JP4314036B2 - Image forming apparatus and image forming apparatus control method - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an image forming apparatus using an electrophotographic recording system such as a copying machine or a laser printer, and is particularly configured to be detachable in a main body of a color image forming apparatus, and at least one configuration of an image forming unit The present invention relates to an image forming apparatus having a plurality of cartridges including elements and a method for controlling the image forming apparatus.
[Prior art]
As a conventional color image forming apparatus, an image forming apparatus in which a plurality of developer containing cartridges can be attached and detached is known. FIG. 9 shows a rotary type image forming apparatus that holds a plurality of conventionally known developer containing cartridges in a detachable and rotatable manner. In this system, the cartridge holding unit performs image formation by placing any one developer containing cartridge at the image forming position.
[0002]
In the rotary type color printer of FIG. 9, the photosensitive drum 10 that is an image carrier is driven in the direction indicated by the arrow by a driving unit (not shown) and is uniformly charged by the primary charger 20. Next, laser light L according to the yellow image pattern is irradiated from the exposure device 30 to the photosensitive drum 10, and a latent image is formed on the photosensitive drum 10. When the photosensitive drum 10 further advances in the direction of the arrow, among the process cartridges 40 a, b, c, d supported by the rotation support 110, for example, the cartridge 40 a containing yellow toner rotates so as to face the photosensitive drum 10. Then, the electrostatic latent image on the photosensitive drum 1 is visualized by the yellow toner of the selected process cartridge 40a. The intermediate transfer belt 50 rotates in the direction of the arrow at substantially the same speed as the photosensitive drum 10, and the toner image formed and supported on the photosensitive drum 10 is transferred to the intermediate transfer belt by the primary transfer bias applied to the primary transfer roller 80 a. Primary transfer is performed on 50 outer peripheral surfaces. By performing the above process for yellow, magenta, cyan, and black, toner images of a plurality of colors are formed on the intermediate transfer belt 50. Next, the transfer material is fed from the transfer material cassette 120 by the pickup roller 130 at a predetermined timing. At the same time, a secondary transfer bias is applied to the secondary transfer roller 80b, and the toner image is transferred from the intermediate transfer belt 50 to the transfer material.
[0003]
Further, the transfer material is conveyed to the fixing device 60 by the conveyance belt 140 and melted and fixed, whereby a color image is obtained. Further, the transfer residual toner on the intermediate transfer belt 5 is charged by the intermediate transfer cleaning roller 150 and is reversely transferred onto the photosensitive drum at the next primary transfer. On the other hand, the transfer residual toner on the photosensitive drum 1 is cleaned by the cleaning device 70.
[0004]
Here, the process cartridges 40a, 40b, 40c, and 40d are integrated with toner, a developing roller, a developing blade, and the like, and are detachable from the printer main body. In addition, each process cartridge is provided with NV (Non Volatile) RAMs 41a, 41b, 41c, 41d as a non-volatile storage unit in which information about the process cartridge and the like are stored. The read / write means 42 is provided at a position facing or contacting the NVRAM 41a, b, c, d at the position P0 where the NVRAM 41a, b, c, d faces the photosensitive drum 1. The information stored in the NVRAM is read / written when the power is turned on or after printing a predetermined number of sheets. The image forming conditions are changed according to the information, and the remaining amount of toner and the lifespan of the user are set. To let you know.
[0005]
[Problems to be solved by the invention]
However, when the NVRAM is accessed at such an image forming position (development position), it is likely to be affected by toner scattering and the development voltage, and there is a possibility that accurate data communication cannot be performed.
[0006]
That is, in a rotary type image forming apparatus, when a storage unit such as a non-volatile memory is provided in a developer containing cartridge and the life of the cartridge is to be managed, the storage unit is stored at the image forming position (development position). When trying to access, there is a possibility that communication cannot be performed accurately due to the influence of scattered developer or electric noise of the development voltage.
[0007]
SUMMARY OF THE INVENTION An object of the present invention is to improve an image forming apparatus having a plurality of cartridges that are detachable and that include at least one component of an image forming unit.
[0008]
Another object of the present invention is to provide an image forming apparatus capable of accurately accessing a storage unit provided in a cartridge including at least one component of the image forming unit, and a control method thereof. .
[0009]
Still another object of the present invention is to provide an image forming apparatus in which a cartridge having at least one component of a plurality of image forming units can be mounted, and an image forming apparatus that allows a developer containing cartridge that has reached the end of its life to be replaced immediately. And providing a control method of the image forming apparatus.
[0010]
[Means for Solving the Problems]
  The image forming apparatus according to the present invention includes a storage unit.DoA developer containing cartridge;
  The developer containing cartridgeMultiple images can be held for image formationrotationMovePossibleNaCartridge holding means;
  Access means for accessing the storage means;TheHave
  The cartridge holding means rotates and moves to a detachable attachment / detachment position when the developer storage cartridge is attached / detached,
  The access means is, A plurality of cartridges held by the cartridge holding meansDeveloper containing cartridgeAmong the storage means of the developer containing cartridge at the attachment / detachment position.It is characterized by access.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
  The image forming apparatus according to the present invention will be described below in more detail with reference to the drawings.
[0015]
<First Embodiment>
1st Embodiment concerning this invention is described with reference to FIG.1, FIG.2, FIG.3. FIG. 1 is a configuration diagram illustrating an image forming apparatus according to the present embodiment. The image forming apparatus is electrically connected to a host 103 such as a personal computer or workstation via a connector 102, and receives image data via a video interface in response to a print request signal from the host 103. Based on this image data, toner images of each color are sequentially formed from the image data separated into four colors of yellow Y, cyan C, magenta M, and black Bk, and these are superimposed on an intermediate transfer member to transfer a material such as paper. This is a rotary color printer that obtains a full-color image by batch transfer.
