JP4870152B2 - Synthetic resin tube and manufacturing method thereof - Google Patents

Synthetic resin tube and manufacturing method thereof Download PDF

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JP4870152B2
JP4870152B2 JP2008507391A JP2008507391A JP4870152B2 JP 4870152 B2 JP4870152 B2 JP 4870152B2 JP 2008507391 A JP2008507391 A JP 2008507391A JP 2008507391 A JP2008507391 A JP 2008507391A JP 4870152 B2 JP4870152 B2 JP 4870152B2
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synthetic resin
strip
resin
reinforcing rib
glass
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JPWO2007111051A1 (en
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茂樹 金尾
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Kanaflex Corp Co Ltd
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Kanaflex Corp Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/18Double-walled pipes; Multi-channel pipes or pipe assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/02Layer formed of wires, e.g. mesh
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/28Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/14Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
    • F16L11/15Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics corrugated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/20Double-walled hoses, i.e. two concentric hoses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/24Hoses, i.e. flexible pipes wound from strips or bands
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F16L9/147Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/718Weight, e.g. weight per square meter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00Tubular articles, e.g. hoses, pipes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)
  • Laying Of Electric Cables Or Lines Outside (AREA)

Description

本発明は、管内に通信、通電用ケーブルを通してこれらを保護するため、或いは上下水道用の液体輸送管として使用される合成樹脂管およびその製造方法に関するものである。   The present invention relates to a synthetic resin pipe used for protecting these through a communication and energizing cable in a pipe or as a liquid transport pipe for water and sewage and a method for producing the same.

地中に埋設されて使用される埋設管として従来から合成樹脂管が広く使用されているが、この種の合成樹脂管には、強力な土圧に耐えるよう耐圧性を持たせる必要がある。   Conventionally, synthetic resin pipes have been widely used as underground pipes that are buried in the ground. However, this type of synthetic resin pipes needs to have pressure resistance to withstand strong earth pressure.

例えば、図10に示す地中埋設管50は、内管部50aと、この内管部50aの外側に螺旋状に巻回され、山部50bと谷部50cを持つ補強リブ部50dと、この補強リブ部50dの頂部50bを連絡するようにして形成される外管部50eとが一体化され、内外面が平滑な構造となっている。   For example, the underground pipe 50 shown in FIG. 10 includes an inner pipe part 50a, a reinforcing rib part 50d wound spirally around the outer pipe part 50a, and having a peak part 50b and a valley part 50c. The outer pipe part 50e formed so as to communicate with the top part 50b of the reinforcing rib part 50d is integrated, and the inner and outer surfaces are smooth.

この種の地中埋設管50は、帯状の合成樹脂を螺旋状に送り出しながらパイプに成形するという製造工程を経ているため、製造過程で、金属薄板からなる帯状の補強材51を断面凸形に加工しながら補強リブ部50dに埋設させることが可能であり、それにより耐圧偏平強度を向上させることができるようになっている(例えば、特許第3165982号公報参照)。   Since this kind of underground pipe 50 has undergone a manufacturing process in which a strip-shaped synthetic resin is formed into a pipe while being sent out in a spiral shape, the strip-shaped reinforcing member 51 made of a thin metal plate is formed into a convex cross section during the manufacturing process. It can be embedded in the reinforcing rib portion 50d while being processed, whereby the pressure-resistant flattening strength can be improved (see, for example, Japanese Patent No. 3165882).

しかしながら、上記合成樹脂管50は、金属薄板からなる補強材51を管全体に巻回しているため、耐圧偏平強度が高い反面、重量が重く、また、補強材51は柔軟性を備えていないため、地盤の変化に対応できるほどの柔軟性は備えていない。   However, since the synthetic resin tube 50 has the reinforcing material 51 made of a thin metal plate wound around the entire tube, the pressure resistance flatness is high, but the weight is heavy, and the reinforcing material 51 does not have flexibility. It is not flexible enough to cope with ground changes.

加えて、補強材51を樹脂中に埋め込むには、補強材51の表面にその樹脂との接着性を高めるためのコーティング処理を施す必要があり、合成樹脂管50の製造工程が複雑化するという問題もある。したがって、補強材51の使用量が多くなるとコストダウンを図ることも難しくなる。   In addition, in order to embed the reinforcing material 51 in the resin, it is necessary to perform a coating process on the surface of the reinforcing material 51 in order to improve the adhesiveness with the resin, and the manufacturing process of the synthetic resin pipe 50 is complicated. There is also a problem. Therefore, it becomes difficult to reduce the cost as the amount of the reinforcing material 51 used increases.

本発明は以上のような従来の合成樹脂管における課題を考慮してなされたものであり、地中埋設管として必要な耐圧強度を維持しつつ軽量化を図ることができ、しかも柔軟性を有し耐震性にも優れた合成樹脂管およびその製造方法を提供するものである。   The present invention has been made in consideration of the above-described problems in conventional synthetic resin pipes, and can be reduced in weight while maintaining the pressure resistance required for underground pipes, and has flexibility. A synthetic resin pipe excellent in earthquake resistance and a method for producing the same are provided.

本発明の合成樹脂管は、内管部と、その内管部の外周壁に突条を螺旋状に巻回することによって形成される補強リブ部と、この補強リブ部の各頂部を管軸方向に連絡するようにしてその補強リブ部を被覆する外管部とを有する合成樹脂管であって、上記外管部に(a)メタルラス、または、(b)ガラスストランド或いはガラスヤーンをメッシュ状に製織したガラスネットが埋設されていることを要旨とする。   The synthetic resin pipe of the present invention includes an inner pipe part, a reinforcing rib part formed by spirally winding a ridge around the outer peripheral wall of the inner pipe part, and each top part of the reinforcing rib part as a tube axis. A synthetic resin tube having an outer tube portion covering the reinforcing rib portion so as to communicate with the direction, wherein (a) a metal lath, or (b) a glass strand or a glass yarn is meshed on the outer tube portion The gist is that a woven glass net is embedded.

(a) 上記外管部にメタルラスを埋設した合成樹脂管に従えば、内管部と補強リブ部とメタルラスが埋設されている外管部とで中空補強構造が構成され、各部が協働して外圧に耐える強度を発揮する。また、メタルラスが網目構造で構成されていることにより、合成樹脂管に強度と柔軟性が兼ね備えられる。   (a) According to the synthetic resin pipe in which the metal lath is embedded in the outer pipe portion, a hollow reinforcing structure is constituted by the inner pipe portion, the reinforcing rib portion, and the outer pipe portion in which the metal lath is embedded, and each portion cooperates. To withstand external pressure. In addition, since the metal lath has a mesh structure, the synthetic resin tube has both strength and flexibility.

上記メタルラスは、プレス加工によって表面をフラットに形成することが好ましい。   The metal lath is preferably formed to have a flat surface by pressing.

