JP4397402B2 - Exhaust purification device - Google Patents

Exhaust purification device Download PDF

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Publication number
JP4397402B2
JP4397402B2 JP2007112153A JP2007112153A JP4397402B2 JP 4397402 B2 JP4397402 B2 JP 4397402B2 JP 2007112153 A JP2007112153 A JP 2007112153A JP 2007112153 A JP2007112153 A JP 2007112153A JP 4397402 B2 JP4397402 B2 JP 4397402B2
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Prior art keywords
reducing agent
exhaust
exhaust pipe
collision
exhaust gas
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JP2007112153A
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JP2008267288A (en
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晋一郎 川北
圭司 大嶋
義明 西島
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Denso Corp
Soken Inc
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Denso Corp
Nippon Soken Inc
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Priority to JP2007112153A priority Critical patent/JP4397402B2/en
Priority to US12/104,566 priority patent/US20080256931A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/14Arrangements for the supply of substances, e.g. conduits
    • F01N2610/1453Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Description

本発明は、エンジンの排ガスを還元剤により浄化する排気浄化装置に関する。   The present invention relates to an exhaust purification device that purifies exhaust gas from an engine with a reducing agent.

従来から、エンジンの排ガスに含まれる窒素酸化物(NO)を還元剤により還元して浄化する排気浄化装置が公知である。この還元剤は、例えば、尿素水であり、尿素の分解により発生するアンモニア(NH)が、触媒によりNOと反応して無害な窒素(N)や水(HO)を生成することで、NOが浄化される。 2. Description of the Related Art Conventionally, exhaust gas purification apparatuses that reduce and purify nitrogen oxide (NO x ) contained in engine exhaust gas with a reducing agent are known. This reducing agent is, for example, urea water, and ammonia (NH 3 ) generated by decomposition of urea reacts with NO x by a catalyst to generate harmless nitrogen (N 2 ) and water (H 2 O). Thus, NO x is purified.

ところで、この排気浄化装置には、還元剤を噴射する添加弁と、噴射された還元剤を衝突により分散させる衝突分散機構とを備え、添加弁を排気管に直接装着するものがある(例えば、特許文献1参照)。この排気浄化装置によれば、添加弁の先端部は排気管の内部に突出し、還元剤は、この先端部に開口する噴孔から、直接、排気管の内部に噴射され、衝突分散機構により排ガス中に分散した後に触媒に導かれる。
このため、添加弁の先端部は、排ガスの直撃を受けて高温に加熱されるので、熱劣化したりデポジットが付着したりする虞がある。
特開2006−207395号公報
By the way, this exhaust purification device includes an addition valve that injects a reducing agent and a collision dispersion mechanism that disperses the injected reducing agent by a collision, and the addition valve is directly attached to an exhaust pipe (for example, Patent Document 1). According to this exhaust gas purification apparatus, the tip of the addition valve protrudes into the exhaust pipe, and the reducing agent is directly injected into the exhaust pipe from the injection hole opened at the tip, and the exhaust gas is discharged by the collision dispersion mechanism. After being dispersed in, it is led to the catalyst.
For this reason, since the tip of the addition valve is heated to a high temperature by being directly hit by the exhaust gas, there is a risk of thermal degradation or deposits.
JP 2006-207395 A

本発明は、上記の問題点を解決するためになされたものであり、その目的は、エンジンの排ガスを還元剤により浄化する排気浄化装置において、添加弁への排ガスの直撃を回避することにある。   The present invention has been made to solve the above-described problems, and an object of the present invention is to avoid a direct hit of exhaust gas on an addition valve in an exhaust purification device that purifies exhaust gas of an engine with a reducing agent. .

