JP4506448B2 - Container foreign matter detection device - Google Patents

Container foreign matter detection device Download PDF

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JP4506448B2
JP4506448B2 JP2004362167A JP2004362167A JP4506448B2 JP 4506448 B2 JP4506448 B2 JP 4506448B2 JP 2004362167 A JP2004362167 A JP 2004362167A JP 2004362167 A JP2004362167 A JP 2004362167A JP 4506448 B2 JP4506448 B2 JP 4506448B2
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container
foreign matter
conveyor
foreign
containers
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JP2006170736A (en
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淳 三浦
輝美 小川
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Hitachi Plant Technologies Ltd
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Description

本発明は容器内異物検出装置に係り、特に、液体が封入された透明な容器を搬送しながら撮像手段で容器を撮像し、容器内における異物を画像処理によって検出する容器内異物検出装置の容器搬送に関するものである。   The present invention relates to an in-container foreign object detection device, and more particularly, to a container of an in-container foreign object detection device that images a container with an imaging means while transporting a transparent container in which liquid is sealed, and detects the foreign matter in the container by image processing. Concerning transportation.

飲料水などを封止した容器内へ混入する異物の主たるものは、容器を成形製作する段階での容器材料の破片とか内容物の液体を充填する装置の部品や部品破片である。容器内に異物が混入することは殆ど発生しないが、人体への悪影響の可能性があることから、発生頻度に関わらず確実に発見、除去することが必要である。   The main foreign substances mixed in a container sealed with drinking water or the like are a part of a container material or a part of a part filled with a liquid of contents at the stage of forming and manufacturing the container. Although almost no foreign matter is mixed in the container, there is a possibility of adverse effects on the human body. Therefore, it is necessary to reliably detect and remove it regardless of the frequency of occurrence.

従来の全数検査としては人の目視に頼ったものであるが、異物検出の見逃しが発生する可能性があり、検査の自動化が求められる。そこで人の目視に代えて、容器厚みの変化がある透明な容器に照明光を照射し、撮像手段で得た容器の映像から画像処理によって容器内に混入した異物を検出する装置が種々提案されている。   Although the conventional 100% inspection relies on human visual inspection, there is a possibility that foreign object detection may be overlooked, and automation of the inspection is required. In view of this, various devices have been proposed for irradiating a transparent container with a change in container thickness with illumination light, and detecting foreign matter mixed in the container by image processing from the image of the container obtained by the imaging means. ing.

このとき先ず、撮像した映像内に存在する容器位置を特定しなければならない。人の目視による認識と違い、映像内において背景となる明るさと異なる明るい箇所を容器部分として判別する。つまり、画像処理を行なう上では明るさの違いで判別することになる。検査したい容器は映像内に1個全体や2個全体の1個単位で含まれていることが望ましく、2個目が半分だけ映り込んだ場合では判別誤りを発生しやすくなる。   At this time, first, the position of the container present in the captured image must be specified. Unlike the human visual recognition, a bright portion different from the background brightness in the video is determined as the container portion. That is, when performing image processing, it is determined by the difference in brightness. It is desirable that the container to be inspected is contained in one unit of one whole or two in the video, and when the second half is reflected, it becomes easy to generate a discrimination error.

従って、検査性能を維持するには、容器間の隙間を確保し容器間隔を一定にしておくための整列機構を持たせる必要がある。   Therefore, in order to maintain the inspection performance, it is necessary to provide an alignment mechanism for ensuring a gap between the containers and keeping the container interval constant.

この種容器内異物検出装置を示すとともに、隙間無く連続してつながった容器を一定間隔に整列させる従来技術を示すものとして、下記特許文献1がある。   Japanese Patent Application Laid-Open Publication No. 2003-228867 discloses a conventional technique for showing this kind of foreign matter detection apparatus in a container and aligning containers connected continuously without a gap at a constant interval.

この従来技術では、隙間無く連続した容器を一定間隔に整列させるために、螺旋状の溝を持つスクリュウ型フィーダを使っている。具体的には、多数の容器は搬送コンベア上に載り、この搬送コンベアで押し進まれながらスクリュウ型フィーダの溝に1個ずつ噛み込まれ、搬送方向に伸びた回転軸が回転するによって、溝に従って容器が隙間を作りながら分かれて撮像手段がある下流側に供給搬送されて行くようにするものである。   In this prior art, a screw type feeder having a spiral groove is used in order to align a continuous container without a gap at a constant interval. Specifically, a large number of containers are placed on a transport conveyor, and while being pushed by the transport conveyor, are bitten one by one in a groove of the screw type feeder, and the rotating shaft extending in the transport direction rotates to follow the groove. The containers are separated while creating a gap, and are supplied and conveyed to the downstream side where the imaging means is located.

スクリュウ型フィーダの入口では隙間無く連続した容器も、出口ではスクリュウ型フィーダの溝のピッチで決まる間隔に1個ずつ整列している。   Containers that are continuous without gaps at the inlet of the screw feeder are also arranged one by one at the outlet at intervals determined by the pitch of the grooves of the screw feeder.

特開2004−279218号公報JP 2004-279218 A

しかしながら、上記従来技術においては、容器と溝との隙間が問題となる。隙間があれば高速に回転するスクリュウ型フィーダの溝内で容器が振れ動かされ、不安定な姿勢のままではスクリュウ型フィーダの出口で容器が転倒する場合がある。そこで容器の形状種類に対応する溝形状を持つスクリュウ型フィーダを備えておくことで、安定した搬送を行なうことができるようにしている。   However, in the above prior art, the gap between the container and the groove becomes a problem. If there is a gap, the container is swung in the groove of the screw-type feeder that rotates at high speed, and the container may fall over at the outlet of the screw-type feeder in an unstable posture. Therefore, by providing a screw-type feeder having a groove shape corresponding to the shape type of the container, stable conveyance can be performed.

従って、同一種類の容器を使った製造を連日繰り返す場合は問題無いものの、異なる種類の容器を使った製造に頻繁に切り替える場合は、その種類に見合うスクリュウ型フィーダを複数用意しておき、容器に合わせて取替作業を行ない、その調整や確認には時間を要することになる。   Therefore, although there is no problem if manufacturing using the same type of container is repeated every day, if you frequently switch to manufacturing using different types of containers, prepare multiple screw-type feeders that match the type and store them in the container. It will take time to adjust and confirm the replacement work.

それゆえ本発明の目的は、複数種類の容器が搬送されてきても容器の形状種類ごとに整列機構部品を取り替える必要がない容器内異物検出装置を提供することにある。   Therefore, an object of the present invention is to provide an in-container foreign object detection device that does not require replacement of alignment mechanism parts for each shape type of container even when a plurality of types of containers are conveyed.