また、上記メタルラスは長径と短径からなる網目を有するものを使用し、短径方向の網目を合成樹脂管の円周方向に向けて配置することが好ましい。   Moreover, it is preferable to use a metal lath having a mesh having a major axis and a minor axis, and arranging the minor axis in the circumferential direction of the synthetic resin tube.

また、本発明のメタルラス入り合成樹脂管の製造方法は、帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の頂部に、第一の帯状樹脂と帯状のメタルラスと第二の帯状樹脂とを積層してなる積層体を螺旋状に巻回することによって外管部を形成することを要旨とする。   Further, the method for producing a synthetic resin tube containing metal lath according to the present invention includes a step of forming an inner tube portion by winding a strip-like resin in a spiral shape, and a ridge that is joined to the inner tube portion is wound in a spiral shape. The step of forming the reinforcing rib portion by rotating is performed in an arbitrary order, and the first strip-shaped resin, the strip-shaped metal lath and the second strip-shaped resin are stacked on the top of the formed reinforcing rib portion. The gist is to form the outer tube by winding the body in a spiral.

また、本発明のメタルラス入り合成樹脂管の別の製造方法は、帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の頂部に第一の帯状樹脂を螺旋状に巻回し、この第一の帯状樹脂の外周壁に帯状のメタルラスを巻回し、このメタルラスの外側に第二の帯状樹脂を螺旋状に巻回し、巻回された上記第一の帯状樹脂と上記メタルラスと上記第二の帯状樹脂とで外管部を形成することを要旨とする。   Further, another method for producing a synthetic resin tube containing metal lath according to the present invention includes a step of forming an inner tube portion by spirally winding a belt-shaped resin, and a spiral formed on the protrusion joined to the inner tube portion. The step of forming the reinforcing rib portion by winding it around is performed in an arbitrary order, the first strip-shaped resin is spirally wound around the top of the formed reinforcing rib portion, and the outer peripheral wall of the first strip-shaped resin A belt-shaped metal lath is wound around, and a second belt-shaped resin is spirally wound around the outside of the metal lath, and the outer tube portion is formed of the wound first belt-shaped resin, the metal lath, and the second belt-shaped resin. The gist is to form.

(b) 上記外管部にガラスネットを埋設して合成樹脂管を構成する場合、上記ガラスネットは上記内管部にも埋設することができる。   (b) When a synthetic resin tube is constructed by embedding a glass net in the outer tube portion, the glass net can be embedded in the inner tube portion.

また、本発明に係るガラスネット入り合成樹脂管の製造方法は、帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、第一の帯状樹脂と、ガラスストランドまたはガラスヤーンをメッシュ状に製織し帯状に裁断したガラスネットと、第二の帯状樹脂とを積層一体化した積層体を、上記補強リブ部の頂部に対して螺旋状に巻回し、外管部を形成することを要旨とする。   In addition, the method for producing a synthetic resin tube with a glass net according to the present invention includes a step of forming an inner tube part by winding a strip-like resin in a spiral shape, and a spiral connected with the inner tube part. The step of forming the reinforcing rib portion by winding in a random order is performed in any order, the first belt-shaped resin, the glass strand or glass yarn woven into a mesh shape and cut into a strip shape, and the second strip shape The gist is to form a laminated body obtained by laminating and integrating a resin around the top of the reinforcing rib portion in a spiral manner to form an outer tube portion.

また、本発明に係るガラスネット入り合成樹脂管の別の製造方法は、帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の頂部に第一の帯状樹脂を螺旋状に巻回し、この第一の帯状樹脂の外周壁にガラスストランドまたはガラスヤーンをメッシュ状に製織し帯状に裁断したガラスネットを巻回し、このガラスネットの外側に第二の帯状樹脂を螺旋状に巻回し、巻回された上記第一の帯状樹脂と上記ガラスネットと上記第二の帯状樹脂とで外管部を形成することを要旨とする。   Further, another method for producing a synthetic resin tube with a glass net according to the present invention includes a step of forming an inner tube portion by spirally winding a belt-shaped resin, and a protrusion joined to the inner tube portion. The step of forming the reinforcing rib portion by spirally winding is performed in an arbitrary order, and the first strip-shaped resin is spirally wound around the top of the formed reinforcing rib portion. A glass net or glass yarn woven in a mesh shape on the outer peripheral wall and wound into a strip is wound, and a second strip resin is spirally wound around the outside of the glass net. The gist is to form the outer tube portion with the strip-shaped resin, the glass net, and the second strip-shaped resin.

本発明において、メタルラスまたはガラスネット入り合成樹脂管を構成する合成樹脂の素材としては、ポリエチレン、ポリ塩化ビニール、ポリプロピレン、不飽和ポリエステルその他の合成樹脂素材を使用することができる。   In the present invention, polyethylene, polyvinyl chloride, polypropylene, unsaturated polyester and other synthetic resin materials can be used as the synthetic resin material constituting the synthetic resin tube containing metal lath or glass net.

また、本発明における補強リブ部の断面形状は突条に形成されていればその断面形状については特に限定されず、矩形、正方形、台形、三角形、半円等のいずれであってもよい。   In addition, the cross-sectional shape of the reinforcing rib portion in the present invention is not particularly limited as long as it is formed on the ridge, and may be any of a rectangle, a square, a trapezoid, a triangle, a semicircle, and the like.

本発明の合成樹脂管およびその製造方法によれば、地中埋設管として必要な耐圧強度を維持しつつ軽量化を図ることができ、しかも柔軟性を有しているため耐震性に優れるという長所を有する。   According to the synthetic resin pipe and the manufacturing method thereof of the present invention, it is possible to reduce the weight while maintaining the pressure strength required as an underground pipe, and since it has flexibility, it is excellent in earthquake resistance. Have

また、補強材としてメタルラスまたはガラスネットを埋設しているため、金属薄板を埋設した従来の合成樹脂管に比べ、合成樹脂管のコストダウンを図ることができる。   Moreover, since the metal lath or the glass net is embedded as the reinforcing material, the cost of the synthetic resin tube can be reduced as compared with the conventional synthetic resin tube embedded with the metal thin plate.

また、外管部に埋設されたメタルラスまたはガラスネットにより、外面が平滑で耐圧強度の高い合成樹脂管を提供することができる。また、管部を平滑に形成することができることによって、合成樹脂管同士を接続する場合にシールが確実になり止水性能を高めることができる。   In addition, a synthetic resin tube having a smooth outer surface and high pressure resistance can be provided by a metal lath or glass net embedded in the outer tube portion. In addition, since the tube portion can be formed smoothly, the seal becomes reliable when the synthetic resin tubes are connected to each other, and the water stop performance can be improved.

また、特に、補強材としてガラスネットを埋設した合成樹脂管によれば、極めて軽量な材料でありながら管部と一体化されると管軸方向の引張力に対抗し得る強度をもたらすため、地中埋設管として十分な耐圧強度を確保しつつ軽量化を図ることができる。   In particular, according to the synthetic resin pipe with a glass net embedded as a reinforcing material, since it is an extremely lightweight material, when it is integrated with the pipe section, it provides strength that can resist tensile force in the pipe axis direction. It is possible to reduce the weight while securing sufficient pressure resistance as the buried pipe.