[0016]
In FIG. 1, reference numeral 21 denotes a photoconductive organic photosensitive drum as an electrostatic image carrier, which is driven to rotate in the direction of arrow A. The surface of the photosensitive drum 21 is uniformly charged to a predetermined dark portion potential by applying a bias to the core of a charging roller 22 as a contact charging unit. Next, scanning exposure is performed with a laser beam that is ON / OFF controlled by the exposure means 23 according to the image data of the first color (Y), and a first electrostatic latent image is formed as a bright portion potential. . The electrostatic latent image formed in this way is developed and visualized by each color developing device as developing means mounted in a rotary 24 that is a rotatable holding member. The rotary includes a first developing device 24a containing Y toner as a first color toner, a second developing device 24b containing M toner as a second color toner, and a C toner as a third color toner. Is integrated with the third developing device 24c containing the toner and the fourth developing device 24d containing the Bk toner as the fourth color toner. (In the direction of arrow B), the sleeve carrying the toner regulated to a predetermined layer thickness is driven to rotate by the motor M1, which is a drive unit, and a predetermined bias is applied to the core of the sleeve. Then, development is performed. Further, each of the developing means 24a, 24b, 24c, and 24d for Y, M, C, and Bk can be replaced separately as one process cartridge (developing cartridge) depending on the degree of wear.
[0017]
First, the first electrostatic latent image is developed and visualized by the first developing cartridge 24a containing Y toner as the first color toner. The developing method can be used regardless of contact / non-contact, but in this embodiment, a contact developing method using a non-magnetic one-component toner in which image exposure and reversal development are combined is used. The visualized toner image of the first color has releasability from the conductive elastic layer on the cylinder at the first transfer portion 26a which is a nip portion with the intermediate transfer member 25 as the second image carrier. Electrostatic transfer (primary transfer) is performed on the surface of the intermediate transfer member 25 formed from the surface layer. The intermediate transfer member 25 has a peripheral length longer than the length of the maximum transfer material that can be passed, and is pressed against the above-mentioned photosensitive drum 21 with a predetermined pressing force while being substantially equal to the peripheral speed of the photosensitive drum. Is rotated in the direction opposite to the rotation direction of the photosensitive drum 21 (each in the direction of the arrow in FIG. 3 and in the same direction at the contact portion). In the toner image formed on the surface of the photosensitive drum 21 as described above, a voltage (primary transfer bias) having a polarity opposite to the charging polarity of the toner is applied to the cylinder portion of the intermediate transfer member 25. Thus, electrostatic transfer (primary transfer) is performed on the surface of the intermediate transfer member 25.
[0018]
The toner remaining on the surface of the photosensitive drum 21 after the primary transfer is removed by the cleaning device 27 to prepare for the next latent image formation. Details of residual toner cleaning will be described later.
[0019]
The same process is repeated, and each time, a second color toner image developed with M toner, a third color toner image developed with C toner, and a fourth color toner image developed with Bk toner are sequentially provided. A color toner image is formed by transferring and laminating on the surface of the intermediate transfer member 25. Thereafter, the transfer belt 28 that has been separated from the surface of the intermediate transfer member 25 is pressed against the surface of the intermediate transfer member 25 with a predetermined pressing force and is driven to rotate. The transfer belt 28 is supported by a transfer roller 29a and a tension roller 29b. A voltage (secondary transfer bias) having a polarity opposite to the charging polarity of the toner is applied to the transfer roller 29a. The color toner image laminated on the surface of the intermediate transfer body 25 is transferred collectively (secondary transfer) onto the surface of the transfer material P conveyed to the transfer portion 26b at a predetermined timing, and the transfer material P is transferred to the fixing device 30. Then, after being fixed as a permanent image, it is discharged out of the apparatus, and a desired color print image is obtained.
[0020]
In addition, the toner remaining on the surface of the intermediate transfer body 25 after the secondary transfer is removed by the intermediate transfer body cleaning device 31 that comes into contact with the surface of the intermediate transfer body 25 at a predetermined timing.
[0021]
The rotary 24 that detachably holds the developing cartridge is configured to move in the directions of arrows D and E shown in FIG. 1, and the rotary 24 moves in the direction of arrow E when no image is formed. Stopped in the state of being. In this case, the developing cartridge is stopped at the attaching / detaching position, and the developing roller is configured not to contact the drum 21. When performing the image forming operation as described above, first, the image forming operation is started by an instruction from the host 103. When the rotary 24 rotates before image formation and the developing roller of the developing cartridge comes to the image forming position (developing position) where it abuts on the drum, the rotary 24 moves in the direction D of the arrow and the developing operation is performed. Image formation is performed. When shifting to developing with the next developing cartridge, the rotary moves in the direction of arrow E and is driven to rotate. When the next developing cartridge reaches the developing position, the rotary is moved again in the direction of arrow D to perform the developing operation. Done. The movement in the directions of arrows D and E will be described later, but is performed by driving the motor M2 by transmitting an instruction signal from the control unit 100 to the motor M2.
[0022]
As shown in FIG. 12, the configuration for moving the rotary 24 in the directions of arrows D and E is configured to be movable in the directions of arrows D and E with an axis J provided at the top of the rotary as a fulcrum. The movement is provided with a coupling cam (CAM) that pushes the plate L provided on the rotary frame W, an instruction signal from the control unit 100 is transmitted to the motor M2, and a motor that is a drive unit based on the instruction signal. By rotating the coupling cam (CAM) in the arrow direction by M2 and pushing the plate L, the rotary 24 can be moved in the directions of arrows D and E.
[0023]
In the figure, 24a, 24b, 24c and 24d are developing cartridges, and 21 is a photosensitive drum.