〔請求項1の手段〕
請求項1に記載の排気浄化装置は、排ガスが通る排気管と、排気管の内部に還元剤を噴射する添加弁とを備え、噴孔の開口部を有する添加弁の先端部が、排気管の内周面よりも外周側に配された状態で排気管の内部に臨む。
これにより、添加弁の先端部は、排気管の内部に突出しない状態で排気管の内部に臨むことができる。このため、添加弁は、排ガスの直撃を回避しつつ、排気管の内部に還元剤を噴射することができる。
[Means of Claim 1]
The exhaust emission control device according to claim 1 is provided with an exhaust pipe through which exhaust gas passes and an addition valve for injecting a reducing agent into the exhaust pipe, and a tip portion of the addition valve having an opening of an injection hole is an exhaust pipe. It faces the inside of the exhaust pipe in a state of being arranged on the outer peripheral side with respect to the inner peripheral surface.
Thereby, the front-end | tip part of an addition valve can face the inside of an exhaust pipe in the state which does not protrude inside the exhaust pipe. For this reason, the addition valve can inject the reducing agent into the exhaust pipe while avoiding the direct hit of the exhaust gas.

また、排気浄化装置は、排気管の内部で還元剤の噴射方向と交差する位置に配され、噴射された還元剤の衝突を受けるとともに衝突した還元剤を排ガス中に分散させる衝突分散機構を備える。そして、衝突分散機構は、噴射された還元剤の衝突を受ける衝突板であり、衝突板との衝突により還元剤を排ガス中に分散させるとともに、排気管を直進してきた排ガスに衝突板を通過させることで排ガスの流れを旋回流に変換する。
これにより、還元剤噴霧の微粒化を促進することができるので、添加弁への排ガスの直撃を回避しながら、還元剤を排ガス中に効率的に分散させることができる。また、排ガスの流れを旋回流に変換することにより、還元剤の排ガス中への分散が、さらに効率的になる。
Further, the exhaust purification device is provided with a collision dispersion mechanism that is disposed at a position intersecting the injection direction of the reducing agent inside the exhaust pipe and receives the collision of the injected reducing agent and disperses the colliding reducing agent in the exhaust gas. The The collision dispersion mechanism is a collision plate that receives the collision of the injected reducing agent, and disperses the reducing agent in the exhaust gas due to the collision with the collision plate, and allows the exhaust plate that has traveled straight through the exhaust pipe to pass through the collision plate. This converts the flow of exhaust gas into a swirling flow.
Thereby, since atomization of the reducing agent spray can be promoted, the reducing agent can be efficiently dispersed in the exhaust gas while avoiding direct hit of the exhaust gas to the addition valve. Further, by converting the flow of the exhaust gas into a swirl flow, the reducing agent is more efficiently dispersed in the exhaust gas.

〔請求項の手段〕
請求項に記載の排気浄化装置によれば、添加弁は、排気管の管壁部と一体の装着部に装着される。
これにより、排気管の一部に添加弁および衝突分散機構を装備して、1つのモジュールを構成することができる。このため、添加弁および衝突分散機構の配置の自由度を高めることができる。
[Means of claim 2 ]
According to the exhaust purification device of the second aspect , the addition valve is mounted on the mounting portion integral with the tube wall portion of the exhaust pipe.
Thereby, a part of the exhaust pipe can be equipped with the addition valve and the collision dispersion mechanism to constitute one module. For this reason, the freedom degree of arrangement | positioning of an addition valve and a collision dispersion | distribution mechanism can be raised.

〔請求項3の手段〕
請求項3に記載の排気浄化装置によれば、添加弁は、排気管の軸方向に対して垂直に還元剤を噴射するように配され、衝突分散機構は、噴孔の開口部の直下に設けられている。また、衝突板は、90度の中心角を有する略同一径の扇形板状の4つのフィンであり、4つのフィンは、添加弁が還元剤を噴射する方向を鉛直下方とみなすと、直進してきた排ガスの流れに垂直な排気管の内部断面を4等分した左上、右上、右下、左下の各々の領域に配されている。そして、左上のフィンおよび右下のフィンは、各々の扇形の2辺の内で左右方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられ、右上のフィンおよび左下のフィンは、各々、上下方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられている。
これにより、噴射された還元剤を確実に衝突分散機構に衝突させて分散効率を高めることができる。
[Means of claim 3]
According to the exhaust purification device of the third aspect, the addition valve is arranged so as to inject the reducing agent perpendicularly to the axial direction of the exhaust pipe, and the collision dispersion mechanism is located directly below the opening of the injection hole. Is provided. The impingement plate is four fan-shaped plate fins having a central angle of 90 degrees and substantially the same diameter, and the four fins go straight when the direction in which the addition valve injects the reducing agent is regarded as vertically downward. The exhaust pipe perpendicular to the flow of the exhaust gas is divided into four areas in the upper left, upper right, lower right, and lower left, respectively. The upper left fin and the lower right fin are provided so as to rotate and incline to the downstream side with one side parallel to the left-right direction as the rotation center among the two sides of each sector shape. The upper right fin and the lower left fin Are provided so as to be inclined to the downstream side with one side parallel to the vertical direction as the center of rotation.
Thereby, the injected reducing agent can be reliably caused to collide with the collision dispersion mechanism to increase the dispersion efficiency.