上記の目的を達成する本発明装置の特徴とするところは、液体が封入された透明な容器を搬送しながら撮像手段で容器を撮像し、容器内における異物を画像処理によって検出する容器内異物検出装置において、搬送路の撮像手段を設置した位置より上流側に搬送されてくる容器を整列させるとともに該撮像手段を通り過ぎる容器の移動速度よりも遅い速度で該容器を移動させる整列搬送手段を設けたことにある。   The device of the present invention that achieves the above object is characterized in that the container is imaged by the imaging means while transporting the transparent container in which the liquid is sealed, and the foreign object detection in the container is detected by image processing. In the apparatus, there is provided an aligning / conveying means for aligning the containers conveyed upstream from the position where the imaging means for the conveying path is installed and moving the containers at a speed slower than the moving speed of the containers passing through the imaging means. There is.

本発明によれば、搬送路は整列搬送手段の出口より下流の撮像手段を通り過ぎるまでは整列搬送手段を通過する速度以上の速さで容器を搬送することになるので、整列搬送手段において整列した容器は整列搬送手段の出口において互いに所望の間隔を保つようになり、撮像手段を通り過ぎる容器の移動速度と整列搬送手段での容器の移動速度の速度差で容器相互の間隔が決まる。   According to the present invention, the container is transported at a speed higher than the speed of passing through the aligning and conveying means until the conveying path passes through the imaging means downstream from the outlet of the aligning and conveying means. The containers are kept at a desired distance from each other at the exit of the aligning / conveying means, and the distance between the containers is determined by the difference between the moving speed of the containers passing through the imaging means and the moving speed of the containers in the aligning / conveying means.

従って、容器の形状種類ごとに整列機構部品を取り替える必要がなく、同一の整列機構部品を用いて複数種類の容器を整列搬送させることができる。それにより撮像手段で得た容器1個単位の映像を画像処理して、高い検査性能で異物検出をすることができる。   Therefore, it is not necessary to replace the alignment mechanism component for each shape type of the container, and a plurality of types of containers can be aligned and conveyed using the same alignment mechanism component. Thereby, the image of the container unit obtained by the imaging means can be image-processed, and foreign matter can be detected with high inspection performance.

以下、図1乃至図13に示す第一の実施形態について説明する。   The first embodiment shown in FIGS. 1 to 13 will be described below.

図1は第一の実施形態である容器内異物検出装置10の概略構成を示す上面図、図2はその側面図である。   FIG. 1 is a top view showing a schematic configuration of a container foreign matter detecting device 10 according to the first embodiment, and FIG. 2 is a side view thereof.

図1,図2に示すように、容器内異物検出装置10は搬入部R1,整列搬送部R2,第一検出部R3,第二検出部R4,不良容器除去部R5、および搬出部R6から構成されている。なお、図1において右側の搬入部R1から左側の搬出部R6に向かう方向を搬送方向とし、この搬送方向に直交する水平な方向を幅方向とする。   As shown in FIGS. 1 and 2, the container foreign matter detection device 10 includes a carry-in part R1, an alignment transport part R2, a first detection part R3, a second detection part R4, a defective container removal part R5, and a carry-out part R6. Has been. In FIG. 1, the direction from the right carry-in portion R1 to the left carry-out portion R6 is defined as a transport direction, and a horizontal direction orthogonal to the transport direction is defined as a width direction.

透明なPET製の容器1は、搬入部R1で入口搬送コンベア11上に順次搭載されて連続して搬送される。入口搬送コンベア11は、搭載した容器1を整列搬送部R2から第一検出部R3を経て第二検出部R4の入口部まで搬送することができるようになっており、入口搬送コンベア11上の容器を搭載する部分は樹脂製あるいはゴム製である。容器1には主に薬品や飲料である液体の内容物が既に充填されており、さらに容器蓋2で封止されている。   The transparent PET containers 1 are sequentially loaded on the entrance transport conveyor 11 at the carry-in portion R1 and are continuously transported. The entrance conveyor 11 is configured to be able to transport the mounted containers 1 from the alignment transport unit R2 through the first detection unit R3 to the entrance of the second detection unit R4. The portion for mounting is made of resin or rubber. The container 1 is already filled with liquid contents, mainly chemicals and beverages, and further sealed with a container lid 2.

異物検出は、容器1が容器蓋2で封止された後に実施され、異物検出を実施する工程では容器表面に光学的障害となる印刷物などは存在せず、異物検出において良品と判定され
た容器に対してのみ印刷物などを貼る場合が多い。また、本実施形態で対象とする容器と内容物(容器内に封入してある液体)はともに透明なものであるが、無色透明に限らず、有色透明、また一般の環境光では不透明とされる場合であっても、光透過の度合いに応じて異物検出の対象とすることができる。
The foreign object detection is performed after the container 1 is sealed with the container lid 2, and in the process of performing the foreign object detection, there is no printed matter that becomes an optical obstacle on the surface of the container, and the container determined to be a non-defective product in the foreign object detection. There are many cases where printed matter is affixed only to. In addition, the container and contents (liquid sealed in the container) targeted in the present embodiment are both transparent, but are not limited to colorless and transparent, and are colored and transparent, and are opaque in general ambient light. Even if it is a case, it can be made into the object of a foreign material detection according to the degree of light transmission.

容器1に混入する異物としては、図3(a),(b)に示すように、容器1の液中に浮遊する浮遊異物D1と底部に沈澱する沈澱異物D2と液面に浮上する浮上異物D3に分かれ、浮上異物D3は浮遊異物D1や沈澱異物D2などより少ない。   As shown in FIGS. 3A and 3B, the foreign matter mixed in the container 1 is a floating foreign matter D1 floating in the liquid of the container 1, a precipitated foreign matter D2 settled on the bottom, and a floating foreign matter floating on the liquid surface. Dividing into D3, the floating foreign matter D3 is less than the floating foreign matter D1, the settled foreign matter D2, and the like.

図1に戻って、ストッパ12を設けてあり、このストッパ12は、製造ライン全体の搬送上の都合や異物検出装置の都合などの容器1を異物検出装置内に搬送する必要が無い場合に、容器1の投入を強制的に停止するようにしている。   Returning to FIG. 1, a stopper 12 is provided, and this stopper 12 is used when it is not necessary to transport the container 1 into the foreign matter detection device such as the convenience of transportation of the entire production line or the convenience of the foreign matter detection device. The charging of the container 1 is forcibly stopped.

