JP4387226B2 - Developing device, process cartridge, image forming apparatus - Google Patents

Developing device, process cartridge, image forming apparatus Download PDF

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JP4387226B2
JP4387226B2 JP2004079289A JP2004079289A JP4387226B2 JP 4387226 B2 JP4387226 B2 JP 4387226B2 JP 2004079289 A JP2004079289 A JP 2004079289A JP 2004079289 A JP2004079289 A JP 2004079289A JP 4387226 B2 JP4387226 B2 JP 4387226B2
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英樹 善波
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Ricoh Co Ltd
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Description

この発明は、像担持体上の静電画像を2成分現像剤で現像する現像装置、この現像装置を用いたプロセスカートリッジや画像形成装置、このプロセスカートリッジを用いた画像形成装置に関する。 The present invention relates to a developing device that develops an electrostatic image on an image carrier with a two-component developer, a process cartridge and an image forming apparatus using the developing device, and an image forming apparatus using the process cartridge.

回転可能な非磁性円筒及び該非磁性円筒の内部にあって、複数の磁極を形成するための磁石を不動に設置した磁界発生手段を備えた現像ローラと、磁性キャリアと現像物質である非磁性トナーより成る2成分現像剤を収容する現像容器と、該現像容器にあって上記2成分現像剤を攪拌搬送する攪拌搬送手段と、前記現像ローラを囲うケース部材とを有し、上記現像剤を上記非磁性円筒の回転により搬送し、像担持体上の静電潜像を磁気ブラシ現像する2成分現像装置がある(例えば、特許文献1、2参照)。   A non-magnetic toner that is a non-magnetic toner that is a non-magnetic toner that is a rotatable non-magnetic cylinder and a magnetic roller and a magnetic substance generating means in which a magnet for forming a plurality of magnetic poles is immovably installed. A developer container that contains the two-component developer, a stirring / conveying means that stirs and conveys the two-component developer in the developer container, and a case member that surrounds the developing roller. There is a two-component developing device that conveys by rotation of a nonmagnetic cylinder and develops an electrostatic latent image on an image carrier with a magnetic brush (see, for example, Patent Documents 1 and 2).

これらの現像装置は、前記2成分現像剤(以下、単に現像剤という)を収容する現像容器と、現像担持体である現像ローラと、これに内包されるマグネットローラとを備えている。この現像ローラについて、マグネットローラに設けられた複数の磁極のうち、前記現像容器の最も近くに配置された磁極は、磁力を前記現像容器内部まで到達させるように構成され、この磁力によって現像容器から汲み上げられて現像ローラの表面に担持された現像剤は、現像ローラの回転に伴って規制ブレード等の規制部材との対向位置を通過する際にその層厚が規制される。   These developing devices include a developing container that contains the two-component developer (hereinafter simply referred to as a developer), a developing roller that is a developing carrier, and a magnet roller that is included in the developing roller. Regarding the developing roller, of the plurality of magnetic poles provided on the magnet roller, the magnetic pole disposed closest to the developing container is configured to reach the inside of the developing container. The developer pumped up and carried on the surface of the developing roller is regulated in its layer thickness when it passes through a position facing a regulating member such as a regulating blade as the developing roller rotates.

そして、感光体ドラム等の潜像担持体と、現像ローラとが対向する現像位置まで搬送され、この潜像担持体上の潜像にトナーを静電的に付着させる。現像位置を通過した現像剤は、その後、現像ローラに内包されるマグネットローラのうち、互いに隣合う同極の磁極同士によって作られる反発磁界によって両磁極のおよそ中間位置の磁力がほとんどゼロになる部分でマグネットの拘束力から解放されて現像ローラの表面から離脱する。現像ローラから離脱した現像剤は、現像容器内を移動してくる現像剤と混合攪拌され、改めて現像ローラで汲み上げられて上記サイクルを繰り返す。   Then, the toner is conveyed to a developing position where a latent image carrier such as a photosensitive drum and a developing roller face each other, and toner is electrostatically attached to the latent image on the latent image carrier. The developer that has passed through the developing position is a portion where the magnetic force at the middle position between the two magnetic poles becomes almost zero due to the repulsive magnetic field created by the magnetic poles of the same polarity adjacent to each other among the magnet rollers included in the developing roller. And released from the surface of the developing roller by being released from the binding force of the magnet. The developer separated from the developing roller is mixed and agitated with the developer moving in the developing container, and is again pumped up by the developing roller, and the above cycle is repeated.

近年、ユーザーの機械選択の重要要因として省スペース化・印刷の高速化の占める割合は増加し、それに伴う現像装置の小型化、如いては現像ローラの小径化、それを覆うカバーの小型化、現像ローラとカバーの隙間の狭化、現像ローラ回転速度の高速化等は避けられない現状である。   In recent years, the proportion of space saving and printing speed has increased as an important factor in user machine selection, and the development device has become smaller, resulting in a smaller development roller diameter, a smaller cover to cover it, At present, it is inevitable to narrow the gap between the developing roller and the cover and increase the developing roller rotation speed.

このような省スペース・高速化構成の現像装置において、前記反発磁力で離脱した現像剤を、現像容器内を移動してくる現像剤と十分混合攪拌して、トナー濃度、トナー帯電量等をリフレッシュして繰返し現像することは困難となってきている。すなわち、反発磁力によって離脱した現像後現像剤が、十分なリフレッシュをされることなく、再び現像ローラによって汲み上げられ、現像位置まで到達して現像されてしまい、画像濃度のムラが発生し易くなっている。   In such a space-saving and high-speed developing device, the developer separated by the repulsive magnetic force is sufficiently mixed and stirred with the developer moving in the developer container to refresh the toner concentration, toner charge amount, etc. Therefore, repeated development has become difficult. That is, the developer after development separated by the repulsive magnetic force is pumped up again by the developing roller without being sufficiently refreshed, reaches the development position and is developed, and unevenness in image density is likely to occur. Yes.

特開平10−31362号公報JP-A-10-31362 特許第2660050号公報Japanese Patent No. 266050

この発明は上記の経緯に鑑みてなされたものであり、その課題は、省スペース、高速化構成の現像装置において、画像濃度ムラ等の異常画像を抑えることができる現像装置、および該現像装置を含むプロセスカートリッジや画像形成装置、および該プロセスカートリッジを本体に対して脱着可能にした画像形成装置を低コストにて提供することである。 SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object thereof is to provide a developing device capable of suppressing abnormal images such as image density unevenness in a developing device having a space-saving and high-speed configuration, and the developing device. A process cartridge and an image forming apparatus including the image forming apparatus , and an image forming apparatus in which the process cartridge can be attached to and detached from the main body at low cost.

