JP4721896B2 - Sheet / film forming roll, crowning control method for sheet / film forming roll, and sheet / film forming apparatus - Google Patents

Sheet / film forming roll, crowning control method for sheet / film forming roll, and sheet / film forming apparatus Download PDF

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JP4721896B2
JP4721896B2 JP2005376029A JP2005376029A JP4721896B2 JP 4721896 B2 JP4721896 B2 JP 4721896B2 JP 2005376029 A JP2005376029 A JP 2005376029A JP 2005376029 A JP2005376029 A JP 2005376029A JP 4721896 B2 JP4721896 B2 JP 4721896B2
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sheet
film forming
forming roll
cylinder
roll
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JP2007175972A (en
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孝義 佐野
昭浩 岩田
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Shibaura Machine Co Ltd
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Toshiba Machine Co Ltd
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Priority to JP2005376029A priority Critical patent/JP4721896B2/en
Priority to US11/614,223 priority patent/US7846367B2/en
Priority to DE102006061040A priority patent/DE102006061040B4/en
Priority to KR1020060133621A priority patent/KR100815646B1/en
Priority to TW095149026A priority patent/TWI314508B/en
Priority to CNB2006101562302A priority patent/CN100546800C/en
Publication of JP2007175972A publication Critical patent/JP2007175972A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C13/00Rolls, drums, discs, or the like; Bearings or mountings therefor
    • F16C13/02Bearings
    • F16C13/022Bearings supporting a hollow roll mantle rotating with respect to a yoke or axle
    • F16C13/024Bearings supporting a hollow roll mantle rotating with respect to a yoke or axle adjustable for positioning, e.g. radial movable bearings for controlling the deflection along the length of the roll mantle
    • F16C13/026Bearings supporting a hollow roll mantle rotating with respect to a yoke or axle adjustable for positioning, e.g. radial movable bearings for controlling the deflection along the length of the roll mantle by fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • B29C43/245Adjusting calender parameters, e.g. bank quantity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/44Compression means for making articles of indefinite length
    • B29C43/46Rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • D21G1/02Rolls; Their bearings
    • D21G1/0206Controlled deflection rolls
    • D21G1/0213Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • D21G1/02Rolls; Their bearings
    • D21G1/0206Controlled deflection rolls
    • D21G1/0213Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member
    • D21G1/022Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member the means using fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642Bags, bleeder sheets or cauls for isostatic pressing
    • B29C2043/3652Elastic moulds or mould parts, e.g. cores or inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5808Measuring, controlling or regulating pressure or compressing force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5816Measuring, controlling or regulating temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5825Measuring, controlling or regulating dimensions or shape, e.g. size, thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • B29C33/04Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • B29C48/9135Cooling of flat articles, e.g. using specially adapted supporting means
    • B29C48/914Cooling of flat articles, e.g. using specially adapted supporting means cooling drums

Description

この発明は、シート・フィルム成形ロールおよびシート・フィルム成形ロールのクラウニング制御方法およびシート・フィルム成形装置に関し、特に、薄膜シートの成形に適したタッチロールおよびタッチロールのクラウニング制御方法に関するものである。 The present invention, sheet or film relates molding roll and the sheet or film crowning control method and sheet over preparative film forming apparatus of the forming roll, in particular, crowning control how the touch roll and the touch roll suitable for forming the thin film sheet it relates to.

シート・フィルム成形法として、Tダイより溶融樹脂を、対をなす主ロールと従ロール(タッチロール)との間に供給し、シート・フィルムを連続的に成形するタッチロール方式のものが知られている。 As a sheet or film forming method, a T-die from the molten resin is supplied between the main roll and the sub roll pairs (touch roll), those of the touch roll system for continuously forming a sheet film is known ing.

この種のシート・フィルム成形において、比較的厚いシートの成形では、外周面が軸線方向にフラットなタッチロールが用いられ、ロール押付力が大きくなっても、タッチロールは全幅に亘って溶融樹脂表面に接触した状態が維持され、表面性がよいシート成形を行える。   In this type of sheet / film molding, a relatively thick sheet is formed by using a touch roll whose outer peripheral surface is flat in the axial direction, and even if the roll pressing force is increased, the touch roll has a molten resin surface over its entire width. The sheet contact state is maintained, and sheet forming with good surface properties can be performed.

しかし、薄物のフィルム成形では、ロール押付力が大きくなると、タッチロールが弓状にベンディングし、軸線方向中央部におけるロール間隙が軸端領域のロール間隙に比して大きくなり、このことに応じてタッチロールの軸線方向中央部の押付圧が弱まる。このため、タッチロールの軸線方向中央部において、タッチ抜けが生じ、成形品の表面性が損なわれる。   However, in thin film molding, when the roll pressing force increases, the touch roll bends in a bow shape, and the roll gap at the center in the axial direction becomes larger than the roll gap in the axial end region. The pressing pressure at the axial center of the touch roll is weakened. For this reason, touch omission occurs in the axial center of the touch roll, and the surface property of the molded product is impaired.

このことに対して、タッチロールを、外筒と内筒の二重構造にし、外筒を金属製の薄肉構造としてロール外形にクラウニングを付与したものがある(例えば、特許文献1)。   On the other hand, there is a touch roll having a double structure of an outer cylinder and an inner cylinder, and the outer cylinder is made of a metal thin structure and crowned on the outer shape of the roll (for example, Patent Document 1).

しかし、実際のシート・フィルム成形においては、成形するフィルムの厚さ、樹脂の種類等により、最適なロール押付力が変化し、この結果、最適なクラウニング量も変化してしまう。このため、ロール外形に一定のクラウニングを付与したものでは、汎用性に欠けるタッチロールになる。   However, in actual sheet / film molding, the optimum roll pressing force varies depending on the thickness of the film to be molded, the type of resin, and the like, and as a result, the optimum crowning amount also varies. For this reason, when a certain crowning is applied to the outer shape of the roll, the touch roll lacks versatility.

このことに対し、タッチロールの外周面を薄肉金属外筒によって構成し、薄肉金属外筒の筒内に供給する熱媒(冷却水)の圧力を調整することにより、その圧力に応じたクラウニングを薄肉金属外筒に可変付与するものがある(例えば、特許文献2、3)。   On the other hand, the outer peripheral surface of the touch roll is constituted by a thin metal outer cylinder, and by adjusting the pressure of the heat medium (cooling water) supplied into the thin metal outer cylinder, crowning according to the pressure is performed. There is one that variably imparts to a thin metal outer cylinder (for example, Patent Documents 2 and 3).