最良の形態1の排気浄化装置は、排ガスが通る排気管と、排気管の内部に還元剤を噴射する添加弁とを備え、噴孔の開口部を有する添加弁の先端部が、排気管の内周面よりも外周側に配された状態で排気管の内部に臨む。
また、この排気浄化装置は、排気管の内部で還元剤の噴射方向と交差する位置に配され、噴射された還元剤の衝突を受けるとともに衝突した還元剤を排ガス中に分散させる衝突分散機構を備える。
そして、衝突分散機構は、噴射された還元剤の衝突を受ける衝突板であり、衝突板との衝突により還元剤を排ガス中に分散させるとともに、排気管を直進してきた排ガスに衝突板を通過させることで排ガスの流れを旋回流に変換する。
The exhaust emission control device of the best mode 1 includes an exhaust pipe through which exhaust gas passes, and an addition valve that injects a reducing agent into the exhaust pipe, and the tip of the addition valve having an opening of an injection hole is provided on the exhaust pipe. It faces the inside of the exhaust pipe in a state of being arranged on the outer peripheral side with respect to the inner peripheral surface.
In addition, this exhaust purification device is arranged at a position intersecting the injection direction of the reducing agent inside the exhaust pipe, and receives a collision dispersion mechanism that receives the collision of the injected reducing agent and disperses the colliding reducing agent in the exhaust gas. Prepare.
The collision dispersion mechanism is a collision plate that receives the collision of the injected reducing agent, and disperses the reducing agent in the exhaust gas due to the collision with the collision plate, and allows the exhaust plate that has traveled straight through the exhaust pipe to pass through the collision plate. This converts the flow of exhaust gas into a swirling flow.

そして、この排気浄化装置によれば、添加弁は、排気管の管壁部と一体の装着部に装着される。また、添加弁は、排気管の軸方向に対して垂直に還元剤を噴射するように配され、衝突分散機構は、噴孔の開口部の直下に設けられている。
また、衝突板は、90度の中心角を有する略同一径の扇形板状の4つのフィンであり、4つのフィンは、添加弁が還元剤を噴射する方向を鉛直下方とみなすと、直進してきた排ガスの流れに垂直な排気管の内部断面を4等分した左上、右上、右下、左下の各々の領域に配されている。そして、左上のフィンおよび右下のフィンは、各々の扇形の2辺の内で左右方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられ、右上のフィンおよび左下のフィンは、各々、上下方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられている。
And according to this exhaust gas purification device, the addition valve is mounted on the mounting portion integral with the tube wall portion of the exhaust pipe. The addition valve is arranged so as to inject the reducing agent perpendicular to the axial direction of the exhaust pipe, and the collision dispersion mechanism is provided immediately below the opening of the injection hole.
The impingement plate is four fan-shaped plate fins having a central angle of 90 degrees and substantially the same diameter, and the four fins go straight when the direction in which the addition valve injects the reducing agent is regarded as vertically downward. The exhaust pipe perpendicular to the flow of the exhaust gas is divided into four areas in the upper left, upper right, lower right, and lower left, respectively. The upper left fin and the lower right fin are provided so as to rotate and incline to the downstream side with one side parallel to the left-right direction as the rotation center among the two sides of each sector shape. The upper right fin and the lower left fin Are provided so as to be inclined to the downstream side with one side parallel to the vertical direction as the center of rotation.