この発明は、前記課題を達成するため以下の構成とした。
(1)回転可能な非磁性円筒及び該非磁性円筒の内部にあって、複数の磁極を形成するための磁石を不動に設置した磁界発生手段を備えた現像ローラと、磁性キャリアと非磁性トナーより成る2成分現像剤を収容する現像容器と、該現像容器にあって上記2成分現像剤を攪拌搬送する攪拌搬送手段と、前記現像ローラを囲うケース部材とを有し、前記現像剤を前記非磁性円筒の回転により搬送し、像担持体上の静電潜像を磁気ブラシ現像する2成分現像装置において、
前記磁界発生手段を構成する磁極の中で、現像位置を通過した現像剤を前記現像ローラから分離させる2つの同極性磁極の極間で反発磁界を形成し、当該反発磁界を形成させる2つの同極性の磁極のうち、前記現像ローラの回転方向下流側に位置する磁極を前記攪拌搬送手段から現像剤を汲み上げる汲み上げ磁極として利用すると共に、当該汲み上げ磁極の法線方向のピーク磁力は前記攪拌搬送手段の現像剤搬送方向上流側のほうが、下流側よりも高く設定されていることとした(請求項1)。
(2).像担持体と現像装置を含むこれら部材を一体的に支持し、画像形成装置本体に着脱可能としたプロセスカートリッジにおいて、
前記現像装置は、
回転可能な非磁性円筒及び該非磁性円筒の内部にあって、複数の磁極を形成するための磁石を不動に設置した磁界発生手段を備えた現像ローラと、磁性キャリアと非磁性トナーより成る2成分現像剤を収容する現像容器と、該現像容器にあって上記2成分現像剤を攪拌搬送する攪拌搬送手段と、前記現像ローラを囲うケース部材とを有し、前記現像剤を前記非磁性円筒の回転により搬送し、像担持体上の静電潜像を磁気ブラシ現像する2成分現像装置からなり、
前記磁界発生手段を構成する磁極の中で、現像位置を通過した現像剤を前記現像ローラから分離させる2つの同極性磁極の極間で反発磁界を形成し、当該反発磁界を形成させる2つの同極性の磁極のうち、前記現像ローラの回転方向下流側に位置する磁極を前記攪拌搬送手段から現像剤を汲み上げる汲み上げ磁極として利用すると共に、当該汲み上げ磁極の法線方向のピーク磁力は前記攪拌搬送手段の現像剤搬送方向上流側のほうが、下流側よりも高く設定されていることとした(請求項2)。
(3).像担持体及び該像担持体に上に作られた静電潜像を現像する現像手段を備えた画像形成装置において、前記現像手段が請求項1記載の現像装置であることとした(請求項3)。
(4).画像形成装置本体に対し、プロセスカートリッジを着脱可能としている画像形成装置において、前記プロセスカートリッジが請求項2記載のプロセスカートリッジであることとした(請求項4)。
In order to achieve the above object, the present invention has the following configuration.
(1) a developing roller having a rotatable nonmagnetic cylinder and a magnetic field generating means in which a magnet for forming a plurality of magnetic poles is fixedly installed, a magnetic carrier, and a nonmagnetic toner. A developer container containing the two-component developer, a stirring / conveying means for stirring and transporting the two-component developer in the developer container, and a case member surrounding the developing roller. In a two-component developing device that conveys by rotating a magnetic cylinder and develops an electrostatic latent image on an image carrier with a magnetic brush,
Among the magnetic poles constituting the magnetic field generating means, a repulsive magnetic field is formed between two magnetic poles of the same polarity that separate the developer that has passed the development position from the developing roller, and two repulsive magnetic fields are formed. Among the polar magnetic poles, the magnetic pole located downstream in the rotation direction of the developing roller is used as a pumping magnetic pole for pumping up the developer from the stirring and conveying means, and the peak magnetic force in the normal direction of the pumping magnetic pole is the stirring and conveying means towards the developer conveying direction upstream side and a Rukoto it is set higher than the downstream side (claim 1).
(2). In the process cartridge which integrally supports these members including the image carrier and the developing device and is detachable from the image forming apparatus main body,
The developing device includes:
A developing roller having a rotatable nonmagnetic cylinder and a magnetic roller generating means in which non-moving magnets for forming a plurality of magnetic poles are fixed, and a two component component comprising a magnetic carrier and a nonmagnetic toner A developer container for containing the developer; agitating and conveying means for agitating and conveying the two-component developer in the developer container; and a case member surrounding the developing roller; It consists of a two-component developing device that conveys by rotation and develops the electrostatic latent image on the image carrier with a magnetic brush.
Among the magnetic poles constituting the magnetic field generating means, a repulsive magnetic field is formed between two magnetic poles of the same polarity that separate the developer that has passed the development position from the developing roller, and two repulsive magnetic fields are formed. Among the polar magnetic poles, the magnetic pole located downstream in the rotation direction of the developing roller is used as a pumping magnetic pole for pumping up the developer from the stirring and conveying means, and the peak magnetic force in the normal direction of the pumping magnetic pole is the stirring and conveying means The upstream side in the developer transport direction is set higher than the downstream side (claim 2).
(3). An image forming apparatus comprising an image bearing member and a developing unit that develops an electrostatic latent image formed on the image bearing member, wherein the developing unit is the developing device according to claim 1. 3).
(4). In the image forming apparatus in which the process cartridge is detachable from the main body of the image forming apparatus, the process cartridge is the process cartridge according to claim 2 (claim 4).

この発明によれば、反発磁力によって離脱した現像剤を、現像容器内を移動してくる現像剤と十分混合攪拌して、リフレッシュすることにより、また、汲み上げ磁極の法線方向のピーク磁力は攪拌搬送手段の現像剤搬送方向上流側を下流側よりも高く設定することにより、画像濃度ムラ、現像剤搬送方向上流側、下流側間での画像濃度差による異常画像を抑えることができる According to the present invention, the developer separated by the repulsive magnetic forces, sufficiently stirred and mixed with the developer coming move the developing container, Ri by the fact refresh, also the peak of the normal direction of the magnetic pole magnetic force By setting the upstream side in the developer conveying direction of the agitating and conveying means higher than the downstream side, it is possible to suppress abnormal images due to image density unevenness and image density differences between the upstream and downstream sides in the developer conveying direction .

以下、この発明の実施の形態を添付図面を参照して説明する。
(画像形成装置における画像形成プロセス)
この発明の画像成装置の一例としてカラー画像形成装置について、カラー画像を得る過程を説明する。図1において、カラー画像形成装置には中間転写ベルト11を有する転写ベルト装置10と4つの画像ステーションが配置され、各画像ステーションには像担持体としての感光体ドラム20Y、20C、20M、20Bkが設けられている。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
(Image forming process in image forming apparatus)
A process for obtaining a color image will be described for a color image forming apparatus as an example of the image forming apparatus of the present invention. In FIG. 1, the color image forming apparatus is provided with a transfer belt device 10 having an intermediate transfer belt 11 and four image stations. Each image station has a photosensitive drum 20Y, 20C, 20M, 20Bk as an image carrier. Is provided.