[0024]
FIG. 2 is a configuration diagram showing developing cartridges 24a, 24b, 24c, and 24d that contain toner of each color Y, M, C, and Bk, which are developing means according to the present embodiment. The developing cartridges 24a to 24d are shown in FIG. 1 is a structure that can be attached to and detached from a rotary color printer that is the image forming apparatus shown in FIG. In FIG. 1, the yellow developing cartridge 24a at the take-out position can be taken out in the direction of the arrow C above. In the rotary type color printer shown in FIG. 1, it is necessary to attach and detach the developing cartridge at the take-out position, and 24b and 24C which are M, C and Bk developing cartridges other than the Y developing cartridge 24a in FIG. , 24d, it is necessary to rotate the rotary holding the developing cartridge to rotate the cartridge to be taken out to the take-out position (position 24a in the figure).
[0025]
In order to simplify the description, a case where the developing cartridge 24a for Y toner is targeted will be described below, but the same applies to developing cartridges of other colors.
[0026]
The developing cartridge 24a of the present embodiment shown in FIG. 2 is a reversal developing device that stores non-magnetic one-component yellow (Y) toner as a developer in a toner storage container 32a. The developing cartridge 24a is in contact with the photosensitive drum 21 and performs development while rotating in the direction of arrow D in FIG. 2, and supplies toner to the developing roller 33a by rotating in the direction E in the figure. From a supply roller 34a as a toner supply means, a developing blade 35a as a toner regulating means for regulating the toner application amount and the charge amount on the development roller 33a, and a stirring member 36a for supplying and stirring the toner to the supply roller 34a Become.
[0027]
In the present embodiment, the developing roller 33a preferably has an elastic layer on the metal core in order to adopt a configuration in which development is performed while contacting the rigid photosensitive drum 21. Silicone rubber was used for the elastic layer, but other rubbers used for the elastic layer are generally used such as NBR rubber (NBR: nitrile rubber), butyl rubber, natural rubber, acrylic rubber, hydrin rubber, urethane rubber, etc. Rubber can be used. Usually, the hardness can be reduced by increasing the oil impregnation amount of the rubber material.
[0028]
In the case where the developing roller 33a is a single layer and a negatively chargeable toner is used from the viewpoint of imparting charge to the toner, urethane rubber, silicone rubber, NBR rubber or the like is preferably used. If a positively chargeable toner is used, fluorine rubber or the like is preferably used.
[0029]
Further, when a coating layer is provided on the outer periphery of the elastic layer in consideration of charging of the toner, a polyamide resin, a urethane resin, a silicone resin, an acrylic resin, a fluororesin, or a resin in which these are mixed is preferably used.
[0030]
As the developing blade 35a, a known toner regulating member whose contact portion with the developing roller 33a is made of metal, rubber, or a resin member can be used. In this embodiment, a resin member made of polyamide elastomer is molded on a thin plate made of phosphor bronze, and this is brought into contact with the developing roller 33a.
[0031]
The toner agitated by the agitating member 36a is supplied onto the developing roller 33a by rubbing between the developing roller 33a rotating in the arrow D direction shown in FIG. 2 and the supply roller 34a rotating in the arrow E direction. The toner on the developing roller 33a is given a desired charge amount by the developing blade 35a, the toner amount is regulated, and a predetermined amount of toner is carried on the developing roller 33a.
[0032]
When the toner carried on the developing roller 33a reaches the part where the rotary rotates during development and comes into contact with the photosensitive drum 21, that is, the developing part, a developing bias is applied to the core of the developing roller 33a. The electrostatic latent image formed on the peripheral surface of the drum 21 is reversely developed with toner carried on the surface of the developing roller 33a and visualized as a toner image.
[0033]
In the embodiment according to the present invention, the image forming apparatus is not limited to the above-described contact development method, and can be used regardless of the development method, and a known non-contact development method (jumping development or the like). May be used.
[0034]
Next, the storage units Re, Rf, Rg, and Rh provided in the developing cartridges 24a, 24b, 24c, and 24d for yellow Y, magenta M, cyan C, and black Bk of this embodiment will be described.
[0035]
The storage units Re to Rh are configured to read and write data by communicating with the reading / writing unit 242 of the main body. This method is an electromagnetic coupling type wireless communication method using an antenna (not shown), and can read and write data in the storage units Re to Rh without contact. Since communication is performed using electromagnetic waves, even if it becomes dirty with dust or toner, accurate communication is possible without being affected by the contamination.
[0036]
The storage units Re to Rh are provided on the container side surfaces of the respective cartridges. In each of the storage units Re to Rh, data such as toner color information contained in the developing means of each cartridge is stored in advance. At the cartridge attachment / detachment position in FIG. 1, the storage unit images the data in the memory via the read / write unit 242 provided inside the main body of the image forming apparatus that is disposed to face the memory that is the storage unit. Transmission / reception is possible to the control unit 100 of the forming apparatus. Based on the information received via the read / write unit 242, the control unit 100 in the image forming apparatus can identify the color of toner contained in the developing cartridge and determine the life of the cartridge.
[0037]
In FIG. 1, when it is in the position of the Y developing cartridge 24a, the information stored in the storage unit Re can be read by the control unit 100 of the apparatus main body. That is, in order to enable the control unit 100 to read and write information in the other storage units Rf to Rh, it is necessary to rotate the respective cartridges to the attachment / detachment positions and move them. Note that not only the non-contact method but also a contact type memory that communicates with the image forming apparatus main body as the storage units Re to Rh can be used.
[0038]
As information stored in the storage unit, information as shown in FIG. 10 is stored.
[0039]
For example, in the case of the Y developing cartridge 24a, in addition to the color information of the toner in the Y developing cartridge, the storage unit includes a serial number given when the Y developing cartridge is manufactured, and a page on which an image is formed using the Y developing cartridge. Count number, remaining amount of toner in the Y developing cartridge, total rotation time of the developing roller (33a in FIG. 2) of the Y developing cartridge, cartridge life information calculated from them, and information indicating that the cartridge is at the end of its life Etc. are memorized. Information similar to the storage unit of the Y development cartridge is also stored in the storage unit of the M development cartridge, the C development cartridge, and the K development cartridge.