ラバーロールによって薄肉金属外筒の内圧支持を行うラバーロール内接タイプのものでは、薄肉金属外筒が主ロールに対する押付荷重によって主ロールの外周面に倣って弾性変形する具合がよく、特許文献1、2に示されているタッチロールのように、外筒を金属製の薄肉構造にしただけのものより、薄いシート・フィルムの成形が可能になる。
特開2002−36332号公報 特許第3422798号公報 特開2000−506795号公報
In the case of a rubber roll inscribed type that supports internal pressure of a thin metal outer cylinder with a rubber roll, the thin metal outer cylinder is elastically deformed following the outer peripheral surface of the main roll by a pressing load against the main roll. As in the touch roll shown in FIG. 2, it is possible to form a thinner sheet / film than a case in which the outer cylinder has a thin metal structure.
JP 2002-36332 A Japanese Patent No. 3422798 Japanese Patent Laid-Open No. 2000-506695

しかし、特許文献2、3に示されているようなタッチロールでは、薄肉金属外筒の筒内を循環する熱媒の圧力を調整するため、圧力変動が生じ易く、クラウニング付与量が安定しない。また、薄肉金属外筒の筒内を循環させる熱媒の圧力を、せいぜい、450〜600kPa程度に止めないと、シール耐圧が不足して漏れが生じたりする。   However, in the touch roll as shown in Patent Documents 2 and 3, since the pressure of the heat medium circulating in the thin metal outer cylinder is adjusted, pressure fluctuation is likely to occur, and the crowning application amount is not stable. Further, unless the pressure of the heat medium circulating in the thin metal outer cylinder is stopped at most about 450 to 600 kPa, the seal pressure resistance is insufficient and leakage may occur.

また、薄肉金属外筒の筒内を二重構造にして薄肉金属外筒の内周面側に圧力室を作り、この圧力室に供給する圧力を調整してクラウニング量を可変設定することができるが、この場合には、薄肉金属外筒に対する熱媒の熱伝達が圧力室によって妨げられ、ロール表面の温度管理が難しくなる。   In addition, the inside of the thin metal outer cylinder is made into a double structure, a pressure chamber is created on the inner peripheral surface side of the thin metal outer cylinder, and the pressure supplied to the pressure chamber can be adjusted to variably set the crowning amount. However, in this case, heat transfer of the heat medium to the thin metal outer cylinder is hindered by the pressure chamber, making it difficult to control the temperature of the roll surface.

この発明が解決しようとする課題は、ロール表面の温度管理を難しくすることなく、シート・フィルム成形ロールのクラウニングの可変付与を安定して行えるようにすることである。   The problem to be solved by the present invention is to enable stable application of crowning of a sheet / film forming roll without making it difficult to control the temperature of the roll surface.

この発明によるシート・フィルム成形ロールは、非圧縮性流体を圧力制御して供給することにより、金属製弾性外筒がクラウニング変形するシート・フィルム成形ロールにおいて、両端に軸部を有し、前記両軸部間に弾性体製の弾性筒体を有し、前記軸部をもって軸受部に回転可能に支持される内筒部材と、前記内筒部材の両端の前記軸部の各々に回転可能に装着された偏心側板と、前記両偏心側板によって回転可能に支持され、前記内筒部材の外径より大きい内径を有し、筒内に前記内筒部材を収容し、内周面が前記内筒部材の外周面に接触する薄肉構造の円筒状の前記金属製弾性外筒とを有し、前記弾性筒体は、筒内に圧力室を構成する密閉容器構造になっており、前記圧力室に非圧縮性流体を導入する非圧縮性流体導入通路が形成されている。 A sheet / film forming roll according to the present invention is a sheet / film forming roll in which a metal elastic outer cylinder is deformed by crowning by supplying an incompressible fluid under pressure control. An elastic cylinder body made of an elastic body is provided between the shaft portions, and the inner cylinder member rotatably supported by the bearing portion with the shaft portion and the shaft portions at both ends of the inner cylinder member are rotatably mounted. An eccentric side plate that is rotatably supported by both the eccentric side plates, has an inner diameter larger than the outer diameter of the inner cylinder member, accommodates the inner cylinder member in a cylinder, and an inner peripheral surface of the inner cylinder member and a cylindrical of the metallic elastic external cylinder of thin structure in contact with the outer peripheral surface, the elastic cylindrical body is adapted in a sealed container structure forming the pressure chamber in the cylinder, a non into the pressure chamber An incompressible fluid introduction passage for introducing a compressive fluid is formed. There.

この発明によるシート・フィルム成形ロールは、好ましくは、前記金属製弾性外筒の筒内に熱媒を循環させる熱媒循環通路が前記非圧縮性流体導入通路とは別に形成されている。   In the sheet / film forming roll according to the present invention, preferably, a heat medium circulation passage for circulating a heat medium in the cylinder of the metal elastic outer cylinder is formed separately from the incompressible fluid introduction passage.

この発明によるシート・フィルム成形ロールは、好ましくは、前記弾性筒体は、金属製円筒部材と、前記金属製円筒部材の外周面に装着されたゴム状弾性体製のラバーロールとにより構成され、前記ラバーロールの外周面をもって前記金属製弾性外筒の内周面に接触している。 Sheet or film forming roll according to the present invention, preferably, the elastic cylindrical body is constituted with a metal cylindrical member, by the rubber rolls rubbery elastomer made of which is mounted on the outer peripheral surface of the metallic cylindrical member, The outer peripheral surface of the rubber roll is in contact with the inner peripheral surface of the metal elastic outer cylinder.

この発明によるシート・フィルム成形ロールは、好ましくは、前記内筒部材の回転を前記金属製弾性外筒に伝達する歯車機構を有する。   The sheet / film forming roll according to the present invention preferably has a gear mechanism for transmitting the rotation of the inner cylinder member to the metal elastic outer cylinder.

この発明によるシート・フィルム成形ロールは、好ましくは、前記内筒部材の前記軸部が電動機と駆動連結され、前記内筒部材が前記電動機によって回転駆動される。   In the sheet / film forming roll according to the present invention, preferably, the shaft portion of the inner cylindrical member is drivingly connected to an electric motor, and the inner cylindrical member is rotationally driven by the electric motor.

この発明によるシート・フィルム成形ロールは、好ましくは、前記偏心側板を回り止めする回り止め部を有し、前記回り止め部は前記偏心側板の周方向の回り止め位置を可変設定できる構造になっている。 Sheet or film forming roll according to the present invention preferably has a detent portion for detent said eccentric plate, said detent portion is a structure capable of variably setting the detent position in the circumferential direction of the eccentric plate Yes.

この発明によるシート・フィルム成形ロールのクラウニング制御方法は、上述の発明によるシート・フィルム成形ロールを用い、前記圧力室に導入する非圧縮性流体の圧力を、シート・フィルム成形時における前記シート・フィルム成形ロールの押付力設定値に応じて制御し、押付力設定値に応じたクラウニングを行う。 The crowning control method for a sheet / film forming roll according to the present invention uses the sheet / film forming roll according to the above-described invention, and the pressure of the incompressible fluid introduced into the pressure chamber is determined when the sheet / film is formed. Control is performed according to the pressing force setting value of the forming roll, and crowning is performed according to the pressing force setting value.

この発明によるシート・フィルム成形装置は、上述の発明によるシート・フィルム成形ロールをタッチロール適用したものである。 The present invention Cie over preparative film forming apparatus by the is obtained by applying a sheet film forming roll according to the invention described above the touch roll.