これら感光体ドラム20Y、20C、20M、20Bkのまわりには、それぞれ専用の帯電装置30Y、30C、30M、30Bk、現像装置50Y、50C、50M、50Bk、クリーニング装置40Y、40C、40M、40Bkが設けられている。画像形成装置本体70の上部には、図中左からトナーを補給するトナーボトル9Y、9C、9M、9Bkが配置されており、これらのトナーボトルには順にイエロー(Y)、シアン(C)、マゼンタ(M)、黒(Bk)のトナーが充填されており、ここから図示しない搬送経路を経て所定の補給量だけ各色のトナーが現像装置50Y、50C、50M、50Bkに補給される。   Around these photosensitive drums 20Y, 20C, 20M, and 20Bk, dedicated charging devices 30Y, 30C, 30M, and 30Bk, developing devices 50Y, 50C, 50M, and 50Bk, and cleaning devices 40Y, 40C, 40M, and 40Bk are provided, respectively. It has been. In the upper part of the image forming apparatus main body 70, toner bottles 9Y, 9C, 9M, and 9Bk for replenishing toner are arranged from the left in the drawing, and these toner bottles are yellow (Y), cyan (C), Magenta (M) and black (Bk) toners are filled, and toner of each color is replenished to the developing devices 50Y, 50C, 50M, and 50Bk by a predetermined replenishment amount through a conveyance path (not shown).

動作に関しては、転写紙2が給紙カセット1より給紙ローラ3によって送り出され、転写紙2の先端がレジストローラ対4まで到達すると図示しないセンサによって検知される。この検出信号でタイミングを取りながら、レジストローラ対4によって転写紙2は2次転写ローラ5と中間転写ベルト11とのニップ部に搬送される。   Regarding the operation, the transfer paper 2 is fed from the paper feed cassette 1 by the paper feed roller 3, and when the leading edge of the transfer paper 2 reaches the registration roller pair 4, it is detected by a sensor (not shown). While taking timing with this detection signal, the transfer paper 2 is conveyed to the nip portion between the secondary transfer roller 5 and the intermediate transfer belt 11 by the registration roller pair 4.

予め帯電装置30Y、30C、30M、30Bkによって一様に帯電された感光体ドラム20Y、20C、20M、20Bkは、光書込み装置8によりレーザー光にて露光走査され、感光体ドラム20Y、20C、20M、20Bk上に静電潜像が作られる。   The photosensitive drums 20Y, 20C, 20M, and 20Bk uniformly charged in advance by the charging devices 30Y, 30C, 30M, and 30Bk are exposed and scanned with laser light by the optical writing device 8, and the photosensitive drums 20Y, 20C, and 20M are scanned. , An electrostatic latent image is formed on 20 Bk.

各静電潜像は、それぞれ各色の現像装置50Y、50C、50M、50Bkにより現像され、感光体ドラム20Y、20C、20M、20Bk表面にイエロー、シアン、マゼンタ、黒のトナー像が形成される。   The electrostatic latent images are developed by the developing devices 50Y, 50C, 50M, and 50Bk for the respective colors, and yellow, cyan, magenta, and black toner images are formed on the surfaces of the photosensitive drums 20Y, 20C, 20M, and 20Bk.

次に1次転写ローラ12Y、12C、12M、12Bkに電圧が印加され、感光体ドラム20Y、20C、20M、20Bk上のトナーが、中間転写ベルト11上に順次転写されていく。この時各色の作像動作は、そのトナー像が中間転写ベルト11の同じ位置に重ねて転写されるように、中間転写ベルト11の回転方向での上流側から下流側に向けてタイミングをずらして実行される。   Next, a voltage is applied to the primary transfer rollers 12Y, 12C, 12M, and 12Bk, and the toner on the photosensitive drums 20Y, 20C, 20M, and 20Bk is sequentially transferred onto the intermediate transfer belt 11. At this time, the image forming operation of each color is performed by shifting the timing from the upstream side to the downstream side in the rotation direction of the intermediate transfer belt 11 so that the toner image is transferred to the same position on the intermediate transfer belt 11. Executed.

中間転写ベルト11上に形成された重ねトナー画像は、2次転写ローラ5の位置まで搬送され、転写紙2に2次転写される。各色のトナー像が転写された転写紙2は、定着装置6に搬送されて熱定着され、排紙ローラ7により排紙されて、排紙トレイ7Tに積載される。   The superimposed toner image formed on the intermediate transfer belt 11 is conveyed to the position of the secondary transfer roller 5 and is secondarily transferred to the transfer paper 2. The transfer paper 2 onto which the toner images of the respective colors are transferred is conveyed to the fixing device 6 and thermally fixed, discharged by the paper discharge roller 7, and stacked on the paper discharge tray 7T.

なお、感光体ドラム20Y、20C、20M、20Bk上の残留トナーは、それぞれのクリーニング装置40Y、40C、40M、40Bkでクリーニングされ、その後、直流に交流成分のバイアスが重畳印加された帯電用電圧を印加する帯電装置30Y、30C、30M、30Bkによって除電と同時に帯電され、次の作像に備える。また、中間転写ベルト11上の残留トナーは、中間転写ベルトクリーニング装置13によってクリーニングされ、次の作像工程に備える。
(画像ステーション、現像装置)
ここでは、図1における画像ステーションの1つを拡大した図2、現像装置50の外観部を示した図3、図2に示したのと同じ現像装置を表した図形の上に各種寸法、磁力線等を描き表した図4等を参照して説明する。以下の説明では、現像装置50Y、50C、50M、50Bkに共通な構造の説明であるから、色の区別を表すY、C、M、Bkの各符号を除いた数字だけの符号で表示し、説明する。
The residual toner on the photoconductive drums 20Y, 20C, 20M, and 20Bk is cleaned by the respective cleaning devices 40Y, 40C, 40M, and 40Bk, and then a charging voltage in which an AC component bias is superimposed and applied to the DC is applied. The electrification devices 30Y, 30C, 30M, and 30Bk to be applied are charged simultaneously with static elimination to prepare for the next image formation. The residual toner on the intermediate transfer belt 11 is cleaned by the intermediate transfer belt cleaning device 13 to prepare for the next image forming process.
(Image station, development device)
Here, FIG. 2 is an enlarged view of one of the image stations in FIG. 1, FIG. 3 shows an external view of the developing device 50, various dimensions and magnetic field lines on the figure representing the same developing device as shown in FIG. This will be described with reference to FIG. In the following description, since it is a description of a structure common to the developing devices 50Y, 50C, 50M, and 50Bk, it is displayed with only numerals except the Y, C, M, and Bk signs that represent the color distinction, explain.