[0040]
Here, a process at the start of use in which the developing cartridges 24a to 24d are first mounted on the main body will be described.
[0041]
In the main body of the image forming apparatus, developing cartridges 24a to 24d containing Y, M, C, and Bk toners are sequentially mounted at rotary mounting positions that are predetermined for each color.
[0042]
When the developing cartridges 24a to 24d are not attached to the main body, the control unit 100 of the image forming apparatus first rotates the rotary so that the rotary portion where the Y developing cartridge 24a is attached is at the cartridge attaching / detaching position. Let
[0043]
Next, when it is detected that the developing cartridge replacement cover (not shown) of the image forming apparatus is opened by the user, the developing cartridge is mounted in the rotary, and the replacement cover is closed again, the control unit 100 of the present image forming apparatus. By reading the color information written in the storage unit of the cartridge, it is possible to identify what color is contained in the currently mounted cartridge. When the color written in the developing cartridge is yellow (Y), that is, when the color information written in the storage unit matches the color of the image forming unit at the mounting location, The rotary is rotated so that the cartridge 24b of the M image forming unit, which is the next rotary mounting position, comes to a detachable position.
[0044]
Here, the present embodiment is characterized in that the control unit 100 can read data in a memory as a storage unit not at an image forming position (development position) but at a mounting / demounting position of the cartridge. That is, since the memory can be accessed at a position other than the image forming position (development position), data can be read without being affected by the scattering of the developed goods and the electrical noise due to the development voltage.
[0045]
Further, even if the user accidentally installs a cartridge of a different color, this can be detected immediately.
[0046]
In other words, since it is configured to read at the attachment / detachment position, the time for rotating the rotary to access the memory, which occurs when the memory is accessed at a part different from the attachment / detachment position, or in the case of incorrect attachment It is also possible to eliminate a large amount of time until the user is notified of erroneous attachment, such as time for returning to the attachment / detachment position.
[0047]
The developing cartridges 24b, 24c, and 24d for other colors are sequentially mounted in the same procedure as described above, and the developing cartridges 24b, 24c, and 24d are mounted at predetermined image forming unit mounting positions in the rotary. After the confirmation, the control unit 100 enters a ready state in which an image forming operation can be started whenever there is a print request from the host 103.
[0048]
Next, control for preventing erroneous mounting of the developing cartridge during normal use will be described.
[0049]
When the color information written in the storage units Re to Rh is detected at a predetermined timing at which the developing cartridges 24a to 24d may be inserted / removed, that is, when the developing cartridges 24a to 24d are taken out, The control unit 100 reads out at a timing such as when the power switch is turned on, and the control unit confirms that the color of the image forming unit of the currently mounted rotary matches the color information written in the memory. As described above, the image forming operation can be started after 100 confirms that the developing cartridges are correctly installed in the image forming portions of all the rotary devices by sequentially rotating the rotary to the cartridge take-out position as described above.
[0050]
In addition, when the color information read from the storage unit of the mounted developing cartridge does not match the color of the rotary image forming unit, the control unit 100 does not operate the image forming apparatus, such as a liquid crystal display of the image forming apparatus. It is also possible to issue a warning to the display device 104 that the mounting position of the developing cartridge is incorrect. As a warning, a warning text may be displayed, an LED or the like may be lit / flashed, and a warning may be issued to notify the user that the mounting location is incorrect.
[0051]
FIG. 3 is a flowchart specifically illustrating determination of the mounting position of the developing cartridge at a predetermined timing such as when the image forming apparatus is initialized when the power is turned on. The determination procedure will be described in more detail with reference to FIG.
[0052]
First, when it is detected that the developing cartridge is attached to the Y image forming portion in the rotary of the color printer main body in the standby state (S11-YES), the process proceeds to step S12, and the control unit 100 is written in the storage unit. The color information of the toner being read is read (S12). The control unit 100 determines whether the developing cartridge is correctly installed, that is, whether the developing cartridge 24a is installed in the Y image forming unit (Y = 24a) (S13). (S13-YES), the rotary rotates to the attach / detach position where the developing cartridge 24b can be attached to the next M image forming portion (S14), and waits until the cartridge is attached.
[0053]
If the developing cartridge is not correctly mounted (S13-NO), the process proceeds to step S28, and a warning of incorrect mounting is displayed.
[0054]
When it is detected in step S15 that the next developing cartridge is mounted (S15-YES), the control unit 100 reads out the color information of the toner written in the storage unit (S16), and is the same as in step S12 above. In the procedure, it is confirmed whether the developing cartridge 24b is mounted in the M image forming unit (M = 24b) (S17). If the developing cartridge 24b is correctly mounted (S17-YES), the rotary is a C image. It rotates to a detachable position where the developing cartridge 24c can be attached to the formation site (S18), and waits until the next cartridge is attached.
[0055]
If it is determined in step S17 that the developing cartridge is not correctly mounted (S17-NO), the process proceeds to step S29, and a warning indicating that it is erroneously mounted is displayed.
[0056]
When it is detected in step S19 that the next developing cartridge has been installed (S19-YES), the control unit 100 reads out the toner color information written in the storage unit (S20), and the above-described steps S13 and S17 are performed. In the same procedure as the processing, it is confirmed whether the developing cartridge 24c is attached to the C image forming unit (C = 24c) (S21). If the developing cartridge 24c is correctly attached (S21-YES), The rotary rotates to the attach / detach position where the developing cartridge 24d can be attached to the Bk image forming portion (S22), and waits until the next cartridge is attached.
If it is determined in step S21 that the developing cartridge is not correctly mounted (S21-NO), the process proceeds to step S30, and a warning indicating that the developing cartridge is erroneously mounted is displayed.