入口搬送コンベア11上を移動してくる容器1は、容器整列部R2において幅方向に並置させた1対の容器整列コンベア14によって容器側面を幅方向の両側から挟み込みながら搬送する。   The containers 1 moving on the entrance conveyor 11 are conveyed while being sandwiched from both sides in the width direction by a pair of container alignment conveyors 14 juxtaposed in the width direction in the container alignment portion R2.

各容器整列コンベア14は、容器1を挟む側に図4に示すごとく、ゴム製での内部が中空のかまぼこ状になったグリッパ15を多数個連続して備えており、左右の隙間の管理だけで、丸型や角型といった容器形状の違い、容器表面の起伏の有無に関わらず挟み込むことができるようになっている。   As shown in FIG. 4, each container alignment conveyor 14 is provided with a number of continuous grippers 15 made of rubber and having a hollow, semi-cylindrical shape as shown in FIG. 4. Therefore, it can be inserted regardless of the difference in container shape such as a round shape or a square shape and the presence or absence of undulations on the surface of the container.

容器1の側面起伏が大きい容器、あるいは線対称となっていない容器に対しては、図5に示す山状のグリッパ15aが適している。また、容器の側面が平面に近い形状の角型容器などに対しては、グリッパの接触箇所の間隔を小さくした図6に示すヒダ状のグリッパ15b、あるいはこのヒダ状先端が斜めになって容器に起伏模様に入り込まないようにした、図7に示す斜め配置のグリッパ15cが適している。確実な容器間隔を設けるためには、図8に示すゴムあるいはスポンジ製の容器形状と対になった雌型状グリッパ15dを使ってもよい。   A mountain-shaped gripper 15a shown in FIG. 5 is suitable for a container having a large side undulation of the container 1 or a container that is not line-symmetric. Further, for a rectangular container having a side surface close to a flat surface, the container has a crease-like gripper 15b shown in FIG. An inclined gripper 15c shown in FIG. 7 that does not enter the undulation pattern is suitable. In order to provide a reliable container interval, a female gripper 15d paired with a rubber or sponge container shape shown in FIG. 8 may be used.

挟み込みを行なう各容器整列コンベア14は無端状であり、一例としてそれぞれ下流側の回転軸17が駆動軸、上流側の回転軸16は従動軸としてあり、両駆動軸17は同一駆動源により同一速度で回転するように機械式に結合してある。従って、両容器整列コンベア14におけるグリッパ15を面対称に配置することにより、同期して移動する形を採ることができる。   The container alignment conveyors 14 that are sandwiched are endless. For example, the downstream rotary shaft 17 is a drive shaft, the upstream rotary shaft 16 is a driven shaft, and both drive shafts 17 are driven at the same speed by the same drive source. It is mechanically coupled to rotate at Therefore, by arranging the grippers 15 in the container alignment conveyors 14 in plane symmetry, it is possible to adopt a shape that moves in synchronization.

また、各容器整列コンベア14のそれぞれの回転軸16,17は、搬送方向での位置を変えることなく、各々右ネジと左ネジを持つ共通の一本のボールネジで直線上を幅方向にスライドできる構造になっている。ボールネジの片端には回転ハンドルを付けており、回転ハンドルの正転方向への回転で両容器整列コンベア14の隙間は小さくなり、回転ハンドルの逆転方向への回転では隙間は大きくなり、異なる容器種類への対応を極めて簡便に行なうことができる。   Further, the respective rotation shafts 16 and 17 of each container aligning conveyor 14 can be slid in the width direction on a straight line by a common ball screw having a right screw and a left screw without changing the position in the transport direction. It has a structure. A rotation handle is attached to one end of the ball screw. The rotation of the rotation handle in the forward direction reduces the gap between the container alignment conveyors 14, and the rotation of the rotation handle in the reverse direction increases the gap. Can be handled very easily.

なお、各容器整列コンベア14の前後に搬送用ガイドも固定しておけば、各容器整列コンベア14の隙間の変更と同時に搬送用ガイドの間隔も変わり、段取り替えはさらに簡便になる。   If the conveyance guides are also fixed before and after each container alignment conveyor 14, the interval between the conveyance guides is changed simultaneously with the change of the gap of each container alignment conveyor 14, and the setup change is further simplified.

入口搬送コンベア11による容器1の搬送(移動)速度V1に対し、各容器整列コンベア14で容器1を挟持した状態での容器1の移動速度V2とすると、移動速度V2は移動速度V1より遅くなるようにしてある。   Assuming that the moving speed V2 of the container 1 in a state where the containers 1 are sandwiched between the container aligning conveyors 14 with respect to the conveying (moving) speed V1 of the container 1 by the inlet transfer conveyor 11, the moving speed V2 is slower than the moving speed V1. It is like that.

このような速度関係(V2<V1)によれば、各容器整列コンベア14のグリッパ15によって挟まれた容器1は整列搬送部R2において一旦速度V2まで減速し、その後グリッパ15から容器1が開放されて再び入口搬送コンベア11の速度V1に増速される。見た目には、整列搬送部R2に入る位置までは様々な間隔であった容器1が、グリッパ15に挟まれている区間では一旦容器間隔に詰まり、容器間隔はS1まで小さくなる。次に、グリッパ15から開放された時点で最終的な間隔である所望の間隔S2になっていく。したがって、移動速度V1,V2の相対速度差によって容器間隔S2を調節することができ(容器1をグリッパ15が開放する時間に入口搬送コンベア11が速度V1で移動する距離が容器間隔S2となる)、速度V1に対して速度V2が小さいほど容器間隔S2を大きくすることができるようになる。   According to such a speed relationship (V2 <V1), the containers 1 sandwiched between the grippers 15 of the container aligning conveyors 14 are once decelerated to the speed V2 in the aligning and conveying unit R2, and then the containers 1 are released from the grippers 15. Then, the speed is again increased to the speed V1 of the entrance conveyor 11. Apparently, the containers 1 that were at various intervals up to the position where they enter the alignment transport unit R2 are temporarily clogged in the interval between the grippers 15, and the interval between the containers is reduced to S1. Next, when the gripper 15 is released, the desired interval S2, which is the final interval, is reached. Therefore, the container interval S2 can be adjusted by the relative speed difference between the moving speeds V1 and V2 (the distance that the inlet transport conveyor 11 moves at the speed V1 when the gripper 15 opens the container 1 becomes the container interval S2). The container interval S2 can be increased as the speed V2 is smaller than the speed V1.

