inner circumferential surface of hearth plate 19 Mortar supply unit 20 Mortar 21 Infiltration 22 Mortar outlet 23 Recovery unit 30 Gas passage repair device 50 Coke oven 101 Fuel gas 102 Gas passage 102a Gas passage inner surface 103 Combustion chamber 104 Combustion 105 Carbonization chamber 106 Pulverized coal 107 Under jet pie 108 outer diameter of D 12 the second pipe inner diameter D 13 second pipe inner diameter D 11 first pipe brick 110 lesion 200 coke oven D 2 gas path

Claims (3)

コークス炉のガス道の損傷部を補修する方法であって、
前記ガス道の内周面に対して所定の隙間を保ってかつ、このガス道内に上端が位置するように第1パイプを挿入配置するとともに、
前記第1パイプをその周囲より所定間隔を空けて覆うともに先端に雄螺子部を有する第2パイプと、前記第2パイプの下端における内周面と前記第1パイプの外周面との間を閉じるリング状の板材と、を備えた封止部の前記第2パイプを、前記ガス道の下端に挿入する工程と;
前記第2パイプの前記雄螺子部と、前記ガス道の内周面の下端に設けられた雌螺子部とを螺合して、前記ガス道の下端と前記第1パイプの下部との間を封止する工程と;
鉛直方向下方から上方に向けて前記隙間内にモルタルを圧入する工程と;
前記第1パイプの上端を乗り越えてこの第1パイプ内に入り込んだ前記モルタルを回収する工程と;
を有することを特徴とするコークス炉のガス道内補修方法。
A method for repairing a damaged part of a gas passage of a coke oven,
The first pipe is inserted and arranged so that a predetermined gap is maintained with respect to the inner peripheral surface of the gas passage and the upper end is located in the gas passage .
Close the gap between the second pipe that covers the first pipe at a predetermined interval from its periphery and has a male screw at the tip, and the inner peripheral surface at the lower end of the second pipe and the outer peripheral surface of the first pipe. Inserting the second pipe of the sealing portion provided with a ring-shaped plate material into the lower end of the gas passage;
The male screw portion of the second pipe and the female screw portion provided at the lower end of the inner peripheral surface of the gas passage are screwed together, and the gap between the lower end of the gas passage and the lower portion of the first pipe is Sealing, and
Pressing the mortar into the gap from vertically downward to upward;
Recovering the mortar that has passed over the upper end of the first pipe and entered the first pipe;
A method for repairing a coke oven in a gas passage.
コークス炉のガス道の損傷部を補修する装置であって、
前記ガス道の内周面に対して所定の隙間を保ってかつ、このガス道内に上端が位置するように配置される第1パイプと;
この第1パイプの下部と前記ガス道の下端との間を封止する封止部と;
この封止部を貫通して前記隙間に連通する圧入部と;
この圧入部を介して前記隙間にモルタルを圧入するモルタル供給部と;
前記第1パイプの下部に設けられ、この第1パイプの上端を乗り越えた残余の前記モルタルを回収する回収部と;
を有し、
前記封止部が、
前記第1パイプをその周囲より所定間隔を空けて覆うともに、前記ガス道の内周面の前記下端の雌螺子部に螺合する雄螺子部を有する第2パイプと;
前記第2パイプの下端における内周面と前記第1パイプの外周面との間を閉じるリング状の板材と;を有することを特徴とするコークス炉のガス道内補修装置。
A device for repairing a damaged part of a gas passage of a coke oven,
A first pipe disposed with a predetermined gap with respect to the inner peripheral surface of the gas passage and having an upper end positioned in the gas passage;
A sealing portion for sealing between a lower portion of the first pipe and a lower end of the gas passage;
A press-fit portion penetrating the sealing portion and communicating with the gap;
A mortar supply section for press-fitting mortar into the gap through the press-fit section;
A recovery unit provided at a lower portion of the first pipe and recovering the remaining mortar over the upper end of the first pipe;
I have a,
The sealing portion is
A second pipe having a male screw portion that covers the first pipe at a predetermined interval from the periphery thereof and has a male screw portion that is screwed into the female screw portion at the lower end of the inner peripheral surface of the gas passage;
Coke oven gas canal repair device, characterized in that it have a; and the ring-shaped plate closing between the inner peripheral surface and the outer peripheral surface of the first pipe at the lower end of the second pipe.
前記ガス道の内径が前記2パイプの外径と等しいことを特徴とする請求項に記載のコークス炉のガス道内補修装置。The apparatus for repairing a coke oven gas path according to claim 2 , wherein an inner diameter of the gas path is equal to an outer diameter of the two pipes.
JP2011528124A 2010-04-06 2011-04-06 Coke oven gas way repair method and gas way repair device Active JP4917188B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011528124A JP4917188B2 (en) 2010-04-06 2011-04-06 Coke oven gas way repair method and gas way repair device