[0057]
When it is detected in step S23 that the last developing cartridge is mounted (S23-YES), the control unit 100 reads out the color information of the toner written in the storage unit (S24), and the above-described steps S13, S17, In the same procedure as in S21, it is confirmed whether the developing cartridge 24d is installed in the Bk image forming unit (Bk = 24d) (S25). If the developing cartridge 24d is installed correctly (S25-YES), The process proceeds to step S26, and it is confirmed that all the developing cartridges 24a to 24d are correctly mounted corresponding to the mounting positions of the respective color image forming units in the rotary (S26). A (Ready) state is set (S27).
If it is determined in steps S25 and S26 that the developing cartridge is not correctly mounted on the predetermined image forming unit, the process proceeds to steps S31 and S32, respectively, and a warning of incorrect mounting is displayed.
[0058]
When the color information read from the storage unit of the mounted developing cartridge does not match the color of the rotary image forming unit, the control unit 100 does not enter the Ready state, but the display device 101 of the image forming apparatus or Then, a warning that the installed developing cartridge is installed incorrectly is issued to the connected display device 104 such as a CRT or a liquid crystal display on the host 103 side via a printer driver or the like (S28). To S32).
[0059]
If the Y, M, C, and Bk developing cartridges are remounted according to this warning, they are processed again in accordance with the procedures from the above steps S11, S15, S19, and S23.
[0060]
In addition, when any mounted developing cartridge is replaced at the end of its life, the determination of mounting the developing cartridge is processed in the same manner, except that only the developing cartridge of the replaced color is processed. The
[0061]
Further, in this image forming apparatus, when the control unit 100 detects that the toner has reached the end of its life due to no toner or the like, the developing cartridge that has reached the end of its life automatically is rotated to the attach / detach position at a predetermined timing. At the same time, the control unit 100 reads the color information from the storage unit of the cartridge whose life has been detected, and issues a warning prompting the user to replace the developer cartridge of the read color. As a result, when the cartridge has reached the end of its life, the user can immediately replace the cartridge at the end of its life.
Here, for example, in a state where the life of the M developing cartridge is detected and rotated to the attachment / detachment position, when the user replaces the cartridge that has reached the end of the life with a new cartridge, the flow of steps S15 to S18 in FIG. After the process is executed, the process is skipped to S26. That is, when only one cartridge is exchanged, control is performed so as to skip the processing of the other colors. By controlling in this way, the user can easily replace a cartridge that has reached the end of its life and without changing the color, so that it is possible to improve usability such as reducing troublesomeness.
[0062]
FIG. 11 is a diagram showing a developing cartridge life detection sequence in addition to the erroneous mounting detection sequence of the developing cartridge of FIG. FIG. 11 is a flowchart showing a life replacement sequence of the developing cartridge at the time of initializing the image forming apparatus such as when the power is turned on, as in FIG. The life replacement sequence is executed at a predetermined timing such as when the power is turned on or when the door is opened / closed based on a control program stored in the control unit 100 such as a ROM.
[0063]
First, in S50, the detection sequence is started, and then in S51, it is determined whether or not the cartridge is mounted on the image forming portion. When it is detected that the toner cartridge is mounted, the toner color information written in the storage unit of the cartridge is read in S52. The control unit 100 determines whether or not the cartridge is correctly mounted based on the read toner color information (similar to the flowchart of FIG. 5). If it is determined that the cartridge is not correctly mounted, a warning indicating that the cartridge is erroneously mounted is output in S58. If the cartridge is correctly installed, information about the life of the cartridge is read from the storage unit in S54. In S55, it is determined whether or not the cartridge has a life based on the read life information. If it is determined that the cartridge is at the end of its life, in S56, an instruction signal from the control unit 100 is transmitted to the motor M1, and the rotary 24 is driven by the motor M1 based on the instruction signal, so that the cartridge that has reached the end of its life is selected. It automatically moves to the attachment / detachment position. After the movement, a cartridge replacement warning is output to the host 103 or the display device 101 in S57.
[0064]
Further, in this embodiment, when it is detected that the cartridge has reached the end of its life due to no toner or the like, this information is stored in the storage unit, so that the process cartridge that has reached the end of the life of the user can be mistaken again. It is also possible to read out the information from the storage unit and issue a warning prompting the replacement of the cartridge immediately even when it is mounted.
[0065]
When determining the life of the cartridge, although not shown, a means for detecting the remaining amount of toner such as an optical detection sensor is provided to detect the remaining amount of toner, and the detected remaining amount of toner and a predetermined value are detected. When the (threshold) is reached, the control unit 100 determines that there is no toner, and performs control to write information indicating that there is no toner in the storage unit. Based on the control, the control unit 100 replaces the cartridge. A message (signal) for prompting is output to the host 103 or the display device 101.
[0066]
In addition to the means for detecting the remaining amount of toner, when the total rotation time of the developing roller is updated and recorded in the storage unit and reaches a predetermined value (threshold value), the control unit 100 determines that the life of the cartridge is reached. Then, a message (signal) that prompts replacement of the cartridge is output to the host 103 or the display device 101.
[0067]
The predetermined value (threshold value) for determining the absence of toner and the predetermined value (threshold value) with respect to the total rotation time of the developing roller may be stored in a storage unit of the cartridge, or may be stored in a ROM in the control unit 100 or the like. It may be remembered.
[0068]
The life judgment by comparing the detected remaining toner amount with a predetermined value and the life judgment by comparing the total developing roller rotation time with a predetermined value are executed at an appropriate timing during the image forming operation or after the image forming operation. Is done.
[0069]
On the other hand, in the present embodiment, an example in which the developing cartridges for each color are mounted on the rotary is shown. However, the same configuration can be applied to mounting each color process cartridge in which the photosensitive member, the charging unit, and the cleaning unit are integrated. Needless to say, an effect can be obtained.
[0070]
As described above, according to the present embodiment, it is possible to always perform accurate communication without being affected by the contamination due to scattered toner generated during development and the electric noise of the development voltage. Further, when the cartridge has reached the end of its life, the user can immediately replace the cartridge at the end of its life.