現像装置50は開口部を有するケース部材たる現像ケース55、感光体ドラム20表面に近接対向するように配置された現像ローラ51、現像ローラ51上の現像剤を一定の高さに規制するブレードからなる規制部材52、現像ローラ51の下方で対向する位置に配置される第1搬送スクリュ53とこの第1搬送スクリュ53と平行して水平方向上に並べて設けられた第2搬送スクリュ54等により構成されている。   The developing device 50 includes a developing case 55 as a case member having an opening, a developing roller 51 disposed so as to be close to and opposed to the surface of the photosensitive drum 20, and a blade that regulates the developer on the developing roller 51 to a certain height. The first conveying screw 53 disposed at a position opposed to the lower side of the developing roller 51, the second conveying screw 54 provided in parallel with the first conveying screw 53 in the horizontal direction, and the like. Has been.

前記トナーボトルより図示しない搬送経路及び補給部を経てトナーが現像容器56b(図3では図示省略、図2、4、5、9参照)内の第2搬送スクリュ54の現像剤送り方向上流側(図3における第2搬送スクリュ54上又は現像容器56b内であって矢印Aで示す現像剤送り方向の上流側、つまり左端部位)に補給される。   From the toner bottle, the toner passes through a conveyance path (not shown) and a replenishment section, and the toner is fed upstream of the second conveyance screw 54 in the developer container 56b (not shown in FIG. 3, see FIGS. 2, 4, 5, and 9) in the developer feeding direction. The toner is replenished on the second conveying screw 54 in FIG. 3 or in the developing container 56b and upstream in the developer feeding direction indicated by arrow A, that is, the left end portion.

この補給されたトナーは第2搬送スクリュ54によって現像容器56b(図3では図示省略)内を矢印A方向に送られながら、現像剤中のキャリアと混合、帯電され、図3における第2搬送スクリュ54の送り方向下流側の端部、つまり、右端部で、図示しないギヤを介して第2搬送スクリュ54と連動回転する第1搬送スクリュ53側に矢印Bに示す向きに受け渡される。この受け渡し部では仕切り板56a1が切り欠かれている。そして、今度は現像容器56a内で矢印A方向と反対の矢印C方向に送られ、その過程で、現像ローラ51に供給される。そして、矢印C方向への搬送端部、つまり、左端部で矢印Cの向きから直角方向に向きを変えた矢印Dの向きに進み、第2搬送スクリュ54に受け渡されて矢印Aの向きに送られる。この受け渡し部でも仕切り板56a1が切り欠かれている。   The replenished toner is mixed and charged with the carrier in the developer while being sent in the direction of arrow A in the developing container 56b (not shown in FIG. 3) by the second conveying screw 54, and the second conveying screw in FIG. At the end on the downstream side in the feed direction of 54, that is, the right end, it is delivered in the direction indicated by the arrow B to the first transport screw 53 side that rotates in conjunction with the second transport screw 54 via a gear (not shown). The partition plate 56a1 is cut out at the delivery portion. This time, the toner is fed in the direction of arrow C opposite to the direction of arrow A in the developing container 56a, and is supplied to the developing roller 51 in the process. Then, the conveyance end in the direction of arrow C, that is, the left end, proceeds in the direction of arrow D changed from the direction of arrow C to the right angle direction, and is transferred to the second conveyance screw 54 and in the direction of arrow A. Sent. The partition plate 56a1 is also cut out at this transfer portion.

図4に示すように、現像ローラ51は第1搬送スクリュ53に対し鉛直方向からθの角度を以って配置されている。また現像ローラ51と第1搬送スクリュ53とはδの中心間距離をもっている。本例では、感光体ドラムは外周部がOPC(optical photo conductor)からなるドラムであり、直径30mmで回転外周線速度155mm/sec、現像ローラ51は直径18mmで回転速度329rpm 、第1、第2搬送スクリュ53、54は攪拌機能も備えた撹拌搬送手段でスクリュ形状をなし外径は15mmで回転速度469rpm、θ=25.5度、δ=24.4mmである。   As shown in FIG. 4, the developing roller 51 is disposed at an angle θ from the vertical direction with respect to the first conveying screw 53. Further, the developing roller 51 and the first conveying screw 53 have a center-to-center distance of δ. In this example, the photosensitive drum is a drum whose outer peripheral portion is made of an OPC (optical photo conductor), and has a diameter of 30 mm and a rotational outer peripheral linear velocity of 155 mm / sec. The developing roller 51 has a diameter of 18 mm and a rotational velocity of 329 rpm. The conveying screws 53 and 54 are stirring and conveying means having a stirring function, have a screw shape, have an outer diameter of 15 mm, a rotational speed of 469 rpm, θ = 25.5 degrees, and δ = 24.4 mm.

現像ローラ51と第1搬送スクリュ53との水平方向での中心間距離は10mm、同鉛直方向での中心間距離は21mm、図4、図5における現像容器56aの開口幅は16mmでその上方に磁極P3、P4、及び現像ケース55の傾斜した内壁面(後述する法線ベクトルAが反射する部位)が位置している。該内壁面が水平線LL1となす傾き角βは44度であり、該内壁は現像容器56aの開口を形成する仕切り板56cの位置に及んでいる。   The distance between the centers of the developing roller 51 and the first conveying screw 53 in the horizontal direction is 10 mm, the distance between the centers in the vertical direction is 21 mm, and the opening width of the developing container 56a in FIGS. The magnetic poles P3 and P4 and the inclined inner wall surface of the developing case 55 (part where a normal vector A described later is reflected) are located. The inclination angle β between the inner wall surface and the horizontal line LL1 is 44 degrees, and the inner wall extends to the position of the partition plate 56c that forms the opening of the developing container 56a.

クリーニング装置40は開口部を有するクリーニングケース43、感光体ドラム20上の残留トナーをクリーニングする為のクリーニングブレード41、クリーニングした廃トナーを図示しない廃トナーボトルに搬送する為の廃トナースクリュ42等により構成されている。   The cleaning device 40 includes a cleaning case 43 having an opening, a cleaning blade 41 for cleaning residual toner on the photosensitive drum 20, a waste toner screw 42 for transporting the cleaned waste toner to a waste toner bottle (not shown), and the like. It is configured.

図1、図2において、転写ベルト装置10は中間転写ベルト11、感光体ドラム20上のトナー像を中間転写ベルト11に転写するための1次転写ローラ12、それらの部品を保持する中間転写ベルトケース14等にて構成されている。   1 and 2, a transfer belt device 10 includes an intermediate transfer belt 11, a primary transfer roller 12 for transferring a toner image on the photosensitive drum 20 to the intermediate transfer belt 11, and an intermediate transfer belt for holding these components. It is comprised by the case 14 grade | etc.,.

なお、帯電ローラ30Rと現像ローラ51との間の感光体ドラム20上には、光書き込み装置8からのレーザ光Lが照射されるようになっている。   The photosensitive drum 20 between the charging roller 30R and the developing roller 51 is irradiated with the laser light L from the optical writing device 8.

