JP4229603B2 - Light weight work arrangement device - Google Patents

Light weight work arrangement device Download PDF

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Publication number
JP4229603B2
JP4229603B2 JP2001241138A JP2001241138A JP4229603B2 JP 4229603 B2 JP4229603 B2 JP 4229603B2 JP 2001241138 A JP2001241138 A JP 2001241138A JP 2001241138 A JP2001241138 A JP 2001241138A JP 4229603 B2 JP4229603 B2 JP 4229603B2
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Japan
Prior art keywords
work
workpiece
vacuum
suction nozzle
light weight
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Expired - Fee Related
Application number
JP2001241138A
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Japanese (ja)
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JP2003054516A (en
Inventor
利靖 重田
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Citizen Finetech Miyota Co Ltd
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Citizen Finetech Miyota Co Ltd
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Filing date
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Priority to JP2001241138A priority Critical patent/JP4229603B2/en
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Publication of JP4229603B2 publication Critical patent/JP4229603B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は軽重量ワーク配列装置に関するものである。
【0002】
【従来の技術】
従来、ワークをワークトレーより一時的に吸い上げる把持部と、ワークを把持部から配列する置き渡し部と、ワークトレーと置き渡し部の位置を入れ替える移動部から成り、一連の動作でワークをワークトレーから置き渡し部へ配列する機能を有するワーク配列装置が使用されている。ワークを吸い上げるのは把持部に形成された真空穴により行う。ワークを把持部から置き渡し部に配列する時は、真空吸着を停止するが、静電気や汚れにより把持部の真空エアーをOFFにしても把持部に貼り付いているワークが発生する。そのため、これまでは、ワークを把持部から置き渡し部に配列する時点で、真空エアーをOFFにした後、「真空破壊」として圧縮エアーを一瞬真空穴へ送り込むことにより強制的に把持部からワークを引き剥がし、置き渡し部に配列する手段を採っていた。
【0003】
【発明が解決しようとする課題】
従来技術では、次のような欠点があった。「真空破壊」でワークを置き渡し部に配列するには、置き渡し部上面で圧縮エアーに吹き飛ばされずに留まっていられる程度の重量がワークに必要で、この為、重量が小さい軽重量ワークに従来技術を使うと、圧縮エアーで剥がれた後に置き渡し部で跳ね返って軽重量ワークが紛失したり、軽重量ワークが脆性材料の場合置き渡し部に当たる時の衝撃で軽重量ワークが破損してしまい、数量確保や品質面での不具合があった。
【0004】
本発明は、このような従来の課題に鑑みてなされたものであり、軽重量ワークでも不具合を起こさずに配列できる軽重量ワーク配列装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
少なくとも、ワークをワークトレーより一時的に吸い上げる把持部と、ワークを把持部から配列する置き渡し部と、前記ワークトレーと前記置き渡し部の位置を入れ替える移動部から成り、一連の動作で前記ワークを前記ワークトレーから前記置き渡し部へ配列する機能を有する軽重量ワーク配列装置に於いて、
前記把持部には真空力によって前記ワークを把持する吸着ノズルが設けられており、
前記置き渡し部には真空力によってワークを引きつけ配列するための真空穴が設けられており、前記吸着ノズルによって把持された前記ワークが前記ワークトレーと前記置き渡し部の位置を入れ替える動作によって、前記置き渡し部の上面所定位置に配置された後、前記吸着ノズルの真空力をOFFにし、次いで前記置き渡し部の真空力をONすることによって、前記ワークが前記置き渡し部に引きつけられ配列される軽重量ワーク配列装置とする。
【0006】
前記把持部と前記置き渡し部の真空エアー経路に真空エアー流量調整機能を設けた軽重量ワーク配列装置とする。
【0007】
前記把持部と前記置き渡し部の真空エアー経路に真空圧力センサーを設けた軽重量ワーク配列装置とする。
【0008】
【発明の実施の形態】
以下、本発明の最も好適と思われる軽重量ワーク配列装置の実施の形態について図1〜図3を参照して説明する。図1は本発明の軽重量ワーク配列装置の概略斜視図を示し、図2は図1の上面図、図3は図1の正面図を示している。なお、それらの図では、把持部によってワークが置き渡し部に搬送される方向をY軸方向、把持部がワークを吸い上げる方向をZ軸方向、Y軸とZ軸に直交する方向をX軸方向とする。
【0009】