各容器整列コンベア14が同期速度V2を持っていることにより、グリッパ15から開放された時に、容器1は静止状態を保ったまま入口搬送コンベア11で第一検出部R3に到る。即ち、容器1内においては、封入された液体の液面に波や泡が立たない静水面が維持された状態となっており、第一検出部R3や第二検出部R4での容器撮像に良好な環境を齎す。   Since each container alignment conveyor 14 has the synchronous speed V2, when it is released from the gripper 15, the container 1 reaches the first detection unit R3 by the entrance conveyor 11 while being kept stationary. That is, in the container 1, the liquid surface of the sealed liquid is in a state where a hydrostatic surface free from waves and bubbles is maintained, and the first detection unit R3 and the second detection unit R4 are used for imaging the container. Make a good environment.

第一検出部R3は図3(a)に示した浮遊異物D1や浮上異物D3を検出するためのものであり、第二検出部R4は図3(b)に示した沈澱異物D2を検出するためのものである。   The first detection unit R3 is for detecting the floating foreign matter D1 and the floating foreign matter D3 shown in FIG. 3 (a), and the second detection unit R4 is for detecting the precipitated foreign matter D2 shown in FIG. 3 (b). Is for.

第一検出部R3には撮像手段20を設けてあり、装置架台F(図2参照)上にハロゲンランプを持つ照明光源21を設置してある。   An imaging means 20 is provided in the first detection unit R3, and an illumination light source 21 having a halogen lamp is installed on the apparatus base F (see FIG. 2).

撮像手段20は、図9に示すように、照明光源21からの光をライトガイド22を経由して入口搬送コンベア11の片側(幅方向)に設置した照明光照射手段23から容器1の側方に照射する。照明光源21としてはハロゲンランプの他に蛍光燈,LED,EL,白熱灯,メタルハライドランプ,赤外光ランプ,紫外光ランプ,面発光型照明装置などの中から選択して使う。   As shown in FIG. 9, the imaging unit 20 is configured to receive the light from the illumination light source 21 through the light guide 22 on the side of the container 1 from the illumination light irradiation unit 23 installed on one side (width direction) of the entrance conveyor 11. Irradiate. The illumination light source 21 is selected from a fluorescent lamp, LED, EL, incandescent lamp, metal halide lamp, infrared light lamp, ultraviolet light lamp, surface emitting illumination device, etc. in addition to a halogen lamp.

ライトガイド22の内部は数百本程度の光ファイバを束ねた状態であり、照明光照射手段23で光ファイバを分け、各光ファイバの先端は直線状に配置し固定している。光ファイバの先端では光が一定の広がり角度を持つため、照明光照射手段23との距離が大きくなるに従い、直線状から徐々に広がりを持つ矩形状の透過照明光L1となる。   The inside of the light guide 22 is in a state where several hundred optical fibers are bundled, and the optical fibers are divided by the illumination light irradiating means 23, and the tips of the optical fibers are linearly arranged and fixed. Since the light has a constant spread angle at the tip of the optical fiber, it becomes a rectangular transmitted illumination light L1 gradually spreading from a straight line as the distance to the illumination light irradiation means 23 increases.

容器1と反対の側方には、容器1を撮像する撮像カメラ24を複数配置してある。照明光照射手段23と撮像カメラ24が存在する浮遊異物検出位置P1に容器1が到着したことは、入口搬送コンベア11の上方に配置した容器検知センサ25で検知し、検知結果に基づいて撮像カメラ24で撮像し、図11の異物検出制御部40で画像処理を行なう。   On the side opposite to the container 1, a plurality of imaging cameras 24 that image the container 1 are arranged. The arrival of the container 1 at the floating foreign matter detection position P1 where the illumination light irradiation means 23 and the imaging camera 24 exist is detected by the container detection sensor 25 arranged above the entrance transport conveyor 11, and the imaging camera is based on the detection result. 24, and image processing is performed by the foreign object detection control unit 40 of FIG.

容器検知センサ25の種類としては光反射光式のほかにも、光透過光式や超音波式のものを用いても良い。   As the type of the container detection sensor 25, a light transmission type or an ultrasonic type may be used in addition to the light reflection type.

撮像カメラ24は、視野の広さから認識すべき異物サイズを計算し、カメラの解像度との兼ね合いで設置台数を決める。図9では上下に2台設置しており、容器1の上半分と下半分を分割して撮像するようにした例である。別々に撮像しておいて、撮像後に異物検出制御部40で合成処理を行ない、境界線を判別して一つの画像としても良い。   The imaging camera 24 calculates the size of a foreign object to be recognized from the width of the field of view, and determines the number of installations in consideration of the resolution of the camera. FIG. 9 shows an example in which two units are installed at the top and bottom, and the upper half and the lower half of the container 1 are divided and imaged. It is also possible to pick up images separately, and after the image pickup, the foreign substance detection control unit 40 performs composition processing to discriminate the boundary line to form one image.

図2において、第一検出部R3を通過した後、容器1は撮像手段30を備えた第二検出部R4における容器挟持コンベア31の上流側先端に達する。   In FIG. 2, after passing through the first detection unit R <b> 3, the container 1 reaches the upstream end of the container sandwiching conveyor 31 in the second detection unit R <b> 4 provided with the imaging means 30.

容器挟持コンベア31の構成は整列搬送部R2における容器整列コンベア14と同様なもので、容器1の両側面を挟み込みながら搬送できるようになっている。左右隙間の調節も同様に共通のボールネジに取り付けた回転ハンドルによって行なう。また、両容器挟持コンベア31は同期した速度を持つ構成として機械的に結合してある。   The configuration of the container sandwiching conveyor 31 is the same as that of the container aligning conveyor 14 in the aligning and transporting section R2, and it can be transported while sandwiching both side surfaces of the container 1. The left and right clearances are similarly adjusted with a rotating handle attached to a common ball screw. Moreover, both the container clamping conveyors 31 are mechanically coupled as a configuration having a synchronized speed.

入口搬送コンベア11に容器1を搭載した状態での容器1の移動速度V1と容器挟持コンベア31で容器を挟持した状態での容器1の移動速度V3は等しくなるようにしてあり(移動速度V1=移動速度V3)、従って第一検出部R3での容器間隔S2はそのま維持された状態となっている。   The moving speed V1 of the container 1 in the state where the container 1 is mounted on the entrance conveyor 11 and the moving speed V3 of the container 1 in the state where the container is held by the container holding conveyor 31 are made equal (moving speed V1 = The moving speed V3), and hence the container interval S2 in the first detection unit R3, is maintained as it is.