図4に示した磁力分布を拡大して示したのが図5である。図4、図5において、現像ローラ51のまわりには、「複数の磁極を形成するための磁石を不動に設置した磁界発生手段により磁極P1乃至磁極P5が現像スリーブ回転方向にP2、P3、P4、P5極の順に並んで構成されている。   FIG. 5 is an enlarged view of the magnetic force distribution shown in FIG. 4 and 5, around the developing roller 51, “the magnetic poles P 1 to P 5 are moved in the developing sleeve rotation direction P 2, P 3, P 4 by the magnetic field generating means in which magnets for forming a plurality of magnetic poles are fixedly installed. , P5 poles are arranged in this order.

すなわち、現像ローラ51にはその回転方向上、感光体ドラム20(像担持体)の中心へ向かうように設定されたP1極(N極)を起点として当該現像ローラ51の回転方向順にP2極(S極)、P3極(N極)、P4極(N極)、P5極(S極)の順に磁極が配置されていて、隣り合う2つの同極性磁極がP3極(N極)とP4極(N極)であり、これら2つの同極性磁極の中、現像ローラ51の回転方向下流側に位置する磁極が前記P4極(N極)である。 That is, the developing roller 51 starts from the P1 pole (N pole) set to the center of the photosensitive drum 20 (image carrier) in the rotation direction, and starts from the P2 pole (in the rotation direction of the developing roller 51). S poles), P3 poles (N poles), P4 poles (N poles), P5 poles (S poles) are arranged in this order, and two adjacent magnetic poles of the same polarity are P3 poles (N poles) and P4 poles. an (N-pole), these in two same polarity magnetic poles, the magnetic poles located downstream in the rotational direction of the developing roller 51 P4 poles (N-pole) Ru der.

これらの磁極は、現像ローラ51の法線方向の磁力であって感光体20上の潜像を現像するための現像剤を供給するのが磁極P1(N極)であり、現像位置(現像ローラ51と感光体ドラム20とが近接対向していて現像が行なわれる領域)で現像に使用された現像剤を現像ローラ51の回転との相乗作用によって現像容器56a(第1搬送スクリュ53の回り)の側に引き寄せるのが磁極P2(S極)であり、第1搬送スクリュ53から現像剤を現像ローラ51上に吸着するのが磁極P4(N極)であり、磁極P4と同極の磁極で構成して磁極P2と磁極P4の間に位置し、磁極P4との反発磁界によって磁極P2で引き寄せられた該現像剤を現像ローラ51から離脱させるのが磁極P3(N極)であり、磁極P4の磁力によって現像ローラ51表面に拘束されている現像剤を、現像剤の厚みを規制する規制部材52まで引き寄せて移動するのが磁極P5(S極)である。なお、この磁極P5は第1搬送スクリュ53により搬送される現像剤を搬送過程で汲み上げる機能も有する。また、磁極P3と磁極P4で作られる反発磁界(以下、磁極P3-4とする)は、水平方向、法線方向共に10mT以下の磁力としている。   These magnetic poles are magnetic forces in the normal direction of the developing roller 51, and supply the developer for developing the latent image on the photoconductor 20 is the magnetic pole P1 (N pole), and the developing position (developing roller) 51 and the photosensitive drum 20 are in close proximity to each other, and the developer used for development is developed in the developing container 56a (around the first conveying screw 53) by a synergistic action with the rotation of the developing roller 51. It is the magnetic pole P2 (S pole) that is attracted to this side, and the magnetic pole P4 (N pole) that attracts the developer from the first conveying screw 53 onto the developing roller 51 is the same pole as the magnetic pole P4. The magnetic pole P3 (N pole) is configured to be located between the magnetic pole P2 and the magnetic pole P4, and to release the developer attracted by the magnetic pole P2 by the repulsive magnetic field with the magnetic pole P4 from the developing roller 51. Developing low by the magnetic force of The developer that is bound to 51 surface, to move attracted to the regulating member 52 for regulating the thickness of the developer is a magnetic pole P5 (S pole). The magnetic pole P5 also has a function of pumping up the developer conveyed by the first conveying screw 53 in the conveying process. The repulsive magnetic field (hereinafter referred to as magnetic pole P3-4) formed by the magnetic pole P3 and the magnetic pole P4 has a magnetic force of 10 mT or less in both the horizontal direction and the normal direction.

図示の例では、現像ローラ51を時計の文字盤に見立てた場合、現像位置が3時の位置、磁極P1の位置が2時〜4時の位置、磁極P2の位置が12時〜2時の位置、磁極P3が10時〜12時の位置、磁極P4が8時〜9時の位置、磁極P5が5時〜7時の位置にある。なお、各磁極の法線方向のピーク位置は各磁極の円周方向の中心にある。   In the illustrated example, when the developing roller 51 is regarded as a clock face, the developing position is 3 o'clock, the magnetic pole P1 is 2 o'clock to 4 o'clock, and the magnetic pole P2 is 12 o'clock to 2 o'clock. The position of the magnetic pole P3 is from 10 o'clock to 12 o'clock, the position of the magnetic pole P4 is from 8 o'clock to 9 o'clock, and the position of the magnetic pole P5 is from 5 o'clock to 7 o'clock. The peak position in the normal direction of each magnetic pole is at the center in the circumferential direction of each magnetic pole.

図4、図5において、P3-4極の法線磁界が最も低い部位で現像ローラ51の周面に立てた法線ベクトルAが現像ローラ51を囲う現像ケース55の内壁面で反射して作られる反射ベクトルをBとする。このベクトルBが水平線LL1となす交点を中心として、該交点の左側の水平線部分を起点とし、反時計回りの向きに計ったベクトルBまでの角度を角度αとする。   4 and 5, the normal vector A raised on the peripheral surface of the developing roller 51 in the region where the normal magnetic field of the P3-4 pole is the lowest is reflected by the inner wall surface of the developing case 55 surrounding the developing roller 51. Let B be the reflected vector. The angle from the intersection of the vector B to the horizontal line LL1 to the vector B measured in the counterclockwise direction starting from the horizontal line on the left side of the intersection is defined as an angle α.

また、磁極P4の法線方向のピーク磁力をM(mT)とする。図6、図7は、角度αおよびピーク磁力Mを水準振り(値を変えて現像)したときの、それぞれモヤ状濃度ムラランク、および画像濃度ID値をまとめたものである。実験は、室温27°C、相対湿度80%および、室温10℃、相対湿度15%の環境下にてトナー補給を行ってトナー濃度を7wt%に保ちながら全面露光画像(ベタ画像)を連続20枚出力したときの画像を評価したもので、モヤ状濃度ムラの場合はランク4以上は実使用上問題無いレベルと判断できる。また、画像濃度IDはX-Rite938(米国エックスライト社)の測定器を用いて、画像中央部を測定したもので、1.40以上は実使用上問題無いと判断できる。トナーはモヤ状濃度ムラの判断がし易いブラックトナー(平均粒径6.8μm)を、キャリアは平均粒径35μmを用いた。   The peak magnetic force in the normal direction of the magnetic pole P4 is M (mT). FIGS. 6 and 7 summarize the haze density unevenness rank and the image density ID value when the angle α and the peak magnetic force M are leveled (developed with different values). In the experiment, the entire surface exposure image (solid image) was continuously 20 while supplying the toner in an environment of room temperature 27 ° C., relative humidity 80%, and room temperature 10 ° C., relative humidity 15% while maintaining the toner concentration at 7 wt%. This is an evaluation of the image when the sheet is output, and in the case of the haze density unevenness, it can be determined that rank 4 or higher is a level with no problem in actual use. The image density ID was measured at the center of the image using a measuring instrument X-Rite 938 (X-Rite, USA). As the toner, black toner (average particle size: 6.8 μm), which is easy to determine the haze density unevenness, was used.