この発明によるシート・フィルム成形ロールは、弾性筒体は筒内に形成された密閉構造の圧力室に非圧縮性流体を導入する構造になっており圧力室に供給する非圧縮性流体の圧力を調整することにより、その圧力(弾性筒体の内圧)に応じて弾性筒体がクラウニング変形し、これに倣って金属製弾性外筒がクラウニング変形する。 In the sheet / film forming roll according to the present invention, the elastic cylinder has a structure for introducing an incompressible fluid into a pressure chamber having a sealed structure formed in the cylinder, and the pressure of the incompressible fluid supplied to the pressure chamber. Is adjusted, the elastic cylindrical body undergoes crowning deformation according to the pressure (internal pressure of the elastic cylindrical body), and the metallic elastic outer cylinder deforms crowning following this.

これにより、金属製弾性外筒の筒内に熱媒を循環させることとは別に、シート・フィルム成形ロール表面の温度管理を難しくすることなく、シート・フィルム成形ロールのクラウニングの可変付与が圧力変動等の外乱を受けることなく安定して行われるようになる。 This makes it possible to variably apply the crowning of the sheet / film forming roll without making it difficult to control the temperature of the surface of the sheet / film forming roll separately from circulating the heat medium in the cylinder of the metal elastic outer cylinder. It will be performed stably without receiving disturbances such as.

まず、この発明によるシート・フィルム成形ロールを用いるシート・フィルム成形法の概要を、図5を参照して説明する。このシート・フィルム成形法は、Tダイ100より溶融樹脂Mを、対をなす主ロール101と従ロール(タッチロール)102との間に供給し、シート・フィルムFを連続的に成形する。この発明によるシート・フィルム成形ロールは、従ロール(タッチロール)102に適用される。 First, an outline of a sheet / film forming method using the sheet / film forming roll according to the present invention will be described with reference to FIG. The sheet or film forming process, the molten resin M from a T-die 100, and supplied between the main roll 101 and the slave roll (touch roll) 102 paired, continuously shaping the sheet or film F. The sheet / film forming roll according to the present invention is applied to a secondary roll (touch roll) 102.

この発明によるシート・フィルム成形ロールの一つの実施形態を、図1〜図4を参照して説明する。   One embodiment of a sheet / film forming roll according to the present invention will be described with reference to FIGS.

シート・フィルム成形ロール10は、内筒部材20と、金属製弾性外筒50とを有する。   The sheet / film forming roll 10 includes an inner cylinder member 20 and a metal elastic outer cylinder 50.

内筒部材20は、操作側(図1、図2にて右側)の軸部材21と、駆動側(図1、図2にて左側)の軸部材22と、軸部材21、22の各々の先端に一体形成されたフランジ部23、24に固定装着された弾性筒体25とにより構成されている。軸部材21と軸部材22とは同心配置であり、弾性筒体25は、相対向する左右のフランジ部23、24間にあって両端部をフランジ部23、24に固定連結され、軸部材21、22と同心になっている。 The inner cylinder member 20 includes a shaft member 21 on the operation side (right side in FIGS. 1 and 2), a shaft member 22 on the drive side (left side in FIGS. 1 and 2), and the shaft members 21 and 22. It is comprised by the elastic cylinder 25 fixedly attached to the flange parts 23 and 24 integrally formed in the front-end | tip. The shaft member 21 and the shaft member 22 are concentrically arranged, and the elastic cylinder 25 is between the left and right flange portions 23 and 24 opposed to each other and is fixedly connected to the flange portions 23 and 24 at both ends. Concentric with.

弾性筒体25は、両端部をフランジ部23、24に溶接された金属製円筒部材26と、金属製円筒部材26の外周面に装着されたラバーロール27とにより構成されている。ラバーロール27は、シリコンゴム、エチレンプロピレンゴム等のゴム状弾性材により構成され、金属製円筒部材26の外周面全体に貼り合わせ装着されている。   The elastic cylinder 25 includes a metal cylindrical member 26 whose both ends are welded to the flange portions 23 and 24, and a rubber roll 27 attached to the outer peripheral surface of the metal cylindrical member 26. The rubber roll 27 is made of a rubber-like elastic material such as silicon rubber or ethylene propylene rubber, and is attached to the entire outer peripheral surface of the metal cylindrical member 26.

弾性筒体25の金属製円筒部材26の内側(筒内)は両端をフランジ部23、24によって閉じられた密閉構造の圧力室28になっている。つまり、弾性筒体25は、金属製円筒部材26と、軸部材21、22のフランジ部23、24とによって、金属製円筒部材26の筒内に密閉構造の圧力室28を構成する密閉容器構造になっている。   The inner side (inside the cylinder) of the metallic cylindrical member 26 of the elastic cylinder 25 is a pressure chamber 28 having a sealed structure in which both ends are closed by flange portions 23 and 24. In other words, the elastic cylindrical body 25 has a sealed container structure in which a pressure chamber 28 having a sealed structure is formed in a cylinder of the metal cylindrical member 26 by the metal cylindrical member 26 and the flange portions 23 and 24 of the shaft members 21 and 22. It has become.

金属製円筒部材26、ラバーロール27は、両端部をフランジ部23、24によって拘束されているから、圧力室28に導入される油の圧力値に応じて太鼓形に弾性変形し、内筒部材20に圧力室28の内圧に応じたクラウニングが可変付与される。 Since both ends of the metal cylindrical member 26 and the rubber roll 27 are constrained by the flange portions 23 and 24, they are elastically deformed into a drum shape according to the pressure value of the oil introduced into the pressure chamber 28, and the inner cylindrical member 20 is variably given crowning according to the internal pressure of the pressure chamber 28.

軸部材22には圧力室28に非圧縮性流体を導入する非圧縮性流体導入通路29形成されている。非圧縮性流体導入通路29は、一方にて圧力室28に、他方にて軸部材22の軸端中心に開口し、軸部材22の軸端に接続されたロータリジョイント36によって外部配管37と連通接続され、外部配管37より非圧縮性流体である油供給される。 An incompressible fluid introduction passage 29 for introducing an incompressible fluid into the pressure chamber 28 is formed in the shaft member 22 . The incompressible fluid introduction passage 29 opens to the pressure chamber 28 on one side and opens to the center of the shaft end of the shaft member 22 on the other side, and communicates with the external pipe 37 by a rotary joint 36 connected to the shaft end of the shaft member 22. Oil that is an incompressible fluid is supplied from the external pipe 37.

外部配管37には、一定油圧を発生する油圧源38よりの油が圧力制御弁39によって圧力制御されて供給される。 Oil from a hydraulic pressure source 38 that generates a constant hydraulic pressure is supplied to the external pipe 37 under pressure control by a pressure control valve 39.

圧力制御弁39は、ステッピングモータ等による電動式のものであり、クラウニング制御装置40が出力するパルス指令によって制御され、外部配管37に供給する油の圧力値を定量的に制御する。 The pressure control valve 39 is electrically operated by a stepping motor or the like, and is controlled by a pulse command output from the crowning control device 40 to quantitatively control the pressure value of oil supplied to the external pipe 37.