第二検出部R4には、入口搬送コンベア11のように容器1を搭載するコンベアが存在しない。従って、容器挟持コンベア31で挟持された容器1は浮いた状態にある。   In the second detection unit R4, there is no conveyor on which the containers 1 are mounted unlike the entrance transport conveyor 11. Therefore, the container 1 clamped by the container clamping conveyor 31 is in a floating state.

図10に示すように、容器挟持コンベア31で構成する搬送路の下方に容器1の底部を撮像するための撮像手段30の撮像カメラ32を設けてあり、装置架台F(図2参照)上にハロゲンランプを持つ照明光源33を設置してある。   As shown in FIG. 10, the imaging camera 32 of the imaging means 30 for imaging the bottom part of the container 1 is provided below the conveyance path constituted by the container sandwiching conveyor 31, and is provided on the apparatus mount F (see FIG. 2). An illumination light source 33 having a halogen lamp is installed.

搬送路の上方には照明光源33からの光が、ライトガイド34を経由して照明光照射手段35から容器1の上方から照射している。照明光源33としては、照明光源21と同様のものを使えばよい。   Light from the illumination light source 33 is irradiated from above the container 1 from the illumination light irradiation means 35 via the light guide 34 above the conveyance path. What is necessary is just to use the thing similar to the illumination light source 21 as the illumination light source 33. FIG.

ライトガイド34内の光ファイバの先端は、照明光照射手段35において直下を向けて容器1の真上でリング状に固定してある。浮遊異物検出の場合と同様に、光ファイバの先端では光が一定の広がり角度を持つ。このため、照明光照射手段35と距離が大きくなるに従い、沈澱異物検出の場合はリング状から徐々に円状の透過照明光L2となる。このとき、照明光照射手段35では光ファイバの先端がリング状配置であることから、不透明な材料の場合もある容器蓋2の影を容器の底側に投影することはなく、異物検出における障害とはならない。容器蓋2の影が容器の底側に投影される影響を一層避けるために、照明光照射手段35におけるリング状配置直径は容器蓋2より大きくしておくことが良い。   The tip of the optical fiber in the light guide 34 is fixed in a ring shape directly above the container 1 with the illumination light irradiation means 35 facing directly below. As in the case of floating foreign object detection, light has a certain spread angle at the tip of the optical fiber. For this reason, as the distance from the illumination light irradiating means 35 increases, in the case of detecting a precipitated foreign substance, the transmitted illumination light L2 gradually becomes circular from the ring shape. At this time, since the tip of the optical fiber is arranged in a ring shape in the illumination light irradiation means 35, the shadow of the container lid 2, which may be an opaque material, is not projected on the bottom side of the container, and an obstacle in foreign object detection It will not be. In order to further avoid the influence of the shadow of the container lid 2 being projected on the bottom side of the container, the ring-shaped arrangement diameter in the illumination light irradiation means 35 is preferably made larger than the container lid 2.

この実施形態では、搬送コンベア11の下方に1個の撮像カメラ32を配置しているが、複数の撮像カメラによって映像を拡大し分割して撮像しても良い。   In this embodiment, one imaging camera 32 is arranged below the conveyor 11. However, the image may be enlarged and divided by a plurality of imaging cameras.

撮像カメラ32と照明光照射手段35が存在する沈澱異物検出位置P2に容器1が到着したことは、入口搬送コンベア11の上方に配置した容器検知センサ36で検知し、検知結果に基づいて撮像カメラ32で撮像し、図11の異物検出制御部40で画像処理を行なう。   The arrival of the container 1 at the foreign substance detection position P2 where the imaging camera 32 and the illumination light irradiation means 35 are present is detected by the container detection sensor 36 disposed above the entrance conveyor 11 and the imaging camera is based on the detection result. 32, and image processing is performed by the foreign object detection control unit 40 of FIG.

ここで、異物検出制御部40について説明する。   Here, the foreign object detection control unit 40 will be described.

図11において、浮遊異物検査位置P1や沈澱異物検査位置P2での容器検知センサ25,36における検知結果は、I/Oインタフェース41を介して主演算器42で把握し、シャッタ信号制御部43及びカメラコントローラ44により撮像カメラ24,32のシャッタ信号に反映する。シャッタ信号に基づいて撮像カメラ24,32で容器1の映像を撮像し、カメラコントローラ44からカメラインターフェース45を介して画像処理を行なう画像情報記憶部46に一旦蓄積し、主演算器42のプログラム上で異物を抽出する処理を行なう。撮像画像や撮像画像に対して既に処理を施した映像は画像処理モニタ47に表示する。また、装置の起動、停止、エラーは操作スイッチ48や表示ランプ49で管理し、これらの管理や映像の画像処理を含めた装置全体の稼動状況管理を主演算器42と主記憶部50で担っている。この装置全体の稼動状況はモニタ51に表示している。   In FIG. 11, the detection results of the container detection sensors 25 and 36 at the floating foreign substance inspection position P1 and the settled foreign substance inspection position P2 are grasped by the main computing unit 42 via the I / O interface 41, and the shutter signal control unit 43 and Reflected in the shutter signals of the imaging cameras 24 and 32 by the camera controller 44. Based on the shutter signal, the imaging cameras 24 and 32 capture images of the container 1 and temporarily store them in the image information storage unit 46 that performs image processing from the camera controller 44 via the camera interface 45. The process which extracts a foreign material with is performed. The captured image and the video that has already been processed are displayed on the image processing monitor 47. In addition, the start, stop, and error of the apparatus are managed by the operation switch 48 and the display lamp 49, and the operation status management of the entire apparatus including the management and image processing of the video is performed by the main computing unit 42 and the main storage unit 50. ing. The operation status of the entire apparatus is displayed on the monitor 51.

図12に、浮遊異物D1を内部に含む容器1を撮像カメラ24で得て、合成した映像の一例を示している。図12(a)は濃淡画像M1、図12(b)は図12(a)の濃淡画像M1を画像処理した後の二値化画像M2である。   FIG. 12 shows an example of a synthesized image obtained by obtaining the container 1 containing the floating foreign substance D1 with the imaging camera 24. FIG. 12A shows a grayscale image M1, and FIG. 12B shows a binarized image M2 after the grayscale image M1 of FIG.

濃淡画像M1において、容器範囲内の縦横の線は容器1の側壁部における容器起伏の影響を受けることによる暗部の発生跡である。照明光によって、この暗部の起伏模様をできるだけ無くし、図12(b)の二値化画像M2のごとく画像処理により容器1の輪郭とその周辺部とを白黒に分け、容器領域内での黒物体の有無を検索する。黒物体が異物画像MD1であり、この異物画像MD1が存在すれば不良容器、存在しなければ良品容器と判定して、内部データで管理しておく。   In the grayscale image M1, vertical and horizontal lines in the container range are traces of dark parts due to the influence of container undulations on the side wall of the container 1. The undulation pattern in the dark part is eliminated as much as possible by the illumination light, and the outline of the container 1 and its peripheral part are divided into black and white by image processing as in the binarized image M2 in FIG. Search for the presence or absence of. If the black object is the foreign object image MD1, and this foreign object image MD1 exists, it is determined as a defective container, and if it does not exist, it is determined as a non-defective container, and is managed with internal data.