これによると、隣接して前記現像ローラの回転方向上流側から順に配置される2つの同極性磁極P3と磁極P4の極間で形成される反発磁界の最も低い部分で現像ローラ51の周面上に立てた法線ベクトル現像ローラ51を囲うケース部材たる現像ケース55の内壁面と反射して作られる法線反射ベクトルBの向きが、前記法線ベクトル方向側の水平線LL1に対して、「角度α=0度〜70度」であり、かつ前記2つの同極性磁極P3、磁極P4の中、現像ローラ51の回転方向下流の磁極P4の法線方向のピーク磁力が35mT以上55mT以下である場合に、モヤ状濃度ムラ、および画像濃度IDが共に実使用上問題ないレベルに達する。なお、図4、図5は、実験に用いた装置の構造を実寸比率で示している。因みに、磁極P1の法線方向のピーク磁力は95mT、磁極P5の法線方向のピーク磁力は65mTである。 According to this, on the peripheral surface of the developing roller 51 at the lowest part of the repulsive magnetic field formed between the poles of the two same-polarity magnetic poles P3 and P4 that are arranged adjacently in order from the upstream side in the rotation direction of the developing roller. with respect to the normal reflection vector B direction and is, the normal vector direction of the horizontal line LL1 made reflected the inner wall surface of the case member serving developing case 55 surrounding the normal vector and the developing roller 51 stood on, “Angle α = 0 ° to 70 °” and the peak magnetic force in the normal direction of the magnetic pole P4 downstream of the developing roller 51 in the rotation direction of the developing roller 51 in the two same-polarity magnetic poles P3 and P4 is 35 mT or more and 55 mT or less. in some cases, it reaches smoke-like density unevenness, and the level image density ID is no practical problem together. 4 and 5 show the structure of the apparatus used in the experiment at the actual size ratio. Incidentally, the peak magnetic force in the normal direction of the magnetic pole P1 is 95 mT, and the peak magnetic force in the normal direction of the magnetic pole P5 is 65 mT.

法線反射ベクトルBの向き及び磁極P4のピーク磁力を上記範囲に設定することによって、現像剤の循環、すなわち現像に使われた現像剤を磁極P3-4で離脱し、離脱した現像剤が直接または現像ローラ51の上の現像ケース55の内壁に跳ね返って第1搬送スクリュ53または第1搬送スクリュ53を囲む現像容器56aに落下し、その落下位置が現像剤を汲み上げる磁極P5から離れた位置であるので、落下直後に磁極P5で吸引されることなく第1搬送スクリュ53が搬送してきた後続の現像剤と十分混合攪拌されながらさらに搬送されて再び磁極P4で汲み上げられるからである。   By setting the direction of the normal reflection vector B and the peak magnetic force of the magnetic pole P4 within the above range, the developer circulation, that is, the developer used for development is released at the magnetic pole P3-4, and the released developer is directly Alternatively, it bounces off the inner wall of the developing case 55 above the developing roller 51 and falls into the first conveying screw 53 or the developing container 56a surrounding the first conveying screw 53, and the dropping position is away from the magnetic pole P5 that pumps up the developer. This is because the first conveying screw 53 is further conveyed while being sufficiently mixed and agitated with the subsequent developer conveyed without being attracted by the magnetic pole P5 immediately after dropping, and pumped up again by the magnetic pole P4.

一方、角度αを70度より大きく設定すると、磁極P3-4で離脱した現像剤のうち、第1搬送スクリュ53を囲む現像容器56a内に落下し、第1搬送スクリュ53が搬送してきた後続の現像剤と十分混合攪拌されないで、すぐさま磁極P4または磁極P5で汲み上げられてしまうものの割合が増加する。よって、部分的にトナー濃度が低い現像剤を汲み上げてしまうことになるために、現像時にモヤ状のトナー濃度ムラを発生させてしまう。   On the other hand, when the angle α is set to be greater than 70 degrees, the developer separated by the magnetic pole P3-4 falls into the developing container 56a surrounding the first transport screw 53, and the subsequent transport that the first transport screw 53 has transported. The ratio of what is immediately pumped up by the magnetic pole P4 or the magnetic pole P5 without being sufficiently mixed and stirred with the developer increases. Therefore, a developer having a low toner concentration is partially pumped up, so that a haze-like toner density unevenness occurs during development.

また、該磁極P4の法線方向のピーク磁力Mが55mTより大きい場合は、磁極P3-4で離脱した現像剤を直接磁極P4で引っ張る力が大きくなり、現像剤が現像ローラ51上を連れ回る格好となり、同じく現像時にモヤ状のトナー濃度ムラを発生させてしまう。ピーク磁力Mが35mTよりも小さい場合、第1搬送スクリュ53の下部を囲む現像容器の現像剤を汲み上げる力が弱くなり、全体的に画像濃度IDが低くなってしまう不具合が生じる。   Further, when the peak magnetic force M in the normal direction of the magnetic pole P4 is larger than 55 mT, the force that pulls the developer separated by the magnetic pole P3-4 directly by the magnetic pole P4 is increased, and the developer is rotated on the developing roller 51. In the same manner, a haze-like toner density unevenness is generated during development. When the peak magnetic force M is smaller than 35 mT, the force of pumping up the developer in the developing container surrounding the lower portion of the first conveying screw 53 is weakened, resulting in a problem that the image density ID is lowered as a whole.

ここで、例えば高速化に適合させるために、感光体20の線速度を186mm/secにして画像出力速度を上記の1.2倍にする。それに伴い、現像ローラ51、第1搬送スクリュ53、第2搬送スクリュ54の速度も1.2倍にする。   Here, for example, in order to adapt to high speed, the linear velocity of the photoconductor 20 is set to 186 mm / sec, and the image output speed is set to 1.2 times the above. Accordingly, the speed of the developing roller 51, the first transport screw 53, and the second transport screw 54 is also increased by 1.2 times.