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2010087954 2010-04-06
JP2010087954 2010-04-06
PCT/JP2011/058696 WO2011126043A1 (en) 2010-04-06 2011-04-06 Method for repairing inside of gas flue of coke oven, and device for repairing inside of gas flue
JP2011528124A JP4917188B2 (en) 2010-04-06 2011-04-06 Coke oven gas way repair method and gas way repair device

Publications (2)

Publication Number Publication Date
JP4917188B2 true JP4917188B2 (en) 2012-04-18
JPWO2011126043A1 JPWO2011126043A1 (en) 2013-07-11

Family

ID=44762977

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011528124A Active JP4917188B2 (en) 2010-04-06 2011-04-06 Coke oven gas way repair method and gas way repair device

Country Status (5)

Country Link
JP (1) JP4917188B2 (en)
KR (1) KR101428351B1 (en)
CN (1) CN102844407B (en)
BR (1) BR112012025356B1 (en)
WO (1) WO2011126043A1 (en)

Families Citing this family (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9359554B2 (en) 2012-08-17 2016-06-07 Suncoke Technology And Development Llc Automatic draft control system for coke plants
US9243186B2 (en) 2012-08-17 2016-01-26 Suncoke Technology And Development Llc. Coke plant including exhaust gas sharing
WO2014105063A1 (en) 2012-12-28 2014-07-03 Suncoke Technology And Development Llc. Systems and methods for maintaining a hot car in a coke plant
WO2014105065A1 (en) 2012-12-28 2014-07-03 Suncoke Technology And Development Llc. Vent stack lids and associated systems and methods
US10047295B2 (en) 2012-12-28 2018-08-14 Suncoke Technology And Development Llc Non-perpendicular connections between coke oven uptakes and a hot common tunnel, and associated systems and methods
CN104902984B (en) 2012-12-28 2019-05-31 太阳焦炭科技和发展有限责任公司 System and method for removing the mercury in emission
US9273250B2 (en) 2013-03-15 2016-03-01 Suncoke Technology And Development Llc. Methods and systems for improved quench tower design
EP3090034B1 (en) 2013-12-31 2020-05-06 Suncoke Technology and Development LLC Methods for decarbonizing coking ovens, and associated systems and devices
UA123493C2 (en) 2014-08-28 2021-04-14 Санкоук Текнолоджі Енд Дівелепмент Ллк Method and system for optimizing coke plant operation and output
AU2015317909B2 (en) 2014-09-15 2020-11-05 Suncoke Technology And Development Llc Coke ovens having monolith component construction
CN104531175B (en) * 2014-12-25 2016-09-28 山东钢铁股份有限公司 Heatingup of coke oven battery horizontal road brickwork joint sealing device and method
US10975310B2 (en) 2014-12-31 2021-04-13 Suncoke Technology And Development Llc Multi-modal beds of coking material
EP3240862A4 (en) 2015-01-02 2018-06-20 Suncoke Technology and Development LLC Integrated coke plant automation and optimization using advanced control and optimization techniques
CA3203921A1 (en) 2015-12-28 2017-07-06 Suncoke Technology And Development Llc Method and system for dynamically charging a coke oven
EP3465369A4 (en) 2016-06-03 2020-01-15 Suncoke Technology and Development LLC Methods and systems for automatically generating a remedial action in an industrial facility
WO2018217955A1 (en) 2017-05-23 2018-11-29 Suncoke Technology And Development Llc System and method for repairing a coke oven
CN108019052A (en) * 2017-12-05 2018-05-11 马鞍山钢铁股份有限公司 A kind of coke-oven coal tracheae brick passage sealing repair apparatus and its sealing method for repairing and mending
US11760937B2 (en) 2018-12-28 2023-09-19 Suncoke Technology And Development Llc Oven uptakes
WO2020140079A1 (en) 2018-12-28 2020-07-02 Suncoke Technology And Development Llc Decarbonizatign of coke ovens, and associated systems and methods
US11365355B2 (en) 2018-12-28 2022-06-21 Suncoke Technology And Development Llc Systems and methods for treating a surface of a coke plant
BR112021012455B1 (en) 2018-12-28 2023-10-24 Suncoke Technology And Development Llc COKE OVEN
US11098252B2 (en) 2018-12-28 2021-08-24 Suncoke Technology And Development Llc Spring-loaded heat recovery oven system and method
WO2020140086A1 (en) 2018-12-28 2020-07-02 Suncoke Technology And Development Llc Particulate detection for industrial facilities, and associated systems and methods
US11395989B2 (en) 2018-12-31 2022-07-26 Suncoke Technology And Development Llc Methods and systems for providing corrosion resistant surfaces in contaminant treatment systems
CA3125585C (en) 2018-12-31 2023-10-03 Suncoke Technology And Development Llc Improved systems and methods for utilizing flue gas
CA3177017C (en) 2020-05-03 2024-04-16 John Francis Quanci High-quality coke products
WO2023081821A1 (en) 2021-11-04 2023-05-11 Suncoke Technology And Development Llc Foundry coke products, and associated systems, devices, and methods
US11946108B2 (en) 2021-11-04 2024-04-02 Suncoke Technology And Development Llc Foundry coke products and associated processing methods via cupolas