〔実施例1の構成〕
実施例1の排気浄化装置1の構成を、図1および図2を用いて説明する。
排気浄化装置1は、エンジンの排ガスに還元剤を噴射供給して排ガスに含まれる窒素酸化物(NO)を還元して浄化するものである。還元剤は、例えば、尿素水であり、尿素の分解により発生するアンモニア(NH)が、触媒によりNOと反応して無害な窒素(N)や水(HO)を生成することで、NOが浄化される。
[Configuration of Example 1]
The configuration of the exhaust emission control device 1 according to the first embodiment will be described with reference to FIGS. 1 and 2.
The exhaust emission control device 1 supplies and supplies a reducing agent to exhaust gas from an engine to reduce and purify nitrogen oxides (NO x ) contained in the exhaust gas. The reducing agent is, for example, urea water, and ammonia (NH 3 ) generated by decomposition of urea reacts with NO x by a catalyst to generate harmless nitrogen (N 2 ) and water (H 2 O). Thus, NO x is purified.

排気浄化装置1は、排ガスが通る排気管2と、排気管2の内部に還元剤を噴射する添加弁3と、所定のタンク4から還元剤を吸引して添加弁3の方に吐出する供給ポンプ5と、噴射された還元剤を衝突により排ガス中に分散させる衝突分散機構6と、添加弁3や供給ポンプ5等の作動を制御する電子制御装置(ECU)7とを備える。
なお、ECU7は、制御機能および演算機能を有するCPU、ROMおよびRAM等の記憶装置、入力装置ならびに出力装置等により構成される周知のマイクロコンピュータである。
The exhaust gas purification apparatus 1 includes an exhaust pipe 2 through which exhaust gas passes, an addition valve 3 that injects a reducing agent into the exhaust pipe 2, and a supply that sucks the reducing agent from a predetermined tank 4 and discharges it toward the addition valve 3. A pump 5, a collision dispersion mechanism 6 that disperses the injected reducing agent in the exhaust gas by collision, and an electronic control unit (ECU) 7 that controls the operation of the addition valve 3, the supply pump 5, and the like are provided.
The ECU 7 is a well-known microcomputer including a CPU having a control function and an arithmetic function, a storage device such as a ROM and a RAM, an input device, an output device, and the like.

排気管2は、触媒よりも上流側の排ガス流路の一部を形成する。また、排気管2は、軸方向の長さが10cm程度となるように管壁部10が設けられ、さらに、管壁部10の両端に他の排ガス流路部材との接続部をなすフランジ11が設けられている。そして、排気管2に添加弁3が装着されるとともに衝突分散機構6が設けられることで、排気管2、添加弁3および衝突分散機構6は1つのモジュールを構成する。   The exhaust pipe 2 forms a part of the exhaust gas flow channel upstream of the catalyst. Further, the exhaust pipe 2 is provided with a tube wall portion 10 so that the length in the axial direction is about 10 cm, and further, flanges 11 forming connection portions with other exhaust gas flow path members at both ends of the tube wall portion 10. Is provided. The addition pipe 3 is attached to the exhaust pipe 2 and the collision dispersion mechanism 6 is provided, so that the exhaust pipe 2, the addition valve 3 and the collision dispersion mechanism 6 constitute one module.

ここで、添加弁3が装着される装着部12は、管壁部10と一体に設けられて、排気管2の軸方向に垂直かつ図2の図示上方に突出する筒状をなす。そして、装着部12の内部は、排気管2の内部に連通しており、添加弁3は、装着部12の内部に先端部13が挿入された状態で排気管2に装着される。   Here, the attachment portion 12 to which the addition valve 3 is attached is provided integrally with the tube wall portion 10 and has a cylindrical shape perpendicular to the axial direction of the exhaust pipe 2 and protruding upward in FIG. The inside of the mounting portion 12 communicates with the inside of the exhaust pipe 2, and the addition valve 3 is mounted on the exhaust pipe 2 with the tip portion 13 inserted in the mounting portion 12.