クラウニング制御装置40は、コンピュータ等による電子制御式のものであり、タッチロール押付力設定値、成形するシート・フィルムの厚さに関する情報、その他、成形するシート・フィルムの樹脂の種類に関する情報等を入力し、これらに基づいて最適クラウニング量が得られる制御目標の油圧値を演算し、制御目標の油圧値と外部配管37に接続された圧力センサ41によって計測された外部配管37の油圧値との制御偏差がゼロになるパルス指令を圧力制御弁39に出力する。   The crowning control device 40 is of an electronic control type by a computer or the like, and includes a touch roll pressing force setting value, information on the thickness of the sheet / film to be molded, information on the type of resin of the sheet / film to be molded, etc. Based on these, the control target hydraulic pressure value for obtaining the optimum crowning amount is calculated based on these, and the control target hydraulic pressure value and the hydraulic pressure value of the external pipe 37 measured by the pressure sensor 41 connected to the external pipe 37 are calculated. A pulse command for zero control deviation is output to the pressure control valve 39.

これにより、外部配管37の油圧が、圧力制御弁39によってフィードバック制御式に制御目標油圧値に制御され、これに応じて圧力室28の圧力が制御目標油圧値に等しい圧力になる。   As a result, the hydraulic pressure of the external pipe 37 is controlled to the control target hydraulic pressure value in a feedback control manner by the pressure control valve 39, and the pressure in the pressure chamber 28 becomes equal to the control target hydraulic pressure value accordingly.

内筒部材20は、軸部材(軸部)21、22をもって操作側軸受部90、駆動側軸受部91各々回転可能に支持され、自身の中心軸線周りに回転可能になっている。つまり、操作側軸受部90、駆動側軸受部91は、内筒部材20の両端の軸部材21、22を軸受部材92、93によって回転自在に支持している。 The inner cylinder member 20 is rotatably supported by the operation side bearing portion 90 and the drive side bearing portion 91 with shaft members (shaft portions) 21 and 22 , respectively, and is rotatable about its own central axis. That is, the operation-side bearing portion 90 and the drive-side bearing portion 91 rotatably support the shaft members 21 and 22 at both ends of the inner cylinder member 20 by the bearing members 92 and 93.

駆動側の軸部材22は、ベルト式の動力伝達機構31によって電動機(電動モータ)30と駆動連結されている。これにより、内筒部材20は、電動機30と駆動連結され、電動機30によって回転駆動される。なお、電動機30は、減速機付きのものであってもよく、軸部材22と電動機30との間に減速機構が組み込まれていてもよい。   The drive-side shaft member 22 is drivingly connected to an electric motor (electric motor) 30 by a belt-type power transmission mechanism 31. Thereby, the inner cylinder member 20 is drivingly connected to the electric motor 30 and is rotationally driven by the electric motor 30. The electric motor 30 may be provided with a speed reducer, and a speed reduction mechanism may be incorporated between the shaft member 22 and the electric motor 30.

内筒部材20の軸部材21、22は、各々、ころがり軸受51、52によって円盤状の偏心側板53、54を回転可能に支持している。偏心側板53、54の中心Cbは、内筒部材20の中心Caに対して偏心量e(図4参照)をもって偏心している。   The shaft members 21 and 22 of the inner cylinder member 20 rotatably support the disk-shaped eccentric side plates 53 and 54 by means of rolling bearings 51 and 52, respectively. The centers Cb of the eccentric side plates 53 and 54 are eccentric with respect to the center Ca of the inner cylinder member 20 with an eccentricity e (see FIG. 4).

金属製弾性外筒50は、ステンレス鋼等の金属薄板製の円筒体で、可撓性を有する薄肉構造になっており、両端部にリング状のエンド部材81、82一体的に取り付けられている。エンド部材81、82の各々の内側にはリング状の歯車取付部材83、84が一体的に取り付けられている。 The metal elastic outer cylinder 50 is a cylindrical body made of a thin metal plate such as stainless steel and has a flexible thin wall structure. Ring-shaped end members 81 and 82 are integrally attached to both ends. Yes. Inside of each of the end members 81 and 82 are ring-shaped gear attachment member 83, 84 is attached to one body manner.

偏心側板53、54は、外周面部において、各々、ころがり軸受55、56によって歯車取付部材83、84を回転可能に支持している。これにより、金属製弾性外筒50は、両端部を、エンド部材81、82、歯車取付部材83、84を介してころがり軸受55、56によって偏心側板53、54回転可能に支持されている。 The eccentric side plates 53 and 54 rotatably support the gear mounting members 83 and 84 by rolling bearings 55 and 56, respectively, on the outer peripheral surface portion. Thereby, both ends of the metal elastic outer cylinder 50 are rotatably supported on the eccentric side plates 53 and 54 by the rolling bearings 55 and 56 via the end members 81 and 82 and the gear mounting members 83 and 84.

金属製弾性外筒50は、内筒部材20のラバーロール27の外径Raより十分に大きい内径Rb(図3参照)を有し、筒内68にラバーロール27を収容し、ラバーロール27に対する偏心により、偏心接近側(図3で見て右側)で、内周面50Aがラバーロール27の外周面27Aに接触している。   The metal elastic outer cylinder 50 has an inner diameter Rb (see FIG. 3) sufficiently larger than the outer diameter Ra of the rubber roll 27 of the inner cylinder member 20, and the rubber roll 27 is accommodated in the cylinder 68, Due to the eccentricity, the inner peripheral surface 50 </ b> A is in contact with the outer peripheral surface 27 </ b> A of the rubber roll 27 on the eccentric approach side (right side as viewed in FIG. 3).

なお、無負荷状態では、ラバーロール27の外周面27Aと金属製弾性外筒50の内周面50Aとが接触せず、ラバーロール27の外周面27Aと金属製弾性外筒50の内周面50Aとの間に間隙があり、主ロール101との対接によって金属製弾性外筒50が弾性変形することにより、ラバーロール27の外周面27Aと金属製弾性外筒50の内周面50Aとが接触するようになってもよい。このことにより、ラバーロール27を装着された内筒部材20と金属製弾性外筒50との組み付けが容易になる。   In an unloaded state, the outer peripheral surface 27A of the rubber roll 27 and the inner peripheral surface 50A of the metal elastic outer cylinder 50 are not in contact, and the outer peripheral surface 27A of the rubber roll 27 and the inner peripheral surface of the metal elastic outer cylinder 50 are not in contact. 50A, there is a gap between the outer peripheral surface 27A of the rubber roll 27 and the inner peripheral surface 50A of the metallic elastic outer cylinder 50 by elastic deformation of the metallic elastic outer cylinder 50 due to contact with the main roll 101. May come into contact. This facilitates the assembly of the inner cylinder member 20 to which the rubber roll 27 is attached and the metal elastic outer cylinder 50.