図13には、沈澱異物D2を内部に含む容器1を撮像カメラ32で撮像した映像の一例を示している。図13(a)は濃淡画像N1であり、図13(b)は図13(a)の濃淡画像N1を画像処理した後の二値化画像N2である。   FIG. 13 shows an example of an image captured by the imaging camera 32 of the container 1 containing the precipitated foreign substance D2. FIG. 13A shows a grayscale image N1, and FIG. 13B shows a binarized image N2 after the grayscale image N1 shown in FIG.

沈澱異物D2の場合も、濃淡画像N1において、容器範囲内の放射状の線は容器1の底部における容器起伏の影響を受けることによる暗部の発生跡が存在する。しかし照明光によって、この暗部の起伏模様を無くし画像処理を行なうことにより、図13(b)のごとく容器の輪郭とその周辺部とを白黒に分け、容器領域内への黒物体の有無を検索する。   Also in the case of the precipitated foreign matter D2, in the grayscale image N1, the radial line in the container range has a dark part generated due to the influence of the container undulation at the bottom of the container 1. However, by removing the undulating pattern in the dark area with illumination light and performing image processing, the outline of the container and its peripheral part are divided into black and white as shown in FIG. 13B, and the presence or absence of a black object in the container area is searched. To do.

黒物体が異物画像ND2あり、この異物画像ND2が存在すれば不良容器、存在しなければ良品容器と判定して、浮遊異物の画像MD1と併せて内部データで管理しておく。   If the black object is a foreign object image ND2, and this foreign object image ND2 exists, it is determined as a defective container, and if it does not exist, it is determined as a non-defective container, and is managed by internal data together with the floating foreign object image MD1.

図12に示した浮遊異物D1の撮像画像M1も、図13に示した沈澱異物D2の撮像画像9も、整列搬送部R2で容器整列コンベア14によって容器間隔が一定に保たれているため、対象容器の特定が容易であり安定した画像処理が可能となっている。   Since the captured image M1 of the floating foreign material D1 shown in FIG. 12 and the captured image 9 of the settled foreign material D2 shown in FIG. 13 are kept constant by the container alignment conveyor 14 in the alignment transport unit R2, The container can be easily identified and stable image processing is possible.

図1にもどって、浮遊・浮上,沈澱の各異物検査を終えると、内部データで管理された検査結果に応じて、不良容器除去部R5で選別する。不良容器であれば、出口搬送コンベア18aの側方から容器押出しユニット60のプッシャ61によって不良容器1を容器排出コンベア18b側に押し出すことで、通常の製造ラインから排斥する。   Returning to FIG. 1, when the floating, floating, and sediment foreign matter inspections are completed, the defective container removing unit R5 sorts them according to the inspection result managed by the internal data. If it is a defective container, it will be discharged from a normal manufacturing line by pushing the defective container 1 to the container discharge conveyor 18b side by the pusher 61 of the container extrusion unit 60 from the side of the exit conveyance conveyor 18a.

あるいは、容器押出しユニット60に代えて、後工程において不良容器を排斥できるように不良容器1の目立つ位置に目印となる不良識別マークを付加しておく手段を設けても良い。   Alternatively, instead of the container push-out unit 60, a means for adding a defect identification mark as a mark at a conspicuous position of the defective container 1 may be provided so that the defective container can be rejected in a subsequent process.

浮遊異物検査位置P1,沈澱異物検査位置P2やその周囲は(図示しない)遮光カバーで囲み、容器1および撮像カメラ24,32への光学的外乱となる周囲からの光を遮断し、安定した異物の検出を行なうようにしている。   The floating foreign matter inspection position P1, the sedimentary foreign matter inspection position P2 and its surroundings are surrounded by a light shielding cover (not shown) to block the light from the surroundings which is an optical disturbance to the container 1 and the imaging cameras 24 and 32, and stable foreign matter. Is detected.

なお、入口搬送コンベア11,容器整列コンベア14,容器挟持コンベア31,出口搬送コンベア18aや容器排出コンベア18bは速度設定を必要とするほかは、常時駆動を継続するようにしてあり、格段の制御を要しないものであるので、その電気系の説明は省略する。   The inlet conveyor 11, the container aligning conveyor 14, the container holding conveyor 31, the outlet conveyor 18a and the container discharge conveyor 18b are continuously driven except that speed setting is required. Since it is not necessary, description of the electric system is omitted.

次に、容器を一定間隔で整列させる他の例となる第二の実施形態になる容器内異物検出装置10を図14で説明する。   Next, an in-container foreign object detection apparatus 10 according to a second embodiment, which is another example of aligning containers at a constant interval, will be described with reference to FIG.

図14においては、図1,図2に示したものと同一物あるいは相当物には同一符号を付けている。   In FIG. 14, the same components as those shown in FIGS.

この実施形態においては図1,図2に示した容器1の側部を挟む容器整列コンベア14に代えて、容器蓋2を側面から挟み込む容器整列コンベア14Aを用いている。   In this embodiment, instead of the container alignment conveyor 14 that sandwiches the side portion of the container 1 shown in FIGS. 1 and 2, a container alignment conveyor 14A that sandwiches the container lid 2 from the side surface is used.

容器形状は丸型,角型と様々であり、さらにサイズも様々であるのに対して、容器蓋2の形状は多くの場合似通っている。このため、容器蓋2を挟む容器整列コンベア14Aを用いることにより、あらゆる容器2に対して段取り替えの手間をさらに省くことができる利点がある。なお、容器1は第一の実施形態と同様に入口コンベア11に搭載した状態で搬送する。   The shape of the container lid 2 is various, such as a round shape and a square shape, and further, the shape of the container lid 2 is similar in many cases. For this reason, by using the container alignment conveyor 14 </ b> A that sandwiches the container lid 2, there is an advantage that it is possible to further save the trouble of changing the setup for every container 2. In addition, the container 1 is conveyed in the state mounted in the entrance conveyor 11 similarly to 1st embodiment.