添加弁3は、供給ポンプ5から吐出された還元剤を内部に受け入れるとともに、受け入れた還元剤を先端部13に導いて先端に開口する噴孔(図示せず)から噴射する。ここで、添加弁3は、排気管2の軸方向に対して垂直に還元剤を噴射するように装着部12に装着されている。また、添加弁3の先端部13は、上記のように装着部12の内部に収容され、管壁部10の内周面よりも外周側に存在するように配されて排気管2の内部に臨む。   The addition valve 3 receives the reducing agent discharged from the supply pump 5 inside, and guides the received reducing agent to the tip portion 13 and injects it from an injection hole (not shown) opened at the tip. Here, the addition valve 3 is mounted on the mounting portion 12 so as to inject the reducing agent perpendicular to the axial direction of the exhaust pipe 2. Further, the distal end portion 13 of the addition valve 3 is accommodated inside the mounting portion 12 as described above, and is arranged so as to be present on the outer peripheral side with respect to the inner peripheral surface of the tube wall portion 10. Come on.

なお、添加弁3は、例えば、ソレノイドコイル(図示せず)への通電により生じる磁気吸引力により弁体(図示せず)を駆動して噴孔を開放する電磁ソレノイド弁である。また、添加弁3の内部に供給された還元剤の内で噴射されなかった還元剤は、タンク4に戻される。   The addition valve 3 is, for example, an electromagnetic solenoid valve that opens a nozzle hole by driving a valve body (not shown) by a magnetic attractive force generated by energizing a solenoid coil (not shown). Further, the reducing agent that has not been injected among the reducing agents supplied into the addition valve 3 is returned to the tank 4.

衝突分散機構6は、噴孔の開口部の直下、すなわち排気管2の内部で還元剤の噴射方向と交差する位置に設けられ、例えば、90度の中心角を有する略同一径の4つの扇形板状のフィン16、17、18、19を衝突板として有するThe collision dispersion mechanism 6 is provided immediately below the opening of the nozzle hole, that is, at a position that intersects the injection direction of the reducing agent inside the exhaust pipe 2, and has, for example, four sectors of approximately the same diameter having a central angle of 90 degrees. Plate-like fins 16 , 17 , 18 , 19 are provided as collision plates .

4つのフィン16、17、18、19は、図2(a)に示す排気管2の円状の内部断面を4等分した左上、右上、右下、左下の各々の領域に配されている。そして、左上、右下のフィン16、18は、各々の扇形の2辺の内で左右方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられ、右上、左下のフィン17、19は、各々、上下方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられている。このため、排ガスの流れは、衝突分散機構6を通過することにより、排気管2の軸方向に直進する直線流から周方向に旋回する旋回流に変換される。   The four fins 16, 17, 18, and 19 are arranged in each of the upper left, upper right, lower right, and lower left regions obtained by dividing the circular inner cross section of the exhaust pipe 2 shown in FIG. . The upper left and lower right fins 16 and 18 are provided so as to rotate and tilt to the downstream side with one side parallel to the left-right direction as the rotation center among the two sides of each fan shape. , 19 are provided so as to rotate and incline downstream with one side parallel to the vertical direction as the center of rotation. For this reason, the flow of exhaust gas passes through the collision dispersion mechanism 6 and is converted from a linear flow straight in the axial direction of the exhaust pipe 2 to a swirl flow swirling in the circumferential direction.

ここで、装着部12は、図2(a)の図示右側に偏在するように設けられており、還元剤の噴射方向は主に右下のフィン18と交差する。このため、噴射された還元剤は、フィン18に衝突し、添加弁3の直下に向かう方向から排気管2の軸方向を下流側に向かう方向に進行方向を変える。そして、下流側に向かう還元剤は、排ガスの旋回流に乗り排ガス中に分散しながら触媒に導かれる。   Here, the mounting portion 12 is provided so as to be unevenly distributed on the right side of FIG. 2A, and the reducing agent injection direction mainly intersects with the lower right fin 18. For this reason, the injected reducing agent collides with the fins 18 and changes the traveling direction from the direction directly below the addition valve 3 to the direction toward the downstream side of the axial direction of the exhaust pipe 2. Then, the reducing agent heading downstream is guided to the catalyst while being dispersed in the exhaust gas by swirling the exhaust gas.