内筒部材20の軸部材21、22の外周部には、各々、内歯車(ピニオン)32、33が固定装着されている。金属製弾性外筒50と一体の歯車取付部材83、84には、各々、金属製弾性外筒50と同心にリング状の外歯車34、35が固定装着されている。内歯車32、33と外歯車34、35は、各々、偏心接近側(図3で見て右側)で、互いに噛合している。この噛合により、軸部材21、22の回転、つまり、内筒部材20の回転が金属製弾性外筒50に伝達される。   Internal gears (pinions) 32 and 33 are fixedly mounted on the outer peripheral portions of the shaft members 21 and 22 of the inner cylinder member 20, respectively. Ring-shaped external gears 34 and 35 are fixedly mounted on the gear mounting members 83 and 84 integral with the metal elastic outer cylinder 50 concentrically with the metal elastic outer cylinder 50, respectively. The internal gears 32 and 33 and the external gears 34 and 35 are meshed with each other on the eccentric approach side (the right side in FIG. 3). By this engagement, the rotation of the shaft members 21, 22, that is, the rotation of the inner cylinder member 20 is transmitted to the metal elastic outer cylinder 50.

なお、内歯車32、33、外歯車34、35は、筒内68でなく、筒外に設けられていてもよい。 Incidentally, the internal teeth wheel 3 2, 33, the external gear 34 and 35, rather than in-cylinder 68, may be provided on the outer cylinder.

内歯車32、33の歯数をZa、外歯車34、35の歯数をZb、ラバーロール27の外径をRa、金属製弾性外筒50の内径をRbとすると、Za=Zb(Rb/Ra)の歯数設定により、ラバーロール27の外周面の周速度と金属製弾性外筒50の内周面の周速度とが同一になり、ラバーロール27の外周面27Aと金属製弾性外筒50の内周面50Aとの間で、すべりを生じることなく、金属製弾性外筒50が強制的に回転駆動される。 The number of teeth of the internal wheel 3 2, 33 Za, Zb the number of teeth of the external gear 34, the outer diameter of the rubber roll 27 Ra, when the inner diameter of the metallic elastic outer sleeve 50 and Rb, Za = Zb ( By setting the number of teeth of Rb / Ra), the peripheral speed of the outer peripheral surface of the rubber roll 27 and the peripheral speed of the inner peripheral surface of the metal elastic outer cylinder 50 become the same, and the outer peripheral surface 27A of the rubber roll 27 and the metal elastic The metallic elastic outer cylinder 50 is forcibly driven to rotate without causing any slip between the inner circumferential surface 50 </ b> A of the outer cylinder 50.

偏心側板53、54は、各々、回り止め部57、58によって操作側軸受部90、駆動側軸受部91と連結され、回り止めされている。この回り止めにより、偏心側板53、54の内筒部材20、ラバーロール27に対する偏心方向が決まる。この偏心方向は、図3に示されているように、シート・フィルム成形ロール(タッチロール)10が主ロール101と対向する側が、偏心接近側(図3で見て右側)になるように設定されている。つまり、内筒部材20の中心Caが偏心側板53、54の中心Cbより主ロール101の側に位置するように、偏心方向を設定されている(図4参照)。 The eccentric side plates 53 and 54 are connected to the operation side bearing portion 90 and the drive side bearing portion 91 by the rotation preventing portions 57 and 58, respectively, and are prevented from rotating. By the rotation prevention, the eccentric direction of the eccentric side plates 53 and 54 with respect to the inner cylinder member 20 and the rubber roll 27 is determined. As shown in FIG. 3, the eccentric direction is set so that the side of the sheet / film forming roll (touch roll) 10 facing the main roll 101 is the eccentric approaching side (right side in FIG. 3). Has been. In other words, the eccentric direction is set so that the center Ca of the inner cylinder member 20 is positioned closer to the main roll 101 than the center Cb of the eccentric side plates 53 and 54 (see FIG. 4).

これにより、ラバーロール27は、金属製弾性外筒50が主ロール101に押し付けらける側(図3で見て右側)において、金属製弾性外筒50の内周面50Aに接触している。   Thereby, the rubber roll 27 is in contact with the inner peripheral surface 50 </ b> A of the metal elastic outer cylinder 50 on the side where the metal elastic outer cylinder 50 is pressed against the main roll 101 (right side in FIG. 3).

回り止め部57、58は、図4に示されているように、偏心側板53、54に固定装着された突起片59と、操作側軸受部90、駆動側軸受部91に固定装着された取付片60、61にねじ係合した調整ねじ62、63とにより構成され、調整ねじ62、63が突起片59を両側から挟むことにより、偏心側板53、54が回転できないようにしている。 As shown in FIG. 4, the anti-rotation portions 57 and 58 are provided with a protruding piece 59 fixedly attached to the eccentric side plates 53 and 54, and an attachment fixedly attached to the operation side bearing portion 90 and the drive side bearing portion 91. The adjustment screws 62 and 63 are screw-engaged with the pieces 60 and 61. The adjustment screws 62 and 63 sandwich the projecting piece 59 from both sides to prevent the eccentric side plates 53 and 54 from rotating.

更に、調整ねじ62、63のねじ込み量の調整により、突起片59の挟み込み位置を偏心側板53、54の周方向(時計廻り方向、半時計廻り方向)に変更可能になっている。これにより、偏心側板53、54の周方向の回り止め位置を可変設定できる。このことにより、金属製弾性外筒50の主ロール101に対する押付側の偏心量を増減調整することができる。   Further, by adjusting the screwing amounts of the adjusting screws 62 and 63, the pinching position of the protruding piece 59 can be changed in the circumferential direction of the eccentric side plates 53 and 54 (clockwise direction and counterclockwise direction). Thereby, the rotation stop position of the circumferential direction of the eccentric side plates 53 and 54 can be variably set. Thus, the amount of eccentricity on the pressing side of the metal elastic outer cylinder 50 with respect to the main roll 101 can be increased or decreased.

内筒部材20の軸部材21、22と偏心側板53、54との間には、シール部材64、65が取り付けられ、偏心側板53、54と金属製弾性外筒50の歯車取付部材83、84との間には、シール部材66、67が取り付けられている。これにより、金属製弾性外筒50の筒内68が、内筒部材20の圧力室28とは別の液密構造になっている。   Seal members 64 and 65 are attached between the shaft members 21 and 22 of the inner cylinder member 20 and the eccentric side plates 53 and 54, and the gear attachment members 83 and 84 of the eccentric side plates 53 and 54 and the metal elastic outer cylinder 50 are attached. Between them, seal members 66 and 67 are attached. Thereby, the cylinder interior 68 of the metal elastic outer cylinder 50 has a liquid-tight structure different from the pressure chamber 28 of the inner cylinder member 20.

操作側の軸部材21には中心孔69が形成されている。中心孔69には管70が挿入されており、管70の内側と外側に熱媒供給通路71と熱媒排出通路72とが形成されている。熱媒供給通路71と熱媒排出通路72は、軸部材21の軸端に装着される二重構造のロータリジョイント(図示省略)によって固定側の冷却水供給ニップル、冷却水排出ニップルに各々連通接続されている。   A central hole 69 is formed in the shaft member 21 on the operation side. A tube 70 is inserted into the center hole 69, and a heat medium supply passage 71 and a heat medium discharge passage 72 are formed inside and outside the tube 70. The heat medium supply passage 71 and the heat medium discharge passage 72 are connected to a fixed-side cooling water supply nipple and a cooling water discharge nipple, respectively, by a double-structure rotary joint (not shown) attached to the shaft end of the shaft member 21. Has been.