すると、画像右部が中央、左部に比べて濃度(ID)が低くなり、さらには全体的にモヤ状の濃度ムラを生じ易くなる。これは、第2搬送スクリュ54から第1搬送スクリュ53への現像剤の受け渡し部及び第1搬送スクリュ53から第2搬送スクリュ54への現像剤の受け渡し部の現像剤送り速度が、それぞれの搬送スクリュによる現像剤送り速度に比べて遅くなり、第1搬送スクリュ53の最上流側、すなわち図3における現像ローラ51の右側、画像右側端部(画像右側)での現像剤量が他の位置に比べて少なめになることによる。   As a result, the density (ID) is lower in the right part of the image than in the center and the left part, and further, it becomes easy to generate a haze-like density unevenness as a whole. This is because the developer transfer speeds of the developer transfer section from the second transfer screw 54 to the first transfer screw 53 and the developer transfer section of the developer transfer section from the first transfer screw 53 to the second transfer screw 54 are different from each other. The developer feeding speed by the screw becomes slower, and the developer amount at the uppermost stream side of the first conveying screw 53, that is, the right side of the developing roller 51 in FIG. Because it is less than that.

この傾向は感光体ドラム20、現像ローラ51、現像剤攪拌用の第1、第2搬送スクリュ53,54の回転速度が速い程、また現像剤の充填量が低いほど顕著になる傾向がある。   This tendency tends to become more pronounced as the rotational speed of the photosensitive drum 20, the developing roller 51, and the first and second conveying screws 53 and 54 for stirring the developer is higher, and as the developer filling amount is lower.

図8は全面露光画像を出力した際の画像上各部位の濃度を測定した結果である。磁極P4を45mT、角度αを35度としている。ただし、図3において、現像ローラ51の最上流側(画像上位置右側)のP4極の磁力のみ、45mT、47mT、50mTと水準振りしている。   FIG. 8 shows the result of measuring the density of each part on the image when the entire exposure image is output. The magnetic pole P4 is 45 mT and the angle α is 35 degrees. However, in FIG. 3, only the magnetic force of the P4 pole on the most upstream side (right side on the image position) of the developing roller 51 is leveled to 45 mT, 47 mT, and 50 mT.

この場合、磁極P4の磁力を現像ローラ51の長手方向上で異ならせている。本例では、現像ローラ51の長手方向に沿う第1搬送スクリュ53による現像剤の搬送方向の最上流側(F側)を最下流側(R側)、中央側(C側)よりも高めに設定し、現像剤を汲み上げし易くしている。これによって、画像右部と中央、左部の濃度差は小さくなる。 In this case, that has a magnetic force of the magnetic pole P4 varied over the lengthwise direction of the developing roller 51. In this example, the most upstream side (F side) in the developer transport direction by the first transport screw 53 along the longitudinal direction of the developing roller 51 is set higher than the most downstream side (R side) and the central side (C side). This makes it easy to draw up the developer. Thus, the image right portions and the center, the density difference of the left section that a small.

すなわち、2つの同極性磁極P3、P4極の中、現像ローラ51の回転方向下流側に位置する磁極P4の法線方向のピーク磁力を、現像ローラ51の長手方向の一端側から他端側にかけて部分的に異ならせることによって、第1搬送スクリュ53の下部を囲む現像容器での現像剤の容量バランスに合わせて汲み上げ量を現像ローラ53長手方向に一定に設定し、画像濃度ムラがない画像を提供することができる。   That is, the peak magnetic force in the normal direction of the magnetic pole P4 located on the downstream side in the rotation direction of the developing roller 51 among the two same-polarity magnetic poles P3 and P4 is applied from one end side to the other end side in the longitudinal direction of the developing roller 51. By making them partially different, the pumping amount is set to be constant in the longitudinal direction of the developing roller 53 in accordance with the volume balance of the developer in the developing container surrounding the lower portion of the first conveying screw 53, and an image having no image density unevenness is set. Can be provided.

図9は、この発明に係る現像装置50を、感光体ドラム20、帯電手段としての帯電ローラ30R及びその付帯設備、クリーニング手段たるクリーニング装置40などと一体的にフレームで支持してプロセスカートリッジ60として構成している。この一体的に支持しているフレームは、これまで出てきた部材で説明すれば、現像ケース55、現像容器56a、56b、クリーニングケース43などを一体化するフレームである。図9では、これらの部材を一体でつなぐフレームで示してある。   FIG. 9 shows a process cartridge 60 in which a developing device 50 according to the present invention is supported by a frame integrally with a photosensitive drum 20, a charging roller 30R as a charging means and its incidental equipment, a cleaning device 40 as a cleaning means, and the like. It is composed. The frame that is integrally supported is a frame that integrates the developing case 55, the developing containers 56a and 56b, the cleaning case 43, and the like, as described with respect to the members that have come out so far. FIG. 9 shows a frame that connects these members together.

このプロセスカートリッジ60を画像形成装置本体70に適宜の取付け基準、案内手段などを介して着脱自在な構成としている。画像形成プロセスを実行する各種ユニット部材などをプロセスカートリッジ60として一体化したことで、ユーザーやサービスマンが持ち運びし易く、また感光体ドラム20、帯電手段、現像手段、クリーニング装置等を傷つけにくく、交換操作性が良いカートリッジを提供することができる The process cartridge 60 is configured to be detachable from the image forming apparatus main body 70 through appropriate attachment standards and guide means. Since various unit members that execute the image forming process are integrated as a process cartridge 60, it is easy for users and service personnel to carry around, and the photosensitive drum 20, charging means, developing means, and cleaning device are not easily damaged and replaced. A cartridge with good operability can be provided .

図10は、各色のプロセスカートリッジ60Y、60M、60C、60Bkを画像形成装置本体70に対して着脱可能にした画像形成装置の概略図を示す。図ではプロセスカートリッジ60Y、60M、60C、60Bkを画像形成装置本体70から抜き出す(或いは装着する)途中の状態で示している。これら各プロセスカートリッジ60Y、60C、60M、60Bkはそれぞれイエロー、シアン、マゼンタ、黒の現像剤で現像できる現像装置50(この例では現像装置50Y、50C、50M、50Bk。但し、図示されず。)が入ったプロセスカートリッジである。これにより、ユニット点数が少なくメンテナンス性に優れた本体装置を提供することができる FIG. 10 is a schematic view of an image forming apparatus in which the process cartridges 60Y, 60M, 60C, and 60Bk of the respective colors are detachable from the image forming apparatus main body 70. In the figure, the process cartridges 60Y, 60M, 60C, and 60Bk are shown in the middle of being extracted (or mounted) from the image forming apparatus main body 70. Each of these process cartridges 60Y, 60C, 60M, and 60Bk can be developed with yellow, cyan, magenta, and black developers (developing devices 50Y, 50C, 50M, and 50Bk in this example, although not shown). Is a process cartridge containing. As a result, it is possible to provide a main unit with a small number of units and excellent maintainability .