〔実施例1の効果〕
実施例1の排気浄化装置1は、排ガスが通る排気管2と、排気管2の内部に還元剤を噴射する添加弁3とを備え、噴孔が開口する添加弁3の先端部13は、管壁部10の内周面よりも外周側に存在するように配されて排気管2の内部に臨む。
これにより、添加弁3の先端部13は、排気管2の内部に突出しない状態で排気管2の内部に臨むことができる。このため、添加弁3は、排ガスの直撃を回避しつつ、排気管2の内部に還元剤を噴射することができる。
[Effect of Example 1]
The exhaust emission control device 1 according to the first embodiment includes an exhaust pipe 2 through which exhaust gas passes, and an addition valve 3 that injects a reducing agent into the exhaust pipe 2. It is arranged so as to be present on the outer peripheral side of the inner peripheral surface of the tube wall portion 10 and faces the inside of the exhaust pipe 2.
Thereby, the front-end | tip part 13 of the addition valve 3 can face the inside of the exhaust pipe 2 in the state which does not protrude inside the exhaust pipe 2. FIG. For this reason, the addition valve 3 can inject the reducing agent into the exhaust pipe 2 while avoiding the direct hit of the exhaust gas.

また、排気浄化装置1は、噴射された還元剤の衝突を受けるとともに衝突した還元剤を排ガス中に分散させる衝突分散機構6を備え、衝突分散機構6は、排気管2の内部で還元剤の噴射方向と交差する位置に配される。
これにより、還元剤噴霧の微粒化を促進することができるので、還元剤を排ガス中に効率的に分散させることができる。
The exhaust emission control device 1 also includes a collision dispersion mechanism 6 that receives a collision of the injected reducing agent and disperses the collided reducing agent in the exhaust gas, and the collision dispersion mechanism 6 includes the reducing agent inside the exhaust pipe 2. It is arranged at a position that intersects the injection direction.
Thereby, since atomization of a reducing agent spray can be accelerated | stimulated, a reducing agent can be efficiently disperse | distributed in waste gas.

また、排気管2に添加弁3が装着されるとともに衝突分散機構6が設けられることで、排気管2、添加弁3および衝突分散機構6は1つのモジュールを構成する。
これにより、添加弁3および衝突分散機構6の配置の自由度を高めることができる。
Further, the addition pipe 3 is attached to the exhaust pipe 2 and the collision dispersion mechanism 6 is provided, so that the exhaust pipe 2, the addition valve 3 and the collision dispersion mechanism 6 constitute one module.
Thereby, the freedom degree of arrangement | positioning of the addition valve 3 and the collision dispersion | distribution mechanism 6 can be raised.

また、添加弁3は、排気管2の軸方向に対して垂直に還元剤を噴射するように配され、衝突分散機構6は、噴孔の開口部の直下に設けられている。
これにより、噴射された還元剤を確実に衝突分散機構6に衝突させて分散効率を高めることができる。
さらに、衝突分散機構6は、排ガスの流れを旋回流に変換するため、還元剤の排ガス中への分散がより効率的になる。
The addition valve 3 is arranged so as to inject the reducing agent perpendicular to the axial direction of the exhaust pipe 2, and the collision dispersion mechanism 6 is provided immediately below the opening of the injection hole.
As a result, the injected reducing agent can be reliably caused to collide with the collision dispersion mechanism 6 to increase the dispersion efficiency.
Furthermore, since the collision dispersion mechanism 6 converts the flow of the exhaust gas into a swirling flow, the reducing agent is more efficiently dispersed in the exhaust gas.

〔変形例〕
実施例1の排気浄化装置1によれば、添加弁3は、排気管2の軸方向に対して垂直に還元剤を噴射するものであったが、軸方向に対して垂直以外の傾斜角を有する方向から噴射できるように添加弁3を配してもよい。
[Modification]
According to the exhaust gas purification apparatus 1 of the first embodiment, the addition valve 3 injects the reducing agent perpendicular to the axial direction of the exhaust pipe 2, but has an inclination angle other than perpendicular to the axial direction. You may arrange | position the addition valve 3 so that it can inject from the direction which has.

排気浄化装置の構成図である。It is a block diagram of an exhaust emission control device. (a)はモジュールを流側から視た正面図であり、(b)は(a)の右側からモジュールの内部を視た側面図である。(A) is a front view of the module from the lower stream side, a side view of the interior of the module from the right side of (b) is (a).