熱媒供給通路71は、フランジ部23、24との間に掛け渡されて内筒部材20の中心部を軸線方向に横切って延在する管73の管内通路74、駆動側の軸部材22に形成されている熱媒供給孔75、76によって金属製弾性外筒50の筒内68の一端側(左端側)に連通している。熱媒排出通路72は、軸部材21に形成されている熱媒排出孔77によって金属製弾性外筒50の筒内68の他端側(右端側)に連通している。これらが、非圧縮性流体導入通路29とは別に金属製弾性外筒50の筒内68に熱媒を循環させる熱媒循環通路をなす。 The heat medium supply passage 71 is spanned between the flange portions 23 and 24, and extends to the in-tube passage 74 of the tube 73 extending across the central portion of the inner cylinder member 20 in the axial direction, and to the drive-side shaft member 22. The heat medium supply holes 75 and 76 that are formed communicate with one end side (left end side) of the cylinder interior 68 of the metal elastic outer cylinder 50. The heat medium discharge passage 72 communicates with the other end side (right end side) of the cylinder 68 of the metal elastic outer cylinder 50 through a heat medium discharge hole 77 formed in the shaft member 21. These form a heat medium circulation passage for circulating the heat medium in the cylinder 68 of the metal elastic outer cylinder 50 separately from the incompressible fluid introduction passage 29.

冷却水(熱媒)は、図示されていない冷却水供給ニップルより、ロータリジョイント、熱媒供給通路71、管内通路74、熱媒供給孔75を通って熱媒供給孔76より金属製弾性外筒50の筒内68の一端側に供給される。これにより、金属製弾性外筒50の筒内68は冷却水によって満たされる。筒内68の冷却水は、筒内68を一端側より他端側へ流れ、熱媒排出孔77より熱媒排出路72に入り、図示されていないロータリジョイント、冷却水排出ニップルへ流れて外部に排出される。 The cooling water (heat medium) passes through a rotary joint, a heat medium supply passage 71, a pipe passage 74, and a heat medium supply hole 75 from a cooling water supply nipple (not shown), and is made of a metal elastic outer cylinder from the heat medium supply hole 76. It is supplied to one end side of 50 cylinders 68. Thereby, the cylinder 68 of the metal elastic outer cylinder 50 is filled with the cooling water. Cooling water cylinder 68, the cylinder 68 flows from one end to the other end side, enters the heating medium discharge passage channel 72 from the heat medium discharge hole 77, the rotary joint, not shown, it flows into the cooling water discharge nipple It is discharged outside.

上述の構成によるシート・フィルム成形ロール10は、電動機30によって内筒部材20が操作側軸受部90、駆動側軸受部91軸受支持された状態で、自身の中心軸線周り(中心Caを回転中心とした回転)に回転駆動される。 Sheet or film forming roll 10 by the configuration described above, the electric motor 30 by the inner cylindrical member 20 is operation-side bearing portions 90, while being bearing supported by the drive-side bearing portions 91, rotating around a central axis around (center Ca of its Rotation).

この内筒部材20の回転は、内歯車32、33と外歯車34、35の噛合によって金属製弾性外筒50に伝達され、金属製弾性外筒50が、偏心側板53、54回転自在に支持され、ラバーロール27が内接した状態で、自身の中心軸線周りに回転する。 The rotation of the inner cylinder member 20 is transmitted to the metal elastic outer cylinder 50 by the meshing of the internal gears 32 and 33 and the external gears 34 and 35, so that the metal elastic outer cylinder 50 is rotatable to the eccentric side plates 53 and 54. It is supported and rotates around its own central axis while the rubber roll 27 is inscribed.

この金属製弾性外筒50の回転駆動は、歯車式の強制駆動であるから、金属製弾性外筒50は、内筒部材20の回転に確実に同期して回転し、金属製弾性外筒50とラバーロール27との間で、すべりを生じることがない。   Since the rotation drive of the metal elastic outer cylinder 50 is a gear-type forced drive, the metal elastic outer cylinder 50 rotates in synchronization with the rotation of the inner cylinder member 20 reliably, and the metal elastic outer cylinder 50 is rotated. And the rubber roll 27 does not slip.

シート・フィルム成形ロール10は、ラバーロール27によって金属製弾性外筒50の内圧支持を内側から行うラバーロール内接タイプのものであるから、金属製弾性外筒50が主ロール101に対する押付荷重によって主ロール101の外周面に倣って弾性変形するので具合がよく、外筒を金属製の薄肉構造にしただけのものより、薄いシート・フィルムの成形が可能になる。 Since the sheet / film forming roll 10 is of a rubber roll inscribed type in which the inner pressure of the metal elastic outer cylinder 50 is supported by the rubber roll 27 from the inside, the metal elastic outer cylinder 50 is pressed by the pressing load on the main roll 101. The elastic deformation follows the outer peripheral surface of the main roll 101, so that the condition is good, and it is possible to form a thinner sheet / film than a case in which the outer cylinder has a thin metal structure.

その上で、シート・フィルム成形ロール10は、従来のシート・フィルム成形ロールと同様に、駆動側軸受部91に支持される軸部材22に電動機30を駆動連結するだけで、従来と同様の駆動機構によって回転駆動でき、駆動系構造を複雑にすることがなく、一般的な既存のシート・フィルム成形装置に、そのまま使用することができる。 In addition, the sheet / film forming roll 10 can be driven in the same manner as in the conventional sheet / film forming roll by simply connecting the electric motor 30 to the shaft member 22 supported by the driving-side bearing portion 91. It can be rotationally driven by the mechanism, and can be used as it is in a general existing sheet / film forming apparatus without complicating the structure of the drive system.

また、回り止め部57、58の調整ねじ62、63によって偏心量を調整することができるから、ラバーロール27の摩耗を補償する調整を簡便に行うことができ、ラバーロール27の摩耗によって内圧支持の押付圧分布に狂いが生じても、それを解消する調整を使用中でも行うことができる。   Further, since the amount of eccentricity can be adjusted by the adjusting screws 62 and 63 of the non-rotating portions 57 and 58, the adjustment for compensating the wear of the rubber roll 27 can be easily performed, and the internal pressure is supported by the wear of the rubber roll 27. Even if a deviation occurs in the pressing pressure distribution, an adjustment to eliminate it can be performed even during use.