[0071]
(Second Embodiment)
A color printer as a second embodiment of the present invention will be described with reference to FIG. The overall configuration and function of the color printer according to the present embodiment is almost the same as that of the rotary type color printer shown in FIG. 9, and thus the same parts are denoted by the same reference numerals and detailed description thereof is omitted.
[0072]
The present embodiment is different from the first embodiment in that reading / writing to the NVRAM is not performed at the attachment / detachment position of the process cartridge but at a position other than the attachment / detachment position.
[0073]
FIG. 4 shows the attachment / detachment position in detail, and the position P2 is the cartridge attachment / detachment position. That is, the cartridge stopped at the position P2 is taken out of the apparatus by opening the lid 200 on the upper surface of the apparatus and operating it in the direction of the arrow in the drawing.
[0074]
In this embodiment, instead of accessing the storage unit at the position where the cartridge is attached / detached, the position of the read / write unit 242 is θ = 90 × n (°) (centering on the rotation axis of the support) from the attachment / detachment position. n = 1,2,3) It may be a rotated position. That is, the storage unit may be accessed at the position of another cartridge when one of the plurality of cartridges is at the attachment / detachment position. Here, since there are four cartridges, θ = 90 × n (°) (n = 1, 2, 3). However, if there are three cartridges, θ = 120 × n (°) (n = 1). 2), and when there are five cartridges, θ = 72 × n (°) (n = 1, 2, 3, or 4). That is, in general, in the case of N cartridges, the storage unit is accessed at a position of θ = 360 ° × n / N (n = 1, 2,..., Or N) from the mounting position. .
[0075]
Accordingly, in this configuration, the storage unit cannot be accessed at the attachment / detachment position where the cartridge is replaced, but a communication error caused when the cartridge is taken out during communication, which occurs when communicating at the attachment / detachment position, can be prevented.
Further, as in the first embodiment, memory access is performed at a position away from the development position, so that accurate communication is always possible without being affected by scattered toner or noise.
[0076]
Here, in the present embodiment, a motor that is a driving unit for rotationally driving the rotary and a configuration for moving the rotary are not described, but a configuration similar to the configuration described in the first embodiment and Control is performed.
[0077]
In the present embodiment as well, as in the first embodiment, control of cartridge mis-installation prevention and cartridge life detection is performed by the control unit 100.
[0078]
Further, the access to the storage unit of the cartridge may be a non-contact method or a contact method.
[0079]
(Third embodiment)
FIG. 5 shows a rotary type color printer as a third embodiment of the image forming apparatus according to the present invention. The overall configuration and function of the color printer according to the present embodiment is almost the same as that of the rotary type color printer shown in FIG. 9, and thus the same parts are denoted by the same reference numerals and detailed description thereof is omitted.
[0080]
In the present embodiment, unlike the first and second embodiments, the memory serving as the storage unit of the developing cartridge is accessed at a position different from the mounting position of the cartridge and at an access position other than the developing position. It is a feature.
[0081]
The printer has four process cartridges 40a, b, c, and d each having a flash memory as a storage unit and containing four types of developer, and a cartridge holding unit for rotatably holding these process cartridges. And a rotary support 110 as a means. Then, the latent image on the image carrier is visualized by the developer stored in the developing cartridge in a state where one of the plurality of developing cartridges is disposed at the image forming position by the rotating support (rotating holder) 110. The flash memory provided in the process cartridge is accessed at a position other than the image forming position. In each flash memory, as in the first embodiment, as information stored in the storage unit, for example, in the case of the Y developing cartridge 24a, in addition to the color information of the toner in the Y developing cartridge, The serial number given at the time of manufacture of the Y developing cartridge, the number of page counts formed with the Y developing cartridge, the remaining amount of toner in the Y developing cartridge, the total rotation time of the developing roller 33a of the Y developing cartridge, Further, information relating to the cartridge such as cartridge life information calculated from them and information indicating that the cartridge is at the end of life is stored. Information similar to the storage unit of the Y development cartridge is also stored in the storage unit of the M development cartridge, the C development cartridge, and the BK development cartridge.
[0082]
In the present embodiment, as shown in FIG. 5, the cartridges 40a, b, c, d are opposed to the photosensitive drum 10, and are rotated clockwise from the image forming position (dotted line in the figure) by A1 = 135 °. In P1, a read / write unit 142 is provided so as to perform read / write to the flash memories 41a, b, c, and d.
[0083]
The position rotated 90, 180, 270 degrees clockwise from the development position is defined as the stop position of the cartridge. Accordingly, the position is set to 135 ° so as not to overlap the stop position. This angle is arranged at an angle at which the rotary can be stopped depending on the arrangement configuration of each part of the apparatus and can be reliably communicated with the storage unit, and is not limited to this angle.
[0084]
In addition, as described in the first embodiment, by communicating at a position different from the attachment / detachment position, it is possible to reliably communicate without being affected by external dust (in the case of contact communication). It becomes.
[0085]
Note that the position P2 in FIG. 5 is the mounting / demounting position of the cartridge.
[0086]
In this embodiment, an instruction signal from the control unit 100 is transmitted to the motor M1, and the motor M1 moves the rotary 110 to (1) an image forming position, (2) an access position with a storage unit which is a flash memory, and (3) attachment / detachment. It is possible to rotate and move to three states.
[0087]
According to the present embodiment, it is possible to always perform accurate communication without being affected by contamination due to scattered toner generated during development and electrical noise of the development voltage.
Here, in the present embodiment, a motor that is a driving unit for rotationally driving the rotary and a configuration for moving the rotary are not described, but a configuration similar to the configuration described in the first embodiment and Control is performed.
[0088]
In the present embodiment as well, as in the first embodiment, control of cartridge mis-installation prevention and cartridge life detection is performed by the control unit 100.