本発明に係るメタルラス入り合成樹脂管の構成を一部断面で示した側面図である。It is the side view which showed the structure of the synthetic resin pipe | tube with a metal lath concerning this invention in the partial cross section. 図1のC部拡大断面図である。It is the C section expanded sectional view of FIG. 図2の外管部に帯状に埋設するメタルラスの形状を示す説明図である。It is explanatory drawing which shows the shape of the metal lath embed | buried in strip | belt shape in the outer tube | pipe part of FIG. 図3に示すメタルラスのメッシュ寸法を示した拡大図である。It is the enlarged view which showed the mesh dimension of the metal lath shown in FIG. メタルラス入り合成樹脂管の製造方法を示す説明図である。It is explanatory drawing which shows the manufacturing method of the synthetic resin pipe containing a metal lath. メタルラスの方向性を示す説明図である。It is explanatory drawing which shows the directionality of a metal lath. メタルラス入り合成樹脂管の別の製造方法を示す説明図である。It is explanatory drawing which shows another manufacturing method of the synthetic resin pipe containing a metal lath. 本発明に係るガラスネット入り合成樹脂管の構成を示す側面断面図である。It is side surface sectional drawing which shows the structure of the synthetic resin pipe | tube with a glass net concerning this invention. ガラスネット入り合成樹脂管の製造方法を示す説明図である。It is explanatory drawing which shows the manufacturing method of a synthetic resin tube containing a glass net. 従来の耐圧樹脂管の構成を示す側面要部断面図である。It is side surface principal part sectional drawing which shows the structure of the conventional pressure | voltage resistant resin pipe.

以下、図面に示した実施の形態に基づいて本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail based on the embodiments shown in the drawings.

本発明の合成樹脂管は、メタルラスで補強した第一の形態と、ガラスネットで補強した第二の形態がある。   The synthetic resin pipe of the present invention has a first form reinforced with a metal lath and a second form reinforced with a glass net.

(a) 第一の形態に係る合成樹脂管
図1は、メタルラス入り合成樹脂管の構成を示したものであり、中心線CLよりも上側半分は断面図を、下側半分は外観図をそれぞれ示している。
(a) Synthetic Resin Tube According to First Embodiment FIG. 1 shows a configuration of a synthetic resin tube containing a metal lath. The upper half of the center line CL is a sectional view, and the lower half is an external view. Show.

メタルラス入り合成樹脂管1は、内面が平滑な内管部2を有し、その内管部2の外周壁に所定のピッチで角波状突条が巻回され、補強リブ部3が形成されている。   The synthetic resin pipe 1 with a metal lath has an inner pipe part 2 with a smooth inner surface, and angular wave-shaped ridges are wound around the outer peripheral wall of the inner pipe part 2 at a predetermined pitch to form a reinforcing rib part 3. Yes.

この補強リブ部3は、山部3aと谷部3bが管軸方向に交互に連続する形状となっており、3cは山部3aと谷部3bの間の側壁部である。   The reinforcing rib 3 has a shape in which crests 3a and troughs 3b are alternately continued in the tube axis direction, and 3c is a side wall between the crests 3a and troughs 3b.

補強リブ部3の外周側(フラットな頂部3a′)は外管部4によって被覆されており、この外管部4は、補強リブ部3の各頂部3a′を管軸方向に連絡した状態で設けられている。   The outer peripheral side (flat top portion 3a ′) of the reinforcing rib portion 3 is covered with an outer tube portion 4, and this outer tube portion 4 is in a state where each apex portion 3a ′ of the reinforcing rib portion 3 is connected in the tube axis direction. Is provided.

上記内管部2、外管部4および補強リブ部3を形成する合成樹脂材料としては、ポリエチレン、ポリプロピレン等のポリオレフィン系合成樹脂や、不飽和ポリエステル等のポリエステル系合成樹脂や、塩化ビニール系の合成樹脂が主として使用されるが、その他の合成樹脂、或いはゴム若しくは合成ゴムのようなゴム系の樹脂材を用いることもできる。   As the synthetic resin material for forming the inner tube portion 2, the outer tube portion 4 and the reinforcing rib portion 3, polyolefin synthetic resins such as polyethylene and polypropylene, polyester synthetic resins such as unsaturated polyester, vinyl chloride Synthetic resins are mainly used, but other synthetic resins or rubber-based resin materials such as rubber or synthetic rubber can also be used.

また、図中、Aは補強リブ部3と内管部2とで仕切られている中空部、Bは補強リブ部3と外管部4とで仕切られた中空部である。   In the figure, A is a hollow portion partitioned by the reinforcing rib portion 3 and the inner tube portion 2, and B is a hollow portion partitioned by the reinforcing rib portion 3 and the outer tube portion 4.

図2は、図1のC部を拡大して示したものである。   FIG. 2 is an enlarged view of part C of FIG.

図2に示すように、メタルラス入り合成樹脂管1は、内管部2と外管部4と補強リブ部3とを有し、外管部4にメタルラス5が埋設されている。   As shown in FIG. 2, the synthetic resin tube 1 with metal lath has an inner tube portion 2, an outer tube portion 4, and a reinforcing rib portion 3, and a metal lath 5 is embedded in the outer tube portion 4.

詳しくは、外管部4は第一層(第一の帯状樹脂)4aと、この第一層4aの外側に巻回される第二層(第二の帯状樹脂)4bとが積層されたものであり、各層4a,4bの間にメタルラス5が挟み込まれている。   Specifically, the outer tube portion 4 is formed by laminating a first layer (first strip-shaped resin) 4a and a second layer (second strip-shaped resin) 4b wound around the first layer 4a. The metal lath 5 is sandwiched between the layers 4a and 4b.

メタルラス5は、例えばJIS G3131(熱間圧延軟鋼板及び鋼帯)またはJIS G3141(冷間圧延軟鋼板及び鋼帯)に規定されている薄板を使用し、常温、引伸切断法によって製造したものを使用することができる。引伸切断法では、例えば原材料厚さ0.3mmの薄板に0.5mm間隔でスリットを入れ、D方向に引っ張ることにより(図3参照)、平ラスとすることができる。なお、メタルラス5は防錆処理を施したものを使用することが好ましい。   The metal lath 5 is manufactured by using a thin plate defined in, for example, JIS G3131 (hot rolled mild steel plate and steel strip) or JIS G3141 (cold rolled mild steel plate and steel strip), at room temperature and by a stretch cutting method. Can be used. In the stretch cutting method, for example, a flat lath can be obtained by forming slits at 0.5 mm intervals in a thin plate having a raw material thickness of 0.3 mm and pulling in the D direction (see FIG. 3). In addition, it is preferable to use the metal lath 5 which gave the antirust process.