先ず、ワークWは微少な板材であり、本発明の軽重量ワーク配列装置10に適用する好ましい形状としては厚み0.5mm以下、長辺が15mm以下、短辺が5mm以下の寸法を持つものである。
【0010】
図1〜図3に於いてワークトレー11に一定数量並べられたワークWをZ軸方向へ吸い上げるための把持部として吸着ノズル12と、その吸着ノズル12を留める固定ブロック13と、Z軸方向へ向いたシリンダー14が配置されている。ワークWを受ける為の置き渡し部としてのワークガイド16を吸着ノズル12のZ軸下方に移動させるために、移動部としてY軸方向へ向いた1軸ロボット15がワークトレー11とワークガイド16をZ軸方向上面に載せて配置されている。
【0011】
更に、本発明ではワークガイド16と吸着ノズル12の真空エアー経路にスピードコントローラ17を繋げることで真空力を調節できるようにした。
【0012】
更に、ワークガイド16と吸着ノズル12の真空エアー経路に圧力センサー18を繋げることで受け渡し時の圧力異常の検知を可能とした。
【0013】
吸着ノズル12は設けられた真空穴でワークWをワークトレー11より吸着して把持する。その後シリンダー14が電磁弁で制御されて固定ブロック13をZ軸方向へシリンダーロッドで突き上げることでワークWはワークトレー11からZ軸方向上方へ一時的に待避させられる。
【0014】
次に、1軸ロボット15がモーターの制御でワークトレー11とワークガイド16をY軸方向へ水平移動させてワークガイド16を吸着ノズル12のZ軸方向下方でワークWを受ける為に待機させられる。
【0015】
次に、電磁弁制御でシリンダー14のシリンダーロッドをZ軸方向下方へ戻すことで、シリンダーロッドで突き上げられていた固定ブロック13をZ軸下方へ移動させて、吸着ノズル12で吸い上げたワークWをワークガイド16のZ軸方向上方0.1〜5mmの位置まで下降させる。この時Z軸方向の高さ調節は、ワークガイド16に設けてあり、固定ブロック13に突き当てる調整ネジによって行う。
【0016】
次に、予め設定されているタイミングに従って吸着ノズル12の真空エアーをOFFし、ワークガイド16に真空エアーをONし、ワークWをワークガイド16に吸着させる。吸着ノズル12の真空エアーOFFで大気圧に戻すだけでは静電気や汚れが原因で落下しないワークWは、この時ワークガイド16の真空エアーで引きつけられて強制的に落下させる構成である。
【0017】
次に、落下させたワークWは次の工程にひき渡され、吸着ノズル12はZ軸方向上方へ待避させられ、ワークトレー11とワークガイド16は初期の位置に戻り、作業を繰り返す。
【0018】
【発明の効果】
以上のように、本発明による軽重量ワーク配列装置は、少なくとも、ワークWをワークトレー11より一時的に吸い上げる把持部と、ワークWを把持部から配列する置き渡し部と、ワークトレー11と置き渡し部の位置を入れ替える移動部から構成され、置き渡し部の真空エアーにより従来技術で扱えない軽重量なワークWでも配列可能とした。また、ワークガイド16と吸着ノズル12の真空エアー経路にスピードコントローラ17を繋げることで脆いワークWでもソフトに扱え、更に、ワークWの変更時の対応も可能とした。また、ワークガイド16と吸着ノズル12の真空エアー経路に圧力センサー18を繋げることで、受け渡されないワークWの存在とその箇所の検知を可能とした。また従来技術で扱っていた軽重量でないワークWも扱い可能である為、多品種生産が可能な装置でもある。
【図面の簡単な説明】
【図1】本発明の軽重量ワーク配列装置の概略斜視図である。
【図2】図1の平面図である。
【図3】図1の正面図である。
【符号の説明】
W ワーク
10 軽重量ワーク配列装置
11 ワークトレー
12 吸着ノズル
13 固定ブロック
14 シリンダー
15 1軸ロボット
16 ワークガイド
17 スピードコントローラ
18 圧力センサー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a light weight work arranging apparatus.
[0002]
[Prior art]
Conventionally, it consists of a gripping part that sucks up the workpiece temporarily from the work tray, a placement part that arranges the work from the gripping part, and a moving part that swaps the positions of the work tray and the placement part. A work arranging device having a function of arranging from one to the delivery unit is used. The workpiece is sucked up by a vacuum hole formed in the holding part. When the work is arranged from the gripping part to the transfer part, the vacuum suction is stopped, but a work stuck to the gripping part is generated even if the vacuum air of the gripping part is turned off due to static electricity or dirt. Therefore, until now, when the work is arranged from the gripping part to the delivery part, after the vacuum air is turned off, the compressed air is sent to the vacuum hole for a moment as “vacuum break” to force the work from the gripping part. Was taken off and arranged in the place where it was placed.