[0089]
Further, the access to the storage unit of the cartridge may be a non-contact method or a contact method.
[0090]
(Fourth embodiment)
A color printer as a fourth embodiment of the present invention will be described with reference to FIG. The overall configuration and function of the color printer according to the present embodiment is almost the same as that of the rotary type color printer shown in FIG. 9, and thus the same parts are denoted by the same reference numerals and detailed description thereof is omitted.
[0091]
In this embodiment, reading / writing to the NVRAM is performed at a position rotated from the developing position of the developing cartridge by θ = 90 × n (°) (n = 1, 2, 3) around its rotation axis. This is different from the first and second embodiments.
[0092]
Therefore, in the present embodiment, the reading / writing unit 342 of the main body is provided so that reading / writing to the nonvolatile storage unit is performed at the position P3 where the cartridge is rotated 180 ° from the developing position facing the photosensitive drum.
[0093]
Thereby, in addition to the effects of the first and second embodiments, there is an effect that a load for the control unit to access the storage unit via the read / write unit is not applied during attachment / detachment.
[0094]
In this embodiment, the memory access is performed at a position rotated 180 ° from the development position. However, the rotation angle θ from the image forming position (development position) is not limited to this. When there are four cartridges, θ may be any of 90 °, 180 °, and 270 °. That is, in the case of N cartridges,
θ = 360 ° × n / N (n = 1, 2,..., or (N−1)).
Note that the position P2 in FIG. 5 is the mounting / demounting position of the cartridge.
[0095]
As shown in the figure, this attachment / detachment position is a position different from the image forming position. Here, in the present embodiment, a motor that is a driving unit for rotationally driving the rotary and a configuration for moving the rotary are not described, but a configuration similar to the configuration described in the first embodiment and Control is performed.
[0096]
As information stored in the non-volatile storage unit of the cartridge, for example, in the case of the Y developing cartridge 24a, in addition to the color information of the toner in the Y developing cartridge, it is given to the storage unit when the Y developing cartridge is manufactured. Serial number, the number of page counts formed with the Y developing cartridge, the remaining amount of toner in the Y developing cartridge, the total rotation time of the developing roller 33a of the Y developing cartridge, and the cartridge life calculated from them Information relating to the cartridge such as information and information indicating that the cartridge is at the end of its life is stored. Information similar to the storage unit of the Y development cartridge is also stored in the storage unit of the M development cartridge, the C development cartridge, and the K development cartridge.
[0097]
In the present embodiment as well, as in the first embodiment, control of cartridge mis-installation prevention and cartridge life detection is performed by the control unit 100.
[0098]
Further, the access to the storage unit of the cartridge may be a non-contact method or a contact method.
[0099]
(Fifth embodiment)
A color printer as a fifth embodiment of the present invention will be described with reference to FIG. The overall configuration and functions of the color printer according to this embodiment are substantially the same as those of the rotary type color printer shown in FIG.
[0100]
In the present embodiment, the process cartridge is an image forming cartridge in which at least the photosensitive member is integrated into a cartridge in addition to the developer accommodating portion.
[0101]
In the color printer of this embodiment, the photosensitive drum, the primary charger, the developing device, the cleaning device, and the image forming cartridges a, b, c, and d in which toner is integrally formed are arranged around the rotation support 111. Has been. First, the image forming cartridge a containing yellow toner rotates to a position facing the intermediate transfer belt 105. Here, the photosensitive drum 1a in the image forming cartridge a is driven in a direction indicated by an arrow by a driving unit (not shown) and is uniformly charged by a primary charger 2a. Next, laser light L according to the yellow image pattern is irradiated from the exposure device 103 to the photosensitive drum 1a, and a latent image is formed on the photosensitive drum 1a. When the photosensitive drum 1a further advances in the direction of the arrow, a toner image is formed on the photosensitive drum by the developing device 4a. The intermediate transfer belt 105 rotates in the direction of the arrow at substantially the same speed as the photosensitive drum 1a, and the intermediate transfer belt is driven by the primary transfer bias applied to the primary transfer roller 108a by the toner image formed and supported on the photosensitive drum 1a. Primary transfer is performed on the outer peripheral surface 105. On the other hand, the untransferred toner on the photosensitive drum 1a is cleaned by a known blade unit cleaning device 7a. By performing the above process for yellow, magenta, cyan, and black, toner images of a plurality of colors are formed on the intermediate transfer belt 105. Next, the transfer material is fed from the transfer material cassette 112 by the pickup roller 113 at a predetermined timing. At the same time, a secondary transfer bias is applied to the secondary transfer roller 108b, and the toner image is transferred from the intermediate transfer belt 105 to the transfer material.
[0102]
Further, the transfer material is conveyed to the fixing device 106 by the conveying belt 114 and melted and fixed, whereby a color image is obtained. Further, the transfer residual toner on the intermediate transfer belt 105 is charged by the intermediate transfer cleaning roller 115 and is reversely transferred onto the photosensitive drum at the next primary transfer.
[0103]
Here, the process cartridges a, b, c, and d are provided with NVRAM 41 (storage units) a, b, c, and d on the side surfaces of the cartridge in which information related to the cartridges is stored. Further, in the present embodiment, the reading / writing means of the main body so that the reading / writing to the NVRAM 41a, b, c, d is performed at the position P4 where the image forming cartridge is rotated 180 ° from the position facing the intermediate transfer belt. 442 was provided.
[0104]
As information stored in the storage unit, for example, in the case of the Y process cartridge 24a, in addition to the color information of the toner in the Y developing cartridge, in the storage unit, a serial number given when the Y process cartridge is manufactured, the Y process The number of page counts on which image formation was performed using the cartridge, the remaining amount of toner in the Y process cartridge, the total rotation time of the developing roller 33a of the Y process cartridge, cartridge life information calculated from them, and the life of the cartridge Information related to the process cartridge such as information indicating the presence is stored. Information similar to the storage unit of the process cartridge is also stored in the storage unit of the M process cartridge, the C process cartridge, and the K process cartridge.