なお、市販のメタルラスは引っ張り時にラス表面に凹凸が生じており、この状態で外管部4に埋設すると、その凹凸の模様が外管部4の外周面に写ってしまう。また、メタルラス以外にワイヤーラスやワイヤーネットを使用した場合もワイヤー交差部の凹凸が外管部4の外周面に写ってしまう。   In addition, the commercially available metal lath has irregularities on the lath surface when pulled, and if it is embedded in the outer tube portion 4 in this state, the pattern of the irregularities will be reflected on the outer peripheral surface of the outer tube portion 4. Further, when a wire lath or a wire net is used in addition to the metal lath, the unevenness of the wire crossing portion is reflected on the outer peripheral surface of the outer tube portion 4.

そのため、本実施形態では引伸切断された後のメタルラス5の表面をローラで押圧することにより、強制的にフラットにしている。   Therefore, in this embodiment, the surface of the metal lath 5 after being stretch-cut is pressed with a roller to forcibly flatten it.

図4はフラットに圧延されたメタルラス5のメッシュ部分を拡大して示したものである。   FIG. 4 is an enlarged view of the mesh portion of the metal lath 5 rolled into a flat shape.

メッシュ寸法は、製造される合成樹脂管の口径に応じて決定されるが、例を示すと、600mm径の合成樹脂管では、長径Rを20mm、短径Sを10mmとしている。   The mesh size is determined according to the diameter of the synthetic resin pipe to be manufactured. For example, in the 600 mm diameter synthetic resin pipe, the major axis R is 20 mm and the minor axis S is 10 mm.

また、400mm径、450mm径の合成樹脂管では、長径Rを14mm、短径Sを8mmとしている。なお、上記各口径において、圧延後のメタルラス5の厚さTは0.2mm、幅Wは0.7mmである。   In a synthetic resin tube having a diameter of 400 mm and 450 mm, the major axis R is 14 mm and the minor axis S is 8 mm. In each of the above diameters, the thickness T of the rolled metal lath 5 is 0.2 mm, and the width W is 0.7 mm.

フラットに圧延されたメタルラス5は帯状に切断され、巻取ロール(後述する)に巻き取られる。なお、帯状に切断する際の横幅M(図3参照)はメッシュ2.5升分とする。   The metal lath 5 rolled into a flat shape is cut into a strip shape and wound on a winding roll (described later). In addition, the width M (refer FIG. 3) at the time of cut | disconnecting in strip | belt shape shall be 2.5 meshes.

図5はメタルラス入り合成樹脂管1の製造方法を示したものである。   FIG. 5 shows a method of manufacturing the synthetic resin pipe 1 with metal lath.

同図において、図示しない押出機の成形ダイから突条に押し出し成形された半溶融状態の樹脂は、樹脂を突条に成形していく成形ローラを介して成形軸(図示しない)に巻回される。   In the figure, a semi-molten resin extruded from a molding die of an extruder (not shown) onto a ridge is wound around a molding shaft (not shown) via a molding roller that forms the resin into the ridge. The

成形軸は、複数本の中空軸を管軸方向から見て円周上に配列するとともに、管軸方向には平行に配置することによって籠状に構成した従来公知のものであり、各中空軸は、回転力が伝達される支軸に対して傾斜した状態で配置されている。したがって、その成形軸に対して半溶融状態の突条樹脂を供給していくと、供給された突条樹脂は成形軸の中空軸に巻き取られて螺旋状に巻回され補強リブ部3が形成される。   The forming shaft is a conventionally known one that is configured in a bowl shape by arranging a plurality of hollow shafts on the circumference when viewed from the tube axis direction and arranging them parallel to the tube axis direction. Are arranged in an inclined state with respect to the support shaft to which the rotational force is transmitted. Accordingly, when the semi-molten ridge resin is supplied to the molding shaft, the supplied ridge resin is wound around the hollow shaft of the molding shaft and spirally wound so that the reinforcing rib portion 3 is formed. It is formed.

コイル状に成形された補強リブ部3に対し、成形機の内側から溶融樹脂が供給され、補強リブ部3の内周側に内管部2が形成される。   Molten resin is supplied from the inside of the molding machine to the reinforcing rib portion 3 formed in a coil shape, and the inner tube portion 2 is formed on the inner peripheral side of the reinforcing rib portion 3.

なお、内管部2と補強リブ部3の形成順序は上記と逆であってもよい。   In addition, the formation order of the inner pipe part 2 and the reinforcement rib part 3 may be reverse to the above.

10は外管部4の第一層4aを押し出すための第一成形ダイ、11は第二層4bを押し出すための第二成形ダイ、12は帯状のメタルラス5を巻き取っている巻取ロールである。   10 is a first forming die for extruding the first layer 4a of the outer tube portion 4, 11 is a second forming die for extruding the second layer 4b, and 12 is a take-up roll winding the band-shaped metal lath 5. is there.

第一成形ダイ10から帯状に押し出される第一層4aと第二成形ダイ11から押し出される第二層4bは、一対の成形ロール13a,13b間を通過することにより所定の厚さに成形され、巻取ロール12から巻き解かれたメタルラス5は、上記第一層4aと第二層4bの間に挟み込まれた状態で成形ロール13a,13bを通過する。   The first layer 4a extruded from the first molding die 10 in a strip shape and the second layer 4b extruded from the second molding die 11 are molded to a predetermined thickness by passing between a pair of molding rolls 13a and 13b. The metal lath 5 unwound from the winding roll 12 passes through the forming rolls 13a and 13b while being sandwiched between the first layer 4a and the second layer 4b.

このとき、第一層4aと第二層4bの接合面の樹脂は、メタルラス5のメッシュを抜けて融着し、それにより、第一層4aと第二層4bとが接合され積層体4cとなる。   At this time, the resin on the joining surface of the first layer 4a and the second layer 4b is melted through the mesh of the metal lath 5 so that the first layer 4a and the second layer 4b are joined together to form the laminate 4c. Become.

このようにして一体化された積層体4cは、補強リブ部3の頂部3a′(図1参照)に架け渡されるようにして螺旋状に巻回され、それにより外管部4が形成される。   The laminated body 4c integrated in this manner is spirally wound so as to be bridged over the top 3a ′ (see FIG. 1) of the reinforcing rib portion 3, whereby the outer tube portion 4 is formed. .

一般に、合成樹脂管の製造時において樹脂硬化に伴って発生する収縮は、管軸方向においては小さく、管軸方向と直交する円周方向において大きくなる。   In general, the shrinkage that occurs as the resin cures during the production of a synthetic resin tube is small in the tube axis direction and large in the circumferential direction orthogonal to the tube axis direction.

これに対し、図6に示すように、メタルラス5は短径方向Fに伸縮しやすく、長径方向Gに伸縮しにくいという特性がある。   On the other hand, as shown in FIG. 6, the metal lath 5 has a characteristic that it easily expands and contracts in the minor axis direction F and hardly expands and contracts in the major axis direction G.