容器蓋2を挟み込む容器整列コンベア14Aの速度設定も、入口搬送コンベア11の速度に対して小さくする。こうすることでグリッパによって挟まれた容器1は一旦減速し、その後グリッパから容器1が開放されて再び入口搬送コンベア11の速度に増速される。こうして、元々様々な間隔であった容器1が、容器整列コンベア14Aから出てくる段階では一定の容器間隔となる。   The speed setting of the container alignment conveyor 14 </ b> A that sandwiches the container lid 2 is also made smaller than the speed of the entrance conveyor 11. By doing so, the container 1 sandwiched between the grippers is once decelerated, and then the container 1 is opened from the gripper and again accelerated to the speed of the entrance conveyor 11. In this way, the containers 1 that were originally at various intervals become a constant container interval when they come out of the container alignment conveyor 14A.

さらに、図15により容器の側面に接触することなく一定間隔で整列させる第三の実施形態になる容器内異物検出装置10を説明する。   Furthermore, a container foreign matter detecting device 10 according to a third embodiment that is aligned at a constant interval without contacting the side surface of the container will be described with reference to FIG.

図15においても、図1,図2に示したものと同一物あるいは相当物には同一符号を付けている。   Also in FIG. 15, the same reference numerals are given to the same or equivalent parts as shown in FIG. 1 and FIG. 2.

この実施形態では、容器整列コンベア14Bが容器1を容器蓋2の上面から押し付けている。容器1の側面にはラベルなどを貼り付ける場合が多く、容器1への接触を避けたい場合に適している。容器整列コンベア14Bの高さを調整できるような(図示しない)上下移動機構を設けて、段取り替えの負担はできるだけ少なくできるようにしてある。   In this embodiment, the container alignment conveyor 14 </ b> B presses the container 1 from the upper surface of the container lid 2. In many cases, a label or the like is attached to the side surface of the container 1, which is suitable when it is desired to avoid contact with the container 1. A vertical movement mechanism (not shown) that can adjust the height of the container alignment conveyor 14B is provided so that the burden of setup change can be reduced as much as possible.

入口搬送コンベア11は、前半部11aと後半部11bからなり、容器整列コンベア14Bが容器1を押し付ける領域(押し付けを開放するまでの領域)に入口搬送コンベア11の前半部11aがあり、容器整列コンベア14Bが容器1に対する押し付けを開放する位置から下流側に入口搬送コンベア11の後半部11bがある。入口搬送コンベア11の後半部11bにおける移動速度はV1であり、前半部11aの移動速度は容器整列コンベア14Bと同期した速度のV2で、V1>V2の関係を持たせてある。   The entrance conveyor 11 includes a front half part 11a and a rear half part 11b. The front half part 11a of the entrance transport conveyor 11 is located in an area where the container alignment conveyor 14B presses the containers 1 (area until the pressing is released). There is a rear half portion 11b of the entrance transport conveyor 11 on the downstream side from the position where 14B releases the pressing against the container 1. The moving speed of the second half part 11b of the entrance conveyor 11 is V1, the moving speed of the first half part 11a is V2 synchronized with the container aligning conveyor 14B, and a relationship of V1> V2 is established.

前半部11aと後半部11bは水平部と傾斜部を持ち、水平部と傾斜部の境界を容器整列コンベア14Bが容器1に対する押し付けを開放する位置Pxとしてある。前半部11aと後半部11bにおける水平部と傾斜部は上方から見て、交互に配置してあり、従って容器整列コンベア14Bが容器1に対する押し付けを開放する位置Pxにおいて、容器1は前半部11aの水平部から後半部11bの水平部に移載される。   The front half part 11a and the rear half part 11b have a horizontal part and an inclined part, and the boundary between the horizontal part and the inclined part is a position Px where the container alignment conveyor 14B releases the pressing against the container 1. The horizontal part and the inclined part in the front half part 11a and the rear half part 11b are alternately arranged when viewed from above, so that the container 1 is located at the position Px where the container alignment conveyor 14B releases the pressing against the container 1 so that the container 1 It is transferred from the horizontal part to the horizontal part of the latter half part 11b.

入口搬送コンベア11を上方から見た場合、前半部11aを中央として後半部11bが両側になる交互配置や前半部11a−後半部11b−前半部11a−後半部11bとなる交互配置でもよい。   When the entrance conveyor 11 is viewed from above, an alternate arrangement with the front half part 11a as the center and the rear half part 11b on both sides or an alternate arrangement of the front half part 11a-the latter half part 11b-the front half part 11a-the latter half part 11b may be employed.

このような構成によれば、容器整列コンベア14Bのところで容器間隔S1であったのが、容器整列コンベア14Bから出てくる段階では拡大された一定の容器間隔S2となる。   According to such a configuration, the container interval S1 at the container alignment conveyor 14B becomes a constant and increased container interval S2 at the stage of coming out of the container alignment conveyor 14B.

さらにまた、図16により容器を一定間隔で整列させる第四の実施形態になる容器内異物検出装置10を説明する。   Furthermore, a container foreign matter detection device 10 according to a fourth embodiment that aligns containers at regular intervals will be described with reference to FIG.

なお、図16においても、図1,図2に示したものと同一物あるいは相当物には同一符号を付けている。   In FIG. 16 as well, the same or equivalent parts as those shown in FIGS. 1 and 2 are denoted by the same reference numerals.

この実施形態では、図1,図2に示した容器整列コンベア14に代えて、入口搬送コンベア11上に搭載されて搬送される容器1の側面を緩衝材がある容器押さえ板19で間欠的に挟持するようにしてある。挟持動作にはエアシリンダなどの直動要素を使い、図1,図2に示した容器整列コンベア14に比べ、簡易な構造で構成できる。   In this embodiment, instead of the container alignment conveyor 14 shown in FIGS. 1 and 2, the side surface of the container 1 mounted and conveyed on the inlet conveyance conveyor 11 is intermittently separated by a container pressing plate 19 having a buffer material. It is designed to be pinched. A linear motion element such as an air cylinder is used for the clamping operation, and it can be configured with a simpler structure than the container alignment conveyor 14 shown in FIGS.

容器押さえ板19は、一定時間間隔をおいて容器1を側方から挟み込む間欠動作を繰り返す。容器押さえ板19が押し出されて容器1が挟まれている時間では、容器1は入口搬送コンベア11上でスリップしながら停止する。そして、搬入部R1より上流側の容器は、先に停止した容器の位置に達するまでは搬送されるものの、この位置に達した後は停止させられる。容器押さえ板19が容器1を挟み込みから開放する時間では、容器1は入口搬送コンベア11上に搭載された状態で搬送される。   The container holding plate 19 repeats an intermittent operation of sandwiching the container 1 from the side at a constant time interval. During the time when the container pressing plate 19 is pushed out and the container 1 is sandwiched, the container 1 stops while slipping on the inlet conveyor 11. And although the container upstream from carrying-in part R1 is conveyed until it reaches the position of the container stopped previously, it is stopped after reaching this position. During the time when the container pressing plate 19 releases the container 1 from being sandwiched, the container 1 is transported while being mounted on the inlet transport conveyor 11.