カラー画像形成装置の構成を説明した図である。1 is a diagram illustrating a configuration of a color image forming apparatus. 画像ステーションの構成を説明した図である。It is a figure explaining the structure of the image station. 現像装置の外観斜視図である。1 is an external perspective view of a developing device. 現像装置の内部構成及び現像ローラまわりの磁力分布を説明した図である。FIG. 6 is a diagram illustrating an internal configuration of the developing device and a magnetic force distribution around the developing roller. 現像ローラまわりの磁力分布を説明した図である。It is a figure explaining magnetic force distribution around a developing roller. 磁極P4の法線方向ピーク磁力などを変えたときの画質を評価したデータをグラフ化した図である。It is the figure which plotted the data which evaluated the image quality when changing the normal direction peak magnetic force etc. of the magnetic pole P4. 磁極P4の法線方向ピーク磁力などを変えたときの画質を評価したデータをグラフ化した図である。It is the figure which plotted the data which evaluated the image quality when changing the normal direction peak magnetic force etc. of the magnetic pole P4. 磁極P4の法線方向ピーク磁力を現像ローラの長手方向で変えたときの画質を評価したデータをグラフ化した図である。FIG. 6 is a graph of data obtained by evaluating image quality when the normal direction peak magnetic force of the magnetic pole P4 is changed in the longitudinal direction of the developing roller. プロセスカートリッジの説明図である。It is explanatory drawing of a process cartridge. 各色用のプロセスカートリッジを画像形成装置本体に組み付ける途中の状態を説明した外観斜視図である。FIG. 3 is an external perspective view illustrating a state in the middle of assembling process cartridges for respective colors to the image forming apparatus main body.

符号の説明Explanation of symbols

51 現像ローラ
55 現像ケース
P4 磁極
51 Developing roller 55 Developing case P4 Magnetic pole

Claims (4)

回転可能な非磁性円筒及び該非磁性円筒の内部にあって、複数の磁極を形成するための磁石を不動に設置した磁界発生手段を備えた現像ローラと、磁性キャリアと非磁性トナーより成る2成分現像剤を収容する現像容器と、該現像容器にあって上記2成分現像剤を攪拌搬送する攪拌搬送手段と、前記現像ローラを囲うケース部材とを有し、前記現像剤を前記非磁性円筒の回転により搬送し、像担持体上の静電潜像を磁気ブラシ現像する2成分現像装置において、
前記磁界発生手段を構成する磁極の中で、現像位置を通過した現像剤を前記現像ローラから分離させる2つの同極性磁極の極間で反発磁界を形成し、当該反発磁界を形成させる2つの同極性の磁極のうち、前記現像ローラの回転方向下流側に位置する磁極を前記攪拌搬送手段から現像剤を汲み上げる汲み上げ磁極として利用すると共に、当該汲み上げ磁極の法線方向のピーク磁力は前記攪拌搬送手段の現像剤搬送方向上流側のほうが、下流側よりも高く設定されていることを特徴とする現像装置。
A developing roller having a rotatable nonmagnetic cylinder and a magnetic roller generating means in which non-moving magnets for forming a plurality of magnetic poles are fixed, and a two component component comprising a magnetic carrier and a nonmagnetic toner A developer container for containing the developer; agitating and conveying means for agitating and conveying the two-component developer in the developer container; and a case member surrounding the developing roller; In a two-component developing device that conveys by rotation and develops an electrostatic latent image on an image carrier with a magnetic brush,
Among the magnetic poles constituting the magnetic field generating means, a repulsive magnetic field is formed between two magnetic poles of the same polarity that separate the developer that has passed the development position from the developing roller, and two repulsive magnetic fields are formed. Among the polar magnetic poles, the magnetic pole located downstream in the rotation direction of the developing roller is used as a pumping magnetic pole for pumping up the developer from the stirring and conveying means, and the peak magnetic force in the normal direction of the pumping magnetic pole is the stirring and conveying means The developing device is characterized in that the upstream side in the developer conveying direction is set higher than the downstream side .
像担持体と現像装置を含むこれら部材を一体的に支持し、画像形成装置本体に着脱可能としたプロセスカートリッジにおいて、
前記現像装置は、
回転可能な非磁性円筒及び該非磁性円筒の内部にあって、複数の磁極を形成するための磁石を不動に設置した磁界発生手段を備えた現像ローラと、磁性キャリアと非磁性トナーより成る2成分現像剤を収容する現像容器と、該現像容器にあって上記2成分現像剤を攪拌搬送する攪拌搬送手段と、前記現像ローラを囲うケース部材とを有し、前記現像剤を前記非磁性円筒の回転により搬送し、像担持体上の静電潜像を磁気ブラシ現像する2成分現像装置からなり、
前記磁界発生手段を構成する磁極の中で、現像位置を通過した現像剤を前記現像ローラから分離させる2つの同極性磁極の極間で反発磁界を形成し、当該反発磁界を形成させる2つの同極性の磁極のうち、前記現像ローラの回転方向下流側に位置する磁極を前記攪拌搬送手段から現像剤を汲み上げる汲み上げ磁極として利用すると共に、当該汲み上げ磁極の法線方向のピーク磁力は前記攪拌搬送手段の現像剤搬送方向上流側のほうが、下流側よりも高く設定されていることを特徴とするプロセスカートリッジ。
In the process cartridge which integrally supports these members including the image carrier and the developing device and is detachable from the image forming apparatus main body,
The developing device includes:
A developing roller having a rotatable nonmagnetic cylinder and a magnetic roller generating means in which non-moving magnets for forming a plurality of magnetic poles are fixed, and a two component component comprising a magnetic carrier and a nonmagnetic toner A developer container for containing the developer; agitating and conveying means for agitating and conveying the two-component developer in the developer container; and a case member surrounding the developing roller; It consists of a two-component developing device that conveys by rotation and develops the electrostatic latent image on the image carrier with a magnetic brush.
Among the magnetic poles constituting the magnetic field generating means, a repulsive magnetic field is formed between two magnetic poles of the same polarity that separate the developer that has passed the development position from the developing roller, and two repulsive magnetic fields are formed. Among the polar magnetic poles, the magnetic pole located downstream in the rotation direction of the developing roller is used as a pumping magnetic pole for pumping up the developer from the stirring and conveying means, and the peak magnetic force in the normal direction of the pumping magnetic pole is the stirring and conveying means the process cartridge towards the developer conveyance direction upstream side, characterized that you have been set higher than the downstream side of the.
像担持体及び該像担持体に上に作られた静電潜像を現像する現像手段を備えた画像形成装置において、
前記現像手段が請求項1記載の現像装置であることを特徴とする画像形成装置。
In an image forming apparatus comprising an image carrier and developing means for developing an electrostatic latent image formed on the image carrier,
The image forming apparatus according to claim 1, wherein the developing unit is the developing device according to claim 1 .
画像形成装置本体に対し、プロセスカートリッジを着脱可能としている画像形成装置において、前記プロセスカートリッジが請求項2記載のプロセスカートリッジであることを特徴とする画像形成装置 3. An image forming apparatus according to claim 2, wherein the process cartridge is a process cartridge according to claim 2, wherein the process cartridge is detachable from the main body of the image forming apparatus .
JP2004079289A 2004-03-18 2004-03-18 Developing device, process cartridge, image forming apparatus Expired - Fee Related JP4387226B2 (en)

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