[0003]
[Problems to be solved by the invention]
The prior art has the following drawbacks. In order to arrange the workpieces in the delivery section by “vacuum break”, the workpiece needs to be heavy enough to stay on the top surface of the delivery section without being blown away by compressed air. Using the technology, after peeling off with compressed air, it will bounce off at the delivery part and the light weight work will be lost, or if the light weight work is a brittle material, the light weight work will be damaged by the impact when it hits the delivery part, There were problems in terms of quantity and quality.
[0004]
The present invention has been made in view of such a conventional problem, and an object of the present invention is to provide a light-weight workpiece arrangement device that can arrange light-weight workpieces without causing problems.
[0005]
[Means for Solving the Problems]
At least, the workpiece the workpiece and grip portion temporarily sucking from the work tray, and placed passing portion for arranging the workpiece from the gripping portion consists of the mobile unit to switch the position of the placing passing portion and said work tray, a series of operations the in lightweight framework sequences apparatus having a function of sequence into the place pass portion from said work tray,
The gripping part is provided with a suction nozzle for gripping the workpiece by vacuum force,
A vacuum hole for attracting and arranging the workpieces by vacuum force is provided in the delivery unit, and the workpiece gripped by the suction nozzle is replaced by the operation of exchanging the positions of the workpiece tray and the delivery unit. After being arranged at a predetermined position on the upper surface of the delivery unit, the vacuum force of the suction nozzle is turned off, and then the vacuum force of the delivery unit is turned on, whereby the work is attracted to the delivery unit and arranged. A light-weight work arrangement device is used.
[0006]
And lightweight framework sequences device provided with a vacuum air flow rate adjusting function in the vacuum air path of the placing passing portion and the grip portion.
[0007]
A light-weight work arrangement apparatus in which a vacuum pressure sensor is provided in a vacuum air path between the gripping part and the placing part.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a light weight work arranging apparatus which is considered to be most suitable of the present invention will be described with reference to FIGS. FIG. 1 is a schematic perspective view of a light weight work arranging apparatus according to the present invention, FIG. 2 is a top view of FIG. 1, and FIG. 3 is a front view of FIG. In these drawings, the direction in which the work is conveyed to the delivery part by the gripping part is the Y-axis direction, the direction in which the gripping part sucks up the work is the Z-axis direction, and the direction perpendicular to the Y-axis and the Z-axis is the X-axis direction. And
[0009]
First, the workpiece W is a very small plate material, and a preferable shape applied to the light-weight workpiece arrangement apparatus 10 of the present invention has a thickness of 0.5 mm or less, a long side of 15 mm or less, and a short side of 5 mm or less. is there.
[0010]
In FIG. 1 to FIG. 3, a suction nozzle 12 as a gripping part for sucking up a certain number of works W arranged on the work tray 11 in the Z-axis direction, a fixed block 13 for fastening the suction nozzle 12, and in the Z-axis direction. A facing cylinder 14 is arranged. In order to move the work guide 16 as a delivery part for receiving the work W to the lower side of the Z axis of the suction nozzle 12, the single axis robot 15 facing the Y axis direction as the moving part moves the work tray 11 and the work guide 16. It is placed on the upper surface in the Z-axis direction.
[0011]
Furthermore, in the present invention, the vacuum force can be adjusted by connecting the speed controller 17 to the vacuum air path of the work guide 16 and the suction nozzle 12.
[0012]
Further, by connecting a pressure sensor 18 to the vacuum air path between the work guide 16 and the suction nozzle 12, it is possible to detect a pressure abnormality during delivery.
[0013]
The suction nozzle 12 sucks and holds the work W from the work tray 11 through the provided vacuum hole. Thereafter, the cylinder 14 is controlled by a solenoid valve, and the work W is temporarily retracted from the work tray 11 upward in the Z-axis direction by pushing up the fixed block 13 in the Z-axis direction by the cylinder rod.
[0014]
Next, the 1-axis robot 15 moves the work tray 11 and the work guide 16 horizontally in the Y-axis direction under the control of the motor, and the work guide 16 is put on standby to receive the work W below the suction nozzle 12 in the Z-axis direction. .
[0015]
Next, by returning the cylinder rod of the cylinder 14 downward in the Z-axis direction by electromagnetic valve control, the fixed block 13 pushed up by the cylinder rod is moved downward in the Z-axis, and the workpiece W sucked up by the suction nozzle 12 is moved. The work guide 16 is lowered to a position 0.1 to 5 mm above the Z-axis direction. At this time, the height adjustment in the Z-axis direction is provided on the work guide 16 and is performed by an adjustment screw that abuts against the fixed block 13.