従って、容器押さえ板19が容器1を挟み込んでいる時間と開放している時間を管理することで、整列搬送部R2における容器1の移動速度V2を設定でき、開放後の容器間隔S2を自由に設定することができる。   Therefore, by managing the time during which the container holding plate 19 sandwiches the container 1 and the time during which the container 1 is opened, the moving speed V2 of the container 1 in the alignment transport unit R2 can be set, and the container interval S2 after opening can be freely set. Can be set.

容器形状の違いに対しては、容器押さえ板19が押し出されて停止する位置を調節することで簡便に段取り替えが行なえる。   For the difference in container shape, the setup can be easily changed by adjusting the position where the container pressing plate 19 is pushed and stopped.

本発明の第一の実施形態である容器内異物検出装置の概略構成を示す上面図である。It is a top view which shows schematic structure of the foreign material detection apparatus in a container which is 1st embodiment of this invention. 図1に示した容器内異物検出装置の側面図である。It is a side view of the foreign substance detection apparatus in a container shown in FIG. 容器内での異物の存在状態を示す図である。It is a figure which shows the presence state of the foreign material in a container. 図1に示した容器内異物検出装置におけるグリッパの形状を示す図である。It is a figure which shows the shape of the gripper in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置におけるグリッパの他の形状を示す図である。It is a figure which shows the other shape of the gripper in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置におけるグリッパの他の形状を示す図である。It is a figure which shows the other shape of the gripper in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置におけるグリッパの他の形状を示す図である。It is a figure which shows the other shape of the gripper in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置におけるグリッパの他の形状を示す図である。It is a figure which shows the other shape of the gripper in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置における浮遊異物と浮上異物の検出部を示す図である。It is a figure which shows the detection part of the floating foreign material in the container foreign material detection apparatus shown in FIG. 図1に示した容器内異物検出装置における沈澱異物の検出部を示す図である。It is a figure which shows the detection part of the settled foreign material in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置における異物検出制御部の構成を説明する図である。It is a figure explaining the structure of the foreign material detection control part in the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置により浮遊異物を検出する状況を説明する図である。It is a figure explaining the condition which detects a floating foreign material by the foreign material detection apparatus in a container shown in FIG. 図1に示した容器内異物検出装置により沈澱異物を検出する状況を説明する図である。It is a figure explaining the condition which detects the foreign material settled by the foreign material detection apparatus in a container shown in FIG. 本発明の第二の実施形態である容器内異物検出装置の概略構成を示す側面図である。It is a side view which shows schematic structure of the foreign material detection apparatus in a container which is 2nd embodiment of this invention. 本発明の第三の実施形態である容器内異物検出装置の概略構成を示す側面図である。It is a side view which shows schematic structure of the foreign material detection apparatus in a container which is 3rd embodiment of this invention. 本発明の第四の実施形態である容器内異物検出装置の概略構成を示す上面図である。It is a top view which shows schematic structure of the foreign material detection apparatus in a container which is 4th embodiment of this invention.

符号の説明Explanation of symbols

1…容器
2…容器蓋
10…容器内異物検出装置
11…入口搬送コンベア
14…容器整列コンベア
18a…出口搬送コンベア
18b…容器排出コンベア
20,30…撮像手段
1 ... Container
2 ... Container lid
10 ... Foreign object detection device in container
11 ... Entrance conveyor
14 ... Container alignment conveyor
18a ... Exit conveyor
18b ... Container discharge conveyor
20, 30 ... Imaging means

Claims (3)

液体が封入された透明な容器を搬送しながら撮像手段で容器を撮像し、容器内における異物を画像処理によって検出する容器内異物検出装置において、
搬送路の撮像手段を設置した位置より上流側に搬送されてくる容器を整列させるとともに該撮像手段を通り過ぎる容器の移動速度よりも遅い速度で該容器を移動させる整列搬送手段を設け、該整列搬送手段の直後で容器内液面の静水面が維持されるうちに該容器の側方から浮遊異物を検出するための第一検出部を設け、次いで該容器の下方から沈殿異物を検出するための第二検出部を設けたことを特徴とする容器内異物検出装置。
In the container foreign matter detection device for picking up an image of the container with the imaging means while transporting the transparent container in which the liquid is sealed, and detecting the foreign matter in the container by image processing,
Alignment conveyance means for aligning the containers conveyed upstream from the position where the image pickup means on the conveyance path is installed and moving the containers at a speed slower than the movement speed of the containers passing through the image pickup means is provided . Immediately after the means, while the hydrostatic surface of the liquid level in the container is maintained, a first detection unit is provided for detecting floating foreign substances from the side of the container, and then for detecting precipitated foreign substances from below the container. container foreign matter detecting apparatus characterized in that a second detection unit.
上記請求項1に記載の容器内異物検出装置において、
該整列搬送手段は該容器の胴部もしくは蓋部を該搬送路における搬送方向に直交する幅方向の両側から挟持する1対の無端状部材と該無端状部材を同期して移動させる駆動手段を備えたものであることを特徴とする容器内異物検出装置。
In the container foreign matter detection device according to claim 1,
The aligning and conveying means includes a pair of endless members that sandwich the body or lid of the container from both sides in the width direction perpendicular to the conveying direction in the conveying path, and driving means that moves the endless members synchronously. An apparatus for detecting foreign matter in a container, comprising:
上記請求項1に記載の容器内異物検出装置において、
該整列搬送手段は該容器の胴部を該搬送路における搬送方向に直交する幅方向の両側から間欠的に挟持する1対の部材と該部材を同期して移動させる駆動手段を備えたものであることを特徴とする容器内異物検出装置。
In the container foreign matter detection device according to claim 1,
The aligning and conveying means includes a pair of members that intermittently sandwich the body of the container from both sides in the width direction orthogonal to the conveying direction in the conveying path and a driving means that moves the members synchronously. An in- container foreign object detection device characterized in that:
JP2004362167A 2004-12-15 2004-12-15 Container foreign matter detection device Expired - Fee Related JP4506448B2 (en)

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JP2007304030A (en) * 2006-05-15 2007-11-22 Hitachi Plant Technologies Ltd Apparatus for detecting foreign matter in container
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