本発明の第一の形態はこのメタルラス5の特性を利用しており、長径方向Gの網目を合成樹脂管の管軸方向に向け、短径方向Fの網目を合成樹脂管の円周方向に向けて外管部4に埋設している。その結果、合成樹脂管の製造時において管が円周方向に収縮してもメタルラス5はそれに追従して収縮することができるようになる。   The first embodiment of the present invention utilizes the characteristics of the metal lath 5, and the mesh in the major axis direction G is directed to the pipe axis direction of the synthetic resin tube, and the mesh in the minor axis direction F is oriented in the circumferential direction of the synthetic resin tube. It is buried in the outer pipe part 4 toward. As a result, even if the pipe contracts in the circumferential direction during the production of the synthetic resin pipe, the metal lath 5 can contract following the contract.

従来、薄板金属板やパンチングメタル等の板状補強材を巻回して樹脂管を補強した耐圧用の合成樹脂管では、板状補強材そのものに伸縮性がないため、成形時において樹脂硬化による収縮に追従することができず、板状補強材と樹脂層との境界で剥離が生じる場合があり、これを防止するため、板状補強材の表面に接着性を高めるためのコーティング処理を行う必要があった。   Conventionally, with a pressure-resistant synthetic resin tube that has been reinforced by winding a plate reinforcement such as a thin metal plate or punching metal, the plate reinforcement itself does not have elasticity, so shrinkage due to resin hardening during molding In order to prevent this, peeling may occur at the boundary between the plate-shaped reinforcing material and the resin layer, and in order to prevent this, it is necessary to perform a coating process to enhance the adhesion to the surface of the plate-shaped reinforcing material was there.

これに対し、第一の形態に係るメタルラス入り合成樹脂管1では、メタルラス5のメッシュを通じて第一層4aおよび第二層4bを融着させているため、補強材と樹脂層とを接着させるためのコーティング処理を一切必要とせずに一体化させることができる。   On the other hand, in the synthetic resin pipe 1 with metal lath according to the first embodiment, the first layer 4a and the second layer 4b are fused through the mesh of the metal lath 5, so that the reinforcing material and the resin layer are bonded. Can be integrated without any coating process.

さらに、従来の板状補強材入りの合成樹脂管では柔軟性に乏しく、地中で一時的に大きな土圧が作用するような場合に、外圧に対応して弾性変形することはできなかった。   Furthermore, the conventional synthetic resin pipe containing a plate-like reinforcing material is poor in flexibility, and cannot be elastically deformed in response to external pressure when a large earth pressure is temporarily applied in the ground.

これに対し、本実施形態によるメタルラス入り合成樹脂管1では、メタルラス5に柔軟性があるため、一時的に増加した外圧に対応して弾性変形することができ、土圧が通常に戻れば復元することができるため、耐震性に優れている。   On the other hand, in the synthetic resin pipe 1 with metal lath according to the present embodiment, since the metal lath 5 is flexible, it can be elastically deformed in response to the temporarily increased external pressure, and restored when the earth pressure returns to normal. Because it can, it is excellent in earthquake resistance.

なお、メタルラスのメッシュ寸法、原材料厚さ等は合成樹脂管の口径に応じて変えることが好ましい。   In addition, it is preferable to change the mesh size of a metal lath, raw material thickness, etc. according to the aperture of a synthetic resin pipe.

また、例えば、メタルラス入り合成樹脂管1を接続する場合において、管の特定部分、例えば接続側端部のみを補強したい場合には、その接続側端部のみ、メッシュの小さいメタルラスを別途、埋設することもできる。   Further, for example, when connecting a synthetic resin pipe 1 containing metal lath, if it is desired to reinforce only a specific portion of the pipe, for example, the connection side end, a metal lath having a small mesh is embedded separately only at the connection side end. You can also

また、メタルラス入り合成樹脂管1を製造するにあたり、図7に示すように、帯状樹脂を螺旋状に巻回することによって内管部2を形成する工程と、内管部2と接合される突条を螺旋状に巻回することによって補強リブ部3を形成する工程を任意の順序で行ない、次に、形成された補強リブ部3の頂部に第一の帯状樹脂4aを螺旋状に巻回し、この第一の帯状樹脂4aの外周壁に帯状のメタルラス5を巻回し、このメタルラス5の外側に第二の帯状樹脂4bを螺旋状に巻回し、巻回された第一の帯状樹脂4aとメタルラス5と第二の帯状樹脂4bとで外管部4を形成することもできる。   Further, in manufacturing the synthetic resin tube 1 with metal lath, as shown in FIG. 7, a step of forming the inner tube portion 2 by winding the belt-shaped resin in a spiral shape, and a protrusion joined to the inner tube portion 2. The step of forming the reinforcing rib portion 3 by winding the strip spirally is performed in an arbitrary order, and then the first belt-like resin 4a is spirally wound around the top of the formed reinforcing rib portion 3. The strip-shaped metal lath 5 is wound around the outer peripheral wall of the first strip-shaped resin 4a, the second strip-shaped resin 4b is spirally wound outside the metal lath 5, and the wound first strip-shaped resin 4a The outer tube portion 4 can also be formed by the metal lath 5 and the second belt-like resin 4b.

表1は第一の形態に係るメタルラス入りの合成樹脂管と従来例の合成樹脂管(メタルラスなし)の性能を比較したものである。   Table 1 compares the performance of the synthetic resin tube containing the metal lath according to the first embodiment and the synthetic resin tube of the conventional example (without the metal lath).

ただし、使用したメタルラスは、長径Rが20.0mm、短径Sが9.0mm、圧延後のメタルラスの厚さTが0.2mm、幅Wが0.7mmのものを、第一層4aと第二層4bの間に挟み込んだものである。   However, the metal lath used has a major axis R of 20.0 mm, a minor axis S of 9.0 mm, a metal lath thickness T after rolling of 0.2 mm, and a width W of 0.7 mm. It is sandwiched between the second layers 4b.

Figure 0004870152
Figure 0004870152

表1から分かるように、メタルラス入り合成樹脂管と従来例の合成樹脂管とは実質的に同じ質量、外径からなるものであるが、圧縮偏平荷重を比較すると、本実施形態の合成樹脂管は従来例のそれよりも約1.5倍の強度増加が確認された。   As can be seen from Table 1, the synthetic resin pipe with metal lath and the synthetic resin pipe of the conventional example have substantially the same mass and outer diameter, but when comparing the compression flat load, the synthetic resin pipe of this embodiment It was confirmed that the strength increased about 1.5 times that of the conventional example.