[0105]
According to the present embodiment, even when an image forming cartridge in which the photosensitive drum and the developing device are integrally formed into a cartridge is used, communication between the nonvolatile storage unit and the reading / writing unit can always be accurately performed. In addition, complication of cartridge rotation / stop control can be prevented.
[0106]
In this embodiment, memory access is performed at a position rotated by 180 ° from the image forming position (development position). However, as in the above embodiment, memory access is performed at various positions other than the development position. Also good. For example, the same effect can be obtained at a position rotated by 90 ° or 270 ° from the developing position, and memory access can be performed at the cartridge attaching / detaching position or the position rotated by 90 °, 180 ° or 270 ° from the cartridge attaching / detaching position. The same effect can be obtained even if it goes.
[0107]
Note that the position P2 in FIG. 7 is the cartridge attachment / detachment position. As shown in the figure, this attachment / detachment position is a position different from the image forming position.
[0108]
Here, in the present embodiment, a motor that is a driving unit for rotationally driving the rotary and a configuration for moving the rotary are not described, but a configuration similar to the configuration described in the first embodiment and Control is performed.
[0109]
Further, the control for detecting the erroneous mounting of the cartridge and the control for detecting the life of the cartridge are the same as those in the first embodiment.
[0110]
In the present embodiment as well, as in the first embodiment, control of cartridge mis-installation prevention and cartridge life detection is performed by the control unit 100.
[0111]
Further, the access to the storage unit of the cartridge may be a non-contact method or a contact method.
[0112]
(Other embodiments)
In the first to fifth embodiments, NVRAM is used as a nonvolatile storage unit from the viewpoint of ease of handling and cost. However, the present invention is not limited to this as long as signal information is stored and retained in a rewritable manner. For example, it may be an electric storage unit such as a general RAM or a rewritable ROM, or a magnetic storage unit such as a magnetic storage medium, a magnetic bubble memory, or a magneto-optical memory.
[0113]
Further, in the above embodiment, the non-volatile storage unit and the reading / writing means are brought into contact for communication, but the same effect can be obtained even if a non-contact communication method is adopted.
[0114]
In the first to fifth embodiments, the color printer is described as an intermediate transfer type color printer using an intermediate transfer body. However, a toner image on the photosensitive drum 201 as shown in FIG. The same effect can be obtained by using a multiple transfer type color printer that forms an image by sequentially transferring to a transfer material carried on 205. In FIG. 8, 204a, b, c, and d are developing cartridges, 241a, b, c, and d are nonvolatile storage units, 542 is a read / write unit, and 206 is a fixing device.
[0115]
Note that the present invention may be applied to a system (for example, a multi-function peripheral) configured by a plurality of devices or an apparatus (for example, a copier, a facsimile machine, etc.) including a single device. Further, the present invention is not limited to the above-described embodiments, and can include modifications of the same technical idea.
[0116]
【The invention's effect】
As described above, according to the present invention, it is possible to provide an image forming apparatus that can accurately access a storage unit provided in a developer containing cartridge, and a control method therefor.
[Brief description of the drawings]
FIG. 1 is a configuration diagram illustrating an image forming apparatus according to a first embodiment of the present invention.
FIG. 2 is a configuration diagram illustrating developing cartridges 24a, 24b, 24c, and 24d that contain toners of Y, M, C, and Bk colors that are developing units.
FIG. 3 is a flowchart illustrating a control flow of the image forming apparatus according to the first embodiment of the present invention.
FIG. 4 is a configuration diagram illustrating an image forming apparatus according to a second embodiment of the present invention.
FIG. 5 is a configuration diagram illustrating an image forming apparatus according to a third embodiment of the present invention.
FIG. 6 is a configuration diagram illustrating an image forming apparatus according to a fourth embodiment of the present invention.
FIG. 7 is a configuration diagram illustrating an image forming apparatus according to a fifth embodiment of the present invention.
FIG. 8 is a configuration diagram illustrating an image forming apparatus according to another embodiment of the present invention.
FIG. 9 is a configuration diagram of the prior art.
FIG. 10 is a configuration diagram of a storage unit of the cartridge.
FIG. 11 is a flowchart illustrating a control flow of the image forming apparatus according to the first embodiment of the present invention.
FIG. 12 is a diagram illustrating a configuration for moving a cartridge.

Claims (5)

A developer containing cartridge to have a storage means,
The developer containing cartridge can more holding, and rotating movable cartridge holding means to image forming,
Anda access means for accessing said memory means,
The cartridge holding means rotates and moves to a detachable attachment / detachment position when the developer storage cartridge is attached / detached,
The image forming apparatus according to claim 1 , wherein the access unit accesses a storage unit of the developer containing cartridge at the attachment / detachment position among the plurality of developer containing cartridges held by the cartridge holding unit . The image forming apparatus according to claim 1, wherein the developer containing cartridge includes a developing unit that develops an image on an image carrier . The image forming apparatus according to claim 2, wherein the developer containing cartridge further includes the image carrier. The cartridge holding means is capable of rotating and moving one of the plurality of developer containing cartridges between a developing position for developing an image and an attaching / detaching position where the developer containing cartridge can be attached and detached. The image forming apparatus according to claim 1, wherein the position is different from the attachment / detachment position. Each storage means of the plurality of developer containing cartridges stores information relating to the color of the developer contained therein,
  The access means reads information relating to the color of the developer from the storage means of the developer containing cartridge attached at the attachment / detachment position, and the developer containing cartridge attached based on the read information is the cartridge holding means. 5. The image forming apparatus according to claim 1, wherein the image forming apparatus is configured to determine whether the plurality of mounting portions are mounted on a mounting portion corresponding to the color of the developer.

Images