内筒部材20、金属製弾性外筒50が回転してシート・フィルムの成形が行われている状態下で、クラウニング制御装置40よりのパルス指令によって、圧力制御弁39が外部配管37に出力する油の圧力値がタッチロール押付力設定値、成形するシート・フィルムの厚さ、成形するシート・フィルムの樹脂の種類に応じて最適クラウニング量が得られる油圧値に制御され、この油圧値の油が内筒部材20の圧力室28に導入される。 The inner cylindrical member 20, and rotates the metallic elastic outer cylinder 50 under a state where the molding is being carried out of the sheet or film, by a pulse command from click Rauningu controller 40, the pressure control valve 39 is outputted to the external pipe 37 The pressure value of the oil to be controlled is controlled to a hydraulic pressure value at which the optimum crowning amount can be obtained according to the touch roll pressing force setting value, the thickness of the sheet / film to be molded, and the type of resin of the sheet / film to be molded. Oil is introduced into the pressure chamber 28 of the inner cylinder member 20.

これにより、その油圧値(弾性筒体25の内圧)に応じて弾性筒体25がクラウニング変形(弾性変形)し、これに倣って金属製弾性外筒50がクラウニング変形(弾性変形)する。   As a result, the elastic cylinder 25 undergoes crowning deformation (elastic deformation) according to the hydraulic pressure value (internal pressure of the elastic cylinder 25), and the metal elastic outer cylinder 50 undergoes crowning deformation (elastic deformation) following this.

これにより、金属製弾性外筒50の筒内68に熱媒を循環させることとは別に、ロール表面の温度管理を難しくすることなく、シート・フィルム成形ロール10に、最適クラウニング量によるクラウニングが付与される。   Thereby, apart from circulating the heat medium in the cylinder 68 of the metal elastic outer cylinder 50, crowning by the optimum crowning amount is given to the sheet / film forming roll 10 without making the temperature control of the roll surface difficult. Is done.

圧力室28に供給する油の圧力値は、金属製弾性外筒50の筒内68を循環させる熱媒の圧力とは異なり、10MPa以上の高圧に設定可能であり、高圧設定でも、シール部材64、65、66、67の耐圧性能に影響を与えることがない。圧力室28の油は圧力室28内を循環させるものではないから、安定した圧力状態が得られ、このことにより、クラウニングの可変付与が安定して行われるようになる。 Unlike the pressure of the heat medium circulating in the cylinder 68 of the metal elastic outer cylinder 50, the pressure value of the oil supplied to the pressure chamber 28 can be set to a high pressure of 10 MPa or more. , 65, 66, and 67 are not affected. Since the oil in the pressure chamber 28 is not circulated in the pressure chamber 28, a stable pressure state is obtained, and thereby, the variable application of the crowning is stably performed.

なお、圧力室28に供給する油圧だけではクラウニング量が不足する場合には、内筒部材20の弾性筒体25が、初期形状として、最小限のクラウニングを与えられた太鼓形状に形成されていてもよい。   When the amount of crowning is insufficient with only the hydraulic pressure supplied to the pressure chamber 28, the elastic cylinder 25 of the inner cylinder member 20 is formed in a drum shape with a minimum crowning as an initial shape. Also good.

この発明によるシート・フィルム成形ロールにおいて、金属製弾性外筒50を回転駆動するため内歯車32、33、外歯車34、35は、必須ではなく、内筒部材20のラバーロール27と金属製弾性外筒50との接触部の摩擦により、内筒部材20、ラバーロール27の回転が金属製弾性外筒50に十分に伝達される場合には、内歯車32、33、外歯車34、35は省略できる。また、内歯車32、33、外歯車34、35による強制駆動の場合には、内筒部材20のラバーロール27は必須でなく、さほど薄くないシート・フィルムの成形等では、弾性筒体25は弾性変形可能な金属製筒体だけで構成されていてもよい。 In the sheet / film forming roll according to the present invention, the internal gears 32, 33 and the external gears 34, 35 are not essential for rotationally driving the metal elastic outer cylinder 50, but the rubber roll 27 of the inner cylinder member 20 and the metal elasticity are not required. When the rotation of the inner cylinder member 20 and the rubber roll 27 is sufficiently transmitted to the metal elastic outer cylinder 50 due to the friction of the contact portion with the outer cylinder 50, the internal gears 32 and 33 and the external gears 34 and 35 are Can be omitted. Further, in the case of forced driving by the internal gears 32 and 33 and the external gears 34 and 35, the rubber roll 27 of the inner cylinder member 20 is not essential, and the elastic cylinder 25 is formed by molding a sheet or film that is not so thin. You may be comprised only with the metal cylinder which can be elastically deformed.

この発明によるシート・フィルム成形ロールを組み込まれたシート・フィルム成形装置の一つの実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the sheet | seat film forming apparatus incorporating the sheet | seat film forming roll by this invention. この発明によるシート・フィルム成形ロールの一つの実施形態の要部を拡大して示す断面図である。It is sectional drawing which expands and shows the principal part of one Embodiment of the sheet | seat film forming roll by this invention. 図1の線A−A拡大断面図である。It is line AA expanded sectional drawing of FIG. 図1の線B−B拡大断面図である。FIG. 3 is an enlarged sectional view taken along line BB in FIG. 1. この発明によるシート・フィルム成形ロールを用いるシート・フィルム成形法の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the sheet | seat film forming method using the sheet | seat film forming roll by this invention.

符号の説明Explanation of symbols

10 シート・フィルム成形ロール
20 内筒部材
21、22 軸部材(軸部)
23、24 フランジ部
25 弾性筒体
26 金属製円筒部材
27 ラバーロール
27A 外周面
28 圧力室
29 非圧縮性流体導入通路
30 電動機
31 動力伝達機構
32、33 内歯車
34、35 外歯車
36 ロータリジョイント
37 外部配管
38 油圧源
39 圧力制御弁
40 クラウニング制御装置
41 圧力センサ
50 金属製弾性外筒
50A 内周面
51、52 ころがり軸受
53、54 偏心側板
55、56 ころがり軸受
57、58 回り止め部
59 突起片
60、61 取付片
62、63 調整ねじ
64、65、66、67 シール部材
68 筒内
69 中心孔
70 管
71 熱媒供給通路
72 熱媒排出通路
73 管
74 管内通路
75、76 熱媒供給孔
77 熱媒排出孔
81、82 エンド部材
83、84 歯車取付部材
90 操作側軸受部
91 駆動側軸受部
92、93 軸受部材
100 Tダイ
101 主ロール
102 従ロール(タッチロール)
10 Sheet / film forming roll 20 Inner cylinder member 21, 22 Shaft member (shaft portion)
23, 24 Flange 25 Elastic cylinder 26 Metal cylindrical member 27 Rubber roll 27A Outer peripheral surface 28 Pressure chamber 29 Incompressible fluid introduction passage 30 Electric motor 31 Power transmission mechanism 32, 33 Internal gear 34, 35 External gear 36 Rotary joint 37 External piping 38 Hydraulic source 39 Pressure control valve 40 Crowning control device 41 Pressure sensor 50 Metal elastic outer cylinder 50A Inner peripheral surface 51, 52 Rolling bearing 53, 54 Eccentric side plate 55, 56 Rolling bearing 57, 58 Anti-rotation part 59 Projection piece 60, 61 Mounting piece 62, 63 Adjustment screw 64, 65, 66, 67 Seal member 68 In-cylinder 69 Center hole 70 Tube 71 Heat medium supply passage 72 Heat medium discharge passage 73 Tube 74 In-tube passage 75, 76 Heat medium supply hole 77 Heat medium discharge hole 81, 82 End member 83, 84 Gear mounting member 90 Operation side shaft Receiving portion 91 Drive side bearing portion 92, 93 Bearing member
100 T-die 101 Main roll 102 Sub roll (touch roll)