(b) 第二の形態に係る合成樹脂管
次に、メタルラス5に代えてガラスネットを補強材として使用した合成樹脂管の構成について説明する。なお、ガラスネットが適用される合成樹脂管は図1と基本的に同じ構成であるため、同じ構成要素については同一符号を付してその説明を省略する。
(b) Synthetic Resin Tube According to Second Embodiment Next, a configuration of a synthetic resin tube using a glass net as a reinforcing material instead of the metal lath 5 will be described. In addition, since the synthetic resin pipe | tube to which a glass net is applied has the fundamentally same structure as FIG. 1, the same code | symbol is attached | subjected about the same component and the description is abbreviate | omitted.

図8は、ガラスネットが埋設された合成樹脂管の要部を拡大して示したものである。   FIG. 8 is an enlarged view of a main part of a synthetic resin pipe in which a glass net is embedded.

同図に示すように、第二の形態に係る合成樹脂管20では、外管部4にガラスネット21が埋設されている。   As shown in the figure, in the synthetic resin tube 20 according to the second embodiment, a glass net 21 is embedded in the outer tube portion 4.

詳しくは外管部4は、内側に配置される第一層4aと、この第一層4aの外側に巻回される第二層4bとが積層されたものであり、各層4a,4bの間にガラスネット21が挟み込まれている。   Specifically, the outer tube portion 4 is formed by laminating a first layer 4a disposed on the inner side and a second layer 4b wound around the outer side of the first layer 4a, and between the layers 4a and 4b. A glass net 21 is sandwiched between the two.

上記第一層4aおよび上記第二層4bは帯状樹脂を螺旋状に巻回することによって、また、ガラスネット21もまた帯状のガラスネットを螺旋状に巻回することによってそれぞれ形成される。   The first layer 4a and the second layer 4b are formed by winding a strip-shaped resin in a spiral shape, and the glass net 21 is also formed by winding a strip-shaped glass net in a spiral shape.

上記ガラスネット21は、撚りをかけないガラス繊維からなるストランド(1本の線状の素材)、またはヤーン(ガラス繊維のフィラメントに撚りをかけたもの)をメッシュ状に織り上げたものからなり、例えば日本電気硝子社製ARG製品のガラスネットを使用することができる。   The glass net 21 is composed of strands (one linear material) made of glass fibers that are not twisted, or yarns (woven with twisted glass fiber filaments) woven in a mesh shape, for example, A glass net of ARG products manufactured by Nippon Electric Glass Co., Ltd. can be used.

ガラスネットは、主に、モルタルやコンクリートの補修、クラック抑制を目的として使用されていることが多いが、第二の形態に係る合成樹脂管20ではガラスネットにおける耐腐食性を利用して排水管の補強材として使用している。   The glass net is often used mainly for the purpose of repairing mortar and concrete and suppressing cracks, but the synthetic resin pipe 20 according to the second embodiment uses a corrosion resistance in the glass net to drain the pipe. It is used as a reinforcing material.

なお、合成樹脂管20の製造時には、ガラスネット21は、例えば600mm径の場合、幅50mmに帯状に裁断したものをロールに巻き取り、そのロールから巻き解いたガラスネット21を、第一層4aと第二層4bの間に供給するようにしている。   When the synthetic resin tube 20 is manufactured, for example, when the glass net 21 has a diameter of 600 mm, the glass net 21 unrolled from the roll is obtained by winding the glass net 21 unrolled into a roll having a width of 50 mm. And the second layer 4b.

また、ガラスネット21の網目サイズ(縦×横)は、5×5〜10×10mmの範囲で使用することができる。   Moreover, the mesh size (length x width) of the glass net 21 can be used in the range of 5 x 5 to 10 x 10 mm.

表2は第二の形態に係るガラスネット入り合成樹脂管20と従来例の合成樹脂管(ガラスネットなし)の性能を比較したものである。   Table 2 compares the performance of the synthetic resin tube 20 with a glass net according to the second embodiment and the synthetic resin tube of the conventional example (without a glass net).

ただし、使用したガラスネットは、経糸255Tex×2本、緯糸408Tex×1本を平織りし、網目サイズを6×6mmとし、緯糸を管軸方向に配置して第一層4aと第二層4bの間に挟み込んだものである。   However, the glass net used was a plain weave of warp 255Tex × 2 and weft 408Tex × 1, mesh size 6 × 6 mm, and the wefts arranged in the tube axis direction to form the first layer 4a and the second layer 4b. It is sandwiched between them.

Figure 0004870152
Figure 0004870152

表2から分かるように、第二の形態に係る合成樹脂管と従来例の合成樹脂管とは実質的に同じ質量、外径からなるものであるが、圧縮偏平荷重を比較すると、第二の形態に係る合成樹脂管は従来例のそれよりも約1.6倍の強度増加が確認された。   As can be seen from Table 2, the synthetic resin pipe according to the second embodiment and the synthetic resin pipe of the conventional example have substantially the same mass and outer diameter, but when comparing the compression flat load, The strength of the synthetic resin pipe according to the form was confirmed to be about 1.6 times that of the conventional example.

図9はガラスネット入り合成樹脂管20の製造方法を示したものである。   FIG. 9 shows a method for manufacturing the synthetic resin tube 20 with glass net.

同図において、図示しない押出機の成形ダイから突条に押し出し成形された半溶融状態の樹脂は、樹脂を突条に成形していく成形ローラを介して上述した成形軸に巻回される。   In this figure, a semi-molten resin extruded from a molding die of an extruder (not shown) onto a ridge is wound around the above-described molding shaft through a molding roller that molds the resin into the ridge.

それにより、突条は成形軸の中空軸に巻き取られて螺旋状に巻回され補強リブ部3が形成される。   Thereby, the protrusion is wound around the hollow shaft of the forming shaft and spirally wound to form the reinforcing rib portion 3.

螺旋状に成形された補強リブ部3に対し、成形機の内側から溶融樹脂が供給され、補強リブ部3の内周側に内管部2が形成される。   The molten resin is supplied from the inside of the molding machine to the reinforcing rib portion 3 formed in a spiral shape, and the inner pipe portion 2 is formed on the inner peripheral side of the reinforcing rib portion 3.

なお、内管部2と補強リブ部3の形成順序は上記と逆であってもよい。   In addition, the formation order of the inner pipe part 2 and the reinforcement rib part 3 may be reverse to the above.

10は外管部4の第一層4aを押し出すための第一成形ダイ、11は第二層4bを押し出すための第二成形ダイ、22はガラスネット21を巻き取っている巻取ロールである。   Reference numeral 10 denotes a first forming die for extruding the first layer 4 a of the outer tube portion 4, 11 denotes a second forming die for extruding the second layer 4 b, and 22 denotes a winding roll winding the glass net 21. .

第一成形ダイ10から帯状に押し出される第一層4aと第二成形ダイ11から押し出される第二層4bは、一対の成形ロール13a,13b間を通過することにより所定の厚さに成形され、巻取ロール22から巻き解かれたガラスネット21は、上記第一層4aと第二層4bの間に挟み込まれた状態で成形ロール13a,13bを通過する。   The first layer 4a extruded from the first molding die 10 in a strip shape and the second layer 4b extruded from the second molding die 11 are molded to a predetermined thickness by passing between a pair of molding rolls 13a and 13b. The glass net 21 unwound from the take-up roll 22 passes through the forming rolls 13a and 13b while being sandwiched between the first layer 4a and the second layer 4b.