[0016]
Next, the vacuum air of the suction nozzle 12 is turned off in accordance with a preset timing, the vacuum air is turned on to the work guide 16, and the work W is sucked to the work guide 16. The work W that does not fall due to static electricity or dirt simply by returning to the atmospheric pressure by the vacuum air OFF of the suction nozzle 12 is configured to be forcibly dropped by being attracted by the vacuum air of the work guide 16 at this time.
[0017]
Next, the dropped work W is transferred to the next process, the suction nozzle 12 is retracted upward in the Z-axis direction, the work tray 11 and the work guide 16 are returned to the initial positions, and the work is repeated.
[0018]
【The invention's effect】
As described above, the light-weight work arranging apparatus according to the present invention includes at least a gripping part that temporarily sucks up the work W from the work tray 11, a placement part that arranges the work W from the gripping part, and the work tray 11. It is composed of a moving part that replaces the position of the transfer part, and can be arranged even with a light work W that cannot be handled by the prior art by the vacuum air of the transfer part. Further, by connecting the speed controller 17 to the vacuum air path between the work guide 16 and the suction nozzle 12, even a fragile work W can be handled softly, and further, it is possible to cope with the change of the work W. Further, by connecting the pressure sensor 18 to the vacuum air path of the work guide 16 and the suction nozzle 12, it is possible to detect the presence of the work W that is not delivered and its location. In addition, since it is possible to handle a non-light workpiece W which has been handled in the prior art, it is also an apparatus capable of producing a variety of products.
[Brief description of the drawings]
FIG. 1 is a schematic perspective view of a light-weight workpiece arranging apparatus according to the present invention.
2 is a plan view of FIG. 1. FIG.
FIG. 3 is a front view of FIG. 1;
[Explanation of symbols]
W Work 10 Light Weight Work Arrangement Device 11 Work Tray 12 Suction Nozzle 13 Fixed Block 14 Cylinder 15 Single Axis Robot 16 Work Guide 17 Speed Controller 18 Pressure Sensor

Claims (3)

少なくとも、ワークをワークトレーより一時的に吸い上げる把持部と、ワークを把持部から配列する置き渡し部と、前記ワークトレーと前記置き渡し部の位置を入れ替える移動部から成り、一連の動作で前記ワークを前記ワークトレーから前記置き渡し部へ配列する機能を有する軽重量ワーク配列装置に於いて、
前記把持部には真空力によって前記ワークを把持する吸着ノズルが設けられており、
前記置き渡し部には真空力によってワークを引きつけ配列するための真空穴が設けられており、前記吸着ノズルによって把持された前記ワークが前記ワークトレーと前記置き渡し部の位置を入れ替える動作によって、前記置き渡し部の上面所定位置に配置された後、前記吸着ノズルの真空力をOFFにし、次いで前記置き渡し部の真空力をONすることによって、前記ワークが前記置き渡し部に引きつけられ配列されることを特徴とする軽重量ワーク配列装置。
At least, the workpiece the workpiece and grip portion temporarily sucking from the work tray, and placed passing portion for arranging the workpiece from the gripping portion consists of the mobile unit to switch the position of the placing passing portion and said work tray, a series of operations the in lightweight framework sequences apparatus having a function of sequence into the place pass portion from said work tray,
The gripping part is provided with a suction nozzle for gripping the workpiece by vacuum force,
A vacuum hole for attracting and arranging the workpieces by vacuum force is provided in the delivery unit, and the workpiece gripped by the suction nozzle is replaced by the operation of exchanging the positions of the workpiece tray and the delivery unit. After being arranged at a predetermined position on the upper surface of the delivery unit, the vacuum force of the suction nozzle is turned off, and then the vacuum force of the delivery unit is turned on, whereby the work is attracted to the delivery unit and arranged. A light weight work arrangement device characterized by that.
前記把持部と前記置き渡し部の真空エアー経路に真空エアー流量調整機能を設けたことを特徴とする請求項1記載の軽重量ワーク配列装置。The light weight work arrangement apparatus according to claim 1, wherein a vacuum air flow rate adjusting function is provided in a vacuum air path between the gripping part and the placing part. 前記把持部と前記置き渡し部の真空エアー経路に真空圧力センサーを設けたことを特徴とする請求項1又は2記載の軽重量ワーク配列装置。The light weight work arrangement apparatus according to claim 1 or 2 , wherein a vacuum pressure sensor is provided in a vacuum air path between the gripping part and the delivery part.
JP2001241138A 2001-08-08 2001-08-08 Light weight work arrangement device Expired - Fee Related JP4229603B2 (en)

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JP4229603B2 true JP4229603B2 (en) 2009-02-25

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