符号の説明Explanation of symbols

1 排気浄化装置
2 排気管
3 添加弁
6 衝突分散機構
10 管壁部
12 装着部
13 先端部
DESCRIPTION OF SYMBOLS 1 Exhaust purification device 2 Exhaust pipe 3 Addition valve 6 Collision dispersion mechanism 10 Tube wall part 12 Mounting part 13 Tip part

Claims (3)

排ガスが通る排気管と、この排気管の内部に還元剤を噴射する添加弁と、
前記排気管の内部で還元剤の噴射方向と交差する位置に配され、噴射された還元剤の衝突を受けるとともに衝突した還元剤を排ガス中に分散させる衝突分散機構とを備え、
噴孔の開口部を有する前記添加弁の先端部が、前記排気管の内周面よりも外周側に配された状態で前記排気管の内部に臨み、
前記衝突分散機構は、噴射された還元剤の衝突を受ける衝突板であり、前記衝突板との衝突により還元剤を排ガス中に分散させるとともに、前記排気管を直進してきた排ガスに前記衝突板を通過させることで排ガスの流れを旋回流に変換することを特徴とする排気浄化装置。
An exhaust pipe through which exhaust gas passes, an addition valve for injecting a reducing agent into the exhaust pipe,
A collision dispersion mechanism that is disposed at a position intersecting the injection direction of the reducing agent inside the exhaust pipe, receives a collision of the injected reducing agent, and disperses the colliding reducing agent in the exhaust gas;
The tip of the addition valve having the opening of the nozzle hole faces the inside of the exhaust pipe in a state of being arranged on the outer peripheral side of the inner peripheral surface of the exhaust pipe,
The collision dispersion mechanism is a collision plate that receives a collision of the injected reducing agent, disperses the reducing agent in the exhaust gas due to the collision with the collision plate, and also applies the collision plate to the exhaust gas that has traveled straight through the exhaust pipe. An exhaust emission control device that converts a flow of exhaust gas into a swirl flow by passing the exhaust gas.
請求項1に記載の排気浄化装置において、
前記添加弁は、前記排気管の管壁部と一体の装着部に装着されることを特徴とする排気浄化装置。
The exhaust emission control device according to claim 1,
The exhaust purification apparatus according to claim 1, wherein the addition valve is attached to a mounting portion integral with a pipe wall portion of the exhaust pipe.
請求項2に記載の排気浄化装置において、
前記添加弁は、前記排気管の軸方向に対して垂直に還元剤を噴射するように配され、
前記衝突分散機構は、前記噴孔の開口部の直下に設けられ
前記衝突板は、90度の中心角を有する略同一径の扇形板状の4つのフィンであり、
前記4つのフィンは、前記添加弁が還元剤を噴射する方向を鉛直下方とみなすと、直進してきた排ガスの流れに垂直な前記排気管の内部断面を4等分した左上、右上、右下、左下の各々の領域に配され、
左上のフィンおよび右下のフィンは、各々の扇形の2辺の内で左右方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられ、
右上のフィンおよび左下のフィンは、各々、上下方向に平行な1辺を回転中心として下流側に回転傾斜するように設けられていることを特徴とする排気浄化装置。
The exhaust emission control device according to claim 2,
The addition valve is arranged to inject a reducing agent perpendicular to the axial direction of the exhaust pipe,
The collision dispersion mechanism is provided immediately below the opening of the nozzle hole ,
The collision plate is four fan-shaped fins having substantially the same diameter and a central angle of 90 degrees,
The four fins, when the direction in which the addition valve injects the reducing agent is regarded as a vertically downward direction, upper left, upper right, lower right, and the internal cross section of the exhaust pipe perpendicular to the flow of exhaust gas that has traveled straight. Arranged in each lower left area,
The upper left fin and the lower right fin are provided so as to be inclined to the downstream side with one side parallel to the left-right direction as the rotation center among the two sides of each fan shape,
The exhaust gas purification apparatus, wherein the upper right fin and the lower left fin are provided so as to rotate and incline downstream with one side parallel to the vertical direction as a rotation center .
JP2007112153A 2007-04-20 2007-04-20 Exhaust purification device Expired - Fee Related JP4397402B2 (en)

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