このとき、第一層4aと第二層4bの接合面の樹脂は、ガラスネット21のメッシュを通じて融着し、それにより、第一層4aと第二層4bとが接合され一体化される。   At this time, the resin on the joining surface of the first layer 4a and the second layer 4b is fused through the mesh of the glass net 21, whereby the first layer 4a and the second layer 4b are joined and integrated.

このようにして一体化された外管部4cは、補強リブ部3の頂部3aに架け渡されるようにして螺旋状に巻回され、外管部4が形成される。   The outer tube portion 4c integrated in this way is spirally wound so as to be bridged over the top portion 3a of the reinforcing rib portion 3, and the outer tube portion 4 is formed.

上記第二の形態に係るガラスネット入り合成樹脂管20によれば、ガラスネット21のメッシュを通じて第一層4aおよび第二層4bを融着させているため、従来のように補強材と樹脂層とを接着させるためのコーティング処理を一切必要とせずに補強材と樹脂層とを一体化させることができる。   According to the synthetic resin tube 20 with a glass net according to the second embodiment, since the first layer 4a and the second layer 4b are fused through the mesh of the glass net 21, the reinforcing material and the resin layer are conventionally used. The reinforcing material and the resin layer can be integrated without requiring any coating treatment for adhering them.

さらに、従来の金属板製補強材入りの合成樹脂管は柔軟性に乏しく、地中で一時的に大きな土圧が作用するような場合に、外圧に対応して弾性変形することはできなかったが、第二の形態に係るガラスネット入りの合成樹脂管では、上述した第一の形態に係るメタルラス入りの合成樹脂管と同様に、柔軟性があるため、一時的に増加した管径方向の外圧に対しては若干、弾性変形することを許容し、土圧が通常に戻れば合成樹脂管20を円形断面に復元させることができる。このことは耐震性に優れていると言える。   Furthermore, conventional synthetic resin pipes with reinforcing members made of metal plates have poor flexibility and could not be elastically deformed in response to external pressure when large earth pressures temporarily act in the ground. However, in the synthetic resin tube with a glass net according to the second embodiment, as with the synthetic resin tube with a metal lath according to the first embodiment described above, there is flexibility, so that the tube diameter direction temporarily increased. With respect to the external pressure, it is allowed to be slightly elastically deformed, and when the earth pressure returns to normal, the synthetic resin tube 20 can be restored to a circular cross section. This can be said to be excellent in earthquake resistance.

また、ガラスネット21は連続繊維の織構造をなしているため、軽量でありながら管軸方向の引張りに対抗できる十分な強度を備えている。なお、ガラスネット21の網目サイズ、その質量(g/m)等は、製造される合成樹脂管20の口径に応じて適宜設定することができる。Further, since the glass net 21 has a woven structure of continuous fibers, it is light and has sufficient strength to resist tensile in the tube axis direction. In addition, the mesh size of the glass net 21, its mass (g / m < 2 >), etc. can be suitably set according to the aperture of the synthetic resin tube 20 manufactured.

また、ガラスネット21は、管軸方向に一部ラップさせた状態で巻回することができる。   Moreover, the glass net 21 can be wound in a state of being partially wrapped in the tube axis direction.

例えば、補強リブ部3のピッチが55mmである場合、50mm幅のガラスネット21を使用し、巻回する際に0〜5mmをラップ代としている。それにより、補強リブ部3間にガラスネット21が架け渡されるようにしている。それにより、外管部4の外面を平滑に形成することができる。   For example, when the pitch of the reinforcing rib portion 3 is 55 mm, a glass net 21 having a width of 50 mm is used, and 0 to 5 mm is used as a lapping margin when winding. Thereby, the glass net 21 is spanned between the reinforcing rib portions 3. Thereby, the outer surface of the outer tube portion 4 can be formed smoothly.

また、上記構成を有する合成樹脂管20同士を接続する場合、接続側端部に止水用のパッキンシートを巻き付け、そのパッキンシートの外面に継手部品を被着するが、ガラスネット21が埋め込まれた外管部4の外面は上記したように平滑に形成されているため、パッキンシートと合成樹脂管20との間に螺旋状の水道が発生せず、止水性能を向上させることができる。   Further, when connecting the synthetic resin pipes 20 having the above-described configuration, a sealing sheet for water stop is wound around the connection side end portion, and a joint component is attached to the outer surface of the packing sheet, but the glass net 21 is embedded. Since the outer surface of the outer pipe portion 4 is formed smoothly as described above, a spiral water supply is not generated between the packing sheet and the synthetic resin pipe 20, and the water stop performance can be improved.

なお、上記実施形態ではガラスネット21を第一層4aと第二層4bとの間に挟み込んで一体化した後、補強リブ部3に巻回したが、これに限らず、帯状樹脂を螺旋状に巻回することによって内管部2を形成する工程と、内管部2と接合される突条を螺旋状に巻回することによって補強リブ部3を形成する工程を任意の順序で行ない、形成された補強リブ部3の頂部に第一の帯状樹脂4aを螺旋状に巻回し、次いでこの第一の帯状樹脂4aの外周壁に帯状のガラスネット21を巻回し、このガラスネット21の外側にさらに第二の帯状樹脂4bを螺旋状に巻回し、巻回された第一の帯状樹脂4aとガラスネット5と第二の帯状樹脂4bとで外管部4を形成することもできる(図7に示したメタルラス入り合成樹脂1の別の製造方法と共通する)。   In the above embodiment, the glass net 21 is sandwiched and integrated between the first layer 4a and the second layer 4b, and then wound around the reinforcing rib portion 3. Performing the step of forming the inner tube portion 2 by winding the wire and the step of forming the reinforcing rib portion 3 by spirally winding the protrusion joined to the inner tube portion 2, in any order, The first strip-shaped resin 4a is spirally wound around the top of the formed reinforcing rib portion 3, and then the strip-shaped glass net 21 is wound around the outer peripheral wall of the first strip-shaped resin 4a. Further, the second belt-like resin 4b is spirally wound, and the outer tube portion 4 can be formed by the wound first belt-like resin 4a, the glass net 5, and the second belt-like resin 4b (see FIG. Common to another method for producing the synthetic resin 1 with metal lath shown in FIG. .

また、上記第2の形態に係るガラスネット入り合成樹脂管20では、外管部4にガラスネット21を埋設する構成について説明したが、内管部2についても上記ガラスネット21を埋設することができる。この場合、ガラスネット21を埋設した内管を予め製造しておき、成形された補強リブ部の内側にその内管を挿入し、内管と補強リブ部とを接着剤等で接合することになる。   Moreover, in the synthetic resin pipe | tube 20 with a glass net which concerns on the said 2nd form, although the structure which embeds the glass net 21 in the outer tube part 4 was demonstrated, the said glass net 21 can also be embed | buried also in the inner pipe part 2. it can. In this case, an inner tube in which the glass net 21 is embedded is manufactured in advance, the inner tube is inserted inside the molded reinforcing rib portion, and the inner tube and the reinforcing rib portion are joined with an adhesive or the like. Become.