Claims (8)

非圧縮性流体を圧力制御して供給することにより、金属製弾性外筒がクラウニング変形するシート・フィルム成形ロールにおいて、
両端に軸部を有し、前記両軸部間に弾性体製の弾性筒体を有し、前記軸部をもって軸受部に回転可能に支持される内筒部材と、
前記内筒部材の両端の前記軸部の各々に回転可能に装着された偏心側板と、
前記両偏心側板によって回転可能に支持され、前記内筒部材の外径より大きい内径を有し、筒内に前記内筒部材を収容し、内周面が前記内筒部材の外周面に接触する薄肉構造の円筒状の前記金属製弾性外筒とを有し、
前記弾性筒体は、筒内に圧力室を構成する密閉容器構造になっており、前記圧力室に非圧縮性流体を導入する非圧縮性流体導入通路を有している、
ことを特徴とするシート・フィルム成形ロール。
In the sheet / film forming roll in which the metal elastic outer cylinder is deformed by crowning by supplying the incompressible fluid under pressure control,
An inner cylindrical member having a shaft portion at both ends, an elastic cylinder made of an elastic body between the shaft portions, and rotatably supported by the bearing portion with the shaft portion;
An eccentric side plate rotatably mounted on each of the shaft portions at both ends of the inner cylinder member;
It is rotatably supported by the eccentric side plates, has an inner diameter larger than the outer diameter of the inner cylinder member, accommodates the inner cylinder member in a cylinder, and an inner peripheral surface is in contact with an outer peripheral surface of the inner cylindrical member and a the metallic elastic external cylinder cylindrical thin structure,
The elastic cylinder has a closed container structure that constitutes a pressure chamber in the cylinder, and has an incompressible fluid introduction passage for introducing an incompressible fluid into the pressure chamber.
A sheet / film forming roll.
請求項1に記載のシート・フィルム成形ロールにおいて、
前記金属製弾性外筒の筒内に熱媒を循環させる熱媒循環通路が前記非圧縮性流体導入通路とは別に形成されている
ことを特徴とするシート・フィルム成形ロール。
In the sheet / film forming roll according to claim 1,
The formed separately from the heat medium circulating passage for circulating the heating medium in the cylinder of the metallic elastic outer cylinder and the incompressible fluid inlet passage,
A sheet / film forming roll.
請求項1または請求項2に記載のシート・フィルム成形ロールにおいて、
前記弾性筒体は、金属製円筒部材と、前記金属製円筒部材の外周面に装着されたゴム状弾性体製のラバーロールとにより構成され、前記ラバーロールの外周面をもって前記金属製弾性外筒の内周面に接触している
ことを特徴とするシート・フィルム成形ロール。
In the sheet / film forming roll according to claim 1 or 2,
The elastic cylinder includes a metal cylindrical member and a rubber roll made of a rubber-like elastic body attached to an outer peripheral surface of the metal cylindrical member, and the metal elastic outer cylinder has an outer peripheral surface of the rubber roll. In contact with the inner peripheral surface of the
A sheet / film forming roll.
請求項1から請求項3のいずれか1項に記載のシート・フィルム成形ロールにおいて、
前記内筒部材の回転を前記金属製弾性外筒に伝達する歯車機構を有する、
ことを特徴とするシート・フィルム成形ロール。
In the sheet film forming roll according to any one of claims 1 to 3,
A gear mechanism for transmitting rotation of the inner cylinder member to the metal elastic outer cylinder ;
A sheet / film forming roll.
請求項1から請求項4のいずれか1項に記載のシート・フィルム成形ロールにおいて、
前記内筒部材の前記軸部が電動機と駆動連結され、前記内筒部材が前記電動機によって回転駆動される、
ことを特徴とするシート・フィルム成形ロール。
In the sheet film forming roll according to any one of claims 1 to 4,
The shaft portion of the inner cylinder member is drivingly connected to an electric motor, and the inner cylinder member is rotationally driven by the electric motor;
A sheet / film forming roll.
請求項1から請求項5のいずれか1項に記載のシート・フィルム成形ロールにおいて、
前記偏心側板を回り止めする回り止め部を有し、
前記回り止め部は前記偏心側板の周方向の回り止め位置を可変設定できる構造になっている、
ことを特徴とするシート・フィルム成形ロール。
In the sheet / film forming roll according to any one of claims 1 to 5,
A detent portion for derotating the eccentric side plate;
The detent portion has a structure that can variably set the detent position in the circumferential direction of the eccentric side plate.
A sheet / film forming roll.
請求項1から請求項6のいずれか1項に記載のシート・フィルム成形ロールを用い、前記圧力室に導入する非圧縮性流体の圧力を、シート・フィルム成形時における前記シート・フィルム成形ロールの押付力設定値に応じて制御し、押付力設定値に応じたクラウニングを行う、
ことを特徴とするシート・フィルム成形ロールのクラウニング制御方法
The sheet / film forming roll according to any one of claims 1 to 6, wherein the pressure of the incompressible fluid introduced into the pressure chamber is determined by the sheet / film forming roll at the time of forming the sheet / film. Control according to the pressing force setting value and perform crowning according to the pressing force setting value.
A method for controlling crowning of a sheet / film forming roll.
請求項1から請求項6いずれか項に記載のシート・フィルム成形ロールをタッチロールに適用した、
ことを特徴とするシート・フィルム成形装置。
Applying the sheet or film forming roll according to the touch roll Izu Re or one of claims 1 to 6,
A sheet / film forming apparatus characterized by that .
JP2005376029A 2005-12-27 2005-12-27 Sheet / film forming roll, crowning control method for sheet / film forming roll, and sheet / film forming apparatus Expired - Fee Related JP4721896B2 (en)

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US11/614,223 US7846367B2 (en) 2005-12-27 2006-12-21 Sheet or film-forming roll, sheet or film-forming apparatus and crowning control method
DE102006061040A DE102006061040B4 (en) 2005-12-27 2006-12-22 Web or film forming roll, web or film forming device, and crowning control process
KR1020060133621A KR100815646B1 (en) 2005-12-27 2006-12-26 Sheet or film-forming roll, sheet or film-forming apparatus and crowning control method
TW095149026A TWI314508B (en) 2005-12-27 2006-12-26 Sheet or film-forming roll, sheet or film-forming apparatus and crowning control method
CNB2006101562302A CN100546800C (en) 2005-12-27 2006-12-27 Thin slice or film form roll, thin slice or film former and the control method that arches upward

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US20070155606A1 (en) 2007-07-05
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