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56157484A (en) * 1980-05-08 1981-12-04 Osaka Gas Co Ltd Repairing method of brick in lower part of rich gas pipe line of coke oven
JPS58109586A (en) * 1981-12-23 1983-06-29 Mitsui Mining Co Ltd Method and apparatus for repairing coke oven gas duct

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201376949Y (en) * 2009-03-12 2010-01-06 宝山钢铁股份有限公司 Pipeline plugging device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56157484A (en) * 1980-05-08 1981-12-04 Osaka Gas Co Ltd Repairing method of brick in lower part of rich gas pipe line of coke oven
JPS58109586A (en) * 1981-12-23 1983-06-29 Mitsui Mining Co Ltd Method and apparatus for repairing coke oven gas duct

Also Published As

Publication number Publication date
CN102844407B (en) 2014-04-16
KR20120136380A (en) 2012-12-18
BR112012025356A2 (en) 2016-06-28
KR101428351B1 (en) 2014-08-07
JPWO2011126043A1 (en) 2013-07-11
CN102844407A (en) 2012-12-26
BR112012025356B1 (en) 2018-12-18
WO2011126043A1 (en) 2011-10-13

Similar Documents

Publication Publication Date Title
JP4917188B2 (en) Coke oven gas way repair method and gas way repair device
US20220298423A1 (en) Systems and methods for treating a surface of a coke plant
GB2050586A (en) Method of renewing the brickwork of coke ovens
JP6753338B2 (en) Hot brick transshipment repair method for coke oven
CN102146294A (en) Method for increasing air tightness of coke oven top and oven top structure
JP2009249437A (en) Method for drying oven body of coke oven on ignition
CN105694920A (en) Method for repairing inter-leakage of silicon carbide brick walls of coke oven regenerative chamber in production
CN110846053A (en) Coke oven brick gas channel pipe inserting structure
CN110540842A (en) Furnace body repairing method for recycling coke oven after overall shutdown
CN205133528U (en) Gas producer visits fire hole water seal arrangement
JP2007169533A (en) Method for incinerating carbon attached to coke oven carbonization chamber
JP4916912B2 (en) Coke oven carbonization chamber incineration method
CN211420052U (en) Coke oven brick gas channel pipe inserting structure
CN202016977U (en) Oven top structure for coke oven
CN104673335B (en) Stepped heat storage co-firing chamber smoke suppressing energy saving vehicle
CN216513938U (en) Blast furnace tuyere large sleeve plugging device
KR101839234B1 (en) Apparatus for coke oven door
CN208237871U (en) A kind of detachable burner connection structure
JPH0641543A (en) Mending of horizontal gas flue of coke oven
JP3557819B2 (en) Prevention method of black smoke generation from coke oven chimney
Lipunov et al. Repair and sealing of nozzle channels in coke batteries with bottom heating-gas supply
Lipunov et al. Diagnostics of the heating system and lining of coke ovens
JP4930961B2 (en) Method and apparatus for preventing gas leakage in coke oven duct
US1990089A (en) Process for fillling joints and crevices in underburner coke oven brickwork
CA1151583A (en) Method of renewing the brickwork of coke ovens

Legal Events

Date Code Title Description
TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120104

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120125

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150203

Year of fee payment: 3

R151 Written notification of patent or utility model registration

Ref document number: 4917188

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150203

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150203

Year of fee payment: 3

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150203

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350