このように、内管部2と外管部4の両方にガラスネット21を埋設した合成樹脂管21は、内外面が平滑になるだけでなく、耐圧強度も高められるという利点がある。   Thus, the synthetic resin tube 21 in which the glass net 21 is embedded in both the inner tube portion 2 and the outer tube portion 4 has an advantage that not only the inner and outer surfaces are smoothed but also the pressure resistance is increased.

本発明の合成樹脂管は、通信、通電用ケーブルの保護管として、また、上下水道等の液体輸送を目的とする輸送管として適用することができ、また、本発明の合成樹脂管の製造方法は、それら合成樹脂管の製造方法に適用することができる。   The synthetic resin pipe of the present invention can be applied as a protective pipe for communication and energizing cables, and as a transport pipe for the purpose of transporting liquids such as water and sewage, and the method for producing the synthetic resin pipe of the present invention Can be applied to the manufacturing method of these synthetic resin pipes.

Claims (8)

内管部と、その内管部の外周壁に突条を螺旋状に巻回することによって形成される補強リブ部と、この補強リブ部の各頂部を管軸方向に連絡するようにしてその補強リブ部を被覆する外管部とを有する合成樹脂管であって、上記外管部に(a)メタルラス、または(b)ガラスストランド或いはガラスヤーンをメッシュ状に製織したガラスネットが埋設されていることを特徴とする合成樹脂管。  The inner pipe part, a reinforcing rib part formed by spirally winding a ridge around the outer peripheral wall of the inner pipe part, and each top part of the reinforcing rib part are communicated in the pipe axis direction. A synthetic resin tube having an outer tube portion covering a reinforcing rib portion, and (a) a metal lath, or (b) a glass net woven from a glass strand or a yarn in a mesh shape is embedded in the outer tube portion. A synthetic resin tube characterized by having 上記メタルラスは、プレス加工によって表面がフラットに形成されている請求項1記載の合成樹脂管。  The synthetic resin pipe according to claim 1, wherein the metal lath has a flat surface formed by pressing. 上記メタルラスは長径と短径からなる網目を有し、短径方向の網目が上記合成樹脂管の円周方向に向けて配置されている請求項1または2記載の合成樹脂管。  The synthetic resin pipe according to claim 1 or 2, wherein the metal lath has a mesh having a major axis and a minor axis, and the mesh in the minor axis direction is arranged toward the circumferential direction of the synthetic resin pipe. 帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の各頂部に、第一の帯状樹脂と帯状のメタルラスと第二の帯状樹脂とを積層してなる積層体を螺旋状に巻回することによって外管部を形成することを特徴とする合成樹脂管の製造方法。  Arbitrary order of forming the inner pipe part by spirally winding the belt-shaped resin and forming the reinforcing rib part by spirally winding the ridges joined to the inner pipe part The outer tube portion is formed by spirally winding a laminate formed by laminating the first belt-like resin, the belt-like metal lath and the second belt-like resin on each top portion of the formed reinforcing rib portion. A method for producing a synthetic resin pipe, characterized by comprising: 帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の各頂部に第一の帯状樹脂を螺旋状に巻回し、この第一の帯状樹脂の外周壁に帯状のメタルラスを巻回し、このメタルラスの外側に第二の帯状樹脂を螺旋状に巻回し、巻回された上記第一の帯状樹脂と上記メタルラスと上記第二の帯状樹脂とで外管部を形成することを特徴とする合成樹脂管の製造方法。  Arbitrary order of forming the inner pipe part by spirally winding the belt-shaped resin and forming the reinforcing rib part by spirally winding the ridges joined to the inner pipe part The first strip-shaped resin is spirally wound around each top portion of the formed reinforcing rib portion, the strip-shaped metal lath is wound around the outer peripheral wall of the first strip-shaped resin, and the second lath is wound outside the metal lath. A method for producing a synthetic resin tube, comprising: winding a strip-shaped resin in a spiral shape, and forming the outer tube portion by the wound first strip-shaped resin, the metal lath, and the second strip-shaped resin. 上記外管部に上記ガラスネットが埋設され、さらに、上記内管部にもガラスストランドまたはガラスヤーンをメッシュ状に製織したガラスネットが埋設されている請求項1記載の合成樹脂管。  The synthetic resin tube according to claim 1, wherein the glass tube is embedded in the outer tube portion, and further, a glass net obtained by weaving glass strands or glass yarns in a mesh shape is embedded in the inner tube portion. 帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の各頂部に、第一の帯状樹脂と、ガラスストランドまたはガラスヤーンをメッシュ状に製織し帯状に裁断したガラスネットと、第二の帯状樹脂とを積層一体化した積層体を螺旋状に巻回することによって外管部を形成することを特徴とする合成樹脂管の製造方法。  Arbitrary order of forming the inner pipe part by spirally winding the belt-shaped resin and forming the reinforcing rib part by spirally winding the ridges joined to the inner pipe part The first strip-shaped resin, glass strand or glass yarn woven into a mesh shape and cut into a strip shape, and the second strip-shaped resin are laminated and integrated on each top of the formed reinforcing rib portion. A method of manufacturing a synthetic resin tube, wherein the outer tube portion is formed by spirally winding the laminated body. 帯状樹脂を螺旋状に巻回することによって内管部を形成する工程と、上記内管部と接合される突条を螺旋状に巻回することによって補強リブ部を形成する工程を任意の順序で行ない、形成された補強リブ部の各頂部に、第一の帯状樹脂を螺旋状に巻回し、この第一の帯状樹脂の外周壁にガラスストランドまたはガラスヤーンをメッシュ状に製織し帯状に裁断したガラスネットを巻回し、このガラスネットの外側に第二の帯状樹脂を螺旋状に巻回し、巻回された上記第一の帯状樹脂と上記ガラスネットと上記第二の帯状樹脂とで外管部を形成することを特徴とする合成樹脂管の製造方法。  Arbitrary order of forming the inner pipe part by spirally winding the belt-shaped resin and forming the reinforcing rib part by spirally winding the ridges joined to the inner pipe part The first strip-shaped resin is spirally wound around the top of each of the formed reinforcing ribs, and a glass strand or glass yarn is woven into a mesh shape on the outer peripheral wall of the first strip-shaped resin and cut into a strip shape. The glass belt is wound, the second belt-shaped resin is spirally wound around the outside of the glass net, and the outer tube is formed by the wound first belt-shaped resin, the glass net, and the second belt-shaped resin. A method of manufacturing a synthetic resin tube, characterized in that a part is formed.
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